Professional Documents
Culture Documents
SW version 4.3.1
Installation Guide
170 00 Praha 7, Czech Republic
Tel: +420 246 0124 111, Fax: +420 266 316 647
E-mail: info@comap-control.com, www.comap-control.com
Table of contents
Table of contents .................................................................................................................... 2
1. Document information ........................................................................................................ 8
1.1. Clarification of notation ................................................................................................. 8
1.2. Symbols ....................................................................................................................... 9
1.3. Conformity Declaration ................................................................................................. 9
1.4. Revision Notes ............................................................................................................. 9
2. Available related documentation ...................................................................................... 10
3. General Guidelines .......................................................................................................... 12
3.1. Safety Instructions ...................................................................................................... 12
3.2. Required and Optional Modules ................................................................................. 13
3.2.1. Inteli New Technology Controllers ......................................................................... 13
3.2.2. Accessories ........................................................................................................... 13
3.2.3. Dongle overview.................................................................................................... 14
3.2.4. Available PC software ........................................................................................... 15
4. Marine Application Notes ................................................................................................. 16
4.1. Safety requirements ................................................................................................... 16
4.1.1. Power supply......................................................................................................... 17
4.2. Default configuration................................................................................................... 18
4.2.1. Override function ................................................................................................... 18
5. Terminals and Dimensions............................................................................................... 19
5.1. Controller terminals and dimensions ........................................................................... 19
5.1.1. IG-NT, IG-NTC, IM-NT .......................................................................................... 19
5.1.2. IS-NT-BB............................................................................................................... 19
5.1.3. IG-NT-BB (IG-NTC-BB, IS-NTC-BB) ..................................................................... 21
5.1.4. IM-NT .................................................................................................................... 22
5.1.5. IM-NT-BB and IM-NTC-BB .................................................................................... 22
5.2. Display terminals and dimensions .............................................................................. 23
5.2.1. IG-Display ............................................................................................................. 23
5.2.2. IS-Display.............................................................................................................. 23
5.2.3. InteliVision 5 .......................................................................................................... 24
5.2.4. InteliVision 8 .......................................................................................................... 24
5.3. Peripheral modules terminals and dimension ............................................................. 25
5.3.1. IG-AVRi + IG-AVRi TRANS .................................................................................. 25
5.3.2. Inteli AIN8 ............................................................................................................. 25
5.3.3. Inteli Ain8TC ......................................................................................................... 26
5.3.4. Inteli IO8/8 (can be switched to IO16/0)................................................................. 26
5.3.5. IS-BIN16/8 ............................................................................................................ 27
DOCUMENT HISTORY
1 3.1.0 31.8.2014
2 3.1.0 13.8.2018
3 3.1.0 8.8.2019
4 3.1.0 18.9.2019
4 3.1.0 1.7.2020
NOTE:
This type of paragraph calls readers’ attention to a notice or related theme.
CAUTION!
This type of paragraph highlights a procedure, adjustment, etc. which may cause damage or
improper functioning of the equipment if not carried out correctly and may not be clear at first
sight.
WARNING!
This type of paragraph indicates things, procedures, adjustments, etc. which demand a high
level of attention, otherwise personal injury or death may occur.
1.2. Symbols
Symbols used in this manual:
WARNING
Remote control
The controller can be remotely controlled. In the event that maintenance needs to be done
to the gen-set, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 or another communication line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN.
Be aware the unqualified manipulation can disconnect the object from the power supply
source.
CAUTION!
The controller contains a large number of configurable setpoints, because of this it is
impossible to describe all applications. Controller functions are subject to change from SW
version to SW version. This manual only describes the product and is not guaranteed to be set
for your application on arrival.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only.
To avoid personal injury do not perform any action not specified in this User guide !!!
3.2.2. Accessories
Accessories and Description Standard /
modules Optional
IG-Display Additional display for IG-NT/NTC/EE/EEC, IM- Optional
NT
IS-Display Additional display for IS-NT-BB Optional
InteliVision 5 Additional colour display for IS-NT-BB, IG- Optional
NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-
BB, IG-NTC-BB
InteliVision 8 Additional colour display for for IS-NT-BB, IG- Optional
NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-
BB, IG-NTC-BB
HINT
Controller central unit contains complete hardware for all applications. Number of inputs and
outputs can be expanded by additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15, I-
AOUT8.
See chapter Dongle installation to learn how to place the dongle into the controller.
Oil mist and engine bearing temperature monitoring are to be provided when arrangements
are fitted to override the automatic shutdown for excessive reduction of the lubrication oil
pressure (or for engines above 2250 kW). The Overriding of this protection is to be
independent.
The maximal wire length for Binary (Analog) inputs and outputs should be less than 10
meters, otherwise the separation relay or additional protection has to be used.
BO 10
BO 11
BO 12
BO 13
BO 14
BO 15
BO 16
+PWR BOUT
+PWR BOUT
BO 1
BO 6
BO 8
BO 9
BO 2
BO 3
BO 4
BO 5
BO 7
IS-NT (IG-NT)
+24VDC
0 VDC
BI 10
BI 11
BI 12
BI 13
BI 14
BI 15
BI 16
BI 1
BI 6
BI 8
BI 9
BI 2
BI 3
BI 4
BI 5
BI 7
Max wire length < 10m
- +
In the case of longer distance wires the additional protection has to be used for Signal inputs
and
Outputs close to controller terminals.
IG-NT or IS-NT
14DK390 14DK220
3x 14DK390
1N4007
IG-NT or IS-NT
controller
+24VB from battery
+24VB
0VB
-24VB from battery
IS-NT (IG-NT)
+24VDC
0 VDC
Default configuration can be modified using the GenConfig-2.3 (or higher) PC tool. Please
take care of following items that are included in default configuration file:
The function "Virtual Peripheries" shall not be used for marine application.
An automatic start of the generator after acknowledgement of alarm shall be prevented
(Basic settings: FltResGoToMAN = ENABLED).
Common alarm contacts interfacing the machinery alarm system shall be re-triggered in
case of occurring new alarm" (BO5 = Alarm flashing).
Use internal PLC function when the independent override protection e.g. for Bearing
temperature is required.
110 (4,3“)
123 (4,8“)
170 (6,7")
RS232
USB
123 (4,8“)
185 (7,3")
5.1.2. IS-NT-BB
4x
3
o
35 (1,4") 2x M
4,
90 (3,6")
110 (4,3“)
68 (2,7“)
3
194 (7,6")
184 (7,3")
194 (7,6")
170 (6,7")
RS232
USB
123 (4,8“)
2,7“
68
CAUTION!
In the environment rich on vibrations it is not recommended to fix IS-NT-BB on the DIN rail
but to screw it down on to the switchboard rear side.
110 (4,3“)
184 (72,44“)
176 (6,9“)
280 (11")
RS232
USB
7,0 x 11,1”
98 (3,9“)
1,2“ 2,7“
30 68
1,2“
30
290 (114,2")
RS 232
142
166
USB
RJ 45
223 56.5
68.5
RS232
110
114
110 (4,3“)
123 (4,8“)
170 (6,7")
RS232
USB
123 (4,8“)
185 (7,3")
IM-NTC-BB only
142
166
USB
RJ 45
IM-NTC-BB only
223 56.5
68.5
RS232
110
5.2.1. IG-Display
110 (4,3“)
123 (4,8“)
185 (7,3")
280 (11")
178 x 282
7,0 x 11,1”
290 (114,2")
5.2.4. InteliVision 8
AC1
OCOM
OUT2
AC2
Freq: 50 – 60 – 400Hz
LB 5
AVRi +
AVRi -
0 - 230/277 - 400/480
36 (1,4”)
IG-AVRi
TRANS/LV
0 - 18
43 (1,7”) 43 (1,7”)
Secondary terminals
18 VAC
40 (1,6")
160 (6,3")
RPM +
RPM -
IN1 +
IN1 -
IN 2
25 (1,0")
40 (15,7")
iS- AIN8
CAN1 POWER
8 - 36V DC
COM
H
25 (9,8")
70 (27,5")
106 (4,2”)
120 (4,7”)
125 (4,9”)
~ 25 (1,0”)
165 (6,5”)
Cutout
~ 75 (3,0”)
167 x 108 mm
180 (7,1”) (6,6 x 4,3)”
185 (7,3”)
5.3.8. IGS-PTM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
GND
AO+
AI4
AO-
0-20 mA
BINARY INPUTS ANALOG INPUTS ANALOG OUT
96 mm (3,8´´)
COMPENSATION
Rx
iGS-PTM
H COM L
CAN
CAN
Tx
LB 4
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7´´) (1,7´´)
96 mm (3,8´´)
95 mm 43 mm
(3,7´´) (1,7´´)
HINT
See InteliCommunicationGuide for further information.
It is recommended to use IG-IB firmware version 2.0.
IG-IB unit can be mounted on DIN rail (35 mm).
120
RxC RxD
P7
TxC TxD
96 mm (3,8´´)
Tx
Rx P6 P5 P4 P3 P2 P1 D2 D1
95 mm 43 mm
(3,7´´) (1,7´´)
Indication LED:
TxC, RxC Indicates data transfer on the CAN line.
TxD, RxD Indicates data transfer on the RS232 line.
COM
96 mm (3,8´´)
RS 232
i-CB LB 4
POWER
8-36V DC
95 mm 43 mm
(3,7´´) (1,7´´)
I-CB (Communication bridge) is CAN bus interface between Controller and Engine Control Unit
(ECU) that has not standard J1939 communication (MTU, CAT etc.). Engine values (RPM, Oil
pressure and other) are received from ECU via CAN and corresponding sensors are not
needed on controller. Use ICBEdit software for I-CB configuration (included in installation
package).
I-CB unit can be mounted on DIN rail (35 mm).
I-RB16/231 board contains relays that can switch 231 VAC load.
I-RB16 can be mounted on DIN rail (35 mm). One unit contains two parts (separate PCBs).
There are 8 relays on each part which is located on common plastic base.
I-RB16 is 60mm high from DIN rail base.
View A
300
95
RE16
RE15
RE14
RE13
ER12
RE11
RE10
RE9
RE1
RE8
RE7
RE6
RE5
ER4
RE3
RE2
X18 X17
16 9 + 8 1 +
View B
16 X18 9 + 8 X17 1 +
X18 X17
View B
View A
HINT
I-RB contains two separate boards, 8 relays on each. It can be ordered as I-RB8 as well.
5.3.14. I-AOUT8
5.3.14.1. General Description
I-AOUT8 is an extension unit with 8 analog outputs. Each analog output can be switched by
jumper for.
• 0 to 20 mA
• 0 to 10 VDC
• PWM (Pulse With Modulation on 1,2 kHz)
I-AOUT8 module is connected on IGS-NT or IM-NT CAN1 (peripheral) bus. The
corresponding module Address 1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2
jumpers) and in controller configuration. Communication fail is indicated in controller Alarm
list and by binary output. Use GenConfig PC tool for controller configuration.
It is possible to connect up to four I-AOUT8 units to one controller.
I-AOUT8 unit can be mounted on DIN rail (35 mm).
CAN1 terminating 120 ohm resistor jumper is connected in default. AGND terminals are on
the same potential.
Number of analog outputs 8, no galvanic separation
Type of analog outputs U 0 to 10VDC ± 1% , max 5 mA
(jumper selectable) I 0 to 20 mA ± 1% , max 500 ohms
p pwm 1200 Hz, 5V level, max 10 mA
Power supply 8 to 36 VDC
Current consumption 100 ÷ 300 mA at 24 VDC
Communication interface CAN1, with jumper selectable address 1 to 4
Jumper selectable terminating resistor 120 ohms.
RS232 interface TTL, firmware upgrade via AT-link.
Operating temperature -40°C to +70°C
range
120 ohm
CANL
CCOM
CANH
AGND
AOUT5
AGND
AOUT6
AGND
AOUT7
AGND
AOUT8
96 mm (3,8')
ANALOG OUTPUTS CAN
I-AOUT8
ComAp
HW: Power
SW: supply
+ 8-36 VDC
ANALOG OUTPUTS
AOUT1
AOUT2
AOUT3
AOUT4
AGND
AGND
AGND
AGND
GND
U-I-p U-I-p U-I-p U-I-p
1 2 Pwr
43 mm
95 mm (3,7´) (1,7´)
U 0 to 10 VDC
Pwm output
5.3.15. I-LBA
For the connections with 12VDC power supply an I-LBA module can be connected to controller
power terminals in order to allow the controller to continue operation during cranking if the
battery voltage dip occurs.
Controllers which may be supplied from I-LBA module:
Controller IG-NT/ IG-NTC/ IS-NT-BB/ IS-NT IG-CU IS-CU IL-CU/
IG-NT- IG-NTC- IS-NTC- IL-NT
BB BB BB
Connection
YES YES YES NO YES NO YES
applicable
AC1
OCOM
OUT2
AC2
LB 5
AVRi +
AVRi -
HINT
The I-LBA unit is intended to supply one controller unit only at the same time.
It is not recommended to use +PWR BOUT outputs on the controller as a source for relays,
as their consumption would exhaust I-LBA capacitors very fast.
It is also not recommended to supply any kind of above controllers with LT (Low
Temperature) display because of the high current consumption of the LT display.
See also chapter Power supply fusing.
1.1.1InteliMains NT controller
InteliMains controller IM-NT
types
InteliMains – Remote IG-DISPLAY, INTELIVISION 5 and 8
Display
Available for applications MCB, MGCB, BTB
6.1.3. InteliVision 5
Colour detachable display. Available for units:
UNIT NUMBER OF DISPLAYS DISPLAY ADDRESS
IG-NT(C)-BB 2 1 and 2
IS-NTC-BB 3 1, 2, 3
IM-NT(C)-BB 2 1 and 2
IG-NT(C) 1 2
IS-NT-BB 3 1, 2 ,3
IM-NT 1 2
6.1.4. InteliVision 8
Colour detachable display. Available for all InteliGen, InteliSys and InteliMains controllers.
Connection type: CAN2, RS 485, RS 232.
DISPLAY –
UNIT RS232 RS485(2) CAN2
RS485(1)
IG-NT and IM-NT 1 N/A 1 4
IG-NT-BB and IM-NT-BB 1 N/A 2 4
IG-NTC-BB and IM-NTC-
1 1 2 4
BB
IS-NT-BB 1-2* 0*-1 3 4
IS-NTC-BB 1 1 3 4
* Port RS232 and RS485 is shared (so it can be set either to 485(2) or to RS232
A1 RS485
IS-DIS
A1
COMR1
COMR1 Wire length:
B1
B1 up to 1000 meters A1
COMR1
B1
IG-NT
RS232
IG-DISPLAY
8-36 VDC
POWER
0 VDC
POWER
BI: Alternative brightness
0 VDC
8-36 VDC
GenConfig
InteliMonitor
MODEM/ GSM
IS-NT IS-DISPLAY
A1
COMR1 RS485
Wire length:
IS-NT-BB
B1
up to 1000 meters A1
COMR1
IS-DISP
A1 B1
COMR1
B1
IS-NT-BB
POWER
IS-DISPLAY
IS-DISPLAY
8-36 VDC
POWER
POWER
0 VDC
0 VDC
BI : Alternative brightness
8-36 VDC
IS-NT-BB IS-DISPLAY
RS485
Wire length:
IS-NT-BB
up to 1000 meters A1
COMR 1
B1
P
A1
IS-DIS
A1
COMR1
COMR1
B1
B1
USB
IS-NT-BB
USB
RS232
8-36 VDC
POWER
IS-DISPLAY
0 VDC
0 VDC
POWER
BI:Alternative brightness
8-36 VDC
GenConfig
InteliMonitor
MODEM/ GSM
RS485
Wire length:
up to 1000 meters A1
COMR1
IS-DISP
A1 B1
COMR1
B1
USB
IS-NT-BB
USB
RS232
8-36 VDC
POWER
IS-DISPLAY
0 VDC
IS-DISPLAY
IS-DISPLAY
0 VDC
POWER
BI:Alternative brightness
8-36 VDC
GenConfig
InteliMonitor
MODEM/ GSM
HINT
The state of BI Alternative brightness only influences the particular display.
IS-NT-BB unit doesn’t include internal display. For IG/IS-NT hardware options consult IGS-NT-
x.y-Application guide.pdf.
To RS485(1)
To CAN2
or (2)
A BL H
RS232 120 Ω
RS485
CAN1 CAN2
Extension Intercontroller
RS232
Communication:
InteliVision 8
HINT
*Only one external display can be connected to the control unit via RS485(1) – IG-DISP port.
Terminal 1*:
InteliVision 8
RS485(1)
CAN1 CAN2
Extension Intercontroller
RS232(1)
Communication:
InteliVision 8
RS232(2)
Communication:
InteliVision 8
RS485(2)
Communication:
InteliVision 8
HINT
*Only one external display can be connected to the control unit via RS485(1) – IG-DISP port.
HINT
* Two displays can be connected to the IG-NT-BB control unit via RS485 (display terminal)
with addresses 1 and 2.
Terminal 1*:
InteliVision 8
RS485(1)
CAN1 CAN2
Extension Intercontroller
RS232(1)
Communication:
InteliVision 8
RS232(2)
Communication:
InteliVision 8
RS485(2)
Communication:
InteliVision 8
HINT
*Up to three displays could be connected with IS-NTC-BB via RS 485(1) – Display.
Communication on RS232(2) can be switched to RS485(2) so one InteliVision can be
connected to these two ports only.
RS485(2)
Communication:
InteliVision 8
HINT
* Up to three displays can be connected with IS-NTC-BB via RS 485(1) - Display. Two
displays can be connected with IG-NTC-BB via RS 485(1) – Display. One InteliVision can be
connected to RS485(2) port.
7.1.1. Schematics
N L1 L2 L3 N L1 L2 L3
BI1
BI2
BI3
BI4
BI5
BI6
GENERATOR MAINS (BUS) BINARY
VOLTAGE VOLTAGE INPUTS
LB 9
3x277 /480 V 3x277 /480 V
A1
L1
H1
L2
COMC1
COMC2
BINARY
B1
COMR1
BI11
BI8
BI7
BI9
H2
BI10
BI12
LB 9
INPUTS
PICK-UP RPM IN
EXTENSION INTERCONTROLLER SENSOR RPM COM
IG-DISPLAY
CAN1 CAN2
RS 232(1)
SPEED SG OUT
DONGLE GOVERNOR
SG COM
For Use on a Flat Surface of a Type 1 Enclosure.
Max. ambient temperature 70º C
+PWR BOUT
OUTPUTS
POWER
+ PWR BOUT
8 - 36 V
AVRI COM
0-5A OUTPUTS
AVRI OUT
MAX 0.74A
See instructions
for details
B01
B02
B03
B04
B05
B06
L2k
L3k
L1k
B3I
INk
L1I
L2I
INI
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI3 setting / AI2 setting / AI1 setting SG OUT setting
Current input 0-25mA
Voltage input 0-5V PWM VoutR VOut
7.2. IG-NTC GC
7.2.1. Schematics
N L1 L2 L3 N L1 L2 L3
BI1
BI2
BI3
BI4
BI5
BI6
GENERATOR MAINS (BUS) BINARY
VOLTAGE VOLTAGE INPUTS
LB 8
3x277 /480 V or 120 /207 V 3x277 /480 V or 120 /207 V
H2
A1
L1
H1
L2
COMC1
COMC2
BINARY
B1
COMR1
BI8
BI11
BI12
BI7
BI9
BI10
LB 8
INPUTS
PICK-UP RPM IN
EXTENSION INTERCONTROLLER SENSOR RPM COM
RS485(1)
CAN1 CAN2
RS 232(1)
IG-DISP
CAUTION - Risk of Electric Shock, Do Not Remove Cover.
No User Serviceable Parts Inside.
Refer servicing To Qualified Service Personnel. AI3
ANALOG
AI2
InteliGen NTC
INPUTS
Order code: IG-NTC GC AI1
Made in EU, Czech Republic
www.comap.cz
AI COM
SPEED SG OUT
RS 232(2)
DONGLE GOVERNOR
SG COM
RS 485(2) For Use on a Flat Surface of a Type 1 Enclosure.
Max. ambient temperature 70º C
+PWR BOUT
BINARY
B010
B011
B012
B07
B08
B09
USB OUTPUTS
A2
B2
POWER
+ PWR BOUT
8 - 36 V
AVRI COM
0 – 1/0 - 5 A OUTPUTS
AVRI OUT
MAX 0.74A
See instructions
for details
B01
B02
B03
B04
B05
B06
L2k
L3k
L1k
INk
L1I
L2I
L3I
INI
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI3 setting / AI2 setting / AI1 setting SG OUT setting
Current input 0-25mA
Voltage input 0-5V PWM VoutR VOut
Resistance input 0-2400 Ω For more info see the chapter
Speed Governor Output
Boot jumper (lower one, rest of the jumpers is for internal use only)
Left to right: Pull up Bias / 120Ω / Pull down Bias
NOTE:
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated
Neutral or when galvanic separation between generator or mains voltage and controller is
required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.3.1. Schematics
LB 7
LB 6
www.comap.cz
( PROG. CNTRL.)
4XC2
LB 7
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 SG OUT setting
setting
Current input 0-25mA
PWM VoutR VOut
Voltage input 0-5V For more info see the chapter
Resistance input 0-2400 Ω Speed Governor Output
Boot jumper (lower one, rest of the jumpers is for internal use only)
Left to right: Pull up Bias / 120Ω / Pull down Bias
AOUT setting
Voltage 0-10VDC
Current 0-20mA
RS485 (2) ** A2 ,B2 ,COMR2 Redirected RS232 (2) - see Basic settings:
RS485(2)conv.
PC: InteliMonitor, GenConfig
or Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig
Non isolated
CAN1 L1, H1, COMC1 Extension modules: IS-AIN, IS-BIN,IGS-
PTM, IGL-RA15, I-AOUT
CAN2 L2, H2, COMC2 Intercontroller (Load&VAR sharing, Power
management), monitoring (IG-IB, I-LB) and
up to 4 InteliVision 8
NOTE:
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated
Neutral or when galvanic separation between generator or mains voltage and controller is
required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.4.1. Schematics
8 8
L H L H
(1)
DISPLAY EXTENSION INTERCONTROLLER
MODULES & MONITORING
InteliGen BaseBox
NT
Order code: IG-NT-BB
Made in EU, Czech Republic
( PROG. CNTRL.)
4XC2
LB 8
MAX 0,74 A
8 8
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 SG OUT setting
setting
Current input 0-25mA
PWM VoutR VOut
Voltage input 0-5V For more info see the chapter
Resistance input 0-2400 Ω Speed Governor Output
Boot jumper (upper one, rest of the jumpers is for internal use only)
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.5.1. Schematics
9
9
L H L H
(1)
( PROG. CNTRL.)
4XC2
LB 9
MAX 0,74 A
9 9
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 SG OUT setting
setting
Current input 0-25mA
PWM VoutR VOut
Voltage input 0-5V For more info see the chapter
Resistance input 0-2400 Ω Speed Governor Output
Boot jumper (upper one, rest of the jumpers is for internal use only)
Left to right: Pull up Bias / 120Ω / Pull down Bias
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.6. IS-NTC-BB
7.6.1. Schematics
LB 9 LB 9
L H L H
(1)
DISPLAY EXTENSION
MODULES
INTERCONTROLLER
& MONITORING
InteliSys BaseBox
NTC
( PROG. CNTRL.)
4XC2
LB 9
MAX 0,74 A
LB 9 LB 9
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 SG OUT setting
setting
Current input 0-25mA
PWM VoutR VOut
Voltage input 0-5V
NOTE:
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated
Neutral or when galvanic separation between generator or mains voltage and controller is
required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.7.1. Schematics
BI1
BI2
BI3
BI4
BI5
BI6
N L1 L2 L3 N L1 L2 L3
MAINS(BUS-L) MAINS (BUS-R) BINARY
VOLTAGE VOLTAGE INPUTS
LB 6
3x277 /480 V or 120 /207 3x277 /480 V or 120 /207
H2
A1
L1
H1
L2
COMC1
COMC2
B1
COMR1
LB 6
EXTENSION INTERCONTROLLER
IG-DISPLAY
CAN1 CAN2
RS 232(1)
InteliMains NT
DONGLE
POWER
+ PWR BOUT
0 – 1/0 - 5 A OUTPUTS 8 - 36 V
AUX N/A MAX 0.74A
CURRENT See instructions
for details
B01
B02
B03
B04
B05
B06
L2k
L3k
N/A
N/A
L1k
B3I
IAk
L1I
L2I
IAI
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Boot jumper
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.8.1. Schematics
7 7
L H L H
(1)
DISPLAY EXTENSION INTERCONTROLLER
MODULES & MONITORING
InteliMains BaseBox
NT
Order code:
IM-NT-BB MADE IN THE EU
www.comap.cz
( PROG. CNTRL.)
4XC2
7 7
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 setting
Current input 0-25mA
Voltage input 0-5V
Resistance input 0-2400 Ω
Boot jumper (upper one, rest of the jumpers is for internal use only)
AOUT setting
Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or
ECU (e.g. Cummins ModBus) or InteliVision
8
RS485 (Display) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to
3 InteliVision 8 displays (remote display) or
3 InteliVision 5.
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated
Neutral or when galvanic separation between generator or mains voltage and controller is
required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on
one of them.
7.9.1. Schematics
2 2
L H L H
(1)
DISPLAY EXTENSION INTERCONTROLLER
MODULES & MONITORING
InteliMains BaseBox
Order code:
NT
7 2
Left to right: Pull down Bias / 120Ω / Pull up Bias / 120Ω / 120Ω
Down: AI4 setting / AI3 setting / AI2 setting / AI1 setting
Current input 0-25mA
Voltage input 0-5V
Resistance input 0-2400 Ω
Boot jumper (upper one, rest of the jumpers is for internal use only)
Left to right: Pull up Bias / 120Ω / Pull down Bias
AOUT setting
Current input
0-25mA
Voltage input
0-5VDC
120Ω Resistance input
Pull up terminators
Pull down 0-2400Ω
Ethernet USB RS232
Default IP Configuration
Default IP Configuration
(NTC only) (NTC only)
Analog output
AOUT COM
120Ω
terminators
Pull up Pull down
Voltage Current
(NTC only) Output Output
0-10V 0-20mA
NOTE:
Jumper settings for Analog Inputs and Outputs is the same for all the controllers. Not all
analog inputs and outputs are available in all hardware modifications.
VoutR
SG OUT
V-outR range: ± 10 VDC via 10 kΩ
SG COM
HINT
SG COM is internally connected to controller 0VDC power supply. IS-NT-BB and IS-NTC-BB
have the same jumper position.
8.2. Grounding
The shortest possible piece of wire should be used for controller grounding. Use cable min.
2.5 mm2. A brass M4x10 screw with star washer securing ring type grounding terminal shall
be used.
The negative “-” battery terminal must be properly grounded.
Switchboard and engine must be grounded at a common point. Use as short a cable
as possible to the grounding point.
T2A
Controller
T1A
IM-NT
- +
Battery 24V DC
For more extension units use separate fusing according to the table above.
Controller power supply should never be connected to starter terminals.
For the connections with 12VDC power supply an I-LBA module can be connected to controller
power terminals in order to allow the controller to continue operation during cranking if the
battery voltage dip occurs. In this case, it is not recommended to use +PWR BOUT outputs on
the controller as a source for relays, as their consumption would exhaust I-LBA capacitors very
fast.
Relays
controller
T2A
+ + +
I-LBA
- - -
- +
12VDC Battery
N N
L3
L1
L2
L1
L2
L3
N
MAINS GENERATOR
VOLTAGE VOLTAGE
WARNING!
Do not open the secondary circuit of current transformers when the primary circuit is closed!!!
Open the primary circuit first!
Use 1.5 mm2 cables for voltage connection and 2.5 mm2 for current transformers
connection.
Adjust nominal voltage, nominal current, CT ratio and PT ratio by appropriate setpoints in the
Basic Settings group.
VOLTAGE MEASUREMENT WIRING
L2 L2
L3 L3
N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3
MAINS BUS MAINS BUS
MAINS/ BUS
GENERATOR L1
L2
L3
T1 T2
100V
100V
0V
0V
L2
L1
L3
VOLTAGE TERMINALS
I1k I1l I2k I2l I3k I3l I1k I1l I2k I2l I3k I3l
CAUTION!
Check measurement connections carefully! Failure is possible if phases are connected in
wrong order (WrongPhSequence detected by the controller) but this is not detected if the
phases are just rotated (i.e. instead of phase sequence L1, L2, L3, phase sequence is e.g.
L2, L3, L1.
8.6.2.1. IG MTU
Connect one or two IG-MTU units to separate generator and Mains/bus voltage from
controller.
Three wire mains Three wire mains and three wire genset or electric
separation
L1 MAINS / BUS GENERATOR L1 MAINS/ BUS GENERATOR
L2 L2 L1 L1
L2 L2
L3 L3
L3 L3
N
400V
400V
400V
400V
400V
400V
0V
0V
0V
0V
0V
0V
400V
400V
400V
0V
0V
0V
T1 T2 T3 T1 T2 T3
T1 T2 T3
400V
400V
400V
400V
400V
400V
0V
0V
0V
0V
0V
0V
400V
400V
400V
0V
0V
0V
L2
L1
L3
N
N
L1
L2
L3
N
L2
L1
L3
L1
L2
L3
GENERATOR
MAINS/ BUS
MAINS / BUS GENERATOR
VOLTAGE VOLTAGE
VOLTAGE VOLTAGE
Ix- NT
Ix-NT
network.
L1
G k l L2
k l L3
k l This arrangement covers earth faults in the load
N network only.
k l
Ink Inl
K L
L1
G k l L2 This arrangement necessary for restricted earth fault
k l protection. The location of the neutral earthing point in
L3
k l relation to the protection current transformers in the
N neutral conductor determines whether four or five
k l
current transformers are employed.
L K
l k
Ink Inl
L1
G k l L2 This arrangement necessary for restricted earth fault
k l L3 protection. The location of the neutral earthing point in
k l relation to the protection current transformers in the
N
k l neutral conductor determines whether four or five
current transformers are employed.
Ink Inl
L1 Mains
L3
Load
MCB
L1 K L L1
L2 K L k l L2
K L
L3
k l
k l L3 GEN-SET GROUP
N N
REMOTE START/STOP
ACCESSLOCK INT
FORCEVALUEIN1
MCB FEEDBACK
TEST ON LOAD
REMOTE TEST
WARNING 10
REMOTE OFF
FORCE SYNC
WARNING 8
WARNING 9
LOAD RES 3
Monitoring
A3
A2
A1
AI COM
Analog
control
AOUT+
AOUT COM
9 10 11 12 + -
BO
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 7 8 + -
MAINS PARAMS OK
MCB CLOSE/OPEN
BUS PARAMS OK
ALARM
HORN
Aux Curr
Meas
+ -
NOTE:
Binary Input MCB FEEDBACK and Binary Output MCB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
Load
MCB
L1 K L L1
L2 K L k l L2
K L
L3
k l
k l L3 GEN-SET GROUP
N N
MCB FEEDBACK
NS SWITCH
Binary outputs
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 + -
MCB CLOSE/OPEN
Aux Curr
Meas
+ -
NOTE:
Binary Input MCB FEEDBACK and Binary Output MCB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
Load
L l
K k
MCB MGCB
L1 K L L1
L2 K L k l L2
K L
L3
k l
k l L3 GEN-SET GROUP
N N
REMOTE START/STOP
MGCB FEEDBACK
ACCESSLOCK INT
FORCEVALUEIN1
MCB FEEDBACK
TEST ON LOAD
REMOTE TEST
FORCE BLOCK
REMOTE OFF
WARNING 8
WARNING 9
LOAD RES 3
Monitoring
A3
A2
A1
AI COM
Analog
control
AOUT+
AOUT COM
9 10 11 12 + -
BO
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 7 8 + -
MGCB CLOSE/OPEN
MAINS PARAMS OK
MCB CLOSE/OPEN
BUS PARAMS OK
ALARM
HORN
+ -
NOTE:
Binary Inputs MCB FEEDBACK and MGCB FEEDBACK and Binary Outputs MCB OPEN/CLOSE and
MGCB OPEN/CLOSE are the only compulsory BI and BO in this application. Other Binary Inputs
and Outputs in the schematics are only recommended or suggested for basic and advanced
functions of the controller.
Load
L l
K k
MCB MGCB
L1 K L L1
L2 K L k l L2
K L
L3
k l
k l L3 GEN-SET GROUP
N N
REMOTE START/STOP
MGCB FEEDBACK
ACCESSLOCK INT
MCB FEEDBACK
REMOTE TEST
REMOTE OFF
Binary outputs
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 + -
MGCB CLOSE/OPEN
MAINS PARAMS OK
MCB CLOSE/OPEN
BUS PARAMS OK
ALARM
HORN
+ -
NOTE:
Binary Inputs MCB FEEDBACK and MGCB FEEDBACK and Binary Outputs MCB OPEN/CLOSE and
MGCB OPEN/CLOSE are the only compulsory BI and BO in this application. Other Binary Inputs
and Outputs in the schematics are only recommended or suggested for basic and advanced
functions of the controller.
L1 K L L1
L2 K L k l L2
GEN-SET GROUP L3 K L k l L3 GEN-SET GROUP
X N
k l
N
Y
BREAKER OPEN 11
PULSECOUNTER 1
ISSUEACTCALLC1
ACCESSLOCK INT
FORCEVALUEIN1
BTB FEEDBACK
WARNING 10
REMOTE OFF
BTB DISABLE
FORCE SYNC
WARNING 8
WARNING 9
Monitoring
A3
A2
A1
AI COM
Analog
control
AOUT+
AOUT COM
9 10 11 12 + -
BO
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 7 8 + -
BTB CLOSE/OPEN
BUSR PARAMS OK
BUSL PARAMS OK
ALARM
HORN
Aux Curr
Meas
+ -
NOTE:
Binary Input BTB FEEDBACK and Binary Output BTB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
L1 K L L1
L2 K L k l L2
GEN-SET GROUP L3 K L k l L3
GEN-SET GROUP
X k l Y
N N
PULSECOUNTER 1
ACCESSLOCK INT
ISSUEACTCALL 1
BTB FEEDBACK
REMOTE OFF
BTB DISABLE
BusL V meas BusR V meas 1 2 3 4 5 6
Binary inputs
+PWR BOUT
Grounding
Binary outputs
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 + -
BUSR PARAMS OK
BTB CLOSE/OPEN
BUSL PARAMS OK
ALARM
HORN
Aux Curr
Meas
+ -
NOTE:
Binary Input BTB FEEDBACK and Binary Output BTB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
LCB
L1 K L L1
L2 K L k l L2
K L
BUS L3 k l L3
N
k l
N
Load
BREAKER OPEN 11
PULSECOUNTER 1
ISSUEACTCALLC1
ACCESSLOCK INT
FORCEVALUEIN1
LCB FEEDBACK
WARNING 10
REMOTE OFF
LCB DISABLE
WARNING 8
WARNING 9
Monitoring
A3
A2
A1
AI COM
Analog
control
AOUT+
AOUT COM
9 10 11 12 + -
BO
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 7 8 + -
BTB CLOSE/OPEN
BUSR PARAMS OK
BUSL PARAMS OK
ALARM
HORN
Aux Curr
Meas
+ -
NOTE:
Binary Input LCB FEEDBACK and Binary Output LCB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
LCB
L1 K L L1
L2 K L k l L2
L3 K L L3
BUS k l
k l
N
Load
N
PULSECOUNTER 1
ACCESSLOCK INT
ISSUEACTCALL 1
LCB FEEDBACK
REMOTE OFF
LCB DISABLE
Bus V meas Load V meas 1 2 3 4 5 6
Binary inputs
+PWR BOUT
Grounding
Binary outputs
L1k L1l L2k L2l L3k L3l LNk LNl 1 2 3 4 5 6 + -
LOAD PARAMS OK
LCB CLOSE/OPEN
BUS PARAMS OK
ALARM
HORN
Aux Curr
Meas
+ -
NOTE:
Binary Input LCB FEEDBACK and Binary Output LCB OPEN/CLOSE are the only compulsory BI
and BO in this application. Other Binary Inputs and Outputs in the schematics are only
recommended or suggested for basic and advanced functions of the controller.
Correct wiring for Binary output is shown in the diagram below. On the left +PWR BOUT is
not used, on the right +PWR BOUT is used. If Binary outputs are connected directly to the
power source, additional fuse should be used.
Controller Controller
+ - + -
Battery 24V Battery 24V
DC DC
NOTE:
If +PWR BOUT is used, it increases power consumption of the controller.
Outputs can provide steady current of up to 2A. Every single binary output can provide up to
0.5A of steady current unless the total current of group of outputs does not exceed 2A.
It is possible to use binary outputs as low side switch or high side switch in BaseBox type of
controller. For correct wiring in both cases please refer to the following diagrams.
Low side switch High side switch
Internal Internal
BO1 BO1
+ - + -
Battery 24V Battery 24V
DC DC
CAUTION!
Both power supply sockets for binary outputs need to be connected to ensure proper function
of binary outputs.
Never use DC relays without protection diods!
Low side or High side function of binary outputs can be chosen in configuration tool GenConfig
in Modules tab. This configuration is used for all binary inputs available on the controller.
NOTE:
Every group of outputs (i.e. 1..8 and 9..12) can provide steady current of up to 2A. Every
single binary output can provide up to 0.5A of steady current unless the total current of group
of outputs does not exceed 2A.
CAUTION!
Both “+” and “-“ terminals on the IS-NTC-BB, IG-NT-BB, IG-NTC-BB, IM-NT-BB and IM-NTC-
BB need to be connected at all times to ensure the proper function of Binary Ouptuts 9 to
12(16)!
BI 1 ( BI 9) BI 1 ( BI 9)
BI 2 ( BI 10) BI 2 ( BI 10)
IS-BIN 16/8
IS-BIN 16/8
BI 3 ( BI 11) BI 3 ( BI 11)
BI 8 ( BI 16) BI 8 ( BI 16)
COM 1 ( COM2) + - COM 1 ( COM2) + -
POWER - 8 - 36 V POWER + 8 - 36 V
POWER + POWER -
Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage
range for closed contact is from 0 to 2 VDC. Voltage level is defined between Binary input
and Binary input COM terminal and does not depend on “positive” or “negative” connection.
Impulse inputs do not work with IGS-NT controller.
BO 1
BO 2
IS-BIN 16/8
BO 8
COM BOUT
+PWR BOUT + -
POWER + 8 - 36 V
POWER -
Fuse
K1 K2
K1 K2
Controller
T2A
+
HUGE
LOADS -
STARTER
DC relays
- +
8 - 36 V Battery
HINT
For more information on technical data regarding supply, inputs, outputs etc. please refer to
For jumper setting of Analog inputs please refer to the section Jumper settings.
Resistive sensor on Analog input 3 and Resistive sensor with grounding on Analog
Analog output wiring input 3 and Analog output wiring. Note, that
battery should be also grounded to
common ground in all cases!
AI3
AI COM
AI3
AOUT + AI COM
Internal
AOUT
AOUT +
COM
Internal
AOUT
COM
+ -
Battery 24V
DC + -
Battery 24V
DC
Passive Current sensor on Analog input 3 Voltage sensors on Analog input 1 and 3
and Active Current sensor on Analog input 2
+ - + -
Battery 24V Battery 24V
DC DC
AI3
AI COM 100R
1k5
AOUT +
Internal P
AOUT
COM
+ -
Battery 24V
DC
A
mA +24 VDC
Active current sensor (current source is in sensor)
B +
C Sensor Range –20mA to +20 mA or 4 to + 20 mA
D 0 VDC
D terminal is shielding
+24 VDC
A
+ mA
B Sensor
C
D 0 VDC
+
A
B Thermocouple J, K, L
C
D D terminal is shielding
CAUTION!
Thermocouples connected to IS-AIN8 hardware versions below 5.0 must be galvanically
separated from the frame.
If the thermocouples are connected to IS-AIN8, appropriate jumpers must be removed (see
rear sticker).
COM
COM
COM
H
H
L
120 Ω
COM
COM
H
H
L
CAN 1 CAN 2
Controller 1
COM
H
L
Controller 2
Addr.:2
CAUTION!
CAN bus line has to be terminated by 120 ohm resistors on the both ends.
terminator 1 terminator 2
120 Ω Ω CAN line 120 Ω
60 Ω
For longer distances is recommended to connect one CAN COM terminal (one connection for
whole site) and cable shielding to the ground in one point.
External units can be connected on the CAN bus line in any order, but line arrangement (no
tails, no star) is necessary.
Recommended CAN bus data cables see in Chapter Technical data.
IG-MU and IG-IB units are connected to CONTROLLER CAN2 bus.
H
COM
L
CAN 1 CAN 1
COM
H
COM
COM
COM
H
H
L
L
L
COM
COM
H
H
L
CAN 1 CAN 2
Controller 1
COM
H
L
COM
COM
H
H
L
L
Addr.:1 CAN 1 CAN 2
CAN 2 CAN 2
Addr.:2 (optional)
(optional)
COM
COM
H
H
L
L
CAN L 120 Ω
CAN H
ECU
COM
COM
H
H
L
CAN 1 CAN 2
Controller 1
COM
H
L
COM
COM
H
H
L
L
Addr.:1 CAN 1 CAN 2
CAN 2 CAN 2
Addr.:2 (optional)
(optional)
ECU communicating over the CAN bus is connected to CAN1 port of the controller and other
ComAp modules can be connected to this CAN bus as well. For detailed description of
connection of various ECUs refer to ComAp Electronic Engines Support manual.
120 Ω CAN H
L
COM
120 Ω
H
COM
CAN 1 CAN 2
H
L
CAN 1
1. Configure I-CB using I-CBEdit software. Configured I-CB behaves like fictive IS-AIN and
IS-BIN units. I-CB configuration associates selected values (from ECU database)
received from Engine Control Unit to selected CAN addressees (fictive IS-AIN, IS-BIN
inputs and outputs).
2. Configure corresponding controller CAN addresses and tick in PC configuration
tool.
3. Configure separate inputs and outputs in corresponding Analog, Binary inputs, outputs in
PC configuration tool.
HINT
In case of CAT engines, there is RS232 connection between I-CB and CCM.
NOTE:
RS232(1) – RS485(1) and RS232(2) – RS485(2) can be switched and only one port at a time
is available for communication.
Impedance 120 Ω
NOTE:
See the website www.can-cia.org for information about the CAN bus, specifications, etc.
L1
L2
L3
L1
L2
L3
BI 5
BI 2
BI 3
BI 4
BI 1
BI 6
N
BI 11
BI 12
BI 10
COM
COM
COM
H
H
B
L
L
BI 8
BI 7
BI 9
DISPLAY CAN1 CAN2
RS232 (1)
IGS-
NT-LSM IG-NT-BB
+PMS
+BATT
BO 11
BO 10
BO 12
BO 9
GND
AVRi COM
-
AVRi OUT
BO 8
BO 4
BO 7
BO 3
BO 6
+
BO 2
BO 5
BO 1
I1K
I2K
I3K
D+
I1L
I2L
I3L
K
L
GEN CURRENT
Bar a re
a
il
r fa
so
11,25 Se
n
10
12.5% of the
sensor 12.5% of the
range (25Ω) sensor
range (25Ω)
HINT
The sensor fail alarm does not influence the gen-set operation. Sensor fail does not activate
Binary output Alarm.
If engine shutdown/stop is required when Fls appears, configure in GenConfig ->
Inputs/Outputs -> Analog inputs -> Protection -> property “Active when” to Under/Over limit +
Fls.
Load control loop This regulation loop is also active when multiple gen-sets are
running in parallel with mains when InteliMains NT is not in
charge and it is also active in multiple-parallel operation if the
load is controlled from an IM-NT (i.e. the setpoint #SysLdCtrl
PtM is in LDSHARING position).
Cos-phi loop This regulation loop is also active when multiple gen-sets are
running in parallel with mains in BASEPF mode i.e. there is no
IM-NT in charge of cos phi regulation (e.g. import/export
control).
Note:
It may be helpful to disable issuing the GCB close command when adjusting synchronization
loops. Adjust the setpoint Phase window to 0 to disable it. Adjust the setpoint back to it's
original value after the adjustment is finished.
Caution!
Be ready to press emergency stop button in case the regulation loop would start to behave
unacceptable while it is beeing adjusted.
IMPORTANT
Speed governor has to be adjusted for optimum performance before Sync / load
control adjusting.
Check generator phase sequence before the first GCB connection.
Before optimal sync/load control settings are adjusted, please disconnect GCB
OPEN/CLOSE output or set Phase window = 0 to avoid paralleling when adjusting
settings.
- 5 % of nominal - 5 % of nominal
MAINS GEN
Q Q Q
Cos < 0 L Cos > 0 Cos > 0 L Cos < 0 L Cos > 0 L
Export P L Consumption Consumption Generation P
Import Q Import P P P Generation Q
Import Q Inductive Generation Q
P P
Cos < 0 C Cos > 0 Cos > 0 C Cos < 0 C Cos > 0 C P
Export P C Consumption P Consumption Generation P
Export Q Import P Capacitive LOAD P Consumption Q
Export Q Consumption
17.1.4.1. Mains
Exported active power is supplied to the mains. It is displayed in negative numbers e.g. –
20kW.
Imported active power is consumed from the mains. It is displayed in positive numbers e.g.
+20kW.
When reactive power is imported (>0) InteliMains-NT displays L (inductive) character of the
load.
When reactive power is exported (<0) InteliMains-NT displays C (capacitive) character of the
load.
17.1.4.2. Load
Active power consumed by Load is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains-NT displays L (inductive) character of the
load.
When reactive power is negative (<0) InteliMains-NT displays C (capacitive) character of the
load.
17.1.4.3. Genset
Generated active power is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) IGS-NT displays L (inductive) character of the load.
When reactive power is negative (<0) IGS-NT displays C (capacitive) character of the load.
0V 0V
0% AVR DCout bias 100.0 % 0% AVR DCout bias 100.0 %
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting
[V]
Out1 to Out2
10 V
im
um AVRi output voltage
ax
m
=
ot inim
um Out1 - Out2 - Out1 –
Rip t =m
o
AV AVRi
p OCOM OCOM Out2
0V AVR DCout bias
0% 50 % 100.0 % Bias \ Min Max Min Max Min Max
Pot
0% 0 0 2 10 -2V -10
V
-10 V
50 % 1 5 1 5 0V 0V
100 % 2 10 0 0 +2 10 V
V
AVRi Out1 to Out 2 output voltage
Hint:
To judge optimal adjusting induce generator voltage jumps by AVR DCout bias change or by
Nominal voltage change.
AVRi output OCOM is a common output. GND was used instead of OCOM
Sync/Load ctrl:
Speed gov bias = 0,00 V
SpeedRegChar =
POSITIVE
Sync/Load ctrl:
Speed gov bias = 5,00 V
SpeedRegChar =
POSITIVE
Heinzmann
Sync/Load ctrl:
Speed gov bias = 2,7V
Heinzmann
PANDAROS
2 SG COM SpeedRegChar =
DC6
1 SG OUT POSITIVE
VoutR SpeedGovLowLim = 0V
SpeedGovHighLim = 6V
ComAp
Sync/Load ctrl:
Speed gov bias = 5,1V
SpeedRegChar =
ECON 4
7 SG COM
8 SG OUT POSITIVE
Vout SpeedGovLowLim = 0,0V
SpeedGovHiLim = 10V
Caterpillar PEEC
Sync/Load ctrl:
Caterpillar
9
Hz
SG COM
19 PWM
10 Sync/Load ctrl:
SG COM
ADEM
1
2 SG OUT SpeedRegChar =
3 VoutR
-B POSITIVE
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
Sync/Load ctrl:
CATERPILLAR
8 S-SPD (S)
Speed gov bias = 5,10 V
converter
SG COM
Signal
1
SG OUT SpeedRegChar =
2
3 VoutR POSITIVE
-B SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
Sync/Load ctrl:
9 SpdGovPWM rate = 500
SG COM
PEEC
Hz
3 SG OUT
PWM
Cummins
+Vbatt 1
+
C
2 4u7/ 50V
- Vbatt Sync/Load ctrl:
Speed gov bias = 6,40 V
Cummins
SG COM
SpeedRegChar =
EFC
8 200k SG OUT
VoutR POSITIVE
SpeedGovLowLim = 5V
11 SpeedGovHiLim = 7,8V
I9 SG OUT
ECPG
Cummins
ONAN
0V SG COM
5V SG OUT
Speed gov bias = 2,50 V
VoutR SpeedRegChar =
POSITIVE
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
Cummins
20 SG COM
QST30
Sync/Load ctrl:
11 SG OUT Speed gov bias = 5,00 V
VoutR
SpeedRegChar =
POSITIVE
Sync/Load ctrl:
Speed gov bias = 3,50 V
CUMMINS
9 SG OUT SpeedRegChar =
QSL9
32 SG COM POSITIVE
Vout SpeedGovLowLim = 2,5V
SpeedGovHiLim = 5V
Sync/Load ctrl:
Speed gov bias = 5,00 V
CUMMINS
03-12 SG COM
SpeedRegChar =
GCS
03-11 SG OUT
VoutR
POSITIVE
SpeedGovLowLim = 2,5V
SpeedGovHiLim = 7,5V
Barber Colman
Barber Colman
DYNA 8000
Sync/Load ctrl:
2 SG COM Speed gov bias = 6,00 V
9 SG OUT SpeedRegChar =
VoutR
POSITIVE
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V
2
Barber Colman
DYN1 10684
Sync/Load ctrl:
SG COM
SG OUT Speed gov bias = 6,00 V
9 SpeedRegChar =
VoutR
POSITIVE
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V
GAC
ESD 5500
G SG COM
Sync/Load ctrl:
GAC
Sync/Load Ctrl:
Speed Gov Bias = 5.00 V
ESD 5111
G SG COM
N SG OUT
SpeedGovChar =
VoutR NEGATIVE
SpeedGovLowLim = 4 V
SpeedGovHiLim = 6 V
EGS 104B
2 SG COM
Sync/Load ctrl:
GAC
Sync/Load ctrl:
SDG 735
A SG OUT SpeedRegChar =
VoutR NEGATIVE
SpeedGovLowLim = 2,5V
SpeedGovHiLim = 7,5V
Tau act.= 1
WOODWARD
WOODWARD
Sync/Load ctrl:
ProAct II
13 3k3 SG COM
12 SG OUT
Speed gov bias = 0,00 V
VoutR SpeedRegChar =
POSITIVE
SpeedGovLowLim = -2,5V
SpeedGovHiLim = 2,5V
WOODWARD
16 COM SG COM
2301A
Sync/Load ctrl:
15 ± SG OUT Speed gov bias = 5,00 V
VoutR
SpeedRegChar =
POSITIVE
Speed Control
WOODWARD
20 SG COM
2301D
19
Sync/Load ctrl:
SG OUT
VoutR
Speed gov bias = 5,00 V
SpeedRegChar =
POSITIVE
Terminals 19 and 20 are marked as analog inputs # 1.
25,26 = Speed Signal Inputs
WOODWARD
LS & Speed
26 SG COM
2301A
GND:2 SG COM
Sync/Load ctrl:
ILS:9 SG OUT Speed gov bias = 2,50 V
47K VoutR SpeedRegChar =
POSITIVE
For Woodward DPG 2223 the ILS terminal is 10. SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
Sync/Load ctrl:
Woodward
5 SG COM
SpeedRegChar =
8 (Aux1) SG OUT
POSITIVE
VoutR
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
Sync/Load ctrl:
Speed Control
12 SG COM
11 SG OUT
VoutR
MTU
DEUTZ
Plug F
Sync/Load ctrl:
DEUTZ
SG OUT
BF6M
24 (0, 5 to 4, 5 VDC )
23 GND
Speed gov bias = 2,50 V
21 SG COM Vout
SpeedRegChar =
Opened for
17 Droop % 0
POSITIVE
SpeedGovLowLim = 0,5V
Pay attention to the connector and jumper orientation.
SpeedGovHiLim = 4,5V
PERKINS
4016 E61 TRS
Sync/Load ctrl:
PERKINS
18 SG OUT
Speed gov bias = 5,00 V
19 SG COM SpeedRegChar =
Vout
POSITIVE
SpeedGovLowLim = 2,5V
SpeedGovHiLim = 7,5V
Pay attention to the connector and jumper orientation.
2300, 2800
PERKINS
12
2 Sync/Load ctrl:
SG OUT
24 Speed gov bias = 2,50 V
20 SG COM
Vout SpeedRegChar =
POSITIVE
Pay attention to the connector and jumper orientation. SpeedGovLowLim = 0,5V
Above mentioned pin numbers refer to the Customer Interface SpeedGovHiLim = 4,5V
Connector. The J1 connector on ECM has the following
numbering:
20 = J1/3; 24 = J1/17
Sync/Load ctrl:
PERKINS
1300 EDi
TOHO
DGC-2007
ComAp
Sync/Load Ctrl:
Speed Gov Bias = 5.1 V
ECON 4
8 SG +
7 AO COM
Vout SpeedGovChar =
POSITIVE
SpeedGovLowLim = 0 V
SpeedGovHiLim = 10 V
AVRI OUT
B OUT2 AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
iG-
AVRI OUT
B OUT2 AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
iG-
Stamford SX 460
iG 230/400VAC From AVRi trim to minimum
- generator
18VAC AVRi 0VAC counter clockwise.
TRANS
AVRI OUT
1 OUT2 AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
iG-
AVRi-
AVR DCout bias = 50%
2 OUT1 VoltRegChar = POSITIVE
AVRi output is connected instead of external resistor for voltage
adjusting.
STAMFORD SX 440, AS440, MX 321, SX 421
iG 230/400VAC From AVRi trim to minimum
- generator
18VAC AVRi 0VAC counter clockwise.
TRANS
AVRI OUT
A1 OUT2 AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
iG-
AVRi-
AVR DCout bias = 50%
A2 OUT1 VoltRegChar = POSITIVE
PFC3 module is not required.
AVRI OUT
AVRi+ Volt/PF ctrl:
AVRi
A1 OCOM AVRI COM
iG-
AVRi-
AVR DCout bias = 50%
A2 OUT1 VoltRegChar = POSITIVE
Hint:
Disconnect the droop CT (terminal S1 & S2) and short the droop CT
leads
short the terminal S1,S2 on the AVR
Stamford AS480
230/400VAC From Volt/PF ctrl:
18VAC IG- AVRi generator
TRANS 0VAC AVR DCout bias = 30%
AVRI OUT VoltRegChar = POSITIVE
OUT2 AVRi+
AVRi
1 AVRI COM
IG-
2 COM AVRi-
AVRI OUT
AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
ST4 3
iG-
AVRi
OCOM AVRI COM
iG-
J2 AVRi- AVR DCout bias = 50%
OUT 1
VoltRegChar = POSITIVE
AVRi output is connected instead Remote voltage trimmer 470 ohm
to terminal J2. Module R726 is not required.
Leroy Somer: R 221, R 222
AVRI OUT
OUT2 AVRi+
AVRi
AVRI COM
iG-
AVRi-
OUT1
Volt/PF ctrl:
AVR DCout bias = 24%
VoltRegChar = POSITIVE
AVRI OUT
AVRi+
AVRi
AVRI COM
iG-
OUT2
OUT1 AVRi -
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
AVRi
AVRI COM
iG-
J4 AVRi- AVR DCout bias = 50%
OUT1 VoltRegChar = POSITIVE
500
Hint:
Disconnect one wire (OUT 1), set voltage on running Generator to U
= nom.
Measure Voltage over Resistor
Depending on Value increase AVRi potentiometer to get Range.
Set exact Value with Bias Voltage//PF regulation (gain=0)
Stop gen-set and connect when equal Voltage and polarity is
achieved.
Set again in regulation loop on demand
Leroy Somer: R 438 LS, R448
iG 230/400VAC From AVRi trim to minimum
-
18VAC AVRi 0VAC generator counter clockwise.
TRANS
AVRI COM
ST4 3
iG-
AVRi
OCOM AVRI COM
iG-
J2 AVRi- AVRDCout bias = 50%
OUT1
AVRI OUT
AVRi+ Volt/PF ctrl:
AVRi
11
10
AVRI OUT
AVRi+
AVRi
AVRI COM
iG-
OCOM
OUT1 AVRi -
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
The Vext input (connector CN1 – terminals 10 and 11) permits analogical remote control of output
voltage with a programmable variation range of up to ±10% (parameter 16, by default the setting is
±5%) with respect to the value set. If you want to use continuous voltage, it will be effective if it is in
the range between 0V and +2,5V. The input tolerates voltages from –5V to +5V, but for values
exceeding the limits of 0V / +2,5V (or in the event of disconnection) it is automatically disabled and
the voltage adjustment goes back to the value set through the trimmer (if enabled) or through
parameter 19 (as shown on the picture).
Changing of DSR parameters requires PC with dedicated software and DI1-DSR unit!
DSR automatically detects presence of transformer for parallel operation (if used it works with
droop, if not used it works isochronous).
MECC ALTE DER1
230/400VAC From AVRi trim = 1/16 from
18VAC IG- AVRi generator
TRANS 0VAC minimum
AVRI OUT
AVRi+ Volt/PF ctrl:
AVRi
30 AVRI COM
IG-
AVRI OUT
1 OUT2 AVRi+ Volt/PF ctrl:
AVRi
AVRI COM
iG-
AVRi-
AVR DCout bias = 39%
2 OUT1 VoltRegChar = POSITIVE
AVRi output is connected instead Remote voltage trimmer 100Kohm.
Catterpillar VR6, VR3F
iG 230/400VAC From AVRi trim to minimum
-
18VAC AVRi 0VAC generator counter clockwise.
TRANS
Caterpillar VR6-B
iG
-
230/ 400VAC From AVRi trim to minimum
18VAC generator
AVRi
TRANS
0 VAC counter clockwise.
4
7 AVRI OUT
OUT2 AVRi+ Volt/PF ctrl:
AVRi
2 AVRI COM
iG-
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
Catterpillar DVR
IG 230/400VAC From AVRi trim to 25%
- generator
18VAC AVRi 0VAC
TRANS
Volt/PF ctrl:
AVRI OUT AVR DCout bias = 50%
AVRi+
AVRi
AVRi-
45 OUT1
A1 AVRI COM
iG-
A1 AVRI COM
iG-
Volt/PF ctrl:
AVR DCout bias = 25%
VoltRegChar = NEGATIVE
Marathon DVR2000E
iG
-
230/ 400VAC From AVRi trim to 1/3 clockwise
18VAC AVRi 0 VAC generator
TRANS
AVRI COM
iG-
AVRI COM
iG-
AVRi -
7 OUT1
AVRi
8 OUT2 AVRI COM
iG-
6 OUT1 AVRi- VoltRegChar = POSITIVE
MarelliMotori (M40FA610A)
iG 230/ 400VAC From
- generator
18VAC AVRi 0 VAC Volt/PF ctrl:
TRANS
6 AVRi-
OUT1
P VoltRegChar = POSITIVE
Q AVRi-
OUT1
6 AVRi-
OUT1
KATO K-65-12B
AVRi
2 OUT2 AVRI COM
iG-
3 AVRi- Volt/PF ctrl:
OUT1 AVR DCout bias = 50%
VoltRegChar = POSITIVE
ENGGA WT-2
230/400VAC From Volt/PF ctrl:
18VAC IG- AVRi generator
TRANS 0VAC AVR DCout bias = 50%
AVRI OUT VoltRegChar = POSITIVE
OUT2 AVRi+
AVRi
A- AVRI COM
IG-
A+ AVRi-
OUT1
ENGGA WT-3
230/400VAC From Volt/PF ctrl:
18VAC IG- AVRi generator
TRANS 0VAC AVR DCout bias = 50%
AVRI OUT VoltRegChar = POSITIVE
OUT2 AVRi+
AVRi
A2 AVRI COM
IG-
A1 AVRi-
OUT1
HINT
When internal RTC battery becomes flat, controller function (e.g. Ready for stand by) does
not change until controller power supply is switched off. Some time before the battery is
completely exhausted, a warning message appears in Alarmlist: "RTCbatteryFlat".
After the next power switch on (with flat battery already) controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except of “System log: SetpointCS err” record
Time and Date values are set to zero
Statistics values are random
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
NOTE:
* USB port should be used only above 0°C.
** IS-NT – including IS-Display and InteliVision 8
*** IS-NT – including IS-Display
20.4. Measurements
Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
HINT
kW, kWh, Load sharing, VAr sharing measurement tolerance is 3%.
20.7. D+ function
Max. D+ output current 300 mA
Guaranteed level for signal Charging OK 80% of supply voltage
Following dynamic cable parameters are important especially for maximal 200 meters CAN
bus length and 32 iS-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm2
Maximal attenuation (at 1 MHz) 2 dB / 100m
20.11. IG-AVRi
Power supply: 18V AC from IG-AVRi Trans/LV or IG-AVRi
Trans/100
Absolutely maximum power supply range: 15 - 25 VAC
Inputs: +AVR, -AVR (two wires, PWM from IG-CU)
Outputs: OUT1, OUT2 floating (potential free) voltage
source.
AVRi output voltage range: potentiometer adjustable from +- 1V to +-10V
DC.
AVRi output current: max 15 mA.
Frequency: 50 – 60 - 400 Hz
Secondary voltage: 18 V AC, 5 VA
Operating temperature -30..+70oC
Frequency: 50 - 60 – 400Hz
Secondary voltage: 18 V AC
Operating temperature -30..+70oC
20.12. IGS-PTM
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 9 x 45 mm , DIN rail (35 mm) mounted
Interface to controller CAN
Operating temperature -30..+70oC
20.13. IS-AIN8
Nominal power supply 24 VDC
Power supply range 8 – 36 VDC
Max. consumption 250 mA
Mechanical dimensions: 150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
Connection to controller (galvanically separated) CAN1
HINT
Sensors must be isolated from the engine body (except for thermocouples (since HW version
5.0)). Follow rear sticker description and remove the appropriate jumpers in case of
thermocouples not isolated from the engine body.
It's possible to connect voltage up to 10V to an analog input if an external volt box which is
described on p.53 is used.
20.14. I-AOUT8
Voltage supply 8-36V DC
Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , 35 mm DIN rail
mounted
Interface to controller CAN
Operating temperature -30..+70oC
Number of analog outputs 8 (not electrically separated)
Output range 0 to 10 VDC
0 to 20 mA
PWM (1200 Hz)
20.15. IS-BIN16/8
Nominal power supply 24 VDC
Power supply range 8 – 36 VDC
Max. consumption 250 mA
Mechanical dimensions: 150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
Connection to controller (galvanically separated) CAN1
20.16. IGL-RA15
20.18. I-LB
Voltage supply -36V DC
Consumption ,1A depend on supply voltage
Operating temperature -30..+70oC
Mechanical dimensions: 5 x 96 x 43 mm , DIN rail (35 mm)
mounted
Interface to modem or PC S232, RS422, RS485, (USB – I-LB+
version)
Interface to controller AN
20.19. IG-IB
Voltage supply -36V DC
Consumption ,1A depend on supply voltage
Mechanical dimensions: 5 x 96 x 43 mm , DIN rail (35 mm)
mounted
Interface to controller S232 or CAN
Interface to modem S232
Interface to Ethernet J45 (10baseT)
Operating temperature -30..+70oC
Storage temperature -30..+70oC
20.20. I-RBxx
Number of relays: 6 or 8 in sockets
Nominal voltage: 4 VDC
Voltage range: 6,8 – 36 VDC
Relay opens at: 0% of nominal voltage
Electric / mechanic cycles: 00 000 / 10 000 000
Operating temperature range: 40°C to 70°C
Maximal load: 6 A resistive load at 24VDC
4 A inductive load at 24 VDC
(I-RBxx-231) 2 A at 231VAC
Contacts protection: aristor 14DK390
20.21. IG-MTU
Primary voltage Ph-Ph x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Mechanical dimensions: 5 x 95 x 60 mm , DIN rail (35 mm)
mounted
Primary/secondary Phase shift 1°
Operating temperature -30..+70oC