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CAMBIADORES SHELL & TUBE

MATERIAL PARA EJERCICIOS
16/02/2015
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CAMBIADORES DE CARCASA Y TUBOS

 DESIGNACIÓN DE
INTERCAMBIADORES
TEMA

2
3
PROPIEDADES DE TUBOS
SEGÚN ASME B36.10

4
5
 DESIGNACIÓN DE
MATERIALES SEGÚN
ASME

6
7
8
HOJA DE DATOS DE UN
INTERCAMBIADOR

9
10
1
2 1 of 1
3 S&T HEAT EXCHANGER
4

5 DATA SHEET
6
12 DESIGN DATA
13 Size: 1397 / 1919,2 x 4877 Type: AKU Position: HORIZONTAL Surface per unit / total: 695.63 / 687.85 (m2)
14 Nº of shells / units: 1 Connect Parallel: 1 Series: 1 Surface per shell (total/effective) 695.63 / 687.85 (m2)
15 Shell Side Tube Side
16 Inlet Outlet Inlet Outlet
17 Fluid Regenerating Tow er Bottoms Low Pressure Steam
18 Fluid Flow kg/h 83395,00 10258,60
19 Steam kg/h 0 10341,00 10258,60 0,00
20 Líquid kg/h 83395 73054,00 0 10258,60
21 Water Steam kg/h 0 0 0 0
22 Water Steam kg/h 0 0 0 0
23 Non Condesables kg/h 0 0 0 0
24 Temperature °C 127,19 126,76 150,00 137,98
25 Density (L/V) kg/m3 0,9488 0,9494 0,00 0,9320
26 Viscosity (L/V) cp 0,2829 0.2859 / 0.0136 0,0142 0,2025
27 Water steam molecular w eight
28 Specific Heat (L/V) kcal/kg.°C 0,9309 0.929 / 0.4616 0,4664 1,0234
29 Thermal Conductivity (L/V) kcal/h.m.°C 0,3357 0.335 / 0.0237 0,0248 0,5919
30 Latent Heat kcal/kg 522,728 522,658 516,191 516,317
31 Inlet Pressure kg/cm2 (a) 2,42 3,53
32 Velocity m/s 0,83 4,69
33 Pressure loss (Allow / Calc) kg/cm2 0.070 / 0.00681 0.500 / 0.020
34 Fouling (min) h.m2.°C/kcal 0,000410 0,000205
35 Heat Exchanged: 5351303 (kcal/h) MTD (corr.): 11 (°C)
36 Heat transfer coeficient Service: 705.48 Clean: 1631.93 Real: 777.95 (kcal/h.m2.°C)
37 SHELL CONSTRUCTION
38 Shell Side Tube Side
39 Design Pressure kg/cm2 (g) 4,42 5,75
40 Design Temperature °C 245 245
41 N° of passes 1 2
42 Corrosion Allow ance (CA) mm 3 3
43 Inlet inch / # 2 x 6" / 150# 10" / 150#
Nozzles
44 Outlet inch / # 2 x 12" / 150# 3" / 150#
Size and rating
45 Intermidiate inch / #
46 rV 2
inlet / outlet kg/m.s 2
407,18 /
47 Tubes: KCS N°: 1090U OD: 19,05 BWG: 14 Longitud: 6750,5 Pitch: 25,4
48 Shell: KCS ID: 1400 / 1920 Shell Head: KCS (PWHT)
49 Stationary head: KCS Stationary head flange: KCS
50 Fixed tubesheet: KCS forjado Floating tubesheet:
51 Floating head: Impingement plate: 12% Cr (mín)
52 Baffles: KCS Number: Type: Support Flow : Cut (% Diam.):
53 Distance betw een baffles: 1204,29 Distance of inlet / outlet:
54 Longitudinal Baffle: Type of Sealing:
55 Tube to Tubesheet union: Expansion Joint: NO
56 Gaskets type:
57 Body Weight (kg.) 18220 Full of w ater (kg) 31795 Tube bundle empty (kg.) 10695
58
59
60 Applicable codes: ASME VIII DIV. 1 - TEMA R - API 660
61 ASME Stamp Yes No RT Level: 100% Spot Post Weld Heat Treatment Yes No
62 SKETCH
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79

11
 FLUJOGRAMAS DE
EFICIENCIA DE JUNTA
ASME VIII, DIV.1 APP.L

12
13
14
15
16
 PROPIEDADES DE
MATERIALES ASME II D:
SA-387 11 CL.2
SA-213 TP.321

17
18
19
20
21
22
23
PROPIEDADES DE TUBOS
CALIBRE - BWG

24
25
TABLAS DE TEMA PARA
CÁLCULO DE PLACA
TUBULAR

26
27
28
29
 PROPIEDADES DE
MATERIALES ASME II D:
SA-182 F321

30
31
32
33
34
FIGURA UG-34, ASME
VIII, DIV.1

35
36
 PROPIEDADES DE
MATERIALES ASME II D:
SA-182 F11

37
38
39
40
41
42
43
PLANTILLA PARA EL
CÁLCULO DE
REFUERZOS

44
45
 PROPIEDADES DE
MATERIALES ASME II D:
SA-106 Gr.B

46
47
48
49
50
51
52
SELECCIÓN DE BRIDAS
SEGÚN ASME B16.5

53
54
 PROPIEDADES DE
MATERIALES ASME II D:
SA-105
SA-516 Gr.70

55
56
57
58
 PROPIEDADES DE
MATERIALES ASME II D:
SA-1*U%

59
 2013 SECTION II, PART D (METRIC)

Table 3
Section Ill, Classes 2 and 3;* Section VIII, Divisions 1 and 2;t and Section XII
Maximum Allowable Stress Values S for Bolting Materials
(*See Maximum Temperature Limits for Restrictions on Class)
(tUse with Part 4.16 of Section VIII, Division 2)
•
Alloy
Desig./ Class/Con-
Line Product Spec. Type/ UNS dition/Tem- Size/Thick-
No. Nominal Com osition Form No. Grade No. per ness, mm

Ferrous Materials

•
1 Carbon steel Bolting SA-307 B
2 Carbon steel Bolting SA-449 1 K04200 38 < t" 75
3 Carbon steel Bolting SA-325
4 Carbon steel Bolting SA-325 1 K02706 32 < t" 38
5 Carbon steel Bolting SA-449 1 K04200 25 < t" 38
6 Carbon steel Bolting SA-354 BC K04100 64 < t" 100

7 Carbon steel Bolting SA-325 1 K02706 13 <tS25

8 Carbon steel Bolting SA-449 1 K04200 s25
9 Carbon steel Bolting SA-354 BC K04100 6 < t" 64
10 Carbon steel Bolting SA-354 BD K04100 64 < t" 100
11 Carbon steel Bolting SA-354 BD K04100 6 < t" 64

12 C-%Mo Bolting SA-320 L7A G40370 S64

13 C-%Mo Bolting SA-574 4037 G40370 ~16
14 C-%Mo Bolting SA-574 4042 G40420 ~16
15 C-%Mo Bolting SA-574 4037 G40370 S13

•
16 C-%Mo Bolting SA-574 4042 G40420 s13

17 %cr Bolting SA-574 51 37M ~16

18 %cr Bolting SA-574 51B37M ~16
19 %cr Bolting SA-574 51 37M s13
20 %cr Bolting SA-574 51B37M s13

21 1Cr-1Mn-%Mo Bolting SA-540 B22 H41420 5 so< t" 100

22 1Cr-1Mn-'l4 Mo Bolting SA-540 B22 H41420 5 sso
23 1Cr-1Mn-'l4 Mo Bolting SA-540 B22 H41420 4 s100
24 1Cr-1Mn-%Mo Bolting SA-540 B22 H41420 3 S100
25 1Cr-1Mn-'l4 Mo Bolting SA-540 B22 H41420 2 S75
26 1Cr-1Mn-%Mo Bolting SA-540 B22 H41420 1 S38

(13) 27 1Cr-%Mo Bolting SA-193 B7 G41400 100<ts175

(13) 28 1Cr-'lsMo Bolting SA-193 B7M G41400 S64
(13) 29 1Cr-%Mo Bolting SA-320 L7M G41400 S64

(13)
(13)
30
31
32

33
34
35
36
1Cr-'l5 Mo
1Cr-%Mo
1Cr- 1/ 5 Mo

1Cr-%Mo
1Cr-%Mo
1Cr-%Mo
1Cr-%Mo
Bolting
Bolting
Bolting

Bolting
Bolting
Bolting
Bolting
SA-193
SA-193
SA-320

SA-574
SA-574
SA-574
SA-574
B7
B7
L7

4137
4140
4142
4145
G41400
G41400
G41400

G41370
G41400
G41420
G41450
64 < t" 100
s64
s64

~16
~16
~16
~16
•

352 60
•
 2013 SECTION II, PART D (METRIC)

• Table 3
Section Ill, Classes 2 and 3;* Section VIII, Divisions 1 and 2;t and Section XII
Maximum Allowable Stress Values S for Bolting Materials
(*See Maximum Temperature Limits for Restrictions on Class)
(tUse with Part 4.16 of Section VIII, Division 2)
Applicability and
Max. Temperature Limits
Min. Ten- Min. (NP = Not Permitted)
sile Yield
Line Strength, Strength,
No. MPa MPa III VIII-1 VIII-2 XII Notes

Ferrous Materials

•
1 415 204 232 NP 232
2 620 400 371 343 343 343
3 725 560 343 343 343 NP
4 725 560 NP 343 343 343
5 725 560 371 371 371 343
6 795 685 343 343 343 343

7 825 635 NP 343 343 343

8 825 635 371 343 343 343
9 860 750 343 343 343 343
10 965 795 343 343 343 343
11 1035 895 343 343 343 343

12 860 725 NP 343 343 343 W3

13 1170 930 288 288 NP 288 G7, G11, W1
14 1170 930 288 288 NP 288 G7, Gll, Wl
15 1240 965 288 288 NP 288 G7, G11, W1

•
16 1240 965 288 288 NP 288 G7, Gl1, W1

17 1170 930 288 288 NP NP G7, G11, W1

18 1170 930 288 288 NP NP G7,G11, W1
19 1240 965 288 288 NP NP G7, G11, Wl
20 1240 965 288 288 NP NP G7, G11, W1

21 795 690 371 NP NP NP

22 825 725 371 NP NP NP
23 930 825 371 NP NP NP
24 1000 895 371 371 NP 343
25 1070 965 371 NP NP NP
26 1140 1035 371 NP NP NP
27 690 515 427 538 427 343 TS
28 690 550 NP 538 427 343 T5
29 690 550 NP 538 427 343 T5

• 30
31
32

33
34
35
36
795
860
860

1170
1170
1170
1170
655
725
725

930
930
930
930
427
427
371

288
288
288
288
538
538
427

NP
288
NP
NP
427
427
427

NP
NP
NP
NP
343
343
343

NP
288
NP
NP
T5
T5

G7,
G7,
G7,
G7,
Gll,
G11,
G11,
G11,
Wl
Wl
W1
Wl

• 353
61
 2013 SECTION II, PART D (METRIC)

Table 3
Section Ill, Classes 2 and 3;* Section VIII, Divisions 1 and 2;t and Section XII
Maximum Allowable Stress Values S for Bolting Materials
(*See Maximum Temperature Limits for Restrictions on Class)
(tUse with Part 4.16 of Section VIII, Division 2)
•
Maximum Allowable Stress, MPa (Multiply by 1000 to Obtain kPa), for Metal Temperature, oc, Not Exceeding
-30
Line to
No. 40 65 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475

Ferrous Materials

•
1 48.3 48.3 48.3 48.3 48.3 48.3 48.3 48.3 48.3
2 100 100 100 100 100 100 100 100 100 100 100 100 100 100
3 139 139 139 139 139 139 139 139 139 139 139 139 139
4 139 139 139 139 139 139 139 139 139 139 139 139 139
5 139 139 139 139 139 139 139 139 139 139 139 139 139 139
6 159 159 159 159 159 159 159 159 159 159 159 159 159

7 159 159 159 159 159 159 159 159 159 159 159 159 159
8 159 159 159 159 159 159 159 159 159 159 159 159 159 159
9 172 172 172 172 172 172 172 172 172 172 172 172 172
10 193 193 193 193 193 193 193 193 193 193 193 193 193
11 207 207 207 207 207 207 207 207 207 207 207 207 207

12 172 172 172 172 172 172 172 172 172 172 172 172 172
13 233 233 233 233 233 233 233 233 233 233 233
14 233 233 233 233 233 233 233 233 233 233 233
15 241 241 241 241 241 241 241 241 241 241 241

•
16 241 241 241 241 241 241 241 241 241 241 241

17 233 233 233 233 233 233 233 233 233 233 233
18 233 233 233 233 233 233 233 233 233 233 233
19 241 241 241 241 241 241 241 241 241 241 241
20 241 241 241 241 241 241 241 241 241 241 241

21 159 159 159 159 159 159 159 159 159 159 159 159 159 159
22 165 165 165 165 165 165 165 165 165 165 165 165 165 165
23 186 186 186 186 186 186 186 186 186 186 186 186 186 186
24 200 200 zoo 200 200 200 zoo 200 200 200 200 200 200 200
25 2M 2M 2M 2M 2M 2M 2M 2M 2M 2M 2M 2M 2M 2M
26 228 228 228 228 228 228 228 228 228 228 228 228 228 228

27 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 125 115 93.7
28 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 128 115 93.6
29 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 128 115 93.6

30
31
32

33
34
35
36
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172

233
233
233
233
159
172
172
159
172
172
158
172
172
153
162
162
139
146
146
117
118
118
93.0
92.7

354 62
•