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ELECTRIC
A.C.
CHAPTER 5000
SERVICE MANUAL 036-0410-08
page 72
036-0410-08
SERVICE MANUAL A.C.
CHAPTER 5000
page 73
CHAPTER 5000
SERVICE MANUAL 036-0410-08
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036-0410-08
SERVICE MANUAL A.C.
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02 EEPROM KO
03 LOGIC FAILURE #3
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04 LOGIC FAILURE #2
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05 LOGIC FAILURE #1
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06 VMN LOW
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07 VMN HIGH
To determine the cause of the fault, proceed by running one of the tests described below:
TEST 1
- Operate the parking brake and switch off the machine
- Open the compartment and disconnect the battery
- Check the power cables on the motor are tight
- Check the power cables on the logic unit are tight
- Check the continuity values between the following points on the control unit using a multimeter:
Red Tip Black Tip
Um - (+) = 4,5 Kohm If the measurements are very different to the refer-
Vm - (+) = 4,5 Kohm ence ones described alongside, disconnect all the
Wm - (+) = 4,5 Kohm power cables from the logic unit and check the values
Um - (-) = 4,5 Kohm directly on the logic unit.
Vm - (-) = 4,5 Kohm
Wm - (-) = 4,5 Kohm
Um - Vm = 0 ohm
Um - Wm = 0 ohm
Vm - Wm = 0 ohm
Values on the logic unit with the motor disconnected:
Um - (+) = 5,0 Kohm
Vm - (+) = 125 Kohm
Wm - (+) = 100 Kohm
Um - (-) = 5,0 Kohm
Vm - (-) = 125 Kohm
Wm - (-) = 100 Kohm
Um - Vm = 135 Kohm If an open circuit is detected, replace the logic unit.
Um - Wm = 135 Kohm
Vm - Wm = 280 Kohm
TEST 2
Connect the traction master logic unit to the lifting motor and check if the display shows the alarm code
"07".
YES: repace the logic unit
NO: check the right traction motor insulation
1,2-2,0 t
ELECTRIC
036-0410-08
SERVICE MANUAL A.C.
CHAPTER 5000
page 83
08 CONTACTOR OPEN
09 STBY I HIGH
10 CAPACITOR CHARGE
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11 HIGH TEMPERATURE
12 MOTOR TEMPERATURE
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13 ENCODER ERROR
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14 THERMIC SENSOR KO
15 SAFETY
16 CAN BUS KO
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18 AUX OUTPUT KO
19 DRIVER SHORTED
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20 CONTACTOR DRIVER
21 COIL SHORTED
22 VACC NOT OK
23 INCORRECT START
24 PEDAL WIRE KO
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26 REMOTE INPUT
27 UNUSED
28 STEER SENSOR KO
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29 FORW + BACK
30 UNUSED
1A SLAVE KO
1C BATTERY LOW
1E CONTACTOR CLOSED
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2C GAIN ACQUISITION
2E HANDBRAKE
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62 EEPROM KO
63 LOGIC FAILURE #3
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64 LOGIC FAILURE #2
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65 LOGIC FAILURE #1
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66 VMN LOW
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67 VMN HIGH
To determine the cause of the fault, proceed by running one of the tests described below:
TEST 1
- Operate the parking brake and switch off the machine
- Open the compartment and disconnect the battery
- Check the power cables on the motor are tight
- Check the power cables on the logic unit are tight
- Check the continuity values between the following points on the control unit using a multimeter:
Red Tip Black Tip
Us - (+) = 4,5 Kohm
Vs - (+) = 4,5 Kohm
Ws - (+) = 4,5 Kohm
Us - (-) = 4,5 Kohm If the measurements are very different to the
Vs - (-) = 4,5 Kohm reference ones described alongside, discon-
Ws - (-) = 4,5 Kohm nect all the power cables from the logic unit and
Us - Vs = 0 ohm check the values directly on the logic unit.
Us - Ws = 0 ohm
Vs - Ws = 0 ohm
Values on the logic unit with the motor disconnected:
Us - (+) = 5,0 Kohm
Vs - (+) = 125 Kohm
Ws - (+) = 100 Kohm
Us - (-) = 5,0 Kohm
Vs - (-) = 125 Kohm
Ws - (-) = 100 Kohm If an open circuit is detected, replace the logic unit.
Us - Vs = 135 Kohm
Us - Ws = 135 Kohm
Vs - Ws = 280 Kohm
TEST 2
Connect the tractio slave logic unit to the lifting motor and check if the display shows the alarm code
"67".
YES: repace the logic unit
NO: check the left traction motor insulation
1,2-2,0 t
ELECTRIC
036-0410-08
SERVICE MANUAL A.C.
CHAPTER 5000
page 97
68 CONTACTOR OPEN
69 STBY I HIGH
70 CAPACITOR CHARGE
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71 HIGH TEMPERATURE
72 MOTOR TEMPERATURE
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73 ENCODER ERROR
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74 THERMIC SENSOR KO
75 UNUSED
76 CAN BUS KO
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78 UNUSED
79 UNUSED
80 CONTACTOR DRIVER
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7A MASTER KO
7C UNUSED
8A UNUSED
8C GAIN ACQUISITION
8E UNUSED
1,2-2,0 t
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32 EEPROM KO
33 LOGIC FAILURE #3
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34 LOGIC FAILURE #2
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35 LOGIC FAILURE #1
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36 VMN LOW
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37 VMN HIGH
To determine the cause of the fault, proceed by running one of the tests described below:
TEST 1
- Operate the parking brake and switch off the machine
- Open the compartment and disconnect the battery
- Check the power cables on the motor are tight
- Check the power cables on the logic unit are tight
- Check the continuity values between the following points on the control unit using a multimeter:
Red Tip Black Tip
V - (+) = 4,5 Kohm
U - (+) = 4,5 Kohm
W - (+) = 4,5 Kohm
V - (-) = 4,5 Kohm If the measurements are very different to the
U - (-) = 4,5 Kohm reference ones described alongside, discon-
W - (-) = 4,5 Kohm nect all the power cables from the logic unit and
U - V = 0 ohm check the values directly on the logic unit.
U - W = 0 ohm
V - W = 0 ohm
Values on the logic unit with the motor disconnected:
U - (+) = 5,0 Kohm
V - (+) = 130 Kohm
W - (+) = 90 Kohm
U - (-) = 5,0 Kohm
V - (-) = 130 Kohm
W - (-) = 90 Kohm If an open circut is detected, replace the logic unit
U - V = 125 Kohm
U - W = 125 Kohm
V - W = 260 Kohm
TEST 2
Connect the lifting logic unit to the one of the traction motor and check if the display shows the alarm
code "37".
YES: repace the logic unit
NO: check the lifting motor insulation.
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
SERVICE MANUAL 036-0410-08
page 108
38 CONTACTOR OPEN
39 STBY I HIGH
40 CAPACITOR CHARGE
036-0410-08
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CHAPTER 5000
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41 HIGH TEMPERAURE
42 MOTOR TEMPERAURE
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43 ENCODER ERROR
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44 THERMIC SENSOR KO
45 SAFETY
LIFTING
LOGIC UNIT
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
SERVICE MANUAL 036-0410-08
page 112
46 CAN BUS KO
036-0410-08
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48 AUX OUTPUT KO
49 DRIVER SHORTED
50 CONTACTOR DRIVER
51 COIL SHORTED
52 VACC NOT OK
53 INCORRECT START
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54 UNUSED
55 WRONG BATTERY
56 REMOTE INPUT
57 WAITING MHYRIO
58 I = 0 EVER
59 UNUSED
4A UNUSED
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
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4C BATTERY LOW
4E UNUSED
5C GAIN ACQUISITION
5E UNUSED
1,2-2,0 t
ELECTRIC
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A2 DRIVER SHORTED
A3 CAN BUS KO
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A4 FF VALVES
A5 DRIVER OPENED
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DASHBOARD
The alarm descriptions of the dashboard are not displayed on the console
b1 IO COMMUNIC KO
b2 MHY COMMUNIC KO
b3 b1 + b2
b4 LUCI COMMUNIC KO
b5 b4 + b1
b6 b4 + b2
b7 b4 + b2 + b1
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
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d1 TRAC COMMUNIC KO
d2 PUMP COMMUNIC KO
d3 d1 + d2
d4 TRAC COMMUNIC KO
d5 d1 + d4
d6 d2 + d4
d7 d1 + d2 + d4
d8 JOY KO
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d9 d1 + d8
dA d2 + d8
db d1 + d2 + d8
dC d4 + d8
dd d1 + d4 + d8
dE d2 + d4 + d8
dF d1 + d2 + d4 + d8
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
SERVICE MANUAL 036-0410-08
page 122
I/O BOARD
81 TRACTION INCORRECT START
82 LOGIC FAILURE
83 PEDAL WIRE KO
85 UNUSED
86 UNUSED
87 UNUSED
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LIGHT BOARD
C1 STOP OPEN
C2 UNUSED
C3 UNUSED
C4 RETRO-OPEN
C5 C1+C4
C6 UNUSED
C7 UNUSED
C8 UNUSED
1,2-2,0 t
ELECTRIC
A.C.
CHAPTER 5000
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ARMREST BOARD
E1 UNUSED
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E5 BAD IV POT
E6 BAD V POT
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E7 INCORRECT START
E8 BAD POTENTIOMETER
EF FW + BW