upc 060.141.25-4:621.74.0026 DIN LLS0«PTx2 85 MM 279444L OOONOLS 2 mm ~_1620.170:621.763.1 DEUTSCHE NORM ‘Technical delivery conditions for castings made from metallic materials Steel castings; classification Into severity levels ‘on the besis of non-destructive testing June 1985 ‘Technisclw Livferbedingungen fir GuBsticke aus metallschen Werkstoffen; Stahlqufsticke; Eintelung nach Gitestufen aufgrund zerstBrungefreler Prifungon In keeping with current practice in standards published by the International Organization for Standardization (180), a camma has been used throughout 2s the decimal marker. ‘The subclauses marked with two dots @ give specifications which are optional and may be agraed upon at the time of ordering. 1 Field of application 2.2.1.2 @@ In addition to severity levels of equal value, 1.1_Asa supplement to the general technical delivery different severity levels may also be agreed for internal conditions for castings specified in DIN 1690 Part 1, this nd external condition, Standard gives @casifcaton into various severity levels for the external and internal condition of steel cattinge in the as delivered conaition (se Explanatory notes). “The classification fs based onthe requirements with r2gard to tho rozults of non-destructive test 2.2.1.3 Severity tevel 1's only applicable for ends tor ‘welding and for special surface zones as described in sub- clause 2.2.3 2.2.1.4 The shape of the castings affects thelr condition land their testability. Apart fram thie, the taetability of @ casting also depends on its surface condition. 4.2 This standard does not apply to fabrication welds (for definition, see DIN 1690 Part 1). For these, special agreements regarding the internal and external condition {and checking of these shall be made at the time of order- ing. 22.2 If no severity levet has been agreed at the timo of Ordering, and if not otherwise specified in the material standards, the requirements fr severity level shall epply. 2 Sovority lovols 2.1 Clasification by soverity levels 223 @@ In special cases, a higher, i.e. numerically lower, severity fevel as for the remaining wall thickness rio pernitsione DIN Deutsches nt ‘esas cf guts, the Germantanguage ga shoe cna No pat ofthe stander may te reproduced witht Tedttlichee Obetzmngntt Tho olessification by severity levels for the external con- dition shall be made on the basis of magnetic particle Inspection or penetrant inspection on the basis of the charecteristis given in teble 1 or table 2 or on the basis of the sorios of illustrations in Appandices A and B. In cases of alspute, the values given in table 1 or table 2 shall be mandatory. ‘The classification by severity levels forthe internal con dition is based on ultrasonic tests or radiographic teste for the characterities given In table 3 or table 4 (saa sub- clause 3.3.2.1), 2.2. Choiea of severity levels. 2.2.1 @@ With regarc'ta the par ty of external Cr internal discontinuities in steel castings, specifications in material standards or in the order, based on the class fieation by severity lavas a8 in subolause 2.1 and using standard designations as In subclause 2.3 may be anreed. For this purpote, the following factors shall be borne in ‘mind according to the level, type and distribution of the foads: 2.2.1.1 €@ Different severity levels may be agreed for different arees of the casting. In such cases, the areas ‘concerned thall be clearly epectfed, i — by giving their location and their longth and width; — in the case of ends for welding and in special surface Zones as described in subclause 2.2.3, additionally by siving their depth. copyment oy Me DN Deaiscnes Tas tut Pur Normune PT Sun Sep 07 15:03:07 2008 iit Tor German Sanauras (One NoTmen) ‘may bo agraed for an outar layor of the outer zone at shown in figure 1 (briefly referred to as “special outer zone"), for example in the case of surfaces to be machined by the manufecturer (soe subclause 2.3, example 3). 2.2.4 @@ For production welds (for definition, see DIN 1600 Part 1), the same requirements shall apply 23 for the parent metal, unless othor requiramants have beon agreed at the time of ordering 23. Standard designation “The standard designation for the severity level shall con- sist ofthe following elements, as shown in the example below: the number of this standard; the symbol S (= surface) for the severity level relating to the external condition {see tables 1 and 2); the symbol V {= volume) for the severity level, relat- ing to tho intsrnal condition (s00 tablos 3 and 4) Example 1: Severity level DIN 1690 ~$2—V4 ‘© In cases whore, contrary to the specifications given insubclause 3.3.2.1 the choice of test method is not being left to the manufacturer, the following code letters for, Continued on pages 2 to 16 ‘DIN 1690 Pare 2 Endl. Price group 11DIN BbwePT#2 65 MH E7444 OOONODT 4 mm | Pago 2 DIN 1690 Part 2 the test method shall be added to the symbol tor the severity level, a shown in examples 2 and 3: for magnetic particle inspection, Mj for penetrant inspection, g for ultrasonic inspection, ‘or radiographic Inspection, R Example 2: Severity level DIN 1690 ~ MS2— RV Example 3: Severity level DIN 1690 ~ MS2—~ RV, Conall surfaces to be machined: MSI; in a zone down to 20 mm below the surface: UV1 3 Testing 3.1 @@ Agreements with regard to testing and documents on materials testing 9.1.4 In cases where castings assigned to soverity levels 01 to 3 have boon ordored, retesting for conformity of the consignment with the relevant requirements is also deemed to have been agreed, 3.1.2_ In cases where castings assigned to severity level 4 oF 5 have been ordered, retesting for conformity of the consignmont with the relevant requirements, where this is desired by the purchaser, shall be agreed at the time of ordering, 3.1.3 Unless otherwise agreed at the time of ordering, {an inspection certificate 8 as specified in DIN 50 049 shall bo issued giving the rosults of non-destructive tost Ing of the consignment. 9.2 @@ Soope of test programme Unless otherwise agreed at the time of ordering (for ‘example, in the case of series production}, all the cast- Ings being supplied shat! be appropriately tested at the points to which the severity level epplies. 3.3. Test methods 3.3.1. Magnetic particle inspection or penetrant inspection Magnetic particle inspection as specified in Stahl-Eison- Prifolatt (Iron and steel test sheet) 1936 or panotrant ‘testing as specitied in Stah/-Eisen-Pritblatt 1836 shall bo used for verifying that the stwel casting conforms to the requirements regarding the external condition os given in table 1 or 2. In the ease af eastings made from non-mag- netizable grades of cast steel, penetrant Inspection shall 'bo used, and in the cate of castings of magnetizable (ferromagnetic) grades of cast steel, magnetic particle Inspection shail be used for proference. ‘Magnetic particle inspection shall be used for inspecting machined surfaces unless otherwise agraed (see subclause 22). ‘Tho sorios of illustrations shown in Appandix A may be used as an ald for assessing non-linear indications on the basis of magnetic particle inspection and the series of lustrations shown in Appendix B may be used for assessing non-linear indications on the basis of penetrant Inspection (see subclause 2.1). Each illustration corre- sponds to one of the severity levels 1 to B as in table 1 fF severity levels 01 to 6 asin table 2. The procedure for determining the severity level isto place a frame with inside dimensions of 148 mm X 105 mm (size A6) over the least favourable area and to find the eame or the next least favourable raference illustration in the seri 3.3.2 Rediogrephic or ultrasonie inspection 3.3.2.1. Unless otherwise agreed at the time of ordering, ‘the choice of text method shall ba left tothe manufacturer. ‘The following should be observed when making the choice: In the vase of austenitic mate inspection chal be carried out. In the cate of foritic {including pearlitic and martensitic) steals, radiographic inspection shall he used for prefer- ence for examining thin-walled castings, ends for welding ‘and, where necessary, 03a supplement to ultrasonic inspection for determining the type of defect (see ‘able 3, tine 11). Uttrasonic inspection shoutd be considered for prefer- tence for thicker castings and for examining production ‘olds and as a supploment to radiographie inspection for determining the position in depth and the thickness of defects (see table 4, footnote 2} ‘The size of defect to be detected and the casting geo _motry shall also be taken into account in choosing the test method. For this reason, It's not possibe to define precisely the demarcation between the terms “thi and “thin' used above. It lia in the range between 50 and 100 mm. 33.2.2 ©6 Ultrasonic inspection Ultraconie inepection shall bo carried out as described in Stahi-Eisen-Prupbtatt 1922. Test class I shall apply for severity levels 1 to 4 and test class II for severity level 5. 33.2.3 @@ Radiographic inspection DIN 64 109 Part 1 and Part 2shall apply tor radiographic, inspection, and also DIN 64 111 Part 2. ‘Tho test shal be carried out as described in DIN 54 111 Part 2, test ola A, unless otherwise epocified for partic: ular areas. Image quality class Il as in DIN 54 109 Part 2 shall be complied with, 3s, only radiographic Sopyrit oy The DN Deaiscnes stud Tur Normune PT Sun Sep 07 150339 2008‘Seae}ing pauRppels pus Dupes jews posses AyBly JO eseo ALE wy Porn ee] AVVO |e 10 FAB] KINGS Cg ta JO LNs ay} UBbMAeG SOLES OU se LXE 94 [PS SUO|-eOpPUl peu E Jo dnosB eUO Jo \pBUO] OU. 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YOIsIOSP e PU “ZBL dS Ul POy|9eds Gu ip wus g so 10,3941 sey @ Paooxe WINS UeLR Japa sassoUyOIEN [Jem Jo 9620 a4 U JO “oLeWE wg 40 JorDaYJO1 J}FOUID F pBCOXO “wi Og UeY) JeD1B 30U sassOUFAIUD [fom Jo 959 94N UL [P DIN bbIOePT#2 65 MM 27U444b OOONO2S &b “10 ‘syeo| 379 ‘Bunseo ayy Jo Ayyjigesn aun Uo 322448 IUeOY|UB)s e Buyaey siaa}ap sexo 40 pe20 ysa6Bns (0 | OF 10 tpdap ut 40 Bud] 9p e YIM stoajop yo sue3snpo psabins [q, SERCO loca ots] ]ope= foo > 1S (oor > | Boel Bes Te RB zlesT «| as = agent ay tem Zeer Heraynag umn Hes ws voRoda sya yo om 99 | OBEPU jo matey 10} one OTN WnuILH ow BaNOes BuoLTONAbeR —YPOnUNUDD) gage) Page 6 DIN 1690 Part 2DIN 2E90xPT#2 85 MM 279444L OOOKOZy 8 mm DIN 1090 Pat2 Page 7 “paejans ain v8 SypeH9 wHoIy 3Ouy papjan aq jeYs AaLp. ING “UsHAId oq Kew NA;SELED (9 oor (051 750 8x9 O5L.e OL 180 Zz OL adn fur) \yBos) ype) wu ‘ojqissiuud ysebie7 | ‘6 SSOUDIKB Tem, [eM sip 01 Buypsosce sipfive} Supnojoy AiR OF Gn PeTTIUIEd SIP HED (g Gy | geuueen | Samu | peau en wekeee] ve sone Eh | BRHSHon | eaiesieh | fei eX ee ee ee ec a 2 gq9 ‘seo 920 ‘“Pd9 ‘peo 0 ‘eqD 'e2D 2 '299 'teD ose a oce ada sao'se | yemrrag 99 | eogreqp‘erd | z9 20929 oer guady 2 s6equLug : gae | Borers | See's 8 sone | peas” | PRSEE? | Mase wea | onan x va va a waa aeama ms aan (age a te oan wo aye 2 sve onsen ie 1p Jo Je.9u yared axp Jo vorseuymExe sxyeeiBo1pe: Jo aseo ox us “olqeoudde toy osje puE UOREURLEX® aI4desFOIpe: Jo eseo BUN WI SIsOjOp O}qIEHUMIET MIRCEA “y eI, ‘uonsedsuy SqioKeny/n oy wuewajddns e se ano paques Buse Sun Sep 07 15:03:56 2008DIN UbSOxPTs2 65 MM 279444E COOKOeS T A Page 8 DIN 1690 Part 2 a ‘ax. 100mm 3 Outer zone ig max 100mm Figure 1. Division of wall into zones (The division of the wall retates to the sizes of ‘the casting ready for assembly) Sopyrint oy The DN Healscnes stud Tur Normune DT Sun Sep 07 15:03:56 2008 Figure 2. Explanatory note on the terms “individual area’ and “total area” of indications given In table 3: Individual areas F are areas whose distance A from the neighbouring area is greater than the largest dimension L of elther of the two naigh- bbouring areas {n the present example therefore, Fy, Fa, Fa are individual areas, whilst the total area te By thet Dimensions L and B of the indication area are ‘obtained from the ine Joining the centre points of the probes during scanning ofthe indication area. In the case of long sound paths, if ne sary, the actual extension of the Indication cree shell be determined, taking into account ‘the sound field geometry and the sound prop- ‘gation.DIN LbSO*PTX2 AS MMH 279444R “OooNoze lim” DIN 1690 Part 2 Page 9 Appendix A Sories of illustrations for assessing non linear indications with magneticparticle inspection as in Stahi-EiserrPrifblate 1835 (see subclouse 2.1) Figure A1. Indications corrasponding to severity level 1. Figure A2, Indications corresponding to severity level 2. Copyrigntoy The DN Deaiscnes ast Tur Normune PT Sun Sep 07 15:03:56 2008DIN DbIO*P TE 65 MM 275444 OOONOE? 3 mm Page 10. DIN 1690 Part 2 “ Figure A3. Indications corresponding to severity level 3. Figure Aa. Indications corresponding to severity level 4. prrent oy The DN Deaisches slut Tur Normung OT Sun Sep 07 15:03:56 2008DIN LbS0XPT#2 85 MM 279444_ OOONOZS 5 mm DIN 1680 Part 2. Page 11 Figure AB. Indications corresponding to severity level 5. copyrigntoy Tre DN Deadscnes Inst tud Pur Normune PT Sun Sep 07 150357 2008DIN 2b90xPTx2 65 MM 275444 OOONDET 7 a Pege 12 DIN 1090 Part 2 Appendix B Series ofilustrations for ezessng nonlinear indications with penetrant inspection asin Stoh-Eisen-Prifblat 1998 {200 subolause 2.1 and table 2, footnote 5) Figure B1. Indications corresponding to severity level 01 (6 indications, the largest size of which is between 0,3 and 1 mm) Figure B2. Indications corresponding to severity level 1. (8 indications, the largest size of which is between 1,5 and 3mm) Copy oy The DN Dealsches asad Tur Normung DT Sun Sep 07 150357 2008DIN DeSOxPTH2 85 mM 27944Nb OOOWOIO 3 am DIN 1690 Part 2. Page 13 Figure B3. Indications corresponding to severity level 2. {8 indications, the largest sizeof which is between 2 and 6 mm) Figure B4, Indications corresponding to severity level 3. (12 indications, the largest size of which is between 3 and 9 mm) Copyrintoy the DN Deaisenes ast ud Pur Normune DT Sun Sep 07 150357 2008DIN BbIOxPTA2 65 MM 27T444b COONS) 5 a Pogo 14 DIN 1690 Part 2 Figure BS. indications corresponding to severity level 4 (20 indications, the largest size of which is between 6 and 14 mm} Figure B6. Indications corresponding to severity level 6 (82 indications, the largest size of which Is between 5 and 21 mm) PrN oy The DN Deutscnes Mata Tur Nonmune ET Sun Sep 07 150357 2008DIN UbSOxPTx2 65 MM 279444R OOONOGe 7 me DIN 1690 Part 2 Pane 16 Standards and other documents raferred to oe DIN 470 Trimmedsizes of paper DIN 1690 Part 1 Technical delivery conditions fo castings made from metallic materials; general conditions DIN0049 Documents on meteras testing DIN 64 109 Part 1 Nondestructive testing; Image quallty of radiographs of metallic materials; concepts, image qui Indicators, determination of image quality index DIN 64 109 Part 2 Non-destructive testing; image quality of X-ray and gamma-ray radiographs of metallic materials; directions for formation of image quality classot DIN 54111 Part 2 _Non-destructive testing; testing of metallic materials by X-rays or gamma-rays; radiographic tech- niques for castings made from ferrous materials ‘Stahi-Eisen-PrOfblete 1922) Ultraschalfprdfung von Guisticken aus ferritischem Stahl (Ultrasonic testing of castings made from ferritic steel} StohtEiser-Prifblatt 1995") Oberflichenrifpritung von Guésticken aus Stahl; Magnetpulverpriung (Surtace creck. ‘testing of stool castings; magnetio particle inapection) Stahi-Eisen-Prifblatt 19361) OberflichenriBprifung von Gubstioken aue Stahl; Eindringpritung (Surface ersck testing Of steel castings; penetrant testing) ASTNME 1862) Standard reference radiographs for heavy-walled (2 to 41/2 in. (61 to 114 mm) stool castings ASTNVE 2802) Standard reterenca radiographs for heavy.walled (4¥> to 12 in. (114 to 305 mm) steel castings ASTW-E 4462) Standard reference radiographs for steel castings up to 2 In. (51 mm) in thickness 4) Obteinable from: Verlag Staileisen mbH, Posttach 82 29, D-4000 Disseldort 1 2) Obtainable from: Beuth Verlay GinbH, BurggratenstraGe 4—10, D-1000 Berlin 30. CopyTintey the ON Deaisenes Taste Pur Normans PT Sun Sep 07 15:03:58 2008DIN bbIOePTHE 85 Page 16 DIN 1690 Part 2 Explanatory notes ‘As a supplement to the general technical delivery condi- tions for castings made from metallic matarial in DIN1690, Part 1, this standard provides a classitication ot steel cast Ings on the basis of severity levels determined by nom structive testing. ‘The olassfication into quality olessos asin DIN 17 245 (High temperature ferritie steal castings (Octabar 1977 edition}) have been used as a basis for this standard. Essentially, the folloving amendments heve been made compared with thie earlier clasification system. 4) An additional coverity eval i.e. severity love 5, has ‘been adopted because of the wider fleld of applica- ‘tion of DIN 1690 Part 2. b} For the surface quality, the classification into severity lavele as in ISO/DP 4986 (Magnotic particle inspoction Cf steel castings) and ISO/OP 4987 (Penetrant Inspec tion of steel castings) hes been adopted. €) In order to bring the standard into line with the spec ificatione given in SEP 1922, for assossing ultrasonic indications, a distinction has been made between indications without measureable extension and indications with moasureable oxte d) The division of the wall into various erose-sectional zones used for ascassment of ultrasonic indications hhas been brought Into line with that used in ISO/DP 4862 (see figure 1). In addition to this how. ‘ver, a highor savority lavel for "special outer zones” {as described in subolause 2.2.3 may be agreed upon. In the case of ultrasonic testing for the mid zone, hich in general is subject to less stress, less severe: requirements than for the outar zone have always applied, In order to obtain better agreement between ‘the requirements with regard to the results of ultra- soni testing end those of radiographic testing, from this point of view, footnote 2 in table 4 has been added. International Patont Classification ©22038/00 G01 N 29/04 8220 1/00 GO1N23/02 GOIN Z//84 Sopyrent oy The DN Deaiscnes stud Tur Normune DT Sun Sep 07 15:03:58 2008 mm 279444b 0004033 9 mm 4) This standard, like the ISO draft proposes, opens up the previously non-oxistent possibility of combining ‘high severity level for the external condition with @ lowar severity level for the internal condition and the reverse (s00 subclause 2.2.1.2) ‘Thore was unanimous agreoment that itis impossible for the manufacturer (even after previous testing for Internal defects in the zone near the surface) to agree to conform +0 a particular saverty level with cortainty in the caso of surfaces that will only be produced by the purchaser. ‘The fletd of application of this standard has therefore ‘been limited to the as delivered condition. In order to remedy the problem described, as far as possible, finish ‘machining of surfaces of high severity evel (I.e. low severity level number) should be included in the as de- livared condition. In the case of series production, ap- propriate agreements may be limited to finish machining of startup samples, If the purchaser has to or wants to ‘carry out finish machining himeelf, in order to reduce the risk of rejects, ha should make use of the possibility of ordering “special outer zones" (see subclause 2.2.3) ‘and specify his requirements regarding the zones for ‘machining in the drawing in such a manner that the manufacturer Is able, by appropriately adjusting his cast- ing technique and/or meking design changos, to reduoe ‘the frequency of unacceptable defects. With regard to the assessment of production welds, soe also DIN 8563 Part 3 (Quality assurance of welding ‘operations; fusion welded joints on stee, requirements, ‘evaluation groupe) and AD-Merkblatt (AD Instruction sheet) HP 5/3 (Herstellung und Prfung der Verbindun- gen; zerstdrungsfreie Pritung der Schwei8ndhte) (Pro- dduotion and testing of joints; non-destructive testing cof welds)).