CNC SYSTEM OSP7000 BATTERY REPLACEMENT PROCEDURE (1st Edition) Pub. No. 4428-E (SE30-003-R1) July 2000 OKUMABattery Replacement Procedure CONTENTS: SSS CONTENTS SECTION 1 OVERVIEW...... 2 SECTION 2 GLOSSARY OF TERMS . 3 SECTION 3 DETAILS... ONOMAYNS n 12. 13. 14, 15, 16. ). Restoring the Data after Replacing the Battery Cassette . Checking the Battery Replacement Package Checking the Memory Boards Preparing a Service Tool - Starting the OSP before Replacing the e Battery C Cassette Saving the User Files Saving the System Data... Preparation before Replacing the Battery Cassette Replacing the Battery Cassette . oer Starting the OSP after Replacing the Battery Cassette Starting the OSP for Initialization Initializing the MD 15 installing the MD. - - sscnesennnenn 15 Starting the OSP for Restoration . 16 Restoring the System Data. 16 Restoring the User Files 18Battery Replacemeat Procedure SECTION 1 OVERVIEW en SECTION 1 OVERVIEW ‘This manual deals with the procedure for replacing the battery cassette mounted on the memory board of OSP7000.Battery Replacemen: Procedure SECTION 2 GLOSSARY OF TERMS SECTION 2 GLOSSARY OF TERMS ‘+ Memory Disk (MD) A device used to store user files (Giles prepared by the user, such a8 machining programs) and system data (data specific to the individual machines) ‘+ System Data floppy disk Floppy disk used to save system data (data specific to the individual machines) ‘The system data floppy disk differs from the "backup floppy disk” provided with machining centers, ‘System data floppy disk is OSP format 3.5-inch Nloppy disk with 1.44 MB capacity. ‘+ User File floppy disk Floppy disk used to save user files (files prepared by the user, such as machining programs). User file floppy disk is OSP format 3.5-inch floppy disk with 1.44 MB capacity. + INSTALL MODE ewiteh ‘The switch identified as "INSTALL MODE". ‘The switch is provided on the panel, as illustrated below, in the electric control cabinet. ay Actual switch position may differ depending on machine models. Instead of a togele switch, a switch with indicating lamp in it may be used. If such a type of ewitch is weed, press the switch so that the indicating lamp is lit to set the ewitch in the ON state. + SYSTEM RESET button ‘The switch identified as "SYSTEM RESET". ‘The switch is provided on the panel, as illustrated below, in the electric control cabinet. CONTROL PROGRAM INSTALL 7 WstaLL woo (SvSTER a & a” cr + [WRITE] ‘The key provided in the NC operation panel. ‘The key is identified by the symbol as shown below. ©Battery Replacersent Procedure SECTION 3 DETAILS SECTION3 DETAILS General procedure for replacing the battery cassette is shown in the flowchart below. LE]. (* fa feceasaceaed Pe “Saige OF eae ieecreaviar Yon =<, == S- =}Battery Replacemen: Procedure SECTION 3 DETAILS Checking the Battery Replacement Package ‘To replace the battery cassette, a service tool (explained in Item 3 "Preparing a Service Tool") and the battery replacement package supplied by Okuma are necessary. ‘The contents of a battery replacement package are shown below. Before staring battery cassette replacement, make sure that items a) to e) are all provided. Ifyou find a missing item, please contact your local Okuma service center. Battery Replacement Package gol) les Be) |Re aS | | as g °° BATTERY REPLACEMENT PROCEDURE i ==aeh ++ BATTERY EXCHANGE ++ ‘OSPT000 SERIES OKUMA b) Battery cassette). Floppy disk for battery replacement (or 2 pes.) (pe) a) Battery Replacement Procedure manual (this book) ++ SYSTEM DATA ++ OsP7000 SERIES OKUMA ++ USER FILES ++ ‘OSP7000 SERIES OKUMA @) System Data floppy disk (2 pes.) ©) User File floppy disk (1 pe.)Battery Replacement Procedure SECTION 3 DETAILS (Q) Press the [EDITYAUXI (program operation) mode key on the NC operation panel. (2) Set a new floppy disk or a floppy disk that may be formatted to the floppy disk drive. Make ‘sure to use 2HD floppy disk. (3) From the function menu, select [INIT]. (4) Input as shown below by bold characters for the message displayed at the screen, =IN FD0:{WRITE] initialize OK(Y/N) ! YIWRITE] formatting(Y/N) ! YIWRITE] format (2DD-720K=0,2HD-1.44=1) ! 1[WRITE] User file floppy disk is prepared by the operation above. ‘Never: spcyetor dv = ae sandBattery Replacement Procedure SECTION 3 DETAILS 2. Checking the Memory Boards Before starting battery cassette replacement, check the locations and the number of memory boards. 1) Open the electric control cabinet door and ensure the CPU rack position. 2) Check the locations and the number of memory boards in the CPU rack, (A battery cassette is mounted on a memory board and the memory board is i¢entified by "MEM" printed at the top of the board.) Make sure that the necessary number of battery cassettes (the same number as the installed memory boards) are in your Battery Replacement package. If the package does not contain the necessary number of battery cassettes, please contact your local Okuma Service Center. Memory board aSBattory Replacement Procedure SECTIONS DETAILS Preparing a Service Tool A tool necessary for replacing battery cassette is indicated below. Philipshead screwdriver (No. 2) Starting the OSP before Replacing the Battery Cassette (1) Turn the INSTALL MODE switch "ON (D". For the INSTALL MODE switch position, see Section 2"GLOSSARY OF TERMS". (2) After turning ON the main ewitch, at the side of the electric control cabinet, turn on the control power. (3) Set the floppy disk labeled as "BATTERY EXCHANGE" in the Battery Replacement package to the floppy disk drive, (4) Press the SYSTEM RESET button. For the SYSTEM RESET switch position, see Section 2 "GLOSSARY OF TERMS". The screen as shown below will be displayed. [Battery exchange] 1. User files save 6. System data restoration 2. System data save 7. User files restoration 3, Battery exchange preparation 4. Battery exchange restoration 5, Initialize memory disk BATTERY EXCHANGE V1.00-A(ENG) OKUMA 2000. 4.7 Please choose a number. (1/2/3/4/5/6/7) ! (@) Remove the BATTERY EXCHANGE floppy disk from the floppy disk drive.Battery Replacement Procedure SECTION 3 DETAILS 5. Saving the User Files (Q) ‘Set the floppy disk labeled as "USER FILES" in the Battery Replacement package to the floppy disk drive. (2) Input as shown below by bold characters for the message displayed at the sereen. Please choose a number. (1/2/8/4/5/6/7) !1IWRITE] Please press [WRITE] key after inserting a user files floppy. [WRITE] May user files be saved on a floppy¥/N) !¥[WRITE] (file name) User files save was completed. Please choose a number. (1/2/3/4/5/6/7) | fo + [all user files cannot be saved in one piece of floppy disk, the screen displays the message shown below. $11 device full ERROR ‘There was not a vacancy area of a floppy. Please insert a new floppy disk in order to continue, Is it continued (Y/N)! In this case, change the floppy disk to another User File floppy disk, prepared as explained in Item 1 "Checking the Battery Replacement Package" then press [¥] and [WRITE]. If User File floppy disk is not available, press (N] and [WRITE]. Thon, turn the INSTALL MODE switch, described in item 4 "Starting the OSP before Replacing the Battery Cassette", to the “OFF (0) position and turn off the control power. After that turn the control power on again and start the OSP in ordinary manner. Make the User File floppy disk according to the procedure explained in item 1 *Checking the Battery Replacement Package’. After making the User File floppy disk, perform the operation as described in item 4 "Starting the OSP before Replacing the Battery Cassette", (3) Remove the floppy disk from the floppy disk drive.Battery Replacement Procedure SECTION 3. DETAILS 6. Saving the System Data (1) Set the floppy disk labeled as “SYSTEM DATTA" in the Battery Replacement package to the foppy disk drive eee a y nonce | Me 2 ‘The "System Data floppy dike is et de sie floppy. machining centers. “Never use the backup floppy disk pystem data, ea (2) Input as shown below by bold characters for the message displayed at the screen. Please choose a number, (1/2/3/4/5/6/7) 12 WRITE] Please press [WRITE] key after inserting a system data floppy.WRITE] May system data of memory be saved on a floppy?(¥/N) !Y[WRITE] (file name) ‘System data save was completed. Please choose a number. (1/2/3/4/5I6/7) ! * fall eystem data cannot be saved in one piece of floppy disk, the screen displays the message shown below. 311 device full ERROR ‘There was not a vacancy area of a floppy. Please insert a new floppy disk in order to continue. Is it continued (Y/N)! In this case, change the floppy disk to the second System Data floppy disk in the Battery Replacement package and press [Y] and [WRITE]. (3) Remove the floppy disk from the floppy disk drive, 10Battery Replacement Procedure SECTION DETAILS ——— Ss Preparation before Replacing the Battery Cassette (1) Input as shown below by bold characters for the message displayed at the screer. Please choose a number. (1/2/3/4/5/6/7) !3[WRITE] Do you exchange battery?(¥/N)'Y{WRITE] Were user files saved?(¥/N)!YIWRITE] Were system data saved?(Y/N)!Y[WRITE] System is charging condenser. Please wait for a while.-~ ++-Completed, ‘Turn off a power, and please rapidly exchange battery. ‘The battery cassette must be replaced quickly after turning the power off. Read and thoroughly understand the explanation in Item 8 "Replacing the Battery Cassette" before turning the power off. If a sufficient length of time has elapsed since turning on of the OSP, as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette", the message of " Please wait for a while. +++ *++Completed " will not be displayed. Replacing the Battery Cassette Before starting the operation, read and understand steps (1) to (6). ‘Nomice hile a battery cassette “the memory board. Si replaced, MD data is retained by the super-capaci‘or in jacitor can retain the data for one hour after turring the ‘must be replaced within this period. 7 E a (2) After turning off the control power, turn off the main switch. ct@ @ @ Battery Replacement Procedure SECTION 3 DETAILS ooousnao ooousndo ooousnao HLLESSVO AULIVa ALLASSVO AWALLVG ALLESSVD ABSLLVa e (_} Disconnect the cable connectors (3 places). Remove the screws marked with "s* (2 places) and remove the used battery cassette, ‘Mount a new battery cassette and hold it in place by tightening the screws marked with "«" (2 places), then connect the cable connectors (3 places). Three cables may be connected to any of the three connectors. If the OSP rack has two memory boards, repeat steps (2) to (4) 2Battery Replacement Procedure SECTION 3 DETAILS Starting the OSP after Replacing the Battery Cassette Follow the same steps as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette", (1) Make sure that the INSTALL MODE switch is "ON (D". (2) After turning ON the main switch, at the side of the electric control cabinet, tura on the control power. (3) Set the floppy disk labeled as "BATTERY EXCHANGE" in the Battery Replacement package to the floppy disk drive. (4) Press the SYSTEM RESET button. ‘The screen as shown below (the same screen as explained in Item 4 "Starting tl OSP before Replacing the Battery Cassette") will be displayed. [Battery exchange] Please choose a number.(1/2/3/4/5/6/7) ! Remove the BATTERY EXCHANGE floppy disk from the floppy disk drive. 10. Restoring the Data after Replacing the Battery Cassette (Q) Input as shown below by bold characters for the message displayed at the screen. ‘The messages as shown below are displayed if battery cassettes have bzen replaced Please choose a number.(1/2/3/4/5/6/7) !4{WRITE] Was battery exchanged?(¥/N)!Y[WRITE] Memory check OK. Battery voltage OK. Battery life alarm cancellation. Battery exchange was completed. Please choose a number. (1/2/3/4/5/6/7) ! correctly. * If" Data of a memory disk have disappeared.” is displayed ‘This message is displayed if the result of memory check is abnormal. In this case, please contact your local Okuma Service Center, After that turn off the control power, turn OFF the main switch and proceed to Item 11 "Starting the OSP for Initialization’, 13Battery Replacement Procedure SECTION 5 DETAILS ———— 11. * The message indicated below is displayed if the result of battery voltage check is abnormal "Battery voltage insufficiency. System is charging condenser. Please wait forawhile. +++ +++ ttt eevee eee e eee eee + + Completed ‘Turn off a power, and please rapidly exchange battery. If this message is displayed, it indicates that the battery connectors are not connected correctly or the battery cassette itself is faulty. ‘Turn off the control power and turn the main switch off, then check if the battery cassette has been replaced correctly. If the battery connectors are not connected correctly, connect them correctly and proceed to the operation described in Item 9 "Starting the OSP after Replacing the Battery Cassette" If the battery connectors are all connected correctly although the message above is displayed, please contact your local Okuma Service Center. (2) ‘Turn the INSTALL MODE SWITCH "OFF (0)", (3) Turn off the control power once and turn it on again to ensure that battery related alarm ‘message is not displayed. This completes replacement of battery cassette. ‘The step indicated below is not usually necessary. Perform this step only if" Data of a memory disk have disappeared.” message is displayed in the operation described in Item 10 "Restoring the Data after Replacing the Battery Cassette" Starting the OSP for Initialization Follow the same steps as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette" (1) Make sure that the INSTALL MODE switch is "ON (D". (2) After turning ON the main switch, at the side of the electric control cabinet, turn on the control power. (3) Set the floppy disk labeled as "BATTERY EXCHANGE" to the floppy disk drive. (4) Press the SYSTEM RESET button. ‘The screen as shown below (the same screen as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette") will be displayed. in the Battery Replacement package [Battery exchange] Please choose a number, (1/2/3/4/5V6/7) ! 4Battery Replacement Procedure SECTION 3 DETAILS 12. 13. (5) Remove the BATTERY EXCHANGE floppy disk from the floppy disk drive. Initializing the MD (Q)_ Input as shown below by bold characters for the message displayed at the screen Please choose a number. (1/2/3/4/5/6/7) !5{WRITE] Do you want to start memory disk initialize?(¥/N) 'Y[WRITE] Please input a present date. enter date (YM.D)!2000.4.7/WRITE] (if the current date is 2000.4.) Please input present time. enter time (H:M'S)!14:32:00[WRITE] (If the current time is 14:32:00) 2000.4.7 FRIDAY 14: 200 System initialize memory disk. Are you sure?(Y/N) !Y[WRITE] doing...Completed ‘The following message will be displayed if the result of battery voltage check is abnormal. Battery voltage insufficiency. ‘The probable cause of this message is incorrect connection of battery connectors or faulty battery. ‘Turn off the main switch after turning off the control power and check the battery cassette if it hhas been replaced correctly. Initialize the MD again. If the message of " Battery voltage insufficiency." is still displayed, please contact your local Okuma Service Center. Installing the MD Install the MD according to the procedure described in the maintenance manual of the machine, 15Battery Replacement Procedure SECTION 3 DETAILS 14. Starting the OSP for Restoration Follow the same steps as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette" (1) Make sure that the INSTALL MODE switch is "ON (0. (2) After turning ON the main switch, at the side of the electric control cabinet, turn on the control power. (3) Set the floppy disk labeled as "BATTERY EXCHANGE" in the Battery Replacement package to the floppy disk drive. (@) Press the SYSTEM RESET button. ‘The screen as shown below (the same screen as explained in Item 4 "Starting the OSP before Replacing the Battery Cassette") will be displayed. [Battery exchange] Please choose a number.(1/2/3/4/5/67) ! (5) Remove the BATTERY EXCHANGE floppy disk from the floppy disk drive, 15. Restoring the System Data (1) Insert the System Data floppy disk where system data were saved by the operation explained in Item 6 "Saving the System Data’ to the floppy disk drive ae nC aN Ty Hiferent Alb ine back i opay dil sk supplied with machining Genters, Never use the backup Noppy disk. * ae : 16Battery Replacement Procedure SECTION 3 DETAILS EEE (2) Input as shown bolow by bold characters for the message displayed at the screen. Please choose a number. (1/2/3/4/5/6/7) '6WRITE] Please press [WRITE] key after inserting a system data floppy.[WRITE] ‘May system data of a floppy be restored on memory2(V/N) !Y[WRITE] (ile name)<- (file name) ‘System data restoration was completed. Please choose a number.(1/2/3/4/5/6I7) ! * [fall files have not been restored, the message as shown below is displayed ‘Some files were not restored. (ile name) Please choose a number.(1/2/3/4/5/6I7) ! In this case, please contact your local Okuma Service Center. (3) Remove the floppy disk from the floppy disk drive. (4) If more than one System Data floppy disk exists, as prepared by the operation explained in Item 6 "Saving the System Data", repeat steps (1) to (3) for each floppy disk. The floppy disks may be set in any order.Battery Replacement Procedure SECTION 3 DETAILS i 416. Restoring the User Files (a) Insert the User File floppy disk where user files were saved by the operation explained in Item 5 "Saving the User Files” to the floppy disk drive. (2) Input as shown below by bold characters for the message displayed at the screen. Please choose a number. (1/2/3/4/5/6/7) ! 7 {WRITE] Please press [WRITE] key after inserting a user files floppy.(WRITE] May user files of a floppy be restored on memory?(Y/N) !Y[WRITE] (file name) User files restoration was completed. Please choose « number. (1/2/3/4/5/6/7) ! (3) Remove the floppy disk from the floppy disk drive. (A) Ifmore than one User File floppy disk exists, as prepared by the operation explained in Item 5 "Saving the User Files", repeat steps (1) to (3) for each floppy disk. ‘The floppy disks may be set in any order. Perform the operation explained in Item 10 "Restoring the Data after Replacing the Battery Cassette” again. 18