Service Manual of BF-6900 (CRP) 6960 (CRP) Automatic Hematology Analyzer REV.2018-12

Foreword
Please read and understand the service manual carefully to ensure correct servicing of the Analyzer.
After reading, please keep the service manual properly and place it at an accessible position for lookup at any
time.
Product name: Automatic Hematology Analyzer
Applicable model: BF-6900/ BF-6960/BF-6900CRP/ BF-6960CRP
Version No.: REV.2018-12
Intellectual Property
Dirui Industrial Co., Ltd. (hereinafter referred to as Dirui Company) reserves the intellectual property of the
service manual and related products.
© 2017 All rights reserved
Without the written approval of Dirui Company, any individuals or organizations shall not copy, alter or
translate any parts of the manual.
Statement
Dirui Company has the final interpretation right of the manual.
Dirui Company declares that it will be responsible for the safety, reliability and performances of the product
only if all following requirements are met.
(1) The assembly, readjustment, improvement and repair of the Analyzer are undertaken by personnel
approved by Dirui Company.
(2) Relevant electrical equipment complies with national standards.
(3) Product repair is carried out according to the service manual.

Repair Service
Charge-free services:
Products within the scope of warranty of Dirui Company can enjoy charge-free services.
Chargeable services:
(1) Services for products beyond the range of the warranty of Dirui Company.
(2) Repair of products caused by following factors, even within the warranty period.
Artificial damages, improper use, network voltage beyond the regulated range, irresistible natural disasters,
accessories or consumables not approved by Dirui Company, or repair of the product by personnel not authorized by
Dirui Company.
Change/ Refund
Please follow steps below for change/ refund from Dirui Company.
(1) Get the right of change/ refund: Contact the after-sales service personnel of Dirui Company, inform the
serial number of the product, indicate the product model and describe the reason of refund in brief.
(2) Transportation expense: The user shall bear the transportation expenses (including customs fees) to Dirui
Company.
After-sales Service Provider
Dirui Industrial Co., Ltd.
Address: 3333 Yiju Road, New & High Tech. Development Zone, Changchun Post Code: 130103
International Customer Service Hotline: +86 400 808 7597
International Customer Service E-mail: service@dirui.com.cn
Domestic Customer Service Hotline: 400 811 6695 400 811 6605
Domestic Customer Service Fax: 0431-85100405
Domestic Customer Service E-mail: service.ch@dirui.com.cn

Readers
The readers of the service manual are Dirui Company and the maintenance personnel authorized by Dirui
Company.
Symbols
1. Symbols
Symbols Meaning
Biological hazards which warn the operator of biological infectivity.
Laser, dangerous symbol
AC
Medical apparatus and instruments for in vitro diagnosis
Lot code
Service life
Serial number
Manufacturing date
Protective earthing
Manufacturer
The equipment complies with the requirements of European Union for in vitro diagnostic
medical devices.
Attention, refer to accompanying document or mark specific warning or attention

conditions
Classification No.
Do not touch the sampling probe when the Analyzer is operating.
On (power)
Off (power)
Symbols Meaning
The symbol of the crossed out wheeled bin indicates that the product (electrical and
electronic equipment) should not be placed in municipal waste. Please check local
regulations for disposal of electronic products.
Temperature limit
Humidity limitation
Atmospheric pressure limitation
Caution, hot surface
Universal Serial Bus
Network interface
The symbols above are also applicable to the Analyzer, reagent, QC object and calibration object.
2. Identifications
(1)
(2) (It is pasted on the optical system inside the instrument)
Safety Precautions
● If the hospital or organization in charge of the instrument can not formulate a satisfactory servicing/
repair plan, the instrument may not operate normally and personal health may be affected.
● Combustible gas (such as anesthetic) or combustible liquid (such as ethyl alcohol) shall not be used near
the product to prevent explosion.
● Power supply shall be cut off when the product is repaired. Repair of the instrument when it is turned on
may cause electric shock and damages of electrical components.
● Please connect the Analyzer to a socket with an independent fuse and protective switch. If the Analyzer
shares a fuse and protective switch with other equipment (such as life support equipment), trip may occur in
case of a fault, over current or impact current at the moment of startup.
● The clothes, hair and hands of the servicing personnel shall be away from moving components such as
sampling probe to prevent pinching or piercing.
● As the part with warning signs may have mechanical action, human body injuries such as pinching and
stabbing may be caused in normal operation, disassembly or servicing.
● The operator is obligated to follow national and local regulations on discharge and treatment of expired
reagent, waste liquid, waste sample and consumables.
● The reagent will irritate eyes, skin and mucosa. The operator shall abide by laboratory operation safety
regulations and wear personal protective appliances (such as laboratory clothes and gloves) when touching
reagent related articles in the laboratory.
● Once the reagent touches with skin, use a large amount of water to flush the skin, or send the injured to a
doctor if necessary. Once the reagent touches with eyes, use a large amount of water to flush the eyes and
send the injured to a doctor.
● The Analyzer shall be used by professional medical examination personnel or trained doctors, nurses or
testers.
● The samples, quality control objects, calibration objects and waste liquid have potential biological
infectivity. The servicing person shall abide by laboratory operation safety regulations and wear personal
protective appliances (such as laboratory clothes and gloves) when touching and handling relevant articles in
the laboratory.
● As all components and surface of the Analyzer have potential infectivity, safety protection measures shall
be taken in operation and servicing.
● Do not touch the tip of the sampling probe as the tip is sharp and it may have blood sample, quality control
object and calibration object that have potential biological infectivity.
Contents
Chapter 1 Overview of the Analyzer ................................................................................................ 1

1.1 System overview ........................................................................................................................................... 1
1.2 Structure and introduction of the Analyzer ................................................................................................. 1
1.2.1 Front view of the Analyzer........................................................................................................................................... 1
1.2.2 Rear view of the Analyzer ............................................................................................................................................ 2
1.2.3 Left view of the Analyzer............................................................................................................................................. 3
1.2.4 Right view of the Analyzer .......................................................................................................................................... 4
1.2.5 Front door assembly ..................................................................................................................................................... 4
1.3 Working principle ........................................................................................................................................ 5
1.3.1 Sample aspirating ......................................................................................................................................................... 5
1.3.2 Sample dilution ............................................................................................................................................................ 5
1.3.3 White blood cell measurement ..................................................................................................................................... 8
1.3.4 Hemoglobin concentration measurement ................................................................................................................... 10
1.3.5 Red blood cell/ platelet measurement......................................................................................................................... 10
1.3.6 C-reactive protein measurement ................................................................................................................................. 12
1.3.7 Rinsing ....................................................................................................................................................................... 13
Chapter 2 Instrument installation .................................................................................................. 14

2.1 Installation requirements ........................................................................................................................... 14
2.1.1 Space requirements .................................................................................................................................................... 14
2.1.2 Power requirements .................................................................................................................................................... 14
2.1.3 Environmental requirements ...................................................................................................................................... 14
2.2 Unpacking ................................................................................................................................................... 15
2.2.1 Unpacking steps ......................................................................................................................................................... 15
2.2.2 Handling method ........................................................................................................................................................ 20
2.3 Instrument installation ............................................................................................................................... 20
2.4 Turn-on and user login ............................................................................................................................... 22
2.4.1 User login ................................................................................................................................................................... 22
2.4.2 Description of counting interface ............................................................................................................................... 24
Chapter 3 Introduction to unit modules ........................................................................................ 28

3.1 Sample feeding unit .................................................................................................................................... 28
3.1.1 Sample feeding unit .................................................................................................................................................. 28
3.1.2 Rack-feeding assembly .............................................................................................................................................. 29
3.1.3 Rack-conveying assembly .......................................................................................................................................... 29
3.1.4 Rack-withdrawing assembly ...................................................................................................................................... 30
3.1.5 Scanning assembly ..................................................................................................................................................... 31
3.1.6 STAT assembly .......................................................................................................................................................... 32
3.2 Probe unit ................................................................................................................................................... 33
3.2.1 Description of functions ............................................................................................................................................. 33
3.2.2 Diagram...................................................................................................................................................................... 33
3.2.3 Work process.............................................................................................................................................................. 33
3.3 Mixing unit ................................................................................................................................................. 34
3.3.2 Diagram...................................................................................................................................................................... 34
3.3.3 Work process.............................................................................................................................................................. 34
3.4 RBC-PLT reaction cell unit ........................................................................................................................ 35
3.4.2 Diagram...................................................................................................................................................................... 35
3.5 W-B reaction cell unit ................................................................................................................................. 35
3.5.2 Diagram...................................................................................................................................................................... 35
3.6 Preheating unit ........................................................................................................................................... 36
3.6.2 Diagram...................................................................................................................................................................... 36
3.7 CRP reaction cell unit................................................................................................................................. 37
3.7.2 Diagram...................................................................................................................................................................... 37
I
3.7.3 Work process.............................................................................................................................................................. 37
3.8 CRP refrigeration unit ............................................................................................................................... 38
3.8.2 Diagram...................................................................................................................................................................... 38
3.8.3 Work process.............................................................................................................................................................. 38
3.9 Syringe rinsing unit .................................................................................................................................... 39
3.9.2 Diagram...................................................................................................................................................................... 39
3.10 Reagent syringe unit ................................................................................................................................. 40
3.10.1 Description of functions ........................................................................................................................................... 40
3.10.2 Diagram.................................................................................................................................................................... 40
3.11 CRP syringe unit....................................................................................................................................... 40
3.11.2 Diagram.................................................................................................................................................................... 40
3.12 Valve assembly unit .................................................................................................................................. 41
3.12.2 Diagram.................................................................................................................................................................... 41
3.13 Waste liquid bottle unit ............................................................................................................................ 42
3.13.2 Diagram.................................................................................................................................................................... 42
3.14 Waste liquid pump unit ............................................................................................................................ 42
3.14.2 Diagram.................................................................................................................................................................... 42
Chapter 4 Liquid circuit and gas circuit of the Analyzer ............................................................ 43

4.1 Description of functions of liquid system ................................................................................................... 43
4.2 Schematic diagram of integral liquid circuit and gas circuit ..................................................................... 43
4.3 Introduction to liquid circuit unit .............................................................................................................. 46
4.3.1 Puncture sampling unit ............................................................................................................................................... 46
4.3.2 Optical detection module ........................................................................................................................................... 46
4.3.3 Red blood cell/ platelet detection module .................................................................................................................. 46
4.3.4 Hemoglobin detection module ................................................................................................................................... 47
4.3.5 CRP detection module................................................................................................................................................ 47
4.3.6 Bubble mixing module ............................................................................................................................................... 48
4.3.7 Waste liquid collection module .................................................................................................................................. 48
4.3.8 Residual reagent volume detection module ................................................................................................................ 49
4.3.9 Online reagent module ............................................................................................................................................... 49
4.4 Work process of the gas circuit and liquid circuit of the Analyzer............................................................ 50
4.4.1 Sample aspirating process .......................................................................................................................................... 50
4.4.2 Sample dispensing process ......................................................................................................................................... 50
4.4.3 Detection process ....................................................................................................................................................... 54
Chapter 5 Electric circuit of the Analyzer ..................................................................................... 56

5.1 Electrical wiring diagram of the Analyzer ................................................................................................. 56
5.2 Functions of circuit boards ......................................................................................................................... 60
5.3 Electrical wiring diagram of circuit boards ............................................................................................... 61
5.3.1 Electrical wiring diagram of middle computer board ................................................................................................. 61
5.3.2 Electrical wiring diagram of sample feeder control board.......................................................................................... 62
5.3.3 Electrical wiring diagram of main control board ........................................................................................................ 62
5.3.4 Electrical wiring diagram of CRP test unit board ....................................................................................................... 63
5.3.5 Electrical wiring diagram of CRP unit collection board............................................................................................. 63
5.3.6 Electrical wiring diagram of simulation signal collection board ................................................................................ 64
Chapter 6 Components replacement and debugging ................................................................... 65

6.1 Replacement and debugging of commonly used components .................................................................... 65
6.1.1 Syringe replacement ................................................................................................................................................... 65
6.1.2 Waste pump replacement ........................................................................................................................................... 65
6.1.3 Replacement of Sampling probe .............................................................................................................................. 66
6.1.4 Replacement of the cooling unit Peltier ..................................................................................................................... 66
6.2 Components debugging ............................................................................................................................. 67
6.2.1 Debugging of the relative position of sampling probe of probe unit and swab .......................................................... 67
6.2.2 Debugging of Tube Judging sensor of Sample Feeding Unit ..................................................................................... 68
II
6.2.3 Refrigeration unit Hall switch adjustment .................................................................................................................. 69
6.2.4 Refrigeration chamber cover optocoupler encoding disk adjustment ......................................................................... 70
Chapter 7 Maintenance ................................................................................................................... 71

7.1 Overview .....................................................................................................................................................71
7.2 Maintenance guide......................................................................................................................................71
7.2.1 Regular maintenance .................................................................................................................................................. 71
7.2.2 Timely maintenance ................................................................................................................................................... 72
7.3 Maintenance ...............................................................................................................................................72
7.3.1 Basic status................................................................................................................................................................. 72
7.3.2 System version ........................................................................................................................................................... 73
7.3.3 Service........................................................................................................................................................................ 73
7.3.4 HGB verification ........................................................................................................................................................ 79
7.3.5 Mechanical detection ................................................................................................................................................. 79
7.3.6 Instrument registration .............................................................................................................................................. 82
7.3.7 Data backup................................................................................................................................................................ 83
7.3.8 Counter....................................................................................................................................................................... 83
7.4 Replacement of vulnerable parts ................................................................................................................84
7.4.1 Replacement of sampling probe ................................................................................................................................. 84
7.5 Maintenance of the instrument before stopping using .............................................................................85
7.6 Rinsing and maintenance of the instrument ..............................................................................................85
7.7 Disposal of waste liquid ..............................................................................................................................86
7.8 Disposal of discarded instrument ...............................................................................................................86
Chapter 8 Fault analysis .................................................................................................................. 87

8.1 Causes and analysis of faults with alarm code ...........................................................................................87
8.1.1 Fault causes and analysis of middle computer ........................................................................................................... 87
8.1.2 Fault causes and analysis of main control board ....................................................................................................... 90
8.1.3 Fault causes and analysis of analog board ................................................................................................................ 96
8.1.4 Fault causes and analysis of CRP collection unit ...................................................................................................... 98
8.1.5 Fault causes and analysis of CRP test unit ................................................................................................................ 99
8.1.6 Fault causes and analysis of CRP sample feeder unit ............................................................................................. 104
Chapter 9 List of spare parts ........................................................................................................ 116

9.1 List of recommended spare parts and Consumables ..............................................................................116
9.1.1 List of recommended spare parts ............................................................................................................................ 116
9.1.2 List of consumables.................................................................................................................................................. 116
9.2 List of Maintenance Case ........................................................................................................................116
9.2.1 List of Small Maintenance Case ............................................................................................................................. 116
9.2.2 List of Big Maintenance Case ................................................................................................................................. 120
9.3 List of frequently-used spare parts ..........................................................................................................124
9.3.1 List of assembly spare parts ..................................................................................................................................... 124
9.3.2 List of switching power supply spare parts .............................................................................................................. 125
9.3.3 List of circuit board spare parts ................................................................................................................................ 125
9.3.4 List of sensor spare parts .......................................................................................................................................... 125
9.3.5 List of pump spare parts ........................................................................................................................................... 125
9.3.6 List of optocoupler spare parts ................................................................................................................................. 126
9.3.7 List of timing belt spare parts ................................................................................................................................... 126
9.3.8 List of motor spare parts........................................................................................................................................... 126
9.3.9 List of functional spare parts of liquid circuit system .............................................................................................. 127
9.3.10 List of valve spare parts ......................................................................................................................................... 127
9.4 Unit exploded drawing and spare parts list .............................................................................................129
9.4.1 Cover unit................................................................................................................................................................. 129
9.4.2 Sample feeder unit.................................................................................................................................................... 135
9.4.3 Probe unit ................................................................................................................................................................. 153
9.4.4 Mixing unit............................................................................................................................................................... 155
9.4.5 Optical unit............................................................................................................................................................... 159
9.4.6 RBC-PLT reaction cell unit...................................................................................................................................... 161
9.4.7 W-B reaction cell unit .............................................................................................................................................. 165
9.4.8 Preheating unit ........................................................................................................................................................ 169
9.4.9 CRP refrigeration unit ............................................................................................................................................ 171
9.4.10 CRP reaction cell unit ............................................................................................................................................ 173
III

9.4.11 Syringe unit ............................................................................................................................................................ 177
9.4.12 Waste liquid bottle unit .......................................................................................................................................... 179
9.4.13 Waste liquid pump unit ......................................................................................................................................... 181
9.4.14 Diluent assembling components ........................................................................................................................... 183
9.4.15 Waste liquid assembly .......................................................................................................................................... 185
9.4.16 FBA hemolysin assembly....................................................................................................................................... 187
9.4.17 FDO hemolysin assembly ...................................................................................................................................... 189
9.4.18 FDT hemolysin assembly ....................................................................................................................................... 191
9.4.19 CRP lyse assembly ................................................................................................................................................. 193
9.4.20 Residual volume assembly ..................................................................................................................................... 195
9.4.21 Reagent detection assembly ................................................................................................................................... 197
9.5 Liquid circuit diagram and spare parts list ............................................................................................. 199
9.6 Accessories case spare parts list ............................................................................................................... 207
Chapter 10 Manual revision and change record ......................................................................... 209
IV
Service Manual of Automatic Hematology Analyzer
Chapter 1 Overview of the Analyzer
1.1 System overview

The Automatic Hematology Analyzer (model: BF-6900/ BF-6960/BF-6900CRP/ BF-6960CRP) is designed
and produced based on the idea of accurate measurement, simple operation and low material consumption,
conforming to users' requirements. The Analyzer can provide quantitative analysis results of 27 parameters.
Applicable scope of the Analyzer: It can count the number of red blood cells and platelets in blood sample
with impedance method, test the hemoglobin concentration with colorimetric method, get the total number and
have five-classification of the white blood cell with semiconductor laser flow cytometry, test the c-reactive protein
concentration with latex immunoturbidimetric assay and calculate hemocyte related parameters.
Contraindications: None.
1.2 Structure and introduction of the Analyzer

1.2.1 Front view of the Analyzer
1
6
2
7
3 4
8
Fig. 1-2-1 Front view of the Analyzer

No. Name No. Name
1 Automatic Front Door 5 Sample Feeding Unit
2 LCD 6 Mixing Unit
3 STAT Position 7 Probe Unit
4 Automatic Sample Feeder Partition 8 Front Rack
1
1.2.2 Rear view of the Analyzer
5
6
7
1
4 8
2
3
Fig. 1-2-2 Rear view of the Analyzer

No. Name No. Name
1 Waste Liquid Sensor Port 5 CRP Control Board
2 Diluent Port 6 Serial Port Board
3 Waste Liquid Port 7 Main Control Board
4 Filter 8 Power Unit
2
1.2.3 Left view of the Analyzer

9
10
11
12
1 13
2 5 6
3 14
7
8
4
Fig. 1-2-3 Left view of the Analyzer

No. Name No. Name
1 USB Interface 8 Sample-aspirating Syringe Assembly
2 USB Interface 9 BF-FDO I Lyse Port
3 Network Interface 10 BF-FDT I Lyse Port

Residual Reagent Volume Detection
4 Test Switch 11
Board
5 Door Lock 12 BF-CRP Lyse Port
6 Detergent Syringe Assembly 13 BF-FBH Lyse Port
7 Sheath Syringe Assembly 14 Refrigeration Unit
3
1.2.4 Right view of the Analyzer
1 4
5
2
6
7
3
8
Fig. 1-2-4 Right view of the Analyzer

No. Name No. Name
1 CRP Collection Board 5 WBC-HGB Unit
2 RBC-PLT Unit 6 CRP Syringe Assembly
3 CRP Reaction Cell Unit 7 Waste Liquid Pump Assembly
4 Optical Unit 8 Reagent Detection Assembly
1.2.5 Front door assembly
1
2
Fig. 1-2-5 Front door assembly

No. Name No. Name
1 Touch Screen Adapter Board 3 Shielding Cover
2 Liquid Crystal Display Rack
4
1.3 Working principle

The Analyzer applies the electrical impedance method to test the number and volume distribution of red blood
cell and platelet. Colorimetric method is used to measure the concentration of hemoglobin. Semiconductor laser
flow cytometry is used to obtain the total number of white blood cells and count the white blood cell of five
classifications. Latex immunoturbidimetric assay is used to measure the concentration of C-reactive protein. On
this basis, it calculates the results of other parameters.
1.3.1 Sample aspirating
With different configuration, the instrument provides two sample feeding ways, closed sample feeding and
automatic sample feeding. The closed sample feeding supports whole blood mode, micro-whole blood mode and
pre-dilution mode, while the automatic sample feeding supports whole blood mode.
The instrument supports the whole blood, micro-whole blood and pre-dilution modes. Under whole blood mode or
micro-whole blood mode, the Analyzer will aspirate 25μL (CBC+DIFF mode) or 20μL (CBC mode) whole blood
sample; 30μL (CBC+DIFF+CRP mode), 28μL (CBC+CRP mode) or 18μL (CRP mode) whole blood sample.
Under pre-dilution test mode, the operator shall mix the 20μL peripheral blood sample with 180μL dilute outside
the Analyzer to form a diluted sample (dilution ratio: 1:10), and then send the diluted sample to the Analyzer for
sampling. And then, the Analyzer will aspirate 80μL (CBC+DIFF mode), 65μL (CBC mode), 150μL
(CBC+DIFF+CRP mode), 85μL (CRP mode) or 135μL (CBC+CRP mode) diluted sample.
1.3.2 Sample dilution
After the sample to be tested is collected with a sampling probe, it will then be dispensed to C-reactive protein
detector, WBC classification detector and RBC count cell according to test demands. And then, in parallel dilution
processes, test sample used for WBC classification measurement, WBC count/ hemoglobin measurement, red blood
cell/ platelet measurement and C-reactive protein measurement are respectively formed with the action of different
reagents.
For different test samples, the Analyzer provides three test modes, whole blood test mode, micro whole blood mode
and pre-dilution (peripheral blood) test mode..
1.3.2.1 Whole-blood mode
(1) Red blood cell/ platelet dilution process
Fig. 1-3-1 Red blood cell/ platelet dilution process
5
(2) White blood cell/ hemoglobin dilution process
Fig. 1-3-2 White blood cell/ hemoglobin dilution process

(3) White blood cell classification dilution process
Whole blood 6μL

DIFF test sample
Dispense BF-FDO I
lyse 500μL
Dispense BF-FDT I
lyse 120μL
1：104
Fig. 1-3-3 White blood cell classification dilution process
(4) C-reactive protein dilution process
Sample 8μL
BF-CRP lyse 200μL
Sample with dilution

ratio of 1:26
CRP reagent 200μL
CRP test sample with

dilution ratio of 1:51
Fig. 1-3-4 C-reactive protein dilution process
6
1.3.2.2 Pre-dilution mode

(1) Red blood cell/ platelet dilution process
Fig. 1-3-5 Red blood cell/ platelet dilution process

(2) White blood cell/ hemoglobin dilution process
Fig. 1-3-6 White blood cell/ hemoglobin dilution process
7
(3) White blood cell classification dilution process
Fig. 1-3-7 White blood cell classification dilution process

(4) C-reactive protein dilution process
Fig. 1-3-8 C-reactive protein dilution process

1.3.3 White blood cell measurement
1.3.3.1 Laser flow cytometry
After a certain amount of blood cell is aspirated and reacts with a certain amount of reagent, the blood cell will
be injected to a conical flow chamber fulfilled with diluent through nozzle. Wrapped by sheath flow formed by
diluent, the cells will flow through the center of flow chamber singly in row and line, as shown in the figure below:
8
Serrvice Manual off Automatic Heematology Analyyzer
Fiig. 1-3-9 Flow cell

c
When thhe blood cellls suspended in sheath floow pass the laserl detection area after qquadratic accceleration, thee
blood cells will
w be irradiaated by laser beam. The prroperty of scaattered light generated
g is rrelated to thee cell size, thee
cytomembranne and the inndex of refracction of intraccellular struccture. Low-anngle forward scattered ligh ht reflects thee
size and voluume of cells and
a the middle-angle forw ward scattered d light and high-angle forw ward scattereed light reflecct
the internal fine structure and particuulate matter of cells. Pho otodiode receeives these sscattered ligh ht signals andd
converts them m into electrric impulse. Based on thhe electric im mpulse data collected,
c thee 2D distribu ution diagram m
(called scatteergram) of blood
b cell sizze and cell innternal data will be obtaained. The abbscissa shows the internaal
structure com
mplexity data of cells and thet ordinate shows
s the vollume of cells, as shown inn the figure beelow.
Fig. 1-3-10 Fivve-part differen

ntial scattergram
m
From thhe DIFF channnel scattergrram, the perccentage of ly
ymphocyte, monocyte,
m eossinophil and neutrophil inn
total number of white bloood cell can bee obtained.
BF-6900CRP P has one DIFFD scatterrgram, whicch is obtaineed from low w-angle forw ward scattered light and d
middle-anglle forward sccattered lightt.
BF-6960CRP P has threee DIFF scatttergrams, which w are obbtained fromm low-angle forward sca attered lightt,
middle-anglle forward sccattered lightt and high-aangle forward d scattered liight respectiively.
From thhe BASO chhannel scatterrgram, the peercentage of white blood cell, basophhil and eosin nophil in totaal
number of white
w blood ceell can be obtaained.
1.3.3.2 Whitee blood cell parameters
Throughh the analysiss of BASO channel
c scatteergram and itts BASO reggion, the num mber of WBC and basophiil
(BASO#) is got
g and then the percentagge of basophiil (BASO%) can c be calcullated. The Annalyzer gets th he percentagee
of lymphocyyte (LYM%), neutrophil (N NEU%), monnocyte (MON N%) and eosinnophil (EOS% %) through th he analysis of
DIFF channeel scattergram m and the LY YM zone, NEU U zone, MON N zone and EOS
E zone in iit. Based on the
t number of
white blood cells acquireed with electtrical impedaance method,, the numberr of lymphoccytes (LYM#), neutrophils
(NEU#), monnocytes (MO ON#) and eosiinophils (EOS S#) is obtaineed. The countting unit of thhe cells abovee is 109/L.
(1)White bloood cell
WBC=Tootal number of all particless in the BASO O channel, exxcept from ghhost region.
(2)Basophil
BAASO#=The number
n of parrticles in BAS
SO region in BASO channnel.
(3)Percentagge of basophill
9
(4)Percentage of lymphocyte
(5)Percentage of neutrophil
(6)Percentage of monocyte
(7)Percentage of eosinophil
(8)Lymphocyte
(9)Neutrophil
(10)Monocyte
(11)Eosinophil
1.3.4 Hemoglobin concentration measurement - colorimetric method

1.3.4.1 Hemoglobin concentration measuring principle
SLS-hemoglobin method combines the cationic surface active agent and hemoglobin. The hemoglobin has a
quick conversion speed and does not adopt poisonous substances. It is suitable for automatic detection instruments.
The hemoglobin concentration shall be measured with the SLS-hemoglobin method. In a colorimeter cell, after the
diluted sample is dispensed to lyse, the red blood cell will dissolve and generate hemoglobin. The combination of
the hemoglobin and lyse will generate hemoglobin compound. On one end of the colorimeter cell, LED luminotron
passes a monochromatic light with wavelength of 540nm to reflect the hemoglobin compound solution. On the
other end, it passes phototube to receive transmission light and converts the light intensity signal to voltage signal
after amplification. Through the comparison with the voltage generated by the transmission light intensity before
the sample is dispensed to the colorimeter cell (only diluent in the colorimeter cell), the hemoglobin concentration
(HGB) of sample can be obtained and the unit is g/L. The measurement and calculation are completed by the
Analyzer automatically and the results will be displayed in the analysis results area on the counting interface.
Background transmission intensity
HGB  Constant  Log10
Sample transmission intensity
1.3.5 Red blood cell/ platelet measurement
1.3.5.1 Electrical impedance method
The Analyzer uses the electrical impedance method to count red blood cells/ platelets (as shown in Fig.
1-4-11). The red blood cell/ platelet sample will enter RBC test unit after secondary dilution. The test unit has a
small hole for test. At the two sides of the hole, there is a pair of positive and negative electrode to connect constant
current power supply. As the cells have the features of poor conductor, the DC resistance between electrodes will
change when the cells in diluted sample pass the small detection hole under constant negative pressure and pulse
signal in proportion to the cell volume and size will be formed at the two ends of electrode. When cells pass the
small hole continuously, a string of electric pulses will be generated at two ends of the electrode. The number of
pulses and the number of cells passing the small hole are equivalent and the pulse magnitude is in direct proportion
to the volume of cell.
10
Fig. 1-3-11 Counting principle diagram
After the collected electric pulse is amplified, it is compared with the channel voltage threshold corresponding
to the volume range of normal red blood cell/ platelet. And then, the number of electric pulses of pulse amplitude in
red blood cell/ platelet channel will be calculated. The collected electric pulses are classified according to different
channel voltage threshold and the number of electric pulses in red blood cell/ platelet channel is just the number of
red blood cells/ platelets. The number of cells in each channel divided according to the pulse voltage range
determines the volume distribution of cells. The abscissa shows the volume of cell and the ordinate shows the 2D
diagram of cell quantity, i.e. the histogram reflecting the cell group distribution.
1.3.5.2 Red blood cell parameters
(1)Number of red blood cells
The Analyzer gets the number of red blood cells (RBC) by the direct measurement of the number of electric pulses
of red blood cell, and the unit is 1012/L.
RBC  n  1012 / L
(2)Mean red blood cell volume

The Mean red blood cell volume (MCV) can be calculated according to the red blood cell distribution histogram,
and the unit is fL.
(3)Red blood cell hematocrit, mean red blood cell hemoglobin content, mean red blood cell hemoglobin
concentration
With the formulas below, the red blood cell hematocrit (HCT) (unit: %), mean red blood cell hemoglobin content
(MCH) (unit: pg) and mean red blood cell hemoglobin concentration (MCHC) (unit: g/L) can be calculated.
RBC  MCV
HCT 
RBC hematocrit 10
HGB
MCH =
Mean hemoglobin content RBC
HGB
MCHC   100
Mean hemoglobin concentration HCT
The unit of RBC is 1012/L, the unit of MCV is fL and the unit of HGB is g/L.
(4)Red blood cell distribution width variation coefficient
The red blood cell distribution width variation coefficient (RDW-CV) is obtained from the red blood cell
distribution histogram. It is a variation coefficient showing volume distribution in percentage.
(5)Standard deviation of red blood cell distribution width
The deviation limit of red blood cell distribution width (RDW-SD) is the width at peak 20% in histogram of red
blood cell distribution and the unit is fL, as shown in the figure.
11
Fig. 1-4-12 Diagram

(6)Red blood cell distribution histogram
The Analyzer can provide a red blood cell volume distribution graph while providing the red blood cell counting
results. The graph that shows the distribution of cells is called red blood cell distribution histogram. On the
histogram, the abscissa shows the volume of red blood cell (unit: fL) and the ordinate shows the relative number of
red blood cell (unit: 1012/L). After each counting, the red blood cell distribution histogram can be checked in the
analysis results area on counting interface or by query on the query interface.
1.3.5.3 Platelet parameters
(1)Platelet number (PLT)
The Analyzer gets the number of platelets by the direct measurement of the number of electric pulses of platelet,
and the unit is 109/L.
PLT  n  109 / L
(2)Mean platelet volume (MPV)

The mean platelet volume can be calculated according to the platelet distribution histogram, and the unit is fL.
(3)Platelet distribution width (PDW)
The platelet distribution width is obtained from the platelet distribution histogram and it is geometric deviation
limit (10GSD) of platelet volume distribution.
(4)Platelet hematocrit (PCT)
The Analyzer calculates the platelet hematocrit (unit: %) with the formula below. The unit of PLT is 109/L and the
unit of MPV is fL.
PLT  MPV
PCT 
10000
(5)Proportion of large platelet (P-LCR)

The proportion of large platelet can be obtained from the platelet histogram. It is the proportion of large platelet in
platelet.
(6)Large platelet counts (P-LCC)
The count of large platelet can be obtained from the platelet histogram. It is the count of large platelets in platelet.
(7)Platelet distribution histogram
The Analyzer can provide a platelet volume distribution graph while providing the platelet counting results. The
graph that shows the distribution of cells is called platelet distribution histogram. On the histogram, the abscissa
shows the volume of platelet (unit: fL) and the ordinate shows the relative number of platelet (unit: 109/L). After
each counting, the platelet distribution histogram can be checked in the analysis results area on counting interface
or by query on the query interface.
1.3.6 C-reactive protein measurement
1.3.6.1 Latex immunoturbidimetric assay
BF-CRP lyse mixes with whole-blood sample to treat hemocyte and remove the disturbance of cell particles in
blood to immunoturbidimetric test. The C-reactive protein reagent mixes with the sample after hemolysis and the
antibody labeling latex microsphere in C-reactive protein reagent has agglutination reaction with the C-reactive
protein in sample. As a result, the turbidity of the solution increases and the concentration of C-reactive protein can
be obtained through immunoturbidimetry.
12
1.3.6.2 C-reactive protein concentration parameters

The concentration of C-reactive protein (CRP) in whole-blood sample serum can be calculated with the formula
below, with unit as mg/L.
FR-CRP=CRP’/(1-HCT)
FR-CRP is the CRP concentration after correction;
CRP’ is the CRP concentration before correction;
HCT is hematokrit.
1.3.7 Rinsing
The Analyzer will rinse the components where sample flows automatically in each counting period to ensure no
sample left in liquid path.
(1)The internal and external sides of the sampling probe are rinsed with BF-5D diluent.
(2)The count cell is rinsed with BF-5D diluent.
(3)The flow chamber is rinsed with BF-5D diluent.
13
Chapter 2 Instrument installation
To ensure the normal operation of the Analyzer after the installation, the Analyzer shall be installed by the
authorized operators of the manufacturer at the delivery.
2.1 Installation requirements

The Analyzer can only be installed after the following space, power and environmental requirements are met. The
Analyzer shall be placed on a horizontal operation platform instead of a sloping platform. The platform shall
withstand 51kg at least.
Remarks: Weight of host: 43kg; sample feeder: 8kg.
Dimensions: With sample feeder:531mm×556mm×679mm(H×W×L);
Without sample feeder:531mm×380mm×520mm(H×W×L).
2.1.1 Space requirements
For a proper servicing and repair of the Analyzer, following conditions shall be met when the Analyzer is installed:
(1)The distance from the instrument at its left and right sides to the wall shall not be shorter than 50cm.
(2)The distance from the rear panel of the instrument to the wall shall not be shorter than 50cm.
(3)The distance from the front instrument to other instruments shall not be shorter than 100cm.
(4)Sufficient space shall be guaranteed on the operation platform or under the Analyzer for placing collecting devices
of diluent, reagent and waste liquid.
2.1.2 Power requirements
(1)Supply voltage: 100-240V~, 50/60Hz.
(2)Power consumption: 260VA.
(3)Fuse specification: F4AL250V 5mm×20mm.
(4)To maintain its successful operation, the power supply shall be reliably grounded and do not plug the Analyzer
into the same receptacle with electrical equipment with a heavy load such as air conditioner, refrigerator and oven.
2.1.3 Environmental requirements
(1)Normal working conditions
a)Ambient temperature: 10℃~35℃.
b)Relative humidity: Not exceeding 85%.
c)Atmospheric pressure: 75kPa~106kPa.
d)The Analyzer shall be put in a dust-free environment without mechanical vibration, source of large noise and
power interference.
e)It is recommended to evaluate the electromagnetic environment in laboratory before operating the Analyzer.
f)Do not have the Analyzer closing to the interference source of high electromagnetic, lest it may interfere with the
normal operation of the Analyzer.
g)Do not put the Analyzer near brush motor, scintillant fluorescent lamp and electrical contact equipment often
used.
h)The Analyzer shall be prevented from direct sunlight exposure and not be placed near heat and wind sources.
i)The environment shall be well-ventilated and the ventilating device shall be used if necessary. But the Analyzer
should be protected from the direct airflow, otherwise, the test accuracy may be affected.
If the operating environment or power supply of the Analyzer do not meet the requirements above, the
accuracy and precision of test results of the Analyzer may be affected, the Analyzer may be damaged or
personal injury may be caused.
14
(2)Safety connditions
a)Indoor use;
u
b)Altitude shall not excceed 2000m.
c)Ambientt temperaturee: 5℃~40℃.
d)The maxximum relativve humidity isi 80% whenn the temperaature is lowerr than 31℃; tthe relative hu
umidity has a
linear decrrease by 50%
% if the temperature is 40℃
℃.
i not greater than ±10% of
e)The flucctuation of poower voltage is o nominal vooltage.
f)The transsient overvoltage is installlation categorry (overvoltage category) II.
g)The polllution is in Cllass 2.
h)Waterprroof grade: IP
PX0.
i)Material grade: III a.
2.2 Unpacking
2.2.1 Unpaacking stepss
After the insttrument arrivves, please folllow the stepss below to un
npack:
(1) As show wn in the figuure below, makem the antti-tilt mark on
o the box upright.
up firm that the packaging is
Confi
complete, annd the appearrance of the package
p is noot allowed to have deformmation resulting from sharrp penetrationn
injury and heeavy extrusioon that cause the package to lose its pro otective funcction. In case of damage, please
p contacct
the manufactturer or local agent.
(2) Remove thet film wrappped around the t outer casinng of the macchine and cutt the packing strap.
Fig. 2-2-1
1
(3) Remove the

t upper covver of the cartton as shownn below and taake out the innner upper covver.
15
Fig. 2-2-2
(4) Take out the accessoryy box lining as

a shown beloow:
Fig. 2-2-3
(5) Instrumennt unpacking steps:

a) Instrum
ment unpackinng steps with optional sampple feeder:
16
Fig. 2-2-4
b) Instrum
ment unpackinng steps withoout optional sample
s feederr:
Fig. 2-2-5
(6) Check whether

w the host
h and acceessories are complete
c accoording to thee packing listt. If there is any missingg,
please contacct the manufaacturer or locaal agent.
(7) Open the front door off the instrumeent:
a) Unscrew w the 3 fixingg screws on thet right dooor and removee the right dooor of the instrument; then n unscrew thee
fixing screews on the rigght side of thee front door, as shown below:
17
Fig. 2-2-6
b) Open thhe left door off the instrumeent and unscrrew the fixing
g screws on thhe left side off the front do
oor as shown:
Fig. 2-2-7
c) Open thhe front door of the instrum

ment as show
wn:
Fig. 2-2-8
(8) Remove the

t reaction cell
c rubber pluugs as shownn:
18
Fig. 2-2-9
9
(9) Remove the

t probe fasttener: Unscreew the two Phhillips pan heead combinatiion screws inn the figure an
nd remove thee
probe fasteneer as shown:
Fig. 2-2-10
(10) If the saample feeder is

i selected, thhe mixing uniit fastener neeeds to be rem
moved: open thhe front doorr, unscrew thee
Phillips pan head
h combinaation screw of o the isolation sleeve; thenn unscrew thee two Phillipss pan head co
ombination
screws of thee fastener, andd remove the fastener as shown
s below::
19
Fig. 2-2-11
(11)Reinstalll the right dooor of the instrrument.
2.2.2 Hand
dling methood
(1)Use transpport machine such as utilitty trolley for the stable traansportation of
o short distannce.
(2)Prevent thhe aspiration probe
p from other objects anda being dam maged duringg handling andd transportatiion processess.
(3)Keep the Analyzer
A verttical, not tilting or side layying when mo
oving and carrrying.
(4)Try to avooid vibration when handlinng.
2.3 Instru
ument insstallation
Do not disasssemble or in
nstall the insttrument except for the normal
n mainttenance.
1 Waste
W liquid leveel sensor port 2 BF-5D diiluent port 3 Waste liquidd port
Figg. 2-3-1 Connecction of the instrrument and reaggent
20
1 BF-FDOⅠlyyse port 2 BF-FDTⅠ

B lysee port 3 BFF-CRP lyse porrt
4 BF-F
FBH lyse port 5 C-reactiv
ve protein reageent port
Fig. 2-3-2
2 Connectioon with reagent inside the instrrument
(1)Connectioon with lyse, diluent

d and waste
w liquid
Open the lefft side door of
o the instrum
ment and placce the bottles of BF-FDT I lyse, BF-F FDO I lyse, BF-FBH
B lysee,
BF-CRP lysee and C-reactiive protein reeagent inside the instrumen
nt and connecct them in acccordance with
h signs in Figg.
2-3-2.
Place the BF-5D diluent tank and wastte liquid tank of the instrum
ment under thhe operation pplatform and connect them
m
in accordance with signs in
i Fig. 2-3-1.
● The height difference between

b the waste liquid
d tank and th
he waste liqu
uid port of th
he instrument shall not bee
less than 0.55m.
● The wastee liquid shalll be discharrged in accorrdance with the local reegulations on
n the disposa
al of medicaal
waste.
nage system shall
● The drain s be in coompliance with the local regulations with regard to sewage discharge
d and
d
treatment off medical insstitutions.
(2)Connectioon of waste liquid level sennsor
Connect the other
o end of the
t accompannying waste liquid level seensor with thee "waste liquiid sensor portt" on the backk
plate of the Analyzer
A (1 inn Fig. 2-3-1), and
a insert thee liquid level sensor
s in the waste
w liquid ttank in accord
dance with thee
marks on thee wires.
(3)Connectioon of computeer
Connect "thee network inteerface" of thee computer with " " on

o the right paanel of the A
Analyzer.
(4)Connectioon of power cable
c
Plug one endd of the accom
mpanying pow
wer cable intoo the power soocket on the right
r panel off the Analyzerr, and plug thee
host power cable, display power cable and printer power
p cable.
● The receptacle conneccted with the power cablee shall be relliably ground
ded.
● Do not put the instrum
ment at a plaace where thee disconnectiing device is hard to be ooperated.
(5)Connectioon of bar codee reader
Connect anotther end of acccompanyingg bar code reaader with any " " intterface on thee instrument.
21
The bar codde reader willl emit light harmful

h to people's
p eyes, please do not
n look straiight at the lig
ght when thee
Analyzer is working.
w
(6)Connectioon of printer
Use a data cable to connnect the printer and thee " " interface of the
t Analyzerr correctly an
nd check thee
specificationn of printing paper
p used byy the printer.
Plug one endd of the printeer power cablle to the supply socket of the
t printer and plug the othher end to thee socket.
2.4 Turn--on and user

u login
Operating ennvironment reequirements: ARM
A
Software envvironment: Liinux
Network connditions: LAN AN relativelyy independentt, physically isolated from
N data exchaange and trannsmission, LA m
other networrk devices.
Data and devvice (system) interfaces:
The softwaree exchanges data
d through hardware devvices. These hardware devvices includee USB flash drives
d and SD
D
card storage devices. The software impports data through peripheeral USB interrfaces or SD cards.
Data exchangge and transm
mission betweeen PC and em
mbedded soft
ftware modulees can be reallized via the LIS
L system inn
TCP LAN.
User access control
c mechhanism: In ordder to ensure the safety off products andd data, the instrument diviides operators
into two leveels of authority, i.e., ordinnary users andd the adminisstrators (the administrator
a r has all the riights over thee
user).
2.4.1 User login
Turn on the power
p switchh and the dispplay will show
w “System Lo
oading…”. After
A the systeem finishes in
nitialization, a
login dialog box
b will pop up, as shownn in the figuree.
Fig. 2-4-1
In the login dialog

d box, innput the correect user namee and passwo
ord, the initiall user name oof the instrum
ment is adminn,
22
and the initiaal password iss 1, if a wrongg user name and

a password are input, loggin failure wiill appear, and
d the interfacee
is as shown ini the figure below:
b
Fig. 2-4-2
a composeed of lower and upper case English

The user naame and thee password are h letters or figures
f (1-122
characters).
After logginng in, the insstrument enteers the initiallization interrface to initiaalize. It perfo
forms version
n verificationn,
transmission gain, mechannical reset, seending mode, reagent resid due detection, pipeline rinsing, backgrouund detectionn,
temperature detection
d andd blank test.
● The blankk result obtaiined during the blank tesst is beyond the range seet by the softtware and thhe instrument
will perform
m the blank test
t again. If the result is still not qua
alified after tested
t 3 timees, "blank tesst error" willl
be promptedd.
● The instru
ument will noot have High
h valve, Low value or Susspicious alarrms for the b
blank test ressults.
● When thee power-on self-check alarm
a triggerrs, the instrument enterrs the main interface. Click
C the red
d
exclamation
n mark to ch heck corresp
ponding alarrm informattion. After the
t alarm is cleared, thee instrument
performs sellf-check agaiin.
After the insttrument finishhes the self-ccheck, enter thhe main wind
dow of the software, as shoown in the fig
gure below:
Fig. 2-4-3
23
2.4.2 Descrription of counting

c intterface
2.4.2.1 Menu
u
Click the [Menu] to pop up
u the menu as
a shown in thhe figure. Thee functions inn the menu baar are describeed as followss:
Fig. 2-4-4
Spl. Reg.: Haave sample reegistration annd work list innput.

Calibration: Calibrate
C the instrument.
Q.C.: L-J/Xbbar, Xbar-R, X-B
X quality control
c and CRP quality co
ontrol.
Maint.: Checck the status of
o the instrum
ment and havee maintenancee and check of
o the instrum
ment.
Settings: Set parameters of
o the instrum
ment.
Log: Record system operaating informaation and erroor information
n.
Reagent: reaggent registrattion and reageent informatioon settings.
Logout: Swittch between users
u and log in software interface
i with
h a new user identity.
i
Shutdown: Turn
T the instruument off.
2.4.2.2 Publiic informatioon area
The public innformation arrea is shown in
i the lower part
p of the cou
unting interfaace, as shownn in figure below
Totaal number of loccations Cuurrent mode Teest status
Fig. 2-4-5
(1)Total num
mber of locatioons: Display the current saample serial number
n and total
t sample ssize
(2)Current sttatus: Displayy the analysis mode of the sample.
(3)Test statuss: Indicate the current stattus of the insttrument.
2.4.2.3 Statu
us indication area
On the right side
s of Fig. 2--4-5 is the staatus indicationn area. The arrea displays inn sequence thhe X-B QC sw
witch status, U
disk connectiion status, LIIS system connnection statuus, and printerr status, described as folloows:
(1)X-B QC switch
s status:
: The X-B
X quality coontrol is on.
24
: The X-B
X quality coontrol is not turned
t on.
(2)USB statuus:
: The USB
U storage device
d is connnected.
: The USB
U storage device
d is not yet
y connectedd.
(3)LIS system
m connectionn status:
: The LIS
L is connectted.
: The LIS
L is not yet connected.
(4)Printer staatus:
: The prrinter is connnected.
: The prrinter is not yet

y connectedd.
2.4.2.4 Shorttcut area
Fig. 2-4-6
(1)Spl. analyysis: Finish saample test andd the analysiss and display of test resultss on the interrface.
(2)History: The
T instrumeent will automatically savve the analy ysis results inn the databasse after execcuting samplee
analyzing eacch time. The operator can query all sam
mple results stored
s in the database.
d
(3)QC: Enterr the QC interrface to realizze the basic setting of QC and QC counnting.
(4)Add dilueent: Dispense diluent for thhe preparationn of pre-diluttion sample under
u the pre-dilution mod
de.
(5)Rinse: Maanually clean equipment.
(6)Print: Prinnt the reports of selected saamples.
(7)Fault information area::
In case of faiilures of the instrument,
i reelevant failure level inform
mation will bee displayed inn the area. Att the momentt,
click the areaa to pop up a failure displaay dialog boxx, as shown inn the figure beelow:
25
Fig. 2-4-7
After clickinng relevant faiilure informaation, the detaailed solution

n to the failuree will be dispplayed in the "Alarm help"
and the user can have simmple troubleshhooting accorrding the solu ution.
2.4.2.5 Info prompt
p areaa
I
Interface locatioon Prrompt Autoo-rinse times
Fig. 2-4-8
(1)Interface location:
l dispplay the curreent interface.
(2)Prompt message:
m instruument abnorm
mal info displlay area.
(3)Auto-rinsee times: whetther the instruuments reachees the numbeer of times forr rinse.
When the insstrument has abnormal inffo, it will be displayed
d in th
he area. Clickk the prompt m
message and the followingg
prompt will pop
p up:
26
Fig. 2-4-9
27
Chapter 3 Introduction to unit modules
3.1 Sample feeding unit

3.1.1 Sample feeding unit
3.1.1.1 Description of functions
The sample feeder mainly consists of a rack-feeding assembly, a rack-conveying assembly, a rack-withdrawing
assembly, a scanning assembly and a STAT assembly. It is mainly used to have automatic feeding of test tubes and has
single test tube punching and STAT functions.
3.1.1.2 Diagram
4
3
Fig. 3-1-1-1 Sample feeder unit - without upper bedplate

No. Name No. Name
1 Scanning Assembly 4 STAT Assembly
2 Rack-conveying Assembly 5 Rack-withdrawing Assembly
3 Rack-feeding Assembly

6
3 1
Fig. 3-1-1-2 Sample feeder unit - with upper bedplate
28
No. Name No. Name
1 Reflective Optocoupler Wire JPS0202 4 Reflective Optocoupler Wire JPS0201
2 Bar Code Reader Wire JBR0201 5 Reflective Optocoupler Wire JPS0204
3 Sample Feeder Control Board 6 Optoelectronic Switch Wire JSW0202

3.1.1.3 Work process
When the unit is operating, the rack-feeding rack will first push the test tube rack to the position of
rack-conveying assembly, and then the test tube rack will be pushed to the left side by the rack-conveying assembly.
In the pushing process, tube test tube judging, counting, bar code scanning and sampling shall be finished. And then,
the rack will reach the position of rack-withdrawing assembly and the rack-withdrawing assembly will push it out
from the test channel.
3.1.2 Rack-feeding assembly

It is used to push the test tube rack to the initial position of rack conveying.
3.1.2.2 Diagram
1
3
Fig. 3-1-2-1 Rack-feeding assembly

No. Name No. Name
Rack-feeding Initial Switch Wire
1 Rack-feeding Shifting Fork 3
JSW0201
2 Rack-feeding Motor Wire JM0202
(1) Reset process
When the sample feeder control board sends an impulse signal to a rack-feeding motor, the motor drives the rack
to the initial position through the timing belt, triggers the rack-feeding initial switch wire JSW0201 and then the reset
is completed.
(2) Rack-delivering process
Rack-feeding motor wire JM0202 is used as the power source to have reciprocating motion of rack pushing
through the timing belt, and then the rack is pushed to the rack feeding shifting fork.
The test tube rack is pushed to the initial position of rack conveying and the reflective optocoupler wire JPS0202 will
judge if the test tube rack is in position.
3.1.3 Rack-conveying assembly

It is used to transversely push the test tube rack to the position of rack-withdrawing assembly and the tube
judging, counting, bar code scanning and sampling will be finished in the push process.
29
3.1.3.2 Diagram
3 1
Fig. 3-1-3-1 Rack-conveying assembly

No. Name No. Name
1 Rack-feeding Shifting Fork 3 Rack-feeding Motor Wire JM0204

Rack-conveying Zero-point Switch
2
Wire JSW0205
(1) Reset process
When the sample feeder control board sends an impulse signal to a rack-conveying motor, the motor drives the
shifting fork on timing belt to the initial position through the timing belt, triggers the rack-conveying zero-point
switch wire JSW0205 and then the reset is completed.
(2) Rack-delivering process
Taking rack-feeding motor wire JM0204 as a power source, the timing belt drives the shifting fork on timing belt
to have rotational motion and the shifting block pushes the test tube rack to ensure the continuity of test tube supply
for test.
3.1.4 Rack-withdrawing assembly

It is used to push the test tube in position away from the test channel to reserve a blank space for next test tube
rack.
3.1.4.2 Diagram
Fig. 3-1-4-1 Rack-withdrawing assembly
30
No. Name No. Name

Optocoupler Assembly for
1 Rack-withdrawing Zero-point Optocoupler 3 Rack-withdrawing Motor JM0205
OPB815L
2 Rack-withdrawing Shifting Fork
(1) Reset process
When the sample feeder control board sends an impulse signal to a unloading motor, the motor drives the
withdrawing and shifting fork to the initial position, triggers the rack-withdrawing zero-point optocoupler OPB815L
assembly and then the reset is completed.
(2) Rack-withdrawing process
Taking the rack-withdrawing motor wire JM0205 as the power source, the shifting fork is fixed on the motor
shaft and works with the rotation of motor, and then the test tube rack in position is pushed away from the test channel
to reserve a blank space for next test tube rack.
3.1.5 Scanning assembly

Rotate the test tubes in test tube rack and read the sample bar code in the rotating process.
3.1.5.2 Diagram
1
5
4
2
3
Fig. 3-1-5-1 Scanning assembly

No. Name No. Name
Code Scanning Zero-point Optocoupler
1 4 Revolving Rest
Wire JPS0203
2 Scanning Friction Wheel 5 Scanning Motor Wire JM0203
3 Code Scanning Idler

(1) Reset process
When the sample feeder control board sends an impulse signal to a scanning motor wire JM0203, the motor
drives the optocoupler partition to the initial position, shelters the code scanning zero-point optocoupler wire
JPS0203 and then the reset is completed.
(2) Code scanning process
Taking scanning motor wire JM0203 as the power source, the scanning friction wheel is fixed on motor shaft and
works with the rotation of the motor. The scanning friction wheel has friction with the scanning idler, the test tube has
periodic contact and separation with the scanning idler and rotates with the scanning idler. Then, the bar code reader
wire JBR0201 fixed on the baseplate will read the bar code on test tube and the scanning motor returns to the initial
position after rotating for two circles.
31
3.1.6 STAT assembly

It is mainly used to insert STAT samples at any time in the automatic sample feeding (in batch) process for
preferential analysis as well as for the analysis of calibrator and quality control object.
3.1.6.2 Diagram
7
6 1
4
3
Fig. 3-1-6-1 STAT assembly

No. Name No. Name
1 STAT Chamber 5 STAT In-position Wire JSW0204

STAT Tube Judging Optocoupler Wire
2 STAT Zero-point Switch Wire JSW0203 6
JPS0205
3 STAT Motor Wire JM0201 7 STAT Chamber Cover
Tube Holding-to-position Optocoupler
4
Wire JPS0207
(1) Reset process
When the sample feeder control board sends an impulse signal to a STAT motor wire JM0201, the motor drives
the STAT chamber to the initial position through the timing belt, triggers the STAT zero-point switch wire JSW0203
and then the reset is completed.
(2) Judgment of test tube classification
When different test tubes are put in STAT chamber, the STAT tube judging optocoupler wire JPS0205 and
optoelectronic switch wire SW0202 will have four signal combinations 00, 01, 10 and 11, representing three types of
test modules and blank.
(3) STAT in-position judging process
After samples are put in STAT chamber, click the STAT button switch wire JSW0208 on the working panel and
the STAT chamber will enter the sample aspirating position under the drive of STAT motor wire JM0201. When the
STAT in-position wire JSW0204 obtains the trigger signal, it means STAT in-position.
(4) Tube holding-to-position judging process
In automatic sample feeding process, the STAT chamber cover is responsible for holding tubes. When there is a
test tube at the sample aspirating position, the optoelectronic switch wire SW0202 will be triggered and the STAT
motor wire JM0201 will drive the STAT chamber to the tube holding position. When the tube holding-to-position
optocoupler wire JPS0207 is triggered, it means tube is held to position.

32
3.2 Probe unit

3.2.1 Description of functions
The probe unit is used to collect samples and it is required to be able to have the rotating and lifting actions, to rinse
the sampling probe, to have high speed when conducting rotating and lifting actions and have high operational repeatability
precision. The probe unit should have the reagent aspirating and dispensing actions at six positions such as puncturing
position, CRP test unit position, red blood cell test unit position, white blood cell reaction cell position and CRP reagent
position.
3.2.2 Diagram
2
3
4
5
6
Fig. 3-2-1 Probe unit

No. Name No. Name
1 Lifting Motor 5 Puncture Probe
2 Rotating and Positioning Optocoupler 6 Spline Shaft
3 Lifting and Positioning Optocoupler 7 Swab Assembly
4 Sample Probe Fixing Base 8 Rotating Motor
3.2.3 Work process
Probe unit mainly consists of lifting assembly and swinging assembly. The lifting assembly realizes the lifting
action by lifting the slide block through the straight motor and the swinging assembly realizes the swinging action by
driving the connecting parts with spindle shaft, swinging arm and swab rack through stepper motor.
(1) Reset process
The control board sends out a reset signal, the lifting stepper motor controls the operation of the lifting block
with screws and nuts, and the optocoupler partition finishes lifting and resetting action through the lifting and
positioning optocoupler. The rotating stepper motor controls the operation of the swab rack with the spindle shaft and
the optocoupler partition finishes the rotating and resetting action with the rotating and positioning optocoupler.
(2) Sample-aspirating process
Taking rotating stepper motor as a power source, the probe on sampling probe fixing base is controlled above the
test tube accurately with the rotating and positioning optocoupler. The probe and test tube are concentric. Lifting
stepper motor controls the lifting block to drive the motion of the puncture probe with screws and nuts, the probe
aspirates samples through a syringe and the optocoupler partition finishes the sample-aspirating action by the
accurate control of upward distance of optocoupler on lifting block.

33
3.3 Mixing unit

The mixing structure of clamping arm of the mixing unit moves in vertical direction as an entirety, lifts up and
down in vertical direction through the driving by the stepper motor and timing pulley and adopts straight bearing and
linear guiding shaft for guiding. At the highest point of lifting, i.e. the original point of resetting, there is a slot
optocoupler for detection to realize the positioning and resetting of the highest point.
3.3.2 Diagram
3 4
5
6
7
Fig. 3-3-1 Mixing unit
No. Name No. Name
1 Lifting and Positioning Optocoupler 5 Clamping Arm
2 Mixing Stepper Motor 6 Clamping Motor
3 Lifting Block 7 Clamping Optocoupler
4 Swinger
3.3.3 Work process

The mixing unit clamps the test tubes in test tube rack through the clamping arm and mixes the blood sample in
test tube through the lifting block and swinger.
(1) Camping process
The clamping arm moves in horizontal direction and drives the swinging pulley to convert the rotating motion to
movement in horizontal direction with the straight slide bar, linear ball bushing and straight bearing through the
stepper motor. Through the extension spring, it realizes the closing movement in horizontal direction. At the
maximum opening and closing position, there is a slot optocoupler used for detection. Limiting device and linkage
device are set on the clamping arm.
(2) Mixing process
The clamping arm clamps the test tube and the vertical lifting motor makes the lifting block move up through the
timing belt. When the lifting block moves to the appointed position, the swinger on the right clamping arm will
collide with the bumper block on the main board and have relative movement. Then, the bumper block leads the
clamping arm and the clamping arm takes the test tube to have circular motion by taking the swing axis as the center.
When the clamping arm has 40° with the horizontal plane, the lifting block will move downwards. When it has 90°
with the horizontal plane, the clamping arm will move upwards again and then the sample in test tube is mixed.
34
3.4 RBC-PLT reaction cell unit

This unit is used for RBC and PLT test and it provides the environment required for sample test.
3.4.2 Diagram

Fig. 3-4-1 RBC-PLT reaction cell unit
No. Name No. Name
1 Red Blood Cell Transducer Assembly 2 Buffer Bottle Assembly
3.5 W-B reaction cell unit

The unit provides the reaction space for the reagent and sample after mixing. DIFF sample will have reaction
with BF-FDO I and BF-FDT I reagent. BASO sample will have reaction with BF-FBH reagent. Meanwhile, HGB
detection can be realized. The preheating unit can realize the preheating of BF-FDO I\BF-FDT I\BF-FBH reagents.
3.5.2 Diagram
1
Fig. 3-5-1 W-B reaction cell unit
35
No. Name No. Name
1 WBC Fixed Rack 4 Preheating Assembly
2 Reaction Cell 5 Wire PV0829
3 HGB Assembly 6 Buffer Bottle Assembly
3.6 Preheating unit

It preheats BF-FDO I\BF-FDT I\BF-FBH hemolysin. P2R06-1350-1 tube preheats BF-FBH reagent;
P2R06-1350-2 tube preheats BF-FDO I reagent; and P2R06-450-2 tube preheats BF-FDT I reagent.
3.6.2 Diagram
2 3
1
Fig. 3-6-1 Preheating unit
No. Name No. Name
1 P2R06-1350-1\ Tube 3 P2R06-450-1\ Tube
2 P2R06-1350-2\ Tube
36
3.7 CRP reaction cell unit

CRP reaction cell unit is mainly used to provide a reaction space for the reaction of sample and R1 and R2, provide an
adequate reaction temperature and provide relevant optical system to have signal collection for the tested objects.
3.7.2 Diagram
5 1
4 3 2
Fig. 3-7-1 CRP reaction cell unit
No. Name No. Name
1 Mixing Cell Chamber 4 Cuvette
2 Wire JH1201 5 Wire B04-P01
3 Support Block of Cuvette
3.7.3 Work process

(1) Temperature control process
The chamber of mixing cell is heated by the silica gel heating rod and the temperature is always maintained as
37±1°C. The temperature is monitored by a temperature sensor and overheat (over 60°C) protection function is
provided.
(2) Signal collection process
The reagent to be tested is aspirated to a cuvette through CRP syringe. When the reagent to be tested reaches the
optical path to be tested of the cuvette, the optical system starts to have optical signal collection.
37
3.8 CRP refrigeration unit

CRP refrigeration unit is a low-temperature storage unit of CRP reagent and it is used to provide a storage
environment at 2-8℃ for the CRP reagent in the instrument to ensure the reagent will not be deteriorated within the
validity period. A cover plate is set at the sample aspirating port of unit to close the sample aspirating port when
reagent is not used and prevent condensed water at the regent bottle mouth from dropping to the bottle, as well as
prevent the condensed water diluting the reagent.
3.8.2 Diagram
2
1
6
Fig. 3-8-1 CRP refrigeration unit
No. Name No. Name
1 Hall Switch 4 Temperature Sensor

Refrigeration Chamber Cover Opening
2 5 Peltier
Motor
3 Optocoupler 6 Fan
3.8.3 Work process
Fig. 3-8-2 Work process flow of refrigeration unit
38
Power cut-off and

resetting
Optocoupler Optocoupler
detection point is detection point is
sheltered not sheltered
Rotate in
Rotate in clockwise
anticlockwise
direction and detect
direction and detect
the boundary
the boundary
If the boundary is If the boundary is

detected, rotate for detected, continue
fixed steps in to rotate for fixed
reverse direction steps
If the boundary is If the boundary is not If the boundary is If the boundary is not
detected, determine detected, determine detected, determine detected, determine
current position and current position and current position and current position and
rotate for fixed steps to rotate for fixed steps to rotate for fixed steps to rotate for fixed steps to
return to resetting point return to resetting point return to resetting point return to resetting point
Fig. 3-8-3 Cover opening process flow of refrigeration unit
3.9 Syringe rinsing unit

It is used for the rinsing of fluid circuit of the instrument. 10mL syringe is used to contain diluent and rinse
tubing and reaction cell. 2.5mL syringe is used to contain BF-FBH hemolysin.
3.9.2 Diagram
1
Fig. 3-9-1 Syringe rinsing unit
No. Name No. Name
1 Syringe 10mL 2 Syringe 2.5mL
39
3.10 Reagent syringe unit

It is used to dispense reagent and supply sheath. 10mL syringe is mainly used to provide the sheath used for
optical detection. 2.5mL syringe is used to contain BF-FDO I hemolysin and solenoid valve SV29 is used for
BF-FDT I aspirating and dispensing.
3.10.2 Diagram
1
Fig. 3-10-1 Reagent syringe unit

No. Name No. Name
3.11 CRP syringe unit

It is used for the rinsing of CRP reaction cell and reagent dispensing. 10mL syringe is used to contain diluent and
support the rinsing with diluent. 2.5mL syringe is used to contain BF-CRP lyse to realize the quantitative dispensing
of BF-CRP lyse.
3.11.2 Diagram
1

Fig. 3-11-1 CRP syringe unit
40
No. Name No. Name
3.12 Valve assembly unit

It is used to realize the fluid circuit switching of the instrument, directional flow of reagent and pressure storage.
3.12.2 Diagram

Fig. 3-12-1 Valve assembly unit (valve assembly I~VII)
41
3.13 Waste liquid bottle unit

It is mainly used to provide negative pressure storage tank for RBC and PLT test.
3.13.2 Diagram
1 2
Fig. 3-13-1 Waste liquid bottle unit
No. Name No. Name
1 Buffer Bottle Assembly 2 Diluent Bottle PK 1
3.14 Waste liquid pump unit

The waste liquid pump is mainly used to collect waste liquid, discharge it to the waste liquid tank and also
provide a stable negative pressure power source for the waste liquid bottle unit. Air pump is mainly used to provide a
stable positive pressure power source for bubble mixing.
3.14.2 Diagram
2 1
4
Fig. 3-14-1 Waste liquid pump unit
No. Name No. Name
1 Wire JP0803 3 Wire JP0801
2 Buffer Bottle Assembly 4 Wire JP0802
42
Chapter 4 Liquid circuit and gas circuit of the Analyzer
4.1 Description of functions of liquid circuit system

The liquid circuit of the instrument consists of valve group unit, probe unit, pump unit, waste liquid bottle unit,
red blood cell unit, white blood cell unit, residual volume detection assembly, reagent detection assembly and syringe
unit. Functions of the units are shown in table below.
Name Functions
Probe Unit Puncture test tube and dispense sample to reaction cell
Switch the liquid circuit and have directional control of gas circuit and
Valve group Unit
liquid circuit
Pump Unit Collect waste liquid and supply pressure for bubble mixing
Provide a stable negative pressure storage environment for red blood cell
Waste Liquid Bottle Unit
and platelet detection
Red Blood Cell Unit Provide a reaction environment for red blood cell and platelet detection
Provide a stable reaction space for sample and its reaction and an
White Blood Cell Unit
environment for DIFF and BASO test
Detect if the reagent has prompts and used for BF-FDO I,BF-FDT
Residual Volume Assembly
I,BF-FBH,BF-CRP hemolysin detection
Reagent Detection Assembly Check if diluent has prompt function
4.2 Schematic diagram of liquid circuit and gas circuit of the Analyzer
43

Fig. 4-2-1 Liquid circuit and gas circuit of the Analyzer (model with CRP)
44

Fig. 4-2-2 Liquid circuit and gas circuit of the Analyzer(model without CRP)
45
4.3 Introduction to liquid circuit unit

4.3.1 Puncture sampling unit
Puncture sampling circuit mainly consists of sample aspirating syringe, solenoid valve and puncture probe. Its
main functions include the collection of blood sample and rinsing of puncture probe. With regard to blood sample
collection, it can ensure sampling accuracy and repeatability precision. An appropriate volume of reagent is used for
the rinsing of puncture probe, solenoid valve and tubing connector and reagent is used as less as possible on the
premise of ensuring the rinsing effect to save the reagent.
Fig. 4-3-1 Schematic diagram of liquid circuit of puncture sampling unit
4.3.2 Optical detection module

The liquid circuit of optical detection module mainly consists of sample syringe unit, sheath syringe unit,
reaction cell, optical detection unit and waste liquid collection part. Its main functions include providing stable sheath
and appropriate volume of test sample for optical unit, providing a stable reaction environment for the reaction of
sample and reagent and collect and have uniform treatment of the waste liquid after detection.
Fig. 4-3-2 Schematic diagram of liquid circuit of optical detection module
46
4.3.3 Red blood cell/ platelet detection module

The red blood cell/ platelet detection module is mainly used to provide an environment and stable negative
pressure system for the reaction of red blood cell and platelet. Applying negative pressure power source, it provides
power source for red blood cell/ platelet detection and the reference technology is BF-5180 electric impedance
method. Negative pressure is used to make the diluted blood sample in reaction cell pass micro aperture and be
detected at the micro aperture. As the detection signal is weak, earthing treatment is carried out for the reagent on the
liquid circuit that will enter and be exhausted from the detection module to make the signal in the module not be
interfered by external electric load and meet test requirements.
Fig. 4-3-3 Schematic diagram of liquid circuit of red blood cell/ platelet detection module
4.3.4 Hemoglobin detection module

Main functions of the hemoglobin detection module include providing a stable reaction environment for
hemoglobin concentration test, ensuring stable hemolytic reaction of sample and reagent and having waste liquid
collection and treatment of solution after test.
Fig. 4-3-4 Schematic diagram of liquid circuit of hemoglobin detection module

47
4.3.5 CRP detection module

Main functions of the liquid circuit of CRP detection module include providing stable reaction conditions for
sample reaction, ensuring the dispensing of sample and reagent, providing a stable cuvette for sample test and
realizing the mixing of sample and reagent through syringe. It can realize the function of the liquid circuit while
making the two test channels not work at the same time. That is, when optical test is carried out for the treated sample
in CRP1 cell, CRP2 cell can be used for early-stage treatment of sample. Two-channel CRP test can be realized and
the waste liquid after the test can be collected and treated separately.
Fig. 4-3-5 Schematic diagram of liquid circuit of CRP detection module
4.3.6 Bubble mixing module

The bubble mixing module mainly adopts air pump to provide positive pressure air source, controls the volume in
reaction cell through choke manifold so as to ensure the complete mixing of sample and reagent solution and provide
stable mixed sample solution for next test. The liquid circuit part adopts pressure control system. Stable air pressure is
used to provide a certain amount of air for reaction cell and ensure bubbles of fixed size are formed at the bottom of
mixed solution after the air reaches the reaction cell. It is a method that makes sample and reagent have completed
mixing through the moving bubbles in the solution.
Fig. 4-3-6 Schematic diagram of liquid circuit of bubble mixing module
48
4.3.7 Waste liquid collection module

The liquid circuit of the waste liquid collection module mainly consists of mixed air and liquid pump and waste liquid
collection vessel. The liquid circuit system mainly performs to collect the waste liquid from other detection systems
and discharges the waste liquid out of the instrument and then has uniform treatment of the waste liquid outside the
instrument. Another function of it is that it provides stable negative pressure source for red blood cell detection so that
a pressure detection function is added on the waste liquid collection vessel to ensure the stable control of the negative
pressure source.
Fig. 4-3-7 Schematic diagram of liquid circuit of waste liquid collection module
4.3.8 Residual reagent volume detection module

The residual reagent volume detection module mainly judges the use condition of hemolysin through residual reagent
detection assembly to ensure the supply of reagent of the instrument. When liquid passes the residual reagent
detection assembly and if there is an abnormal signal, it will prompt the user to have relevant operation so as to
prevent fault of test results due to abnormal supply of reagent.
Fig. 4-3-8 Schematic diagram of liquid circuit of residual reagent detection module
4.3.9 Online reagent module

The liquid circuit of online reagent module mainly connects the reagent with the instrument through tubing. Some
reagent is put in the instrument and some other reagent is put outside the instrument and float is put in the waste liquid
tank to have waste liquid discharge detection. When the waste liquid in the waste liquid tank reaches a certain volume,
it will prompt the user to dump the waste liquid. To ensure the customer can replace each kind of reagent more
conveniently, differential treatment is carried out for the color of connector for replacement of each kind of reagent.
Connector of each kind of reagent corresponds to a color, aiming to prevent customer causing fault of the instrument
due to improper operation.
49
Fig. 4-3-9 Schematic diagram of liquid circuit of online reagent module
4.4 Work process of the gas circuit and liquid circuit of the Analyzer
4.4.1 Sample aspirating process:
The probe unit controls the puncture probe to move to the puncture position and then punctures the test tube. When
the puncture probe moves downwards to the bottom of the test tube, it will control the sample aspirating syringe to
move downwards and start sample aspirating into the puncture probe. The probe unit will then control the puncture
probe to pull out the test tube and then open SV4 and SV16 valves and waste liquid pump, and then control the
syringe to move upwards and rinse the outer wall of puncture probe.
4.4.2 Sample dispensing process:

The probe unit controls the puncture probe to dispense sample and CRP reagent to CRP1 cell, W-B reaction cell
(DIFF sample), RBC cell, W-B reaction cell (BASO sample) and RBC cell (secondary sample dispensing). The
detailed process is shown below:
50
(1) CRP dispensing
The probe operates to CRP1 cell first. Then, open SV27 valve, control CRP syringe to move upwards, dispense
BF-CRP lyse to CRP1 cell, control the puncture probe to move downwards below the liquid surface of CRP1 cell,
control the sample aspirating syringe pump to move upwards and dispense the blood sample. Control CRP syringe to
move upwards, dispense residual BF-CRP lyse, close valve SV27 and make the probe reset. Open valve SV24 and
control CRP syringe to have aspirating, dispensing and mixing in CRP1 cell.
(2) DIFF dispensing
The probe operates to W-B cell first. Open valves SV12 and SV29, control the sheath syringe M3 to move
downwards to have BF-FDT I aspirating, close SV29 and control the sheath syringe M3 to move upwards and
dispense reagent to W-B reaction cell. Close valve S12, control the puncture probe to move downwards below the
liquid surface of W-B reaction cell, control the sample aspirating syringe to move upwards to dispense DIFF sample
and reset the probe. Open valve SV20 to have air bubble mixing of DIFF sample. After the mixing, open valves SV3,
SV11 and SV13 and control the rinsing syringe M2 to move downwards, aspirate the sample to the tubing below the
optical unit for storage for optical test after DIFF mixing.
51
(3) RBC dispensing
The probe operates to RBC cell first. Then, open SV8 valve, control rinsing syringe to move upwards, dispense
reagent to RBC cell, control the puncture probe to move downwards below the liquid surface of RBC cell, control the
sample aspirating syringe pump to dispense sample to RBC cell. Reset the probe. Make the syringe M2 move
upwards, dispense residual diluent, close valve SV8, open valve SV28 and enable the air bubble mixing function.
(4) BASO dispensing
The probe operates to W-B cell first. Open valve SV10, control the rinsing syringe M2 to move upwards to dispense
reagent to W-B reaction cell. Control the puncture probe to move downwards below the liquid surface of W-B
reaction cell, control the sample aspirating syringe pump to move upwards to dispense BASO sample and reset the
probe. Control the rinsing syringe M2 to move upwards to dispense residual BF-FBH reagent to W-B reaction cell,
open valve SV20 to have air bubble mixing of BASO sample. Then, keep it still for HGB test.
52
(5) Reagent dispensing to RBC cell (secondary sample dispensing)
Rinse the inner wall of puncture probe first and then control the puncture probe to move downwards below the liquid
surface of RBC cell, control the sample aspirating syringe pump to move downwards and aspirate the diluted blood
sample. Reset the puncture probe, open valves SV4 and SV16 and waste liquid pump and control the rinsing syringe
to move upwards to rinse the outer wall of the puncture probe. Open valve SV17, drain RBC cell, open valve SV8,
control rinsing syringe M2 to move upwards to dispense diluent to RBC cell for RBC rinsing, and then dispense
diluent to RBC cell, control the puncture probe to move downwards below the liquid surface of RBC cell, open valve
SV3, control the rinsing syringe M2 to move upwards to have secondary sample dispensing to RBC cell. Close valves
SV3 and SV8. Rest the puncture probe, open valves SV4 and SV16 and waste liquid pump, control the rinsing
syringe to move upwards to rinse the outer wall of the puncture probe.
(6) CRP reagent dispensing
Control the puncture probe to operate to the CRP reagent aspirating position, control the puncture probe to move
downwards to CRP reagent chamber, open valve SV3 and control the rinsing syringe M2 to move downwards.
Aspirate CRP reagent. Make the puncture move upwards and reset it, open valves SV4 and SV16 and waste liquid
pump and control the rinsing syringe to move upwards to rinse the outer wall of the puncture probe. Control the
puncture probe to operate above CRP1 cell and then move downwards to CRP1 cell. Control the rinsing syringe M2
to move upwards and dispense the aspirated CRP reagent to CRP1 cell and close valve SV3. Rest the puncture probe,
open valves SV4 and SV16 and waste liquid pump, control the rinsing syringe to move upwards to rinse the outer
wall of the puncture probe.
53
4.4.3 Test process

Test process is divided into DIFF test, HGB test, BASO test, RBC/PLT test and CRP test.
(1) DIFF test
After DIFF dispensing is finished, open valve SV9 and control the sheath syringe M3 to move upwards, open valve
SV11 and control sample aspirating syringe pump to move upwards, dispense mixed DIFF sample stored in tubing to
optical unit to realize classified test of DIFF.
(2) HGB test

After BASO dispensing is finished, start HGB test after the full reaction of reagent to realize HGB test.
(3) BASO test
After HGB test is finished, open valves SV3, SV11 and SV13 and control the rinsing syringe M2 to move downwards,
aspirate mixed BASO sample to the tubing below optical unit for storage, close valves SV3, SV11 and SV13, open
valve SV9 and control the sheath syringe M3 to move upwards, open valve SV11 and control sample aspirating
syringe pump to move upwards, dispense mixed BASO sample stored in tubing to optical unit to realize BASO test.
54
(4) RBC/PLT test
Start waste liquid pump P1, open valve SV31, pump the negative pressure in waste liquid bottle and then close valve
SV31 after the pressure reaches -40KPa. Open valve SV15 and realize the counting of red blood cell and platelet.
(5) CRP test
After CRP reagent has full reaction, open valve SV24 and control CRP syringe M4 to move downwards, pump the
mixed sample in CRP1 cell to the cuvette to have data collection and test.
55
Chapter 5 Electric circuit of the Analyzer
5.1 Electrical wiring diagram of the Analyzer

Label: L1502 Label: L1503
Power Power
switch Label: G1501 RV1.5red Label: L1504 switch Label: L1505
Terminal block
Label: L1509
Label: L1501
RV1.5red Label: N1504 Label: N1505
Label: N1502 Label: N1503

Label: N1501
RV1.5blue
Terminal block
RV1.5blue
Label: N1509
RV0.75re d
Label: L1507 Label: L1506
RV1.5red
Terminal block
RV0.75blue
Label: L1508
RV0.75red
Label: N1507 Label: N1506
RV1.5blue
Terminal block
RV0.75red
Label: N1508
RV0.75blue
01red +12V 01red +12V 01red +12V SocketP6

02black GN D 02black GN D 02black GN D
RV0.75blue 03blue -12V 03blue -12V 03blue -12V
CRP unit
Label: J0103 Label: P0103 04 collection board
Label: B14-P06
01 01red +12V 01red +12V 04red +12V SocketJ11

AC-DC power module 05red +12V 02black GN D 02black GN D 05black GN D
PWR01 04black GN D 03blue -12V 03blue -12V 06blue -12V Analog signal
06blue -12V 04red +5V 04red +5V 02red +5V collection board
03red L 02red +5V 05black GN D 05black GN D 01black GN D
02 03black GN D Label: J0102 Label: P0102 03
01bl ue N Label: P1501 Label: B20-P11
Label: P1504
SocketJ26 02blue PHC_OUT1 01blue PHC_OUT Reagent detection

SocketJ1
05red L 01green +24V 01green +24V 01green +24V 01green +24V SocketJ2 01red +5V 02red +5V board
04 04black GN D 02black GN D 02black D GND 02black D GND
CRP test unit board
03black DGND 03black DGND CRP1
03bl ue N 03 Label: J0104 Label: P0104 03 05 Label: B08-P01-CRP1
02 06 04 06red PHC_OUT2
0 1yel low gree n PGN D
AC-DC power module 02red +24V Label: B02-P02 04black DG ND
RV0.75yellow green Label: P1506 05black GN D Label: B02-P26
PWR03 Label: P1503
01red +24V 01red +24V red +24V Radiator fan of power u nit
02black GN D 02black GN D black GN D
Label: JF1501-1 Label: PF 1501
Fan
01red +24V
05red L 02black GN D
04 Label: JF1501-2
03bl ue N Sample feeder control board
02 01green +24V 01green +24V 02green +24V 01black BGND 01black BGND SocketJ17
0 1yel low gree n PGN D 06black GN D 06black GN D 01black D GND 02green +24V 02green +24V
RV0.75yellow green Label: P1505
AC-DC power module 01green/red +24V 04 04 Label: P0203 Label: J0203 Label: B05-P17
PWR02 04bl ack GND 05 05
02green +24V 02green +24V 09
05bl ack GND 07black GN D 02green +24V 01green +24V SocketJ27
Label: G1505 03green +24V 03green +24V 07black GN D 02black D GND 01blue PHC_OUT Reagent detection
SocketJ1
06bl ack GND 08black GN D 03green +24V 03 Label: B06-P09 02red +5V board
Label: P1502 09 08black GN D 04 SocketJ9 01red +5V 03black DGND
FBA
Shel l gr ound wi re scr ew Label: J0105 Label: P0105 Label: B06-P27 02blue PHC_OUT1 Label: B08-P01-FBA
03black DGND
Label: G1506 04black DGND
05red +5V
Main control board 06blue PHC_OUT2
07red +5V 01blue PHC_OUT Reagent detection
SocketJ1
08blue PHC_OUT3 02red +5V board
Label: G1502 09black DGND 03black DGND
FDO
10black DGND Label: B08-P01-FD O
11red +5V
RV1.5yellow green 12blue PHC_OUT4
01blue PHC_OUT Reagent detection

SocketJ1
02red +5V board
SocketJ17 03black DGND
FDT
02green +24V Label: B08-P01-FD T
01black D GND
Label: B01-P17
Label: B07-P08 Label: B01-P11 01blue PHC_OUT Reagent detection

SocketJ1
SocketJ8
01red US B_H_D- 01red US B_H_D- SocketJ11 02red +5V board
03wh ite U SB_H_D+ 03wh ite U SB_H_D+ 03black DGND
DIL
06black DGND 07black DGND Label: B08-P01-DIL
04black PGND(sh ielded) 06black PGND(sh ielded)
02red +3.3V 02red +3.3V
05black VBUS_M 05black VBUS_M
04 SocketJ14 04red +5V
08 02black D GND
01
SocketJ1 01 A+ 01 A+ SocketJ9 03
02 A- 02 A- Label: B01-P14
03 B+ 03 B+
06 B- 06 B-
04 C+ 04 C+ Middle
05 C- 05 C-
07 D+ 07 D+
Computer
08 D- 08 D- board
USB HUB and network
interface adapter board
01red +5V 01red +5V

SocketJ3 SocketJ10
03black DGND 07black DGND
02red +5V 02red +5V
04black +5V 04black +5V
05wh ite D GN D 05wh ite D GN D
06blue DGND 06blue DGND
07red S PEED_LED_2 09red S PEED_LED_2
08black LINK_LED_2 10black LINK_LED_2
Label: B07-P03 03
08
Label: B01-P10
Fig. 5-1-1 Electrical wiring diagram of the Analyzer (model with CRP)
56
Power Lab el：L1 50 2 Lab el：L1 50 3

Power
switch Lab el：G1 50 1 R V1.5r ed L abe l：L150 4 switch L ab e l：L1 50 5
Terminal block
Lab el：L1 50 1
R V1.5r ed L abe l：N150 4 L ab e l：N1 50 5
Lab el：N1 50 2 Lab el：N1 50 3

Lab el：N1 50 1
R V1.5b lu e
Terminal block
R V1.5b lu e
Lab el：L1 50 7 Lab el：L1 50 6
R V1.5r ed
Terminal block
Lab el：L1 50 8
RV0.7 5red
Lab el：N1 50 7 Lab el：N1 50 6
R V1.5b lu e
Terminal block
RV0.7 5red
Lab el：N1 50 8
RV0.7 5blu e
0 1r ed +1 2V
0 2b la c k G N D
RV0.7 5blu e 0 3b lu e -1 2V
L abe l：J010 3
01 0 1r ed +1 2V 0 1r ed +1 2V 0 4r ed +1 2V S oc k et J1 1
05r ed +1 2V 0 2b la c k G N D 0 2b lac k G N D 0 5b la c k G ND
AC-DC power modulePWR01
04b lac k G N D 0 3b lu e -1 2V 0 3b lue -1 2V 0 6b lu e -12V Analog signal
06b lue -1 2V 0 4r ed +5V 0 4r ed +5V 0 2r ed +5V collection board
0 3r ed L 02r ed +5V 0 5b la c k G N D 0 5b lac k G N D 0 1b la c k G ND
02 03b lac k G N D L abe l：J010 2 L ab e l：P0 10 2 03
0 1b lu e N Lab el：P1 50 1 L ab e l：B2 0-P11
L abe l：P150 4
R ad i at o r f an of pow er
0 1r ed +2 4V 0 1red +24V r ed +2 4V
u ni t
0 2b la c k G ND 0 2bla ck GN D b lac k G N D
L ab e l：J F1 50 1-2 Lab el：P F150 1
0 5r ed L Fa n
04
0 3b lu e N Sample feeder co ntrol board
02 01g re e n +24V 0 1gre en +2 4V 0 2gre en +2 4V 0 1b lac k B G ND 0 1b la c k B GND S oc k et J1 7
0 1y el l ow g r ee n
R V0.7 5y el l ow g ree n
P GND
L abe l：P150 5
AC-DC power module 01g ree n/r ed +2 4V
06b la c k G N D
04
0 6bla ck GN D
04
0 1bla ck DG ND
L abe l：P020 3
0 2g ree n +2 4V
L ab e l：J0 20 3
0 2g re e n +2 4V
L abe l：B05-P1 7
PWR02 04b lac k G N D 05 05
02g ree n +2 4V 02g re e n +24V 09
05b lac k G N D 07b la c k G N D 0 2gre en +2 4V 0 1g re e n +24V S oc k et J2 7
L ab e l：G1 505 03g ree n +2 4V 03g re e n +24V 0 7bla ck GN D 0 2b la c k D G ND 0 1b lu e P H C_O UT Reagent detectio n
S oc k et J1
06b lac k G N D 08b la c k G N D 0 3gre en +2 4V 03 Lab el：B0 6-P0 9 0 2r ed +5V board
Lab el：P1 50 2 09 0 8bla ck GN D 04 S ock etJ9 01r ed +5V 0 3b la c k D GND FBA
S he l l g rou nd wir e
L abe l：J010 5 L ab e l：P0 10 5 L abe l：B06-P2 7 02b lue PH C_O UT 1 L ab e l：B0 8-P01-F BA
scr ew
03b lac k D G ND
04b lac k D G ND
05r ed +5V
Main control board 06b lue PH C_O UT 2
07r ed +5V 0 1b lu e P H C_O UT Reagent detectio n
S oc k et J1
08b lue PH C_O UT 3 0 2r ed +5V board
L ab e l：G1 502 09b lac k D G ND 0 3b la c k D GND FDO
10b lac k D G ND L ab e l：B0 8-P01-F DO
11r ed +5V
RV1.5yel low gr een 12b lue PH C_O UT 4
0 1b lu e P H C_O UT Reagent detectio n

S oc k et J1
0 2r ed +5V board
S oc k et J1 7 0 3b la c k D GND FDT
0 2g re e n +24V L ab e l：B0 8-P01-F DT
0 1b la c k D G ND
L abe l：B01-P1 7
Lab el：B0 7-P0 8 L abe l：B01-P11 0 1b lu e P H C_O UT Reagent detectio n

S oc k et J1
01r ed USB_H_D- 01r ed US B_H_D- S oc k et J1 1 0 2r ed +5V board
S ock etJ8
03w hit e U S B_H_D+ 03w hi t e U S B_H_D+ 0 3b la c k D GND DIL
06b lac k D G ND 07b la c k D G ND L ab e l：B0 8-P01-D IL
04b lac k P G ND(s hi e ld e d) 06b la c k P G ND(s hi e ld e d)
02r ed +3.3V 02r ed +3.3V
05b lac k V B US_M 05b la c k V B US_M
04
08
Soc ket J1 01 A+ 01 A+ S ock etJ9

02 A- 02 A-
03 B+ 03 B+
06 B- 06 B-
04 C+ 04 C+
Middle
05 C- 05 C-
07 D+ 07 D+
Computer
08 D- 08 D- board
USB HUB and netw ork interface
adapter board
01r ed +5V 01r ed +5V

S ock etJ3 S oc k et J1 0
03b lac k D G ND 07b la c k D G ND
02r ed +5V 02r ed +5V
04b lac k +5V 04b la c k +5V
05w hit e D G ND 05w hi t e D G ND
06b lue DG N D 06b lu e D G N D
07r ed SPE E D_L ED _2 09r ed SP E E D_L ED _2
08b lac k L I NK_L ED _2 10b la c k L I NK_L ED _2
Lab el：B0 7-P0 3 03
08
L abe l：B01-P10
Fig. 5-1-2 Electrical wiring diagram of the Analyzer (model without CRP)
57
Middle computer board

Label: B01-P06 Label: B01-P04
01re d C AN_H 01re d C AN_H
S ocket J6 S ocket J4
02b la ck CA N_L 02b la ck CA N_L
03 03
01re d C AN_H 01re d C AN_H 01re d C AN_H

S ocket J5
02b la ck CA N_L 02b la ck CA N_L 02b la ck CA N_L
03 03 03
Label: B05-P05 Label: J0202 Label: P0202
Sample feeder control board
01re d C AN_H 01re d C AN_H 01re d C AN_H

S ocket J6
02b la ck CA N_L 02b la ck CA N_L 02b la ck CA N_L
03 03 03
03re d C AN_H 03re d C AN_H

S ocket J18 S ocket J16
01b la ck CA N_L 01b la ck CA N_L
02 02
04 04
Analog signal collection board

Label: B20-P17
03re d C AN_H
S ocket J17
01b la ck CA N_L
02
04
01re d C AN_H
S ocket J11
02b la ck CA N_L
03
Label: B02-P11
CRP test unit board

Label: B02-P12
01re d C AN_H
S ocket J12
02b la ck CA N_L
03
03re d C AN_H
S ocket P7
01b la ck CA N_L
02
04
Label: B14-P07
CRP unit collection board

Label: B14-P08
03re d C AN_H
S ocket J8
01b la ck CA N_L
02
04
03re d C AN_H
S ocket J37
01b la ck CA N_L
02
04
Label: B06-P37
Main control board
Fig. 5-1-3 Communication connection diagram of the Analyzer (model with CRP)
58
Middle computer board

01red CAN_H 01red CAN_H
Socket J6 Socket J4
02blac k CAN_L 02blac k CAN_L
03 03
01red CAN_H 01red CAN_H 01red CAN_H

Socket J5
02blac k CAN_L 02blac k CAN_L 02blac k CAN_L
03 03 03
Sample feeder control board
01red CAN_H 01red CAN_H 01red CAN_H

Socket J6
02blac k CAN_L 02blac k CAN_L 02blac k CAN_L
03 03 03
03red CAN_H 03red CAN_H

Socket J18 Socket J16
01blac k CAN_L 01blac k CAN_L
02 02
04 04
Analog signal collection board

Label: B20-P17
03red CAN_H
Socket J17
01blac k CAN_L
02
04
03red CAN_H
Socket J37
01blac k CAN_L
02
04
Label: B06-P37
Main control board
Fig. 5-1-4 Communication connection diagram of the Analyzer (model without CRP)
59
5.2 Functions of circuit boards

Circuit board Function description
(1) Communicate with upper computer
Middle computer board (2) Finish the communication control with LCD touch screen and interface display
(3) Communicate with other control boards
Touch screen adapter
(1) Transmit the touch control signal output from LCD touch screen
board
(1) Finish the drive control of 7 motors, respectively STAT motor, code scanning
motor, loading motor, conveying motor, unloading motor, clamping motor and
lifting motor.
(2) Detect the operating status of tube holding-to-position optocoupler, reclaiming
area full optocoupler, rack-feeding-to-position optocoupler, code scanning
Sample feeder control zero-point optocoupler, rack-withdrawing zero-point optocoupler,
board rack-conveying-to-position optocoupler, STAT tube judging optocoupler,
clamping zero-point optocoupler and lifting zero-point optocoupler.
(3) Detect the operating status of loading zero-point switch, STAT zero-point
switch, STAT in-position switch, count ball 1 (right), count ball 2 (left),
rack-conveying zero-point optoelectronic switch and optoelectronic switch.
(4) Read the output data of bar code reader.
USB HUB (1) Transmit the Ethernet signal from middle computer board to upper computer
Network interface (2) Provide USB HUB function
adapter board (3) Connect with USB peripheral device
Reagent detection board (1) Check if the lyse and diluent have all been aspirated
(1) Finish the drive control of lifting motor and swinging motor as well as the
drive control of three motors of sample-aspirating syringe, rinsing syringe and 2.5
and 10ML duplex syringe assembly.
(2) Finish the drive control of No.1 - No.5 solenoid valves, No.7 - No.20 solenoid
valves and No.28 - No.31 solenoid valves.
(3) Finish the drive control of heating rod, rack body unit fan, 1# pump and 2#
Main control board pump
(4) Detect the operating status of lifting motor zero-point optocoupler, swinging
motor tube judging optocoupler, the optocoupler of sample-aspirating syringe, the
optocoupler of rinsing syringe and the optocoupler of 2.5 and 10ML duplex
syringe, as well as the operating status of waste liquid tank float switch
(5) Read the output data of two thermistors and read the output data of liquid
pressure sensor
(1) Finish the drive control of motor of CRP syringe and finish the drive control of
refrigeration chamber cover opening motor
(2) Finish the drive control of No.21-No.24 solenoid valves, No.26 solenoid valve
and No.27 solenoid valves
CRP test unit board
(3) Finish the drive control of fan, 3# pump, two heating bands and two Peltiers
(4) Detect the operating status of refrigeration chamber cover opening
optocoupler, Hall switch and CRP syringe optocoupler
(5) Read the output data of four thermal resistors
CRP unit collection (1) Finish the CRP test data collection of two channels
board (2) Upload test results to middle computer panel
Optical receiving
(1) Fix and install CRP test photocell
mounting plate
(1) Finish red blood cell and platelet test data collection (with electric impedance
Analog signal collection method) and hemoglobin test data collection (with colorimetric method)
board (2) Finish white blood cell test data collection (with laser scattering method)
(3) Read the output data of one thermal resistor
Large angle
(1) Finish laser scattering large angle optical signal collection and transmit to
optoelectronic receiving
simulation signal collection board
board
Small angle
(1) Finish laser scattering small angle optical signal collection and transmit to
optoelectronic receiving
simulation signal collection board
board
60
Circuit board Function description
Optical (1) Finish laser scattering 45° optical signal collection and transmit to simulation
pre-amplification board signal collection board
(1) Drive laser tube to transmit laser light
Laser tube drive board
(2) Have constant control of laser power
45° photocell mounting
(1) Fix and install photocell
plate
5.3 Electrical wiring diagram of circuit boards

5.3.1 Electrical wiring diagram of middle computer board
Socket J1
Socket J2 01 C_TS_X-
01red C_TS_X- 02red C_TS_X- 02 C_TS_Y-
Socket J18 Touch screen
02black C_TS_Y- 01black C_TS_Y- adapter board 03 C_TS_X+
03white C_TS_Y+ 04white C_TS_Y+ 04 C_TS_Y+
04blue C_TS_X+ 03blue C_TS_X+
FPC Socket
Socket J1 01 DGND
02 +3.3V
03 TFT_CLKOUT+
04 +3.3V
05 TFT_CLKOUT-
06 +3.3V
07 DGND
08 +3.3V
09 TFT_Y2+
10 DGND
11 TFT_Y2-
12 DGND
13 DGND LCD touch screen
14 DGND
15 TFT_Y1+
16 DGND
17 TFT_Y1-
Middle computer 18 DGND
board
19 DGND
20 DGND
21 TFT_Y0+
22 DGND
23 TFT_Y0-
24 DGND
25 DGND
26 TFT_BIST
Socket J2 01 +12V
02 TFT_BL_EN
03 +12V
04 TFT_BL_PWM
05 +12V
06 DGND
Socket J19 03red SIN_2 01red SIN_2 01red SIN_2 01red SIN_2 01red SIN_2 01red SIN_2 STAT but ton switch
04black GND 02black GND 02black GND 02black GND 02black GND 02black GND
01 Label: P0201 Label: J0201 Label: PSW0208 Label: JSW0208 Button Swit ch
02
Label: B01-P19
Label: G0108 Label: G0109
RV0.75 yellow green
Fig. 5-3-1 Electrical wiring diagram of middle computer board
61
5.3.2 Electrical wiring diagram of sample feeder control board

L oa ding z ero -po int
STAT motor yellow OU T2_Y- 01yellow OUT2_Y- 01red OUT2_Y- 01red OUT2_Y- 01 01red SIN_1 01blue SIN_1 blue SIN_1 switc h
red OUT2_Y+ 02red OUT2_Y+ 02white OUT2_Y+ 02white OUT2_Y+ 02 02black DGND 02black DGND black DGND 2 1
orange OUT2_X- 03orange OUT2_X- 03blue OUT2_X- 03blue OUT2_X- 03red SIN_1 Label: PSW0201 Label: JSW0201
brown OUT2_X+ 04brown OUT2_X+ 04black OUT2_X+ 04black OUT2_X+ 04black DGND
T ube ho ldi ng-to-
05 05 Label: B05-P11 05red +5V 01red +5V 01red A re d A po sitio n o ptoc o upl er
Step Motor Label: JM0201 Label: PM0201 06black DGND 02black DGND 02black K bla ck K
07white SIN_2 03white SIN_2 03yellow C white C
L oa ding m oto r yellow OU T6_Y- 01yellow OUT6_Y- 01red OUT6_Y- 01red OUT6_Y- 08blue DGND 04blue DGND 04green E gree n E Photosensor
Socket J15
red OUT6_Y+ 02red OUT6_Y+ 02white OUT6_Y+ 02white OUT6_Y+ 09 Label: PPS0207 Label: JPS0207
orange OUT6_X- 03orange OUT6_X- 03blue OUT6_X- 03blue OUT6_X- 10
brown OUT6_X+ 04brown OUT6_X+ 04black OUT6_X+ 04black OUT6_X+ 11red SIN_3 01red SIN_3 01blue SIN_3 blu e SI N_3 STAT z ero -point swi tc h
05 05 Label: B05-P15 12black DGND 02black DGND 02black DGND black DGND 2 1
Step Motor Label: JM0202 Label: PM0202 13 Label: PSW0203 Label: JSW0203
14
Co de sc anning
moto r yellow OU T7_Y- 01yellow OUT7_Y- 01red OUT7_Y- 01red OUT7_Y- 15red SIN_4 01red SIN_4 01blue SIN_4 blue SIN_4 ST AT i n-po sition swi tch
Socket J14
red OUT7_Y+ 02red OUT7_Y+ 02white OUT7_Y+ 02white OUT7_Y+ 16black DGND 02black DGND 02black DGND black DGND 2 1
orange OUT7_X- 03orange OUT7_X- 03blue OUT7_X- 03blue OUT7_X- Label: B05-P19 Label: PSW0204 Label: JSW0204
brown OUT7_X+ 04brown OUT7_X+ 04black OUT7_X+ 04black OUT7_X+
Rec laim ing a re a ful l
05 05 Label: B05-P14 01red +5V 01red +5V 01 red +5V o pto coupl er
Step Motor Label: JM0203 Label: PM0203 01red +5V 02black DGND 02black DGND 03 black DGND
Socket J18
02black DGND 03blue SIN_5 03blue SIN_5 02 blue SIN_5 Photosensor
Fe eding m oto r yellow OU T5_Y- 01yellow OUT5_Y- 01red OUT5_Y- 01red OUT5_Y- 03blue SIN_5 Label: PPS0201 Label: JPS0201
Socket J13
red OUT5_Y+ 02red OUT5_Y+ 02white OUT5_Y+ 02white OUT5_Y+ 04
orange OUT5_X- 03orange OUT5_X- 03blue OUT5_X- 03blue OUT5_X- 05 01red SIN_6 01blue SIN_6 blue SIN_6 Co unt bal l 1 (rig ht )
brown OUT5_X+ 04brown OUT5_X+ 04black OUT5_X+ 04black OUT5_X+ 06 02black DGND 02black DGND black DGND 2 1
05 05 Label: B05-P13 07red SIN_6 Label: PSW0206 Label: JSW0206
Step Motor Label: JM0204 Label: PM0204 08black DGND
09 01red SIN_7 01blue SIN_7 blue SIN_7 Co unt bal l 2 (le ft)
Unlo a ding
moto r yellow OU T3_Y- 01yellow OUT3_Y- 01red OUT3_Y- 01red OUT3_Y- 10 02black DGND 02black DGND black DGND 2 1
Socket J12
red OUT3_Y+ 02red OUT3_Y+ 02white OUT3_Y+ 02white OUT3_Y+ 11red SIN_7 Label: PSW0207 Label: JSW0207
orange OUT3_X- 03orange OUT3_X- 03blue OUT3_X- 03blue OUT3_X- 12black DGND
Ra ck-fee di ng in-
brown OUT3_X+ 04brown OUT3_X+ 04black OUT3_X+ 04black OUT3_X+ 13red +5V 01red +5V 01red +5V 01 red +5V po sitio n o ptoc oupl er
05 05 Label: B05-P12 14black DGND 02black DGND 02black DGND 03 black DGND
Step Motor Label: JM0205 Label: PM0205 15blue SIN_8 03blue SIN_8 03blue SIN_8 02 blue SIN_8 Photosensor
16 Label: PPS0202 Label: JPS0202
Pho toe le ctri c
switc h black PH 01black PH 01blue PH 01blue PH Label: B05-P18
Socket J9
brown +24V 02brown +24V 02red +24V 02red +24V
Ra ck-co nv ey ing z ero-po int
Photo Switch blue DGND 03blue DGND 03black DGND 03black DGND 01red +5V 01brown +5V brown +5V o pto el ec tr oni c switch
Label: JSW0202 Label: PSW0202 Label: B05-P09 02black DGND 02black DGND black DGND
01red +5V 03blue SIN_9 03white SIN_9 white SIN_9
Bar code reader wh ite TXD232_2 01white TXD232_2 01red TXD232_2 01red TXD232_2
Sample feeder Socket J8
02black DGND 04white DGND 04blue GND blue GND Photo Switch
purple DGND 02purple DGND 02black DGND 02black DGND
Socket J3 control board 03blue SIN_9 Label: PSW0205 Label: JSW0205
green RXD232_2 03green RXD232_2 03blue RXD232_2 03blue RXD232_2 04white DGND
Co de sc anni ng zer o-
black CC_IN 04black CC_IN 04red CC_IN 04red CC_IN 05red +5V 01red +5V 01red +5V white +5V po int o ptoc oupl er
red +5V 05red +5V 05blue +5V 05blue +5V 06black DGND 02black DGND 02black DGND black DGND
Barcode Reader orange CC_OUT 06orange CC_OUT 06black CC_OUT 06black CC_OUT 07blue SIN_10 03blue SIN_10 03blue SIN_10 blue SIN_10 Photosensor
Label: JBR0201 Label: PBR0201 Label: B05-P03 08 Label: PPS0203 Label: JPS0203
09red +5V
Ra ck-withdra wing
01red OUT1_Y- 10black DGND ze ro-po int o ptoc oupl er
Socket J16
02white OUT1_Y+ 11blue SIN_11 01red +5V
03blue OUT1_X- 12 02blue SIN_11
04black OUT1_X+ 13red +5V 03black DGND
Clamping
motor blue OUT1_Y- 01blue OUT1_Y- 01red OUT1_Y- 01red OUT1_Y- 01red OUT1_Y- 01red OUT1_Y- 01red OUT1_Y- Label: B05-P16 14black DGND Label: PPS0206 Photosensor
red OUT1_Y+ 02red OUT1_Y+ 02yellow OUT 1_Y+ 02yellow OU T1_Y+ 02white OUT1_Y+ 02white OUT1_Y+ 02white OUT1_Y+ 15blue SIN_12
green OUT1_X- 03green OUT1_X- 03blue OUT1_X- 03blue OUT1_X- 03blue OUT1_X- 03blue OUT1_X- 03blue OUT1_X- 01red OUT4_Y- 16
Socket J10 Ra ck-co nvey ing i n-
black OUT1_X+ 04black OUT1_X+ 04green OUT1_X+ 04green OUT1_X+ 04black OUT1_X+ 04black OUT1_X+ 04black OUT1_X+ 02white OUT4_Y+ Label: B05-P08 01red +5V 01red +5V 01 red +5V positio n o ptoc o upl er
05 05 05red +5V 05red +5V 09red +5V 05red OUT4_Y- 03blue OUT4_X- 02black DGND 02black DGND 03 black DGND
Step Motor Label: JM0401 Label: PM0401 06yellow DGND 06white DGND 10white DGND 06white OUT4_Y+ 04black OUT4_X+ 03blue SIN_12 03blue SIN_12 02 blue SIN_12 Photosensor
07blue SIN_16 07blue SIN_16 11blue SIN_16 07blue OUT4_X- Label: B05-P10 Label: PPS0204 Label: JPS0204
Clamping zero-point
optocoup ler red A 01red A 01red +5V 08green DGND 08black DGND 12black DGND 08black OUT4_X+ 01
Socket J2
bla ck K 02black K 02yellow DGN D Label: J0402 Label: P0402 05red OUT4_Y- 09red +5V 01red +5V 02
Socket J7
whi te C 03wh ite C 03blue SIN_16 06white OUT4_Y+ 10black DGND 02black DGND 03
Photosensor green E 04green E 04green DGND 07blue OUT4_X- 11white SIN_16 03white SIN_16 04
ST AT tube judg ing
Lab el: JPS0401 Label: PPS0401 08black OUT4_X+ 12blue DGND 04blue DGND 05red +5V 01red +5V 01red +5V 01 red +5V o ptoco upl er
17red +24V 13red +5V 05red +5V 06black DGND 02black DGND 02black DGND 03 black DGND
Liftin g motor black OUT4_Y- 01black OUT4_Y- 01red OUT4_Y- 18black C 14black DGND 06black DGND 07blue SIN_18 03blue SIN_18 03blue SIN_18 02 blue SIN_18 Photosensor
green OUT4_Y+ 02green OUT4_Y+ 02white OUT4_Y+ 13red +5V 15white SIN_15 07white SIN_15 08 Label: PPS0205 Label: JPS0205
red OUT4_X- 03red OUT4_X- 03blue OUT4_X- 14black DGND 16blue DGND 08blue DGND 09
blue OUT4_X+ 04blue OUT4_X+ 04black OUT4_X+ 15white SIN_15 17red +24V 09 10
white +24V 05white +24V 05red +24V 16blue DGND 18black C 10 11
Step Motor white C 06white C 06black C 19 19 11 12
Label: JM0402 Label: PM0402 20 20 12 13
Label: P0401 Label: J0401 13 14
Liftin g zero-point
optocoup ler re d A 01red A 01red +5V 14 15
bla ck K 02black K 02black DGND 15 16
whi te C 03wh ite C 03white SIN_15 16 Label: B05-P02
Photosensor gree n E 04green E 04blue DGND Label: B05-P07
Label: JPS0402 Label: PPS0402
01red +24V
Socket J21
03black C
02
Label: B05-P21
Fig. 5-3-2 Electrical wiring diagram of sample feeder control board
5.3.3 Electrical wiring diagram of main control board 01Red +24V 01Red +24V Red +24V No. 1 sole noi d
Overheat va lve
12
protector 02Black OUT_L36 02Black OUT_L36 Black OUT_L36 Valve
Heat ing rod
Label: JV0801 Label: PV0801
Whi te gre en Wh ite +24V Wh ite +24V
+2 4V 01Red +24V 01Red +24V 01Red +24V Socket J28
Whi te gre en Black D GND No. 2 sole noi d
GND 0 2B la ck DGN D 0 2B lack DGND 02B lack D GND 01Red +24V 01Red +24V Red +24V va lve
12
Label: JH1001 Label: PH1001 Label: B06-P28 01Black OUT_L36 02Black OUT_L35 02Black OUT_L35 Black OUT_L35 Valve
Socket J21
02Red +24V Label: JV0802 Label: PV0802
Black +5V 01Red +5V 01Red +5V 01Red +5V 03Black OUT_L35
Thermistor Socket J15 No. 3 sole noi d
Black TEMP_IN1 02Black TEMP_IN1 02Black TEMP_IN1 02Black TEMP_IN1 04Red +24V 01Red OUT_H36 01Red OUT_H36 Red OUT_H36 va lve
12
Label: JS1001 Label: PS1001 03 05Red OUT_H36 02Black DGND 02Black DGND Black DGND Valve
Label: B06-P15 06Black DGND Label: JV0803 Label: PV0803
07Red OUT_H35
Lif ting motor Red OUT5_Y- 01Red OUT5_Y- 01Red OUT5_Y- 01Red OUT5_Y- 08Black DGND 01Red OUT_H35 01Red OUT_H35 Red OUT_H35 No. 10 sole noid valve
123
Socket J22 Valve
RedWh ite OUT5_Y+ 02RedWh ite OUT5_Y+ 02Blue OUT5_Y+ 02Blue OUT5_Y+ 09Black OUT_L34 02Black DGND 02Black DGND Black DGND
Green white OUT5_X- 03Green w hite OUT5_X- 03White OUT5_X- 03White OUT5_X- 10Red +24V Label: JV0810 Label: PV0810
Green OUT5_X+ 04Green OUT 5_X+ 04Black OUT5_X+ 04Black OUT5_X+ 11Red OUT_H34
05 05 Label: B06-P22 12Black DGND 01Red +24V 01Red +24V Red +24V No. 11 sole noid valve
123
Step Motor Label: JM0301 Label: PM0301 13Black OUT_L33 02Black OUT_L34 02Black OUT_L34 Black OUT_L34 Valve
14Red +24V Label: JV0811 Label: PV0811
Rotating motor Red OUT4_Y- 01Red OUT4_Y- 01Red OUT4_Y- 01Red OUT4_Y- Label: B06-P21
Socket J23
Blue OUT4_Y+ 02Blue OUT4_Y+ 02Blue OUT4_Y+ 02Blue OUT4_Y+ 01Red OUT_H34 01Red OUT_H34 Red OUT_H34 No. 15 sole noid valve
12
Green OUT 4_X- 03White OUT4_X- 03White OUT4_X- 03White OUT4_X- 02Black DGND 02Black DGND Black DGND Valve
Black OUT4_X+ 04Black OUT4_X+ 04Black OUT4_X+ 04Black OUT4_X+ Label: JV0815 Label: PV0815
05 05 Label: B06-P23
Step Motor Label: JM0302 Label: PM0302 01Red +24V 01Red +24V Red +24V No. 16 sole noid valve
12
02Black OUT_L33 02Black OUT_L33 Black OUT_L33 Valve
Radiator fan of rack Red +24V 01Red +24V 01Red +24V 01Red +24V Label: JV0816 Label: PV0816
body unit Socket J32
Black D GN D 0 2B la ck DGN D 0 2B lack DGND 02B lack D GND
Label: JF0101 Label: PF0101 03 01Red OUT_H33 01Red OUT_H33 Red OUT_H33 No. 12 sole noid valve
123
Label: B06-P32 02Black DGND 02Black DGND Black DGND Valve
Fan 01 01Red OUT_H33
S ocket J8 Socket J20
02 02Black DGND 01Red OUT_H32 01Red OUT_H32 Red OUT_H32 No. 13 sole noid valve
Connect with
12
03 03Red OUT_H32 02Black DGND 02Black DGND Black DGND Valve
waste liquid tank 04 04Black DGND Label: JV0813 Label: PV0813
float switch 01Red SIN_3 01Red SIN_3 01Red SIN_3 05Red SIN_3 05Black OUT_L32
02Black DGND 02Black DGND 1 3 3 1 02Black DGND 06Black DGND 06Red +24V 01Red +24V 01Red +24V Red +24V No. 14 sole noid valve
Label: PSW0101 03 2 03 07 07Red OUT_H31 02Black OUT_L32 02Black OUT_L32 Black OUT_L32 Valve 12
2
Label: P0101 Label: J0101 08 08Black DGND Label: JV0814 Label: PV0814
Label: B06-P08 09Black OUT_L31
10Red +24V 01Red OUT_H31 01Red OUT_H31 Red OUT_H31 No. 28 sole noid valve
12
Black +5V 01Black +5V Label: B06-P20 02Black DGND 02Black DGND Black DGND Valve
Ther mistor Socket J13
Black TEMP_IN3 02Black TEMP_IN3 Label: JV0828 Label: PV0828
03
Label: B06-P13 01Red +24V 01Red +24V Red +24V No. 31 sole noid valve
12
Label: JM1401 Label: PM1401 02Black OUT_L31 02Black OUT_L31 Black OUT_L31 Valve
2.5 and 10ML duplex syringe Red OUT1_Y- 01Red OUT1_Y- 01Red OUT1_Y- 01Red OUT1_Y- Label: JV0831 Label: PV0831
assembly Socket J26
Yellow OUT1_Y+ 02Yellow OUT1_Y+ 02Blue OUT1_Y+ 02Blue OUT1_Y+
No. 4 sole noi d
Brown OUT1_X- 03Brown OUT1_X- 03White OUT1_X- 03White OUT1_X- 01Red +24V 01Red +24V Red +24V va lve
12
Orange OUT1_X+ 04Oran ge OU T1_X+ 04Black OUT1_X+ 04Black OUT1_X+ 02Black OUT_L26 02Black OUT_L26 Black OUT_L26 Valve
05 05 Label: B06-P26 Label: JV0804 Label: PV0804
Step Motor 06 06
No. 5 sole noi d
01Black OUT_L26 01Red +24V 01Red +24V Red +24V va lve
Socket J19
12
Red A 01Red A 01Red A 02Red +24V 02Black OUT_L25 02Black OUT_L25 Black OUT_L25 Valve
Black K 02Black K 02Black K 03Black OUT_L25 Label: JV0805 Label: PV0805
White C 03White C 03White C 04Red +24V
No. 7 sole noi d
Green E 04Green E 04Blue E 05 01Red OUT_H25 01Red OUT_H25 Red OUT_H25 va lve
12
Photosensor Label: JPS1401 Label: PPS1401 01Red +5V 06 02Black DGND 02Black DGND Black DGND Valve
S ocket J5
02Black DGND 07Red OUT_H25 Label: JV0807 Label: PV0807
03White S IN_13
Main control board 08Black DGND
Zero optocoupler of 04Blue DG ND 09Black OUT_L24 01Red +24V 01Red +24V Red +24V No. 8 sole noi d
lifting motor va lve
12
01Red +5V 01Red +5V 01Red +5V 05Red +5V 10Red +24V 02Black OUT_L24 02Black OUT_L24 Black OUT_L24 Valve
02Blue SIN_6 02Blue SIN_6 02Blue SIN_6 06Black DGND 11Red OUT_H24 Label: JV0808 Label: PV0808
03Black DGND 03Black DGND 03Black DGND 07Blue SIN_6 12Black DGND
No. 9 sole noi d
Photosensor Label: PPS0301 04 04 08 13Black OUT_L23 01Red OUT_H24 01Red OUT_H24 Red OUT_H24 va lve
12
Label: J0301 Label: P0301 09 14Red +24V 02Black DGND 02Black DGND Black DGND Valve
10 Label: B06-P19 Label: JV0809 Label: PV0809
Position judging 11
optocoupler of rotating 12 01Red +24V 01Red +24V Red +24V No. 2 9 soleno id v alv e
123
motor Valve
01Red +5V 01Red +5V 01Red +5V 13Red +5V 02Black OUT_L23 02Black OUT_L23 Black OUT_L23
02Blue SIN_8 02Blue SIN_8 02Blue SIN_6 14Black DGND Label: JV0829 Label: PV0829
03Black DGND 03Black DGND 03Black DGND 15Blue SIN_8
Photosensor Label: PPS0302 04 04 16 01Red OUT_H23 01Red OUT_H23 Red OUT_H23 No. 17 soleno id v alv e
12
Label: J0302 Label: P0302 Label: B06-P05 02Black DGND 02Black DGND Black DGND Valve
Label: JM0901 Label: PM0901 01Red OUT_H23
Socket J18
Dispensing syringe Brown OUT3_Y- 01Brown OUT3_Y- 01Red OUT3_Y- 01Red OUT3_Y- 02Black DGND 01Red OUT_H22 01Red OUT_H22 Red OUT_H22 No. 18 soleno id v alv e
Socket J24
12
Orange OUT3_Y+ 02Oran ge OU T3_Y+ 02Blue OUT3_Y+ 02Blue OUT3_Y+ 03Red OUT_H22 02Black DGND 02Black DGND Black DGND Valve
Red OUT3_X- 03Red OUT3_X- 03White OUT3_X- 03White OUT3_X- 04Black DGND Label: JV0818 Label: PV0818
Yellow OUT3_X+ 04Yellow OUT3_X+ 04Black OUT3_X+ 04Black OUT3_X+ 05Black OUT_L22
05 05 Label: B06-P24 06Red +24V 01Red +24V 01Red +24V Red +24V No. 19 soleno id v alv e
12
Step Motor 06 06 07Red OUT_H21 02Black OUT_L22 02Black OUT_L22 Black OUT_L22 Valve
08Black DGND Label: JV0819 Label: PV0819
Red A 01Red A 01Red +5V 01Red +5V 09Black OUT_L21
S ocket J7
Black K 02Black K 02Black DGND 02Black DGND 10Red +24V 01Red OUT_H21 01Red OUT_H21 Red OUT_H21 No. 2 0 soleno id v alv e
12
White C 03White C 03White SIN_5 03White SIN_5 Label: B06-P18 02Black DGND 02Black DGND Black DGND Valve
Green E 04Green E 04Blue DGND 04Blue DG ND Label: JV0820 Label: PV0820
Photosensor Label: JPS0901 Label: PPS0901 05Red +5V
06Black DGND 01Red +24V 01Red +24V Red +24V No. 3 0 soleno id v alv e
12
07White SIN_6 02Black OUT_L21 02Black OUT_L21 Black OUT_L21 Valve

08Blue DG ND Label: JV0830 Label: PV0830
09
01Red A 01Red +5V 10 01Blue PRESS_SENSOR_IN2- 01Blue PRESS_SENSOR_IN2- 01Green V OU T- Green VOUT- Liquid pressu re s en sor
S ocket J2 Liquid
02Black K 02Black DGND 11 02Black DGND 02Black DGND 02Black D GN D Black D GN D
Press
03White C 03White SIN_6 12 03White PRESS_SEN SOR_IN2+ 03White PRESS_SEN SOR_IN2+ 03White VOUT+ White VOUT+
Sens or
04Green E 04Blue DGND 13 04Red +10V 04Red +10V 04Red VCC Red VCC
Label: JPS1301 Label: PPS1301 14 Label: B06-P02 Label: PS0801 Label: JS0801
15
16 1# pu mp
Label: B06-P07
Label: JM1301 Label: PM1301 Pump
Rinsing syringe Red OUT2_Y- 01Red OUT2_Y- 01Red OUT2_Y- 01Red OUT2_Y- 01Red +24V 01Red +24V 01Red +24V Red +
Yellow OUT2_Y+ 02Yellow OUT2_Y+ 02Blue OUT2_Y+ 02Blue OUT2_Y+ 02B lack DGND 02B lack D GND 0 2B la ck DGND Black -
Brown OUT2_X- 03Brown OUT2_X- 03White OUT2_X- 03White OUT2_X- 03 Label: PP0801 Label: JP0801
Orange OU T2_X+ 04Oran ge OU T2_X+ 04Black OUT2_X+ 04Black OUT2_X+ Label: B06-P30 2# pu mp
05 05 Label: B06-P25
Step Motor 06 06 01Red +24V 01Red +24V 01Red +24V
Socket J31
02B lack DGND 02B lack D GND 0 2B la ck DGND Red +2 4V
Pump
Red A 03 Label: PP0802 Label: JP0802 B la ck D GN D
Black K Label: B06-P31 B lue DGND
White C
Green E
Photosensor
Fig. 5-3-3 Electrical wiring diagram of main control board
62
5.3.4 Electrical wiring diagram of CRP test unit board (model with CRP) 01Red +24V 01Red +24V Black +24V
No. 23 solenoid
valve
123
02Black OUT_L6 02Black OUT_L6 Black OUT_L6 Valve
CRP syringe 01Red OUT2_Y- 01Red OUT2_Y- 01Red OUT2_Y- 01Black OUT_L6 Label: JV0823 Label: PV0823
So ck et J4 So ck et J6
Red OUT2_Y- 02Yellow OUT2_Y+ 02Blue OUT2_Y+ 02Blue OUT2_Y+ 02Red +24V
No. 24 solenoid
Yellow OUT2_Y+ 03Brown OUT2_X- 03White OUT2_X- 03White OUT2_X- 03Black OUT_L5 01Red +24V 01Red +24V Black +24V valve
123
Brown OUT2_X- 04Oran ge OU T2_X+ 04Black OUT2_X+ 04Black OUT2_X+ 04Red +24V 02Black OUT_L5 02Black OUT_L5 Black OUT_L5 Valve
Orange OU T2_X+ 05 05 Label: B02-P04 05 Label: JV0824 Label: PV0824
Step Motor 06 06 06
No. 26 solenoid
Label: JM1701 Label: PM1701 07Red OUT_H5 01Red OUT_H5 01Red OUT_H5 B lack O UT _H5 valve
123
08Black D GN D 02Black DGN D 02Black D GND Black DGN D Valve
Red A 01Red A 01Red +5V 01Red +5V 09Black OUT_L4 Label: JV0826 Label: PV0826
So ck et J15
Black K 02Black K 02Black DGND 02Black DGND 10Red +24V
No. 27 solenoid
White C 03White C 03White SIN_4 03White SIN_4 11 01Red +24V 01Red +24V Black +24V valve
123
Photosensor Green E 04Green E 04Blue DGND 04Blue DGND 12 02Black OUT_L4 02Black OUT_L4 Black OUT_L4 Valve
Label: JPS1701 Label: PPS1701 05Red +5V 13 Label: JV0827 Label: PV0827
06Black DGND 14
Refri geratio n c ham ber
cover ope ning optoc oupl er Red A 07Blue SIN_6 Label: B02-P06
Bl ac k K 01Red A 07Black DGND 08
White C 02Black K 06Blue SIN_6 09Red +5V 09
So ck et J5
Photosensor Green E 03White C 05Red +5V 10Black DGND 10
04Green E 01Red A 11White SIN_2 01Red OUT_H3
No. 21 solenoid
Hall switch Red +5V 05Red +5V 02Black K 12Blue DGND 02Black D GN D 01Red OUT_H3 01Red OUT_H3 B lack O UT _H3 valve
123
Yellow S IN_6 06Yellow SIN_6 03White C 13 03Red OUT_H2 02Black DGN D 02Black D GND Black DGN D Valve
Hall Switch Black DGN D 07Black DGND 04Blue E 14 04Black D GN D Label: JV0821 Label: PV0821
Label: JPS1101 Label: PPS1101 15 05
No. 22 solenoid
16 06 01Red OUT_H2 01Red OUT_H2 B lack O UT _H2 valve
123
Label: B02-P15 07 02Black DGN D 02Black D GND Black DGN D Valve
08 Label: JV0822 Label: PV0822
Black +5V 01Black +5V 01Red +5V 01Red +5V Label: B02-P05
Thermistor So ck et J10
Black TEMP_IN2 02Black TEMP_IN2 02Black TEMP_IN2 02Black TEMP_IN2 3# pump
Label: JS1201 Label: PS1201 03
Label: B02-P10 CRP test unit board Pump
Overheat 01Red +24V 01Red +24V 01Red +24V Red +
Heating tape So ck et J18
protector 02B lack DGND 02B lack DGND 02B lack DGND Black -
Label: B02-P18 Label: PP0803 Label: JP0803
Red +24V White +24V White +24V 01Red +24V 01Red +24V 01Red +24V So ck et J1
Red GND Red DGND 02B lack DGND 02B lack DGND 02B lack DGND Red +24V Fan
Label: JH1201 Label: PH1201 Label: B02-P01 Black D GN D
Overheat
Heating tape
protector 01Red +24V
So ck et J17
02B lack DGND
Red +24V White +24V White +24V 01Red +24V 01Red +24V 01Red +24V So ck et J23 Label: B02-P17 01Red +24V 01Red +24V Fan
Red GND Red DGND 02B lack DGND 02B lack DGND 02B lack DGND 02Black DGND 02Black DGND
Label: JH1202 Label: PH1202 Label: B02-P23 01Red +5V 03Red +5V 03Black +5V Black +5V
So ck et J9 Thermistor
02Black TEMP_IN1 04Black TEMP_IN1 04Black TEMP_IN1 Black TEMP_IN1
Black +5V 01Black +5V 01Red +5V 01Red +5V 03 05Red OUT1_Y- 05Blue OUT1_Y-
Thermistor So ck et J21 Refri g era tion c ham ber
Black TEMP_IN3 02Black TEMP_IN3 02Black TEMP_IN3 02Black TEMP_IN3 Label: B02-P09 06Blue OUT1_Y+ 06Red OUT1_Y+ Blue OUT1_Y- cov er ope ning m otor
Label: T1 03Black +5V 03Blue +5V 03 07White OUT1_X- 07Green OUT1_X- Red OUT1_Y+
04Black TEMP_IN4 04White TEMP_IN4 Label: B02-P21 01Red OUT1_Y- 08Black OUT1_X+ 08Black OUT1_X+ Green OUT1_X-
So ck et J3
Black +5V Label: JS1202 Label: PS1202 02Blue OUT1_Y+ Label: PF1101 Label: JF1101 Black OUT1_X+
Thermistor
Black TEMP_IN4 01Blue +5V 03White OUT1_X-
So ck et J22
Label: T2 02White TEMP_IN4 04Black OUT1_X+ Step Motor
03 Label: B02-P03
Label: B02-P22
Peltier (1) Peltier (2)
Peltier Peltier
So ck et J19 01Red +24V 01Red +24V 01Red +24V Red +24V Black +24V Red +24V
02B lack DGND 02B lack DGND 02B lack DGND Black GND Black GND
Label: B02-P19 Label: PPR1101 Label: JPR1101
Fig. 5-3-4 Electrical wiring diagram of CRP test unit board (model with CRP)
5.3.5 Electrical wiring diagram of CRP unit collection board (model with CRP )
01black GND（shielded） yellow A
SocketP1
02green PD_K
03yellow PD_A Optical receiving
Label：B14-P01 mounting plate
green K
01red LED_A
SocketP2
02
03
04black LED_K
Label：B14-P02
01red A
02black K
CRP unit collection board
01black GND（shielded） yellow A

SocketP3
02green PD_K
03yellow PD_A Optical receiving
Label：B14-P03 mounting plate
green K
01red LED_A
SocketP4
02
03
04black LED_K
Label：B14-P04
01red A
02black K
Label：G1201 Label：G1202
RV1.5yellowgreen
Fig. 5-3-5 Electrical wiring diagram of CRP unit collection board (model with CRP)
63
5.3.6 Electrical wiring diagram of simulation signal collection board

01Black -12V 02Black -12V
Red RBC+ 0 3B la ck Shiel ded S ocket J4
02Black GND (sh ielded) 03Black GND (sh ielded)
S ocket P1 Small
la y er
02Red RBC+
S ocket J1
03Red +12V 01Red +12V
angle
01Black RBC- 04White SA_IN 04White SA_IN
optoele ctronic
rece ivin g board
Label: B20-P01 Label: B20-P04 Label: M1104B-P01
01Black -12V 02Black -12V

S ocket J5
02Black GND (sh ielded) 03Black GND (sh ielded)
S ocket P1 Large
03Red +12V 01Red +12V
angle
04White MA_IN 04White MA_IN
Opt oelectronic
rece ivin g board
Label: B20-P05
Black RBC-
01Black -12V 01Black -12V 01White PD_A 01White PD_A

S ocket J12 S ocket P1 S ocket P1
45°
RBC
transd ucer 02Black GND (sh ielded) 02Black GND (sh ielded) Opt icalS ocket P2 02Black GND (sh ielded) 02Black GND (sh ielded)
03Red +12V 03Red +12V pre-amp lification 03Red PD_K 03Red PD_K photocell
04White LA_IN 04White LA_IN board 04 04 mou nting plate
Label: B20-P12 Label: B31-P02 Label: B17-P01
Sh ell groun d w ire

screw
Black
Sh ielded layer
Analog signal collection board 01Black TXD_232 05Black RXD_232 02Black GND B la ck GND
S ocket J8 S ocket P1 S ocket P2
02Brown RXD_232 04Brown TXD_232 03Red LD Red LD
03Red GND 03Red GND Laser tub e drive board 01Blue PD Blue PD
04Orange +5V 02Orange +5V Label: M1106-P02 Laser diode socket
05Yellow -5V 01Yellow -5V
Label: B20-P08 Label: M1106-P01
Photodiode
Bl ac k K 01 black GN D (sh ielded)
S ocket J3
2
02Red A
03Black K
Red A 04Green LED-
05Yellow LED+
1
Label: B20-P03
Yell ow A
Light emittin g
diode
Green K
Fig. 5-3-6 Electrical wiring diagram of simulation signal collection board
64
Chapter 6 Components replacement and debugging
6.1 Replacement and debugging of commonly used components

6.1.1 Syringe replacement
Since syringe pistons may be worn to some degree by reciprocating motion during the test, it shall be replaced
after being used for a period. The operation is as shown in Fig. 6-1-1 below. The syringe assembly can be replaced
and rinsed after removing the four fastening screws. The sheath syringe, sample-aspirating syringe and CRP syringe
can also be replaced in the same way.
Sample-aspirating
syringe Tightening screw
Sheath syringe
Rinsing Syringe
CRP Syringe
Tightening screw
Fig. 6-1-1
6.1.2 Waste Pump Replacement
Since waste liquid pump and positive-pressure pump may be worn by testing samples and diluent to some
degree during the test, the waste liquid pump shall be replaced when damaged after being used for a long time. The
operation is described as follows:
(1) As shown in Fig. 6-1-2, the waste liquid assembly can be taken down by removing the four fastening screws.
65
Tightening
screw
Fig. 6-1-2
6.1.3 Replacement of sampling probe
During the instrument testing, the probe tip will get worn by the puncturing movement to some degree, so that it
is recommended to replace the sampling probe when the sampling tests are up to 30,000 times as per the methods
below:
(1) First unscrew the two screws 1 & 2 of the sampling probe and draw out the sampling probe upward vertically
as shown in the figure below:
Swab
Fig. 6-1-3
Screw off the connectors on the upper part of the sampling probe to replace with a new sampling probe as shown
in the following figure:
Fig. 6-1-4
Insert the new sampling probe vertically into the swab (as shown in Fig. 6-1-4) and fix the screws 1 & 2 (as
shown in Fig. 6-1-3).
66
6.1.4 Replacement of the cooling unit Peltier
(1) Remove the CRP refrigeration unit from the instrument;

(2) Unplug the Peltier wire from the Wiring Board, and then pull Part A out of the unit;
(3) First unscrew the M4 nut with a pair of needle-nosed pliers, then remove the four M4×35 hexagon socket
cap head screws with an Allen wrench and remove Part B;
(4) Take out the new Peltier and replace it in the reverse order according to the removal procedure.
6.2 Components debugging

6.2.1 Debugging of the relative position of sampling probe of probe unit and swab
If the sampling unit needs to be replaced during the use, the position of the sample-aspirating probe shall be
inspected after the replacement. Remove the fastening screws on probe to take down the probe, as shown in Fig.
6-2-1:
Tightening screw of
probe
Mounting
seat
Sampling
probe
Fig. 6-2-1 Probe unit
The sampling probe is fixed on the mounting base and it can only be adjusted up and down by adjusting the
position of probe optocoupler partition, as shown in Fig. 6-2-2.
.
67
Fastening screw of
optocoupler
Fig. 6-2-2
Vertically insert the new sampling probe in the swab and observe the position of aspiration hole of the sampling
probe. When it is connected with power, the position of the sampling probe when Y-direction slide block stops
moving upward shall be that the water outlet of the sampling probe shall be above the center of the upper outlet of the
swab (as shown in Fig. 6-2-3). If the position is wrong, adjust the relative position of the optocoupler and the partition
and then fix the optocoupler fastening screws.
Upper water outlet of

the swab
Water outlet of the

sampling probe
Fig. 6-2-3
6.2.2 Debugging of Tube Judging sensor of Sample Feeding Unit

As shown in Fig. 6-2-4, make sure there is nothing in the test channel, debug Sample Feeding unit tube judging
sensor（Wire JSW0202） with extra long press on button "T" until the light flash in" yellow + green" two times.
68
Adjusting button
Fig. 6-2-4
6.2.3 Refrigeration unit Hall switch adjustment

If the position of the Hall switch changes during the replacement of the refrigeration unit parts, the Hall switch
position needs to be adjusted. The adjusting method is as follows:
(1) As shown in Figure 6-2-5, insert the blade in-between the reagent chamber body 2 and the bottle holder
guide slot, and after the refrigeration chamber door is tightened to the blade, observe the prompt of the state of the
refrigeration chamber door in the state of the display switch. At this time, if "refrigeration chamber door opened"
appears, then it is qualified. Otherwise, adjust the screw in the position in Figure 6-2-8 until it is qualified; check
twice according to the above steps.
Blade
Fig 6-2-5
(2) As shown in Figure 6-2-6, insert the leaf spring into the front end of the reagent bottle holder; as shown in
Figure 6-2-7, close the refrigeration chamber door and observe the state of the refrigeration chamber door in the
state of the display switch. At this time, if "refrigeration chamber door closed" appears, then it is qualified.
Otherwise, adjust the screw in the position in Figure 6-2-8 until it is qualified; check twice according to the above
steps.
69
Leaf Spring
Fig 6-2-6 Fig 6-2-7
Adjusting Screws
Fig 6-2-8
6.2.4 Refrigeration chamber cover optocoupler encoding disk adjustment
If the position of the refrigeration chamber cover’s optocoupler encoding disk changes, then the position of
optocoupler encoding disk needs to be adjusted. As shown in Figure 6-2-9, tighten the outermost top line of the
small corner of the optocoupler encoding disk to the bottom surface of the optocoupler encoding disk installing
block, and then tighten the two screws fixing the encoding disk.
encoding disk
installing block
Adjusting
Screws
Fig 6-2-9
70
Chapter7 Maintenance
7.1 Overview
To guarantee the effective operation and lengthen the service life of the instrument, users shall have routine
maintenance for the instrument according to requirements. Although the instrument will automatically give prompt
to remind users to execute corresponding maintenance after testing a certain amount of samples or continuously
operating for a certain time, and the software system is provided with a special service menu which will show the
measures of routine maintenance or in case of failure, users shall make appropriate maintenance and servicing plan
as per specific laboratory conditions, such as the daily sample volume, operating environment and operating time of
the instrument, to reduce factors that affect analysis accuracy and to guarantee the normal operation of instrument
system.
● Don't spill reagent, sample or waste liquid on the mechanical or electrical parts of the instrument in case
of any damages.
● During operation, operators shall take preventive measures like wearing protective gloves and working
clothes, or they may be infected after touching the polluted area or solution. Please wash with water and take
disinfection measures if touching any polluted liquid.
● During rinsing and maintenance, please check whether parts containing liquid lose efficiency as they may
cause hazards.
● The instrument is installed with a laser. Operator shall check the warning labels during maintenance and
servicing process, but not stare forward the light beam directly or through the optical instrument. Please
wear protective glasses when looking straight at laser source.
● Improper maintenance may cause instrument damage. Operators shall maintain the instrument according
to the user manual.
● If the instrument is installed with accessories which are not provided or recommended by the
manufacturer or the instrument is used otherwise specified by the manufacturer, the relating protection may
be weakened.
● During maintenance process, please check whether there are hazards caused by inefficiency of hoses or
parts filled with solution.
● For the problems without solutions in the User Manual, please contact the after-sales service department
of the manufacturer to obtain suggestions from professional personnel.
7.2 Maintenance guide

7.2.1 Regular maintenance
To maintain the best working state of instruments, scheduled maintenance is necessary, and it is respectively
described as below:
(1)Daily maintenance:
Carry out AC before blood sample analysis every day according to "Chapter 5 Quality control".
If the instrument is not shut down for 24 hours, execute "Rinse tubing" once every day: click
[Menu]→[Maint.]→[Service]→[Rinse] and [Tubing] to execute the operation.
If the instrument is not shut down for 24 hours, execute [Rinse WBC cell], [Rinse RBC cell], [Rinse sheath flow
cell], [Rinse CRP1 cell] and [Rinse CRP2 cell] once a day: click [Menu]→[Maint.]→[Service]→[Rinse] to execute
the operation of each cell.
(2)Weekly maintenance:
If the instrument is turned on or off normally every day, execute "Soak" (WBC cell, RBC cell, sheath flow cell,
CRP1 cell, CRP2 cell) once a week (execute through selecting [Menu]→[Maint.]→[Service]→[Maintenance]).
(3)Monthly maintenance:
71
If the instrument is shut down or opened normally, execute [Rinse sample-aspirating probe] every month (execute
through selecting [Menu]→[Maint.]→[Service]→[Rinse]).
7.2.2 Timely maintenance
Users can set automatic rinsing interval in "Setting" (setting range: 10-200 times), and the instrument will
automatically execute rinsing after reaching the set test number.
If sheath flow cell is polluted, execute [Maint.]- [Service] - [Rinse] - [Sheath flow cell] to execute the rinsing
operation.
When instrument is left unused for over 2 weeks, replace reagent with distilled water, and click
[Menu]→[Maint.]→[Service]→[Maintenance] - [Package rinsing], then interrupt distilled water supply, and
execute [Package draining], after finishing the two operation above, place the instrument at a clean and dry
position.
When instrument gives prompt "blocking", press [Menu]→[Maint.]→[Service]→[Maintenance] - [Unblock] to
execute unblocking operation or execute [Cauterize] and [Back washing].
When instrument is left unused for a long time, after startup, select →[Maint.]→[Service]→[Filling]
[Menu]
successively and execute the operation of [BF-5D diluent], [BF-FDOⅠ lyse], [BF-FBH lyse], [BF-FDT I lyse], and
[BF-CRP lyse].
When the instrument works under a normal working environment and state, the analysis result is reliable.
If other failure prompt is given, please refer to troubleshooting table.
7.3 Maintenance
7.3.1 Basic status
Click [Menu] - [Maint.] - [Basic status], as shown in the figure below:
Fig. 7-3-1
The followings are the description about the basic state in the figure above:
(1)Temperature: display the ambient temperature, pre-heating cell temperature, CRP refrigeration temperature,
CRP reaction cell temperature, colorimetric ware temperature and the normal range of each temperature.
(2)Pressure: display the positive pressure, negative pressure, the pressure of sheath flow cell and normal pressure
range.
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(3)Voltage: display the voltage value in small holes of red blood cell and the normal voltage range.
(4)Current: display the laser current and normal current range.
7.3.2 System version
Select [Menu]-[Maint.]-[SY Ver.] to view the version information of each circuit board. The interface is as shown
in the figure below:
Fig. 7-3-2
Version number in the figure is for reference only, the version number of software will change with the
upgrading of the program.
7.3.3 Service
The software provides many maintenance functions to guarantee the accurate and effective operation.
7.3.3.1 Replace/ fill
Conduct background test after replacing diluent and lyse, and execute sample test when background test result is
within the normal range. Click [Menu] - [Maint.] - [Services] and select the [Replace]/[Fill] tab.
(1)When it is necessary to replace some reagent, proceed as follows:
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Fig. 7-3-3
a)Replacement of BF-5D diluent

If the BF-5D diluent tubing contains bubbles or the BF-5D diluent is polluted or used up and the entire tank of
BF-5D diluent needs to be replaced, click [BF-5D diluent] and it will prompt "Replacing BF-5D diluent...". If the
progress bar disappears, it means the replacement is completed.
b)If any lyse should be replaced, the steps are the same with the replacement of BF-5D diluent.
(2)If to fill the single reagent, follow the steps of Fig. 7-3-4 as detailed below:
Fig. 7-3-4
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a)Filling of BF-5D diluent

When BF-5D diluent needs to be filled after emptying, click [BF-5D diluent] and it will prompt “Filling BF-5D
diluent”. Wait until the progress bar prompts completion.
b)If any lyse should be filled, the steps are the same with the filling of BF-5D diluent.
When software gives prompt of no BF-FDO I, the instrument will automatically fill BF-FDO I lyse after
corresponding failure information in "Fault information area" is eliminated.
7.3.3.2 Rinse
Click [Menu] - [Maint.] - [Service] and select the [Rinse] tab, as shown in the figure below:
Fig. 7-3-5
(1)If WBC, HGB or WBC classification related parameters are found abnormal in background test, execute "Rinse
WBC cell" operation. Click [WBC cell] and it will prompt "Rinse WBC cell". The rinsing is finished when the
progress bar comes to an end.
(2)When abnormal parameter value of background test relevant to RBC and PLT is founded, execute "Rinse RBC
cell" operation. Click [RBC cell] and it will prompt "Rinse RBC cell". The rinsing is finished when the progress
bar comes to an end.
(3)To avoid the interference of count result by the pollution of sampling parts, rinse the sampling probe and swab
after every month of instrument operation. Click "Sampling probe" to execute the "Rinse sampling probe"
operation and it will prompt "Rinsing sampling probe". The rinsing is finished when the progress bar comes to an
end.
The swab rinsing steps are same with that for sampling probe.
(4)When abnormally expanded cell population appears in scattergram, and the value of parameter background test
relevant to WBC is high, there may be air bubbles in flow cell. Execute the "Rinse sheath flow cell" operation,
click [Sheath flow cell] and it will prompt "Rinse sheath flow cell". The rinsing is finished when the progress bar
comes to an end.
(5)If CRP parameters are found abnormal in test, execute "Rinse CRP1 cell" or "Rinse CRP2 cell" operation, click
"CRP1 cell" and it will prompt "Rinse CRP1 cell". The rinsing is finished when the progress bar comes to an end.
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The CRP2 cell rinsing steps are same with that for CRP1 cell.
(6)If the instrument is not shut down for over 24 hours and "Rinse tubing" is required to be conducted every day,
execute "Rinse tubing" at this moment.
Click [Tubing] and it will prompt "Rinse tubing". The rinsing is finished when the progress bar comes to an end.
7.3.3.3 Maintenance
Click [Menu] - [Maint.] - [Service] - [Maintenance], as shown in the figure below:
Fig. 7-3-6
(1)Drainage
During the maintenance of pipeline system of the instrument, execute drainage before maintenance to prevent the
spill of liquid, the followings are the specification, taking draining waste liquid disk as example:
a)Draining waste liquid bottle can drain the liquid in waste liquid bottle and tubing. Click [Waste bottle] and it
will prompt "Drain waste liquid bottle". The draining is finished when the progress bar comes to an end.
The operation to drain "WBC cell", "RBC cell", "CRP1 cell" and "CRP2 cell" is the same as above.
b)If the instrument will not be used for 3 days- 2 weeks, the tubing should be drained. Click [Tubing] and it will
prompt "Drain tubing" query information, as shown in figure below.
Fig. 7-3-7
Click [OK] and a prompt box shown below will pop up:
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Fig. 7-3-8
After removing the reagent, click [OK] and it will prompt "Drain tubing". The draining is finished when the
progress bar comes to an end. After the drainage of liquid in tubing, place the instrument in a clean and dry
place.
c)If the instrument will not be used for over 2 weeks, replace the reagent with distilled water and execute
"Package rinsing" operation. Click [Package rinsing] and it will prompt "Package rinsing". The package rinsing
of tubing is finished when the progress bar comes to an end.
Then, cut off distilled water and execute package draining. The operation steps are the same with steps for
draining tubing. Then, the tubing draining operation is finished. After finishing the two operations above, place
the instrument at a clean position.
(2)Aperture
As sundries will be attached in aperture after long time of using, unblock, cauterize and back wash the aperture to
clear the attached sundries.
a)Click [Cauterize] to cauterize the two ends of the aperture with high voltage DC, and meanwhile, pop up the
progress bar "Cauterize".
Clear sundries blocked in aperture to prevent and eliminate RBC blocking failure.
b)Click [Back washing] to flush the aperture, and meanwhile, pop up the progress bar "Back washing".
Assistance in cauterization can prevent and eliminate RBC hole blockage.
c)Click [Unblocking], a progress bar "Unblocking" pops up, then the instrument will execute cauterization and
back washing. The progress bar ends and the task is complete.
(3)Soak
To guarantee the accuracy of the testing result of the instrument, soak WBC cell, RBC cell and sampling probe
with probe detergent under the following situation:
a)The instrument is blocked;
b)The instrument shows abnormal classification.
(1)Soak RBC cell:
Soak and rinse RBC cell every other week, and the operation steps are as below:
Click [RBC cell] and a dialog box as shown below will pop up:
Fig. 7-3-9
If the instrument has a sample feeder, place the probe detergent at the STAT position and click Count, and the
interface below will appear:
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Fig. 7-3-10
After soaking, a dialog as below pops up:
Fig. 7-3-11
Click [Next] to start rinsing RBC cell. When the progress bar comes to an end, it shows the end of the process.
Fig. 7-3-12
It the instrument does not have a sample feeder, the prompt box below will pop up.
Fig. 7-3-13
Put the probe detergent below the sampling probe according to prompt and the steps are same with that with a
sample feeder.
(2)Soak WBC cell:
Soak WBC cell every two weeks, and the operation steps are same with the soaking of RBC cell.
(3)Soak sample aspirating probe:
Soak rinsing sample-aspirating probe every month, and the operation steps are as below:
Click [Maintenance] - [Sampling probe] to pop up the prompt box as shown below:
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Fig. 7-3-14
Place the Probe cleanser at the STAT position and click Count, and the interface below will appear:
Fig. 7-3-15
The soaking is finished when the progress bar comes to an end.
7.3.4 HGB verification

Click [Menu] - [Maint.] - [HGB verification], as shown in the figure below:
Fig. 7-3-16
Click [Verification] in the figure, and HGB verification value will be displayed in the box following "Verification".
7.3.5 Mechanical detection
7.3.5.1 Whole machine
Click [Menu] - [Maint.] - [Mechanical inspection], as shown in the figure below:
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Fig. 7-3-17
(1)Motor:
When some part of the instrument breaks down, the failure can be judged by motor detection. This program sets the
following motors: lifting motor, rotary motor and rinsing motor. Click [Detection] after the corresponding motor
and the test result will be displayed on the screen ("Success" or "Failure").
(2)Valve:
If the instrument works abnormally due to valve failure, valve detection can serve as an important method to
eliminate liquid path failure.
Valve status after the test is completed: Yellow indicates successful detection and red indicates failed detection.
The operation process is as follows:
Click the corresponding number of the valve (numbers in Fig. 7-3-17 refer to the valves), and the instrument will
automatically detect the valve. Click the valve number and the sound of opening/closing the valve can be heard,
which suggests that the valve is in a normal state.
Click [Detection] after automatic detection, and the instrument will automatically detect the valves in order.
Meanwhile, the valve opening and closing sounds should be able to hear.
(3)Pump:
Click "Positive pressure" or "Negative pressure" to check whether the pump is under normal status.
After detection, click [Sample analysis] at the upper part of the screen to exit mechanical detection interface and
return to main interface.
Valve detection and positive/negative pressure pump detection cannot be executed at the same time.
7.3.5.2 Sample feeder
Click [Menu] - [Maint.] - [Mech.test] and select the [Sample feeder] tab, as shown in the figure below:
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Fig. 7-3-18
When some part of moving parts of the sampler breaks down, the failure can be judged by motor detection. The
program of motor detection includes: loading motor, rack-conveying motor, emergency feeder motor, unloading
motor, shaking & lifting motor, pinch motor, bar code scanning motor click [Detection] on the back of
corresponding motor, and the test result will be displayed on the screen ("Succeeded" or "Failed").
The interface will not display the tab if no sample feeder is set.
Fig. 7-3-18(a)
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7.3.5.3 CRP
Click [Menu] - [Maint.] - [Mech. test] and select the [CRP] tab, as shown in the figure below:
Fig. 7-3-19
The detection method is same with that of whole machine.
The bar code reader will emit light harmful to people's eyes, please do not look straight at the light when the
Analyzer is working.
7.3.6 Instrument registration

Click [Menu]-[Maint.]-[Instrument reg.], and the interface is as shown below:
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Fig. 7-3-20
Enter the instrument registration code or click Import (import the registration code in the USB flash drive), enter
the registration code and click Register. Registration success is prompted and the registration is completed.
7.3.7 Data backup
Click [Menu] - [Maint.] - [Data backup], as shown in the figure below:
Fig. 7-3-21
After inserting the U disk in the USB interface behind the instrument, click [Backup] on the interface to export the
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data to the U disk for saving.

If the user needs to restore the exported data, click [Recover] on the interface to export the data in the U disk into
the instrument.
Data should be backed up regularly to prevent data loss when hardware or software fails.
7.3.8 Counter
Click [Menu] - [Maint.] - [Counter], as shown in the figure below:
Fig. 7-3-22
(1)The sampling syringe, rinsing syringe and sheath syringe operation times, as well as the operating time of the
positive pressure pump and negative pressure pump (in unit of s) and probe puncturing times can be viewed.
(2)Users can view the operating times of the CRP syringe and the operating time of CRP negative pressure pump
(in unit of s).
7.4 Replacement of vulnerable parts

7.4.1 Replacement of sampling probe
During the instrument testing, the probe tip will get worn by the puncturing movement to some degree, so that it is
recommended to replace the sampling probe when the sampling tests are up to 30,000 times as per the methods
below:
(1)First unscrew the two screws 1 & 2 of the sampling probe and draw out the sampling probe upward vertically as
shown in the figure below:
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Swab
Fig. 7-4-1
Screw off the connectors on the upper part of the sampling probe to replace with a new sampling probe as shown in
the following figure:
Fig. 7-4-2
Insert the new sampling probe vertically into the swab (as shown in Fig. 7-4-2) and fix the screws 1 & 2 (as shown
in Fig. 7-4-1).
7.5 Maintenance of the instrument before stopping using

Take the following measures to maintain the Analyzer before maintenance or treatment:
(1)Remove reagent bottles and waste liquid tanks at the back of the Analyzer before handling.
(2)Carry only after confirming finishing "pipeline draining and packing".
(3)Use transport machine such as utility trolley for the stable transportation of short distance.
(4)Prevent the aspiration probe from other objects and being damaged during handling and transportation
processes.
(5)Keep the instrument vertical, not tilting or side laying when moving and carrying.
(6)Avoid vibration during carrying, and check and adjust the Analyzer after carrying to make sure it is normal
before using.
7.6 Rinsing and maintenance of the instrument

Clean the surface of the instrument regularly to keep it tidy. Wipe the surface with a wet and soft cloth or gauze,
dipped with a small amount of 75% ethanol if necessary. However, please do not wipe the surface of the Analyzer
with any organic solvent to prevent damaging the shell.
In rinsing, the operator shall pay attention to the following matters:
(1)Take proper disinfection measures in case of hazardous substance leaked on the surface or inside the equipment.
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(2)Don't use the detergent or sanitizer with possibility of danger due to chemical reaction with parts or materials in
equipment. (Soft cloth dipped with a small amount of 75% ethanol can be used for disinfection)
(3)In case of doubts about the compatibility between sanitizer or detergent and parts or materials in equipment,
please consult the manufacturer or its agencies.
7.7 Disposal of waste liquid

The Analyzer will produce waste liquid containing clinic whole-blood and reagent for analysis of blood cells
during normal operation period, and according to the national laws and regulations, the waste liquids shall be
discharged only after disinfection. The waste liquid produced by the Analyzer shall be disposed in accordance with
the following requirements before discharging:
The "84 disinfectant" and waste fluid can be mixed up at scale of 1:50 for disinfection before discharging.
Please handle the waste fluid of the Analyzer to prevent potential biological and chemical pollution.
7.8 Disposal of discarded instrument

Do not abandon the Analyzer randomly after its service life expires but inform of the manufacturer for recycle.
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Chapter 8 Fault analysis
8.1 Causes and analysis of faults with alarm code

8.1.1 Fault causes and analysis of middle computer
Alarm code Alarm level Fault description Fault cause analysis Solutions
1. Enter HGB verification interface, execute HGB verification and check if the HGB background
voltage is within normal range;
Partial 1. Gain setting error; 2. If it is within the normal range, execute [Clear alarm];
HGB background voltage
01-201-08 function 2. HGB luminescent tube and 3. If it is not within the normal range, enter the gain setting interface to adjust, and execute HGB
exceeds the range
stop level receiver are damaged. verification again, adjust the HGB background voltage is within normal range, and then execute
[Clear alarm];
4. If the alarm is still not cleared, check if HGB luminescent tube and receiver are damaged.
Partial
Empty use times of BF-5D 1. The residual reagent volume on 1. Enter reagent management interface and click Register button, input BF-5D diluent bar code by
01-201-10 function
diluent BF-5D diluent bar code is 0. barcode reader or manually.
stop level
Partial
Empty use times of 1. The residual reagent volume on 1. Enter reagent management interface and click Register button, input BF-FDOI lyse bar code by
01-201-11 function
BF-FDOI lyse BF-FDOI lyse bar code is 0. barcode reader or manually.
stop level
Partial
Empty use times of 1. The residual reagent volume on 1. Enter reagent management interface and click Register button, input BF-FDTI lyse bar code by
01-201-12 function
BF-FDTI lyse BF-FDTI lyse bar code is 0. barcode reader or manually.
stop level
Partial
Empty use times of BF-FBH 1. The residual reagent volume on 1. Enter reagent management interface and click Register button, input BF-FBH lyse bar code by
01-201-13 function
lyse BF-FBH lyse bar code is 0. barcode reader or manually.
stop level
Partial
Empty use times of BF-CRP 1. The residual reagent volume on 1. Enter reagent management interface and click Register button, input BF-CRP lyse bar code by
01-201-14 function
lyse BF-CRP lyse bar code is 0. barcode reader or manually.
stop level
Partial 1. The residual reagent volume on
Empty use times of CRP 1. Enter reagent management interface and click Register button, input C-reactive protein reagent
01-201-15 function C-reactive protein reagent bar code
reagent bar code by barcode reader or manually.
stop level is 0.
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1. The middle computer board is
incompatible with the edition of CRP 1. Enter system version interface and check if the CRP test unit board version can be read;
test unit board; 2. If it can be read, please confirm if the compatibility of middle computer board and CRP test unit
2. The CAN communication interface
(socket J4) of middle computer board
board is correct and execute [Clear alarm];
fails; 3. If it cannot be read, check if version number of other lower computer boards can be normally
3. Harness (with sample feeder harness: read;
B01-P04-1/without sample feeder 3.1 If it cannot be read, check the CAN communication interface (socket J4) on middle computer
Abnormal CRP test unit
01-201-02 Stop level harness: B01-P04-2) or harness board and check the harness (with sample feeder check harness: B01-P04-1/without sample
board communication (B02-P11) fails; feeder check harness: B01-P04-2); if it fails, repair the interface or harness;
4. CAN communication interface 3.2 If only the version of CRP test unit board cannot be read, replace the PCB;
(socket J17) on analog signal collection 3.3 If the version of CRP test unit board, CRP unit collection board and main control board can all
board (B20) fails;
5. The CAN communication interface
not be read, check the CAN communication interface (socket J11) on CRP test unit board, check
(socket J11) on CRP test unit board the harness (harness: B02-P11) and check the CAN communication interface (socket J17) on
fails; analog signal collection board (B20), if it fails, repair the interface or harness.
6. CRP test unit board fails.
incompatible with the edition of analog 1. Enter system version interface and check if the analog signal collection board version can be
signal collection board; read;
2. The CAN communication interface 2. If it can be read, please confirm if the compatibility of middle computer board and analog signal
(socket J4) of middle computer board collection board is correct and execute [Clear alarm];
Abnormal communication B01-P04-1/without sample feeder
3.1 If it cannot be read, check the CAN communication interface (socket J4) on middle computer
01-201-03 Stop level of analog signal collection harness: B01-P04-2) or harness
(B20-P16) fails; board and check the harness (with sample feeder check harness: B01-P04-1/without sample feeder
board
4. The communication interface (label: check harness: B01-P04-2), if it fails, repair the interface or harness;
P0204) on sample feeder control board 3.2 If only the version of analog signal collection board cannot be read, replace the PCB;
fails ; 3.3 If only the version of sample feeder control board can be read, check the CAN communication
5. The CAN communication interface interface (socket J16) of analog signal collection board, check the CAN communication interface
(socket J16) on analog signal collection (label: P0204) of sample feeder control board and check the harness (harness: B20-P16); if it fails,
board fails; repair the interface or harness.
6. Analog signal collection board fails.
incompatible with the edition of sample
feeder control board; 1. Enter system version interface and check if the sample feeder control board version can be read;
2. The CAN communication interface 2. If it can be read, please confirm if the compatibility of middle computer board and sample feeder
(socket J4) of middle computer board control board is correct and execute [Clear alarm];
Abnormal communication fails;
3. If it cannot be read, check if version number of other lower computer boards can be normally read;
01-201-05 Stop level of sample feeder control 3. Harness (with sample feeder harness:
B01-P04-1/without sample feeder 3.1 If it cannot be read, check the CAN communication interface (socket J4) of middle computer
board
harness: B01-P04-2) fails; board and the CAN communication interface (label: p0202) of sample feeder control board, and
4. The communication interface (label: check the harness (harness: b01-p04-1), if it fails, repair the interface or harness;
P0202) on sample feeder control board 3.2 If only the version of sample feeder control board cannot be read, replace the PCB.
fails;
5. Sample feeder control board fails.
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incompatible with the edition of main
control board; 1. Enter system version interface and check if the main control board version can be read;
2. The CAN communication interface 2. If it can be read, please confirm if the compatibility of middle computer board and main control
(socket J4) of middle computer board board is correct and execute [Clear alarm];
B01-P04-1/without sample feeder
Abnormal communication 3.1 If it cannot be read, check the CAN communication interface (socket J4) on middle computer
01-201-06 Stop level harness: B01-P04-2) or harness
of main control board (B14-P08) fails; board and check the harness (with sample feeder check harness: B01-P04-1/without sample feeder
4. The CAN communication interface check harness: B01-P04-2), if it fails, repair the interface or harness;
(socket J37) on main control board 3.2 If only the version of main control board cannot be read, check the CAN communication
fails; interface (socket J37) of main control board, check the CAN communication interface (B14) of
5. CAN communication interface CRP unit collection board (socket J8), check harness (harness: B14-P08) ,if it fails, repair the
(socket J8) on CRP unit collection interface or harness, or replace the PCB.
board (B14) fails;
6. Main control board fails.
incompatible with the edition of CRP
unit collection board; 1. Enter system version interface and check if the CRP unit collection board version can be read;
2. The CAN communication interface 2. If it can be read, please confirm if the compatibility of middle computer board and CRP unit
(socket J4) of middle computer board collection board is correct and execute [Clear alarm];
fails; 3. If it cannot be read, check if version number of other lower computer boards can be normally read;
3. Harness (with sample feeder harness: 3.1 If it cannot be read, check the CAN communication interface (socket J4) on middle computer
B01-P04-1/without sample feeder
Abnormal communication board and check the harness (with sample feeder check harness: B01-P04-1/without sample feeder
01-201-07 Stop level harness: B01-P04-2) or harness
of CRP unit collection board (B02-P12) fails; check harness: B01-P04-2), if it fails, repair the interface or harness;
4. The CAN communication interface 3.2 If only the version of CRP unit collection board cannot be read, replace the PCB;
(socket J7) on CRP unit collection 3.3 If the version of CRP unit collection board and main control board can all not be read, check the
board fails; CAN communication interface (socket P7) on CRP unit collection board, check the harness
5. CAN communication interface (harness: B02-P12) and check the CAN communication interface (socket J12) on CRP test unit
(socket J12) on CRP test unit board board (B02) , if it fails, repair the interface or harness.
(B02) fails;
6. CRP unit collection board fails.
8.1.2 Fault causes and analysis of main control board

1. If the waste liquid tank is full, please pour the waste liquid and then execute alarm clearing operation;
1. Waste liquid tank is full; 2. If it cannot be restored, please take the waste liquid float out and enter [Menu] - [System maintenance] -
Caution
06-151-02 The waste liquid tank is full 2. Waste liquid float switch is [Advanced] - [Switch status] - [Complete machine]. Toggle the float manually and observe if the float status in
level waste liquid tank changes. If it does not change, please check if the float connecting cable is loose. If the
damaged.
connecting cable is not loose, please replace the float assembly.
1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of ambient
Caution Ambient temperature sensor 1. Plug of the sensor is loose; temperature is normal;
06-91-04
level is not connected 2. The sensor is damaged. 2. If the displayed temperature is always 0℃, check if the plug J13 on main control board is loose;
3. If it is not loose, please replace the sensor.
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1. Plug of the sensor is loose; 1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of ambient
Caution Ambient temperature is 2. Actual ambient temperature is temperature is below 10℃;
06-91-05
level lower than 10℃ lower than 10℃; 2. If the displayed temperature is below 10℃, please test again after ambient temperature rises;
3. The sensor is damaged. 3. If the temperature fluctuates, check if the plug J13 on main control board is loose.
1. Plug of the sensor is loose; 1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of ambient
Caution Ambient temperature is 2. Actual ambient temperature is temperature is higher than 35℃;
06-91-06
level higher than 35℃ higher than 35℃; 2. If the displayed temperature is higher than 35℃, please test again after ambient temperature decreases;
3. The sensor is damaged. 3. If the temperature fluctuates, check if the plug J13 on main control board is loose.
1. If the diluent tank is empty, please replace with new reagent and then execute alarm clearing operation;
1. Diluent tank is empty; 2. If the diluent tank is not empty but there are a large amount of air bubbles in the tubing connecting the diluent
2. There are a large amount of air tank and complete machine, please check if the diluent tank tubing is damaged at the connector and causes air
06-111-01 Stop level Insufficient BF-5D diluent bubbles at the inlet of diluent tubing; leakage;
3. The residual diluent detection 3. If it cannot be restored, enter [Menu] - [System maintenance] - [Advanced] - [Switch status] - [Complete
optocoupler is damaged. machine] and observe the status of diluent air bubble optocoupler. If it is not sheltered, please check if the
connecting cable is loose or if there are air bubbles in the tested object.
1. If the reagent bottle is empty, please replace with new reagent and then execute alarm clearing operation;
1. Empty reagent bottle; 2. If the reagent bottle is not empty but there are a large amount of air bubbles in the tubing connecting the
Partial 2. There are a large amount of air reagent bottle and the tested object, please check if the reagent bottle tubing is damaged at the connector and
Insufficient BF-FDOI
06-111-02 function bubbles in reagent tubing; causes air leakage;
reagent in test process 3. If it cannot be restored, enter [Menu] - [System maintenance] - [Advanced] - [Switch status] - [Complete
stop level 3. The residual reagent detection
optocoupler is damaged. machine] and observe the status of FDOI air bubble optocoupler. If it is not sheltered, please check if the
Insufficient BF-FBH
optocoupler is damaged. machine] and observe the status of FBH air bubble optocoupler. If it is not sheltered, please check if the
Insufficient BF-FDTI
optocoupler is damaged. machine] and observe the status of FDTI air bubble optocoupler. If it is not sheltered, please check if the
Partial 1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of
WBC test unit preheating 1. Plug of the sensor is loose; preheating tank temperature is normal;
06-91-01 function
temperature sensor failure 2. The sensor is damaged. 2. If the displayed temperature is always 0℃, check if the plug J15 on main control board is loose;
stop level 3. If it is not loose, please replace the sensor.
1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of
preheating tank temperature is within the range;
Partial 2. If the temperature is always below the lower limit of the allowable fluctuation range, check if the heating
WBC test unit preheating 1. The heading rod is damaged;
06-91-02 function indicator lamp DS8 near the heating rod plug J28 on the main control board flickers or is normally on;
temperature is too low 2. Temperature sensor is damaged 3. If the heating rod always works but the displayed temperature is still low, please replace the temperature
stop level
sensor on J15 socket or the heating rod;
4. If the heating rod does not work, please check if the U43 chip on main control board has poor soldering.
90
1. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the displayed value of
Partial preheating tank temperature is within the range;
WBC test unit preheating 1. The heading rod is damaged; 2. If the temperature is always above the upper limit of the allowable fluctuation range, check if the heating
06-91-03 function
temperature is too high 2. Temperature sensor is damaged indicator lamp DS8 near the heating rod plug J28 on the main control board flickers or is normally on;
stop level 3. If the heating rod works at all times and does not stop, please check if the U43 chip on main control board is
damaged.
1. Execute [Clear alarm], observe if the probe lifting motor has operation action and if the fault can be removed.
2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Mechanical detection] -
The probe lifting motor does 1. Poor soldering or damage of [Complete machine], click [Lifting motor] and observe the operating status of probe lifting motor.
3. If the motor does not operate, please check if the motor connecting cable and corresponding socket have poor
not leave the resetting connecting cable of motor;
06-101-01 Stop level soldering or are damaged; check if the U30 chip .U1(MCU) of main control board has poor soldering or is
position in the process of 2. Motor zero-point optocoupler damaged.
moving downwards signal line broken or damaged; 4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS58 signal lamp on main
control board near U33. When it is not sheltered, DS58 will be on, or DS58 will be off. If motor resetting
optocoupler has status error, please replace the resetting optocoupler.
1. Motor zero-point optocoupler is [Complete machine], click [Lifting motor] and observe the operating status of probe lifting motor.
Resetting optocoupler signal 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket have poor
damaged;
06-101-02 Stop level not detected after the probe soldering or are damaged; check if the U30 chip .U1(MCU) of main control board has poor soldering or is
2. Poor soldering or damage of damaged.
lifting motor resets
connecting cable of motor; 4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS58 signal lamp on main
[Complete machine], click [Lifting motor] and observe the operating status of probe lifting motor.
1. Poor soldering or damage of 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket have poor
Step loss of probe lifting connecting cable of motor; soldering or are damaged; check if the U30 chip .U1(MCU) of main control board has poor soldering or is
06-101-03 Stop level
motor 2. The mechanism operates unstably damaged.
and causes step loss. 4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS58 signal lamp on main
5. If the structure of probe lifting unit is loose, please fix the unit again.
1. Poor soldering or damage of [Complete machine], click [Rotating motor] and observe the operating status of rotating motor.
Probe rotating motor does 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket have poor
connecting cable of motor;
06-101-04 Stop level not leave the coded disk soldering or are damaged; check if the U28 chip .U1(MCU) of main control board has poor soldering or is
2. Motor zero-point optocoupler damaged.
positioning hole
signal line broken or damaged; 4. Rotate the probe rotating motor manually and observe the DS60 signal lamp on main control board near U33.
When it is not sheltered, DS60 will be on, or DS60 will be off. If motor resetting optocoupler has status error,
please replace the resetting optocoupler.
91
1. Poor soldering or damage of [Complete machine], click [Rotating motor] and observe the operating status of rotating motor.
Probe rotating motor does connecting cable of R-axis motor; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket have poor
06-101-05 Stop level not reach the coded disk 2. The probe fails to operate to the soldering or are damaged; check if the U28 chip .U1(MCU) of main control board has poor soldering or is
positioning hole appointed position due to damaged.
obstruction in its operating scope. 4. Rotate the probe rotating motor manually and observe the DS60 signal lamp on main control board near U33.
When it is not sheltered, DS60 will be on, or DS60 will be off. If motor resetting optocoupler has status error,
please replace the resetting optocoupler.
1. Execute [Clear alarm], observe if the sample aspirating motor has operation action and if the fault can be
removed;
The sample aspirating motor 1. Poor soldering or damage of [Complete machine], click [Sample aspirating motor] and observe the operating status of the motor;
does not leave the resetting connecting cable of motor; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J24 have
06-101-07 Stop level poor soldering or are damaged; check if the U31 chip .U1(MCU) of main control board has poor soldering or is
position in the process of 2. Motor zero-point optocoupler
moving downwards signal line broken or damaged; damaged;
4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS49 signal lamp on main
control board near U32. When it is not sheltered, DS49 will be off, or DS49 will be on. If motor resetting
1. Execute [Clear alarm], observe if the sample aspirating motor has operation action and if the fault can be
removed;
1. Motor zero-point optocoupler is [Complete machine], click [Sample aspirating motor] and observe the operating status of the motor;
Resetting optocoupler signal
damaged; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J24 have
06-101-08 Stop level not detected after the sample poor soldering or are damaged; check if the U31 chip .U1(MCU) of main control board has poor soldering or is
2. Poor soldering or damage of
aspirating motor resets damaged;
connecting cable of motor;
1. Execute [Clear alarm], observe if the sample aspirating motor has operation action, if it operates smoothly and
if the fault can be removed;
1. Poor soldering or damage of [Complete machine], click [Sample aspirating motor] and observe the operating status of the motor;
Step loss of sample connecting cable of motor; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J24 have
aspirating motor 2. The mechanism operates unstably
and causes step loss. damaged;
1. Execute [Clear alarm], observe if the rinsing motor has operation action and if the fault can be removed;
The rinsing motor does not 1. Poor soldering or damage of [Complete machine], click [Rinsing motor] and observe the operating status of the motor;
3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J25 have
leave the resetting position connecting cable of motor;
in the process of moving 2. Motor zero-point optocoupler damaged;
downwards signal line broken or damaged; 4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS50 signal lamp on main
92
1. Motor zero-point optocoupler is [Complete machine], click [Rinsing motor] and observe the operating status of the motor;
Resetting optocoupler signal 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J25 have
damaged;
06-101-11 Stop level not detected after the rinsing poor soldering or are damaged; check if the U29 chip .U1(MCU) of main control board has poor soldering or is
2. Poor soldering or damage of damaged;
motor resets
1. Execute [Clear alarm], observe if the rinsing motor has operation action, if it operates steadily and if the fault
can be removed;
1. Poor soldering or damage of [Complete machine], click [Rinsing motor] and observe the operating status of the motor;
connecting cable of motor; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J25 have
06-101-12 Stop level Step loss of rinsing motor poor soldering or are damaged; check if the U29 chip .U1(MCU) of main control board has poor soldering or is
2. The mechanism operates unstably
The sheath flow motor does 1. Poor soldering or damage of [Complete machine], click [Sheath flow motor] and observe the operating status of the motor;
3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J26 have
not leave the resetting connecting cable of motor;
position in the process of 2. Motor zero-point optocoupler damaged;
moving downwards signal line broken or damaged; 4. Shelter the slot of motor zero-point optocoupler with an object and observe the DS57 signal lamp on main
1. Motor zero-point optocoupler is [Complete machine], click [Sheath flow motor] and observe the operating status of the motor;
Resetting optocoupler signal 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J26 have
damaged;
06-101-14 Stop level not detected after the sheath poor soldering or are damaged; check if the U27 chip .U1(MCU) of main control board has poor soldering or is
2. Poor soldering or damage of damaged;
flow motor resets
1. Execute [Clear alarm], observe if the rinsing motor has operation action, if it operates steadily and if the fault
can be removed;
1. Poor soldering or damage of [Complete machine], click [Sheath flow motor] and observe the operating status of the motor;
Step loss of sheath flow connecting cable of motor; 3. If the motor does not operate, please check if the motor connecting cable and corresponding socket J26 have
motor 2. The mechanism operates unstably
93
1. Execute [Clear alarm], observe if the fault can be removed;
[Complete machine], click [SV1] and observe if [SV1] button turns yellow and if the DS43 near J21 is on with
1. Solenoid valve is not connected; "KADA" sound;
06-131-01 Stop level SV1 fault
2. Solenoid valve has short circuit. 3. If the lamp is on but generates no "KADA" sound, please check if the solenoid valve connecting cable and
corresponding socket have poor soldering or are damaged;
4. If the lamp is not on, please check if the U14 chip .U1(MCU) of main control board has poor soldering or is
damaged.
damaged.
damaged.
damaged.
damaged.
damaged.
94
damaged.
damaged.
damaged.
damaged.
damaged.
damaged.
95
damaged.
damaged.
damaged.
1. Solenoid valve is not connected; "KADA" sound.
damaged.
damaged.
damaged.
96
1. Solenoid valve is not connected; "KADA" sound.
damaged.
damaged.
damaged.
damaged.
damaged.
The sample dispensing 1. CAN communication cable is 1. Please execute alarm clearing operation after the version is checked as normal.
06-181-01 Stop level command of CRP unit not damaged; 2. If it cannot be restored or there are other faults, please confirm if the version is compatible and upgrade to the
received in given time limit 2. CRP test unit board is damaged. newest compatible version.
The C-reactive protein
1. CAN communication cable is 1. Please execute alarm clearing operation after the version is checked as normal.
reagent dispensing
06-181-02 Stop level damaged; 2. If it cannot be restored or there are other faults, please confirm if the version is compatible and upgrade to the
command of CRP unit not newest compatible version.
2. CRP test unit board is damaged.
received in given time limit
97
The refrigeration chamber
1. CAN communication cable is 1. Please execute alarm clearing operation after the version is checked as normal.
cover opening completion
06-181-03 Stop level damaged; 2. If it cannot be restored or there are other faults, please confirm if the version is compatible and upgrade to the
command of CRP unit not newest compatible version.
2. CRP test unit board is damaged.
received in given time limit
1. Enter the basic status interface to observe if the sheath pressure is within normal range;
2. If it is not within the normal range, please pull off the sheath pressure sensor plug J2 on main control board and
observe if the sheath pressure approaches to 0Kpa or not;
3. If the sheath pressure does not approach to 0Kpa after the plug is pulled off, adjust the slide rheostat RP2 to
Sheath pressure is higher 1. Optical sheath flow unit is adjust the pressure around 0Kpa;
06-92-01 Stop level than the normal range in blocked; 4. If the sheath pressure under basic status is still not within the normal range after the adjustment, please pull off
sheath flow test process 2. Hydraulic sensor is damaged. the connector of tubing at upper terminal of the sheath syringe and enter the basic status interface to observe if the
sheath pressure approaches to 0Kpa;
5. If the sheath pressure is abnormal, please replace the sheath pressure sensor;
6. If the sheath pressure approaches to 0Kpa, please execute sheath flow cell soaking operation again after
turn-off and restart.
1. Sheath flow tubing has air
Sheath pressure is lower bubbles; 1. Enter the basic status interface to observe if the sheath pressure is within normal range;
2. If the pressure is below the lower limit of the normal range, please check if there are air bubbles in sheath
06-92-02 Stop level than the normal range in 2. Diluent is empty; tubing or if the sheath tubing falls off;
sheath flow test process 3. Hydraulic sensor is damaged or 3. If there are no the phenomena above, please replace the sheath pressure sensor.
connection is insecure.
1. Drive part of main control board 1. Enter the basic status interface to observe if the negative air pressure is within normal range;
Pressure in waste liquid negative pressure pump is damaged 2. If the negative air pressure is above the normal range, enter [Menu] - [System maintenance] - [Mechanical
bottle is higher than the and it leads to the negative pressure detection] - [Complete machine], click [SV31] and observe if [SV31] button turns yellow and if the DS33 near
06-92-03 Stop level
normal range in RBC test pumps works continuously; J20 is on with "KADA" sound;
process 2. Negative pressure sensor on main 3. If SV31 is normal but the negative air pressure under basic status is above the normal range, please replace the
control board is damaged. main control board.
1. Enter the basic status interface to observe if the negative air pressure is within normal range;
2. If the negative air pressure is below the normal range, enter [Menu] - [System maintenance] - [Mechanical
Pressure in waste liquid detection] - [Complete machine], click [SV31] and observe if [SV31] button turns yellow and if the DS33 near
1. Abnormal liquid drainage of RBC J20 is on with "KADA" sound.
bottle is lower than the
06-92-04 Stop level cell; 3. If SV31 is normal but the negative air pressure under basic status is still below the normal range, please replace
normal range in RBC test the negative pressure pump.
2. Diluent is empty.
process 4. If the negative air pressure under basic status is within the normal range, please execute RBC cell rinsing
operation and observe if RBC cell is blocked in liquid drainage. If the RBC cell is blocked in liquid drainage,
please check if the SV17 valve and filter screen of RBC cell waste liquid buffer bottle is blocked.
1. Drive part of main control board 1. Enter the basic status interface to observe if the positive air pressure is within normal range;
positive pressure pump is damaged 2. If positive pressure is higher than 15Kpa, enter [Menu] - [System maintenance] - [Mechanical detection] -
Pressure in air bottle is [Complete machine], turn on and off [Positive pressure pump] repeatedly and observe if the positive pressure
and it leads to the positive pressure
06-92-05 Stop level higher than the normal range pump is under control;
pumps works continuously; 3. If the positive pressure pump is not under control, please replace the main control board;
in mixing process
2. Positive pressure sensor on main 4. If the positive pressure pump is under control but the negative pressure under basic status is still high, please
control board is damaged. replace the main control board.
98
1. Enter the basic status interface to observe if the positive air pressure is within normal range;
1. Positive pressure bottle has air 2. If positive pressure is lower than 15Kpa, enter [Menu] - [System maintenance] - [Mechanical detection] -
leakage; [Complete machine], turn on and off [Positive pressure pump] repeatedly and observe if the positive pressure
Pressure in air bottle is 2. Positive pressure pump is pump is under control;
06-92-06 Stop level lower than the normal range damaged; 3. If the positive pressure pump is not under control, please replace the positive pressure pump;
in mixing process 3. There is no water in mixing 4. If the positive pressure decreases quickly after it becomes stable under the basic status, it means the tubing of
process of RBC cell or WBC cell in the positive pressure bottle has air leakage. Please find out the air leakage point and make connection again.;
test process. 5. If there are no phenomena above, please execute WBC cell and RBC cell operations and observe if there is
water leakage.
8.1.3 Fault causes and analysis of analog board

1. Ensure that the ambient temperature is in a normal range;
2. Execute [Clear alarm], enter [Menu] - [System maintenance] - [Basic status] interface, and observe if the
1. The ambient temperature is too current value of laser tube is within effective working range;
Partial
Overhigh drive current of high; 3. If the current value of laser tube is not within effective working range or it alarms repeatedly, please check if
03-93-01 function
laser tube in test process 2. The laser drive board is damaged; the laser tube connecting cable or relevant socket has poor soldering or is damaged; and check if the connectors
stop level and elements on the laser drive board have poor soldering or are damaged;
3. The laser tube is damaged.
4. Please replace the laser drive board; if it still alarms after the laser drive board is replaced, please replace with
a new optical unit.
2. Execute [Clear alarm], enter [Menu] - [System maintenance] - [Basic status] interface, and observe if the
1. The ambient temperature is too current value of laser tube is within effective working range;
Partial
Too low drive current of low; 3. If the current value of laser tube is not within effective working range or it alarms repeatedly, please check if
03-93-02 function
laser tube in test process 2. The laser drive board is damaged; the laser tube connecting cable or relevant socket has poor soldering or is damaged; and check if the connectors
stop level and elements on the laser drive board have poor soldering or are damaged;
3. The laser tube is damaged.
4. Please replace the laser drive board; if it still alarms after the laser drive board is replaced, please replace with
a new optical unit.
The voltage of RBC 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Service] - [Maintenance], click
Partial 1. RBC aperture is blocked;
aperture exceeds the [Unblock] to have unblocking operation;
03-94-01 function 2. The ambient temperature
specified range in test 3. Execute alarm clearing operation;
stop level exceeds the specified range. 4. Enter [Menu] - [System maintenance] - [Basic status] interface and observe if the voltage of RBC aperture is
process
within an effective working range.
Reading program from 1. Execute [Clear alarm], observe if the fault can be removed;
03-182-01 Stop level FLASH failure when the 2. If the fault cannot be removed, please check if the analog board U44 chip has poor soldering or is damaged;
FLASH chip. 3. If the chip is well welded, please replace the analog signal collection board.
system is powered or reset
Executing FLASH erase 1. Execute [Clear alarm], observe if the fault can be removed;
03-182-02 Stop level operation failed when FPGA 2. If the fault cannot be removed, please check if the analog board U44 chip has poor soldering or is damaged;
is upgraded
Executing FLASH write 1. Execute [Clear alarm], observe if the fault can be removed;
03-182-03 Stop level operation failed when FPGA 2. If the fault cannot be removed, please check if the analog board U44 chip has poor soldering or is damaged;
is upgraded
99
FPGA does not enter data 1. Execute [Clear alarm], observe if the fault can be removed;
03-183-01 Stop level receiving state when the 2. If the fault cannot be removed, please check if the analog board U30 chip has poor soldering or is damaged;
FPGA chip. 3. If the chip is well welded, please replace the analog signal collection board.
FPGA entering resetting 1. Execute [Clear alarm], observe if the fault can be removed;
03-183-02 Stop level status failed when the 2. If the fault cannot be removed, please check if the analog board U30 chip has poor soldering or is damaged;
FPGA chip. 3. If the chip is well welded, please replace the analog signal collection board.
1. FPGA program is not 2. If the fault cannot be removed, after the instrument is powered on, insert the U disk with analog board FPGA
FPGA program guidance upgrading file to the USB interface of the instrument, enter [Menu] - [System maintenance] - [System version]
programmed;
03-183-03 Stop level failure when the system is interface, click the Upgrade button behind FPGA version number to upgrade analog board FPGA program again,
2. poor soldering or damage of and power off and restart after the upgrading.
powered or reset
FPGA chip. 3. If the fault cannot be removed, please check if the analog board U30 chip has poor welding or is damaged;
4. If the chip is well welded, please replace the analog signal collection board.
1. Solenoid valve V18 has fault; 1. Execute [Clear alarm], observe if the fault can be removed;
Liquid drainage failure of
03-201-22 Stop level 2. Waste liquid bottle in WBC cell is 2. If the fault cannot be removed, please check if solenoid valve V18 has fault;
WBC cell 3. If solenoid valve V18 is in good condition, please check if WBC waste liquid buffer bottle is blocked.
blocked.
8.1.4 Fault causes and analysis of CRP collection unit

1. Check if the diluent is sufficient;
2. Check if CRP tubing has air bubbles;
3. Check if the tubing connection is correct, if there is liquid leakage and if the tubing has normal flow;
4. Enter [Menu] - [System maintenance] - [Service] - [Rinsing] and execute [CRP1], execute blank test for
reagent in corresponding channel after it is confirmed the tubing is full filled with diluent, check if [CRP blank
test result] in debug information is within the range of CRP spotlight value (default 3000)±1000;
1. The cuvette is dirty and it causes 5. If [CRP blank test result] is correct, execute [Clear alarm]; if [CRP blank test result] is incorrect, execute [CRP
poor transmittance; verification];
Caution Abnormal data in CRP
07-51-01 2. The cuvette has air bubbles and it 6. After successful [CRP verification], execute [Clear alarm]; if [CRP verification] fails, disconnect the power
level channel blank test supply for CRP unit acquisition board. Then, use a multimeter at diode gear to measure if there is reading
causes light scattering.
3.Results of CRP verification error between B02-P02 red and black wires. If it is open circuit, it means the light-emitting diode is damaged.
7. If the light-emitting diode is not damaged, pull out B02-P01 and power on the CRP unit acquisition board
again and then use a multimeter at mA gear (it should be noted to put the pen at the current gear position) to
measure if there is current between the yellow and green wires.
8. If there is current, it means the photocell is not damaged. If the light-emitting diode and photocell are measured
as normal, replace the electric circuit board of CRP unit acquisition board and execute [CRP verification].
9. After successful [CRP verification], execute [Clear alarm] and conduct blank test of reagent.
100
4. Enter [Menu] - [System maintenance] - [Service] - [Rinsing] and execute [CRP2], execute blank test for
reagent in corresponding channel after it is confirmed the tubing is full filled with diluent, check if [CRP blank
1. The cuvette is dirty and it causes test result] in debug information is within the range of CRP spotlight value (default 3000)±1000;
poor transmittance; 5. If [CRP blank test result] is correct, execute [Clear alarm]; if [CRP blank test result] is incorrect, execute [CRP
verification];
Caution Abnormal data in CRP 2. The cuvette has air bubbles and it
07-51-02 6. After successful [CRP verification], execute [Clear alarm]; if [CRP verification] fails, disconnect the power
level blank test causes light scattering. supply for CRP unit acquisition board. Then, use a multimeter at diode gear to measure if there is reading
3.Results of CRP verification error between B02-P04 red and black wires. If it is open circuit, it means the light-emitting diode is damaged;
7. The light-emitting diode is not damaged, pull out B02-P03 and power on the CRP unit acquisition board again
and then use a multimeter at mA gear (it should be noted to put the pen at the current gear position) to measure if
there is current between the yellow and green wires;
as normal, replace the electric circuit board of CRP unit acquisition board and execute [CRP verification];
1. Check if the latex reagent is normal and if the reagent volume is sufficient;
2.Check if CRP lyse is sufficient and if the tubing has air bubbles;
4. Check the first parameter of the alarm in fault log. If the first parameter is 1, it means the test data of CRP
channel 1 is abnormal; if the first parameter is 2, it means the test data of CRP channel 2 is abnormal;
1. C-reactive protein reagent used 5. After the channel with abnormal test data is confirmed, check the debug information of the last test of
up or error; corresponding channel and check if [CRP blank test result] in debug information is within the range of CRP
2. The cuvette has air bubbles and it spotlight value (default 3000)±1000; if the value is correct, it means there is no problem with the circuit and unit
causes light scattering; and the alarm may be caused by air in the reaction solution;
Caution Abnormal data in CRP 6. If the value of [CRP blank test result] is incorrect and it equals to [CRP-Start] and [CRP-End] as 65535, check
07-51-03 3. Signal line (including light
level sample test if the diluent is sufficient and execute [Clear alarm] if the diluent is sufficient;
emitting and receiving elements) 7. If the alarm cannot be cleared, disconnect the power supply for CRP unit acquisition board. Then, use a
circuit board is damaged or signal multimeter at diode gear to measure if there is reading between B02-P02 red and black wires for channel 1
line and circuit board have poor (B02-P04 for channel 2). If it is open circuit, it means the light-emitting diode is damaged;
contact. 8. If the light-emitting diode is not damaged, pull out B02-P01 for channel 1 (B02-P03 for channel 2) and power
on the CRP unit acquisition board again and then use a multimeter at mA gear (it should be noted to put the pen at
the current gear position) to measure if there is current between the yellow and green wires;
as normal, replace the electric circuit board of CRP unit acquisition board and execute [CRP verification];
101
4. Execute [Clear alarm];
1. There is no diluent in tubing; 5. If the alarm cannot be cleared, check the parameters of the alarm in fault log. If the first parameter is 1, it means
2. The cuvette has air bubbles and it successful verification of CRP channel 1, or verification of channel 1 fails; if the second parameter is 1, it means
causes light scattering; successful verification of CRP channel 2, or verification of channel 2 fails;
Caution 3. Signal line (including light 6. Disconnect the power supply for CRP unit acquisition board. Then, use a multimeter at diode gear to measure
07-51-04 CRP verification failed
level emitting and receiving elements) if there is reading between B02-P02 red and black wires for channel 1 (B02-P04 for channel 2). If it is open
circuit board is damaged or signal circuit, it means the light-emitting diode is damaged.
line and circuit board have poor 7. If the light-emitting diode is not damaged, pull out B02-P01 for channel 1 (B02-P03 for channel 2) and power
on the CRP unit acquisition board again and then use a multimeter at mA gear (it should be noted to put the pen at
contact.
the current gear position) to measure if there is current between the yellow and green wires.
as normal, replace the electric circuit board of CRP unit acquisition board and execute [CRP verification].
8.1.5 Fault causes and analysis of CRP test unit

2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if CRP
Caution Refrigeration chamber 1. The temperature sensor is refrigeration temperature changes;
02-91-13
level temperature sensor fault damaged or not connected 3. Check if wire B02-P09 is correctly connected on J09 interface of CRP test unit board;
4. Check if wire PF1101 is correctly connected on the refrigeration chamber unit;
5. Replace the temperature sensor.
1.Execute [Clear alarm], observe if the fault can be removed;
1. The temperature sensor is 2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if CRP
The refrigeration chamber damaged or poorly connected; refrigeration temperature rises;
Caution
02-91-14 temperature is lower than 2. Peltier connecting cable has short 3. Check if wire B02-P19 is correctly connected on J19 interface of CRP test unit board;
level 4. Confirm the Peltier connecting cable and the refrigeration chamber unit are correctly connected (at the
the lower temperature limit circuit.
refrigeration chamber unit terminal, connect PPR1101 wire correctly on refrigeration chamber unit);
5. Replace Peltier.
The refrigeration chamber damaged or poorly connected; refrigeration temperature falls;
Caution
02-91-15 temperature is lower than 2. Peltier is damaged or poorly 3. Check if wire B02-P19 is correctly connected on P19 interface of CRP test unit board;
level 4. Check if the refrigeration chamber fan is damaged;
the upper temperature limit connected.
5. Check if the cooling fin of the refrigeration chamber has accumulated too much dust and causes poor radiation.
6. Replace Peltier.
Partial 2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if CRP
CRP reaction cell 1. The temperature sensor is reaction cell temperature changes;
02-91-16 function
temperature sensor fault damaged or not connected 3. Check if wire B02-P10 is correctly connected on J10 interface of CRP test unit board;
stop level 4. Check if wire PS1201 is correctly connected on the refrigeration chamber unit;
5. Replace the temperature sensor.
102
Partial The CRP reaction cell
damaged or poorly connected; reaction tank temperature rises;
02-91-17 function temperature is lower than
2.The heating band is poorly 3. Check if wire B02-P10 is correctly connected on J01 interface of CRP test unit board;
stop level the lower temperature limit 4. Check if wire PH1201 is correctly connected on the CRP unit;
connected or damaged.
5. Ensure the resistance of heating band is correct (smaller than 50Ω, theoretical value is around 24Ω).
Partial The CRP reaction cell
damaged or poorly connected; reaction tank temperature decreases;
02-91-18 function temperature is lower than
2. Heating band connecting cable 3. Check if wire B02-P01 is correctly connected on J01 interface of CRP test unit board;
stop level the upper temperature limit 4. Check if wire PH1201 is correctly connected on the CRP unit;
has short circuit.
1. The temperature sensor is 2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if cuvette
Temperature of cuvette is
Caution damaged or poorly connected; temperature rises;
02-91-19 lower than the lower
level 2. The heating band is poorly 3. Check if wire B02-P23 is correctly connected on J23 interface of CRP test unit board;
temperature limit 4. Check if wire PH1202 is correctly connected on the CRP unit;
connected or damaged.
1. The temperature sensor is 2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if cuvette
Temperature of cuvette is
Caution damaged or poorly connected; temperature decreases;
02-91-20 lower than the upper
level 2. Heating band connecting cable 3. Check if wire B02-P10 is correctly connected on J10 interface of CRP test unit board;
temperature limit 4. Check if wire PH1202 is correctly connected on the CRP unit;
has short circuit.
2. Power on the instrument, enter [Menu] - [System maintenance] - [Basic status] interface and observe if cuvette
Caution Cuvette temperature sensor 1. The temperature sensor is temperature changes;
02-91-21
level fault damaged or not connected 3. Check if wire B02-P21 is correctly connected on J21 interface of CRP test unit board;
4. Check if wire PS1202 is correctly connected on the refrigeration chamber unit;
5. Replace the temperature sensor. (Wire B02-P22 can be plugged in J21 interface on CRP control board for use).
1. Execute [Clear alarm], observe if the CRP syringe has operation action and if the fault can be removed.
1. Poor soldering or damage of 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
connecting cable of CRP syringe detection], click [Mechanical resetting] and observe the operating status of CRP syringe.
motor; 3. If the CRP syringe does not operate, please check if the motor connecting cable and corresponding socket have
The syringe does not detach
2. CRP syringe motor zero-point poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder control board has poor
02-101-01 Stop level from the sensor position in
optocoupler signal line broken or soldering or is damaged.
the pulling down process 4. Shelter the slot of CRP syringe zero-point optocoupler with an object and observe the DS22 signal lamp on
damaged;
3. Poor soldering or damage of drive CRP test unit circuit board above U5. When it is not sheltered, DS22 will be on, or DS22 will be off. If CRP
syringe zero-point optocoupler has status error, please replace the zero-point optocoupler.
chip of CRP syringe motor.
5. If CRP syringe has too loose jackscrew, please tighten the jackscrew.
103
The syringe does not reach
2. CRP syringe motor zero-point poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder control board has poor
02-101-02 Stop level sensor when returning to
optocoupler signal line broken or soldering or is damaged.
zero point 4. Shelter the slot of CRP syringe zero-point optocoupler with an object and observe the DS22 signal lamp on
damaged;
Syringe has step loss in 2. CRP syringe motor zero-point poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder control board has poor
02-101-03 Stop level
operating process optocoupler signal line broken or soldering or is damaged.
damaged; 4. Shelter the slot of CRP syringe zero-point optocoupler with an object and observe the DS22 signal lamp on
connecting cable of refrigeration detection], click [Mechanical resetting] and observe the operating status of refrigeration chamber cover.
chamber cover motor; 3. If the refrigeration chamber cover does not operate, please check if the motor connecting cable and
The motor does not leave
2. Refrigeration chamber cover corresponding socket have poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder
sensor after being driven or
02-101-04 Stop level zero-point optocoupler signal line control board has poor soldering or is damaged.
fails to be closed in cover 4. Lift the refrigeration chamber cover and observe if the DS20 signal lamp on CRP test unit circuit board
broken or damaged;
closing process. above U5 is on, close the refrigeration chamber cover and observe if the DS20 signal lamp on circuit board
3. Poor soldering or damage of drive
chip of refrigeration chamber cover above U5 is off. If refrigeration chamber cover zero-point optocoupler has status error, please replace the
zero-point optocoupler.
motor. 5. If refrigeration chamber cover has too loose jackscrew, please tighten the jackscrew.
connecting cable of refrigeration detection], click [Mechanical resetting] and observe the operating status of refrigeration chamber cover.
chamber cover motor; 3. If the refrigeration chamber cover does not operate, please check if the motor connecting cable and
The motor reaches the 2. Refrigeration chamber cover corresponding socket have poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder
02-101-05 Stop level maximum steps but not zero-point optocoupler signal line control board has poor soldering or is damaged.
detect sensor signal broken or damaged; 4. Lift the refrigeration chamber cover and observe if the DS20 signal lamp on CRP test unit circuit board
3. Poor soldering or damage of drive above U5 is on, close the refrigeration chamber cover and observe if the DS20 signal lamp on circuit board
chip of refrigeration chamber cover above U5 is off. If refrigeration chamber cover zero-point optocoupler has status error, please replace the
zero-point optocoupler.
motor. 5. If refrigeration chamber cover has too loose jackscrew, please tighten the jackscrew.
104
1. Execute [Clear alarm], observe if the CRP syringe has operation action and if the fault can be removed;
2. If the alarm cannot be cleared, pull out test tube from CRP lyse bottle, enter [Menu] - [System maintenance] -
Too much air bubbles are [Advanced] - [Mechanical detection] interface, input the speed and steps of CRP syringe motor in [CRP], click
Partial 1. Insufficient CRP lyse; [Down] until the air bubbles are detected at the test tube air bubble optocoupler. Observe if DS27 is on, click [Up]
detected in reagent tubing
02-111-30 function 2. Poor soldering or damage of CRP until it is liquid at the test tube air bubble optocoupler position and observe if DS27 is off;
by the air bubble 3. If the lamp is not on, please check if the air bubble optocoupler connecting cable and corresponding socket
stop level lyse air bubble optocoupler.
optocoupler have poor soldering or are damaged; check if the U1(MCU) chip of CRP test unit board has poor soldering or is
damaged;
4. If the air bubble optocoupler has error in on and off, please replace the air bubble optocoupler.
1. C-reactive protein reagent 1. Place CRP reagent chamber back in position and ensure the reagent chamber has been installed in place;
Partial chamber is opened; 2. Execute [Clear alarm], observe if the fault can be removed;
CRP reagent chamber door
02-111-31 function 2. Poor soldering or damage of 3. Take out C-reactive protein reagent chamber and observe if the DS21 signal lamp on circuit board above U5 is
is not closed off, and observe if it is on after it is put back. If C-reactive protein reagent chamber door optocoupler has status
stop level C-reactive protein reagent chamber
door optocoupler. error, please replace the optocoupler.

2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Mechanical detection] - [CRP],
click [CSV21] and observe if [CSV21] button turns yellow and if the DS12 near J5 is on with "KADA" sound.
1. Solenoid valve is not connected;
02-131-06 Stop level SV21 fault 3. If the lamp is on or generates no "KADA" sound, please check if the solenoid valve connecting cable and
2. Solenoid valve has short circuit. corresponding socket have poor soldering or are damaged;
4. If the lamp is not on , check if the U4 chip .U1(MCU) chip of sample feeder control board has poor soldering
or is damaged.
4.If the lamp is not on check if the U4 chip .U1(MCU) chip of sample feeder control board has poor soldering or
is damaged.
or is damaged.
or is damaged.
105
or is damaged.
4. If the lamp is not on, check if the U4 chip .U1(MCU) chip of sample feeder control board has poor soldering or
is damaged.
Sample dispensing to 1. Sample dispensing to CRP
02-94-51 Stop level 1. Please execute alarm clearing operation.
channel 1 timeout channel 1 timeout.
C-reactive protein reagent 1. C-reactive protein reagent
02-94-52 Stop level dispensing to channel 1 dispensing to CRP channel 1 1. Please execute alarm clearing operation.
timeout timeout.
Sample dispensing to 1. Sample dispensing to CRP
02-94-53 Stop level 1. Please execute alarm clearing operation.
channel 2 timeout channel 2 timeout.
C-reactive protein reagent 1. C-reactive protein reagent
02-94-54 Stop level dispensing to channel 2 dispensing to CRP channel 2 1. Please execute alarm clearing operation.
timeout timeout.
8.1.6 Fault causes and analysis of CRP sample feeder unit

1. Execute [Clear alarm], observe if the loading motor has operation action and if the fault can be removed.
connecting cable of loading motor; detection], click [Load] and observe the operating status of loading motor.
Partial Loading motor does not find 3. If the loading motor does not operate, please check if the motor connecting cable and corresponding socket
2. Loading zero-point switch signal
05-101-01 function zero-point signal in have poor soldering or are damaged; check if the U8 chip .U1(MCU) of sample feeder control board and control
line broken or damaged; part of the loading motor have poor soldering or are damaged.
stop level withdrawing process
3. Poor soldering or damage of drive 4. Press the loading zero-position switch with objects to observe the DS5 signal light besides J19 on the circuit
chip of loading motor. board, when the switch is closed, DS5 is on, otherwise, DS5 is off. If the zero position switch of rack-feeding
motor is error, replace the zero position switch of rack-feeding motor.
106
1. Execute [Clear alarm], observe if the rack-conveying motor has operation action and if the fault can be
1. Poor soldering or damage of removed;
The rack-conveying connecting cable of rack-conveying 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
mechanism does not operate motor; detection], click [Rack-conveying] and observe the operating status of rack-conveying motor.
Partial
to the rack-conveying 2. Rack-conveying zero-point 3. If the rack-conveying motor does not operate, please check if the motor connecting cable and corresponding
05-101-02 function
zero-point optoelectronic optoelectronic switch signal line socket have poor soldering or are damaged; check if the U6 chip .U1(MCU) of sample feeder control board and
stop level control part of the rack-conveying motor have poor soldering or are damaged.
switch detection position in broken or damaged;
specified steps 3. Poor soldering or damage of drive 4. Shelter the rack-conveying zero-point optoelectronic switch with an object and observe the DS13 signal
lamp on circuit board near J8. When it is not sheltered, DS13 will be on, or DS13 will be off. If rack-conveying
chip of rack-conveying motor.
zero-point optoelectronic switch has status error, please replace the zero-point optoelectronic switch.
1. Execute [Clear alarm], observe if the scanning motor has operation action and if the fault can be removed;
Zero-point signal error of
connecting cable of scanning motor; detection], click [Bar code detection] and observe the operating status of loading motor.
scanning motor before
Partial 2. Scanning motor zero-point 3. If the loading motor does not operate, please check if the motor connecting cable and corresponding socket
operating or scanning motor
05-101-03 function optocoupler signal line broken or have poor soldering or are damaged; check if the U9 chip .U1(MCU) of sample feeder control board and control
does not reach scanning part of the loading motor have poor soldering or are damaged.
stop level damaged;
zero-point optocoupler 4. Shelter the slot of scanning motor zero-point optocoupler with an object and observe the DS14 signal lamp
position after operating on circuit board near J8. When it is not sheltered, DS14 will be on, or DS14 will be off. If scanning motor
chip of scanning motor.
zero-point optocoupler has status error, please replace the zero-point optocoupler.
1. Poor soldering or damage of 1. Execute [Clear alarm], observe if the unloading motor has operation action and if the fault can be removed.
The unloading motor does connecting cable of unloading 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
not reach the motor; detection], click [Unload] and observe the operating status of unloading motor.
Partial 3. If the unloading motor does not operate, please check if the motor connecting cable and corresponding socket
rack-withdrawing 2. Unloading motor zero-point
05-101-04 function have poor soldering or are damaged; check if the U7 chip .U1(MCU) of sample feeder control board and control
zero-point optocoupler optocoupler signal line broken or part of the unloading motor have poor soldering or are damaged.
stop level
position within the specified damaged; 4. Shelter the slot of rack-withdrawing zero-point optocoupler with an object and observe the DS15 signal lamp
steps 3. Poor soldering or damage of drive on circuit board near J8. When it is not sheltered, DS15 will be on, or DS15 will be off. If rack-withdrawing
chip of unloading motor. zero-point optocoupler has status error, please replace the zero-point optocoupler.
1. Execute [Clear alarm], observe if the mixing motor has operation action and if the fault can be removed.
connecting cable of mixing motor; detection], click [Up], [Down] and observe the operating status of mixing motor.
The mixing motor does not
Partial 2. Lifting motor zero-point 3. If the mixing motor does not operate, please check if the motor connecting cable and corresponding socket
reach the lifting zero-point
05-101-05 function optocoupler signal line broken or have poor soldering or are damaged; check if the U4 chip .U1(MCU) of sample feeder control board and control
optocoupler position within part of the mixing motor have poor soldering or are damaged.
stop level damaged;
the specified steps 4. Shelter the slot of lifting zero-point optocoupler with an object and observe the DS19 signal lamp on circuit
chip of mixing motor. board near J19. When it is not sheltered, DS19 will be on, or DS19 will be off. If lifting zero-point optocoupler
has status error, please replace the zero-point optocoupler.
1. Execute [Clear alarm], observe if the clamping motor has operation action and if the fault can be removed.
The clamping zero-point connecting cable of clamping motor; detection], click [Mechanical resetting] and observe the operating status of clamping motor.
Partial 3. If the clamping motor does not operate, please check if the motor connecting cable and corresponding socket
optocoupler does not detect 2. Clamping zero-point optocoupler
signal change within signal line broken or damaged; part of the clamping motor have poor soldering or are damaged.
stop level
specified steps 3. Poor soldering or damage of drive 4. Shelter the slot of clamping zero-point optocoupler with an object and observe the DS20 signal lamp on
chip of clamping motor. circuit board near J8. When it is not sheltered, DS20 will be on, or DS20 will be off. If clamping zero-point
optocoupler has status error, please replace the zero-point optocoupler.
107
1. Execute [Clear alarm], observe if the STAT motor has operation action and if the fault can be removed.
The signal that the STAT connecting cable of STAT motor; detection], click [Feed sample], [Withdraw sample] and observe the operating status of STAT motor.
Partial 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding socket have
zero-point switch is pressed 2. STAT zero-point switch signal
05-101-07 function poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control board and control part
down is not detected within line broken or damaged; of the STAT motor have poor soldering or are damaged.
stop level
specified steps 3. Poor soldering or damage of 4. Press the STAT motor zero-position switch with objects to observe the DS7 signal light besides J19 on the
drive chip of STAT motor. circuit board, when the switch is closed, DS7 is on, otherwise, DS7 is off. If the zero position switch of STAT
motor is error, replace the zero position switch.
1. Execute [Clear alarm], observe if the STAT motor has operation action and if the fault can be removed.
The signal that the STAT connecting cable of STAT motor; detection], click [Feed sample], [Withdraw sample] and observe the operating status of STAT motor.
Partial 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding socket have
in-position switch is pressed 2. STAT in-position switch signal
05-101-08 function poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control board and control part
down is not detected within line broken or damaged; of the STAT motor have poor soldering or are damaged.
stop level
specified steps 3. Poor soldering or damage of 4. Press the STAT motor in-position switch with objects to observe the DS8 signal light besides J19 on the
drive chip of STAT motor. circuit board, when the switch is closed, DS8 is on, otherwise, DS8 is off. If the STAT in-position switch has
status error, replace the zero position switch.
1. Poor soldering or damage of 1. Execute [Clear alarm], observe if the mixing motor has operation action and if the fault can be removed.
connecting cable of mixing motor; 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
The steps difference of the 2. Mixing zero-point optocoupler detection], click [Up], [Down] and observe the operating status of mixing motor.
Partial 3. If the mixing motor does not operate, please check if the motor connecting cable and corresponding socket
mixing mechanism is signal line broken or damaged;
greater than theoretical 3. Poor soldering or damage of drive part of the mixing motor have poor soldering or are damaged.
stop level
value chip of mixing motor; 4. Shelter the slot of lifting zero-point optocoupler with an object and observe the DS19 signal lamp on circuit
4. Check if the lifting mechanism board near J19. When it is not sheltered, DS19 will be on, or DS19 will be off. If lifting zero-position
has lubricant. optocoupler has status error, please replace the zero-point optocoupler.
Extending or clamping steps connecting cable of clamping motor; detection], click [Mechanical resetting] and observe the operating status of clamping motor.
Partial 3. If the clamping motor does not operate, please check if the motor connecting cable and corresponding socket
of clamping mechanism are 2. Clamping zero-point optocoupler
inconsistent with the signal line broken or damaged; part of the clamping motor have poor soldering or are damaged.
stop level
theoretical operating steps 3. Poor soldering or damage of drive 4. Shelter the slot of clamping zero-point optocoupler with an object and observe the DS20 signal lamp on
chip of clamping motor. circuit board near J8. When it is not sheltered, DS20 will be on, or DS20 will be off. If clamping zero-point
optocoupler has status error, please replace the zero-point optocoupler.
1. Mechanical structure of count ball
Partial The count ball is in lifted is loose; 1. If the count ball is loose, use tool to fix the count ball;
2. If the scanning motor causes movement of sample rack, detect if the scanning motor is loose or has position
05-101-11 function status before executing 2. Sample rack is moved when error. If it is loose, please fix the scanning motor. If it is position error, please restore the position of scanning
stop level mixing scanning motor has bar code motor.
detection.
108
1. The spring of clamping motor is 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
too tight or too loose; detection], click [Mechanical resetting] and observe the operating status of clamping motor.
When the mixing
2. Poor soldering or damage of 3. If the clamping motor does not operate, please check if the motor connecting cable and corresponding socket
Partial mechanism is operating,
connecting cable of clamping motor; have poor soldering or are damaged; check if the U3 chip .U1(MCU) of sample feeder control board and control
05-101-12 function abnormal clamping motor
3. Clamping zero-point optocoupler part of the clamping motor have poor soldering or are damaged.
stop level zero-point signal change is 4. Shelter the slot of clamping zero-point optocoupler with an object and observe the DS20 signal lamp on
signal line broken or damaged;
detected circuit board near J8. When it is not sheltered, DS20 will be on, or DS20 will be off. If clamping zero-point
optocoupler has status error, please replace the zero-point optocoupler;
chip of clamping motor.
5. If the spring of clamping motor is too tight or too loose, please replace the spring.
1. Execute [Clear alarm], observe if the loading motor has operation action and if the fault can be removed.
connecting cable of loading motor; detection], click [Load] and observe the operating status of loading motor.
Partial Loading motor operation 2. Rack-feeding in-position 3. If the loading motor does not operate, please check if the motor connecting cable and corresponding socket
05-101-17 function completion mark not optocoupler signal line broken or have poor soldering or are damaged; check if the U8 chip .U1(MCU) of sample feeder control board and control
stop level detected in specified time damaged; part of the loading motor have poor soldering or are damaged;
3. Poor soldering or damage of drive 4. Shelter the rack-feeding in-position optocoupler with an object and observe the DS12 signal lamp on circuit
chip of loading motor. board near J19. When it is not sheltered, DS12 will be on, or DS12 will be off. If the rack-feeding in-position
optocoupler has status error, replace the optocoupler.
1. Execute [Clear alarm], observe if the rack-conveying motor has operation action and if the fault can be
1. Poor soldering or damage of removed;
connecting cable of rack-conveying 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] - [Optocoupler
Rack-conveying motor motor; detection], click [Rack-conveying] and observe the operating status of rack-conveying motor.
Partial
operation completion mark 2. Rack-conveying zero-point 3. If the rack-conveying motor does not operate, please check if the motor connecting cable and corresponding
05-101-18 function
not detected in specified optoelectronic switch signal line socket have poor soldering or are damaged; check if the U6 chip .U1(MCU) of sample feeder control board and
stop level control part of the rack-conveying motor have poor soldering or are damaged.
time broken or damaged;
3. Poor soldering or damage of 4. Shelter the rack-conveying zero-point optoelectronic switch with an object and observe the DS13 signal lamp
on circuit board near J8. When it is not sheltered, DS13 will be on, or DS13 will be off. If rack-conveying
drive chip of rack-conveying motor.
zero-point optoelectronic switch has status error, please replace the zero-point optocoupler.
1. Execute [Clear alarm], observe if the scanning motor has operation action and if the fault can be removed;
connecting cable of scanning motor; detection], click [Bar code detection] and observe the operating status of scanning motor.
Partial Scanning motor operation 2. Scanning motor zero-point 3. If the scanning motor does not operate, please check if the motor connecting cable and corresponding socket
05-101-19 function completion mark not optocoupler signal line broken or have poor soldering or are damaged; check if the U9 chip .U1(MCU) of sample feeder control board and control
stop level detected in specified time damaged; part of the scanning motor have poor soldering or are damaged.
3. Poor soldering or damage of 4. Shelter the slot of scanning zero-point optocoupler with an object and observe the DS14 signal lamp on circuit
drive chip of scanning motor. board near J8. When it is not sheltered, DS14 will be on, or DS14 will be off. If scanning zero-point optocoupler
has status error, please replace the zero-point optocoupler.
109
1. Execute [Clear alarm], observe if the unloading motor has operation action and if the fault can be
removed.
2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] -
[Optocoupler detection], click [Rack-conveying] and observe the operating status of unloading
connecting cable of unloading
motor.
motor;
Partial Unloading motor operation 3. If the unloading motor does not operate, please check if the motor connecting cable and
2. Unloading motor zero-point
05-101-20 function completion mark not corresponding socket have poor soldering or are damaged; check if the U7 chip .U1(MCU) of
optocoupler signal line broken or
stop level detected in specified time sample feeder control board and control part of the unloading motor have poor soldering or are
damaged;
damaged.
4. Shelter the slot of rack-withdrawing zero-point optocoupler with an object and observe the DS15
drive chip of unloading motor.
signal lamp on circuit board near J8. When it is not sheltered, DS15 will be on, or DS15 will be off.
If rack-withdrawing zero-point optocoupler has status error, please replace the zero-point
optocoupler.
1. Execute [Clear alarm], observe if the STAT motor has operation action and if the fault can be
removed.
[Optocoupler detection], click [Feed sample], [Withdraw sample] and observe the operating status
connecting cable of STAT motor;
Partial STAT motor operation of STAT motor.
2. STAT in-position switch signal
05-101-21 function completion mark not 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding
line broken or damaged;
stop level detected in specified time socket have poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control
board and control part of the STAT motor have poor soldering or are damaged.
drive chip of STAT motor.
4. Press the STAT motor in-position switch with objects to observe the DS8 signal light besides J19
on the circuit board, when the switch is closed, DS8 is on, otherwise, DS8 is off. If the zero position
switch of STAT motor is error, replace the zero position switch.
1. Execute [Clear alarm], observe if the mixing motor has operation action and if the fault can be
removed.
[Optocoupler detection], click [Up], [Down] and observe the operating status of mixing motor.
connecting cable of mixing motor;
Partial Mixing motor operation 3. If the mixing motor does not operate, please check if the motor connecting cable and
2. Mixing zero-point optocoupler
05-101-22 function completion mark not corresponding socket have poor soldering or are damaged; check if the U4 chip .U1(MCU) of
signal line broken or damaged;
stop level detected in specified time sample feeder control board and control part of the mixing motor have poor soldering or are
damaged.
chip of mixing motor.
4. Shelter the slot of lifting zero-point optocoupler with an object and observe the DS19 signal lamp
on circuit board near J19. When it is not sheltered, DS19 will be on, or DS19 will be off. If lifting
zero-point optocoupler has status error, please replace the zero-point optocoupler.
110
1. Execute [Clear alarm], observe if the clamping motor has operation action and if the fault can be
removed.
1. Poor soldering or damage of [Optocoupler detection], click [Mechanical resetting] and observe the operating status of clamping
connecting cable of clamping motor; motor.
Partial Clamping motor operation
2. Clamping zero-point optocoupler 3. If the clamping motor does not operate, please check if the motor connecting cable and
05-101-23 function completion mark not
signal line broken or damaged; corresponding socket have poor soldering or are damaged; check if the U3 chip .U1(MCU) of
stop level detected in specified time
3. Poor soldering or damage of drive sample feeder control board and control part of the clamping motor have poor soldering or are
chip of clamping motor. damaged.
4. Shelter the slot of clamping zero-point optocoupler with an object and observe the DS20 signal
lamp on circuit board near J8. When it is not sheltered, DS20 will be on, or DS20 will be off. If
clamping zero-point optocoupler has status error, please replace the zero-point optocoupler.
1. Tube judging sensor signal line
1. Shelter the tube judging sensor with an object and observe the D3 signal lamp on circuit board
Partial broken or damaged;
Abnormal tube judging near J9. When it is not sheltered, D3 will be on, or D3 will be off. If the tube judging sensor has
05-111-01 function 2. The tube judging sensor is moved;
sensor signal status error, please replace the tube judging sensor.
stop level 3. The tube judging sensor is
2. If the position of tube judging sensor is incorrect, please correct its position.
damaged.
1. Execute [Clear alarm], observe if the rack-conveying motor has operation action and if the fault
can be removed;
[Optocoupler detection], click [Rack-conveying] and observe the operating status of rack-conveying
connecting cable of rack-conveying
The zero-point motor.
motor;
Partial optoelectronic switch is still 3. If the rack-conveying motor does not operate, please check if the motor connecting cable and
2. Rack-conveying zero-point
05-111-02 function sheltered after the corresponding socket have poor soldering or are damaged; check if the U6 chip .U1(MCU) of
optoelectronic switch signal line
stop level rack-conveying action is sample feeder control board and control part of the rack-conveying motor have poor soldering or are
broken or damaged;
executed damaged.
4. Shelter the rack-conveying zero-point optoelectronic switch with an object and observe the DS13
chip of rack-feeding motor.
If rack-conveying zero-point optoelectronic switch has status error, please replace the zero-point
optocoupler.
1. Execute [Clear alarm], observe if the scanning motor has operation action and if the fault can be
removed;
connecting cable of scanning motor;
[Optocoupler detection], click [Bar code detection] and observe the operating status of scanning
2. Scanning motor zero-point
motor.
Partial The zero-point optocoupler optocoupler signal line broken or
3. If the scanning motor does not operate, please check if the motor connecting cable and
05-111-03 function is still sheltered after the damaged;
corresponding socket have poor soldering or are damaged; check if the U9 chip .U1(MCU) of
stop level scanning action is executed 3. Poor soldering or damage of drive
sample feeder control board and control part of the scanning motor have poor soldering or are
chip of scanning motor;
damaged.
4. The installation position of the
4. Shelter the slot of scanning zero-point optocoupler with an object and observe the DS14 signal
scanning motor is incorrect.
scanning zero-point optocoupler has status error, please replace the zero-point optocoupler.
111
removed.
1. Poor soldering or damage of 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] -
connecting cable of unloading [Optocoupler detection], click [Unload] and observe the operating status of unloading motor.
The zero-point optocoupler motor; 3. If the unloading motor does not operate, please check if the motor connecting cable and
Partial
is still sheltered after the 2. Unloading motor zero-point corresponding socket have poor soldering or are damaged; check if the U7 chip .U1(MCU) of
05-111-04 function
rack withdrawing action is optocoupler signal line broken or sample feeder control board and control part of the unloading motor have poor soldering or are
stop level
executed damaged; damaged.
3. Poor soldering or damage of drive 4. Shelter the slot of rack-withdrawing zero-point optocoupler with an object and observe the DS15
chip of unloading motor. signal lamp on circuit board near J8. When it is not sheltered, DS15 will be on, or DS15 will be off.
If rack-withdrawing zero-point optocoupler has status error, please replace the zero-point
optocoupler.
1. Execute [Clear alarm], observe if the mixing motor has operation action and if the fault can be
removed.
[Optocoupler detection], click [Up], [Down] and observe the operating status of mixing motor.
The zero-point optocoupler connecting cable of mixing motor;
Partial 3. If the mixing motor does not operate, please check if the motor connecting cable and
is still sheltered after the 2. Mixing zero-point optocoupler
05-111-05 function corresponding socket have poor soldering or are damaged; check if the U4 chip .U1(MCU) of
mixing mechanism makes signal line broken or damaged;
stop level sample feeder control board and control part of the mixing motor have poor soldering or are
action 3. Poor soldering or damage of drive
damaged.
chip of mixing motor.
4. Shelter the slot of lifting zero-point optocoupler with an object and observe the DS19 signal lamp
on circuit board near J19. When it is not sheltered, DS19 will be on, or DS19 will be off. If lifting
zero-position optocoupler has status error, please replace the zero-point optocoupler.
removed.
connecting cable of unloading
The rack [Optocoupler detection], click [Unload] and observe the operating status of unloading motor.
motor;
Partial conveying-to-position 3. If the unloading motor does not operate, please check if the motor connecting cable and
2. Unloading motor zero-point
05-111-06 function optocoupler is still sheltered corresponding socket have poor soldering or are damaged; check if the U7 chip .U1(MCU) of
stop level after the rack withdrawing sample feeder control board and control part of the unloading motor have poor soldering or are
damaged;
action is executed damaged.
4. Shelter the slot of rack-conveying in-position optocoupler with an object and observe the DS16
chip of unloading motor.
If the rack-conveying in-position optocoupler has status error, replace the in-position optocoupler.
112
1. Execute [Clear alarm], observe if the rack-conveying motor has operation action and if the fault
can be removed;
[Optocoupler detection], click [Rack-conveying] and observe the operating status of rack-conveying
connecting cable of rack-conveying
motor.
motor;
Partial Rack-conveying initial 3. If the rack-conveying motor does not operate, please check if the motor connecting cable and
2. Rack-feeding in-position
05-111-07 function sensor is sheltered in the corresponding socket have poor soldering or are damaged; check if the U6 chip .U1(MCU) of
stop level process of conveying back sample feeder control board and control part of the rack-conveying motor have poor soldering or are
damaged;
damaged.
4. Shelter the rack-feeding in-position optocoupler with an object and observe the DS12 signal lamp
chip of rack-conveying motor.
on circuit board near J2. When it is not sheltered, DS12 will be on, or DS12 will be off. If the
rack-feeding in-position optocoupler has status error, please replace the rack-feeding in-position
optocoupler.
1. Execute [Clear alarm], observe if the clamping motor has operation action and if the fault can be
removed.
1. The spring of clamping motor is
[Optocoupler detection], click [Mechanical resetting] and observe the operating status of clamping
too tight or too loose;
motor.
Zero-point optocoupler 3. If the clamping motor does not operate, please check if the motor connecting cable and
Partial connecting cable of clamping motor;
status of clamping corresponding socket have poor soldering or are damaged; check if the U3 chip .U1(MCU) of
05-111-08 function 3. Clamping zero-point optocoupler
mechanism is inconsistent sample feeder control board and control part of the clamping motor have poor soldering or are
stop level signal line broken or damaged;
with the theoretical status damaged.
4. Shelter the slot of clamping zero-point optocoupler with an object and observe the DS20 signal
chip of clamping motor;
5. Incorrect installation of partition.
clamping zero-point optocoupler has status error, please replace the zero-point optocoupler;
5. If the spring of clamping motor is too tight or too loose, please replace the spring;
6. If the partition position is incorrect, change the partition position.
removed.
1. Poor soldering or damage of 2. After the instrument is powered on, enter [Menu] - [System maintenance] - [Advanced] -
Abnormal tube connecting cable of STAT motor; [Optocoupler detection], click [Feed sample], [Withdraw sample] and observe the operating status
Partial holding-to-position 2. Tube holding-to-position of STAT motor.
05-111-09 function optocoupler signal after the optocoupler signal line broken or 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding
stop level STAT mechanism finishes damaged; socket have poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control
movement 3. Poor soldering or damage of drive board and control part of the STAT motor have poor soldering or are damaged.
chip of STAT motor. 4. Shelter the tube holding-to-position optocoupler with objects to observe the DS8 signal light
besides J19 on the circuit board, when the switch is closed, DS6 is on, otherwise, DS6 is off. If the
tube holding-to-position optocoupler has status error, replace the in-position optocoupler.
113
1. Execute [Clear alarm], observe if the loading motor has operation action and if the fault can be
removed.
[Optocoupler detection], click [Load] and observe the operating status of loading motor.
Zero-point signal still exits connecting cable of loading motor;
Partial 3. If the loading motor does not operate, please check if the motor connecting cable and
after the rack feeding 2. Rack-feeding zero-point switch
05-151-01 function corresponding socket have poor soldering or are damaged; check if the U8 chip .U1(MCU) of
mechanism operates for signal line broken or damaged;
stop level sample feeder control board and control part of the loading motor have poor soldering or are
fixed steps 3. Poor soldering or damage of drive
damaged;
chip of loading motor.
4. Shelter the rack-feeding in-position optocoupler with an object and observe the DS12 signal lamp
on circuit board near J19. When it is not sheltered, DS12 will be on, or DS12 will be off. If the
rack-feeding in-position optocoupler has status error, replace the optocoupler.
removed.
Partial of STAT motor.
Abnormal STAT chamber 2. STAT motor zero-point switch
05-151-02 function 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding
zero-point signal signal line broken or damaged;
stop level socket have poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control
chip of STAT motor.
4. Press the STAT motor zero-position switch with objects to observe the DS7 signal light besides
J19 on the circuit board, when the switch is closed, DS7 is on, otherwise, DS7 is off. If the zero
position switch of STAT motor is error, replace the zero position switch.
removed.
Partial of STAT motor.
Abnormal STAT chamber 2. STAT motor in-position switch
05-151-03 function 3. If the STAT motor does not operate, please check if the motor connecting cable and corresponding
in-position switch signal signal line broken or damaged;
stop level socket have poor soldering or are damaged; check if the U5 chip .U1(MCU) of sample feeder control
chip of STAT motor.
4. Press the STAT motor in-position switch with objects to observe the DS8 signal light besides J19
on the circuit board, when the switch is closed, DS8 is on, otherwise, DS8 is off. If the STAT
in-position switch has status error, replace the in-position switch.
1. There is foreign matter on rack 1. If there is foreign matter on rack surface, please remove the foreign matter and then operate;
Partial The left count ball does not surface; 2. If the count ball is loose, please fix the count ball;
05-151-04 function drop in the slot of test tube 2. The left count ball is loose; 3. Please click the rack conveying button through optocoupler detection interface and observe if the
stop level rack after rack conveying 3. Rack-conveying motor shifting shifting fork operates synchronously. If the shifting fork of rack conveying motor does not operate
fork is in non-synchronous state. synchronously, adjust the shifting fork to synchronous status.
1. There is foreign matter on rack 1. If there is foreign matter on rack surface, please remove the foreign matter and then operate;
Partial The right count ball does not surface; 2. If the count ball is loose, please fix the count ball;
05-151-05 function drop in the slot of test tube 2. The right count ball is loose; 3. Please click the rack conveying button through optocoupler detection interface and observe if the
stop level rack after rack conveying 3. Rack-conveying motor shifting shifting fork operates synchronously. If the shifting fork of rack conveying motor does not operate
fork is in non-synchronous state. synchronously, adjust the shifting fork to synchronous status.
114
1. Press the count ball microswitch with objects to observe the DS11 signal light besides J19 on the
Partial The left count ball does not 1. Count ball microswitch signal line
circuit board, when the switch is closed, DS11 is on, otherwise, DS11 is off. If the zero position
05-151-06 function detect signal change after broken or damaged;
switch of rack-feeding motor is error, replace the zero position switch of rack-feeding motor;
stop level rack conveying 2. The left count ball is loose.
2. If the count ball is loose, please fix the count ball.
1. Press the count ball microswitch with objects to observe the DS10 signal light besides J19 on the
Partial The right count ball does not 1. Count ball microswitch signal line
circuit board, when the switch is closed, DS10 is on, otherwise, DS10 is off. If the zero position
05-151-07 function detect signal change after broken or damaged;
switch of rack-feeding motor is error, replace the zero position switch of rack-feeding motor;
stop level rack conveying 2. The right count ball is loose.
2. If the count ball is loose, please fix the count ball.
1. Press the count ball microswitch with objects to observe the DS10 or DS11 signal light besides
J19 on the circuit board, when the switch is closed, DS10 or DS11 is on, otherwise, DS10 or DS11 is
1. Count ball microswitch signal line
Partial The count ball detects signal off. If the zero position switch of rack-feeding motor is error, replace the zero position switch of
broken or damaged;
05-201-01 function change abnormally for rack-feeding motor;
2. Sample rack is moved during the
stop level non-rack conveying action 2. If the count ball is loose, please fix the count ball;
scanning process of scanning motor.
3. If the scanning motor moves the sample rack, check if the scanning motor is at a correct position.
If the position is incorrect, please correct its position.
1. Check if the optocoupler in the reclaiming area is sheltered and if there is small object in front of
1. Reclaiming area full judging
Partial the optocoupler in the reclaiming area. If yes, remove the object;
Reclaiming area full judging optocoupler signal line broken or
05-201-02 function 2. Shelter the reclaiming area full judging optocoupler with an object and observe the DS9 signal
sensor is sheltered damaged;
stop level lamp on circuit board near J19. When it is not sheltered, DS9 will be on, or DS9 will be off. If the
2. Reclaiming area is full.
reclaiming area full optocoupler has error, replace the optocoupler.
Partial Rack feeding-to-position 1. Rack-feeding in-position 1. Shelter the rack-feeding in-position optocoupler with an object and observe the DS12 signal lamp
05-201-03 function optocoupler detects no test optocoupler signal line broken or on circuit board near J19. When it is not sheltered, DS12 will be on, or DS12 will be off. If the
stop level tube rack damaged; conveying initial status has error, please replace the optocoupler.
1. Check if the bar code pasted on test tube is wrinkled;
2. If the bar code is not wrinkled, observe if the test tube rack is at a correct position; 1) If the test
tube rack is not at a correct position, put it at a correct position first and then rotate the roller of
Partial
Failure of the bar code reader to scan scanning motor. If the roller interferes with the test tube, please adjust the position of the roller. In
05-201-04 function Bar code scanning failed
the bar code case of too large resistance in rotation, please adjust the position of the roller when it is rotated. 2) If
stop level
the test tube rack is at a correct position, please check if the count ball is in a correct status. Check the
count ball according to signal lamp DS11 and DS10 and if it is in an incorrect status, rectify the
position of the count ball.
115
Chapter 9 List of Spare Parts
9.1 List of recommended spare parts and Consumables

9.1.1 List of recommended spare parts
No. Name SAP Code Remark
1 Wire JP0801 (Waste Pump) 2013729
2 Wire JP0802 (Air Pump) 2013730
3 Wire JP0803 (Waste Pump) 2013738
4 Buffer Bottle Assembly 2000914

9.1.2 List of Consumables
No. Name SAP Code Replacement Cycle
1 Puncture Probe 1022850 30 thousand tests
2 Syringe 10ml 1022895 1 year
3 Syringe 2.5ml 1023795 1 year

Wire JM0901 (Sample-aspirating
4 2015051 1 year
Syringe Pump)
5 Diaphragm-replaceable Probe Filter 1009881 1 year
6 Wire PV0816(SV16) 2013711 1 year(or 30 thousand tests)

● The Analyzer is regarded being used for 5 hours per day during calculation.
9.2 List of Maintenance Case

9.2.1 List of Small Maintenance Case (SAP Code: ——)
(Recommended Replacement Cycle: 1 Year)
No. Name SAP Code Qty.
1 Buffer Bottle Assembly 2000914 4
2 FBA Hemolysin Assembly 2011897 1
3 FDO Hemolysin Assembly 2015048 1
4 FDT Hemolysin Assembly 2015049 1
5 CRP Lyse Assembly 2015050 1
6 Diluent Assembly 2002041 1
7 Waste Liquid Assembly 2002091 1
8 Check Valve 1009867 1
9 Nylon Tie 1008098 100
10 Swab Body 1007061 1
11 Swab Connector 1 1007062 2
12 Reducing Swab Connector 1030037 1
13 Syringe 10ml (including 1 selected CRP assembly) 1022895 3
14 Syringe 2.5ml (including 1 selected CRP assembly) 1023795 3
15 Tube 1 2017241 1
16 Tube 2 2013830 1

116
17 Tube 3 2014038 1
18 Tube 4 2013949 1
19 Tube 5 1044514 1
20 Tube 6 2013834 1
21 Tube 7 2013799 1
22 Tube 8 2016199 1
23 Tube 9 2013837 1
24 Tube 10 2013943 1
25 Tube 11 2014006 1
26 Tube 12 2013840 1
27 Tube 13 2013055 1
28 Tube 14 2013800 1
29 Tube 16 2013802 1
30 Tube 17 2013803 1
31 Tube 19 2013886 1
32 Tube 20 2013805 1
33 Tube 21 2013849 1
34 Tube 22 2013865 1
35 Tube 24 2013852 1
36 Tube 25 2013807 1
37 Tube 26 2013854 1
38 Tube 27 2013945 1
39 Tube 28 2013832 1
40 Tube 29 2013857 1
41 Tube 30 2013950 1
42 Tube 31 2013859 1
43 Tube 32 2013860 1
44 Tube 33 2014205 1
45 Tube 34 2013808 1
46 Tube 35 2012700 1
47 Tube 36 2013863 1
48 Tube 37 2013836 1
49 Tube 38 2013866 1
50 Tube 39 2014715 1
51 Tube 40 2013868 1
52 Tube 41 2013944 1
53 Tube 42 2013869 1
54 Tube 43 2013870 1
55 Tube 44 2014148 1
117
56 Tube 45 2014716 1
57 Tube 46 2013810 1
58 Tube 47 2013874 1
59 Tube 48 2013811 1
60 Tube 49 2016226 1
61 Tube 50 2012699 1
62 Tube 51 2014008 1
63 Tube 52 2014009 1
64 Tube 53 2014010 1
65 Tube 54 2013815 1
66 Tube 55 2014719 1
67 Tube 56 2013009 1
68 Tube 57 2013883 1
69 Tube 58 2013816 1
70 Tube 59 2013885 1
71 Tube 60 2013946 1
72 Tube 61 2013886 1
73 Tube 62 1044515 1
74 Tube 63 2013887 1
75 Tube 64 2013888 1
76 Tube 65 2011989 1
77 Tube 66 2011994 1
78 Tube 67 2013890 1
79 Tube 68 2012717 1
80 Tube 69 2016147 1
81 Tube 70 2013947 1
82 Tube 71 2013447 1
83 Tube 72 2013895 1
84 Tube 73 2013948 1
85 Tube 74 2012395 1
86 Tube 77 2013817 1
87 Tube 78 2013818 1
88 Tube 81 2013904 1
89 Tube 82 2013905 1
90 Tube 83 2013857 1
91 Tube 84 2013907 1
92 Tube 85 2013908 1
93 Tube 86 2013909 1
94 Tube 89 2013874 1
118
95 Tube 90 2013945 1
96 Tube 91 2013061 1
97 Tube 92 2013915 1
98 Tube 95 2013918 1
99 Tube 96 2014720 1
100 Tube 97 2013920 1
101 Tube 98 2014140 1
102 Tube 99 2012962 1
103 Tube 100 2012959 1
104 Tube 101 2012960 1
105 Tube 102 2012961 1
106 Tube 103 2013926 1
107 Tube 104 2013927 1
108 Tube 105 2013928 1
109 Tube 106 2013929 1
110 Tube 107 2013930 1
111 Tube 108 2013931 1
112 Tube 109 2014143 1
113 Tube 110 2014144 1
114 Tube 111 2014145 1
115 Tube 112 2014146 1
116 Tube 113 2014036 1
117 Tube 114 2013936 1
118 Tube 115 2013937 1
119 Tube 116 2013938 1
120 Tube 117 2013939 1
121 Tube 118 2012645 1
122 Tube 119 2013940 1
123 Tube 120 2013941 1
124 Tube 121 2011849 1
125 Tube 122 2017056 1
126 Tube 123 2013887 1
127 Tube 124 2013909 1
128 π Connector 1020205 5
129 T-Connector 1009673 4
130 Quick Bulkhead Union 1009567 1
132 L-Reducer 1020207 5
133 T-Reducer 1032593 3
119
134 Y-Connector 1009549 2
135 Value Connector 1009580 1
136 Straight-cutting Reducer 1009628 5
137 Connector 1009629 1
138 L-Quick Connector 1009620 1
139 Tube Inversion Connector 1021518 1
140 Tube Connector 1009590 5
142 Clamp 1008072 5
143 Clamp 1008074 4
144 L-Connector 1009674 1
146 Nut 1009563 2
147 Diaphragm-replaceable Probe Filter 1009881 5
9.2.2 List of Big Maintenance Case (SAP Code: ——)

(Recommended Replacement Cycle: 3 Years)
No. Name SAP Code Qty.
1 RBC Count Cell Assembly 2017072 1
2 HGB Assembly 2017073 1
3 Buffer Bottle Assembly 2000914 4
4 FBA Hemolysin Assembly 2011897 1
5 FDO Hemolysin Assembly 2015048 1
6 FDT Hemolysin Assembly 2015049 1
7 CRP Lyse Assembly (matched with CRP assembly) 2015050 1
8 Diluent Assembly 2002041 1
9 Waste Liquid Assembly 2002091 1
10 Check Valve 1009867 1
11 Nylon Tie 1008098 100
12 Swab Body 1007061 1
13 Swab Connector 1 1007062 2
14 Reducing Swab Connector 1030037 1
15 Syringe 10ml (including 1 CRP assembly matched) 1022895 3
16 Syringe 2.5ml (including 1 CRP assembly matched) 1023795 3
17 Wire JM0901 (Sample-aspirating Syringe Pump) 2015051 1
18 Tube 1 2017241 1
19 Tube 2 2013830 1
120
20 Tube 3 2014038 1
21 Tube 4 2013949 1
22 Tube 5 1044514 1
23 Tube 6 2013834 1
24 Tube 7 2013799 1
25 Tube 8 2016199 1
26 Tube 9 2013837 1
27 Tube 10 2013943 1
28 Tube 11 2014006 1
29 Tube 12 2013840 1
30 Tube 13 2013055 1
31 Tube 14 2013800 1
32 Tube 16 2013802 1
33 Tube 17 2013803 1
34 Tube 19 2013886 1
35 Tube 20 2013805 1
36 Tube 21 2013849 1
37 Tube 22 2013865 1
38 Tube 24 2013852 1
39 Tube 25 2013807 1
40 Tube 26 2013854 1
41 Tube 27 2013945 1
42 Tube 28 2013832 1
43 Tube 29 2013857 1
44 Tube 30 2013950 1
45 Tube 31 2013859 1
46 Tube 32 2013860 1
47 Tube 33 2014205 1
48 Tube 34 2013808 1
49 Tube 35 2012700 1
50 Tube 36 2013863 1
51 Tube 37 2013836 1
52 Tube 38 2013866 1
53 Tube 39 2014715 1
54 Tube 40 2013868 1
121
55 Tube 41 2013944 1
56 Tube 42 2013869 1
57 Tube 43 2013870 1
58 Tube 44 2014148 1
59 Tube 45 2014716 1
60 Tube 46 2013810 1
61 Tube 47 2013874 1
62 Tube 48 2013811 1
63 Tube 49 2016226 1
64 Tube 50 2012699 1
65 Tube 51 2014008 1
66 Tube 52 2014009 1
67 Tube 53 2014010 1
68 Tube 54 2013815 1
69 Tube 55 2014719 1
70 Tube 56 2013009 1
71 Tube 57 2013883 1
72 Tube 58 2013816 1
73 Tube 59 2013885 1
74 Tube 60 2013946 1
75 Tube 61 2013886 1
76 Tube 62 1044515 1
77 Tube 63 2013887 1
78 Tube 64 2013888 1
79 Tube 65 2011989 1
80 Tube 66 2011994 1
81 Tube 67 2013890 1
82 Tube 68 2012717 1
83 Tube 69 2016147 1
84 Tube 70 2013947 1
85 Tube 71 - matched with CRP pipeline 2013447 1
86 Tube 72 2013895 1
122
91 Tube 81 2013904 1
92 Tube 82 2013905 1
97 Tube 89 2013874 1
98 Tube 90 2013945 1
102 Tube 96 2014720 1
103 Tube 97 2013920 1
104 Tube 98 2014140 1
106 Tube 100 2012959 1
107 Tube 101 2012960 1
108 Tube 102 2012961 1
109 Tube 103 2013926 1
110 Tube 104 2013927 1
112 Tube 106 2013929 1
113 Tube 107 2013930 1
114 Tube 108 2013931 1
115 Tube 109 2014143 1
116 Tube 110 2014144 1
117 Tube 111 2014145 1
118 Tube 112 2014146 1
119 Tube 113 2014036 1
120 Tube 114 2013936 1
121 Tube 115 2013937 1
122 Tube 116 2013938 1
123 Tube 117 2013939 1
124 Tube 118 2012645 1
123
125 Tube 119 2013940 1
126 Tube 120 2013941 1
127 Tube 121 2011849 1
128 Tube 122 2017056 1
129 Tube 123 2013887 1
130 Tube 124 2013909 1
131 π Connector 1020205 5
133 Quick Bulkhead Union 1009567 1
135 L-Reducer 1020207 5
136 T-Reducer 1032593 3
137 Y-Connector 1009549 2
138 Value Connector 1009580 1
139 Straight-cutting Reducer 1009628 5
140 Connector 1009629 1
141 L-Quick Connector 1009620 1
142 Tube Inversion Connector 1021518 1
145 Clamp 1008072 5
146 Clamp 1008074 4
147 L-Connector 1009674 1
149 Nut 1009563 2
150 Diaphragm-replaceable Probe Filter 1009881 5
9.3 List of Frequently-used Spare Parts

9.3.1 List of Assembly Spare Parts
1 Valve Unit I 2011546
2 Valve Unit II 2011547
3 Valve Unit III 2011548
4 Valve Unit IV 2011549
5 Valve Unit V 2011550
124
6 Valve Unit VI 2011551
7 Valve Unit VII 2013169
8 Waste Liquid Bottle Unit 2011552
9 Waste Liquid Pump Unit 2011553
10 Residual Volume Assembly 2011626
11 FBA Hemolysin Assembly 2011897
12 FDO Hemolysin Assembly 2015048
13 FDT Hemolysin Assembly 2015049
14 CRP Lyse Assembly 2015050
15 Reagent Detection Assembly 2017052
16 RBC-PLT Reaction Cell Unit 2013094
17 W-B Reaction Cell Unit 2013093
18 Preheat Assembly 2013092
9.3.2 List of Switching Power Supply Spare Parts

1 Power Supply Unit 1035393 RPT-60, Qty.: 1
2 Power Supply Unit 1029173 CUS200M-24, Qty.: 2
9.3.3 List of Circuit Board Spare Parts

Main Control Board (with
1 2014758
Burned Program)
Analog Signal Collection Board
2 2014756
(with Burned Program)
Feeder Control Board (with Burned
3 2014760
Program)
CRP Test Unit Board (with Burned
4 2014755
Program)
CRP Unit Collection Board (with
5 2017342
Burned Program)
Middle Computer Plate (with
6 2014757
Burned Program)
9.3.4 List of Sensor Spare Parts

1 Wire JS0801 2013728 Hydraulic Pressure Sensor 1018702
9.3.5 List of Pump Spare Parts

1 Wire JP0801 2013729 Vacuum Pump 1009731
2 Wire JP0802 2013730 Rotary Pump 1037292
3 Wire JP0803 2013738 Vacuum Pump 1009731
125
9.3.6 List of Optocoupler Spare Parts
1 Optocoupler Assembly OPB815L 2000099
2 Wire JPS0201 2013660
3 Wire JPS0207 2014976
4 Wire JPS0202 2013663
5 Wire JSW0205 2013664
6 Wire JPS0203 2013665
7 Wire JPS0204 2013666
8 Wire JPS0205 2013667
9 Wire JSW1101 2013745
10 Wire J0301 2013689
11 Wire J0302 2013690
12 Wire JPS0401 2013694
13 Wire JPS0402 2013695
9.3.7 List of Timing Belt Spare Parts

1 STAT Timing Belt 1033166
2 Rack-delivering Timing Belt 1030467
3 Rack-feeding Timing Belt 1020393
4 Lifting Timing Belt 1029393
9.3.8 List of Motor Spare Parts

1 Wire JF1101 2013743
2 Wire JM0201 2013675
3 Wire JM0202 2013676
4 Wire JM0203 2013677
5 Wire JM0204 2013678
6 Wire JM0205 2013679
7 Wire JM0301 2013687
8 Wire JM0302 2013688
9 Wire JM0401 2013692
10 Wire JM0402 2013693
126
9.3.9 List of Pipeline System Function Spare Parts
5 Diluent Assembly 2002041
6 Waste Liquid Assembly 2002091
7 RBC Count Cell Assembly 2017072
8 HGB Assembly 2017073
9.3.10 List of Valve Spare Parts

Two-position and Two-way
1 Wire PV0801 2013705
Solenoid Valve 1009818
2 Wire PV0802 2013706
3 Wire PV0803 2013707
4 Wire PV0804 2013717
5 Wire PV0805 2013718
7 Wire PV0807 2013719
8 Wire PV0808 2013720
9 Wire PV0809 2013721
Two-position and Three-way
10 Wire PV0810 2013708
11 Wire PV0811 2013709
12 Wire PV0812 2013712
13 Wire PV0813 2013713
14 Wire PV0814 2013714
15 Wire PV0815 2013710
16 Wire PV0816 2013711
17 Wire PV0817 2013723
18 Wire PV0818 2013724
19 Wire PV0819 2013725
20 Wire PV0820 2013726
21 Wire PV0821 2013735
22 Wire PV0822 2013736
127
23 Wire PV0823 2013731
24 Wire PV0824 2013732
26 Wire PV0826 2013733
27 Wire PV0827 2013734
28 Wire PV0828 2013715
29 Wire PV0829 2013722
30 Wire PV0830 2013727
31 Wire PV0831 2013716
128
9.4 Unit Exploded Drawing and Spare Parts List
9.4.1 Cover Unit
9.4.1.1 Tank Assembly (BF-6900CRP-01-00)
SAP Code: ——
1 Top Plate Assembly 1025003
2 Right Door Assembly 1027143
3 Front Door Assembly —— Refer to 9.4.1.2
4 Sample Feeder Partition 1038199
5 Rack Body ——
6 Fan Mounting Plate 1027147
7 Wire JF0101 2013619 Fan
8 Rear Cover 1025009
9 Left Door Cover Assembly 1027144
10 Side Partition 1038207
11 Left Door Assembly 1027142
129
BF-6900CRP-01-00
5
6 2
7
8
3
9
10
4
11
130
9.4.1.2 Front Door Assembly (BF-6900CRP-01-01)
SAP Code: ——
1 Display Rack 1038205
2 LCD 1034823
3 Automatic Front Door 1038201
4 Touch Screen Adapter Board A1 1037283
Middle Computer Plate A4 (with

5 2014757
Burned Program)
6 Hexagonal Stud 1038198
Upper Outer Cover of

7 1025016
Microcomputer
8 Invisible Hinge 1008145
131
BF-6900CRP-01-01
1
2
3
4
8 5
6
132
9.4.1.3 Tube Connector Assembly (BF-6900CRP-01-02)
SAP Code: ——
1 Circuit Mounting Plate Assembly 1027141
2 Wire JSW0101 2013621
3 PMS230-11 1009564
4 PMSN-X0 1009563
5 Quick Bulkhead Union 1009567
133
BF-6900CRP-01-02
2
4 3
134
9.4.2 Sample Feeding Unit
9.4.2.1 Sample Feeding Unit Assembly (BF-6900CRP-02-00)
SAP Code: ——
1 Baseplate Assembly —— Refer to 9.4.2.2
2 Rack-feeding Assembly —— Refer to 9.4.2.3
3 Rack-conveying Assembly —— Refer to 9.4.2.4
4 Rack-withdrawing Assembly —— Refer to 9.4.2.5
5 Scanning Assembly —— Refer to 9.4.2.6
6 STAT Assembly —— Refer to 9.4.2.7
7 Working Panel Assembly —— Refer to 9.4.2.8

Outer Cover Assembly of Sample
8 —— Refer to 9.4.2.9
Feeding Unit
9 STAT Outer Cover 1037786
10 Wire JSW0102 Button Switch 2014714
135
BF-6900 CRP-02-00
10
5
4
136
9.4.2.2 Baseplate Assembly (BF-6900CRP-02-01-00)
SAP Code: ——
1 Unit Baseplate 1024195
2 Wire JBR0201 2013681
3 Lower Clip (Concave Clip) 1006959 Qty.: 3

Feeder Control Board A4 (with
4 2014760
Burned Program)
137
BF-6900CRP-02-01-00
3 2
4 1
138
9.4.2.3 Rack-feeding Assembly (BF-6900CRP-02-02-00)
SAP Code: ——
1 Balance Weight 1024680 Qty.: 2
2 Rack-feeding Shifting Fork 1024679 Qty.: 2
3 Shifting Fork Shaft Cover 1024678 Qty.: 2
4 Shifting Fork Mounting Rack 1024211
5 Timing Belt Pressure Sheeting 1024208
6 Driven Wheel Shaft I 1024207
7 Driven Pulley 1 (Φ7) 1009092
8 Self-Lubricating Bearing 1008772 Qty.: 2
9 Split Washer 4 Stainless Steel 1008609
10 Rack-feeding Timing Belt (Z=180) 1020393
11 Drive Pulley 1009096
12 Rack-feeding Assembly Rack 1024206
13 Reset Switch Mounting Rack 1024209

Wire JSW0201 for Rack-feeding
14 2013657
Initial Switch
Wire JM0202 for Rack-feeding
15 2013676
Motor
16 Linear Guide Rail 1008174
139
BF-6900CRP-02-02-00
5 4
6 3
7
2
8
10 1
16
11
12
13
14 15
140
9.4.2.4 Rack-conveying Assembly (BF-6900CRP-02-03-00)
SAP Code: ——
1 Rack-conveying Assembly Rack 1024505

Wire JM0204 for Rack-feeding
2 2013678
Motor
3 Optocoupler Fixing Block 1024501
Wire JSW0205 for Rack-conveying
4 2013664
Zero-point Switch
5 Rack-conveying Tension Pulley 1024506
6 Rack-delivering Timing Belt 1030467
7 Rack-conveying Tension Pulley 1024216
8 Rack-conveying Shifting Fork 1024199
9 JSW0206 2013661
10 Counting Unit I ——
11 Counting Assembly Rack 1043088
12 Counting Unit II ——
13 JSW0207 2013662
14 Rack-conveying Driven Pulley 1024217
15 Self-Lubricating Bearing 1008772
16 Driven Wheel Shaft II 1024205
141
BF-6900 CRP-02-03-00
10 9 8 7 6 5 4 3 2
11 12 13 14 15 16 1
142
9.4.2.5 Rack-withdrawing Assembly (BF-6900CRP-02-04-00)
SAP Code: ——
1 Rack-withdrawing Shifting Fork 1024198

Wire JM0205 for Rack-withdrawing
2 2013679
Motor
3 Rack-withdrawing Assembly Rack 1024196
4 Hexagon Socket Head Cap Screw 1008310

Optocoupler Assembly for
5 Rack-withdrawing Zero-point 2000099
Mounting Rack for
6 1024197
Rack-withdrawing Optocoupler
143
BF-6900 CRP-02-04-00
4 3 2 1
5 6
144
9.4.2.6 Scanning Assembly (BF-6900CRP-02-05-00)
SAP Code: ——
1 Code Scanning Assembly Rack 1024492
2 Wire JSW0202 2013680

Scanning Optocoupler Mounting
3 1024497
Plate
Wire JPS0203 for Code Scanning
4 2013665
Zero-point Optocoupler
5 Wire JM0203 for Scanning Motor 2013677
6 Revolving Rest 1036343
7 Deep Groove Ball Bearing 1008883 Qty.: 2
8 Rotary Tube Shaft 1036344 Qty.: 2
9 Scanning Pressing Block 1024493
10 Compression Spring 1034923
11 Scanning Driven Wheel Shaft 1024502
12 Scanning Shaft Cover 1024203
13 Scanning Idler 1024215
14 Scanning Mounting Plate 1024496
15 Flat-head Cross Screw 1033848
16 Scanning Friction Wheel 1024495
145
BF-6900CRP-02-05-00
6 5
4
7
2
10
11
12
13
14
15 1
16 3
146
9.4.2.7 STAT Assembly (BF-6900CRP-02-06-00)
SAP Code: ——
1 STAT Assembly Rack 1024210
2 Wire JM0201 2013675

Rotary Tube Optocoupler
3 1037787
Partition
4 Wire JSW0203 2013658
5 Wire JSW0204 2013659
6 Linear Guide Rail 1008217
7 STAT Switch Partition 1024202
8 STAT Mobile Rack 1024212
9 STAT Seat 1024204
10 STAT Clamp Block 1024213
11 STAT Gland 1024214
12 Compression Spring 1034923
13 Wire JPS0205 2013667
14 Wire JPS0207 2014976
15 Driven Wheel Shaft I 1024207
16 Self-Lubricating Bearing 1008772
17 Driven Pulley 1 (Φ7) 1009092
18 Drive Pulley 1009096
19 STAT Timing Belt (Z=140) 1033166
147
BF-6900 CRP-02-06-00
12
11
13 10
14
9
8
15
7
16
6
17
5
18 19 1 2
148
9.4.2.8 Working Panel Assembly (BF-6900CRP-02-07-00)
SAP Code: ——
1 Working Panel 1024681
2 Wire JPS0205 2013667
3 Wire JPS0201 2013660
4 Wire JPS0202 2013663
149
BF-6900 CRP-02-07-00
150
9.4.2.9 Outer Cover Assembly (BF-6900CRP-02-08-00)
SAP Code: ——
1 Outer Cover Assembly 1024685
2 Lower Clip (Concave Clip) 1006959
3 Upper Clip (Convex Clip) 1006960
151
BF-6900 CRP-02-08-00
2
1
152
9.4.3 Probe Unit (BF-6900CRP-03-00)
SAP Code: 2013098

1 Lifting Motor 2013687 Wire JM0301
2 Motor Mounting Components 1023119
3 Fixing Plate 1037839
4 Reinforcing Plate 1037630
5 Lifting Optocoupler 2013689 Wire J0301
6 Optocoupler Partition 1023131
7 Swab Support 1023130
8 Dual-tube Clamp 1030038
9 Connecting Piece 1026287
10 Tube Clamp 1027166
11 Tube Clamp 2 1034956
12 Horizontal Rack Board of Probe 1025193
13 Swinging Motor 2013688 Wire JM0302
14 Tube Clamp 1027167
15 Mounting Rack of Probe 1027095
16 Shield Cover 1037631
17 Mounting Rack of Probe 1026287
18 Swab Connector 1 1007062
19 Adapter Coupling 1030326
20 Swab Body 1007061
21 Reducing Swab Connector 1030037
22 Puncture Probe 1022850
23 Probe Pressing Plate 1030035
24 Tube Clamp of Pressing Plate 1030036
25 Upper and Lower Sliding Blocks 1023127
26 Linear Bearing 1023144
27 Bearing 1008856
28 Igus Clamp Bearing 1027459
29 Bearing End Cover 1023128
30 Sample Probe Fixing Base 1023126
31 Spline Shaft 1034957
32 Rotation Position Code Disk 1023125
33 Code Disk Fixing Base 1023124
34 Rotating Optocoupler 2013690 Wire J0302
35 Optocoupler Fixing Base 1023129
36 Fixing Plate for Probe Wire Clamp 1024674
37 Igus Guide Shaft 1023132
153
BF-6900CRP-03-00
1 36
2
3 35
4 34
27 33
5 26 32
25
24
31
23
6
30
37
22 29
28
7
9
21
10
19 20
11
18
12
13
14
15 16 17
154
9.4.4 Shaking Unit (BF-6900CRP-04-00)
SAP Code: 2013097
1 Main Board 1023808
2 Drag Chain Connecting Board 1023119
3 Optocoupler Rack 1037839
4 Lifting Optocoupler 2013694 Wire JPS0401
5 Linear Guide Shaft 1029392
6 Drag Chain 2014712 Wire J0402
8 Circlip for Shaft 1008628
9 Vertical Optocoupler Partition 1023813
10 Linear Ball Bushing 1026606
11 Split Washer 1008609
12 Split Washer 1008594
14 Left Clamp Arm 1026602
15 Clamp Block 1023804
16 Support for Extension Spring 1026609
17 Extension Spring 1026608
18 Optocoupler Connecting Plate 1023801
19 Clamping Optocoupler 2013695 Wire JPS0402
20 Magnet Pressing Plate 1023809
21 Magnet 1007943
22 Universal Driving Shaft 1023805
23 Linkage Parts 1026604
24 Washer 1026605
25 Magnet Connecting Plate 1023807
26 Clamping Motor 2013692 Wire JM0401
27 Motor Connecting Plate 1023797
155
BF-6900CRP-04-00
1 39 40
2 38
3
37
4
36
5
35
34
32 33
31
30
6
7
8 29
41
9 28 10
42
27 43
10
44
11 26
24 25
21 23
20 22
19
18
17
12 16 44
45
13 46
45
47
14 15 15
48
156
9.4.4 Shaking Unit (Continued) (BF-6900CRP-04-00)
28 Swing Shaft 1023802
29 Wire Plugboard Fixing Plate 1024100
30 Motor Fixing Plate 1023818
31 Timing Pulley 1004811
32 Timing Belt Compression Plate 1023811
33 Shaking Motor 2013693 Wire JM0402
34 Timing Belt 1029393
35 Lifting Connecting Piece 1023812
36 Swing Angle Baffle 1023815
37 Swing Angle Adjustment Plate 1023814
38 Timing Pulley 1004810
39 Driven Pulley Shaft 1003771
40 Bearing 1008856
41 Swinger 1023806
42 Swinging Code Disk 1023799
43 Swinging Wheel 1023798
44 Ball Bearing 1008809
45 Right Clamp Arm 1026603
157
BF-6900CRP-04-00
1 39 40
2 38
3
37
4
36
5
35
34
32 33
31
30
6
7
8 29
41
9 28 10
42
27 43
10
44
11 26
24 25
21 23
20 22
19
18
17
12 16 44
45
13 46
45
47
14 15 15
48
158
9.4.5 Optical unit (BF-6900CRP-05-00)
SAP Code: 2009465
1 Sheath Flowcell Assembly ——
2 Light Source Assembly ——
3 Laser Drive Board 2001976
4 45° Photocell Mounting Plate 2011561
5 Optical Pre-amplification Board 2012587
6 Sample-dispensing Probe Assembly 2000452
7 Collecting Assembly ——
8 Light Splitting Assembly ——
Small Angle Optoelectronic

9 2006406
Receiving Board
10 Small Angle Focusing Assembly 2006616
11 Large Angle Focusing Assembly 2006618

Large Angle Optoelectronic
12 2006405
Receiving Board
159
BF-6900CRP-05-00
12 1
11 2
3
10
8
7 6
160
9.4.6 RBC-PLT Reaction Cell Unit
9.4.6.1 RBC-PLT Reaction Cell Unit (BF-6900CRP-06-00)
SAP Code: 2013094
1 RBC Cover 1023973
2 Conductive Foam 1026921
5 Pan-head Cross Screw 1008284
6 RBC Count Cell Assembly 2017072 Refer to 9.4.6.2
7 Lock Screw 1026234
8 Through-wall Connector 1009705
9 RBC Outer Cover 1030091
10 RBC Fixing Plate 1023975
161
BF-6900CRP-06-00
1 2 3 4 5 6 7 8
10
5
13 12 11
162
9.4.6.2 RBC Count Cell Assembly (BF-6900CRP-06-01-00)
SAP Code: 2017072
1 Stainless Steel Earth Washer 1008627
2 Pan-head Cross Screw 1008287 M3×6
3 Electrode 1004203
4 Electrode Mounting Base 1007436
5 O-ring 1008743
6 Rear Cell 1007693
7 Aperture Washer 1008744
8 Micro Aperture 70ul 1000144
9 Platinum Electrode 1013571
10 Small Pan-head Cross Screw 1008399 M3×25
11 Count Cell 1007459
163
BF-6900CRP-06-01-00
11
1,2
4
5
6
7
8
7
9
10
164
9.4.7 W-B Reaction Cell Unit
9.4.7.1 W-B Reaction Cell Unit (BF-6900CRP-07-00)
SAP Code: 2013093
1 WBC Cover 1026919
2 HGB Assembly 2017073 Refer to 9.4.7.2
3 Pan-head Cross Screw 1008284
4 Reaction Cell 1027964
5 Count Cell Fixed Rack 1 1037813
6 WBC Injection Connector 1037814
7 WBC Fixed Rack 1030092
8 Lock Screw 1026234
9 Tube Connector 1009576
10 WBC Baseplate 1026920
12 Wire PV0829 2013722
13 Pan-head Cross Screw 1008260 M2.5×6
15 Preheat Assembly 2013092
165
BF-6900CRP-07-00
1 2 3 4 5 6 7 8 9
10
11 15 14 13 12 11
166
9.4.7.2 HGB Assembly (BF-6900CRP-07-01-00)
SAP Code: 2017073
1 Photodiode 1000041
2 Photocell Receiving Terminal 1007460
3 O-ring 1008707
Luminescent Tube Colorimeter Cell
4 1007461
(Transmitting Terminal)
5 LED 1000022
167
BF-6900CRP-07-01-00
1 2 3 3 4 5 6
168
9.4.8 Preheat Unit (BF-6900CRP-10-00)
SAP Code: 2013092
2 Heating Rack 1023887
3 Upper Partition of the Face 1023885
4 P2R06-450-1\ Tube 2014001
5 Heating Block 1023917
6 P2R06-1350-1\ Tube 2013797
7 P2R06-1350-2\ Tube 2013820
8 Temperature Relay 1030310
9 Wire JH1001 2013741
10 Wire JS1001 2013742
11 Insulation Cotton 1023890
12 Lower Partition of the Face 1023886
169
BF-6900CRP-10-00
10
11
12
170
9.4.9 CRP Refrigeration Unit (BF-6900CRP-11-00)
SAP Code: 2013091
1 Wire JSW1101 2013745 Hall Switch 1023205
2 Wire JF1101 2013743
Refrigeration Chamber Cover

2-01 1037519
Opening Motor
2-02 Temperature Sensor 1013322
2-03 Fan 1030716
3 Optocoupler 1013339
4 Peltier 1023908
171
BF-6900CRP-11-00
2-01
2-02
1
2-03
172
9.4.10 CRP Reaction Cell Unit (BF-6900CRP-12-00)
SAP Code: 2013095
1 CRP Baseplate 1037693
Cross Recessed Pan-head Combined

2 1008287
Screw M3×6
3 Insulation Sponge 2 1024002 Qty.: 2
4 Lower Insulation Sponge 1024003 Lower Insulation Sponge
5 Mixing Cell Chamber 1023992 Qty.: 4
Hexagon Socket Combined Screw

6 1008559 Qty.: 2
M3×10
7 Insulation Sponge 1 1024001 Qty.: 2

8 1008287
Screw M3×6
It can be used 24 hours after being
9 Injection Steel Tube 1023996 adhered to the mixing cell chamber.
10 Connector M3 1004970 Qty.: 2
11 Sealing Gasket 1007986 Qty.: 2
12 O-ring 4×1 1008705 Qty.: 4
13 Cuvette 1029758 Qty.: 2
14 Support Block of Cuvette 1023994
15 CRP Fixing Plate 1030093 CRP Fixing Plate
16 Pan-head Cross Screw M2.5×4 1008489 Qty.: 6
17 Cuvette Fixed Seat 2 1032309
Stainless Steel Hexagon Socket Set

18 Screws with Cup Point M3×4
1008543
19 Heat Cover 1023999
20 Fixing Rack 1024004
21 Support Frame 1023993 Qty.: 2
22 Cuvette Fixing Seat 1 1032308
23 CRP Fixing Baseplate 1032307
24 Pan-head Cross Screw M3×10 1008559 Qty.: 6
25 O-ring 30×2.65 1008724
173
BF-6900CRP-12-00
25
24
23
22
31
31-1 1
32 28 2
2 3
28-1
21
20 4
8
19 30-1
30-2 5
38 6
7
27 29-1
30
27-3 30-1
29
27-2 18
17 8
16
15 14
13
28-1
12
33 39
34 16 10 11 9
35
36
37
27-1 12
27-4
26
174
9.4.10 CRP Reaction Cell Unit (Continued) (BF-6900CRP-12-00)
27 Wire B14-P03 2013749
27-01 Light Emitting Diode (LED) 1046797

A welding wire harness,
27-02 Photodiode 1024014 recommended to replace the whole
wire
27-03 Optoelectronic Receiving Board 1024617
27-04 Light Source Clamping Ring 1046392
28 Wire JS1202 2014983
28-01 Temperature Sensor 1023889 Qty.: 2
29 Wire JS1201 2013746
29-01 Temperature Sensor 1013322
30 Wire JH1201 2013747
To be welded, recommended to
30-01 Heating Protector 1013321
replace the whole wire
30-02 Silicone Heater Band 1023998
31 Wire JH1202 2014982

To be welded, recommended to
replace the whole wire
31-01 Cuvette Silicone Heating Band 1034659
32 Wire B14-P01 2013748
32-01 Light Emitting Diode (LED) 1046797

A welding wire harness,
32-02 Photodiode 1024014 recommended to replace the whole
wire
32-03 Optoelectronic Receiving Board 1024617
32-04 Light Source Clamping Ring 1046392
33 Support 1046390
34 Lens Washer 1046409
35 Spherical Mirror 1046305
36 Light Source Seat 1046393
37 Light Source Spacer 1046717
38 Wire G1201 2015313
175
BF-6900CRP-12-00
25
24
23
22
31
31-1 1
32 28 2
2 3
28-1
21
20 4
8
19 30-1
30-2 5
38 6
7
27 29-1
30
27-3 30-1
29
27-2 18
17 8
16
15 14
13
28-1
12
33 39
34 16 10 11 9
35
36
37
27-1 12
27-4
26
176
9.4.11 Syringe Unit
9.4.11.1 Rinsing Syringe Unit (BF-6900CRP-13-00) SAP Code: 2013102
9.4.11.2 Reagent Syringe Unit (BF-6900CRP-14-00) SAP Code: 2013103
9.4.11.3 CRP Syringe Unit (BF-6900CRP-17-00) SAP Code: 2013104
1 Syringe Mechanism Assembly ——
2 Syringe 1022895 Keyto 10mL
3 Syringe 1023795 Keyto 2.5mL
4 Hexagon Socket Head Cap Screw 1008313 M3×10
177
BF-6900CRP-13-00
BF-6900CRP-14-00
BF-6900CRP-17-00
4 3 2 1
178
9.4.12 Waste Liquid Bottle Unit (BF-6900CRP-08-07-00)
SAP Code: 2011552
2 Fixing Clamp 1032722
Large Waste Liquid Bottle

4 1026426
Mounting Plate
6 Waste Liquid Bottle Cap 1007617
7 O-ring 1008737
8 O-ring 1008743
9 Plug 1032587
10 Diluent Bottle PK 1 1007610
11 Threaded Cap 2 1007071
179
BF-6900CRP-08-07-00
1 2 3 4 5 6
10
11
180
9.4.13 Waste Pump Unit (BF-6900CRP-08-08-00)
SAP Code: 2011553
1 Wire JP0801 2013729
2 Wire JP0803 2013738
4 Pump Rack 1025191

5 1008288 M3×8
Screw
6 Wire JP0802 2013730
181
BF-6900CRP-08-08-00
1 2 3
6
4
5
5
182
9.4.14 Diluent Assembling Components (BF-5180-14-07-00)
SAP Code: 2002041
1 Tube BF-5180 BF-PK 2000897
2 Bottle Cap Remanufacturing 2006216
3 Tube Connector 1009564
4 Diluent Bottle Connecting Cover 1007092
5 Nut 1009592
6 Tube (Semi-finished Product) 2000905
7 Connector 1007164
183
BF-5180-14-07-00
184
9.4.15 Waste Liquid Assembly (BF-6500-09-13-00)
SAP Code: 2002091
1 BF6500 WASTE Tube 2005829
3 Waste Liquid Connector 1007094
4 O-ring 1008738
5 Connector 1007093
6 WC Wire 2004218 Liquid Level Switch
185
BF-6500-09-13-00
186
9.4.16 FBA Haemolysin Assembly (BF-6900CRP-08-06-00)
SAP Code: 2011897
2 Connection Piece 1009512 Red
3 Connector 1009520
4 Classification Reagent Bottle Pad 1029806
5 Nut 1009542
6 BF6500 Tube Z5 2005825
7 Lower Connector 1009679
187
BF-6900CRP-08-06-00
188
9.4.17 FDO Haemolysin Assembly (BF-6900CRP-08-09-00)
SAP Code: 2015048
2 Connection Piece 1009544 Green
3 Connector 1009520
4 Classification Reagent Bottle Pad 1029806
5 Nut 1009513
6 BF6500 Tube Z5 2005825
189
BF-6900CRP-08-09-00
190
9.4.18 FDT Haemolysin Assembly (BF-6900CRP-08-10-00)
SAP Code: 2015049
2 Connection Piece 1009545 Blue
3 Connector 1009520
4 Connection Cap 1031312
5 Nut 1009543
6 BF6500 Tube Z5 2005825
191
BF-6900CRP-08-10-00
192
9.4.19 CRP Lyse Assembly (BF-6900CRP-08-14-00)
SAP Code: 2015050
2 Connection Piece 1031313 Orange
3 Connector 1009520
4 Connection Cap 1031312
5 Nut 1031314
6 BF6500 Tube Z5 2005825
193
BF-6900CRP-08-14-00
194
9.4.20 Residual Volume Assembly (BF-6900CRP-08-11-00)
SAP Code: 2011626
1 Residual Volume Rack 1026827
2 Reagent Detection Board A3 2016240
195
BF-6900CRP-08-11-00
2 1
196
9.4.21 Reagent Test Assembly (BF-6900CRP-08-16-00)
SAP Code: 2017052
1 Detection Rack 1043086
2 Reagent Detection Board A3 2016240
197
BF-6900CRP-08-16-00
2 1
198
9.5 Liquid Circuit Diagram and Spare Parts List
No. Code Name SAP Code Remark
1 Tube 1 FA04-1050\ Tube 2017241
2 Tube 2 FR04-380\ Tube 2013830
3 Tube 3 FR04-220\ Tube 2014038
4 Tube 4 UR39-60-01\ Tube 2013949
5 Tube 5 CR76-800\ Tube 1044514
6 Tube 6 UR39-30-02\ Tube 2013834
7 Tube 7 P2R06-250-01\ Tube 2013799
8 Tube 8 P2R06-2500\ Tube 2016199
9 Tube 9 UR39-30-03\ Tube 2013837
10 Tube 10 UR39-170\ Tube 2013943
11 Tube 11 UR39-40-01\ Tube 2014006
12 Tube 12 UR39-210\ Tube 2013840
13 Tube 13 UR39-30\ Tube 2013055
14 Tube 14 P2R06-350-01\ Tube 2013800
15 Tube 15 P2R06-1350-1\ Tube 2013797
16 Tube 16 P2R06-390\ Tube 2013802
17 Tube 17 P2R06-300\ Tube 2013803
18 Tube 18 P2R06-1350-2\ Tube 2013820
19 Tube 19 CR76-40-1\ Tube 2013886
20 Tube 20 P2R06-120-01\ Tube 2013805
21 Tube 21 UR39-30-04\ Tube 2013849
22 Tube 22 UR39-25\ Tube 2013865
23 Tube 23 P2R450-1\ Tube 2014001
24 Tube 24 UR39-30-05\ Tube 2013852
25 Tube 25 P2R06-350-02\ Tube 2013807
26 Tube 26 UR39-30-06\ Tube 2013854
27 Tube 27 UR39-360\ Tube 2013945
199
28 Tube 28 UR39-30-01\ Tube 2013832
29 Tube 29 UR39-80\ Tube 2013857
30 Tube 30 UR39-60-02\ Tube 2013950
31 Tube 31 CR78-40-01\ Tube 2013859
32 Tube 32 CR78-390-01\ Tube 2013860
33 Tube 33 CR76-650-01\ Tube 2014205
34 Tube 34 P2R06-360-02\ Tube 2013808
35 Tube 35 CR76-140\ Tube 2012700
36 Tube 36 CR76-20\ Tube 2013863
37 Tube 37 UR39-15-01\ Tube 2013836
38 Tube 38 CR76-245\ Tube 2013866
39 Tube 39 P2R06-300-01\ Tube 2014715
40 Tube 40 UR39-30-07\ Tube 2013868
41 Tube 41 UR39-200\ Tube 2013944
42 Tube 42 CR76-30-03\ Tube 2013869
43 Tube 43 CR76-30-04\ Tube 2013870
44 Tube 44 CR76-260\ Tube 2014148
45 Tube 45 P2R06-120-02\ Tube 2014716
46 Tube 46 P2R06-210\ Tube 2013810
47 Tube 47 CR76-150\ Tube 2013874
48 Tube 48 P2R06-230\ Tube 2013811
49 Tube 49 UR39-40-03\ Tube 2016226
50 Tube 50 UR39-50-01\ Tube 2012699
51 Tube 51 CR76-40-03\ Tube 2014008
52 Tube 52 CR76-40-04\ Tube 2014009
53 Tube 53 P2R06-30\ Tube 2014010
54 Tube 54 P2R06-35\ Tube 2013815
55 Tube 55 CR76-90-01\ Tube 2014719
56 Tube 56 GR13-60\ Tube 2013009
200
57 Tube 57 FR70-155\ Tube 2013883
58 Tube 58 P2R06-70-01\ Tube 2013816
59 Tube 59 FR70-205\ Tube 2013885
60 Tube 60 GR18-20\ Tube 2013946
61 Tube 61 CR76-40-01\ Tube 2013886
62 Tube 62 CR76-90\ Tube 1044515
63 Tube 63 CR76-25-01\ Tube 2013887
64 Tube 64 FR04-580\ Tube 2013888
65 Tube 65 UR39-250\ Tube 2011989
66 Tube 66 GR23-40\ Tube 2011994
67 Tube 67 CR76-30-05\ Tube 2013890
68 Tube 68 CR78-110\ Tube 2012717
69 Tube 69 UR77-35\ Tube 2016147
70 Tube 70 CR78-320-01\ Tube 2013947
71 Tube 71 CR78-100\ Tube 2013447 Matched with CRP pipeline
72 Tube 72 CR78-50-01\ Tube 2013895
73 Tube 73 CR78-320-02\ Tube 2013948 Matched with CRP pipeline
74 Tube 74 UR39-65\ Tube 2012395 Matched with CRP pipeline
75 Tube 75 FR04-1550-1\ Tube 2017982 Matched with CRP pipeline
76 Tube 76 FR04-1550-2\ Tube 2017983 Matched with CRP pipeline
77 Tube 77 P2R06-455\ Tube 2013817 Matched with CRP pipeline
78 Tube 78 P2R06-155\ Tube 2013818 Matched with CRP pipeline
79 Tube 79 BF-6900CRP-FI04-850-1\ Tube 1036448 Matched with CRP pipeline
81 Tube 81 UR39-30-08\ Tube 2013904
82 Tube 82 UR39-30-09\ Tube 2013905
84 Tube 84 UR39-30-10\ Tube 2013907 Matched with CRP pipeline
201
89 Tube 89 CR76-150\ Tube 2013874
90 Tube 90 UR39-360\ Tube 2013945
96 Tube 96 P2R06-300-02\ Tube 2014720
97 Tube 97 GR16-30\ Tube 2013920
98 Tube 98 P2R06-650\ Tube 2014140
99 Tube 99 GR13-50-04\ Tube 2012962 Matched with CRP pipeline
100 Tube 100 GR13-50-01\ Tube 2012959
101 Tube 103 CR76-60\ Tube 2013926
102 Tube 104 GR18-35\ Tube 2013927
103 Tube 105 CR78-280\ Tube 2013928 Matched with CRP pipeline
104 Tube 106 UR39-350\ Tube 2013929
105 Tube 107 FR70-1350-01\ Tube 2013930
106 Tube 108 FR70-1350-02\ Tube 2013931
107 Tube 109 CR76-150-01\ Tube 2014143
108 Tube 110 CR76-150-02\ Tube 2014144
109 Tube 111 CR76-200-01\ Tube 2014145
110 Tube 112 CR76-200-02\ Tube 2014146
111 Tube 113 GR18-35-01\ Tube 2014036
112 Tube 114 UR39-105\ Tube 2013936
113 Tube 115 CR76-25-05\ Tube 2013937
114 Tube 116 CR76-30-07\ Tube 2013938
202
115 Tube 117 CR76-30-08\ Tube 2013939
116 Tube 118 CR76-30-09\ Tube 2012645
117 Tube 119 CR78-160\ Tube 2013940
118 Tube 120 GR21-60\ Tube 2013941
119 Tube 121 GR21-50\ Tube 2011849
120 Tube 122 CR78-70\ Tube 2017056
121 Tube 123 CR76-25-1\ Tube 2013887
122 Tube 124 CR76-40-2\ Tube 2013909
123 Tube 125 GR21-20\ Tube 2012136
124 Tube 126 GR21-20\ Tube 2012136
125 F1 4PLL220-6005\π Connector 1020205
126 F2 HT3\T-Connector 1009673

SCK-PK-6-KU\ Quick Bulkhead
127 F3 1009567
Union
128 F4 4PLL220-6005\π Connector 1020205
129 F5 4PLL220-6005\π Connector 1020205
131 F7 T210-6005 PP\ T-connector 1009631
133 F9 L230/220-6005\L Reducer 1020207
134 F10 4PLL220-6005\π Connector 1020205
135 F11 L230/220-6005\ L Reducer 1020207
136 F12 L230/220-6005\ L Reducer 1020207
137 F13 T230/200-1\ T-Reducer 1032593
138 F14 1/8Y(Y230-1)\Y Connector 1009549
139 F15 L230/220-6005\L Reducer 1020207
140 F16 1/8Y(Y230-1)\Y Connector 1009549
141 F17 3050-1\ Value Connector 1009580
HSR43 PP Plastic\ 3Pcs. for model with CRP

142 F18 1009628
Straight-cutting Reducer 1Pcs. for model without CRP
143 F19 L230/220-6005\ L Reducer 1020207
203
144 F20 N430/420-6005\ Connector 1009629 Matched with CRP pipeline
L420-6005 PP\ L-Quick

145 F21 1009620
Connector
P-307 \ Syringe Pump Tube
146 F22 1009527
Connector
147 F23 P315\ Tube Connector 1009590
150 F26 ABR007-6005-1\ Tube Connector 1029144
152 F28 ABR007-6005-1\ Tube Connector 1029144
153 F29 P315\ Tube Connector 1009590 Matched with CRP pipeline
154 F30 ABR007-6005-1\ Tube Connector 1029144 Matched with CRP pipeline
155 F31 P-342\ Clamp 1008072
156 F32 P-353\ Clamp 1008074 Matched with CRP pipeline
157 F33 4PLL220-6005\π Connector 1020205
158 F34 HT3\ T-Connector 1009673
159 F35 HT3\ T-Connector 1009673
160 F36 PMSN-X0\ Nut 1009563
161 F37 PMS230-1\ Tube Connector 1009564

Diaphragm-replaceable Probe Filter 3Pcs. for model with CRP
162 F38 1009881 1Pcs. for model without CRP
Φ30
163 F39 T230/200-1\ T-Reducer 1032593
164 F40 T230/200-1\ T-Reducer 1032593
165 F41 L230/220-6005\ L Reducer 1020207
166 F42 L230/220-6005\ L Reducer 1020207
204
BF-FBH BF-FDT I BF-FDO I
Silicon tube
Silicon tube
Silicon tube
Gas pump
H
205
BF-CRP Lyse BF-FDO I
BF-FBH BF-FDT I
Gas pump Silicon tube
Silicon tube
Silicon tube
206
9.6 Accessories Case Spare Parts List
1039472
1 User’s Manual
1039480 CRP
1039474
2 Installation Acceptance Report
1039482 CRP
1039478
3 Maintenance Procedure
1039486 CRP
1039476
4 Operation Procedure
1039484 CRP
5 Certificate 1034308
6 Network Cable 1014463 1.5m
7 Liquid Level Sensor Wire 2013620
8 Bar Code Reader 1013520 AS8000
9 Double-ended Cross Screwdriver 1011805
10 Software Installation CD 1011784
11 Power Cable 1035222
12 Fuse 1013299 250V 4A
13 Waste Liquid Tank 1011790 20L
14 Diluent Assembly 2002041
19 Waste Liquid Assembly 2002091
20 Luminotron Assembly 2000921
22 Rear Cell 1007693
23 Syringe 1009769 20ml
207
24 Tube 1 2001669
25 Tube 2 2001670
26 Tube 3 2001671
27 Pipettor Tip 1009668
28 Test Tube Rack Assembly 2016221
1043586
29 On-line Software Manual
1043588 CRP
208
Chapter 10 Manual revision and change record

Date of Chapter of
No. Revision No. Contents of Revision
Revision Revision
1 REV.2018-12 2018-12 First edition
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
209

Service Manual of BF-6900 (CRP) 6960 (CRP) Automatic Hematology Analyzer REV.2018-12

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Service Manual of BF-6900 (CRP) 6960 (CRP) Automatic Hematology Analyzer REV.2018-12

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Foreword

Product name: Automatic Hematology Analyzer

Applicable model: BF-6900/ BF-6960/BF-6900CRP/ BF-6960CRP

Version No.: REV.2018-12

© 2017 All rights reserved

Dirui Company has the final interpretation right of the manual.

(2) Relevant electrical equipment complies with national standards.

(3) Product repair is carried out according to the service manual.

After-sales Service Provider

Dirui Industrial Co., Ltd.

International Customer Service Hotline: +86 400 808 7597

International Customer Service E-mail: service@dirui.com.cn

Domestic Customer Service Fax: 0431-85100405

Domestic Customer Service E-mail: service.ch@dirui.com.cn

Biological hazards which warn the operator of biological infectivity.

Laser, dangerous symbol

Medical apparatus and instruments for in vitro diagnosis

Attention, refer to accompanying document or mark specific warning or attention

Do not touch the sampling probe when the Analyzer is operating.

Atmospheric pressure limitation

Caution, hot surface

Universal Serial Bus

(2) (It is pasted on the optical system inside the instrument)

Chapter 1 Overview of the Analyzer ................................................................................................ 1

Chapter 2 Instrument installation .................................................................................................. 14

Chapter 3 Introduction to unit modules ........................................................................................ 28

Chapter 4 Liquid circuit and gas circuit of the Analyzer ............................................................ 43

Chapter 5 Electric circuit of the Analyzer ..................................................................................... 56

Chapter 6 Components replacement and debugging ................................................................... 65

Chapter 7 Maintenance ................................................................................................................... 71

Chapter 8 Fault analysis .................................................................................................................. 87

Chapter 9 List of spare parts ........................................................................................................ 116

Chapter 10 Manual revision and change record ......................................................................... 209

Chapter 1 Overview of the Analyzer

1.1 System overview

1.2 Structure and introduction of the Analyzer

Fig. 1-2-1 Front view of the Analyzer

1 Automatic Front Door 5 Sample Feeding Unit

2 LCD 6 Mixing Unit

3 STAT Position 7 Probe Unit

4 Automatic Sample Feeder Partition 8 Front Rack

1.2.2 Rear view of the Analyzer

Fig. 1-2-2 Rear view of the Analyzer

1 Waste Liquid Sensor Port 5 CRP Control Board

2 Diluent Port 6 Serial Port Board

3 Waste Liquid Port 7 Main Control Board

4 Filter 8 Power Unit

1.2.3 Left view of the Analyzer

Fig. 1-2-3 Left view of the Analyzer

1 USB Interface 8 Sample-aspirating Syringe Assembly

2 USB Interface 9 BF-FDO I Lyse Port

3 Network Interface 10 BF-FDT I Lyse Port

6 Detergent Syringe Assembly 13 BF-FBH Lyse Port

7 Sheath Syringe Assembly 14 Refrigeration Unit

1.2.4 Right view of the Analyzer

Fig. 1-2-4 Right view of the Analyzer

1 CRP Collection Board 5 WBC-HGB Unit

2 RBC-PLT Unit 6 CRP Syringe Assembly

3 CRP Reaction Cell Unit 7 Waste Liquid Pump Assembly

4 Optical Unit 8 Reagent Detection Assembly

1.2.5 Front door assembly

Fig. 1-2-5 Front door assembly

1 Touch Screen Adapter Board 3 Shielding Cover