bhttp:/www.akubihar.com Code : 021617 B.Tech 6th Semester Exam., 2019 NON-CONVENTIONAL MANUFACTURING Time : 3 hours Full Marks : 70 Instructions = The marks are indicated in the righthand margin. (i) There are NINE questions in this paper. (ii) Atempt FIVE questions in all z (iv) Question No. 1 is compulsory. 1. Choose the correct answer of the following, (any seven) :hutp:/vwwakubiharcom 28714 (a) Which one of the following is not among, the limitations of EDM? @ Low material removal rate {i Long lead time (to prepare the tool) (ii) Workpiece material must be conductive {ivy Can cut only one hole at a time AK9/064 (Tum Over ) bitp:/Avvw aleubihae com sguqnoe avant 8 bhttp:!www.akubihar.com (2) () The current used during EDM is @ac f@ vc (8) pulsed AC fi) palsed DC (LBM system cannot effectively machine ( refactory materials (6) tungsten carbide fi) copper fy) ws (d)_ 1a AWM, mixing process takes place in intensifier (i) catcher ‘fi nixing chamber (i) oritce (e) In USM, the frequency of oscillation is (10 kHe-15 kite (i) below 10 kHz LAM sve 15 ite (iv) None of the above AK9/864 (Continued } http://www akubihar.com woo reqigye mineAK /864 bhttp:/www.akubihar.com (3) Im which welding process the electric energy required for welding is stored in the capacitor? AF Percussion welding (8) Explosion welding (8) Diffusion welding () Thermit welding (a) In which welding process pressure is applied by detonating a layer of explosive? f Percussion welding Af Explosion welding (ii) Diffusion welding fv) Thermit welding In metal forming process the hardness of the material ( decreases (i) remains same (ii) increases then decreases 6 ineranes http://www akubihar.com (Tum Over ) AKo/864 bttp:/www.akubihar.com (4) (Which of the following methods is used for analyzing metal forming processes? @ Slab method (i) Upper bound method (Gi) Slip tine method Sof Ail of the above 6) Machining of complicated shapes like Jet engine blades and turbine blades is done by bntp://www.akubihar.com @ plasma arc machining (i electrical discharge machining (ii) taser beam machining fo electrochemical machining 2. (a) Classify the different types of unconven- tional machining processes based on thermal energy. ) Blaborate the functions of electrolyte in ECM. fe) What are the desirable properties of carrier gas in AJM? bttp:/www.akubihar.com {Continued } 8e 4 AK9/864 http://www akubihar.com Give the principle of material removal in USM. Explain ultrasonic sinking and ‘contour machining with a sketch 7 List the factors which affect the MRR in USM and write short notes on each of them, 7 Discuss about the types of maskants used in chemical machining. 7 Explain the basis, why surface finish of a chemically machined surface of an alloy is poor. 7 Describe the working principle and construction of LBM. Mention its merits, demerits and applications. 7 Write short notes on the following: 7 @ Underwater welding (i) Water hammer forming A tapered hole is produced using sinking ECM with an uninsulated tool. If machining has occurred for time t, find the expression for taper @) in terms of various parameters associated with CM. Ignore any viscosity, pressure and temperature effect. 7 hutpysvww-akubihar com © Over ? http://www akubihar.com (6) () Find MRR, if 18-4-1 HSS is machined by ECM process using 500A current Following table can be used as data for the caleulation 7 Density wien) Blement ‘omic | valency iron (Fe) 3 Jrunesten (w) 186 |chromium (cr 2 Vanadium () 30 78 195 72 18 1 AK9/864 fo) Define the term ‘high velocity forming process’ in terms of probable advantage ‘and operational problem. () Briefly discuss electro process, tharge forming (a) With a neat sketch, explain the process. of plasma are welding along with the effect of all the process parameters. () Does any melting take place in metal during explosive welding? Explain why explosive welding is good for joining dissimilar Mention the limitations of explosive welding. metals, http://www akubihar.com 1 ( Continuedbhttp://www.akubihar.com (7) 9. fa) Explain the working principle, elements and characteristics of EDM process. 7 (&) What are the basic requirements of tool materials in EDM process? Name any our tool materials. 7 woo reqngMy ALI, 8 epee akubi ‘Whatsapp @ 9300930012 ‘Your old paper & get 10 er eee a ate 10 et, Paste or Google Pay & ‘AK9—3250/864 Code : 021617 bttp:/www.akubihar.com