Bomag SDR Innovations

The BOMAG-Single
Drum Rollers
- New compaction
technologies &
measurement systems
Best for Compaction

© BOMAG GmbH - Slide 1
Vibration Systems
The Traditional Way of Compacting Soil
• Large/ small Amplitude • Low efficiency and

• Pre-defined number of passes effectiveness
• No real time information on • Customer loses time/
achieved load bearing capacity money
Best for Compaction

Circular Exciter
• Proven and simple technique

• Centrifugal forces are generated over 360°
Best for Compaction
Vibration Systems
Circular Exciter Directed Exciter
• Random movement of the • Controlled movement of the

drum drum on the surface of the
soil lift being compacted
Best for Compaction

BOMAG‘s VARIOCONTROL Exciter
• Resolution of compaction forces

• Amount of energy acting vertically on the soil
lift can be adjusted
Best for Compaction
BOMAG’s VARIOCONTROL Exciter
• Determination of existing load bearing capacity

by measuring the soil reaction force
Best for Compaction

Compaction requirement according to
German ZTVE-StB94
Degree of compaction Air void Deformation modulus

DPr [%] content EV2 [MN/m²]
na [%]
granular semi-cohesive
granular soils cohesive soils soils soils
Formation 100 100 (97) 120 (100) 45
100 100 (97)

12
- 0,50 m 98 97 (95)
98 97 (95) 12
- 1,0 m
Fill base
Best for Compaction

Direct deformation modulus measurement with Bomag
Analogy of new „vibration modulus EVIB“ to

deformation modulus EV
E v = 1,5 ⋅ r ⋅
∆σ
∆s EVIB = f ( FB , δ , b)
Best for Compaction
Demonstration of VARIOCONTROL
Best for Compaction

Simplicity is Important
Best for Compaction

Clarity in Real Time!

(Homogeneous Load Bearing Capacity!)
• Precise identification
and postcompaction
of weak spots means
less passes
Best for Compaction

Versatility Ensures Flexibility
• Manual mode prevents that

harmful vibrations damage
structures nearby
Best for Compaction

French V-Classification
Four in One!
• Standard single drum rollers are in two VM classes only

• VARIOCONTROL rollers comply with VM2/VM3/VM4/VM5
Best for Compaction

Intelligent and Powerful!
• Maximum compaction performance • High efficiency and

means less passes or higher lift effectiveness
thicknesses • Customer improves
• Cost can be reduced by 30% its profitability
Best for Compaction

They Are So Unique, They Can

Even Compact Underwater!
Best for Compaction

Measuring Systems
Spin-Off Products of VARIOCONTROL
• BEM
• BTM plus/ BTM prof
• Measuring systems determining load bearing

capacity in MN/m2 are also available for
single drum rollers with circular exciter
• Revaluation of standard rollers
• BCM 05
Best for Compaction
Measuring Systems
Measuring Systems
BOMAG Evib-Meter (BEM)
Best for Compaction

Measuring Systems
Measuring Systems
ESX for Determination of Evib
Best for Compaction

Measuring Systems
Measuring Systems
BEM and BCM 05 for SCCC
• Option : BCM 05
Best for Compaction

Measuring Systems
Measuring Systems
BOMAG Terrameter plus/ professional

(BTM plus and BTM prof)
Best for Compaction

Measuring Systems
Measuring Systems
BTM plus/ BTM prof and BCM for SCCC
• Ext. Option: BCM 05

(for compaction data
storage & processing)
Best for Compaction

Measuring Systems
Measuring Systems
BOMAG Operating Panel (BOP)
Best for Compaction

Measuring Systems
Measuring Systems
BOP
Best for Compaction

Measuring Systems
Measuring Systems
Surface Cavering Compaction Control (SCCC)
Best for Compaction

Measuring Systems
Measuring Systems
The BCM 05 Screen
Best for Compaction

Measuring Systems
Measuring Systems
BCM 05 and BCM 05 positioning
Best for Compaction

Surface Covering Compaction Control (SCCC)
Accuracy Is No Wizardry
Radio system
GPS-Receiver
GPS-Receiver
Best for Compaction

Single Drum Rollers with VARIOCONTROL
BW 177/ BW 213/ BW 226
Best for Compaction

Polygonal Drum
Don‘t Follow Trends But Set Them!
• DI-drum is revolutionising soil compaction
Best for Compaction

Polygonal Drum
Knowing Why Is Important!
• Unrivalled depth
effect
Best for Compaction

Polygonal Drum
Up to 100% Higher Lift Thicknesses
• BW 226 DI-4 BVC: 1.50 m at mixed

soils (BW 226 DH-4: 1.0 m)
• Costs can be reduced by 30-40%
Best for Compaction

Polygonal Drums Worldwide
It is no Flash in the Pan!

Germany
Motorway construction
BOM
BOM A
A DI-D GBOM BOM
DI-D G rum AG AG
rum DI-D DI-
rum Drum BOM
A
DI-D G
rum
BOM
A
DI-D G
rum
BOM
A
DI-D G
BOM BOM rum
A A
DI-D G DI-D G BOM
A
rum rum DI-D G
rum
BOM
A
DI-D G
rum
BOM
A
DI-D G
Saudi Arabia rum
Highway construction
BOM
A
DI-D G
rum
Saudi Arabia
Highway construction
Qatar Egypt China Marocco Canada

Land reclaiming project Fill project Urban development Highway construction Hydroelectric development
Best for Compaction

Rock Crushing Drum
Seeing is Believing
• RC-Drum: soft and

medium hard rock
can be crushed and
compacted
• Cost advantage:
30-40% compared
to traditional
technologies
Best for Compaction

Roller Market
Structure of Single Drum Roller Market

BVC +
High Tech
Special
High Tech:
Drums 150 Units
Mature Segments Medium Tech:

500 Units
DH-4
Basic Machines:
Growth
3200 Units
DHC-4 Segments
Focus on Buying Price
D-4
Focus on Total Cost of
Low End I: Standard Ownership
1,100 Units D-40 Machines:
3750 Units
Growth Segments
Differentiation Strategy
Low Tech
Low End II: High Brand Loyalty
6,000 Units First-Mover Advantage
Mature Segments
Increasing commoditisation
Dominant Design
Intense Price Competition
Branding/Quality/Strategic Innovation
Best for Compaction

Comparative performance SD rollers
Compacted Layer Thickness in cm of various

model/weight categories on
CLAYEY soil
Depth in cm. BW211D-4 BW216DH-4 BW219DH-4 BW226DH-4 BW226DH-4 BW226DI-4

BVC BVC
20
40
60
80
100
Best for Compaction

Compacted Layer Thickness in cm of various

model/weight categories on
MIXED soil
Depth in cm. BW211D-4 BW216DH-4 BW219DH-4 BW226DH-4 BW226DH-4 BW226DI-4

BVC BVC
20
40
60
80
100
120
140
160
Best for Compaction

HOURLY COMPACTION OUTPUT
8000
7000
6000
Compaction Output (m3/h)
5000
BW213DI-4
BW216DH-4
4000 BW219DH-4
BW226DH-4
BW226DI-4
3000
2000
1000
0
1 2 3 4 5 6 7 8 9 10
No. of passes
Best for Compaction

Total Compaction Time Required
35.0
30.0
25.0
Compaction Time (months)
20.0 BW213DI-4
BW216DH-4
BW219DH-4
BW226DH-4
15.0 BW226DI-4
10.0
5.0
0.0
1 2 3 4 5 6 7 8 9 10
No. of passes
Best for Compaction

Cost calculation for projects in earth construction with optimum layer thickness
Description of project: Soil compaction

Usual density requirements
Soil type: granular soil
100,000 m3
BW 213 D-4 BW 213 DH-4 BVC
Formula for performance calculation Lt Lt = 60 (b-ü) va hd / n
Working width b in m 2.13 2.13

Overlap of tracks in ü in m 0.13 0.13
Working speed va in km/h 3 3
Number of passes n 6 6
Layer thickness hd in m 0.5 0.8
Performance in m 3 /h 375 600
Total cost in US$/h 102.77 108.73
Total cost of the construction project in

USD 27406.07 18122.22
Result: Savings by the use of single drum rollers

with VARIOCONTROL 34 %
Best for Compaction

Performance Concept
EPA III / EURO III Compliant Engine
• Filter, pumps, engine components and air filter

Best for Compaction
Performance Concept
BOMAG ECOMODE
Standard
With BOMAG drive
ECOMODE system
• Tests confirm savings at fuel of up to 30% and more.
Best for Compaction

Performance Concept
Potential Savings: BOMAG ECOMODE

(BW 213 DH-4: 1000 Operating hours per year)
25000
21120
Savings at
20000 Diesel price
1 Euro/l
15840
Savings in Euro
15840
15000
11880
10000 10560
7920 Savings at
Diesel price
5280 0,75 Euro/l
5000
3960
0
0 500 1000 1500 2000 2500 3000 3500 4000
Operating hours
Best for Compaction
Reliability
CAN-BUS System at DH/ PDH- and BVC-

Machines
Sattelit
GPS
Antenne 1 GPS
! Antenne 2
ESX Mainboard
GPS DGPS Funkverbindung Präzisions DGPS
Antenne Referenz- für DGPS System MS 860
station Korrekturdaten
USB
CAN Bus I CAN Bus I

EMR II BCM 05
M Istdrehzahl
F (mobiles Gerät mit
Solldrehzahl
Ladelufttemperatur
Motoröldruck
Kartenleser)
Leistungsreduzierung
Vorglühen
Motorstop
Kühlmitteltemperatur
Anfrage Fehlerspeicher
Verbrauch USB / CAN
Schnittstelle
Löschen Fehlerspeicher
...
Aktuelle Fehler
Betriebsstunden
A80
...
Datensammler
Drucker
BOP
Evib / OMEGA
DIOS Modul
DIOS
150
Fahr- Modul
hebel Platten 50 200
!
0 E VIB 250
MN/mm²
MESX
LC-Display
Best for Compaction

Traction Concept
High Gradeability
DH/PDH-Single Drum Rollers
• 45% with vibration

• 50% without vibration
No-Spin Axle and
ASC/ Double Pump System
Best for Compaction

- Slide 44
Reliability
Cooling- We Have the Best System!

Rule: Cooling is best when ∆T is highest!
• Clean air is sucked into the

engine compartment from
above the machine and blown
out skywards
• Cooler has direct contact to the
air outside
• T in front of the cooler = 20°C
T of the cooler= 100°C
∆T = 80°C
Best for Compaction

Comfort Concept
Operating Panel of DH/PDH models
21 09 2004 © 2003 BOMAG Slide 25

Comfort Concept
With optional
Steering Wheel in D/DH-BCM 05
BVC: Yoke Dial and
Machines
Pivotable Sliding Seat
Best for Compaction

Value of Innovative Products
Innovation: The Key to BOMAG’s Success

• Strengthening of BOMAG’s brand • Allows to command a premium in
value lower market segments as well
• Command a premium in upper • Escape the commoditisation trap
market segments • Spin-off products add value and
• Establish competitive advantage enable differentiation of standard
through product differentiation rollers from competition
Improvement of BOMAG’s bottom line in a sustainable manner!
Best for Compaction

Discussion
WHY CHOOSE BOMAG?

1. Most innovative and latest state of the art design.
2. Quietest machine in the industry today.
3. Highest compaction power.
4. Highest operating comfort and simplest maintenance
5. Low service and maintenance cost.
6. Widest range to suit every application.
7. Highly durable design using solid materials.
8. Highest gradeability.
9. Highest productivity
10. Highest resale value.
Best for Compaction
- Slide 49

Bomag SDR Innovations

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The BOMAG-Single

Best for Compaction

The Traditional Way of Compacting Soil

• Large/ small Amplitude • Low efficiency and

Best for Compaction

• Proven and simple technique

Circular Exciter Directed Exciter

• Random movement of the • Controlled movement of the

Best for Compaction

• Resolution of compaction forces

• Determination of existing load bearing capacity

Best for Compaction

Degree of compaction Air void Deformation modulus

Formation 100 100 (97) 120 (100) 45

100 100 (97)

Best for Compaction

Analogy of new „vibration modulus EVIB“ to

Best for Compaction

Best for Compaction

Clarity in Real Time!

Best for Compaction

Versatility Ensures Flexibility

• Manual mode prevents that

Best for Compaction

• Standard single drum rollers are in two VM classes only

Best for Compaction

Intelligent and Powerful!

• Maximum compaction performance • High efficiency and

Best for Compaction

They Are So Unique, They Can

Best for Compaction

Spin-Off Products of VARIOCONTROL

• BTM plus/ BTM prof

• Measuring systems determining load bearing

BOMAG Evib-Meter (BEM)

Best for Compaction

ESX for Determination of Evib

Best for Compaction

BEM and BCM 05 for SCCC

Best for Compaction

BOMAG Terrameter plus/ professional

Best for Compaction

BTM plus/ BTM prof and BCM for SCCC

• Ext. Option: BCM 05

Best for Compaction

BOMAG Operating Panel (BOP)

Best for Compaction

Best for Compaction

Surface Cavering Compaction Control (SCCC)

Best for Compaction

The BCM 05 Screen

Best for Compaction

BCM 05 and BCM 05 positioning

Best for Compaction

Best for Compaction

BW 177/ BW 213/ BW 226

Best for Compaction

Don‘t Follow Trends But Set Them!

• DI-drum is revolutionising soil compaction

Best for Compaction

Knowing Why Is Important!

Best for Compaction

Up to 100% Higher Lift Thicknesses

• BW 226 DI-4 BVC: 1.50 m at mixed