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This paper was prepared for presentation at the International Petroleum Technology Conference held in Doha, Qatar, 7–9 December 2009.
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Abstract
The thin and laterally extensive Al Shaheen reservoirs are developed with extended reach horizontal wells and large-scale
water injection, which over the last decade has proved to be a proficient and environmentally favorable recovery scheme.
This paper describes how injection water short circuiting between two horizontal wells in excess of 20,000 ft was eliminated
with a conformance treatment without the necessity of a costly and operationally risky well intervention. Traditionally,
reservoir management in terms of injection or production profile modification has been achieved with rig-based work-over
operations applying mechanical solutions such as cement or isolation straddles. Work-over operations utilizing drilling rigs
are, however, expensive, pose inherent operational risks and delay the implementation of the ongoing development plans.
When water injection was recently commenced in a well taking part of an existing line drive pattern, an immediate pressure
and watercut response was observed in the adjacent producer. Attempts were made to mitigate the effect of the
communication, but water injection eventually had to be ceased to allow sustainable flow from the production well. The very
pronounced response in the producer suggested that short circuiting was occurring through a fracture providing conductivity
several orders of magnitude higher than the prevailing matrix conductivity.
A comprehensive multi-disciplinary review of static and dynamic data lead to the assessment that the fracture communication
could be eliminated utilizing a conformance treatment and following laboratory testing and design, a crystalline
superabsorbent copolymer was pumped from a stimulation vessel as part of an intervention- and rig-less operation.
After the conformance treatment, injection was resumed with no adverse effects on the performance of the adjacent producer.
The treatment is estimated to have recovered lost oil reserves of some 3 MMstb and to have reduced cost with more than USD
8 million compared to a conventional rig-based work-over operation.
Introduction
Maersk Oil Qatar is the operator of the Al Shaheen Field located on the central axis of the Qatar Arch some 70 kilometers
north-east of the Qatar peninsula (Figure 1). The main reservoir targets include the Lower Cretaceous Kharaib B and Shuaiba
carbonate formations and the Nahr Umr sandstone (Figure 2).
The Kharaib reservoir is a laterally uniform carbonate platform with a full thickness of 80 ft and a reservoir target of some 10
ft. The reservoir comprises tight carbonates with inter and intra granular porosity and local natural fracture networks. The
Shuaiba reservoir is a transitional marginal carbonate platform with a full thickness of approximately 200 ft thick and a
reservoir target of some 20 ft. The reservoir comprises tight carbonates with inter and intra granular porosity and local natural
fracture networks. The Nahr Umr reservoir comprises laterally extensive marginal marine sands with a target thickness of
some 5 to 10 ft of unconsolidated, high permeable sand.
The Al Shaheen Field is under development with long horizontal wells under the appliance of extensive water injection to
accommodate the large areal extent of the hydrocarbon accumulation and relatively poor vertical well productivity,
particularly of the tight carbonates. The length of the horizontal development wells has been gradually increased and in 2008
the limit was extended beyond 40,000 ft when a Kharaib B production well was drilled to a world-record depth of 40,320 ft
MDRT. As the result of the consistent implementation of horizontal wells, Al Shaheen is at present developed from only nine
platform locations; for comparison in excess of 40 locations would have been necessary for a development scheme comprising
wells with a horizontal reservoir section of 5,000 ft. The realized reduction of platform locations and development wells has
2 IPTC 13645
led to a substantial reduction of 1) the usage of steel for topsides and pipelines and 2) the disposal of drill cuttings and
chemicals to the sea, both accentuating the environmental attractiveness of the applied development scheme.
Development patterns are primarily radial and parallel line drives with alternating producers and water injectors while well
spacing varies from below 600 ft in the tighter carbonate reservoirs to more than 5,000 ft in the permeable sandstones. The
development of particularly the carbonates is prone to conformance related challenges caused by undesired direct connections
between injectors and producers via natural or induced fractures. Such direct connections inherently reduce the efficiency of
the secondary recovery scheme and elimination of short circuiting to re-establish effective water injection is therefore of
paramount importance.
x Perform a work-over to identify and mechanically eradicate the communication, e.g. installation of a straddle, a liner
or execution of a squeeze job after locating the communication path(s). This option was considered to be technically
superior and to provide the highest chance of successful remediation, however, it was rendered infeasible at present
because it requires intervention from a rig which inherently 1) delays the implementation of the ongoing development
plan and therefore accumulation of oil production potential and 2) increases cost significantly.
x Place a conformance treatment through the existing completion in a rig-less operation using coiled tubing. This
option would allow logging to pinpoint the location(s) of communication and subsequent precise placement of a
conformance treatment, however, due to limitations on coiled tubing reach (Figure 3) only if the communication path
existed in the inner part of the wellbore. Furthermore, simultaneous coiled tubing and rig operations are normally not
viable, hence a delay of the development plan would most likely be incurred.
x Bullheading a conformance treatment through the existing completion. This option was evaluated to 1) cost less than
1% of a conventional rig-based work-over and 2) be fully viable simultaneously to ongoing drilling activities. Due to
the inherently reduced control on treatment placement compared to intervention-type operations, the bullhead
solution was, however, only considered to have adequate chance of success for patterns adhering to a set of carefully
defined criteria.
Due to the present conveyance limitations and the significant financial upside, the ability to successfully remediate water
injection short circuiting by bullheading conformance chemicals constitutes a huge business opportunity for Maersk Oil Qatar.
This paper describes the thorough candidate selection process, the practical aspects of the treatment and the in-depth analysis
of the effectiveness of the treatment from a reservoir engineering perspective.
Based on these prevailing criteria, a Kharaib B line drive pattern was identified comprising “Well A” and adjacent “Well B”.
Injection Well A was drilled to a total depth of 22,678 ft MDRT with the 9-5/8” casing shoe placed at 4,559 ft MDRT in May
2007 while Production Well B was drilled to 23,858 ft MDRT some two months later. Both wells were completed "open-hole"
with the exception of inclusion of a short tailpipe below the permanent production packer to mitigate the potential for debris
production. The applicability of the pattern, vis-à-vis the listed criteria, is discussed in details below.
IPTC 13645 3
As the selected pattern fulfilled all requirements constituting a high probability of successfully eliminating inter-well short
circuiting with a bullhead conformance treatment, detailed design and planning was initiated.
Application Well
The CP was planned to be pumped into injection Well A rather than into production Well B to diminish the risk of swollen CP
particles entering the production process system. Additionally, placement of the chemical in the direction of water injection
was envisaged to improve the ability of the swollen particles to effectively block the communication path.
Carrier Fluid and Laboratory Testing
As the communication path was expected at 18,837 ft MDRT, the CP had to be transported a substantial distance along the
horizontal wellbore prior to entering the fracture. With an approximate density of 0.75 sg, the pure CP grains are lighter than
water which introduces a risk of under-ride if seawater was used as carrier fluid. To mitigate the risk, a seawater based gel
Reservoir Simulation
In the light of improved understanding of the sub-optimal outflow performance of Well A as provided by the pressure transient
analysis, the reservoir simulation model was used to estimate the reserves recuperated under the governing well configuration
with some 10% of the well active. The simulation model contained 14 vertical layers while a horizontal grid block geometry of
IPTC 13645 5
100x100 ft was selected to ascertain adequate resolution of the secondary recovery process. Besides Wells A and B, the model
contained an additional six wells, three producers and three injectors. The fracture zone between Well A and B was modeled
using permeability multipliers across the estimated fractured zone. The intersecting position at 18,837 ft MDRT in Well A was
determined from drilling data while azimuth and lateral extent was inferred from interpretation of petrophysical logs and
general knowledge about the dynamic behavior of the area. An overview of the model data is provided in Figure 12 and 13.
Production from wells within the area of interest commenced in 1998 and the model was firstly matched to historical
production, injection and pressure data with particular effort on accurately capturing the watercut behavior during water
injection into the short circuit between Well A and Well B (Figure 14). The post-treatment conditions was, as characterized by
the pressure transient analysis, modeled by reducing the effective length of Well A to the inner 10% of the reservoir section.
Plan Forward
Based on the substantiated, but unexpected indications of a restriction to flow 2,000 ft into the open hole section of Well A, it
was decided to plan an investigative coiled tubing operation including deployment of a memory-PLT. Due to estimated
shallow depth of the “plug” it was considered feasible to reach and remove the plug and acquire an outflow profile across the
logged interval. As of May 2009 the planned operation was awaiting final mobilization of equipment and a suitable operational
window. It is anticipated that the coiled tubing operation should be able to remove the induced plug in Well A enabling
achievement of expected injection rates and recuperation of the remaining lost reserves of 19 MMstb from the pattern.
Conclusion
x A bullheaded conformance treatment successfully eliminated access to a fracture responsible for short circuiting
injection water between injection Well A and production Well B.
x After the treatment, injection was resumed in Well A with no adverse effects in adjacent producer Well B.
x Based on results from a purpose-built reservoir model, the ability to sustain injection enabled recuperation of some 3
MMstb of reserves which would otherwise have been lost.
x The successful application was the result of proper candidate selection, material selection and thorough pre-job
planning and design including both sub-surface and surface engineering departments.
x The total cost of the treatment was less than USD 0.1 million, hence the reduction compared to a conventional rig
operation is conservatively estimated at USD 8 million.
x The vessel-conveyed operation did neither interfere with the drilling campaign nor the accumulation of oil production
potential.
x In addition to eliminating access to the short circuiting, the conformance treatment unfortunately also incurred partial
damage of the wellbore. A coiled tubing operation is planned to characterize and mitigate the effects of the damage.
x The coiled tubing operation is anticipated to provide recuperation of the majority of the remaining reserves of 19
MMstb.
Acknowledgements
The authors are collectively grateful to the Management of Qatar Petroleum and Maersk Oil Qatar AS for providing the
opportunity to publish the material contained within this paper.
6 IPTC 13645
References
1. Barry Ritchie, SPE, Imran Abbasy, SPE, Michael Pitts, SPE, Brendan White, SPE, Maersk Oil Qatar AS and M. Rushdan Jaafar,
SPE, Qatar Petroleum: "Challenges in Completing Long Horizontal Wells Selectively", SPE 116541; presented at the 2008 SPE
Asia Pacific Oil & Gas Conference and Exhibition held in Perth, Australia, 20–22 October 2008.
2. Rebecca Larkin, SPE, Kinder Morgan CO2, Prentice Creel, SPE, Kinder Morgan CO2: "Methodologies and Solutions to
Remediate Inter-Well Communication Problems on the SACROC CO2 EOR Project – A Case Study", SPE 113305; presented at
2008 SPE/DOE Improved Oil Recovery Symposium held in Tulsa, Oklahoma, USA., 19-23 April 2008.
3. Earlougher, R.C., Jr.:”Advances in Well Test Analysis”, Society of Petroleum Engineers Monograph 5, Dallas TX,
(1977).
Figures
AL SHAHEEN
Drilling
One-trip Liner
Perforating
Com pletion
Control Line
Coiled Tubing
1.00
normalised rate, watercut
0.80
0.60
0.40
0.00
0 20 40 60 80 100
dT (days)
Figure 4 – Pre-treatment performance of Well A and Well B Figure 5 – CP laboratory swelling test with viscosified SW
1.00
normalised rate, watercut
0.80
0.60
0.40
0.20
0.00
0 20 40 60 80 100 120 140 160
dT (days)
100
10
1
0.01 0.1 1 10 100
Time [hr]
Figure 8 – PTA (log-log plot): good pressure match with a 2,000 ft horizontal well (perm = 3 mD, skin = 0)
3700
3200
Pressure [psia]
2700
2200
1700
-2000
Liquid Rate [STB/D]
-4000
-6000
06-04-2009 11-04-2009 16-04-2009 21-04-2009 26-04-2009 01-05-2009
3000
Skin = 0
2600
Pressure [psia]
2200
Skin = 1
Skin = 2
1400
-2000
Liquid Rate [STB/D]
-4000
-6000
06-04-2009 09-04-2009 12-04-2009 15-04-2009 18-04-2009 21-04-2009
Figure 10 - PTA: poor pressure match with 18,000 ft horizontal well – skin sensitivity
2800 k = 3 md
k = 2 md
k = 1 md
2600
Pressure [psia]
2400
2200
-2000
Liquid Rate [STB/D]
-4000
-6000
09-04-2009 12-04-2009 15-04-2009 18-04-2009 21-04-2009
Figure 11 – PTA: poor pressure match with 18,000 ft horizontal well – permeability sensitivity
IPTC 13645 11
Tables
Conformance Recommend
Description Advantages Disadvantages
Material (Yes/No)
Risky to bullhead through
ĺ Simple ĺ
completion
Conventional ĺ Cheap ĺ Likely to impair formation
Conventional oilfield cement No
cement Low probability of
ĺ successfully treating
communication
ĺ Expensive
ĺ Operationally complex.
ĺ Effect often short lived.
Some potential for
Some industry experience impairment in wellbore if
shows it has been material swells up and
ĺ successfully used to ĺ blocks part of
Water-swellable synthetic remediate injector/producer wellbore/completion tubing
polymer capable of communication. – can be removed with
Crystallised oxidizing material.
absorbing 30 to 400 times
copolymer super Yes
its weight in water for
absorbent system Will not damage formation
treatment of fracture Longevity of treatment is
connections. ĺ matrix – crystals too large to ĺ
uncertain.
enter formation.