TEMA | CAMBIADORES DE C&T

TEMA | S&T HEAT EXCHANGERS

Curso Online | Online Course
Placa Tubular | Tubesheet

Casos Resueltos | Solved Cases

Instructor: Javier Tirenti

www.arvengtraining.com
ST-01

900

CA= 0mm CA= 3mm

Type 321 SS Forged CA= 0mm
CA= 3mm

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 Tubesheet Calculation Page 1 of 1

Tema Code
Eqpt: ST-01 Stationary Tubesheet

1 Design Conditions:
2 420 Td [ºC] - Design Temperature
3 9,95 Pi [MPa] - Internal pressure
4 25 Ta [ºC] - Ambient Temperature
5 0,000 SG [-] - Specific gravity
6 0 LL [mm] - Liquid level
7 9,95 P [MPa] - Design internal pressure
8 0,0 CAt [mm] - CA tube side
9 0,0 CAs [mm] - CA shell side
10 3,0 Gt [mm] - Channel groove thk

11 Materials & Allowable Stresses:

12 SA-182 Gr.321 Material Designation
13 117 S [MPa] - allowable stress @ design Tº

14 Tubesheet Design:
15 Non Extended Tubesheet Design
16 Square Tube pattern
17 1.060,0 A [mm] - tubesheet diameter
18 19,05 do [mm] - tube outside diameter
19 25,4 Po [mm] - tube layout pitch
20 1,0 F [dless] - tubesheet factor (table A.131)
21 37,0 ts [mm] - shell thickness
22 900,0 Di [mm] - shell inside diameter
23 25,0 Gw [mm] - gasket width - table 2-4 VIII Div.1
23 1.010,0 G [mm] - gasket mean diameter
24 0,558 η [mm] - pattern factor
25 2.545 C [mm] - outside tubes perimeter
26 515.299,74 A [mm2] - area inside the tubes
27 810,00 DL [mm] - equivalent diameter

28 Required Thickness: TEMA RCB 7.1

29 Bending Condition:
30 tb [mm] = F*G/3 Ѵ(P/η*S) req'd thickness due to bending = 131,38
31 Shear Condition:
32 ts [mm] = 0,31*DL / [1-do/Po] * [P/S] req'd thickness due to shear = 85,42
33 Final Thickness:
34 Treq [mm] = Max (tb;ts) + CAs + CAt + Gt ~~ required minimum thickness = 134,4
35 T [mm] = Selected nominal thickness = 135
36 Check T = Treq <= T 134,4 <= 135 = Acceptable

Calculation method used is according to TEMA RCB 7.1.

The required weld size is not checked on this sheet.
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
This sheet is for educational use only - use at your own risk.
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2 1 of 1
3 S&T HEAT EXCHANGER
4
ST-02
5 DATA SHEET
6
12 DESIGN DATA
13 Size: 1397 / 1919,2 x 4877 Type: AKU Position: HORIZONTAL Surface per unit / total: 695.63 / 687.85 (m2)
14 Nº of shells / units: 1 Connect Parallel: 1 Series: 1 Surface per shell (total/effective) 695.63 / 687.85 (m2)
15 Shell Side Tube Side
16 Inlet Outlet Inlet Outlet
17 Fluid Regenerating Tow er Bottoms Low Pressure Steam
18 Fluid Flow kg/h 83395,00 10258,60
19 Steam kg/h 0 10341,00 10258,60 0,00
20 Líquid kg/h 83395 73054,00 0 10258,60
21 Water Steam kg/h 0 0 0 0
22 Water Steam kg/h 0 0 0 0
23 Non Condesables kg/h 0 0 0 0
24 Temperature °C 127,19 126,76 150,00 137,98
25 Density (L/V) kg/m3 0,9488 0,9494 0,00 0,9320
26 Viscosity (L/V) cp 0,2829 0.2859 / 0.0136 0,0142 0,2025
27 Water steam molecular w eight
28 Specific Heat (L/V) kcal/kg.°C 0,9309 0.929 / 0.4616 0,4664 1,0234
29 Thermal Conductivity (L/V) kcal/h.m.°C 0,3357 0.335 / 0.0237 0,0248 0,5919
30 Latent Heat kcal/kg 522,728 522,658 516,191 516,317
31 Inlet Pressure kg/cm2 (a) 2,42 3,53
32 Velocity m/s 0,83 4,69
33 Pressure loss (Allow / Calc) kg/cm2 0.070 / 0.00681 0.500 / 0.020
34 Fouling (min) h.m2.°C/kcal 0,000410 0,000205
35 Heat Exchanged: 5351303 (kcal/h) MTD (corr.): 11 (°C)
36 Heat transfer coeficient Service: 705.48 Clean: 1631.93 Real: 777.95 (kcal/h.m2.°C)
37 SHELL CONSTRUCTION
38 Shell Side Tube Side
39 Design Pressure kg/cm2 (g) 4,42 5,75
40 Design Temperature °C 245 245
41 N° of passes 1 2
42 Corrosion Allow ance (CA) mm 3 3
43 Inlet inch / # 2 x 6" / 150# 10" / 150#
Nozzles
44 Outlet inch / # 2 x 12" / 150# 3" / 150#
Size and rating
45 Intermidiate inch / #
2 2
46 rV inlet / outlet kg/m.s 407,18 /
47 Tubes: KCS N°: 1090U OD: 19,05 BWG: 14 Longitud: 6750,5 Pitch: 25,4
48 Shell: KCS ID: 1400 / 1920 Shell Head: KCS (PWHT)
49 Stationary head: KCS Stationary head flange: KCS
50 Fixed tubesheet: KCS forged Floating tubesheet:
51 Floating head: Impingement plate: 12% Cr (mín)
52 Baffles: KCS Number: Type: Support Flow : Cut (% Diam.):
53 Distance betw een baffles: 1204,29 Distance of inlet / outlet:
54 Longitudinal Baffle: Type of Sealing:
55 Tube to Tubesheet union: Expansion Joint: NO
56 Gaskets type:
57 Body Weight (kg.) 18220 Full of w ater (kg) 31795 Tube bundle empty (kg.) 10695
58
59
60 Applicable codes: ASME VIII DIV. 1 - TEMA R - API 660
61 A S M E S ta mp Yes No R T L e v e l: 100% Spot P ost W e ld H e a t Tre a tm e nt Yes No
62 SKETCH
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64
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70
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79

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 Tubesheet Calculation Page 1 of 1

Tema Code
Eqpt: ST-02 Stationary Tubesheet

1 Design Conditions:
2 245 Td [ºC] - Design Temperature
3 0,56 Pi [MPa] - Internal pressure
4 25 Ta [ºC] - Ambient Temperature
5 0,000 SG [-] - Specific gravity
6 0 LL [mm] - Liquid level
7 0,56 P [MPa] - Design internal pressure
8 3,0 CAt [mm] - CA tube side
9 3,0 CAs [mm] - CA shell side
10 3,0 Gt [mm] - Channel groove thk

11 Materials & Allowable Stresses:

12 SA-105 Material Designation
13 136 S [MPa] - allowable stress @ design Tº

14 Tubesheet Design:
15 Non Extended Tubesheet Design
16 Square Tube pattern
17 1.524,0 A [mm] - tubesheet diameter
18 19,05 do [mm] - tube outside diameter
19 25,4 Po [mm] - tube layout pitch
20 1,0 F [dless] - tubesheet factor (table A.131)
21 7,0 ts [mm] - shell thickness
22 1.400,0 Di [mm] - shell inside diameter
23 32,0 Gw [mm] - gasket width - table 2-4 VIII Div.1
23 1.460,0 G [mm] - gasket mean diameter
24 0,558 η [mm] - pattern factor
25 3.958 C [mm] - outside tubes perimeter
26 1.246.898,12 A [mm2] - area inside the tubes
27 1.260,00 DL [mm] - equivalent diameter

28 Required Thickness: TEMA RCB 7.1

29 Bending Condition:
30 tb [mm] = F*G/3 Ѵ(P/η*S) req'd thickness due to bending = 41,79
31 Shear Condition:
32 ts [mm] = 0,31*DL / [1-do/Po] * [P/S] req'd thickness due to shear = 6,43
33 Final Thickness:
34 Treq [mm] = Max (tb;ts) + CAs + CAt + Gt ~~ required minimum thickness = 50,8
35 T [mm] = Selected nominal thickness = 51
36 Check T = Treq <= T 50,8 <= 51 = Acceptable

Calculation method used is according to TEMA RCB 7.1.

The required weld size is not checked on this sheet.
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
This sheet is for educational use only - use at your own risk.