DAMODAR VALLEY CORPORATION 5 ‘TECHNICAL SPECIFICATION FOR 36KV INDOOR METAL CLAD SWITCHGEAR SPECIFICATION FOR 36K INDOOR MEIAL GLAD SMIICGENRPage |2 Item CONTENTS Page Number 1. Scope 3 2. Deployment Seeme 3 3. Standards 3 4. Deviation ftom Specification 3 5. System Data 4 6 Completeness of offer 5 2. Speific requirement s 8 Tess 7 9. Inspection and Testing 9 10. Jastuction o the Patcipating Bidders 0 14, Post Award Submission of Documents and Approval 1 CATION FOR 36KV INDOOR METAL GAD SWIICIGEARPage |3 1. Scope This specification covers the design, manufacturing, testing, packing and delivery FOR destination by Road Transport at DVC Store(s) of 36KV, Indoor type, metal clad, circuit breaker ‘units with single phase, dry type, TC&PT units accommodated within the CB module or in a separate metal clad enclosure for protection and metering functions 2. Deployment Scheme “The circuit breaker cum metering modules will be deployed at geographically disparate consumer locations primarily for acff metering and control of 33KV, 3-phase, industrial power consumption. They will be installed in padioeked room with power entry and exit by means of cables. 3. Standards ‘The equipment covered by this specification shall conform in all respect to the latest edition /revision of the following standards 1) [cent Fiigh voltage switchgear and control gear ~ Pare: Common | pecifications TG «2271-100, Tigh voltage switchgear and controlgear ~ Par100; Alternating curren) incuit breakers, 3)_| Wc ea2ti-102 [Alternating current disconnectors and earthing switches | bec ezari-t0s igh-vollage switchgear and contzolgeat — Par 105, Switches For sated) voltages above IKV upto and including S2KV. 3) | Wc enti 105 [Figh voltage switchgear and controlgear — Altemating current switch fiase combination ©) | tce271-200 lifigh voltage switchgear and controlgear ~ Part200: AG meta kaclosed switehgeas and controlgeat for rated voltages above LKV and] 1p to and including 52KV. yp s2T05 [Specification for current ansformen TEC 6044-1 ® | Sais6 [Specification for voliage transformer TEC 600442 Wherever the stipulations in this specification are at variance with the indicated standacds, the stipulations made herein shall be binding, 4, Deviation from Specification Bidders ate not permitted to take any deviation fromn Technical Specification, SPECIFICA\ TON FOR 36KV INDOOR METAL GLAD SWIICTIGEAR‘System Data Page |4 ‘Normal Sytem Voge (KV rms) KV Tlighest System volage (Rem) 3OKV No. of Phases 3 ‘Operating Frequency (A) 30 ‘System neutral connection 33 KV earthed through Grounding Transformer Specification of Grounding Transformer Voltage 33 KV) 415 Vols Rating -250 KVA Te mpedance 40% Maximum permissible neutral current for single phase to ground faule (amps) for one minute 4008 5 Ohms + Tolerance Zero sequence impedance-| as per 18-2026 and 18-3151 Isokeraunic level 0 Shickting ground wites provided Overhead Shield angle 30 BLL of the equipment to be protected (KV | 170 KVp peal) SPECIFICA\ TON FOR 36KV INDOOR METAL GLAD SWIICTIGEAR6. Completeness of offer Page |5 ‘The basic technical and other particulars of the equipment and the various components are specified in the following sections. The materials offered should be complete with respect to and satisfactory maintenance and accessories, which are necessary or usual for their eff cient performance Such parts shall be deemed to be within the scope of the contract whether specifically included or not, in this specification and tender schedule. The contractor shall not be eligible for any extras in respect of such accessories ete, 7. Specific Requirement SLNo. Parameter Requirement OL | Rated voltage 36KV (02__| System frequency 30 Hz 03.__| Power frequency withstand voltage TOKVems 04. | Lightning impulse withstand voltage TIOKVp, 05.___| Rated current ‘300Amps. (06.__| Rated short time current and duration B1SKArms for 1 sec 07. __ | Allowable temperature over an ‘As per IEC 6271-1 ambient of 50°C 08. _| Degree of protection IPAX on extemal housing and [POX inside the compartments 09.__ | Construction 3) CB & BUSBAR to be contained in a steel housing ii) The housing shall consists of compartments separated by earthed. metallic partitions ii) A minimum of two HV and two LV compartments shall be provided. iv) The module must have provision for cmination of incoming and outgoing cables. ¥) The housing must be compact in size so that it can be accommodated in a padlocked room. vi) The housing shall be internal arc proof 10. | Bus Bar Copper of eross section adequate to meet breaker rating requirements. (Sizing calculation to be submitted during drawing approval stage. Ti. _| Barth Bar An earth Bus Bar made of electrolytic copper must fun through the whole switchboard length. (Sizing calculation to be submitted during drawing approval stage) SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEARPage 16 12. | Breaker Compartment Will comprise of a draw out type oF sealed Circuit Breaker unit. ‘The Breaker must meet __ following, requirements ~ Breaking capacity —31.5KA, 1 Sec CB Switching seq. - 0-0.3s-CO-3min-CO. Interlocks — A closed Breaker should not be movable from service to test position or vice versa. Breaker should not be closable in intermittent position nor shall a Breaker be movable into test position from withdrawn position when closed, Indications ~ Position of CB must be visible on the front of the unit, Live cable indication must also be provided if PT indication is not adequate to indicate incoming cable live/dead status If the Breaker is a Gas Insulated sealed unit, dis-connector and earth switeh with necessary satings must be provided. This compartment shall_provide the following — Breaker close and open functions through local, remote switch. Protection funetion through the provision of latest version of or as per instruction of the Engineer-in-Charge of DVC numerical communicable relay for three phase non directional Over current and low pickup Earth Fault units with transformer inrush detector shall be provided. Protection scheme shall include master trip relay and tip circuit supervision relays which will be latest version of or as per instruction of the Engineer in- Charge of DVC. Auniliary power for Breaker operation as well as for protection and communication equipment to be drawn from a separate core in the PTs with provision for 2 hours backup through a maintenance free battery and charger unit or power pack, Metering fanction through the provision of analogue ammeter and voltmeter of accuracy class 1.0. Annunciation function through the provision of a 8 window annunciation unit for indicating abnormalities. 13, _ | Control and annunciation compartment 14, | Incoming supply cable termination and PT compartment 3 nos, CTs and 3 nos, VIs suitable for 3- phase 4-wire metering shall be provided. The SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEARPage |7 instrament tansformers shall be dry type, resin insulated, single phase units VT rating — 33KV/sqr3/110V/sqr3/ 110/sqet3, 3P / 0.2 CL, 100 / 15 VA, Voluge factor ~ 1.2 Cont. and 1.9 times for 30 Sees. CT sating - 36KV; STC — 31.5KA for I secs 800-400-200/5-5A; Core I — 5P20, Material ~ CRGO; Core II ~ 0.28, Material ~ Mumetal; Burden ~ 30VA; ISF < 5 at all taps; Extended current rating — 120%; Rated continuous thermal current ~ 120%; VA rating may be increased to achieve ISF <5 at all ratios. CT mounted in the CB chamber is also acceptable. Power cable termination — ‘Termination may be from the front, back or the side through proper enclosures. Details of cable to be terminated — 1CX630qgmm., Aluminium Conductor, 38KV (UB)/ 66KV (FE), XLPE Cable conforming to 1S 7098 Part 3. 15. _ | Tariff metering compariment No auxiliary power supply shall be used for ‘metering scheme. ‘Two cut outs of appropriate size and two “TBs to be provided in the compartment. Additionally two meters to be used for tamper recording are also tobe accommodated within the metering compartment. ‘Taviff meters will be supplied by the owner. This compartment will have provision for sealing and locking arrangement. 16. | Module to module link Scope of supply includes all_module to module interconnection requirements, 8 Tests 8.1 Routine Test A. Following constitutes zoutine tests on Switchgear Unit as per IEC 62271-1, IBC 6271-100 and IEC 2271.20 4) Verification of dimension 4) Power frequency withstand tes. iil) Breaker time test SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEARPage |8 is) mV diop test 1). Measurement of insulation resistance B. Following constitutes roune tests on Current Transformers as per TEC 6004-1, 182705 3) Verification of dimension Power frequency withstand test on primary winding ii) Power frequency withstand txt on secondary winding in), Pal dschasge test 1) Overvoltage inter turn rest +) Measurement of insulation resistance i Accuriey test (for both 5P20 and 0.28 cass) C. Following constitutes routine tests on Voltage Teansformers as pet IEC 60044-2, IS 3156 3) Vesifcation of dimension i) Power frequency withstand test on primary winding ii) Power frequency withstand test on secondary winding in), acl dschazge test Induced Overvotage test ¥) Measurement ofnwulaton resistance vi) Accuracy test (for both 3P and 0.2 class) 8.2 Acceptance Tests A. Following constitutes acceptance tests on Switchgear Unitas per IEC 62271-1, IEC 6271-100 and IBC 62271-200 4) Verification of dimension ii) Power frequeney withstand test. iil) Breaker time test ix) mY drop test ¥) Measurement of insulation resistance B, Following constitutes acceptance tests on Cusrent Transformers as per IEC 6001-1, IS 2708 3) Verification of dimension SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEARPage |9 48) Power frequency withstand test on Peimary Winding iil) Power feequency withstand test on secondazy winding fv) Partial discharge test ¥) Over voltage inter turn test vi) Measurement of insulation resistance vi) Accuracy test (or both 5P20 and 0.25 Class) . Following constitutes acceptance tests on Voltage Tsansformer as per IEC 60044-2, and IS 3156 4) Vesifcation of dimension i) Power fequency withstand test on Psimary Winding iil) Power frequency withstand test on secondary winding jv) Partial discharge test ¥)_ Induced Over voltage test ‘i Measurement of insulation resistance vi) Accuracy test (for both 3P and 0.2 Class) 9. Inspection and Testing ‘The purchaser and / or his authorised representative() shal be given access to the Manufacturer's ‘Works for the purpose of inspecting the manufacture and testing of the materials and equipment. ‘The purchaser and / or his authorised representative(s) shall be present at the time of Acceprance ‘Tests and the Bidder most provide all necessary facilities to them. ‘The Bidder shall give the Purchaser atleast fifteen (15) days advance intimation in writing along with, the routine test reports for inspection and acceptance test of the equipment. 10, Instruction to the Participating Bidders Participating Bidders must submit/upload the following documents selated to Technical Parameters with the offer as per the stipulations indicated in the NIT, ‘Mandatory Documents ’) Documents Related to Qualifving Requirements: All documents duly signed and sealed by the participating Bidder related to Qualifying Requirements indicated in the NIT; { Duly filled Guaranteed Technical Particulars as pet Bidder’s Standard Format. SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEARPage [10 11, Post Award Submission of Documents and Approval ‘Successful Bidder shall submit the following documents within fifteen (15) days ftom the date of issuance of Purchase Order for Purchaser's approval for manufacturing clearance 3) Guaranteed Technical Particulars in prescribed format 1b) Sectional deawing SPECIFICATION FOR 36KV INDOOR MEIAL GAD S¥IICIGEAR