BOMAG - Finisher

Best for Compaction

© FAYAT - Slide 1
 BOMAG - Finisher

Finisher
Basics
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© FAYAT - Slide 2
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Basic Training Finisher

1. What is a Finisher?

2. How does the screed work?

3. Automatically Levelling System

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© FAYAT - Slide 3
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What is a
Finisher?

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© FAYAT - Slide 4
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© FAYAT - Slide 5
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Fahrtrichtung
Driver’s position
Engine+Hydraulic system

Hopper

Screed
Traction drive
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© FAYAT - Slide 6
 BOMAG - Finisher
The Finisher is made of 3 basic components
(without Levelling System)

1- Tractor

2 - Hopper

2 – Slat Conveyors 3- Screed

2 - Augers
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© FAYAT - Slide 7
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Preparation of a road surface:

Truck --> Finisher

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© FAYAT - Slide 8
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Preparation of a road surface:

Truck --> Finisher --> Roller

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© FAYAT - Slide 9
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Material Flow

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© FAYAT - Slide 10
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Hopper Wings

Closed wing
(work)

Opened wing
(loading)

Both wings can be opened/closed independently

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© FAYAT - Slide 11
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Slat conveyors (steered by sensors)

2 slat conveyers

Both Slat conveyers can be operated single and reversible

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© FAYAT - Slide 13
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2 augers (steered by sensors)

left + right auger

Both augers can be operated single and reversible

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© FAYAT - Slide 14
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Auger

Section up
Material flow
sensor

auger
auger
turning right
turning left

Section down

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© FAYAT - Slide 15
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Height adjustment of
auger

Material flow sensors

(Ultrasonic or Mechanic)

Auger segments of
wear resistant cast

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© FAYAT - Slide 16
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Hydraulic height adjustment

of auger section

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© FAYAT - Slide 17
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SIDEVIEW-System:
transversal sliding of platform
transversal adjustment of seat & dashboard
rotation of seat & dashbord

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© FAYAT - Slide 18
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Sidepanel Sidepanel
robust & easy to maintain full metal + protection

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© FAYAT - Slide 19
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Sidepanel
Emergency stop
Auger-potentiometer

Towing point auger left

up / down left / autom. / right

Left screed
in / out Slat conveyor left
autom. / convey

Bracket for
Buzzer levelling
controler

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© FAYAT - Slide 20
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How does the screed

work?

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© FAYAT - Slide 21
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The Finisher is made of 3 basic components
(plus Levelling System)

1- Tractor

2 - Hopper

2 – Slat Conveyor 3- Screed

2 - Auger
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© FAYAT - Slide 22
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Screed steering (without Levelling System)

Towing point display

L.C.S. System
(screed discharge)

Screed steering

Attack angle of
screed
Towing arms

Towing point

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© FAYAT - Slide 23
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This is the principle of a screed …

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Towing point adjustment --> Angle of attack

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© FAYAT - Slide 25
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2 6

3 4

1 Traction
2 Angle of screed
3 Height of towing point 4 screed weight
5 Lifting by asphalt
6 Friction by asphalt

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© FAYAT - Slide 26
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Finisher-Basics
Pre-compaction (Tamper / Vibration)

Tamper Vibration Only vibration

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© FAYAT - Slide 27
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e.g.
HS-screed

15 mm
wear plate

400mm long !
15mm Tamper Head
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© FAYAT - Slide 28
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HS-Screed
robust telescopic kinematics

Hydr. adjustment

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© FAYAT - Slide 29
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Screed-Crown adjustment

mechanical hydraulicaly

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© FAYAT - Slide 30
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Hydr. Crown Adjustment

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© FAYAT - Slide 31
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Folding wings: 2,55m shipping width !

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© FAYAT - Slide 33
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Screed extentions

4 screed extentions (bolt-on)

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© FAYAT - Slide 34
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HE

Basic screed

HD
Extentions

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© FAYAT - Slide 35
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HSG / HSE- screed

Measurement result HSE500:

Binder: 93% Pre-Compaction

Wear course: 90% Pre-Compaction
Noise level: 83 dB (A)

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© FAYAT - Slide 36
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Screed Heating
•Electric
•Gas

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© FAYAT - Slide 37
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•Temperatur
3 Heating circuits:
setting

• left •Full automatic

• middle system
• right

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GAS Electric heating

Heating (HC-screed)

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© FAYAT - Slide 40
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4 heating elements
for each screed segment

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Control of every single heating element

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3 Temperature Sensors
(left / middle / right)
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L.C.S. System
„Screed discharge“

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© FAYAT - Slide 44
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Vibration

Tamper wearplate

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© FAYAT - Slide 45
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L.C.S
(Screed discharge)
•Screed discharge
•Screed lock
• w/o Timing Control of screed
•Swimming Screed heating

Heating
resistors

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© FAYAT - Slide 46
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Screed discharge
while driving
e.g. 35 bar
--> for wheeled Finisher
Timing
--> Higher traction Screed is locked for 0-3
--> one-sided screed charge seconds after
--> Serpentine run starting

Screed discharge
while standing
Vibration
e.g. 50-60 bar
--> No sinking of the screed Step less frequency
adjustment of screed
vibration
L.C.S. Mode
“STOP”
--> Screed discharge only
while machine is standing
--> approx. 90% of cases
“O” Tamper
--> Schwimmstellung Step less frequency
--> e.g. at thin layer adjustment of tamper
“ “
--> Discharge while driving (35bar)
and while standing (50-60bar)

Best for Compaction

© FAYAT - Slide 47
 BOMAG - Finisher

L.C.S. - System
Screed is discharged while machine is standing, to
avoid a sinking into the warm mixture.

While restarting the locking is deblocked delayed, to

prevent a buoying upwards on the partially cooled
down mixture.

The screed discharge can be accurately adjusted to

the mixture (Density, temperature, Laying thickness,...).

By L.C.S. controlled cylinder

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© FAYAT - Slide 48
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Levelling System
Height
Slope

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© FAYAT - Slide 49
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One side Both sides
Height left Height left Height right

Slope Height left Height right

Height left Height right

„2plus1“ Steering Slope

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© FAYAT - Slide 50
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UP Electronic sensor

Towing point

DOWN Laying level

d set
Electronic control

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© FAYAT - Slide 51
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Different Types of sensors

Reference mechanical contactless

ground,
Ultra sonic
curb

ON
STANDBY

10

+
9
8
7
L SLOPE R 6
5
4
3
2
1
-
SONIC GRADE SENSITIVITY
LASER

string line Ultra sonic

laser

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© FAYAT - Slide 52
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1/3 2/3

Position of the levelling sensor

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© FAYAT - Slide 53
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Levelling - Sensors

Electro-Mechanical sensor plus shoe

Long ski = very accurate

Electro-Mechanical sensor „on wire“

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© FAYAT - Slide 54
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Ultrasonic levelling sensor

„Sonic Ski“

approx. 20m - 200m

(depending on the specifications of manufacturer)

Laser

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© FAYAT - Slide 55
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© FAYAT - Slide 56
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Averaging and alarm suppression

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© FAYAT - Slide 57
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Electronic control

Right hand side towing point

% Slope set
Slope sensor
UP

DOWN

Left hand side controlled by the longitudinal levelling

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© FAYAT - Slide 58
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MOBA sonic sensor

„Ski Sonic“

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© FAYAT - Slide 59
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Auger sonic sensor

MOBA sonic sensor for
„Ski Sonic“ material feeding

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© FAYAT - Slide 60
 BOMAG - Finisher

Preparation for
slope sensor

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© FAYAT - Slide 61
 MOBA levelling set:
BOMAG - Finisher
2 x longitudinal levelling (electro mecanical sensors
1 x transversal sensor (slope)

MOBA
control boxes

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© FAYAT - Slide 62
 MOBA levelling set:
BOMAG - Finisher
1 x longitudinal levelling (electro mecanical sensors
1 x transversal sensor (slope)

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© FAYAT - Slide 63
 BOMAG - Finisher

BF 600C
with 5m HSE-screed

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© FAYAT - Slide 64
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MOBA longitudinal levelling

with Sonic Ski sensor

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© FAYAT - Slide 65
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MOBA levelling set BIGSKI:

up to 10m long arm
3 Sonikski sensors with multiplexer

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© FAYAT - Slide 66