INTERACTIVE SCHEMATIC

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EC-C2 E-C60
EC-C3

E-C61

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HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
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 RENR7398-01
February 2005

325C Excavator
325C Material Handler
Electrical System
325C: 325C MH:
CRB643-UP DTF276-UP
JLC277-UP
JLD298-UP
CSJ764-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
A/C Unit D-5 1 Pump Discharge Pressure 1-Sensor A-11 E
Action-Alarm F-2 G Pump Discharge Pressure 2-Sensor A-10 E
Alarm-Travel A-4 3 Squeeze Pressure-Sensor B-5 E
Alternator E-10 4 Tool Pressure-Sensor C-7 20
Battery E-12 5 Turbo Outlet Pressure-Sensor B-11 2
Battery E-11 5 WTR Separator Level-Sensor H-7 16
Alternator-Breaker H-9 1 1Way/2Way Cont-Solenoid B-5 17
Heater Relay-Breaker H-9 1 Anti Drift-Solenoid C-2 H
Buzzer G-4 22 Boom Down Line Out Off-Solenoid C-9 20
Clutch A/C D-10 25 Fine Swing-Solenoid C-3 18
Engine-Control F-12 4 Flow Limit-Solenoid A-12 19
Engine / Pump-Control E-8 1 Hammer-Solenoid A-9 H
Tool / Valve-Control C-7 1 High Pressure Quick Cpl (A1)-Solenoid C-2 17
Wiper-Control F-2 G High Pressure Quick Cpl (A2)-Solenoid B-2 24
12V 7A-Converter F-3 13 Hyd Lock-Solenoid C-8 20
Diode I-8 1 Injector 1 thru 6-Solenoid C-10 2
Main Relay-Diode I-11 23 Low Pressure Quick Cpl (A3)-Solenoid B-2 D
Start Relay-Diode H-11 1 Power Shift Cont-Solenoid A-11 E
Horn C-1 6 Primary NFC-Solenoid A-12 E
Indicator Unit H-1 B Pump 1 Flow Cont-Solenoid A-12 E
Joystick I-3 C Pump 2 Flow Cont-Solenoid A-12 E
Joystick H-1 B Relief 1-Solenoid B-5 E
Boom-Lamp C-1 7 Relief 2-Solenoid B-5 E
Cab-Lamp G-1 8 Relief Boom 1-Solenoid B-5 E
Chassis-Lamp B-2 9 Relief Boom 2-Solenoid B-5 E
Dome-Lamp G-1 10 Relief Check 1-Solenoid A-5 17
Lighter F-2 A Relief Check 2-Solenoid B-5 24
Service-Meter F-2 A Separator Valve-Solenoid C-7 20
Monitor F-1 11 Stem 1 Cont (A)-Solenoid A-9 E
Fuel Pump-Motor G-7 25 Stem 1 Cont (B)-Solenoid A-9 E
Lower Wiper-Motor I-1 H Stem 2 Cont (A)-Solenoid A-9 E
Starter-Motor D-11 12 Stem 2 Cont (B)-Solenoid A-9 E
Washer-Motor G-7 15 Stem 3 Cont (A)-Solenoid B-9 E
Refueling-Pump A-2 27 Stem 3 Cont (B)-Solenoid B-9 E
Beacon-Relay G-8 1 Stem 4 Cont (A)-Solenoid B-9 E
Boom-Relay I-8 23 Stem 4 Cont (B)-Solenoid B-9 E
Boom Float Disable-Relay I-12 23 Swing Brake-Solenoid C-9 20
Cab Lamp-Relay H-8 23 Travel Speed-Solenoid C-9 20
Chassis Lamp-Relay I-8 23 Travel Straight-Solenoid C-9 20
Fuel Pump-Relay G-8 1 A/C Panel-Switch D-1 G
Heater-Relay E-11 23 ACL-Switch F-9 E
Horn-Relay H-8 23 Anti Drift-Switch I-1 H
Hydraulic Lock-Relay H-8 23 Backup EPR Valve-Switch G-2 B
Main-Relay H-11 23 Backup Governor-Switch H-2 B
Neutral Start-Relay H-8 23 Boom Down-Switch C-8 20
Relay -QC Safety Lever ON" Coil " I-11 23 Switch-Boom Float Exchange D-2 G
QC Safety Lever Lock 1 Switch-Relay I-10 23 Coolant Level-Switch H-7 21
QC Safety Lever Lock 2 Switch-Relay I-10 23 Disconnect-Switch G-9 23
 COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
QC Safety Lever Priority-Relay I-10 23 Sensor-OLWD Pressure B-3 E
Refueling Power-Relay A-2 27 Engine Oil Level-Switch D-10 12
Refueling Stop-Relay A-3 27 Fine Swing Control-Switch D-2 D
Relay -Smart Boom Up/Down 1 I-12 23 Switch -Hammer Pressure I-1 E
Smart Boom Up/Down 2-Relay I-11 23 Horn-Switch I-3 C
Start-Relay H-11 23 Hydraulic Filter-Switch A-5 E
Timer-Relay I-9 23 Hydraulic Oil Level-Switch A-4 31
Backup-Resistor I-9 23 Joystick Pressure-Switch H-3 H
Seat with Seat Heater H-2 27 Key-Switch G-1 B
Hydraulic Temperature-Sender A-5 A Neutral Start Limit-Switch I-3 H
A/C Photo-Sensor F-1 G OLWD Alarm Cancel-Switch D-3 G
Sensor -Atmospheric Pressure B-11 2 Switch -One Touch Low Idle H-1 B
Coolant Temperature-Sensor B-11 2 Panel-Switch F-1 G
Dual Cam SP/TMG (HIGH)-Sensor B-11 2 Quick Coupler-Switch G-1 B
Dual Cam SP/TMG (LOW)-Sensor B-11 2 Refueling Level-Switch A-4 26
Sensor -Engine Oil Pressure C-11 2 Switch-Refueling Start (NO) A-3 26
Sensor -Engine Oil Temperature B-11 2 Switch-Refueling Stop (NC) A-4 26
Engine Speed Pickup-Sensor D-10 14 Rotary-Switch D-3 G
FLY TMG Cal-Sensor B-11 2 Seat Heater-Switch D-2 G
Fuel Level-Sensor A-4 26 Secondary Shutdown-Switch F-6 H
Fuel Pressure-Sensor C-11 2 Steer Pressure-Switch I-2 C
IAP Control-Sensor B-11 2 Throttle Position-Switch H-1 B
Sensor -Inj Actuation Pressure B-11 2 Switch-Travel Left Pressure H-1 H
Sensor -Intake Air Temperature B-11 2 Switch-Travel Right Pressure H-1 H
Negative Cont Pressure 1-Sensor A-12 E UP/Down-Switch B-8 20
Negative Cont Pressure 2-Sensor A-12 E Window Limit-Switch G-1 G
CONNECTOR LOCATION
Schematic Machine
Connector Number
Location Location
CONN 1 C-11 2
CONN 2 G-12 23
CONN 3 G-12 23
CONN 4 G-12 23
CONN 5 I-11 23
CONN 6 G-12 23
CONN 7 G-11 23
CONN 8 G-10 23
CONN 9 G-10 23
CONN 10 (ET Service) I-9 23
CONN 11 G-9 23
CONN 12 (Inspection Lamp) I-8 23
CONN 13 H-6 H
CONN 14 H-6 H
CONN 15 H-6 H
CONN 16 D-6 H
CONN 17 A-6 E
CONN 18 E-6 H
CONN 19 I-4 H
CONN 20 G-4 G
CONN 21 F-4 G
CONN 22 E-6 H
CONN 23 E-4 H
CONN 24 E-4 G
CONN 25 E-4 G
CONN 26 E-6 G
CONN 27 F-6 G
CONN 29 B-4 26
CONN 30 B-4 26
CONN 31 A-4 30
CONN 32 B-4 29
CONN 33 B-3 29
CONN 34 C-3 D
CONN 35 G-3 H
CONN 36 G-3 H
CONN 37 G-3 H
CONN 38 H-3 H
CONN 39 H-3 H
CONN 40 I-3 C
CONN 41 I-3 C
CONN 42 C-2 28
CONN 43 C-2 28
CONN 44 F-1 G
CONN 45 I-3 H
CONN 46 C-2 H
CONN 47 D-1 G
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
 CID / MID / FMI

Component Identifiers (CID¹)

Module Identifier (MID²)
Engine Control System
(MID No. 024)
CID Component Failure Mode Identifiers (FMI)¹
0001 Injector Solenoid 1st Cylinder FMI No. Failure Description
0002 Injector Solenoid 2nd Cylinder 0 Data valid but above normal operational range.
0003 Injector Solenoid 3rd Cylinder 1 Data valid but below normal operational range.
0004 Injector Solenoid 4th Cylinder 2 Data erratic, intermittent, or incorrect.
0005 Injector Solenoid 5th Cylinder 3 Voltage above normal or shorted high.
0006 Injector Solenoid 6th Cylinder 4 Voltage below normal or shorted low.
0041 8V DC Supply 5 Current below normal or open circuit.
0042 Injector Actuation Control Valve 6 Current above normal or grounded circuit.
0091 Throttle Position Signal 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor 8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor 9 Abnormal update.
0110 Engine Coolant Temperature Sensor 10 Abnormal rate of change.
0164 Injector Pressure Sensor 11 Failure mode not identifiable.

0168 System Voltage 12 Bad device or component.

13 Out of calibration.
0172 Inlet Air Temperature Sensor
14 Parameter failures.
0175 Engine Oil Temperature Sensor
15 Parameter failures.
0190 Engine Speed Sensor
16 Parameter not available.
0253 Personality Module
17 Module not responding.
0261 Timing Sensor Calibration
18 Sensor supply fault.
0262 5V DC Sensor Power Supply Voltage
19 Condition not met.
0273 Turbocharger Compressor Outlet Pressure Sensor
20 Parameter failures.
0274 Atmospheric Pressure Sensor
0286 EMS Oil Lamp ¹The FMI is a diagnostic code that indicates what type of failure has occurred.

0342 Secondary Engine Speed Timing Sensor

0617 Air Inlet Heater Relay
1627 Fuel Pump Relay
Engine / Pump Control System
(MID No. 069)
CID Component
1524 Proportional Solenoid Valve For Negative Flow Control Event Codes
1590 Proportional Solenoid Valve For Negative Flow Control Machine Control
Tool / Valve Control Event Code Condition

(MID No. 06A) E005 Fuel Filter Restriction Derate

CID Component E015 High Engine Coolant Temperature Derate
0145 12 V DC Power Supply E017 High Engine Coolant Temperature Warning
1522 Solenoid Valve For #2 Check Valve
E025 High Inlet Air Temperature Derate
1523 Solenoid Valve For #2 Check Valve
E027 High Inlet Air Temperature Warning
1593 Extend Solenoid Valve For Auxiliary Stem 1
E039 Low Engine Oil Pressure Derate
1594 Extend Solenoid Valve For Auxiliary Stem 2
1595 Extend Solenoid Valve For Auxiliary Stem 3 E095 Fuel Filter Restriction Warning

1596 Retract Solenoid Valve For Auxiliary Stem 1 E100 Low Engine Oil Pressure Warning
1597 Retract Solenoid Valve For Auxiliary Stem 2 E190 Engine Overspeed Warning
1598 Retract Solenoid Valve For Auxiliary Stem 3 E265 User Defined Shutdown
1609 Clench Pressure Sensor
1615 Solenoid Valve For One-Way Flow Or Two-Way Flow
1657 Left Joystick Slide Control
1658 Right Joystick Slide Control
1665 Solenoid Valve For #1 Relief Valve
1666 Solenoid Valve For #2 Relief Valve
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
 SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
4I-5394 Sender: Hydraulic Oil Temperature 6815 ± 681
7Y-8242 Resistor: Ba c k up 47 ± 4.7
107-7056 Solenoid: Fine swing 34 ± 0.5
Stem Control 1 Thru 4
Separator Valve
111-9916 Solenoid: 11.7 ± 1.2
Flow Limit
Power Shift Control
112-0090 Solenoid: Relief 19.5 ± 2.0
Hydraulic Lock
Quick Coupler (A3)
121-1491 Solenoid: Swing Brake 32.0 ± 3.2
Travel Speed
Travel Straight
Float Travel 0%: 83.5 ± 1.5
163-6700 Sender: Fuel Level Float Travel 50%: 33.8 ± 2.0
Float Travel 100%: 8.0 +1.0 , -0.5
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
635 ± 58 mm Water
154-0496 ACL Switch -- Normally Closed
(25 ± 2.28 in Water)
Anti Drift Pressure Switch
Boom Down Pressure Switch
Hammer Pressure Switch
490 ± 49 kPa 230 kPa MIN
167-3466 Joystick Pressure Switch Normally Open
(71.07 ± 7.11 psi) (42.06 psi MIN)
Steer Pressure Switch
Travel Left Pressure Switch
Travel Right Pressure Switch
13780 kPa MAX 10335 ± 689 kPa
168-7557 Up / Down Pressure Switch Normally Closed
(1998.62 psi MAX) (1498.97 ± 99.93 psi)

Related Electrical Service Manuals

Title Form Number
Alternator: 185-5294 SENR4130
Electric Starting Motor: 104-7040
Consist: 106-8577 SENR3859
Consist: 6V-5720 SENR3851
Engine/Pump Control: RENR3823
Tool / Valve Control: RENR3823
Engine Control: SENR9582
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL OPERATOR STATION
L63

(23) ATCH-QC SAFETY LEVER "ON" (23) ATCH-QC SAFETY

(23) BACKUP RESISTOR
7Y-8242
CONN 41 Z E E E475-PK-18 3
RELAY COIL LOCK RELAY 2 SW D 646-RD-18 INSP LAMP SOCKET 196-BU 235-BK-18 5 4
L60 D D
(23) ATCH SMART BOOM (23) ATCH SMART BOOM A770-PK-18 169-PK-18 (1) DIODE 646-RD-18 9R-7941 200-BK E472-GN-18 1 E472-GN-18 1 +12V (C) ATCH 235-BK-16 235-BK-16 5 (H) ATCH LOWER
(23) ATCH-QC SAFETY LEVER (23) ATCH-QC SAFETY
UP/DOWN RELAY1 UP/DOWN RELAY2 PRIORITY RELAY LOCK RELAY 1 SW 169-PK-18 169-PK-18 121-1022 A623-BU-18 CONN 12 D L63
E474-OR-18 2 E474-OR-18 3 PWM+ JOYSTICK 235-BK-18 235-BK-18 235-BK-18 2 WIPER MOTOR -
149-5050 149-5050 A588-GN K844-GY-18 3 K844-GY-18 5 SWITCH 1 000-0000 E472-GN-18 235-BK-18 E472-GN-18 1 186-5763
R3 R4 R1 R2 L63
M746-YL-18 200-BK-18 M745-BU-18 200-BK-18 147-PU K848-WH-18 4 K848-WH-18 6 SWITCH 2 E474-OR-18 6 A MOTOR
RELAY RELAY RELAY 1 RELAY 2 ATCH LEFT
M746-YL-18 322-GY 6 235-BK-18 4 COMMON K844-GY-18 FOOT PEDAL Z 200-BK-74 1
M748-OR-18 M746-YL-18 M746-YL-18
TT
H792-BR-18 L52 L52
607-PK 235-BK-18 2 GND K848-WH-18 A580-GN-14 2
+
TT M747-PU-18 M746-YL-18 CONN 10 ET CONN 616-BU
BOOM FLOAT
235-BK-18
L15
A579-OR-14 3
AF AF AF AF AF AF AF L53
893-GN-18
892-BR-18
A
D
(23) BOOM LAMP RELAY
161-3128
5A
5A D
143-BR-18 CONN 40 235-BK-18 235-BK-18
E472-GN-18
235-BK-18
E472-GN-18
2
1
118-GY-14 4
AF

114-RD
115-RD
149-RD
235-BK-18 E 149-RD 645-RD-18 10A 200-BK 200-BK-18 200-BK-18 2 200-BK-18 E472-GN-18 E472-GN-18 5
INSP LAMP
I I

L52
308-YL B 149-RD 10A 196-BU 200-BK-18 320-RD-18 1 320-RD-18 E472-GN-18 4
(23) ATCH BOOM FLOAT FUEL PUMP E E (C) HORN SW
D C 149-RD 616-BU 5A 188-WH-18 E476-PU-18 3 235-BK-18
DISABLE RELAY D WIPER/WASHER 128-2134

114-RD
115-RD
149-RD
308-YL 4 IN F 10A 118-GY ATCH RIGHT 6 235-BK-18 235-BK-18
149-5050 CONN 5 200-BK 2 GND (23) TIMER G 10A 160-PU
CHASSIS LAMP
BACKUP/MONITOR CONT
A CONSOLE(LH) FOOT PEDAL Z 235-BK-18
143-BR-18 M743-GN-18 D AF 110-RD 1 +B RELAY H 5A 169-PK-18 235-BK-18
SEAT HEATER

L61
143-BR-18 A588-GN 1 A588-GN-18 189-RD 3 OUT 163-6703 J (23) CHASSIS LAMP RELAY 5A 123-WH-18
235-BK-14 235-BK-14 D 161-3128 LOWER WIPER/WASHER

L53
143-BR-18 2 10A 152-BU

E562-PU-18

E562-PU-18

E565-BU-18
E564-PK-18
E564-PK-18
A588-GN-18
235-BK-18

E564-PK-18
E564-PK-18
CIGAR LIGHTER
CONN 19

780-PU-18
779-WH-18
TT M744-PK-18 160-PU A623-BU-18 10A 129-BU 320-RD-18 A A587-YL 1
SW PANEL/RADIO L17 L17 (H) NEUTRAL START

L60

K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18

K843-GN-18
E473-GY-18
E472-GN-18
160-PU 5A 113-OR-18 154-RD A RD-18 H918-WH 2

235-BK-16
ATT SOL LIMIT SW L15
160-PU 607-PK 10A 147-PU 200-BK-18 151-GN B WH-18 163-6785 (H) ATCH ANTI-DRIFT
(23) DIODE D 12V 7A CONVERTOR 1
184-RD 607-PK 10A 120-YL 200-BK 1 189-RD C BK-18 PRESS. SW 167-3466
L54 L54 12V 7A CONVERTOR 2
M744-PK-18 121-1022
CONN 45
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

147-PU
147-PU
105-RD 10A 179-BU 200-BK-18 2 AL
A/C GROUND STRAP A
D 130-RD-14 15A 124-GN-14 200-BK-14 3 A588-GN-18 2 A587-GN-18
306-GN D 5A 7G-1060 200-BK-14 M743-GN-18 4 M743-GN-18 235-BK-18 2 A

308-YL
200-BK
(23) DIODE PRODUCT LINK BEACON LAMP 200-BK-18 1 200-BK-18
KK Z

L15
306-GN 10A 172-GN-18 10A 199-OR 200-BK-14 A H473-BR-18 1 235-BK-18 2
121-1022 ENG CONT A
306-GN 15A 130-RD-14 (23) CAB LAMP RELAY 5A L62 K849-YL-18 1
HORN/Q.C. AUX CKT CHASSIS PLATFORM L62 L62 (C) ATCH STR PRESS.SW
200-BK 10A 114-RD 161-3128 10A 180-GN (E) ATCH HAMMER PRESS SW
D TIMER RELAY 167-3466
D 10A 110-RD 115-RD 646-RD-18 167-3466
CAB LAMP L61 L61

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

A588-GN-18

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18
L79

D B A

147-PU
308-YL 10A 115-RD 115-RD 200-BK-18

235-BK-18

779-WH-18
780-PU-18

L61
KEY SW SS A
308-YL 200-BK 2 200-BK 10A 105-RD 115-RD 615-YL 199-OR 308-YL 11 A579-OR-14
BOOM LAMP D L62 L62 L15 L15 L15
308-YL 200-BK 1 306-GN 10A 149-RD 199-OR 199-OR 129-BU 8 118-GY-14 235-BK-18 2
D E/P CONT L26

L62
308-YL 200-BK 10A 184-RD 114-WH 6 A580-GN-14 235-BK-18 235-BK-18 H475-BU-18 1

112-PU-6
ATCH V CONT

L17
15A C987-RD-14 199-OR 123-WH-18 9 A588-GN-18 235-BK-18 235-BK-18 (H) TRAVEL LEFT PRESS. SW
RR DOME LAMP/MEMORY (23) HORN RELAY L17
112-PU-6 109-RD-8 304-WH-8 10A 103-RD 124-GN-14 A770-PK-18 2 320-RD-18 307-OR 235-BK-18 167-3466
SS RR PP A/C BLOWER L57 161-3128
109-RD-6 15A 175-RD-14 179-BU 645-RD-18 3 154-RD 235-BK-18 H473-BR-18
L79 NN
(23) START RELAY
30A 168-RD-10
REFUELING PUMP
114-RD 320-RD-18
L51
120-YL 615-YL 4 CONN 13 151-GN 235-BK-18 L16 K849-YL-18 A
(23) MAIN RELAY 114-RD 147-PU 320-RD-18 1 189-RD 169-PK-18 A H475-BU-18 235-BK-18 2
213-0772 125-1302

L53
H474-GN-18

L52
114-RD 322-GY 113-OR-18 151-GN 12 169-PK-18 169-PK-18 235-BK-18 235-BK-18 2 H474-GN-18 1
101-RD-4 D
DD 129-BU 154-RD 10 A770-PK-18 H476-WH-18 H476-WH-18 1 (H) TRAVEL RIGHT PRESS. SW
FF EE L34 L34
152-BU 105-RD 7 307-OR H473-BR-18 (H) JOYSTIC PRESS. SW 167-3466
101-RD-4 80A 109-RD-4 L35 L35
FF (23) HYD LOCK SOL RELAY 123-WH-18 189-RD 5 105-RD H475-BU-18 167-3466
L16 L16
(1) ALT BREAKER 161-3128 A588-GN B A H474-GN-18
151-GN 200-BK-18 8630-BU 4 638-WH K849-YL-18
171-2210
D 118-GY-14 1 CONN 14 8630-BU CONN 39 E472-GN-18 1 +12V
L54 L54 L54 L14

H H
189-RD A588-GN A588-GN 199-OR 3 123-WH-18 1 E472-GN-18 E473-GY-18 3 PWM+
L52 L52 L52 XX YY L61 L14
101-RD-4 120A 108-RD-4 189-RD A588-GN 2 615-YL 2 E473-GY-18 K843-GN-18 5 SWITCH 1
L53 L53 L53

L51
638-WH 5 118-GY 3 K843-GN-18 K847-PU-18 6 SWITCH 2
L25

L57
(1) BREAKER HEATER RELAY 189-RD 6 646-RD-18 M743-GN-18 4 K847-PU-18 235-BK-18 4 COMMON

L26
(B) IND UNIT
216-4970
L36
B A 113-OR-18 Z F CONN 38 163-6702 235-BK-18 2 GND
307-OR 5 129-BU 12 235-BK-18

L36
F
(23) NEUTRAL START RELAY 175-RD-14 1 120-YL-16 200-BK-18 11 200-BK-18 200-BK-18 200-BK-18 F (B) ATCH JOYSTICK
161-3128 103-RD 8 103-RD 8 607-PK 200-BK-18 (27) ATCH 200-BK-18 L. CHASSIS 235-BK-18 000-0000
SEAT WITH

L25
154-RD 200-BK-18 (25) FUEL PUMP 607-PK 7 645-RD-18 169-PK-18 5 L972-BU-18 2 607-PK +B 235-BK-18 235-BK-18
L57 L57 L57 L34 SEAT HEATER
12 147-PU A770-PK-18 A770-PK-18 1 A755-PK-18 A537-PK-18 1 L972-BU-18 235-BK-18
307-OR 306-GN (21) COOLANT (16) ATCH WTR
188-6121
124-GN-14 3 CONN 15 199-OR 105-RD 105-RD 2 A756-BU-18 F 164-0505 A755-PK-18 2 S1 235-BK-18

SIGNAL
GROUND

SIGNAL
D LEVEL SW SEPARATOR 4 308-YL 308-YL 307-OR 307-OR 307-OR 3 A757-GY-18 A756-BU-18 3 S2 F
096-0744 LEVEL SNSR MOTOR
235-BK-18 307-OR 120-YL 2 124-GN-14 308-YL 307-OR 308-YL 4 A758-BR-18 A757-GY-18 4 S3 235-BK-18

+B
200-BK 178-2345 147-PU 6 175-RD-14 607-PK 7 F773-OR-18 A758-BR-18 5 S4 L972-BU-18

L35
235-BK-14 200-BK-18 113-OR-18 10 114-WH L972-BU-18 6 F774-WH-18 235-BK-18 1 COM

L62
2 3 (B) ONE TOUCH LOW IDLE SW
200-BK-18 200-BK-18 169-PK-18 9 607-PK 607-PK A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6
200-BK-18 200-BK 646-RD-18 11 607-PK 607-PK A756-BU-18 9 M736-BU-18 F F773-OR-18 F (B) THROTTLE POS SW 128-2134

4
2
1
3
BACKUP GOV SW 1F
200-BK 229-BK-18
B
A757-GY-18 A F CONN 37 163-6711
(B) BACKUP
106-0107
ATCH 235-BK-14 200-BK-18 A758-BR-18 1 998-BR-18 235-BK-18

1
2

200-BK-14
200-BK-14
175-RD-14
124-GN-14
PRODUCT D B L18 L18 F EPR VALVE SW

G976-BU-18

607-PK
F773-OR-18 2 F889-WH-18 235-BK-18 235-BK-18

235-BK-18
TT

114-WH
308-YL
L50 L50 L50
LINK (1) FUEL PUMP RELAY F CONN 36 163-6710

147-PU
F774-WH-18 A 169-PK-18 235-BK-18
151-GN
151-GN

L50 161-3128 L26 1 2

A893-OR-18
M736-BU-18 5 A537-PK-18 K906-GN-18

200-BK-18
L49 L49 3 R
H705-BR-18 229-BK-18 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L54

L53

L51 L51
L79

L52

L60

L50

L969-WH-18 11 A770-PK-18 A770-PK-18 L13 308-YL

L60 L60 4 5 C OFF

8630-BU
B

638-WH

L18
188-WH-18 A893-OR-18 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD F
D 6 S ON

235-BK-18

L24
CAB A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR 780-PU-18

235-BK-18

412-BU-18
7 B ST F
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

C987-RD-14

A770-PK-18

A768-BU-18 3 A769-GY-18 M736-BU-18 105-RD 150-OR-18

130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

169-PK-18

646-RD-18
304-WH-8

109-RD-6
109-RD-4
101-RD-4
DD 101-RD-4

108-RD-4
892-BR-18
893-GN-18
403-GN-18

8
235-BK-18
172-GN-18

A588-GN

8630-BU

ATCH SPEAKER (R)

308-YL

151-GN

105-RD
184-RD

147-PU
322-GY
607-PK
616-BU

151-GN

638-WH

511-BR-18 K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18

(1) ATCH BEACON RELAY 7Y-5505 9 F L (B) KEY SW
512-GN-18 326-RD 1 K906-GN-18
308-YL

161-3128 9G-7641

A893-OR-18
H705-BR-18

L51
998-BR-18 10 308-YL 235-BK-18

320-RD-18

645-RD-18
L58 G L13 10 11
8630-BU 200-BK-18 F889-WH-18 7 326-RD A769-GY-18
12 F
BK-00 A537-PK-18 12 307-OR L968-OR-18

154-RD
189-RD

607-PK

615-YL

118-GY
XX
PP

NN
EE

YY

L57

L49

L51
TT D CC (B) ATCH QUICK

L49
D D D BK-00 199-OR 638-WH 4 105-RD

512-GN-18
511-BR-18
JJ D A F COUPLER SW
10
11

12

L13
4
7
3
8

6
2
5

4
3
5
6
5

2
2
1
6

150-6988
4
3

200-BK 200-BK-18 1 150-OR-18

6
5
4
3
2
1

G G

L51
CONN 35

235-BK-16
B 235-BK-16

H705-BR-18

A893-OR-18

E565-BU-18
E562-PU-18
200-BK-18 2 780-PU-18 150-OR-18

123-WH-18
175-RD-14

320-RD-18

645-RD-18

124-GN-14

113-OR-18

172-GN-18

235-BK-14
KK Z B B

780-PU-18
A588-GN

779-WH-18
308-YL
103-RD

154-RD
189-RD

607-PK
615-YL

118-GY

199-OR

179-BU
120-YL
147-PU

129-BU

235-BK
235-BK
B B B B B A F 780-PU-18

114-RD
L59 L58 L49

152-BU

307-OR
L58 L49 B (15) WASHER
L76

L59

BLOCK AS. CONSOLE(RH)

CONN 6

CONN 4

CONN 7
CONN 2

CONN 3

121-1023 GROUND STRAP (23) DISCONN ECT SW 506-PU-18 MOTOR 7T-8890

168-RD-10
108-RD-4
304-WH-8

109-RD-4

101-RD-4

167-3583 7N-0718 L51

M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18

A770-PK-18 CAB
130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

646-RD-18

169-PK-18
G
304-WH-8
109-RD-4
101-RD-4
A588-GN

8630-BU

7N-0719 (NOTE D)

G976-BU-18

A893-OR-18
147-PU
607-PK

105-RD
184-RD

322-GY
616-BU

638-WH

151-GN
L58

509-WH-18

412-BU-18

506-PU-18
D D AF WW WW
ATCH SPEAKER (L) (8) ATCH

147-PU

200-BK
508-PU-18 615-YL 615-YL 615-YL 615-YL
11 430-BU-18 7Y-5505 615-YL 200-BK 200-BK CAB LAMP

10

12
L38
8

5
6
9

2
1

11

10

12
G VV VV 167-3441

7
4
RELAY PANEL G976-BU-18 G 103-RD

4
2
1
3
3
7

1
4
2
6

5
8

9
412-BU-18 M743-GN-18 103-RD 103-RD 103-RD (10) DOME
B B B G LAMP
506-PU-18 M744-PK-18 AG AG 103-RD 200-BK 200-BK 200-BK G
L46 L70 L68 L68 176-1986
L59

L56 200-BK M746-YL-18 200-BK-18 1 200-BK-18 200-BK-18 200-BK 200-BK WW WW

CONN 8 CONN 9 CONN 11 (22)BUZZER AS
2 (8) ATCH
L77

L70

235-BK-16 M747-PU-18 113-4683 E562-PU-18 E562-PU-18 200-BK-14 200-BK 615-YL 615-YL

L59 CHASSIS CAB LAMP
200-BK 200-BK 200-BK-18 200-BK-18 200-BK 200-BK
L76
147-PU CONN 20 G
CAB
G G
(G) WINDOW
VV VV 167-3441
A893-OR-18 200-BK-18 200-BK-18
LIMIT SW

L62
A584-BU-18
L70 L70 L70 117-6306
L77

509-WH-18
508-PU-18
L46
L38

L24
L68

L35
L18

L25

L26
L56 L62 L7 L7
308-YL
308-YL 308-YL

L36
(11) MONITOR
308-YL CONN 44
E565-BU-18
E562-PU-18

175-RD-14
168-RD-10

130-RD-14

893-GN-18
892-BR-18

169-PK-18
113-OR-18

646-RD-18
124-GN-14

320-RD-18

645-RD-18

123-WH-18

235-BK-18
780-PU-18
779-WH-18

H705-BR-18

A893-OR-18

A770-PK-18
101-RD-4
109-RD-4

304-WH-8

308-YL
L36
172-GN-18

A588-GN

8630-BU

157-3198 N N G
638-WH
607-PK
103-RD

307-OR

118-GY
607-PK

616-BU
322-GY

184-RD

147-PU

147-PU
120-YL

199-OR
189-RD
105-RD
154-RD
151-GN

615-YL

308-YL
129-BU
(13) 12V 7A CONV
114-WH
235-BK-18
235-BK-18
308-YL

AM A

L36
A G 131-0327 GND 2 201-BK-18 2 201-BK-18

(G) ACTION ALARM

132-1829
1
235-BK-18 F716-WH-18 1 F716-WH-18 1
CONN 21 G (A) CIGAR
ACC 3 169-PK-18 3 169-PK-18
L7

L7
2 235-BK-18 2 235-BK-18 6 129-BU LIGHT 7 607-PK 7 607-PK

ATCH 12V 7A CONV

3 200-BK-14 200-BK-14 14 200-BK-14 LIGHTER CDL + 5 893-GN-18 5 893-GN-18
200-BK

LIGHT OUT (DC 12V)

LIGHT OUT (DC 12V)
9W-0335

LIGHT IN (DC 24V)

LIGHT IN (DC 24V)
200-BK-14 12 200-BK-14 CDL - 6 892-BR-18 6 892-BR-18
L6

2
1
2 E562-PU-18 +B 1 103-R D 1 103-R D

169-PK-18
(H) SECONDARY
L41

+ - (A) SERVICE
L44

L36

24 BAT IN MEM
607-PK
8 E562-PU-18 403-GN-18 +12V 4 4

24 BAT IN MEM
L26
SHUTDOWN SW

235-BK-18
410-WH-18
12V SW. OUT

12V MEM OUT

METER

12V MEM OUT

12V SW. OUT

9 E565-BU-18 G 8 8 (G) A/C PHOTO

24V SW. IN

G
24V SW. IN
L36 4D-1836 6T-7337
A893-OR-18 10 114-RD Y/G SENSOR
L41 L41
184-RD 20 A580-GN-14 200-BK-18 167-7083
L40
F 892-BR-18 17 A579-OR-14 (NOTE G)
F

GND
GND
GND
GND
893-GN-18 21 118-GY-14 118-GY-14 L5
C538-OR-18
147-PU 11 118-GY-14 Y/W C537-GN-18
B A

L38
147-PU 147-PU 7 607-PK G

235-BK-18
200-BK-16 G

L46
11 L968-OR-18 F716-WH-18 13 607-PK 607-PK
8 A758-BR-18 235-BK-18 A537-PK-18 18 147-PU G A586-OR-18 4 W. INT(6)

3
7
5
6
1
4
2

2
3
7
5
6
1
4
8

8
L44 L46 L46 590-GY-18 5 W. INT(3)

120-YL-16
120-YL-16
120-YL-16
F889-WH-18 1 235-BK-18 5 8630-BU G G (G) WIPER CONT

CONN 27
L39 L39 L39 155-7042 501-GN-18 14 W. LOW

103-RD-18

200-BK-16

120-YL-16

120-YL-16
103-RD-18

200-BK-16
211-BK-16
F889-WH-18 307-OR

135-BU-16
L973-GN 10 K849-YL-18 4 199-OR

139-OR-18
210-BK-16
C569-YL-16
530-OR-18 17 WASH
308-YL
147-PU

893-GN-18 M736-BU-18 5 A755-PK-18 235-BK-18 235-BK-18 15 307-OR WINDOW SW 1 A584-BU-18

L26 L11 645-RD-18 2 L. BOOM

L62
893-GN-18 403-GN-18 6 A756-BU-18 H473-BR-18 118-GY-14 16 310-PU MOT WIPER 9 A579-OR

410-WH-18

403-GN-18
200-BK-18 20 GND

L40
(4) ENG CONT 892-BR-18 K907-BU-18 9 E480-WH-18 H476-WH-18 A579-OR-14 3 L973-GN BRAKE WIP 10 A580-BR

129-BU
L35

235-BK-18
235-BK-18
157-3165 B 892-BR-18 L969-WH-18 4 410-WH-18 H475-BU-18 A580-GN-14 19 123-WH-18 +24 V 11 118-GY-14 3
L47 12

200-BK-18

200-BK-14

201-BK-18
1 403-GN-18 L968-OR-18 3 403-GN-18 H474-GN-18 169-PK-18 INT SP 1 6 A586-OR-18
235-BK-18

430-BU-18
L30 L30 13

200-BK

200-BK

200-BK
ANALOG SENSOR POWER 2 403-GN-18 184-RD H466-BU-18 2 308-YL 308-YL 607-PK INT SP 2 7 590-GY-18
L40 15
ANALOG SENSOR RETURN 3 L973-GN 892-BR-18 892-BR-18 H465-GN-18 12 L969-WH-18 114-RD 638-WH CONN 23 WIPER SW 2 501-GN-18
16

L25
L45

THROTTLE POWER 4 893-GN-18 893-GN-18 H467-WH-18 7 A757-GY-18 L972-BU-18 8630-BU A G WASHER SW 8 530-OR-18
11 TRAVEL MODE IND 2

CONN 26
6 F889-WH-18 893-GN-18 893-GN-18 410-WH-18 A755-PK-18 199-OR 9 615-YL 235-BK-18 GND IN 5 200-BK
7 (E) ACL SW L973-GN 893-GN-18 893-GN-18 892-BR-18 9 M734-BR-18 A756-BU-18 123-WH-18 13 169-PK-18 410-WH-18 MOT WASH 4 506-PU-18 H466-BU-18 19 AEC MODE IND
154-0498 G G H465-GN-18 18 ALARM CANCEL IND
10 403-GN-18 892-BR-18 892-BR-18 893-GN-18 7 L972-BU-18 A757-GY-18 615-YL 17 638-WH 1 129-BU CAB
L12 M741-GY-18 8 ALARM CANCEL SW
11 M736-BU-18 892-BR-18 892-BR-18 K849-YL-18 11 M741-GY-18 A758-BR-18 646-RD-18 16 200-BK 2 403-GN-18
L30 L25 M742-PU-18 7 AEC MODE SW

F889-WH-18
F889-WH-18
12 K907-BU-18 1 H465-GN-18 F773-OR-18 113-OR-18 12 506-PU-18 L9

403-GN-18
403-GN-18
403-GN-18
M734-BR-18 6 TRAVEL MODE SW

L973-GN
L973-GN
13 B B L969-WH-18 H473-BR-18 4 H474-GN-18 F774-WH-18 129-BU 7 H466-BU-18 645-RD-18
L18 646-RD-18 1 L. CHASSIS
L76

14 L968-OR-18 H476-WH-18 2 H466-BU-18 M736-BU-18 103-RD 1 H465-GN-18 200-BK 200-BK

15 H466-BU-18 H475-BU-18 6 H476-WH-18 K907-BU-18 645-RD-18 14 M741-GY-18 200-BK-18 200-BK-18 H467-WH-18 10 TRAVEL MODE IND 1
L9 L9 L9 113-OR-18 9 +B
L77

L68
NOT AVAILABLE-USED ON J2 16 H465-GN-18 H474-GN-18 10 M736-BU-18 L969-WH-18 147-PU 2 M742-PU-18
L45

L6
17 H467-WH-18 L29 L972-BU-18 5 H475-BU-18 L968-OR-18 120-YL 11 M734-BR-18
L44 (1) ENG/PUMP CONT E480-WH-18
18 410-WH-18 A755-PK-18 3 H467-WH-18 A769-GY-18 118-GY-14 10 646-RD-18
L76 J2 157-3165 J1 (G) SWITCH PANEL

L39
20 A756-BU-18 12 M742-PU-18 A768-BU-18 8 H467-WH-18 210-BK-16
L77 163-6701
21 17 OPTION V SW(2) 49 A757-GY-18 8 L973-GN K906-GN-18 H466-BU-18 15 E480-WH-18 2 508-PU-18 210-BK-16 210-BK-16

ATCH LOWER RADIO

SHARED WITH TDC CAL 24 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 A758-BR-18 326-RD H465-GN-18 4 113-OR-18 3 210-BK-16 210-BK-16

L6
F889-WH-18

L38
SHARED WITH TDC CAL 25 L969-WH-18 7 PS CONT PRV 44 M741-GY-18 11 E565-18-BU F889-WH-18 M741-GY-18 5 120-YL 139-OR-18

403-GN-18
1 509-WH-18 135-BU-16

L973-GN
26 L968-OR-18 19 PRV RETURN(1) 34 M742-PU-18 8 A768-BU-18 998-BR-18 M742-PU-18 18 5 139-OR-18 139-OR-18 139-OR-18 135-BU-16

CONN 22
NOT AVAILABLE-USED ON J2 27 H466-BU-18 14 AEC MODE IND 35 M734-BR-18 1 310-PU 114-RD M734-BR-18 3 586-BR 6 135-BU-16 135-BU-16 135-BU-16
L10
29 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 308-YL 10 E562-PU-18 E565-18-BU H467-WH-18 6 A537-PK-18 7 512-GN-18 512-GN-18
L55

E E
30 JJ H467-WH-18 15 TRAVEL MODE IND 3 E480-WH-18 5 586-BR H466-BU-18 410-WH-18 A G 4 512-GN-18 512-GN-18
31 410-WH-18 23 ACTION ALM 25 6 506-PU-18 H465-GN-18 893-GN-18 2 410-WH-18 8 511-BR-18 511-BR-18
P

893-GN-18
32 2 G850-BU-18 M736-BU-18 47 BKUP SW 24 E565-BU-18 9 A769-GY-18 M741-GY-18 892-BR-18 7 129-BU G 512-GN-18 511-BR-18 511-BR-18
BK-00

RD-00

BK-00

RD-00

892-BR-18
892-BR-18

893-GN-18
K849-YL-18
L55 L12
33 1 C987-RD-18 403-GN-18 35 ALT R TERM CREEPER TRAVEL FUNCTION SW 17 506-PU-18 4 893-GN-18 M742-PU-18 310-PU 1 403-GN-18 511-BR-18 508-PU-18 508-PU-18
34 HH L973-GN 6 FREE SWING AIR HEATER CONTROLLER 4 E554-PK-18 3 892-BR-18 M734-BR-18 506-PU-18 3 506-PU-18 508-PU-18 509-WH-18 509-WH-18
GG

L5
35 RD-00 RD-00 108-RD-4 AIR F889-WH-18 44 GOV COMMAND 37 F773-OR-18 2 326-RD H467-WH-18 403-GN-18 8 645-RD-18 509-WH-18
L28

893-GN-18
892-BR-18
36 CC BB AA B INLET 763-BU-18 2 TRAVEL SP CHG SOL 36 F774-WH-18 12 E554-PK-18 410-WH-18 E480-WH-18 12 235-BK-18

103-RD
37 NEG POS NEG POS NEG POS NEG POS HEATER 788-YL-18 16 SP SNSR(-) 27 A769-GY-18 7 K849-YL-18 893-GN-18 L973-GN 10 893-GN-18 509-WH-18 508-PU-18
(23) HEATER RELAY
38 A762-PU-18 25 SP SNSR(+) 26 A768-BU-18 892-BR-18 586-BR 9 892-BR-18 509-WH-18 508-PU-18
209-5582 L11
509-WH-18 508-PU-18

184-RD
39 M740-PK-18 1 TRAVEL STR SOL OPTION SW 7 K906-GN-18 2 F716-WH-18 310-PU E565-18-BU 6
L48
CONN 24

123-WH-18
40 (5) ATCH BATTERY (5) BATTERY FLOW LIMIT PRESS PRV OPTION SW 998-BR-18 E562-PU-18

CONN 18
M737-WH-18 8 8 E562-PU-18 1 506-PU-18 5

210-BK-16
139-OR-18
509-WH-18
135-BU-16

512-GN-18

508-PU-18
511-BR-18
L973-GN
8630-BU
3T-5760 3T-5760

147-PU
147-PU
147-PU
41 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 998-BR-18 6 K907-BU-18 403-GN-18 114-RD 4

307-OR
310-PU
199-OR

147-PU
42 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 5 L973-GN 11 103-RD 103-RD

K849-YL-18
F716-WH-18

K849-YL-18
ALT

892-BR-18
892-BR-18
893-GN-18
893-GN-18
A537-PK-28
+

L8
43 109-RD-4 R 403-GN-18 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 4 F774-WH-18 E480-WH-18 103-RD L10
B B KK 586-BR
44 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 7 K906-GN-18 E562-PU-18 G

L68
A M744-PK-18
45 (4) ALTERNATOR K904-GN-18 37 PUMP DISCH (1) PRESS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18 3 F773-OR-18 586-BR L68 L32 G
B L39 B M746-YL-18
46 185-5294 200-BK-4 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 8 H473-BR-18 E554-PK-18
C M747-PU-18

8
4
1
6
5
7
3
2
184-RD
184-RD
47 T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18
49 H446-PK-18 46 O.L.W.D PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CONN 25

L62
235-BK-18 ATCH UPPER RADIO
50 36 GOV FDBK GND 14 235-BK
B
L76

51 (25) A/C CLUTCH 3 GND 2 235-BK

54 SOL 2 200-BK-18 26 OPTION V SW(1) 50
L77

55 113-3499 1 E554-PK-18 11 OPTION CONT PRV(1) 54

56 12 OPTION CONT PRV(2) +B 13 184-RD CAB
57 B 21 PRV RETURN(3) +B 1 184-RD
L32 L5
58 (12) ENG OIL 2 235-BK-18 10 FAN MOT CONT PRV ACL PLUGGED 48 430-BU-18
L38
60 LEVEL SW 1 C468-BU-18 22 PRV RETURN(4) WTR SEPARATOR LEVEL SW 47 G976-BU-18
L24

E480-WH-18

A537-PK-18

M746-YL-18
M747-PU-18
M744-PK-18
62 111-4759 40 SNSR RETURN COOL. LEVEL SW 31 412-BU-18 892-BR-18

607-PK-18
607-PK-18
235-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18

200-BK-18
8630-BU

L973-GN

C537-GN-18
C538-OR-18
199-OR

307-OR

310-PU

586-BR

147-PU

147-PU
L55

64 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 893-GN-18

B C569-YL-14

E554-PK-14
67 5 HEATER RLY/STARTER RLY CAT DATA LINK(-) 43 892-BR-18 K849-YL-18 IDENT PART NO. LOC NOTE

175-RD-14
124-GN-14

200-BK-14
(14) ENG SPEED L31 ATCH

200-BK-14
211-BK-16
L44

L45

L39

L47

L33

L55 L31

L28
L29
L46

L48

607-PK
-B 61 229-BK-14 PICKUP WH-18 1 788-YL-18 18 CAT DATA LINK(+) 33 893-GN-18 K852-GN-18 12V 7A SOCKET HARNESS AS.
-B 63 229-BK-14 229-BK-14 189-5746 BK-18 2 A762-PU-18 31 ANLG SNSR RETURN ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K851-BU-18 121-0987 (NOTE F)

CONN 47
-B 65 229-BK-14 29 COOL TEMP SNSR ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K850-BR-18 A 233-1032 G-3
B G G G
E562-PU-18
200-BK-18

C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
M739-YL-18

K904-GN-18

T967-YL-18
H446-PK-18
H705-BR-18

E565-BU-18

+B 48 130-RD-14 304-WH-8 52 +12V SPLY ATCH STEM 4 SWING CANCEL 46 K852-GN-18 G G G G B 233-1034 A-2
F716-WH-18
168-RD-10

130-RD-14

506-PU-18

487-OR-18
496-WH-18
405-GY-18

893-GN-18
892-BR-18
403-GN-18

893-GN-18
892-BR-18
403-GN-18

763-BU-18
788-YL-18

321-BR-18

495-GN-18

491-PK-18

998-BR-18
235-BK-16
101-RD-4
109-RD-4

304-WH-8

780-PU-18
779-WH-18

G S Z
A588-GN

L973-GN

B G AL
607-PK

616-BU
322-GY

308-YL
147-PU

200-BK

+B 52 130-RD-14 130-RD-14 54 OVER LOAD ALM CANCEL SW 16 E480-WH-18 A C 204-0008 A-4

D +B 53 130-RD-14
B
101-RD-4
AA
48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18
4
5
K850-BR-18
K851-BU-18
ATCH 135-BU-14
NOTE C NOTE C NOTE C D 235-3761 G-8 D

6
5
1
4

3
2
MTRBAT L69

1
2
68 RD-00 34 JOYSTICK PRESS SW 29 H476-WH-18 12V 7A SOCKET 210-BK-14 E 170-6959 I-3
GG 6 K852-GN-18
CONN 16
A762-PU-18

C468-BU-18
E554-PK-18

69 130-RD-14 RD-00 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 121-0987

788-YL-18

403-GN-18

G AM F 186-4624 G-1
101-RD-4
304-WH-8

109-RD-4

1 892-BR-18

R/L
USER DEFINED SHUTDOWN 59 F716-WH-18 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18

BR
G 233-1036 D-1

B
B
MOTOR 2 893-GN-18
FUEL PUMP RELAY 19 H705-BR-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 (G) ATCH O.L.W.D
235-BK-14
235-BK-14
235-BK-18
200-BK-18

235-BK-18
235-BK-14
200-BK-18
235-BK-16
235-BK-14

E562-PU-18
E562-PU-18
E565-BU-18
J 216-7760 C-1
200-BK-4

(12) STARTER 3 K849-YL-18

THROTTLE RETURN 5 998-BR-18 50 THRT POS 1 9 A755-PK-18 ALARM CANCEL SW

114-RD

H918-WH
CAT DATA LINK + 8 893-GN-18 MOTOR 51 THRT POS 2 10 A756-BU-18
L29 L29 K 186-4618 C-1 NOTE A
170-9317

200-BK
CAT DATA LINK - 9 892-BR-18 104-7040 32 THRT POS 3 19 A757-GY-18 F716-WH-18 L 170-6828 G-1
L42
E562-PU-18

(G) ROTARY SW
H705-BR-18

E565-BU-18

M 163-6750 C-2
A762-PU-18

C468-BU-18
E554-PK-18

F774-WH-18
F773-OR-18

F889-WH-18

K906-GN-18
M740-PK-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

H446-PK-18

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 41 THRT POS 4 20 A758-BR-18 E554-PK-18

235-BK-18

L33
F716-WH-18
893-GN-18
892-BR-18
403-GN-18

780-PU-18
788-YL-18

403-GN-18

893-GN-18
892-BR-18

405-GY-18
130-RD-14

998-BR-18

763-BU-18

168-RD-10

496-WH-18
487-OR-18

491-PK-18
495-GN-18
321-BR-18
200-BK-18

506-PU-18
779-WH-18
101-RD-4
304-WH-8

109-RD-4

155-2715
A588-GN

L973-GN

GROUND STRAP N 163-6810 F-1

308-YL

200-BK
616-BU
322-GY
607-PK

147-PU

THROTTLE BACKUP (DECEL) 23 F774-WH-18 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 F773-OR-18 G

128-8886 (G) A/C SW PANEL P 195-7336 A-12
L43

LOW OIL PRESSURE OUTPUT 28 405-GN-18 53 AEC MODE SW 12 M742-PU-18 F774-WH-18 E562-PU-18 2 BN 2
B L33 L28 (D) ATCH FINE (G) ATCH SEAT (G) ATCH BOOM 157-3210 R 153-8920 C-11
THROTTLE 66 F889-WH-18 38 TRAVEL MODE SW 21 M734-BR-18 A769-GY-18 (1) A/C UNIT E565-BU-18 4 GN
IGNITION KEY SW 70 308-YL 27 KEY SW ON 23 308-YL A768-BU-18 4 SWING CONT SW HEATER SW FLOAT EXCHANGE ATCH HEATER S 193-3494 C-3
161-3779 3 BU
Z B 3 163-6722 163-6721 186-46-39 SW PANEL
L42

229-BK-14 B K906-GN-18 114-WH 1 BK 1 T 204-1686 A-2

ENG CONT GND STRAP 998-BR-18 176-2005 U 116-0098 A-3
L33
L37

CHASSIS
L43

L42

L21

E562-PU-18 V 116-0096 A-3

ENG BLOCK L43 L37 L37
E565-BU-18 CAB CAB AG 155-4572 G-4
L42 L42

L62
L69
506-PU-18 OPERATOR STATION X 167-3457 I-5
Y 167-3473 F-3
L55

L77
L76

L21 L21 L21 ANTENNA AM AN Z 186-4637 I-1

INLET AIR HTR RLY COMMON 9 C987-RD-18 616-BU AN (H) ATCH
INLET AIR HTR RLY 12 G850-BU-18 L55 167-3492 322-GY 2 H918-WH 2 KK 211-3444 B-4
ANTI-DRIFT SOL
15 235-BK-18 200-BK 1 200-BK 1 113-3499
MM 183-0998 A-6
L21 L1
30 235-BK-18
L22 L22
607-PK CONN 42 CONN 46
TT 204-1672 G-12
VV 167-3456 G-1
63 235-BK-18 235-BK-18 168-RD-10 J
R (2) INJECTOR Z B J
10 A706-GY-18 1 235-BK-18 235-BK-18 M740-PK-18 (20) ATCH TOOL 235-BK-18
K
616-BU K WW 170-9295 G-1
SOL 6 B L2 (7) ATCH
11 L985-YL-18 2 235-BK-18 235-BK-18 K906-GN-18 PRESS. +B YL-18 A 308-YL H446-PK-18 616-BU 1 616-BU 616-BU AF 206-7599 G-9 NOTE B

200-BK-18
780-PU-18
779-WH-18
(20) TRAVEL BOOM LAMP
CONN 1

M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
M740-PK-18
K906-GN-18

H446-PK-18

A769-GY-18
A768-BU-18
8 235-BK-18 235-BK-18 2 235-BK-18 763-BU-18 SIGNAL BR-18 C E469-YL-18 147-PU 200-BK 2 200-BK 200-BK AL 217-3867 I-3

487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18

168-RD-10
763-BU-18

235-BK-18
R SENSOR L67 L67 153-2521

A588-GN

L973-GN
(2) INJECTOR STRAIGHT SOL 1

147-PU

607-PK
322-GY
616-BU
200-BK
13 L985-YL-18 1 M740-PK-18 A588-GN (20) HYD LOCK 000-0000 GROUND BK-18 B 235-BK-18 K904-GN-18 200-BK AM 217-3868 D-1
SOL 5 121-1491 CONN 43 J

L22
4 P R A705-BU-18 2 200-BK-18 SOL K855-PK-18 T967-YL-18 AN 217-3869 C-2
B L4
INJECTOR 6 55 A706-GY-18 6 121-1491 K867-YL-18 M738-OR-18 322-GY 1 K AX 204-1816 G-5
R (2) INJECTOR (20) SWING B (7) ATCH
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 8 A704-GN-18 1 1 K906-GN-18 (20) ATCH SEPARATE M737-WH-18 200-BK 2 200-BK
L3

L4
5 L985-YL-18 7 L984-OR-18 2 SOL 4 (20) TRAVEL B BRAKE SOL 2 235-BK-18 1 A588-GN VALVE SOL 1 K855-PK-18 M739-YL-18 B M 616-BU BOOM LAMP
INJECTOR 5 54 A705-BU-18 5 SPEED SOL 2 235-BK-18 121-1491 2 200-BK-18 2 K867-YL-18 491-PK-18 153-2521 WIRE AS.
111-9916
C C
R (2) INJECTOR 121-1491

L67
INJECTOR 4 39 A704-GN-18 4 L984-OR-18 1 1 763-BU-18 495-GN-18 (18) ATCH
INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR-18 2 SOL 3 321-BR-18 NN 167-3618 H-10
L76 L76 L76 CONN 34 FINE SWING SOL
PP 111-4829 H-10

200-BK
200-BK
6 L984-OR-18 9 496-WH-18 107-7056
R (2) INJECTOR L4 RR 167-3619 H-10
INJECTOR 3 38 A703-BR-18 3 A702-PU-18 1 487-OR-18
SOL 2 (20) ATCH BOOM DOWN KK B S S
INJECTOR 2 37 A702-PU-18 2 L983-WH-18 2 A768-BU-18 SYMBOL DESCRIPTION SS 224-2859 I-7
LINE OUT OFF SOL L973-GN 1 1
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12
R
2 200-BK-18 200-BK-18
L64 L64
A769-GY-18
200-BK 2 2
UU 132-1827 A-4
7 L983-WH-18 11 L983-WH-18 1 (2) INJECTOR (S1) 1 M748-OR-18 KK M745-BU-18
SOL 1 185-0472 (20) ATCH BOOM BLADE, SPADE, RING,
INJECTOR 1 36 A701-GY-18 1 A701-GY-18 2 M748-OR-18 M748-OR-18 1 M749-WH-18 L973-GN CABLE AS.
L77 L77 DOWN PRESS. SW (1) ATCH OR SCREW TERMINAL
17 M745-BU-18 M745-BU-18 2 780-PU-18 M
47 G826-BR-18 H792-BR-18 M745-BU-18 167-3466 Z VALVE CONT Z 779-WH-18 322-GY (6) HORN
P 7Y-3919 CIRCUIT CONN ECTED AA 210-7236 D-10
OIL PRESSURE SENSOR +5V 41 G826-BR-18 G826-BR-18 A OR +5V (2) ENG OIL PRESSURE 4 +B 1 C987-RD-14 200-BK BB 170-6929 E-11
ENG OIL PRESSURE 24 C990-YL-18 C990-YL-18 C WH SENSOR SIGNAL SENSOR 5 +B 13 C987-RD-14 C987-RD-14 L67 235-BK-18
OIL PRESSURE SENSOR RTN 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON 194-6725 6 INTER LOCK 53 151-GN 151-GN
L76
235-BK-18
CC 197-4435 G-9
322-GY
19 11 KEY SW 23 308-YL 308-YL M740-PK-18 322-GY (6) HORN CIRCUIT NOT CONN ECTED DD 197-4353 H-9
P 7Y-3920 EE 213-0562 H-9

K867-YL-18
K855-PK-18
E469-YL-18
29 G827-BU-18 B YL SENSOR COMMON (2) FUEL PRESSURE 15 4 308-YL K906-GN-18 200-BK

235-BK-18
L22 FF 197-4304 H-9
ELECTRICAL CONN ECTION

308-YL
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL SENSOR 17 STEM1 EXTEND SW 9 308-YL 763-BU-18 200-BK
31 G826-BR-18 A OR +5V 194-6725 20 STEM1 RETRACT SW 10 308-YL A588-GN 200-BK B M TO MACHINE STRUCTURE GG 204-1789 D-10 NOTE D

L3
L2

L1
HH 170-6929 E-12 NOTE D

L64
20 21 STEM2 EXTEND SW 19 200-BK-18 200-BK-18 200-BK
KK JJ 186-4634 G-9 NOTE D
L74

21 24 STEM2 RETRACT SW 20 235-BK-18 200-BK-18 200-BK INTERNAL ELECTRICAL

(20) ATCH UP/DOWN L64
L62
L69

26 G828-WH-18 M749-WH-18 2 32 STEM3 RETRACT SW 12 200-BK-18 200-BK-10 CONN ECTION TO SURFACE XX 213-0561 H-9
28 G828-WH-18 H792-BR-18 1 PRESS. SW 49 STEM3 EXTEND SW 11 K843-GN-18 KK 780-PU-18 (17) HIGH PRESSURE
L62 OF COMPONENT YY 213-0831 H-9
ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 P A OR +5V (2) ATMOSPHERIC 168-7557 27 STEM4 EXTEND SW 21 K844-GY-18 CHASSIS 780-PU-18 ATCH QUICK
780-PU-18
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18

ATMOSPHERIC PRESSURE 14 R747-GY-18 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR 31 STEM4 RETRACT SW 22 K848-WH-18 COUPLER SOL(A1)
L3 CONN ECTOR
ENG PRESS SENSOR RTN 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 34 5 E474-OR-18 156-9513 ABBREV COLOR
33 G829-GN-18 G829-GN-18 42 6 E473-GY-18
P L71 L3 780-PU-18 1 GOLD TERMINAL
1 G829-GN-18 B BK SENSOR COMMON (2) INJ ACTUATION 43 7 E476-PU-18 GROUND BK-18 B 235-BK-18 235-BK-18 RD RED
Z L2 200-BK-18 2
INJ ACTUATION PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR 44 8 E475-PK-18 K867-YL-18 SIGNAL BR-18 C H446-PK-18 H446-PK-18 WH WHITE
L74 (E) ATC B (24) HIGH PRESSURE ATCH WIRE, CABLE,
67 G828-WH-18 A OR +5V 194-6726 K858-YL-18 9 ATCH STEM3 CONT PRV(A) 16 E472-GN-18 K855-PK-18 235-BK-18 B GROUND +B YL-18 A 147-PU 147-PU OR ORANGE

CONN 29
L73 SQUEEZE B

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

A768-BU-18
A769-GY-18
53 K857-WH-18 18 ATCH STEM2 CONT PRV(A) 51 235-BK-16 E469-YL-18 308-YL A +B ATCH QUICK COMPONENT

491-PK-18
496-WH-18
495-GN-18
321-BR-18

487-OR-18
235-BK-18

325-PK-18
CONN 30
P L65
SIGNAL PRESS SENSOR (E) ATCH O.L.W.D 780-PU-18 1 COUPLER SOL (A2) YL YELLOW

147-PU
L73

43 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET K856-PU-18 28 ATCH STEM1 CONT PRV(A) 52 M 906-B U -18 M 906-B U -18 C
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL (2) PRESSURE SENSOR K868-BR-18 39 SOL GND2 17
L66
K877-BU-18 000-0000 PRESS SENSOR 200-BK-18 2 1569513 PK PINK
B L# CIRCUIT GROUPING
50 G828-WH-18 A OR +5V 194-6723 K862-GY-18 19 ATCH STEM3 CONT PRV(B) 18 K864-PK-18 157-3182 BK BLACK
DESIGNATION
51 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 26 K870-GN-18 Z 200-BK-18 GY GRAY

235-BK-18
235-BK-18
235-BK-18
235-BK-16
L74 (24) ATC L64 779-WH-18 1
52 (E) ATCH STEM 4 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 27 K865-PU-18 235-BK-18 2 M749-WH-18 PU PURPLE
RELIEF 200-BK-18 2
B B
25 (2) ENG OIL TEMP CONT SOL(B) K859-BR-18 30 ATCH STEM4 CONT PRV(A) GND 2 235-BK-14 K866-WH-18 K877-BU-18 1 CHECK SOL2 M745-BU-18 B B (D) LOW PRESSURE BR BROWN
P 111-9916 Z B
OIL TEMP 34 F441-GN-18 F441-GN-18 1 GN SENSOR SIGNAL PASSIVE SENSOR K869-BU-18 40 SOL GND3 GND 14 235-BK-14 K876-BR-18 000-0000 ATCH QUICK GN GREEN

11

12
10

3
4
2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587 K863-OR-18 1 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX+ 3 235-BK-14 Z BU BLUE

8
6
5
7
3
1
2
4
COUPLER SOL (A3)
56 G833-PK-18 G833-PK-18 K869-BU-18 2 (E) ATCH STEM 4 Z E470-BR-18 35 NEG CONT PRESS SNSR1 RS422 RX- 15 K864-PK-18 1 (E) ATCH (E) ATCH BOOM KK 121-1491
C C
57 CONT SOL(A) 1 K859-BR-18 E471-BU-18 45 NEG CONT PRESS SNSR2 RS422 TX+ 24 K870-GN-18 K870-GN-18 2 RELIEF SOL1 CHECK SOL1 1 M745-BU-18
P (2) COOLANT TEMP 111-9916 L73 200-BK-18
(EC1)
COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL SENSOR 2 K869-BU-18 K853-GY-18 47 PUMP1 F1 F CONT PRV RS422 TX- 25 K870-GN-18 112-0090 2 200-BK-18 WIRE GROUP COLOR DESCRIPTIONS
L65

200-BK-18 200-BK-18
L73

60 G833-PK-18 2 YL SENSOR COMMON Z K854-OR-18 48 PUMP2 F1 F CONT PRV SNSR GND 28 190-7770 200-BK-18
130-9811 200-BK-18

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
69 K862-GY-18 1 K867-YL-18 52 ATCH STEM1 NEUTRAL 31 200-BK-18 200-BK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

235-BK-18

321-BR-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18

325-PK-18
P (2) INTAKE AIR TEMP (E) ATCH STEM 3 Z

147-PU
INTAKE AIR TEMP 35 G853-OR-18 G853-OR-18 1 GN SENSOR SIGNAL K869-BU-18 2 53 ATCH STEM2 NEUTRAL 32
SENSOR CONT SOL(A) CONN 33 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18

64 G833-PK-18 2 YL SENSOR COMMON 1 K858-YL-18 38 PRV RETURN(1) RS232 RX 34 (E) ATCH BOOM KK
235-BK-18

130-9811 (E) ATCH STEM 3 111-9916 Z CHECK SOL2

308-YL

65 2 K869-BU-18 K867-YL-18 50 RS232 TX 35 (E) ATCH 2 200-BK-18 T B VOLTAGE CONVERTER OUTPUT CIRCUIT.
P (2) DUAL CAM CONT SOL(B) 2 (EC2)
L66

TOP CAM S/T - 49 E963-BK-18 E963-BK-18 A GN S/T - K867-YL-18 51 ATCH STEM3 NEUTRAL 41 K870-GN-18 RELIEF SOL2 1 M749-WH-18 200-BK-10
TOP CAM S/T + 48 E964-WH-18 E964-WH-18 B YL S/T + SP/TMG SNSR(HI) 111-9916 M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR ATCH STEM4 NEUTRAL 42 K865-PU-18 1 165-9560 STARTING CIRCUIT.
000-0000 168-RD-10
66 169-3300 K869-BU-18 K869-BU-18 E469-YL-18 25 TOOL PRESS SNSR RS232 GND 44 L1 B
200-BK-18 GROUND CIRCUIT.
E965-BU-18 P (2) DUAL CAM L19

CONN 32
BOTTOM CAM S/T - 59 E965-BU-18 A GN S/T - K869-BU-18 K869-BU-18 K855-PK-18 7 SEPARATE VALVE PRV MASK ENABLE 54 607-PK 200-BK (9) CHASSIS
BOTTOM CAM S/T + 58 E966-YL-18 E966-YL-18 B YL S/T + SP/TMG SNSR(LOW) K869-BU-18 K866-WH-18 1 1WAY/2WAY CONT SOL 29 Z (17) ATC B
(E) ATCH STEM 2 607-PK LAMP STARTING AID CIRCUIT.
169-3300 2 1WAY/2WAY
L78

68 K876-BR-18 2 RLF CHK V1 30 235-BK-18 153-2523

L66
TIMING CAL PROBE + 22 G856-WH-18 G856-WH-18 P 1 GN TCD + (2) FLY. TMG CAL CONT SOL(B) K877-BU-18 3 RLF CHK V2 36 K866-WH-18 1 CONT SOL CAT DATA LINK

2
1
TIMING CAL PROBE - 23 G857-YL-18 G857-YL-18 2 YL TCD - SENSOR 111-9916 Z K864-PK-18 12 ATCH1 RLF PRV 37 165-9560
70 6V-2197 K861-GN-18 1 K865-PU-18 22 ATCH2 RLF PRV 38 Z T MONITOR CIRCUIT.

235-BK-18
235-BK-18
P (E) ATCH STEM 2 (17) ATCH RELIEF
IAP CONTROL VALVE 61 G854-PK-18 G854-PK-18 1 GN IAPCV (2) IAP CONTROL K868-BR-18 2 Z K870-GN-18 41 SOL GND4 39 308-YL K876-BR-18 1 ENGINE CONTROL CIRCUIT.

325-PK-18
L65

CONT SOL(A) CHECK SOL1 L19

IAPCV COMMON 62 G855-PU-18 G855-PU-18 2 YL COMMON VALVE 1 K857-WH-18 E474-OR-18 26 ATCH STEM2 MODULATION 40 235-BK-18 235-BK-18 235-BK-18 2 165-9560 200-BK-10 200-BK-10
111-9916 L65
P 122-5053 2 K868-BR-18 E473-GY-18 36 ATCH STEM1 MODULATION 45 235-BK-18 200-BK-18 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT.
Z L71
(E) ATCH STEM 1 E476-PU-18 37 ATCH STEM4 MODULATION 46 235-BK-18 TOOL / VALVE CONTROL CIRCUIT.
Z K860-BU-18 1 E475-PK-18 46 ATCH STEM3 MODULATION CDL(+) 33 893-GN-18
(E) ATCH NEGATIVE CONT SOL(A) Z C
SIGNAL BR-18 C E470-BR-18 E470-BR-18 K868-BR-18 2 111-9916 E472-GN-18 54 12V SPLY CDL(-) 43 892-BR-18
L69 L69 HEATER AND AIR CONDITIONER CIRCUIT.
CONT PRESS. +B YL-18 A 308-YL 308-YL 1 K856-PU-18 K849-YL-18 13 ATCH STEM1 49 K849-YL-18 308-YL (31) HYD OIL 1 496-WH-18 L976-GN-18
SENSOR 1 L78 (E) ATCH STEM 1 L72 LEVEL SW DIODE TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND BK-18 B 235-BK-18 E471-BU-18 2 K868-BR-18 K852-GN-18 14 ATCH STEM4 50 K852-GN-18 2 235-BK-18 L976-GN-18 L976-GN-18
157-3128 CONT SOL(B) L72 170-9376 121-1022
235-BK-18 K851-BU-18 23 ATCH STEM3 47 K851-BU-18 365-YL-18
K853-GY-18 111-9916 K850-BR-18 33 ATCH STEM2 48 K850-BR-18 235-BK-18 365-YL-18 365-YL-18

235-BK-18
235-BK-18
235-BK-18
Z L20
308-YL K854-OR-18 K868-BR-18 K868-BR-18 A768-BU-18
L71

(E) ATCH NEGATIVE L72 T T

+B YL-18 A 308-YL 308-YL K867-YL-18 K868-BR-18 K868-BR-18 A769-GY-18

323-WH-10
200-BK-10
CONT PRESS. L71
SIGNAL BR-18 C E471-BU-18 K867-YL-18 K868-BR-18 K904-GN-18
SENSOR 2 GROUND BK-18 B 235-BK-18 235-BK-18
L73 L73 CONN 17 147-PU
L19

2
1

1
2

L976-GN-18
157-3128 L66 L66 (26) FUEL LEVEL C

L976-GN-18
L976-GN-18
L976-GN-18
A A
T967-YL-18 U V

168-RD-18

365-YL-18

200-BK-18
365-YL-18

329-YL-18

329-YL-18

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
SENSOR

L976-GN-18
235-BK-18 B M738-OR-18 M738-OR-18 YL 1 495-GN-18

325-PK-18
365-YL-18

168-RD-18
L75 163-6700
1 K853-GY-18 A M737-WH-18 M737-WH-18 BK 2 235-BK-18
Z L65 L65 L65 T
2 K867-YL-18 C M739-YL-18 M739-YL-18
Z 1 K854-OR-18 (E) POWER SHIFT MM C 487-OR-18
(E) ATCH PUMP 1 (E) ATCH PUMP 2 2 K867-YL-18 K867-YL-18 CONT SOL 1 A768-BU-18 491-PK-18 FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
FLOW CONT SOL FLOW CONT SOL 111-9916 2 A769-GY-18 T CONTACT DESIGN CONTROL.
171-0114 171-0114 K867-YL-18 K867-YL-18 C A768-BU-18 235-BK-18 235-BK-18 C
147-PU A769-GY-18 235-BK-18 (3) ATCH 2 235-BK-18 T
L20 TRAVEL ALARM WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
K904-GN-18 235-BK-18 1 321-BR-18 T
(19) ATCH (A) HYD OIL 3E-7738 AT LEAST 1 TURN PER 25mm.
SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 147-PU 323-WH-10 + -
FLOW LIMIT
SOL
+B Y L-18 A 147-PU SIGNAL B R -18 C T967-YL-18 T967-YL-18 491-PK-18
C C
TEMP SENDER
4I-5394
CONN 31 U U V V
M738-OR-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 235-BK-18 NOTE A: USE WITH SHORT BOOM.
(E) ATCH 171-0188 T° (26) ATCH UU UU C (26) ATCH (26) ATCH (27) ATCH ATCH (27) ATCH
M738-OR-18 C C NOTE B: USE WITH CAB GUARD.
PRIMARY L75 (E) PUMP DISCHARGE REFUELING SW REFUELING REFUELING REFUELING REFUELING REFUELING (27) ATCH
1 1 NOTE C: NOT USE ON THIS VEHICLE.
L20
L75

M738-OR-18 M737-WH-18 M737-WH-18 235-BK-18 235-BK-18 325-PK-18 1

NFC SOL 2 M739-YL-18 2 M739-YL-18 M739-YL-18 PRESS SENSOR1 (E) PUMP DISCHARGE C 5C-6108 2 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP NOTE D: USE WITH COLD WEATHER.
171-0114 MM MM 157-3182 PRESS SENSOR2 235-BK-18 1 GROUND (E) HYD OIL 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929
157-3182 L20 L20 FILTER SW
NOTE F: USE WITH 12V 7A X 2 CONVERTE R.
M739-YL-18 487-OR-18 2 SIGNAL NOTE G: NOT USE WITH HEATER UNIT.
L75 L75 L75 L75 173-3518

12 11 10 9 8 7 6 5 4 3 2 1
THIS SCHEMATIC IS FOR THE 325C EXCAVAOTR / MATERIAL HANDLER
ELECTRICAL SYSTEM
MEDIA NUMBER:
SCHEMATIC PART NUMBER: 239-0011, CHANGE: 00, VERSION: V
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATION
15 23 16 13 5 31 1 22 G A C 10 H B 8 11 7 VIEW ALL CALLOUTS

21

25

14

12

E
19 24 D 26 30 3 18 20 27 29 9 17 6 28

14 2 12 16 31 30 1 13 22 24 17 A 10 8 28 C B 11 7

23

25

19

15

21 26 D 5 18 3 20 6 29 27 9 H G