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F4T®
The F4T® temperature process controller offers a wide
range of field removable I/O modules for maximum
design flexibility. Configurations can be custom tailored to
meet the scaling needs of a tremendous range of
equipment and applications while providing exactly the
hardware types required for compatibility. The F4T
controller also features a 4.3 inch, color, graphical touch
panel. Combining power, flexibility and functionality, this
new controller offers unmatched versatility, and its best-
in-class ease of use could very well make user manuals a
thing of the past.
Watlow’s F4T is available through Watlow SELECT®, a
program that enables you to quickly identify, configure
and receive your thermal products faster and easier than
ever before. With SELECT, you use a variety of tools to
guide your decision, configure products for an exact fit
Many communications options available including
and quickly receive your order. Visit www.watlow.com/
Ethernet/IP™, Modbus® TCP (Ethernet) SCPI and
select to learn more
EIA-232/485 Modbus® RTU
Features and Benefits • Offers two USB host ports and one device port
4.3-inch, color touch panel with high-resolution, • Simplifies file transfers
graphical user-interface • Connects easily
• Shortens learning curve and reduces operator errors Batch processing with bar code data entry
• Allows channels, profiles, alarms, inputs and outputs • Easily collects and manages data records
to be personalized with user defined names • Inputs information from bar code scan for fast and
Temperature PID, data logger, trend chart, easy data entry
over/under-temperature limit, power switching, • Offers foolproof processing via smart profile to part
math, logic, timers and counters combined into linkage
an integrated system • Provides data security through password and data log
• Lowers ownership costs encrypted file options
• Eliminates the need for separate discrete components
• Reduces complexity • Improves manufacturing robustness via reminder
• Simplifies design, ordering and installation screens ensuring all data is entered during processing
• Saves money • Helps ensure compliance with growing regulations and
Robust algorithms for temperature, cascade, minimizes warranty exposure
altitude, humidity and compressor • Eliminates part processing skips or walk arounds due
• Improves process control to improved quality control
• Offers one to four channels of control • Produces formatted data record report for easy receipt
• Provides multiple PID sets or record management uses
• Enables TRU-TUNE®+ adaptive control algorithm Modular design
• Offers 40 ramp and soak profiles with real-time clock • Adapts quickly to evolving requirements
and battery backup • Offers numerous types of field pluggable modules for
Email and text alerts maximum flexibility and easiest compatibility
• Notifies users of an event that has occurred such as • Features scalable and modular firmware functions
specific profile or step within a profile, alarm condition, • Delivers scalable input/output quantities from 1 to 36
limit condition or analog input error SERIES F4S/F4D/F4P backward compatible
COMPOSER® graphical configuration PC software • Provides easy retrofit with minimum pain and disruption
• Speeds up and simplifies commissioning • Ensures proper fit in existing SERIES F4 panel cutout
• Archives and documents controller setup
• Connects with controller easily via Ethernet
8
Temperature and Process
F4T
Key Features and Options Calibration Accuracy
• 1 to 4 control loops with TRU-TUNE+ adaptive • Calibration accuracy and sensor conformity: ±0.1% of
control algorithm for superior controllability span, ±1°C at the calibrated ambient temperature and
• 40 profiles for ramp and soak rated line voltage
• EtherNet/IP™ • Types R, S, B: ±0.2%
• Ethernet Over Modbus® TCP connectivity • Type T below -50°C: ±0.2%
• Multiple high-speed USB host ports • Calibration ambient temperature at 77°F ±5°F
• Over/under-temperature limits for safety shutdown (25°C ±3°C)
• Universal, thermistor and ac current measurement inputs • Accuracy span: 1000°F (540°C) min.
• Inputs and outputs expandable from 1 to 36 • Temperature stability: Typical ±0.1°F/°F (±0.1°C/°C) rise
• SENSOR GUARD prevents unplanned process in ambient max.
shutdowns and product loss by switching to a backup Configuration Diagnostics
sensor if the primary sensor fails • Indicates if modules present match the expected
• High current outputs for up to 10A heaters or other loads configuration settings
• Programmable timers, counters, math and logic USB Host Port
• Temperature, cascade, altitude, relative humidity, • Total of 2 available
compressor algorithms and Vaisala® humidity • Version: USB 2.0 hi-speed
compensation • Connector: USB Type A, high-retention
• Sequencer start-up and control • Flash drive must be FAT32 file system
• Retransmit and remote set point • Max. current 0.5A/port
• USB configuration port System Configuration Requirements
• Configuration settings can be stored and recalled • F4T has 6 slots for flex modules (FM)
• Removable modules and connectors • EIA-232/485 Modbus® RTU flex module, if used, must
• Front-panel mount and flush mounting options occupy slot 6 location
• Right angle and front-screw terminal options • A maximum of two 10A SSR FM modules can be used
• UL® listed, CSA, CE, RoHS, W.E.E.E., FM in the F4T and each will require space for 2 slots. Valid in
• Multi-language options slots 1, 2, 4 or 5
• English, German, French, Italian, Spanish, Wiring Termination—Touch-Safe Terminals
Japanese, Korean and Chinese • Right-angle and front-screw terminal blocks for input,
• USB wired or wireless mouse user interface output and power supply connections
• Use in hazardous location, dirty environments • Input, output and power terminals: Touch safe,
or applications with gloves removable, 12 to 30 AWG
9
Temperature and Process
F4T
Environment Batch Processing with Bar Code Data Entry Via
• NEMA 4X/IP65 front panel mount configuration only USP Scanner
• Operating temperature: 0 to 122°F (-18 to 50°C) • Compatible with many bar code types including Code
• Storage temperature: -40 to 185°F (-40 to 85°C) 128, Code 39, Extended Code 39, Data Matrix,
• Relative humidity: 0 to 90%, non-condensing Interleaved 2 of 5, ISSN, SISAC, LOGMARS, QR,
Agency Approvals UCC/EAN-128 (GS1-128, UPC-A & E)
• UL®/EN 61010 Listed, File E185611 QUYX • Compatible with most USB scanner types such as
• UL® 508 Reviewed Zebra DS4308, DS2208, LI2208 and LS2208
• CSA CC.C#14, File 158031 • USB port provides 500mA max. power supply for bar
• FM Class 3545 (configurations with limit modules) code scanner/base charging
• AMS 2750 E compliant: Analog input process values. • Display can show bar code fields up to a maximum
Tip: Maximize field calibration accuracy and uniformity length of 48 characters. Characters might wrap to
by using advanced F4T features such as Calibration 2 rows after 24 characters
Offset and Linearization Function blocks; refer to user • Part-Profile list entries – approximately 1,000 typical
manual for details length part numbers of 15 characters each can be
• RoHS by design, China RoHS Level 2, W.E.E.E. stored. Can easily import different part files via USB
• CE thumb drive connection to cover a higher quantity range
• Windows® Hardware Certification of part lists
Control Loops • Program the bar code scanner to add an enter key
• 1 to 4 PID or ON-OFF control loops (carriage return feed) at the end of each bar code data
• 0 to 6 Limit loops field sent to F4T/D4T™; Refer to USB scanner
• User-selectable action: Heat, cool or heat/cool user manual
• Auto-tune with TRU-TUNE+ adaptive control Trending
Control Loops and Over-temperature Limits • 4 user programmable charts
• Input sampling: 10Hz • 6 pens available per chart
• Output update: 10Hz • View analog sensors, process values, set points and
Communications power
• Modbus® TCP (Ethernet) Real Time Clock with Battery Backup
• Isolated communications • Accuracy (typical): +/-3ppm over -15 to 50°C
Profile Ramp and Soak Option • Typical battery life: 10 years at 77°F (25°C)
• Profile engine affects 1 to 4 loops in sync • Field replaceable lithium battery
• 40 profiles with 50 steps per profile Number of Function Blocks by Ordering Option
Data Logging Function Block Basic Set 1 Set 2
• User selectable parameters: Up to a maximum of Alarm 6 8 14
128 active parameters depending on configuration Compare None 4 16
• Logging interval: Programmable increments between Counter None 4 16
0.1 seconds and 60 minutes if logging to internal Linearization 4 4 8
memory. Logging directly to USB; 1.0 seconds to Logic None 12 24
60 minutes Math None 12 24
• File types: .CSV for standard data logging or proprietary Process Value 4 4 8
format for encrypted data log option Special Output Function
None 2 4
• Storage: 80MB internal memory or to USB memory (including compressor)
stick Timer None 6 16
• File transfer: Internal memory to USB host port or Variable 4 12 24
to Ethernet Modbus® TCP Compare
• Transfer options: On demand by user or user • Greater than, less than, equal, not equal, greater than or
programmable based on time (hours) or immediately equal, less than or equal
when a new data log file record is available or percent of Counters
memory used. Utilizes TFTP and Sambo protocols • Counts up or down, loads predetermined value on load
• Record: Date and time stamped signal
10
Temperature and Process
F4T
Linearization Process Value
• Interpolated or stepped • Sensor backup, average, crossover, wet bulb-dry bulb,
Logic switch over, differential (subtract), ratio (divide), add,
• And, nand, or, nor, equal, not equal, latch, flip-flop multiply, absolute difference, minimum, maximum,
Math square root, altitude, Vaisala® relative humidity and
• Average, process scale, switch over, deviation scale, pressure-to-altitude
differential (subtract), ratio (divide), add, multiply, abso- Special Output Function
lute difference, minimum, maximum, square root, sample • Compressor control (cool and/or dehumidify with single
and hold, pressure-to-altitude and dew point compressor), motorized valve, sequencer
Timers
• On pulse, delay, one shot or retentive
Variable
• User value for digital or analog variable
Accent
Accent
Bar
Bar
Accent
Bar 4.09 in.
4.09
4.093 in. in.
(103.96 mm)
(104 (103.96
mm) mm)
USB Mini B
Ethernet
4.723 in.
(120 mm)4.73 in.
4.73 in. Slot 4 Slot 5 Slot 6 USB Type A
(120.14 mm)
(120.14 mm) (Quantity 2)
Mounting Panel
Mounting Panel
0.50 in.
0.50 in.
(12.7 mm)
(12.7 mm)
4.09 in.
(103.96 mm)
Mounting
Panel
11
Temperature and Process
F4T
F4T Base Ordering Information
Base includes: 4.3 inch color graphical touch panel, 2 USB host, USB configuration port, standard bus, Ethernet Modbus®
TCP. SCPI protocol and backwards compatible Modbus® for select key SERIES F4D/P/S parameters.
Part Number
①② ③ ④ ⑤ ⑥ ⑦ ⑧⑨ ⑩⑪ ⑫
Power Supply Profiles & Documentation, Accent
Base Application Data Connector & Function Communication Bar, Replacement Control
Type Type Logging Voltage, Logo Blocks Options Connector & Custom Algorithms
F4 T
⑧ ⑨ Communication Options
AA = Modbus® TCP (Ethernet)
A3 = EtherNet/IP™ (w/Modbus® TCP)
12
Temperature and Process
F4T
Flex Modules—High Density I/O Four Solid State Relays
Specifications • 2 pairs of SSRs, each pair shares a common
• Form A, 24VAC min., 264VAC max., opto-isolated,
4 Universal Inputs (Control Loops, Auxiliary Input)
without contact suppression, resistive load 2A per
• Thermocouple: Grounded or ungrounded sensors,
output at 240VAC, max. See table for max. current
greater than 20MΩ input impedance, 2kΩ source
per output
resistance max.
Quad 2A SSR Card Derating Curves
• RTD: 2-wire, platinum, 100Ω and 1000Ω at 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C) 2.2 F4T with 2 flex modules,
1 quad input module
• Process: 0-20mA at 100Ω, or 0-10VDC, 0-50mVDC 2 and 1 quad 2A SSR
at 20kΩ input impedance; scalable 1.8
module. Only outputs
1 and 3 ON.
• Potentiometer: 0 to 1,200Ω
13
Temperature and Process
F4T
F4T Flex Module—High Density I/O Ordering Information
Part Number
①② ③ ④ ⑤ ⑥⑦⑧ ⑨ ⑩ ⑪⑫
Input and Custom Custom Options-
Module Future Output Future Future Options and Firmware, Overlay, Preset
ID Type Option Hardware Options Option Connectors Parameters, Locked Code
FM H A - AAA - A
③ Module ID Type ⑥ ⑦ ⑧ Future Options
H= High density I/O AAA = Future options
④ Future Option ⑨ Future Option
A= Future option A= Future option
⑤ Input and Output Hardware ⑩ Custom Options and Connectors
R= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) A= Right angle screw connector (standard)
P= 4 thermistor inputs F= Front screw connector
C= 6 digital I/O
⑪ ⑫ Custom Options - Firmware, Overlay,
F= 3 universal process/retransmit outputs
Preset Parameters, Locked Code
B= 3 mechanical relay 5A, 2 Form C and 1 Form A (Form A shares
a common with one Form C) AA = Standard with quick start guide
AB = Standard without quick start guide
J= 4 mechanical relay 5A, Form A
AC = Replacement connectors hardware only - for the entered model
K = 2 SSRs 10A① number
L= 4 SSRs at 2A each. SSRs grouped in 2 pairs with each pair
XX = Custom
sharing a common
① Notes: Input and Output hardware option K: 2 SSR’s 10A.
The 2 SSR’s 10A FM module requires 2 F4T slots. Valid slot locations
are 1, 2, 4 or 5.
The F4T can support a maximum of 2 total of the K option FM mod-
ule types (4 total SSR, 10A).
14
Temperature and Process
F4T
Flex Modules—Mixed and Limit Switched DC Output
I/O Specifications • Max. 32VDC open circuit
• Max. current 30mA per single output
Universal Input
• Max. current 40mA per pair
• Thermocouple: Grounded or ungrounded sensors,
greater than 20MΩ input impedance, 2kΩ source Open Collector Output
resistance max. • Max. 30VDC at 100mA
• RTD: 2- or 3-wire, platinum, 100Ω and 1000Ω at 32°F Solid State Relay (SSR) Output
(0°C) calibration to DIN curve (0.00385Ω/Ω/°C) • Form A, 1A at 50°F (10°C) to 0.5A at 149°F (65°C),
• Process: 0-20mA at 100Ω, or 0-10VDC, 0-50mVDC 0.5A at 24VAC min., 264VAC max., opto-isolated,
at 20kΩ input impedance; scalable without contact suppression
• Potentiometer: 0 to 1,200Ω Form A Electromechanical Relay Output
• Inverse scaling • 5A, 24 to 240VAC or 30VDC max., resistive load,
Thermistor Input 100,000 cycles at rated load, requires a min. load of
20mA at 24V, 125VA pilot duty
• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
Form C Electromechanical Relay Output
• 2.252kΩ and 10kΩ base at 77°F (25°C)
• 5A, 24 to 240VAC or 30VDC max., resistive load,
• Preprogrammed Steinhart-Hart coefficients for Alpha
100,000 cycles at rated load, requires a min. load of
Techniques (A curve 2.252k and 10k, C curve 10k),
20mA at 24V, 125VA pilot duty
BetaTHERM (2.2K3A, 10K3A and 10K4A) and YSI
(004, 016 and 006) NO-ARC Relay Output
• User-settable Steinhart-Hart coefficients for other • Form A, 12A at 122°F (50°C), 85 to 264VAC, no VDC,
thermistors resistive load, 2 million cycles at rated load
Temperature Input Universal Process/Retransmit Output
• Thermocouple: Grounded or ungrounded sensors, • Range selectable
greater than 20MΩ input impedance, 2kΩ source • 0 to 10VDC ±15mV into a min. 1,000Ω load with
resistance max. 2.5mV nominal resolution
• RTD: 2-wire, platinum, 100Ω and 1000Ω at 32°F (0°C) • 0 to 20mA ±30μA into max. 800Ω load with 5μA
calibration to DIN curve (0.00385Ω/Ω/°C) nominal resolution
Digital Input • Temperature stability 100ppm/°C
• Update rate 10Hz
• DC voltage: Max. input 36V at 3mA, min. high state 3V
at 0.25mA, max. low state 2V
• Dry contact input: Min. open resistance 10kΩ, max.
closed resistance 50Ω, max. short circuit 13mA
Current Transformer Input
• Accepts 0-50mA signal (user programmable range)
• Displayed operating range and resolution can be scaled
and are user programmable
• Current input range: 0 to 50mA ac, 100Ω input
impedance
• Response time: 1 second max., accuracy ±1mA typical
• Use with current transformer (Watlow part number:
16-0246)
15
Temperature and Process
F4T
F4T Flex Module—Mixed I/O Ordering Information
Part Number
①② ③ ④ ⑤ ⑥⑦ ⑧ ⑨ ⑩ ⑪⑫
Output Custom Custom Options-
Module Future Input Hardware Future Future Options and Firmware, Overlay, Preset
ID Type Option Hardware Options Option Option Connectors Parameters, Locked Code
FM M A - A - A
③ Module ID Type ⑧ Future Option
M= Mixed I/O A= Future option
④ Future Option ⑨ Future Option
A= Future option A= Future option
⑤ Input Hardware ⑩ Custom Options and Connectors
A = None A= Right angle screw connector (standard)
U = Universal input - T/C, RTD 2- or 3-wire, 0-10VDC, 0-20mA F= Front screw connector
T= Thermistor input
⑪ ⑫ Custom Options - Firmware, Overlay,
C* = Current transformer input
Preset Parameters, Locked Code
*Note: If option C is ordered than the following options are NOT valid for AA = Standard with quick start guide
Outputs 1 & 2: FA, FC, FJ and FK.
AB = Standard without quick start guide
⑥ ⑦ Output Hardware Options AC = Replacement connectors hardware only - for the entered model
Output 1 Output 2 number
AA = None None XX = Custom
AJ = None Mechanical relay 5A, Form A
AK = None SSR Form A, 0.5A
CA = Switched dc/open collector None
CH = Switched dc/open collector NO-ARC 12A power control
CC = Switched dc/open collector Switched dc
CJ = Switched dc/open collector Mechanical relay 5A, Form A
CK = Switched dc/open collector SSR Form A, 0.5A
EA = Mechanical relay 5A, Form C None
EH = Mechanical relay 5A, Form C NO-ARC 12A power control
EC = Mechanical relay 5A, Form C Switched dc
EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
EK = Mechanical relay 5A, Form C SSR Form A, 0.5A
FA = Universal process/retransmit None
FC = Universal process/retransmit Switched dc
FJ = Universal process/retransmit Mechanical relay 5A, Form A
FK = Universal process/retransmit SSR Form A, 0.5A
KH = SSR Form A, 0.5A NO-ARC 12A power control
KK = SSR Form A, 0.5A SSR Form A, 0.5A
16
Temperature and Process
F4T
F4T Flex Module—Limit Ordering Information
Part Number
①② ③ ④ ⑤⑥⑦ ⑧ ⑨ ⑩ ⑪⑫
Input and Custom Custom Options-
Module Future Output Future Future Options and Firmware, Overlay, Preset
ID Type Option Hardware Option Option Connectors Parameters, Locked Code
FM L A A A
- -
③ Module ID Type ⑧ Future Option
L= Limit A= Future option
17
Temperature and Process
F4T
F4T Flex Modules—Communication Ordering Information
Part Number
①② ③ ④ ⑤ ⑥⑦⑧ ⑨ ⑩ ⑪⑫
Custom Custom Options-
Module Future Comm. Future Future Options and Firmware, Overlay, Preset
ID Type Option Option Options Option Connectors Parameters, Locked Code
FM C A - 2 AAA - A
18
Temperature and Process
EZ-ZONE® RM
The EZ-ZONE® RM controller simplifies thermal system
management. The EZ-ZONE RM controller family is
comprised of six module types: an integrated on-off or
PID control, monitoring and over/under temperature limit
module, a high-density on-off or PID control module,
a high-density limit only module, an input/output (I/O)
expansion module, a high-density monitor/scanner
module and a data logging and field communications
access module. A system is configured by connecting
any combination of module types to address specific
application needs. The EZ-ZONE RM is extremely flexible
and scalable allowing mixing and matching of I/O to
configure one to 152 control loops and up to 256 Features and Benefits
monitor points.
Multiple inputs; from one to 152 PID loops of
Now Watlow’s EZ-ZONE RM is available through control or monitor up to 256 analog inputs
Watlow SELECT®, a program that enables you to quickly • Mix and match I/O to fit any application; from one
identify, configure and receive your thermal products input with two outputs to 152 analog inputs with
faster and easier than ever before. Visit www.watlow. 152 outputs, or monitor up to as many as 256 analog
com/select to learn more. inputs all in one system
Optional integrated controller functions can be • Reduces cost because only required loops are
combined or ordered in different quantities: purchased
• Allows a common controller platform across many
• PID control loops
design applications as both loops and outputs can
• Over/under temperature limit control loops be ordered in single increments
• 10 and 15 ampere power output/heater driver options Advanced PID control algorithm
• On-board data logging • Offers TRU-TUNE®+ adaptive control to provide tighter
• Current measurement input control for demanding applications
• Enables auto-tune for fast, efficient start-up
• Sequencer start up and control function
Communication capabilities
• Programmable timer and counter functions • Provides a range of protocol options including
• Programmable math and logic options universal serial bus (USB) device port, Modbus® RTU,
• Multiple communication protocol options EtherNet/IP™, Modbus® TCP, DeviceNet™ and
PROFIBUS
• Mobile configuration with removable secure digital (SD)
flash card USB port
• Provides data log retrieval
Benefits of using an integrated controller solution:
SPLIT-RAIL control
• Reduces wiring time and termination complexity
• Allows modules mounted in separate high-voltage
compared with connecting multiple discrete products
and low-voltage cabinets to function as an integrated
• Improves system reliability system
• Reduces termination and installation cost • Minimizes the length and cost of wire runs and
• Eliminates compatibility issues often encountered with improves system reliability by locating inputs closer to
using various discrete components and brands sensors and outputs closer to loads
• Reduces troubleshooting time and downtime costs AUTO CLONE
• Reduces time and configuration complexity by
because the system can specifically identify any
automatically building a new module with the same
problems with a sensor, controller, solid state relay
parameter settings as the replaced module
(SSR) power output or heater load
SENSOR GUARD
• Complete thermal solution saves engineering
• Prevents unplanned process shutdowns and product
time and labor costs while shortening project
loss by switching to a backup sensor if the primary
schedules
sensor fails
19
Temperature and Process
EZ-ZONE RM
Additional Key Functions Agency Approvals
• Configuration communication port (standard bus) • UL®/EN 61010 Listed, File E185611, C-UL® C22.2
• Removable modules and connectors #61010ANSI/ISA 12.12.01-2007 Class 1, Div. 2 -
• Ring lug and front-screw terminal options Group A, B, C, D temperature code T4 (optional)
• Profile ramp soak with 400 total steps • UL® 1604 Class 1, Div. 2 (optional)
• Retransmit and remote set point input virtually inside • EN 60529 IP20
controller eliminating costs for input/output hardware • UL® 50, NEMA 4X, EN 60529 IP66; 1/16 DIN remote
• User configuration settings can be stored and recalled user interface (RUI)
• Thermistor input
• CSA 610110 CE
• Elevated operating range of 0 to 149°F (-18 to 65°C)
• UL® listed, CSA, CE, RoHS, W.E.E.E., FM, • RoHS by design, W.E.E.E.
SEMI F47-0200, Class 1, Div. 2 rating on selected • FM Class 3545 on limit control versions
models • CE
Common Specifications (Applies to all models) Serial Communications
Line Voltage/Power • All modules ship with standard bus protocol for
• 20.4 to 30.8VAC/VDC, 50/60Hz ±5% configuration and communication with all other
• Any external power supply used should comply with a EZ-ZONE products
Class 2 or SELV rating (see specific module Implicit Messaging
specification listing for max. VA power consumption) Number of data members accessible through implicit
• Data retention upon power failure via non-volatile messaging
memory Protocol
RM
RMC RMH RML RME RMS RMA
System
• Compliant with Semi F47-0200, Figure R1-1 voltage
EtherNet/IP™ 100 20 40 40 20 40 20
sag requirements
DeviceNet™ 200 20 40 40 20 40 20
Environment
• 0 to 149°F (-18 to 65°C) operating temperature User Interface
• -40 to 185°F (-40 to 85°C) storage temperature • 7-segment LED, address/protocol indicator
• 0 to 90% RH, non-condensing programmed via push button switch
• Communication activity, 2 LEDs
Functional Operating Range for RMC, RMH, RML
• Error condition of each loop, 4 LEDs
and RMS
• Output status indication, 16 LEDs
Type J: -346 to 2192°F (-210 to 1200°C)
Type K: -454 to 2500°F (-270 to 1371°C) Maximum System Configuration
Type T: -454 to 750°F (-270 to 400°C) • 1 access module plus up to 16 additional control or
Type E: -454 to 1832°F (-270 to 1000°C) expansion modules (any combination), up to 152 loops
Type N: -454 to 2372°F (-270 to 1300°C) Mounting
Type C: 32 to 4200°F (0 to 2315°C) • DIN-rail specification EN50022, 1.38 x 0.30 in.
Type D: 32 to 4200°F (0 to 2315°C) (35 x 7.5 mm)
Type F: 32 to 2449°F (0 to 1343°C) • DIN-rail mounted or chassis mounted with
Type R: -58 to 3214°F (-50 to 1767°C) customer supplied screws
Type S: -58 to 3214°F (-50 to 1767°C) Wiring Termination—Touch-Safe Terminals
Type B: 32 to 3300°F (0 to 1816°C) • Right angle and front screw type terminal blocks
RTD (DIN): -328 to 1472°F (-200 to 800°C) (slots A, B, D, E)
Process: -1999 to 9999 units • Input, power and controller output terminals, touch
safe, removable, 12 to 30 AWG
20
Temperature and Process
EZ-ZONE RM
Programmable Application Blocks
Compare Special Output Function
• Greater than, less than, equal, not equal, greater • Compressor – turns on-off compressor for 1 or 2
than or equal, less than or equal loops (cool and dehumidify with single compressor)
Counters • Motorized valve – turns on-off motor open/closed
• Counts up or down, loads predetermined value on outputs causing valve to represent desired power
the load signal. Output is active when the count value level
equals or exceeds predetermined target value • Sequencer – turns on-off up to 4 outputs to
distribute a single power across all outputs with linear
Linearization
and progressive load wearing
• Interpolated or stepped relationship
Timers
Logic
• On pulse – produces an output of fixed time on the
• And, nand, or, nor, equal, not equal, latch, flip flop
active edge of timer run signal
Math • Delay – output is a delayed start of timer run and off at
• Average, process scale, deviation scale, differential same time
(subtraction), ratio (divide), add, multiply, absolute • 1 shot – oven timer
difference, min., max., square root, sample and • Retentive – measures timer run signal and output on
hold, altitude and dew point when accumulated time exceeds target
Process Value Variable
• Sensor backup, average, crossover, wet/dry bulb, • User value for digital or analog variable
switch over, differential (subtraction), ratio (divide),
add, multiply, absolute difference, min., max., square
root, altitude, visala and dew point
21
(116.08 mm)
4 in.
4.57 in. (102 mm)
Straight Connectors
EZ-ZONE RM
Straight6.1
Connectors
in.
Dimensional Drawings (154.4 mm)
2.03 in.
(51.56 mm) Add 2.03 in.
Front-Screw Connectors
(51.56 mm) per module 6.1 in.
(154.4 mm)
1.75 in.
(44.45 mm)
4.41 in.
(112.04 mm)
Slot D
Slot E
Ring Terminal Connectors
Slot A
Ring Terminal Connectors
Slot B 6.5 in.
Slot C (164.9 mm)
Ring Terminal Connectors
Standard Connectors
Standard Connectors
5.8 in.
(147.1 mm)
4 in.
4.57 in. (102 mm)
(116.08 mm)
Straight Connectors
6.1 in.
(154.4 mm)
6.5 in.
(164.9 mm)
22
Temperature and Process
EZ-ZONE RM
Control Module Specifications (RMC) Digital Input
(Select an RMC module for 1 to 4 loops of control.) • Update rate 10Hz
• Max. input 36VDC at 3mA
Line Voltage/Power
• Min. high state 3VDC at 0.25mA
• Power consumption: 7 W, 14VA
• Max. low state 2V
• Any external power supply used should comply with a
Class 2 or SELV rating Dry Contact Input
Controller • Update rate 10Hz
• User-selectable heat/cool, on-off, P, PI, PD, PID or • Min. open resistance 10kΩ, max. closed resistance
alarm action, not valid for limit controllers 50Ω
Process PID or Over-temperature Limit Mode Options Current Measurement Input
• Auto-tune with TRU-TUNE+ adaptive control • Accepts 0-50mA signal (user programmable range)
• Control sampling rates: Input = 10Hz, output = 10Hz • Displayed operating range and resolution can be
(non-divisional) scaled and are user programmable
Isolated Serial Communications Output Hardware
• All modules ship with standard bus protocol for • Switched dc:
configuration and communication with all other • Max. 32VDC open circuit
EZ-ZONE controllers • Max. current 30mA per single output
• Max. current 40mA per paired outputs (1 & 2, 3 & 4,
• Optional EIA-485, Modbus® RTU
5 & 6, 7 & 8)
Profile Ramp and Soak (RMC only, not available
• Open collector:
with high-density controller)
• Max. 30VDC @ 100mA
• Profile engine affects 1 to 4 loops
• 6 digital inputs/outputs:
• 25 profiles and 15 sub-routines, 400 steps total • Switched dc, max. 20VDC @ 40mA, 12VDC @
• Option for battery backup and real time clock is via the 80mA
access module • Open collector, max. 32VDC @ 1.5A, max. 8A per 6
Calibration Accuracy outputs combined
• ±0.1% of span, ±1°C; see user manual for details • SSR, Form A, 1A at 50°F (10°C) to 0.5A at 149°F
Universal Input (65°C), 0.5A @ 24VAC min., 264VAC max.,
• Thermocouple, grounded or ungrounded sensors opto-isolated, without contact suppression
• >20MΩ input impedance • Electromechanical relay, Form C, 5A, 24 to 240VAC
or 30VDC max., resistive load, 100,000 cycles at rated
• Max. of 2kΩ source resistance
load, requires a min. load of 20mA at 24V, 125VA pilot
• RTD 2- or 3-wire, platinum, 100Ω and 1000Ω @ 32°F duty
(0°C) calibration to DIN curve (0.00385Ω/Ω/°C)
• Electromechanical relay, Form A, 5A, 24 to 240VAC or
• Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input 30VDC max., resistive load, 100,000 cycles at rated
impedance; scalable, 0-50mV load, requires a min. load of 20mA at 24V, 125VA pilot
• Potentiometer: 0 to 1,200Ω duty
• Inverse scaling • NO-ARC relay, Form A, 15A @ 122°F (50°C),
• Current: Input range is 0 to 50mA, 100Ω input 85 to 264VAC, no VDC, resistive load, 2 million
impedance cycles at rated load
Response time: 1 second max., accuracy ±1mA typical • Universal process/retransmit, output range selectable:
Thermistor Input • 0 to 10VDC ±15mV into a min. 1,000Ω load with
• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ 2.5mV nominal resolution
• 2.252kΩ and 10kΩ base at 77°F (25°C) • 0 to 20mA ±30µA into max. 800Ω load with 5µA
nominal resolution
• Temperature stability is 100ppm/°C
23
Temperature and Process
EZ-ZONE RM
Control Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮
Output Output Output Output Connector
EZ-ZONE Input 1 1 and 2 3 and 4 5 and 6 7 and 8 Style/
Rail Control Primary Hardware Hardware Hardware Hardware Custom Enhanced Additional
Mount Module Function Options Input 2 Options Input 3 Options Input 4 Options Product Options Options
RM C
④ Input 1 Primary Function ⑦ Output 3 and 4 Hardware Options
1= Control with universal input Output 3 Output 4
2= Control with thermistor input A = None None
3= Ramp/Soak control with universal input (R/S applies to all B = None Mechanical relay 5A, Form A
loops in module) U = Switched dc/open collector None
4= Ramp/Soak control with thermistor input (R/S applies to all D = Switched dc/open collector NO-ARC 15A power control
loops in module) E = Switched dc/open collector Switched dc
5= Limit with universal input (only valid Output 1 and 2, F = Switched dc/open collector Mechanical relay 5A, Form A
options will be B, F, L) G = Switched dc/open collector SSR Form A, 0.5A
6= Limit with thermistor input (only valid Output 1 and 2, H = Mechanical relay 5A, Form C None
options will be B, F, L) J = Mechanical relay 5A, Form C NO-ARC 15A power control
7= Current transformer input (not valid Output 1 and 2, K = Mechanical relay 5A, Form C Switched dc
options are A, B, N, P, R, S, T)
L = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
9= Custom M = Mechanical relay 5A, Form C SSR Form A, 0.5A
⑤ Output 1 and 2 Hardware Options N = Universal process None
P = Universal process Switched dc
Output 1 Output 2
R = Universal process Mechanical relay 5A, Form A
A = None None
S = Universal process SSR Form A, 0.5A
B = None Mechanical relay 5A, Form A
T = None SSR Form A, 0.5A
U = Switched dc/open collector None
Y = SSR Form A, 0.5A NO-ARC 15A power control
D = Switched dc/open collector NO-ARC 15A power control
Z = SSR Form A, 0.5A SSR Form A, 0.5A
E = Switched dc/open collector Switched dc
F = Switched dc/open collector Mechanical relay 5A, Form A ⑧ Input 3
G = Switched dc/open collector SSR Form A, 0.5A
A= None
H = Mechanical relay 5A, Form C None
1= Control with universal input
J = Mechanical relay 5A, Form C NO-ARC 15A power control
2= Control with thermistor input
K = Mechanical relay 5A, Form C Switched dc
5= Limit with universal input (only valid Output 5 and 6,
L = Mechanical relay 5A, Form C Mechanical relay 5A, Form A options will be B, F, L)
M = Mechanical relay 5A, Form C SSR Form A, 0.5A 6= Limit with thermistor input (only valid Output 5 and 6,
N = Universal process None options will be B, F, L)
P = Universal process Switched dc 7= Current transformer input (not valid Output 5 and 6,
R = Universal process Mechanical relay 5A, Form A options are N, P, R, S)
S = Universal process SSR Form A, 0.5A R= Auxiliary 2nd input (universal input)
T = None SSR Form A, 0.5A P= Auxiliary 2nd input (thermistor input)
Y = SSR Form A, 0.5A NO-ARC 15A power control
Z = SSR Form A, 0.5A SSR Form A, 0.5A
⑥ Input 2
A= None
1= Control with universal input
2= Control with thermistor input
5= Limit with universal input (only valid Output 3 and 4,
options will be B, F ,L)
6= Limit with thermistor input (only valid Output 3 and 4,
options will be B, F, L)
7= Current transformer input (not valid Output 3 and 4,
options are N, P, R, S)
R= Auxiliary 2nd input (universal input)
(Ordering information
P= Auxiliary 2nd input (thermistor input) continued on next page.)
24
Temperature and Process
EZ-ZONE RM
Control Module Ordering Information (Continued)
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮
Output Output Output Output Connector
EZ-ZONE Input 1 1 and 2 3 and 4 5 and 6 7 and 8 Style/
Rail Control Primary Hardware Hardware Hardware Hardware Custom Enhanced Additional
Mount Module Function Options Input 2 Options Input 3 Options Input 4 Options Product Options Options
RM C
⑨ Output 5 and 6 Hardware Options ⑪ Output 7 and 8 Hardware Options
Output 5 Output 6 Output 7 Output 8
A = None None A = None None
B = None Mechanical relay 5A, Form A B = None Mechanical relay 5A, Form A
U = Switched dc/open collector None U = Switched dc/open collector None
D = Switched dc/open collector NO-ARC 15A power control D = Switched dc/open collector NO-ARC 15A power control
E = Switched dc/open collector Switched dc E = Switched dc/open collector Switched dc
F = Switched dc/open collector Mechanical relay 5A, Form A F = Switched dc/open collector Mechanical relay 5A, Form A
G = Switched dc/open collector SSR Form A, 0.5A G = Switched dc/open collector SSR Form A, 0.5A
H = Mechanical relay 5A, Form C None H = Mechanical relay 5A, Form C None
J = Mechanical relay 5A, Form C NO-ARC 15A power control J = Mechanical relay 5A, Form C NO-ARC 15A power control
K = Mechanical relay 5A, Form C Switched dc K = Mechanical relay 5A, Form C Switched dc
L = Mechanical relay 5A, Form C Mechanical relay 5A, Form A L = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
M = Mechanical relay 5A, Form C SSR Form A, 0.5A M = Mechanical relay 5A, Form C SSR Form A, 0.5A
N = Universal process None N = Universal process None
P = Universal process Switched dc P = Universal process Switched dc
R = Universal process Mechanical relay 5A, Form A R = Universal process Mechanical relay 5A, Form A
S = Universal process SSR Form A, 0.5A S = Universal process SSR Form A, 0.5A
T = None SSR Form A, 0.5A T = None SSR Form A, 0.5A
Y = SSR Form A, 0.5A NO-ARC 15A power control Y = SSR Form A, 0.5A NO-ARC 15A power control
Z = SSR Form A, 0.5A SSR Form A, 0.5A Z = SSR Form A, 0.5A SSR Form A, 0.5A
C = 6 digital inputs/outputs (valid option only if Input 4 selection = A)
⑩ Input 4
A= None ⑫ Connector Style/Custom Product
1= Control with universal input A= Right angle screw connector (standard)
2= Control with thermistor input F= Front screw connector (slots A, B, D and E only)
5= Limit with universal input (only valid Output 7 and 8, S= Custom
options will be B, F ,L)
⑬ Enhanced Options
6= Limit with thermistor input (only valid Output 7 and 8,
options will be B, F, L) A= Standard bus
7= Current transformer input (not valid Output 7 and 8, 1= Standard bus and Modbus® RTU 485 (selectable via dipswitch)
options are N, P, R, S)
⑭⑮ Additional Options
R= Auxiliary 2nd input (universal input)
Firmware, overlays, parameter settings
P= Auxiliary 2nd input (thermistor input)
AA = Standard
AB = Replacement connectors hardware only for the entered
part number; additional cost for the model can be
disregarded as you are only ordering replacement connectors
12 = Class 1, Div. 2 (not available with integrated limit controller
or mechanical relay options)
XX = Custom
25
Temperature and Process
EZ-ZONE RM
High-Density Control Module Digital Input
Specifications (RMH) • Update rate 10Hz
(Select an RMH module for 4 to 16 loops of control.) • Max. input 36VDC at 3mA
• Min. high state 3VDC at 0.25mA
Line Voltage/Power
Dry Contact Input
• Power consumption: 7 W, 14VA
• Update rate 10Hz
• Any external power supply used should comply with a
• Min. open resistance 10kΩ, max. closed
Class 2 or SELV rating
resistance 50Ω
Controller
Output Hardware
• User-selectable heat/cool, on-off, P, PI, PD, PID or
• 6 digital inputs/outputs:
alarm action, not valid for limit controllers
• Switched dc, max. 20VDC @ 40mA, 12VDC @
Process PID Options 80mA
• Auto-tune with TRU-TUNE+ adaptive control • Open collector, max. 32VDC @ 1.5A, max. 8A per
• Control sampling rates: Input = 10Hz, output = 10Hz 6 outputs combined
(non-divisional) • Electromechanical relay, Form A, 5A, 24 to 240VAC or
Isolated Serial Communications 30VDC max., resistive load, 100,000 cycles at rated
• All modules ship with standard bus protocol for load, requires a min. load of 20mA at 24V, 125VA
configuration and communication with all other pilot duty
EZ-ZONE controllers Tri-Process (Three universal process/retransmit
• Optional EIA-485, Modbus® RTU outputs)
Calibration Accuracy • Output range selections: 0 to 10VDC into a min.
4KΩ load
• ±0.1% of span, ±1°C; see user manual for details
• 0 to 20mA into max. 400Ω load
Universal Input
Quad SSR
• Thermocouple, grounded or ungrounded sensors
• 4 SSRs at 2A each; SSRs are grouped in 2-pairs with
• >20MΩ input impedance
each sharing a common, see table:
• Max. of 2kΩ source resistance
• RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C) Maximum Current Per Relay
calibration to DIN curve (0.00385Ω/Ω/°C) More than 1 Quad
• Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input Ambient Temp. 1 Quad SSR Card SSR Card
impedance; scalable, 0-50mV -18 to 20°C 2A 1.5A
26
Temperature and Process
EZ-ZONE RM
High-Density Control Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
EZ-ZONE
Rail Control Connector Slot Slot Slot Slot Future Enhanced Additional
Mount Module Style A B D E Option Options Options
RM H - - A
④ Connector Style/Custom Product ⑧ Slot E
A= Right angle screw connector (standard) A= None
F= Front screw connector (slots A, B, D and E only) 1= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with
S= Custom control loops
2= 4 thermistor inputs with control loops
⑤ Slot A 4= 4 high accuracy thermocouple inputs with control loops (defaults
1= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with to Type K)
control loops C= 6 digital I/O
2= 4 thermistor inputs with control loops F= 3 universal process/retransmit outputs
4= 4 high accuracy thermocouple inputs with control loops (defaults J= 4 mechanical relay 5A, Form A
to Type K)
L= 4 SSRs at 2A each; SSRs grouped in 2-pairs with each pair
⑥ sharing a common
Slot B
A= None ⑩ Enhanced Options
1= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with A= Standard bus
control loops
1= Standard bus and Modbus® RTU 485 (user-selectable)
2= 4 thermistor inputs with control loops
4= 4 high accuracy thermocouple inputs with control loops (defaults ⑪⑫ Additional Options
to Type K)
Firmware, Overlays, Parameter Settings
AA = Standard
⑦ Slot D
AB = Replacement connectors hardware only for the entered
A= None part number
1= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with
control loops XX = Custom
2= 4 thermistor inputs with control loops
4= 4 high accuracy thermocouple inputs with control loops (defaults
to Type K)
C= 6 digital I/O
F= 3 universal process/retransmit outputs
J= 4 mechanical relay 5A, Form A
L= 4 SSRs at 2A each; SSRs grouped in 2-pairs with each pair
sharing a common
27
Temperature and Process
EZ-ZONE RM
High-Density Limit Module Specifications Digital Input
(RML) • Update rate 10Hz
(Select an RML module for 4 to 12 safety limits.) • Max. input 36VDC at 3mA
Line Voltage/Power • Min. high state 3VDC at 0.25mA
• Power consumption: 7 W, 14VA Dry Contact Input
• Any external power supply used should comply with a • Update rate 10Hz
Class 2 or SELV rating • Min. open resistance 10kΩ, max. closed resistance
Isolated Serial Communications 50Ω
• All modules ship with standard bus protocol for Output Hardware
configuration and communication with all other • 6 digital inputs/outputs:
EZ-ZONE controllers • Switched dc, max. 20VDC @ 40mA, 12VDC @
• Optional EIA-485, Modbus® RTU 80mA
• Open collector, max. 32VDC @ 1.5A, max. 8A per
Calibration Accuracy
6 outputs combined
• ±0.1% of span, ±1°C; see user manual for details
• Electromechanical relay, Form A, 5A, 24 to 240VAC or
Universal Input 30VDC max., resistive load, 100,000 cycles at rated
• Thermocouple, grounded or ungrounded sensors load, requires a min. load of 20mA at 24V, 125VA pilot
• >20MΩ input impedance duty
• Max. of 2kΩ source resistance
• RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C)
calibration to DIN curve (0.00385Ω/Ω/°C)
• Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
Thermistor Input
• 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
• 2.252kΩ and 10kΩ base at 77°F (25°C)
28
Temperature and Process
EZ-ZONE RM
High-Density Limit Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
EZ-ZONE
Rail Limit Connector Slot Slot Slot Slot Future Enhanced Additional
Mount Module Style A B D E Option Options Options
RM L - - A
④ Connector Style/Custom Product ⑧ Slot E
A= Right angle screw connector (standard) J= 4 mechanical relay 5A, Form A
F= Front screw connector (slots A, B, D and E only) B= 1 digital input and 2 mechanical relays, 5A (1 Form A and
S= Custom 1 Form C)*
5= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with * Reset limits via digital input, EZ key on RUI or communications
limit control loops commands
6= 4 thermistor inputs with limit control loops
⑦ Slot D
A= None
4= 4 high accuracy thermocouple inputs with limits (defaults to
Type K)
5= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) with
limit control loops
6= 4 thermistor inputs with limit control loops
J= 4 mechanical relay 5A, Form A
C= 6 digital I/O*
29
Temperature and Process
EZ-ZONE RM
Expansion Module Specifications (RME) Output Hardware (6 digital inputs/outputs)
(Select an RME module for additional inputs and • Update rate 10Hz
outputs and higher amperage outputs.) • Switched dc
Line Voltage/Power • Output voltage 20VDC max.
• Power consumption: 7 W, 14VA • Max. supply current source 40mA at 20VDC and
• Any external power supply used should comply with a 80mA at 12VDC
Class 2 or SELV rating • Open collector
Serial Communications • Switched voltage max. 32VDC
• All modules ship with standard bus protocol for • Max. switched current per output 2.5A
configuration and communication with all • Max. switched current for all six outputs combined
other EZ-ZONE products 10A
Wiring Termination—Touch Safe Terminals Dual Solid State Relay
• Right angle and front-screw type terminal blocks • 2 SSR board options, Form A, 10A max. each
(slots A, B, D, E) SSRs combined @ 24VAC min., 264VAC max.,
• Input, power and controller output terminals, touch opto-isolated, without contact suppression, max.
safe, removable, 12 to 30 AWG resistive load 10A per output at 240VAC, max. 20A
• Ring lug terminal blocks (slots A and D only) per card at 122°F (50°C), max. 12A per card at
• Input, power and controller output terminals are 149°F (65°C)
touch safe and removable Four Mechanical Relay
Digital Input • 4 electromechanical relays, Form A, 5A, 24 to
• Update rate 10Hz 240VAC or 30VDC max., resistive load, 100,000
• Max. input 36VDC at 3mA cycles at rated load. Requires a min. load of 20mA at
24V, 125VA pilot duty
• Min. high state 3VDC at 0.25mA
Tri-Process (3 universal process/retransmit
Dry Contact
outputs)
• Min. open resistance 100kΩ
• Output range selections: 0 to 10VDC into a min. 4KΩ
• Max. closed resistance 50Ω
load
• 0 to 20mA into max. 400Ω load
Quad SSR
• 4 SSRs at 2A each; SSRs are grouped in 2-pairs with
each sharing a common, see table:
30
Temperature and Process
EZ-ZONE RM
Expansion Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
EZ-ZONE
Rail Expansion Connector Slot Slot Slot Slot Future Enhanced Additional
Mount Module Style A B D E Option Options Options
RM E - - A
④ Connector Style/Custom Product ⑧ Slot E
A= Right angle screw connector (standard) A= None
F= Front screw connector (slots A, B, D and E only) C= 6 digital I/O
R= Ring lug connector (if ordered then slots B and E must F= 3 universal process/retransmit outputs
be =A)
L= 4 SSRs at 2 each SSR’s grouped in 2-pairs with each pair
S= Custom
sharing a common
⑤ Slot A T= Quad inputs for external current transformers; can do either
A= None 1-phase or 3-phase system measurement for all
hardware outputs ordered within the expansion module
C= 6 digital I/O
F= 3 universal process/retransmit outputs ⑩ Enhanced Options
J= 4 mechanical relay 5A, Form A A= Standard bus
K= 2 SSRs, Form A, 10A max. each (if ordered, then slot B 1= Standard bus and Modbus® RTU 485
must be = A)
L= 4 SSRs at 2 each SSR’s grouped in 2-pairs with each pair ⑪⑫ Additional Options
sharing a common Firmware, Overlays, Parameter Settings
T= Quad inputs for external current transformers; can do AA = Standard
1-phase system measurement for all hardware outputs ordered AB = Replacement connectors hardware only, for the entered
within the expansion module part number. Additional cost for the model can be
disregarded as you are only ordering replacement connectors.
⑥ Slot B
12 = Class 1, Div. 2 (not available with integrated limit controller
A= None or mechanical relay options)
C= 6 digital I/O XX = Custom
F= 3 universal process/retransmit outputs
J= 4 mechanical relay 5A, Form A
L= 4 SSRs at 2 each SSRs grouped in 2-pairs with each pair
sharing a common
T= Quad inputs for external current transformers; can do either
1-phase or 3-phase system measurement for all
hardware outputs ordered within the expansion module
⑦ Slot D
A= None
C= 6 digital I/O
F= 3 universal process/retransmit outputs
J= 4 mechanical relay 5A, Form A
K= 2 SSRs, Form A, 10A max. each (if ordered, then slot E
must be = A)
L= 4 SSRs at 2 each SSRs grouped in 2-pairs with each pair
sharing a common
T= Quad inputs for external current transformers; can do either
1-phase or 3-phase system measurement for all
hardware outputs ordered within the expansion module
31
Temperature and Process
EZ-ZONE RM
High-Density Scanner Module Thermistor Input
Specifications (RMS) • 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
(Select an RMS module for 4 to 16 auxiliary analog • 2.252kΩ and 10kΩ base at 77°F (25°C)
inputs.) Digital Input
Line Voltage/Power • Update rate 10Hz
• Power consumption: 7 W, 14VA • Max. input 36VDC at 3mA
• Any external power supply used should comply with a • Min. high state 3VDC at 0.25mA
Class 2 or SELV rating Dry Contact Input
Isolated Serial Communications • Update rate 10Hz
• All modules ship with standard bus protocol for • Min. open resistance 10kΩ, max. closed resistance
configuration and communication with all EZ-ZONE 50Ω
controllers Output Hardware
• Optional EIA-485, Modbus® RTU • 6 digital inputs/outputs:
Calibration Accuracy • Switched dc, max. 20VDC @ 40mA, 12VDC @
• ±0.1% of span, ±1°C. See user manual for details. 80mA
Universal Input • Open collector, max. 32VDC @ 1.5A, max. 8A per
6 outputs combined
• Thermocouple, grounded or ungrounded sensors
• Electromechanical relay, Form A, 5A, 24 to 240VAC or
• >20MΩ input impedance
30VDC max., resistive load, 100,000 cycles at rated
• Max. of 2kΩ source resistance load, requires a min. load of 20mA at 24V, 125VA
• RTD 2-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C) pilot duty
calibration to DIN curve (0.00385Ω/Ω/°C)
• Process, 0-20mA @100Ω, or 0-10VDC @ 20kΩ input
impedance; scalable, 0-50mV
32
Temperature and Process
EZ-ZONE RM
High-Density Scanner Module Ordering Information
Requires 24 to 28VAC/VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
EZ-ZONE
Rail Scanner Connector Slot Slot Slot Slot Future Enhanced Additional
Mount Module Style A B D E Option Options Options
RM S - - A
④ Connector Style/Custom Product ⑧ Slot E
A= Right angle screw connector (standard) A= None
F= Front screw connector (slots A, B, D and E only) 4= 4 high accuracy thermocouple inputs (defaults to Type K)
S= Custom R= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA)
without control loops
⑤ Slot A
P= 4 thermistor inputs without control loops
4= 4 high accuracy thermocouple inputs (defaults to Type K)
B= 1 digital input and 2 mechanical relays, 4A
R= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) C= 6 digital I/O
without control loops
F= 3 universal process/retransmit outputs
P= 4 thermistor inputs without control loops
J= 4 mechanical relay 5A, Form A
⑥ Slot B L= 4 SSRs at 2A each; SSR’s grouped in 2-pairs with each pair
sharing a common
A= None
4= 4 high accuracy thermocouple inputs (defaults to Type K) ⑩ Enhanced Options
R= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA) A= Standard bus
without control loops 1= Standard bus and Modbus® RTU 485 (user-selectable)
P= 4 thermistor inputs without control loops
⑪⑫ Additional Options
⑦ Slot D Firmware, Overlays, Parameter Settings
A= None AA = Standard
4= 4 high accuracy thermocouple inputs (defaults to Type K) AB = Replacement connectors hardware only, for the entered
part number
R= 4 universal inputs (T/C, RTD 2-wire, 0-10VDC, 0-20mA)
without control loops XX = Custom
P= 4 thermistor inputs without control loops
C= 6 digital I/O
F= 3 universal process/retransmit outputs
J= 4 mechanical relay 5A, Form A
L= 4 SSRs at 2A each; SSR’s grouped in 2-pairs with each pair
sharing a common
33
Temperature and Process
EZ-ZONE RM
Access Module Specifications (RMA) Real Time Clock with Battery Backup
(Select an RMA module for communication protocol • Accuracy (typical): +/- 30ppm at 77°F (25°C)
options, data logging and automatic configuration • +30/-100ppm overtemperature operating range
backup.) • Battery type and typical lifetime rating: 10 years at
Line Voltage/Power 77°F (25°C)
• Power consumption: 4 W, 9VA • Lithium battery used, recycle properly
• Any external power supply used should comply with a Data Logging
Class 2 or SELV rating • 200 points
Isolated Serial Communications • File storage on-board module
• All modules ship with standard bus protocol for • Common separated value (CSV) file type
configuration and communication connection to all • Export files via removable SD micro memory card or
EZ-ZONE products USB communications port
Additional Communication Options Memory Card
• EIA-232/485, Modbus® RTU • Removable SD micro card
• EtherNet/IP™, Modbus® TCP, 10 BASE-T/100 • 2G SD memory card provided, also accepts other
BASE-TX storage space amounts
• DeviceNet™ • -4 to 185°F (-20 to 85°C) ambient rating, non-volatile
• PROFIBUS DP (future option, contact factory) memory
• USB, controller recognized as a device • Information access to configuration files and the
Note: If an access module is present, all other modules ability to store module auto-configuration settings and
must have Modbus® disabled in order to achieve datalog files if options have been ordered
communications with all of the modules. Auto-configuration File Backup
USB • Limited memory can support up to four modules
• USB 1.1 device only • Limited memory is fixed on board
• Mini USB connector type • Unlimited memory can support up to 16 modules
• Recognized as a mass storage device • Unlimited memory utilizes removable SD micro
card option
Note: All module parameters are backed up in memory
except for USER SET 1 and USER SET 2 parameter
settings and address.
34
Temperature and Process
EZ-ZONE RM
Access Module Ordering Information
Requires 24 to 28VDC power supply, includes communication port for configuration with EZ-ZONE configurator and PC.
Part Number
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
System
EZ-ZONE Ramp/ Config. &
Rail Access Connector Future Comms. Soak Data Logging Future Additional
Mount Module Style Options Options Functions Options Options Options
RM A - A - AA
USB Device Configuration: USB access to configuration files (and
④ Connector Style
data log files if data logging option is ordered) stored via onboard SD
A= Right angle screw connector (standard) memory card. PC access to product via standard bus protocol.
F= Front screw connector (slots B and E only)
Auto-Configuration Backup: Limited fixed onboard memory can
S= Custom support backing up configuration files for a maximum of four modules.
⑥ Communication Options The unlimited option utilizes a SD memory card to enable configuration
file backup for up to 16 modules. Feature can be used for cloning
A= None configuration files to multiple modules or for easy field replacement to
2= Modbus® RTU 232/485 limit downtime.
3= EtherNet/IP™, Modbus®/TCP Data Logging: Data log files stored on 2G SD memory card. Data
5= DeviceNet™ files can be exported via USB communication port transfer or removing
6= PROFIBUS DP SD card into external card reader. Watlow reserves the right to ship a
larger memory amount at any point in time.
⑦ Ramp and Soak Functions Mobile Data: Transfer configuration files (and data logging files
A= None if data logging option is ordered) via removable SD memory card.
B= Battery backup and real time clock for profile ramp and soak
⑪⑫ Additional Options
⑧ System Configuration and Data Logging Options
Firmware, Overlays, Parameter Settings
Unlimited AA = Standard
Limited Auto- Auto- AB = Replacement connectors hardware only, for the entered
Configuration Configuration Mobile part number. Additional cost for the model can be
File Backup File Backup Data disregarded as you are only ordering replacement connectors.
Order USB “Device” for Up to for Up to 16 On-Board (4G SD 12 = Class 1, Div. 2 (not available with integrated limit controller
Option Communication 4 Modules Modules Data Logging Card) or mechanical relay options)
A ✓ XX = Custom
B ✓ ✓
Y ✓ ✓ ✓
D ✓ ✓ ✓ ✓
Compatible Accessories
Basic Remote User Interface (RUI) EZKB
The EZ-ZONE Remote User also serve as a display for showing all parameter
Interface (RUI and communications values for up to 16 EZ-ZONE controllers, again
gateway) can be utilized as a saving cost, space and wiring expenses.
communication gateway device to
save cost, space and wiring when
digital communications is being
used with two or more EZ-ZONE
controllers. The EZ-ZONE RUI can
35
Temperature and Process
EZ-ZONE RM
Specifications
(Select a RMA PLUS module for communication USB
protocol options, data logging and system • USB 2.0 device
configuration) • Mini USB connector type
Interoperable with: • Recognized as a composite device: Vendor specific and
• EZ-ZONE RM (C, E, H, L, S) version 9.0+ (high-speed mass storage classes
Watbus) • USB host (future option)
• EZ-ZONE RM (A, C, E, H, L, S) (low-speed Watbus) Real Time Clock with Battery Backup
• EZ-ZONE PM, RUI, ST (low-speed Watbus) • Accuracy (typical): +/- 30ppm at 77°F (25°C)
• EZ-ZONE RM (F, G, UH, Z) • +30/-100ppm overtemperature operating range
• POWERGLIDE® • Battery type and typical lifetime rating: 10 years at
Line Voltage/Power 77°F (25°C)
• Power consumption: 4 W, 9VA • Lithium battery used, recycle properly
• Any external power supply used should comply with a Data Logging
Class 2 or SELV rating • Maximum of 2000 valid records
Isolated Serial Communications • Maximum of 500 unique data points per Watbus bus
• All modules ship with standard bus protocol (Watbus) and zone
for configuration and communication connection to all • File storage on embedded micro SD memory
EZ-ZONE products • Comma separated value (CSV) file type
Standard Communication • Access log files via USB device port
• Watbus over Ethernet (gateway to high-speed Watbus) Memory Card
• Watbus over USB (gateway to high-speed Watbus) • Micro SDHC (4-32GB)
• Watbus via Serial (‘C’ connector) • 4GB class 4 SDHC on standard models (operating
• Modbus® TCP temperature: -25 to 85°C)
Additional Communication Options • 16GB class 10 SDHC on data log models (operating
• EIA 232/485, Modbus® RTU temperature: -40 to 85°C)
• DeviceNet™ (future option) • -4 to 185°F (-20 to 85°C) ambient rating, non-volatile
• EtherNet/IP™ (future option) memory
Note: All module parameters are backed up in memory.
36
Temperature and Process
37
Temperature and Process
RMAP - - A A
⑤ Additional Communication Protocols ⑧ Wireless Connectivity
A = None A = None
2 = Modbus® RTU 232/485 B = Bluetooth® (future option)
5 = DeviceNet™ (future option) W = Wi-Fi (future option)
38
Temperature and Process
EZ-ZONE® RM
Compatible Accessories SpecView
COMPOSER®
EZ-ZONE Configurator Software
39
Temperature and Process
EZ-ZONE® RMZ/RMF
By combining advances in fluorescent temperature
sensing with the power of the proven EZ-ZONE® RM
control system, Watlow® developed a best-in-class fiber
optic temperature measurement and control system that
will provide industry-leading performance for your specific
application. By integrating fiber optic sensing capabilities
into the EZ-ZONE RM control system, users will save
space, improve performance with faster response times
while simplifying their control system.
Watlow’s EZ-ZONE RMZ and EZ-ZONE RMF make the
system adaptable to all system requirements. Both are
compatible with all other modules within the EZ-ZONE
RM family and self-discover all existing modules within
the system making a seamless integration into your Benefits of Watlow’s high-performance
temperature control/logic system. fluorescence-based temperature
measurement system include:
EZ-ZONE RMZ Offers Fiber Optic
• Compact integrated fiber optic sensing with temperature
Sensing Capabilities and EtherCAT®
control
Communications • Easily expands to increase number of zones as your
The EZ-ZONE RMZ integrates fiber optics, PID system needs increase
temperature control and EtherCAT® communications • Integrates seamlessly with the temperature control
into a single package. It features multi-channel control, system avoiding additional analog signal processing
hosting up to four channels of fiber optic inputs as well • Faster temperature sampling rates with high resolution
as supporting up to 44 additional control loops from • Minimizes installed footprint due to the small form factor
other EZ-ZONE RM modules. These modules support and DIN-rail mounting
a wide array of capabilities including I/O, logic, current • Highly accurate fluorescent signal processing electronics
measurement, power switching and more. • Offers highly reliable LED light source designed to run at
low currents for maximum life
EZ-ZONE RMF Offers Additional Fiber
• Up to 48 loops of input and control with all EZ-ZONE RM
Optic Inputs for Expansion Opportunities temperature control features
The EZ-ZONE RMF module is a dedicated fiber • Temperature / limit loops • Current measurement
optic input module integrating the advanced control • Power switching • Logic
technology of the EZ-ZONE system with one to eight Specifications
channels of fiber optic temperature sensing.
EZ-ZONE RMZ EZ-ZONE RMF
The EZ-ZONE RMF can also serve as additional inputs
Optical Inputs 1 to 4 1 to 8
to the EZ-ZONE RMZ enabling extensive expansion
EtherCAT®, Standard Bus,
opportunities for future system needs. The EZ-ZONE EtherNet/IP™, DeviceNet™,
RMF is ideal either as an expansion module or Communications
PROFIBUS DP, Modbus® TCP,
configured with built-in temperature control loops Modbus® RTU
(outputs via EZ-ZONE RME module). The EZ-ZONE Short Term Stability 3σ ±0.03°C
RMF can be used independently when only sensing Operating Ambient Temperature -18°C to 65°C
is required. Unit to Unit Accuracy
±0.05°C
(electronics)
Module Dimensions (mm) 51.6 (H) x 44.5 (W) x 148 (D)
Measurement Ranges** -70°C to 300°C (calibrated at -40°C)
Probe Materials (typical) Polyimide/PEEK/Polyamide-imide
System Accuracy (calibrated) ±0.05°C
System Accuracy (uncalibrated) ±0.5°C
Maximum Drift 0.5°C/yr
Analog Output* 0-10V, 0-20mA
40
Temperature and Process
EZ-ZONE RMZ/RMF
EZ-ZONE RMZ Ordering Information
Module for EtherCAT® communications protocol, universal control inputs,
wireless development communications and legacy communications
Part Number
①②③④ ⑤⑥ ⑦⑧ ⑨ ⑩ ⑪⑫
Number Number Connector
EZ-ZONE of Control of Optical Wireless Legacy Style/Additional
Rail Mount Loops Inputs Comms. Comms. Options
RMZ4 - -
⑤ ⑥ Number of Control Loops ⑨ Wireless Communications
AA = No control loops A= No wireless communications
04 = 4 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA) B= Bluetooth® (wireless) development communications
08 = 8 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
⑩ Legacy Communications
12 = 12 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
A= No wireless communications
16 = 16 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
1= Standard bus
20 = 20 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
2= Modbus®
24 = 24 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
3= Standard bus and Modbus®
28 = 28 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
4= Standard bus and DeviceNet™
32 = 32 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA)
36 = 36 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA) ⑪ ⑫ Connector Style/Additional Options
40 = 40 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA) AA = Standard
44 = 44 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA) 12 = Class 1, Div. 2
48 = 48 universal inputs (T/C, 2-wire RTD, 0-10VDC, 0-20mA) XX = Custom
41
Temperature and Process
EZ-ZONE® RMG
The EZ-ZONE® RMG controller with Adaptive Thermal
Systems® (ATS™) technology is Watlow’s controller for
gas delivery applications. This rail-mounted controller is
versatile regarding mounting within a semiconductor gas
chamber and provides distributed control up to 12 amps
from four outputs (up to three amps per circuit).
Watlow’s ATS technology provides detection of
mis-wired heaters by offering a “ping” feature test system
allowing users to obtain immediate feedback from
soft power prior to turning on the main power. A small
amount of power is applied, and the system is tested
against the input data from the free software tool. If any
data does not match, including ground fault detection,
a fault condition occurs signaling the built-in global
replay to shut down the system. This feedback prevents
catastrophic conditions associated with overheated or
cold spots within the gas line system.
Features and Benefits Specifications
Offers a combination of thermocouple inputs (up Environment
to 18 per printed circuit board assembly) and field • Unit ambient rating -18 to 65°C, 0 to 90% RH
effect transistor outputs (four three-amp outlets) non-condensing, IP code (IP20)
• Allows users to mix and match inputs and outputs for EZ-ZONE RMG Card
maximum system flexibility • Ambient temperature rating (electronics) -18 to 65°C
Built-in diagnostics • Heater current four channels at 3A, low voltage 20 to
• Enables real-time data of line heating to master 40VDC, high voltage 85 to 336VDC
controller on tool EZ-ZONE RMUH Card
Plug and play • Ambient temperature rating (electronics) -18 to 65°C
• Adapts directly with the EZ-ZONE RMZ EtherCAT® TC accuracy ± 1.0°C (pending qualification), limit relay
module 5A, 240VAC, RS485 standard bus, USB device
Communication Protocol via EZ-ZONE RMZ
• EtherCAT® ETG.5003.2060 compliant, Watlow standard
EZ-ZONE RMUH bus, DeviceNET™
Configure this module as an ultra high-density input module
for a total of 36 inputs, including limits and control loops.
42
Temperature and Process
EZ-ZONE RMG
Ordering Information - RMG
Part Number
①② ③ ④ ⑤⑥ ⑦⑧ ⑨⑩ ⑪⑫ ⑬ ⑭⑮
EZ-ZONE Gas Output Card
Line Voltage Control Control Future Custom/Locked
Rail-Mount
Heater Rating Card Limits Loops Outputs Option Firmware
RM G A
④ Output Card Voltage Rating
L = Low voltage 20 to 40VDC +10%, -15%
H = High voltage (rectified 100 to 240VAC) +10%, -15% (future option)
⑤⑥ Control Card
AA = No input card selected
##= Any number 01 to 18 = number of thermocouple sensors
⑦⑧ Limits
AA = None
##= 01 to 18 number of sensors directed to supervisory global relay
⑨⑩ Control Loops
AA = None
##= 01 to 18 number of control loops
⑪ ⑫ Outputs
AA = None
##= 01 to 08 number of 3 amp outputs
If > than 2 A007-3081-000X cards installed
⑬ Future Option
A= Standard
⑭⑮ Custom/Locked Firmware
AA = Standard
XX= Custom = Any two letters of number for non-critical firmware or
cosmetic options
RM UH
⑤⑥ Inputs
##= Any number 01 to 36 = number of thermocouple sensors
⑦⑧ Limits
AA = None
##= 01 to 36 number of sensors directed to supervisory global relay
⑨⑩ Control Loops
AA = None
##= 01 to 36 number of control loops
⑪⑫ Custom/Locked Firmware
AA = Standard
XX= Custom = Any two letters of number for non-critical firmware or
cosmetic options
43
Temperature and Process
EZ-ZONE® RMT
Watlow’s EZ-ZONE® RMT controller with Adaptive
Thermal Systems® (ATS™) technology is a critical
component in Watlow’s STREAMLINE™ heating system
for semiconductor gas delivery and exhaust applications.
While other line heating systems require a maze of wires
associated with input, output and over-temperature
protection, the line heating system with ATS technology
streamlines the solution by offering closed loop control
with integrated over-temperature safety protection for
each heater with just two wires managed entirely by one
EZ-ZONE RMT controller. The efficiency helps prevent
system issues our customers may otherwise experience.
The need to integrate fewer controllers makes installation
quicker and easier by cutting the required heater
connections by two thirds. It also reduces costs and
provides a more spatially-efficient system.
44
Temperature and Process
EZ-ZONE RMT
Specifications Agency Directives
Voltage ISO 13849-1 Safety of Machinery
• 208VAC ±10% • Safety-related parts of control systems; Part 1: General
Ambient Ratings principles for design (Category 2 and performance level
• -18 to 65°C C)
Humidity Third Edition, dated December 15, 2015
• 0 to 90% non-condensing UL® 61010-1 Standard for Safety
Altitude • Electrical Equipment for measurement, control and
• Maximum 2,000 meters laboratory use; Part 1: General requirements
Installation Category II Third Edition, Dated May 11, 2012
• Pollution degree category 2
• No maintenance requirements or field serviceable parts
apply to the EZ-ZONE RMT controller
Safety Relay
• 2 amps resistive, 24 - 240VAC or 30VDC, 125VA pilot
duty 120/240VAC, 25VA at 24VAC
Ordering Information
Part Number
①② ③ ④ ⑤⑥ ⑦⑧ ⑨ ⑩ ⑪⑫
EZ-ZONE Primary
Rail-Mount Product Future Control/ Heater Future Future
Function Option Limit Loops Technology Option Option Customization
RM T A A A
③ Primary Product Function
T= TC heater sensor with integrated limit
④ Future Option
A= Standard product
⑤⑥ Control/Limit Loops
06 = 6 control loops (1 module card installed)
12 = 12 control loops (2 module cards installed)
⑦⑧ Heater Technology
CL= Cloth heaters
SR= Silicone rubber heaters
⑨ Future Option
A= Standard product
⑩ Future Option
A= Standard product
⑪⑫ Customization
AA = Standard product
XX= Any two letters or number for custom non-critical options
45
Temperature and Process
PM PLUS™
Watlow’s PM PLUS™, the enhanced EZ-ZONE PM,
is now more intuitive and features an enhanced interface
for easier programming and readability with a SMOOTH-
TOUCH™ keypad creating an industry leading user
experience. The PM PLUS is backwards compatible
with legacy EZ-ZONE PM controllers but offers many
user upgrades including an intuitive menu flow allowing
the controller to be easily configured. It also continues
to offer the industry leading Bluetooth® connectivity with
the EZ-LINK™ mobile app for remote access capability
and full descriptions of parameters and error codes. The
PM PLUS improves the user experience by reducing the
complexity at the front of the control while eliminating the
dependency of cables when configuring the product.
High amperage power control output
Like the original EZ-ZONE PM, the PM PLUS can be
• Drives 15 ampere resistive loads directly
ordered as a PID controller, or an integrated controller
• Reduces component count
with multiple functions combined into one.
• Decreases cost of ownership
Now Watlow’s PM PLUS is available through Watlow
Current monitoring
SELECT®, a program that enables you to quickly identify,
• Detects heater current flow and provides alarm
configure and receive your thermal products faster and
indication of a failed output device or heater load
easier than ever before. With SELECT, you use a variety
• Drives output on open or shorted heater
of tools to guide your decision, configure products for an
exact fit and quickly receive your order. Serial communication capabilities
• Provides a wide range of protocol choices including
Features and Benefits Modbus® RTU, EtherNet/IP™, Modbus® TCP,
Intuitive menu flow PROFIBUS DP, DeviceNet™ and J1939 CAN bus
• Reduces menu structure to a list of lists allowing the • Supports network connectivity to a PC or PLC
controller to be easily configured Enhanced control options
• Offers easy to read characters and color coding • Easily handles complex process problems such
making the display visible from many angles as ratio, differential, square-root, motorized valve
SMOOTH TOUCH keypad control without slidewire feedback, wet-bulb/dry-bulb,
• Eliminates contamination points on the front of the compressor control and peltier load
controller Countdown timer option
• Reduces wear of mechanical components • Provides batch process control
• Creates a better seal on front panel • Supports set point change during countdown
• Cleans up easily
10-point linearization curve
Bluetooth® compatible with EZ-LINK™ mobile app • Improves sensor accuracy
• Provides full descriptions of parameters and error
EZ-LINK™ mobile application for iPhone® and
codes
Android™
• Allows remote access capabilities without the use of
• Expedites controller setup with intuitive navigation
cables or converters
• Simplifies setting parameters with plain text names
• Provides the ability to configure the product and save
and descriptions
parameter sets
• Connects quickly and easily via Bluetooth® wireless
Integrated PID and limit controller communications
• Reduces wiring time and termination complexity
Configuration communications with software
compared with connecting discrete products
• Includes Watlow standard bus communications used
• Decreases required panel space
by COMPOSER® or EZ-ZONE configurator software
• Lowers installation costs
• Increases user and equipment safety for over/under
temperature conditions
46
Temperature and Process
PM PLUS
Features and Benefits (cont.) Isolated Serial Communications
Advanced PID control algorithm • EIA 232/485, Modbus® RTU
• EtherNet/IP™/Modbus® TCP
• Offers TRU-TUNE®+ adaptive control to provide tighter
• DeviceNet™
control for demanding applications
• PROFIBUS DP
• Provides auto-tune for fast, efficient start-up
• SAE J1939 CAN bus
Built-in sensor compensation curves
Wiring Termination—Touch-Safe Terminals
• Saves cost of buying compensated sensors • Input, power and controller output terminals are touch
• Includes Vaisala RH and altitude (pressure) curves safe, removable, 12 to 22 AWG
Remote set point operation Universal Input
• Supports convenient set point manipulation from a • Thermocouple, grounded or ungrounded sensors
remote device such as a master control or PLC greater than 20MΩ input impedance, 3µA open sensor
Profile capability detection, 2kΩ source resistance max.
• Offers pre-programmed process control • RTD 2- or 3-wire, platinum, 100Ω and 1000Ω @ 32°F
• Allows ramp/soak programming with 40 total steps (0°C) calibration to DIN curve (0.00385 Ω/Ω/°C)
Retransmit output • Process, 0-20mA @ 100Ω, or 0-10VDC @ 20kΩ,
• Supports industry needs for recording 0-50mV at 20MΩ, 0-1000Ω potentiometer; scalable;
Factory Mutual (FM) approved over/under limit with inverse scaling
auxiliary outputs Functional Operating Range
• Increases user and equipment safety for over/under Type J: -346 to 2192°F (-210 to 1200°C)
temperature conditions Type K: -454 to 2500°F (-270 to 1371°C)
Memory for saving and restoring parameter settings Type T: -454 to 750°F (-270 to 400°C)
• Decreases service calls and time down Type E: -454 to 1832°F (-270 to 1000°C)
Agency approvals: UL® listed, CSA, CE, RoHS, Type N: -454 to 2372°F (-270 to 1300°C)
W.E.E.E., FM, SEMI F47-0200, Class 1, Div. 2 rating Type C: 32 to 4200°F (0 to 2315°C)
on selected models Type D: 32 to 4200°F (0 to 2315°C)
• Assures prompt product acceptance Type F: 32 to 2449°F (0 to 1343°C)
• Reduces end product documentation costs Type R: -58 to 3214°F (-50 to 1767°C)
Touch-safe package Type S: -58 to 3214°F (-50 to 1767°C)
• Increases safety for installer/operator Type B: 32 to 3300°F (0 to 1816°C)
• Complies with IP2X requirements RTD (DIN): -328 to 1472°F (-200 to 800°C)
Programmable function key Process: -1999 to 9999 units
• Enables simple, one-touch operation of user-defined, Accuracy
repetitive activities • Calibration accuracy and sensor conformity: ±0.1% of
Programmable menu system span, ±1°C @ the calibrated ambient temperature and
• Reduces setup time and increases operator efficiency rated line voltage
Three-year warranty • Types R, S, B; 0.2%
• Provides product support and reliability • Type T below -50°C; 0.2%
• Calibration ambient temperature @ 77°F ±5°F (25°C
Specifications ±3°C)
Controller • Accuracy span: 1000°F (540°C) min.
• User-selectable heat/cool, on-off, P, PI, PD, PID or • Temperature stability: ±0.1°F/°F (±0.1°C/°C) rise in
alarm action ambient max.
• Auto-tune with TRU-TUNE+ adaptive control algorithm Thermistor Input
• Control sampling rates: Input = 10Hz, outputs = 10Hz • 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ
Profile Ramp/Soak • 2.252kΩ and 10kΩ base at 77°F (25°C)
• 4 profiles, 40 total steps • Linearization curves built-in
• Accuracy (typical): ±30 PPM at 77°F (25°C) +30/-100 Current Transformer Input
PPM at -4 to 149°F (-20 to 65°C) • Accepts 0-50mA signal (user-programmable range)
• Displayed operating range and resolution can be scaled
and are user-programmable
47
Temperature and Process
PM PLUS
Digital Inputs (DC Voltage) Operator Interface
• Max. input: 36V at 3mA • LCD display
• Logic: Min. high state 3V at 0.25mA, max. low state 2V • SMOOTH TOUCH keypad
Digital Inputs (Dry Contact) • Programmable function key
• Logic: Min. open resistance 10kΩ, max. closed Line Voltage/Power
resistance 50Ω • High voltage option: 85 to 264VAC, 47 to 63Hz
• Max. short circuit: 20mA • Low voltage option: 20 to 28VAC, +10/-15%; 50/60Hz,
2 Digital I/O (ordered with power supply option) ±5% or 12 to 40VDC
• Update rate: 10Hz • Max. power consumption: 10VA (1/32 and 1/16 DIN);
• Input type: User-selectable, dc voltage or dry contact 14VA
• Output type: Switched dc Environment
• Output voltage: 24V • Operating temperature: 0 to 149°F (-18 to 65°C)
• Output 5: 24mA max. or drive one 3-pole DIN-A-MITE® • Storage temperature: -40 to 185°F (-40 to 85°C)
• Output 6: 10mA max. • Relative humidity: 0 to 90% RH, non-condensing
Output Hardware Agency Approvals
• Switched dc: 22 to 32VDC @ 30mA max. per single • cULus® UL®/EN/CSA C22.2 No 61010-1 Listed,
output and 40mA max. total per paired outputs (1 & 2, File E185611
3 & 4) • CSA C22.2 No. 24, File 158031 (1/32 and 1/16 DIN
• Open collector: 30VDC max. @ 100mA max. sizes)
• SSR, Form A, 24 to 240VAC, 1A at 50°F (10°C) to 0.5A • IP 67, IP 66 front seal
at 149°F (65°C) resistive load, 264VAC max., opto- • UL® Type 4X front seal indoor locations
isolated, without contact suppression, 120/240VAC @ • cULus® ANSI/ISA 12.12.01-2012, CSA-C22.2 No.
20VA pilot duty 213-1987, Class 1, Div. 2, Groups A, B, C and D,
• Electromechanical relay, Form A, 24 to 240VAC or Temperature Code T4A, File E184390 (optional)
30VDC max., 5A resistive load, 100,000 cycles at rated • FM Class 3545 (limit controls)
load, 120/240 @ 125VA or 24VAC @ 25VA pilot duty • CE, RoHS by design, W.E.E.E.
• Electromechanical relay, Form C, 24 to 240VAC or • EtherNet/IP™ and DeviceNet™ ODVA Conformance
30VDC max., 5A resistive load, 100,000 cycles at rated Tested displays
load, 120/240 @ 125VA or 24VAC @ 25VA pilot duty
• NO-ARC relay, Form A, 85 to 264VAC, 15A @ 122°F
(50°C), resistive load, no VDC, 2,000,000 cycles at
rated load
• Universal process output: Range selectable; 0 to
10VDC ±15mV into a min. 1,000Ω load with 2.5mV
nominal resolution; 0 to 20mA ±30μA into max. 800Ω
load with 5μA nominal resolution; temperature stability
100ppm/°C
48
Temperature and Process
PM PLUS
Comparison of Available Features
EZ-ZONE PM6 PM PLUS
Display Type 7 segment LED LCD
Keypad Interface Type Elastomer SMOOTH-TOUCH
Express Model Available Yes None
PID Loops 1 1
Profile Ramp/Soak 40 total steps 40 total steps
Profile Battery Backup and Real Time Clock None None
Number of Digital Inputs/Outputs 0 to 2 0 to 2
Number of Outputs 1 to 6 1 to 6
Integrated Safety Limits Yes, 1 Yes, 1
Independent Safety Limit Yes None
Maximum Power 15A NO-ARC 15A NO-ARC
Current Measurement (Accepts 0-50mA Signal From External Current
Yes Yes
Transformer)
Standard Bus Communications Yes Yes
Bluetooth® Technology Yes Yes
Field Bus Communications (Modbus® RTU 232/485, EtherNet/IP™,
Yes Yes
Modbus® TCP, DeviceNet™, PROFIBUS DP, SAE J1939 CAN bus)
10-Point Calibration Offset Yes Yes
Ratio, Differential and Square-Root Yes Yes
Sensor Compensation Curves-Altitude (Pressure) and Vaisala RH Yes Yes
7 6 5 4 3 2
Motorized Valve Control (Without Feedback) Yes Yes
REV.
Wet Bulb/Dry Bulb Yes Yes 1 PROTO
2 Updated
Countdown Timer Yes Yes
Dimensional Drawing
2.10 in.
(53.3 mm) 0.4 in.
(10.2 mm)
2.10 in.
(53.3 mm)
4.164 in.
(105.8 mm)
Mounting Panel
49
Temperature and Process
PM PLUS
Typical Block Diagram
® EZ-LINK App
250°F
1 2 3
+
4 5 6
7 8 9
- +/-
0 x
Process
Sensor
Integrated
Limit
LOAD
Limit User Power
Sensor Fn Supply
NOTE:
Watlow’s EZ-LINK app is
only available with
Power EZ-ZONE® PM6 and the
Heat Switching Safety PM PLUS controllers.
Source Device Contactor
50
Temperature and Process
PM PLUS
Compatible Accessories
More information is available on these products at
www.watlow.com
Watlow’s new EZ-LINK™ app allows COMPOSER is Watlow’s
users to easily setup, monitor and
87oo 1:04 PM easy-to-use software for
adjust Watlow EZ-ZONE PM and PM configuring and customizing
PLUS controllers via Bluetooth®. The controllers. Use it to
CONNECTED DEVICE
1 PM Controller
easily via Bluetooth® wireless control loops and alarms and creating and editing profiles.
communications. Download the EZ-Link App EZ-LINK at COMPOSER software is included on the “Watlow Support
for Android™ or for iPhone®. Tools” DVD and available for download at www.watlow.
com.
51
Temperature and Process
PM PLUS
PM PLUS PID Model Configuration Code
Part Number
①② ③ ④ ⑤ ⑥⑦ ⑧ ⑨⑩ ⑪ ⑫ ⑬⑭
Power Output 1 and
Package Primary Supply, 2 Hardware Comm. Future Model Custom
Size Functions Digital I/O Options Options Options Selection Options
PM AAA
③ Package Size ⑧ Communication Options
6 = 1/16 DIN Standard bus always included
A = None
④ Primary Functions
B = Bluetooth® (1/16 DIN models only)
C = PID controller with universal input E = EIA-485 Modbus® RTU and Bluetooth® (1/16 DIN models only)*
R = PID controller with universal input and profiling ramp/soak
1 = EIA-485 Modbus® RTU
T = PID controller with universal input and countdown timer
Note: Bluetooth® not available in all countries, contact factory.
J = PID controller with thermistor input
N= PID controller with universal input and profiling ramp/soak ⑨⑩ ⑪ Future Options
S = Custom firmware AAA = Future options
52
Temperature and Process
PM PLUS
PM PLUS Integrated PID Controller Configuration Code
Part Number
①② ③ ④ ⑤ ⑥⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭
Power Output 1 and Auxiliary Output 3 and
Package Primary Supply, 2 Hardware Comm. Control 4 Hardware Model Customs
Size Functions Digital I/O Options Options Functions Options Selection Options
PM
③ Package Size ⑨ Auxiliary Control Functions
6 = 1/16 DIN A= None
R= Auxiliary 2nd input (universal input)
④ Primary Functions P= Auxiliary 2nd input (thermistor input)
C = PID controller with universal input T= Current transformer input (not valid Output 3 and 4)
R= PID controller with universal input and profiling ramp/soak selections = FA, FC, FJ and FK)
T= PID controller with universal input and countdown timer L = Integrated limit controller with universal input (only valid Output 3
J= PID controller with thermistor input and 4 selections = CJ, EJ and AJ)
N= PID controller with thermistor input and profiling ramp/soak M = Integrated limit controller with thermistor input (only valid Output
S= Custom firmware 3 and 4 selections = CJ, EJ and AJ)
Note: If communication options F, G, H, J, K or 2 thru 7 is ordered
⑤ Power Supply, Digital Inputs/Outputs (I/O)
in previous digit, then Option A must be ordered here. All Models:
1 = 100 to 240VAC
Auxiliary input supports remote set point, backup sensor ratio,
2 = 100 to 240VAC plus 2 digital I/O points differential and wet-bulb/dry-bulb.
3 = 20 to 28VAC or 12 to 40VDC
4 = 20 to 28VAC or 12 to 40VDC, plus 2 digital I/O points ⑩ ⑪ Output 3 and 4 Hardware Options
Output 3 Output 4
⑥⑦ Output 1 and 2 Hardware Options AA = None None
Output 1 Output 2 AJ = None Mechanical relay 5A, Form A
CA = Switched dc/open collector None AK = None SSR Form A, 0.5A
CH= Switched dc/open collector NO-ARC 15A power control CA = Switched dc/open collector None
CC = Switched dc/open collector Switched dc CC = Switched dc/open collector Switched dc
CJ = Switched dc/open collector Mechanical relay 5A, Form A CJ = Switched dc/open collector Mechanical relay 5A, Form A
CK = Switched dc/open collector SSR Form A, 0.5A CK = Switched dc/open collector SSR Form A, 0.5A
EA = Mechanical relay 5A, Form C None EA = Mechanical relay 5A, Form C None
EH= Mechanical relay 5A, Form C NO-ARC 15A power control EC = Mechanical relay 5A, Form C Switched dc
EC = Mechanical relay 5A, Form C Switched dc EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A EK = Mechanical relay 5A, Form C SSR Form A, 0.5A
EK = Mechanical relay 5A, Form C SSR Form A, 0.5A FA = Universal process None
FA = Universal process None FC = Universal process Switched dc
FC = Universal process Switched dc FJ = Universal process Mechanical relay 5A, Form A
FJ = Universal process Mechanical relay 5A, Form A FK = Universal process SSR Form A, 0.5A
FK = Universal process SSR Form A, 0.5A KK = SSR Form A, 0.5A SSR Form A, 0.5A
AK = None SSR Form A, 0.5A Note: If communication options F, G, H, J, K or 2 thru 7 is ordered in
KH= SSR Form A, 0.5A NO-ARC 15A power control previous digit, then Option AA must be ordered here.
KK = SSR Form A, 0.5A SSR Form A, 0.5A
⑫ Model Selection
⑧ Communication Options
Standard bus always included P= PM PLUS standard (isolated input 1, input 2 is always isolated)
A = None V= PM PLUS enhanced firmware which includes compressor
B = Bluetooth® (1/16 DIN models only)* control, ratio, differential, square-root, motorized valve control
E = EIA-485 Modbus® RTU and Bluetooth® (1/16 DIN models only)* without feedback (isolated input 1 and input 2)
F = Modbus® RTU 232/485 and Bluetooth® (1/16 DIN models only)* X= Not an order option. Appears when Express menu selected.
G = EtherNet/IP™/Modbus® TCP and Bluetooth® (1/16 DIN models
⑬⑭ Custom Options
only)*
WP = Watlow PM PLUS face plate
H = DeviceNet™ and Bluetooth® (1/16 DIN models only)*
WN = Watlow PM PLUS face plate no logo/no name
J= PROFIBUS DP and Bluetooth® (1/16 DIN models only)*
1 = EIA-485 Modbus® RTU AG = Conformal coating
2 = EIA-232/485 Modbus® RTU 12 = Class 1, Div. 2 (not available with integrated limit Option “L” or
3 = EtherNet/IP™/Modbus® TCP “M”, or with Ouptut types E, H or J)
5 = DeviceNet™
6 = PROFIBUS DP
7 = SAE J1939 CAN bus
*Note: Bluetooth® not available in all countries, contact factory.
53
Temperature and Process
PM LEGACY™
The PM LEGACY™ series panel mount controller is an
industry leading PID controller that allows optimal perfor-
mance utilizing simple control and menu functionality
without complex features. It is ideally suited for basic
applications and usage levels.
The LEGACY includes one universal input and an option
for up to two outputs and is available in 1/32, and 1/16
DIN panel mount packages. It can be ordered as a PID
process controller or as a dedicated over and under-tem-
perature limit controller.
Features and Benefits
Simplified menu
• Fits basic applications with a user-friendly interface
supported by two menus and a streamlined list of
parameters
• Eliminates user complexity often experienced with
more advanced controllers and unnecessary features Agency approvals: UL® listed, CSA, CE, RoHS,
• Reduces user training costs and user programming W.E.E.E., FM, SEMI F47-0200, Class 1, Div. 2 rating
errors on selected models
PID auto-tune • Assures prompt product acceptance
• Provides auto-tune for fast, efficient start-up • Reduces end product documentation costs
Standard bus communications P3T armor sealing system
• Allows easy product configuration via PC • Complies to NEMA 4X, IP66 and IP67 specifications
communications protocol and free software • Allows controller to be cleaned and washed
• Saves time, simplifies programming process and • Certified UL® 50 independent to NEMA 4X
improves reliability of controller setup specification
Factory Mutual (FM) approved over and under limit Consistent Termination Labeling (CTL) connection
with auxiliary outputs system
• Increases user and equipment safety for over and • Simplifies switching between products
under-temperature conditions • Speeds up user’s system documentation
Touch-safe package Three-year warranty
• Increases installer and operator safety • Demonstrates Watlow’s reliability and product support
• Complies with IP2X requirements High-amperage power control output (1/16 DIN only)
EZ-LINK™ mobile application for iPhone® and • Drives 15 ampere resistive loads direct
Android™ • Reduces component count
• Expedites controller setup with intuitive navigation • Saves panel space and simplifies wiring
• Simplifies setting parameters with plain text names and • Reduces cost of ownership
descriptions
• Connects quickly and easily via Bluetooth® wireless
communications
SMOOTH TOUCH™ keypad
• Eliminates contamination points on the front of the
controller
• Prevents premature failure of mechanical components
• Creates a better seal on front panel
• Ensures an easy to clean surface
54
Temperature and Process
PM LEGACY
Specifications Universal Input
Line Voltage/Power • Thermocouple, grounded or ungrounded sensors,
• 85 to 264VAC, 47 to 63Hz greater than 20MΩ input impedance, 2kΩ source
• 20 to 28VAC, +10/-15%; 50/60Hz, ±5% resistance max.
• 12 to 40VDC • Non-isolated to switched dc and process output
1 1 • RTD 2- or 3-wire, platinum, 100Ω @ 0°C calibration to
• 10VA ( /32 and /16 DIN)
DIN curve (0.00385 Ω/Ω/°C)
• Data retention upon power failure via non-volatile
• Process, 4-20mA @ 100Ω, or 0-10VDC @ 20kΩ input
memory
impedance; scalable
• Compliant SEMI F47-0200, Figure R1-1 voltage sag
Functional Operating Range
requirements @ 24VAC or higher
Type J: -346 to 2192°F (-210 to 1200°C)
Environment Type K: -454 to 2500°F (-270 to 1371°C)
• 0 to 149°F (-18 to 65°C) operating temperature Type T: -454 to 750°F (-270 to 400°C)
• -40 to 185°F (-40 to 85°C) storage temperature Type E: -454 to 1832°F (-270 to 1000°C)
• 0 to 90% RH, non-condensing Type N: -454 to 2372°F (-270 to 1300°C)
Accuracy Type C: 32 to 4200°F (0 to 2315°C)
• Calibration accuracy and sensor conformity: ±0.1% Type D: 32 to 4200°F (0 to 2315°C)
of span, ±1°C @ the calibrated ambient temperature Type F: 32 to 2449°F (0 to 1343°C)
and rated line voltage Type R: -58 to 3214°F (-50 to 1767°C)
• Type S: 0.2% Type S: -58 to 3214°F (-50 to 1767°C)
• Type T below -50°C: 0.2% Type B: 32 to 3300°F (0 to 1816°C)
• Calibration ambient temperature @ 77°F ±5°F RTD (DIN): -328 to 1472°F (-200 to 800°C)
(25°C ±3°C) Process: -1999 to 9999 units
• Accuracy span: 1000°F (540°C) min. Output Hardware
• Temperature stability: ±0.1°F/°F (±0.1°C/°C) rise in • Switched dc = 22 to 32VDC @ 30mA
ambient max. • Open collector = 30VDC max. @ 100mA max. current
Agency Approvals sink
• cULus® UL®/EN/CSA C22.2 No 61010-1 Listed, • Solid state relay (SSR), Form A, 0.5A @ 24VAC
File E185611 min., 264VAC max., opto-isolated, without contact
• CSA C22.2 No. 24, File 158031 suppression
• UL® 50 4X indoor locations, NEMA 4X, IP66, • Electromechanical relay, Form C, 24 to 240VAC or
IP67 front seal 30VDC max., 5A resistive load, 100,000 cycles at
• cULus® ANSI/ISA 12.12.01-2007, CSA-C22.2 No. rated load
213-1987, Class 1, Div. 2, Groups A, B, C and D, • Electromechanical relay, Form A, 24 to 240VAC or
temperature code T4A, File E184390 (optional) 30VDC max., 5A resistive load, 100,000 cycles at
• CE, RoHS by design, W.E.E.E. rated load
• FM Class 3545 (limit controls) • Output 2 is limit for limit models
Controller • NO-ARC relay, Form A, 24 to 240VAC, 15A @
• User selectable heat/cool, on-off, P, PI, PD, PID or 122°F (50°C), resistive load, no VDC, 2 million cycles
alarm action, not valid for limit controllers at rated load
• Auto-tune with control algorithm • Universal process output: Range selectable;
• Control sampling rates: Input = 10Hz, outputs = 10Hz 0 to 10VDC ±15mV into a min. 1,000Ω load with
• Input and output capacity per controller type ordering 2.5mV nominal resolution; 4 to 20mA ±30µA into
information max. 800Ω load with 5µA nominal resolution;
Serial Communications temperature stability 100ppm/°C
• Isolated communications Operator Interface
• Standard bus configuration protocol • Dual 4 digit, 7 segment LED displays
Wiring Termination—Touch-Safe Terminals • Typical display update rate 1Hz
• Input, power and controller output terminals are touch • Advance, infinity (RESET), up and down keys plus a
safe removable 12 to 22 AWG FUNCTION KEY (not available in 1/32 DIN)
• Infinity key is also labeled RESET on limit control models
• FUNCTION KEY on 1/16 DIN package automatically
programmed as an auto/manual transfer mode function
on PID models
55
Temperature and Process
PM LEGACY
Typical Block Diagram
EZ-LINK App
® 250° F
1 2 3
+
4 5 6
7 8 9
- +/-
0 x
Power
Switching Heat
Device Source
Safety
Contactor
Dimensional Drawings
PM LEGACY 1/32 DIN
2.10 in.
(53.34 mm) 0.40 in.
(10.16 mm)
1.22 in.
(30.98 mm)
1.38 in.
(35.05 mm)
2.10 in.
(53.34 mm)
1.38 in.
(35.05 mm)
56
Temperature and Process
PM LEGACY
Comparison of Available Features
1
⁄32 DIN 1
⁄16 DIN
PID Loops 1 1
Profile Ramp/Soak 40 total steps None
Full Menu Yes None
Express Menu Yes Yes
Number of Digital Inputs/Outputs 0 to 2 0 to 2
Number of Outputs 1 to 4 1 to 6
Integrated Limits None None
Discrete Limit Yes Yes
Maximum Power Output 5A mechanical relay 15A NO-ARC
Current Measurement None None
Standard Bus Communications Yes Yes
Bluetooth® Technology Yes Yes
Field Bus Communications Modbus® RTU 485 Limit only
Countdown Timer Yes None
Compatible Accessories
More information is available on these products at
www.watlow.com.
Watlow’s new EZ-LINK™ app allows COMPOSER® is Watlow’s
users to easily setup, monitor and adjust easy-to-use software for
Watlow PM LEGACY controllers via
Connected Device
57
Temperature and Process
PM LEGACY
PM LEGACY Control Configuration Information
Part Number
① ② ③ ④ ⑤ ⑥⑦ ⑧ ⑨⑩ ⑪ ⑫ ⑬⑭
Power Output 1 and
Package Primary Supply, 2 Hardware Comm. Future Model Customs
Size Functions Digital I/O Options Options Options Selection Options
PM AAA
③ Power Supply ⑧ Communication Options
3 = 1/32 DIN Standard bus always included
6 = 1/16 DIN A = None
B = Bluetooth®
④ Primary Functions
E = EIA-485 Modbus® RTU and Bluetooth® (Not available on 1/16
C = PID controller with universal input
DIN or Express version)
R = PID controller with universal input and profiling ramp/soak
1 = EIA-485 Modbus® RTU (Not available on 1/16 DIN or Express
(Not available on 1/16 DIN or Express version)
version)
T = PID controller with universal input and countdown timer
Note: Bluetooth® not available in all countries, contact factory.
(Not available on 1/16 DIN or Express version)
J = PID controller with thermistor input (Not available on 1/16 DIN ⑫ Model Selection
or Express version)
N= PM LEGACY Version (Only available in PM3) (Input 1 always
N = PID controller with universal input and profiling ramp/soak isolated)
(Not available on 1/16 DIN or Express version) H= PM LEGACY EXPRESS Version (Available in PM3 or PM6)
⑤ Power Supply, Digital Inputs/Outputs (I/O) (Input 1 always isolated)
1 = 100 to 240VAC ⑬⑭ Custom Options
2 = 100 to 240VAC plus 2 digital I/O points
WP = Watlow logo face plate
(Not available on 1/16 DIN or Express version)
WN = No logo/no name face plate
3 = 20 to 28VAC or 12 to 40VDC
4 = 20 to 28VAC or 12 to 40VDC, plus 2 digital I/O points AG = Conformal coating
(Not available on 1/16 DIN or Express version) 12 = Class 1, Div. 2 (not available with mechanical relay Output Types
E, H or J)
⑥⑦ Output 1 and 2 Hardware Options
Output 1 Output 2
CA = Switched dc/open collector None
CH*= Switched dc/open collector NO-ARC 15A power control
CC = Switched dc/open collector Switched dc
CJ = Switched dc/open collector Mechanical relay 5A, Form A
CK = Switched dc/open collector SSR Form A, 0.5A
EA = Mechanical relay 5A, Form C None
EH*= Mechanical relay 5A, Form C NO-ARC 15A power control
EC = Mechanical relay 5A, Form C Switched dc
EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
EK = Mechanical relay 5A, Form C SSR Form A, 0.5A
FA = Universal process None
FC = Universal process Switched dc
FJ = Universal process Mechanical relay 5A, Form A
FK = Universal process SSR Form A, 0.5A
AK = None SSR Form A, 0.5A
KH*= SSR Form A, 0.5A NO-ARC 15A power control
KK = SSR Form A, 0.5A SSR Form A, 0.5A
*CH, EH, KH - Not available with the 1/32 DIN (PM3) package size.
58
Temperature and Process
PM LEGACY
PM LEGACY Limit Model Configuration Information
Part Number
① ② ③ ④ ⑤ ⑥⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭
Power Output 1 and Output 3 and
Package Primary Supply, 2 Hardware Comm. Future 4 Hardware Model Customs
Size Functions Digital I/O Options Options Option Options Selection Options
PM A
③ Power Supply ⑩ ⑪ Output 3 and 4 Hardware Options
3 = 1/32 DIN Output 3 Output 4
6 = 1/16 DIN AA = None None
AJ = None Mechanical relay 5A, Form A
④ Primary Functions
AK = None SSR Form A, 0.5A
L = Limit controller with universal input
CA = Switched dc/open collector None
M= Limit controller with thermistor input
CC = Switched dc/open collector Switched dc
⑤ Power Supply, Digital Inputs/Outputs (I/O) CJ = Switched dc/open collector Mechanical relay 5A, Form A
1 = 100 to 240VAC CK = Switched dc/open collector SSR Form A, 0.5A
2 = 100 to 240VAC plus 2 digital I/O points EA = Mechanical relay 5A, Form C None
(Not available on Express version) EC = Mechanical relay 5A, Form C Switched dc
3 = 20 to 28VAC or 12 to 40VDC EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A
4 = 20 to 28VAC or 12 to 40VDC, plus 2 digital I/O points EK = Mechanical relay 5A, Form C SSR Form A, 0.5A
(Not available on Express version) FA = Universal process None
FC = Universal process Switched dc
⑥⑦ Output 1 and 2 Hardware Options FJ = Universal process Mechanical relay 5A, Form A
Output 1 Output 2 FK = Universal process SSR Form A, 0.5A
AJ = None Mechanical relay 5A, Form A KK = SSR Form A, 0.5A SSR Form A, 0.5A
CJ = Switched dc/open collector Mechanical relay 5A, Form A Note: Only available on 1/16 DIN models if communication Options F,
EJ = Mechanical relay 5A, Form C Mechanical relay 5A, Form A G, H, J or 2 thru 6 is ordered in previous digit, then Option AA must be
ordered here.
⑧ Communication Options
⑫ Model Selection
Standard bus always included
A = None G= PM LEGACY Version (Input 1 always isolated)
B = Bluetooth® H= PM LEGACY EXPRESS Version (Available in PM3 or PM6)
E = EIA-485 Modbus® RTU and Bluetooth® (Not available on (Input 1 always isolated)
Express version) Custom Options
⑬⑭
F = Modbus® RTU 232/485 and Bluetooth® (Not available on PM3
WP = Watlow logo face plate
or Express version)
WN = No logo/no name face plate
G = EtherNet/IP™/Modbus® TCP and Bluetooth® (Not available on
PM3 or Express version) AG = Conformal coating
H = DeviceNet™ and Bluetooth® (Not available on PM3 or Express
version)
J= PROFIBUS DP and Bluetooth® (Not available on PM3 or
Express version)
1 = EIA-485 Modbus® RTU (Not available on Express version)
2 = EIA-232/485 Modbus® RTU (Not available on PM3 or Express
version)
3 = EtherNet/IP™/Modbus® TCP (Not available on PM3 or
Express version)
5 = DeviceNet™ (Not available on PM3 or Express version)
6 = PROFIBUS DP (Not available on PM3 or Express version)
Note: Bluetooth® not available in all countries, contact factory.
59
Temperature and Process
POWERGLIDE®
POWERGLIDE® is a unique embodiment of Watlow’s
Adaptive Thermal Systems® (ATS™) technology and
combines temperature and power control into one ATS-
enabled device ideal for semiconductor processing
applications.
The process activities in a semiconductor chamber
can cause the inner and outer zones of a two-zone
aluminum nitride ceramic pedestal to change temperature,
sometimes in different directions. Open loop or power
ratio control is the current method of determining how
much power to deliver to the outer zone based on the
power of the inner zone, since there is typically no sensor
in the hard-to-access outer zone. This causes the outer
zone to react in the same manner as the inner zone when
the boundary conditions change due to gas introduction,
pedestal repositioning, plasma application
or wafer placement. This parallel action might be opposite
Features and Benefits
of what is needed to maintain proper temperature
uniformity. This can cause significant temperature Built-in automatic calibration algorithm
difference in the inner and outer zones resulting in poor • Eliminates downtime associated with calibration
thermal uniformity and reduction in yield. In addition, when High TCR heater materials based temperature
the temperature delta between the zones becomes too control
large cracked pedestals and broken wafers are typical • Allows closed loop control for all zones
non-desired results. Incorporates ceramic control algorithms
Watlow’s solution… POWERGLIDE, enabled with ATS • Maintains the limitations of the materials to protect the
technology, a next generation controller. pedestal
• Provides programmable, state-based PID control
Watlow’s new POWERGLIDE enables certain two-zone
aluminum nitride ceramic pedestals to perform more EtherCAT® communications protocol
efficiently. It runs closed loop and monitors temperature • Ensures adherence to industry standard protocols
from both zones to improve uniformity, help prevent
ceramic breakage, achieve higher temperatures and
provide visibility to changing conditions.
With POWERGLIDE, users will gain total control of power
quality. POWERGLIDE features Watlow’s innovative ATS
technology and incorporates power conversion, a
technology platform that regulates power up and down
rather than on and off. In addition, POWERGLIDE
incorporates an algorithm that uses temperature
co-efficient of resistance (TCR) to measure temperature
and provide control, which is a technology platform that
converts every heater zone into a sensor, as well as
ceramic protection algorithms.
POWERGLIDE offers several communication protocols
including EtherCAT®, which is optimized
for the semiconductor manufacturing industry.
60
Temperature and Process
POWERGLIDE
Specifications Algorithms
Line Voltage/Power • Inner and outer set points via two separate,
• 85 to 264VAC, 47 to 63Hz independent control loops
• 20 to 28VAC, +10/-15%; 50/60Hz, ±5% • Control PV sources: Heater filament temperature
• 12 to 40VDC via Resistance, Reference TC, Wafer TC, chamber
• 10VA (1/32 and 1/16 DIN) compensated filament temperature; can be changed
• Data retention upon power failure via non-volatile while running
memory • Model based PID and rate control with
• Compliant SEMI F47-0200, Figure R1-1 voltage sag 8 programmable control states
requirements @ 24VAC or higher • Power-up
Environmental • Soft start
• Operating temperature: 0 to 50°C • Rate control
• Humidity: 5% to 95% RH non-condensing • PID control
• Manual power
Physical • Remote power
• Dimensions: 9.0 in. L x 5.5 in. W x 4.0 in. T • Off
• Weight: 6.15 lbs including heat sink • 2 programmable transition conditions per state
• Mounting: Can be paired with a second unit to share
heat sink fan, 4 #8 screws to a back plate Pedestal Protection Algorithms
• Zone to zone temperature difference reduction and
Power Outputs safety shutdown
• Quantity: Two, 1 per zone pedestal • Zone to reference temperature difference reduction and
• Output voltage: 0-208V rectified AC safety shutdown
• Output current: 30A (peak), 25A steady state max. • Over-temp shutdown
• Interlock relay: 1, form A - 5A, 24V • Drives interlock relay
Power Input • Over-current shutdown
• Quantity: Two, 1 per zone, each zone isolated from • Shorted output protection
the other Resistance to Temperature Methods
• Input voltage: 85 to 264VAC/DC • Programmable base resistance and TCR
Electronics (Logic) Power • 16 point offset table
• 24VDC on DB9 • Auto-calibration to reference TC wafer (patent pending)
Communications Agency Directive
• RS-485 on pair of DB9 with pass-through, Watlow • UL®/EN 61010-1 Safety Requirements for
standard bus protocol measurement, control and laboratory equipment
• EtherCAT® supporting ETG.5003.2060
• USB device 2.0, Watlow standard bus protocol
Sensing Inputs
• 2 zones of thermocouple Type K for reference sensing
• Heater resistance 1 to 30 ohms via delivered I and V
resolution 0.001Ω
• Heater measurement accuracy 0.01 ohms
61
Temperature and Process
EZ-ZONE® ST
The EZ-ZONE® ST integrated solid state controller from EZ-ZONE ST EZ-ZONE ST EZ-ZONE ST
75 ampere configuration 40 ampere full configuration with only
Watlow offers a complete thermal system control configuration with the controller and SSR
solution in a single package. Features include a PID mechanical contactor
temperature controller connected to a high-amperage
solid state relay with the option of adding a properly
sized heat sink, an over- and under-temperature
limit, a power shut-down contactor and digital
communications in one complete and professionally
engineered product.
Because the system is modular and scalable, a user only
pays for what is needed. Stacking the EZ-ZONE ST
integrated controller into multiple configurations enables
flexibility to standardize the product platform to solve a
wide range of application needs.
This integrated controller also includes 200KA short
circuit current rating (SCCR) tested up to 480VAC to
minimize damage in the event of a short circuit when
used with required fusing. Solid state relay output
• Allows faster cycling, more precise control, increased
Features and Benefits heater life and improves energy efficiency
Back panel or DIN-rail mount • Ability to handle up to 75 amperes
• Provides several mounting options • Uses either zero-cross or phase angle control modes
Compact package for flexibility to control resistive loads such as
• Reduces panel size Nichrome®, tungsten or quartz lamps
Touch-safe package • Utilizes phase angle control mode to prevent load
• Complies with IP2X increasing user safety failure or blowing fuses for tungsten or quartz loads
±0.1 percent temperature accuracy PID temperature control
• Provides efficient and accurate temperature control • Allows single input/dual output
200KA SCCR with proper fusing • Allows standard PID or adaptive TRU-TUNE+ tuning
• Minimizes damage in the event of a short circuit algorithms for demanding controllability requirements
Agency approvals: UL®, CSA, CE, RoHS, W.E.E.E. Optional temperature limit
• Meets applications requiring agency approvals • Increases safety in over- and under-temperature
conditions
Three-year warranty
• Ensures Watlow’s reliability and product support Optional definite purpose mechanical contactor
• Enables circuit safety shut down driven by limit control
Off-the-shelf designed system solution
or PID alarm output signal
• Improves system reliability and termination reduction
• Reduces installation cost Optional current monitoring feature
• Eliminates incompatibility headaches often • Detects heater current flow and alarm indication of
encountered with using many different components failed solid state relay (SSR) or heater zone
and brands Optional SSR heat sink
Profile capability • Sized and engineered for specific applications
• Includes ramp and soak with four files and • Factory supplied heat sink is UL® listed
40 total steps System diagnostics
Ability to communicate with programmable logic • Provides continuous self-monitoring alerts when there
controller (PLC), personal computer (PC) or is any system trouble to reduce maintenance and
operator interface terminal (OIT) service costs
• Optional EIA-485 Modbus® RTU PC Software—EZ-ZONE Configurator
• RUI/communications gateway with optional • Wizard style configuration of controller settings
EIA-232/485 Modbus® RTU, EtherNet/IP™/TCP • Online or offline recipe editing
Modbus®, DeviceNet™ or PROFIBUS DP
62
Temperature and Process
EZ-ZONE ST
Specifications Universal Input
• Thermocouple, grounded or ungrounded sensors
Line Voltage/Power
• >20MΩ input impedance
• 100 to 240VAC, +10/-15%; (85-264VAC),
• Max. of 20Ω source resistance
50/60Hz, ±5%
• RTD 2- or 3-wire, platinum, 100Ω and 1000Ω @ 0°C
• 24VAC/VDC, +10/-15%; 50/60Hz, ±5%
calibration to DIN curve (0.00385Ω/Ω/°C)
• 12VA max. power consumption without mechanical
• Process, 0-20mA @ 100Ω, or 0-10VDC @ 20kΩ input
contactor in system
impedance; scalable, 0-50mV
• 50VA max. power consumption with mechanical
• Inverse scaling
contactor used in system, 140VA if using external
contactor Digital Input
• Data retention upon power failure via nonvolatile • Update rate: 1Hz
memory • Dry contact or dc voltage
DC voltage
Environment
• Max. input: 36V at 3mA
• 0 to 158°F (-18 to 70°C) operating temperature
• Min. high state: 3V at 0.25mA
• -40 to 185°F (-40 to 85°C) storage temperature
• Max. low state: 2V
• 0 to 90% RH, non-condensing
Dry contact
Accuracy • Max. short circuit: 13mA
• Calibration accuracy and sensor conformity: ±0.1% • Min. open resistance: 500Ω
of span, ±1°C @ the calibrated ambient temperature • Max. closed resistance: 100Ω
and rated line voltage
Current Measurement
• Types R, S, B: 0.2%
• Accuracy: Typical ±1A, max. error ±3A
• Type T below -50°C: 0.2%
• Accuracy and operating range: 0 to 75A
• Calibration ambient temperature @ 77°F ±5°F
(25°C ±3°C) Digital Output
• Accuracy span: 1000°F (540°C) min. • Update rate: 1Hz
• Temperature stability: ±0.1°F/°F (±0.1°C/°C) rise in • Output voltage: 24V, current limit 10mA
ambient max. Allowable Operating Range
Agency Approvals Type J: 32 to 1500°F or 0 to 815°C
• UL®, CSA, CE (zero cross models only), RoHS, Type K: -328 to 2500°F or -200 to 1370°C
W.E.E.E. Type T: -328 to 750°F or -200 to 400°C
• Limit version features FM approval Type N: 32 to 2372°F or 0 to 1300°C
Type E: -328 to 1470°F or -200 to 800°C
Controller
Type C: 32 to 4200°F or 0 to 2315°C
• Microprocessor based user-selectable control modes
Type D: 32 to 4200°F or 0 to 2315°C
• PID module: Single universal input, 2 outputs
Type F: 32 to 2543°F or 0 to 1395°C
• Limit module: Single universal input, 2 outputs
Type R: 32 to 3200°F or 0 to 1760°C
• 2 total additional digital input/outputs shared
Type S: 32 to 3200°F or 0 to 1760°C
between PID and limit functions
Type B: 32 to 3300°F or 0 to 1816°C
• Control sampling rates: Input = 10Hz, outputs = 10Hz
RTD (DIN): -328 to 1472°F or -200 to 800°C
• Isolated EIA-485 Modbus® RTU serial
Process: -1999 to 9999 units
communications
Output Hardware
Wiring Termination—Touch Safe Terminals
• User selectable for heat/cool as on-off, P, PI, PD, PID,
• Input, power and controller output terminals touch
or alarm action. Not valid for limit controls
safe removable 12 to 22 AWG
• Electromechanical relay. Form A, rated 2A
• Power load terminals 6 to 12 AWG
• SSR drive: 20-28VDC low side open collector switch
• Tightening torque: 30 in. lbs
• SSR, Form A, 0.5A @ 24VAC min., 264VAC max.,
opto-isolated, without contact suppression
• Electromechanical relay, Form A, rated 5A, auxiliary
output on PID module, output 2
• Electromechanical relay, Form C, rated 5A, auxiliary
output on limit module, output 3
63
Temperature and Process
EZ-ZONE ST
Specifications for Basic Remote User • Agency approved to IP65/NEMA 4X
Interface EZKB (RUI) • Standard bus (ships with all units). Options:
EIA-232/485 Modbus® RTU, EtherNet/IP™/TCP
Operator Interface
Modbus® or DeviceNet™, PROFIBUS DP
• Dual 4 digit, 7 segment LED displays
Line Voltage/Power
• Forward, backward, up and down keys plus a customer
• 100 to 240VAC, +10/-15%; (85-264VAC) 50/60Hz,
programmable function key - EZ key
±5%
• Typical display update rate: 1Hz
• 24VAC/VDC, +10/-15%; 50/60Hz, ±5%
Amperage/Temperature Derating Curves
Specifications for Mechanical Contactor
Ez Zone ST
• Insulation class: UL® Class B 266°F (130°C)
• Min. load of 100 watts
• Duty cycle: Continuous
Contact Ratings
Full Load Number Line Locked Resistive Amp Max. Horsepower
Amperes of Poles Voltage Rotor Amps Rating Voltage Single-Phase
40 2 240/277 240 50 120 2
480 200 50 240 3
600 160 50
64
Temperature and Process
EZ-ZONE ST
RUI (EZKB) Utilized as a Communication Gateway Device
OIT PLC PC
Up to 16
of any
EZ-ZONE
controller
1.38 in.
(35 mm)
7 in.
(177.8 mm) 7.43 in.
(188.6 mm)
2.5 in.
(63.5 mm)
25A (shown)
Note: EZ-ZONE ST must be mounted
3.88 in.
4.98 in.
(126.5 mm)
1.16 in.
(29.5 mm) vertically (as shown) to meet amp/ambient
(98.6 mm)
40A performance curve.
65
Temperature and Process
EZ-ZONE ST
EZ-ZONE ST with 25 or 40A Heat Sink, without Definite Purpose Mechanical Contactor—
Dimensional Drawing
1.38 in.
(35 mm)
7.43 in.
7 in. (188.6 mm)
(177.8 mm) 3.43 in.
(87 mm)
0.68 in.
(17.4 mm)
4.98 in. 1.16 in.
2.5 in. (126.5 mm) (29.5 mm)
(63.5 mm)
25A (shown)
3.88 in.
(98.6 mm) Note: EZ-ZONE ST must be mounted
40A
vertically (as shown) to meet amp/ambient
performance curve.
EZ-ZONE ST with 75A Heat Sink, without Definite Purpose Mechanical Contactor—
Dimensional Drawing
2.03 in.
(51.6 mm)
1.57 in.
(39.9 mm)
1.89 in.
(48 mm) 4.98 in. 3.51 in.
(126.5 mm) (89.2 mm)
3.15 in.
(80 mm)
Note: EZ-ZONE ST must be mounted
vertically (as shown) to meet amp/ambient
performance curve.
66
Temperature and Process
EZ-ZONE ST
Communications
Selecting the right communications ordering option for the EZ-ZONE ST:
*A = Standard bus
used to connect
to Watlow PC
software, RUI,
other EZ-ZONEs
**M = Modbus®
Correct Another RUI, EZ-ZONE Third Party Device Silver Series RTU (needed to
Ordering EZ-ZONE Configurator, (PLC, PC, Operator Interface
Option Letter Connecting To Product SpecView Touch Panel, etc.) Terminal communicate to
third-party devices)
Option A* Yes and standard bus.
Option M** Yes - Via Modbus® Yes - Via Modbus®
User selectable
Option A* Yes Yes
Option M** Yes Yes - Via Modbus® Yes - Via Modbus®
Ordering Information
Part Number
①② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
Mech.
Integrated Integrated Cont. Heat
PID Limit & Pwr. Sink/DIN- Custom-
Controller Controller Supply Comm. SSR Rail Mtg. Firmware ization
ST
③ Integrated PID Controller ⑧ SSR
Total of 2 Digital Current B = Zero cross 10A (24 to 240VAC output)
Output 1* Output 2 I/O Points Measurement C = Zero cross 25A (24 to 240VAC output)
K = SSR drive 0.5A SSR No No D = Zero cross 40A (24 to 240VAC output
B = SSR drive 0.5A SSR Yes No E = Zero cross 50A (24 to 240VAC output
P = SSR drive 0.5A SSR No Yes K = Zero cross 75A (24 to 240VAC output)
E = SSR drive 0.5A SSR Yes Yes F = Zero cross 90A (24 to 240VAC output)
H = SSR drive 5A mechanical relay No No G = Zero cross 25A (48 to 600VAC output)
H = Zero cross 40A (48 to 600VAC output)
D = SSR drive 5A mechanical relay Yes No
L = Zero cross 75A (48 to 600VAC output)
J = SSR drive 5A mechanical relay No Yes
J = Zero cross 90A (48 to 600VAC output)
C = SSR drive 5A mechanical relay Yes Yes
M = Phase angle 25A (100 to 240VAC output)
* Output 1 is dedicated to providing the command signal to the
N = Phase angle 40A (100 to 240VAC output)
internal SSR.
P = Phase angle 75A (100 to 240VAC output)
Note: If 75A heat sink is selected below, then 1 digital I/O will be R = Phase angle 25A (260 to 600VAC output)
factory set and fixed as the SSR over-temperature digital input. S = Phase angle 40A (260 to 600VAC output)
T = Phase angle 75A (260 to 600VAC output)
④ Integrated Limit Controller
Note: EZ-ZONE ST phase angle is designed to work with tungsten or
A= None
quartz loads. The EZ-ZONE ST should not be used with globars,
L= Limit control module with output 3, 5A Form C mechanical relay; molybdenum, graphite or transformer loads.
with output 4, 2A Form A mechanical relay
⑨ Heat Sinks/DIN-Rail Mounting Bracket
B= No limit control module but access to coil connection on
A = None
mechanical contactor
B = 25A
⑤ ⑥ Mechanical Contactor and Power Supply Options C = 40A
AH = No contactor and universal high voltage power supply D = 75A 24VDC fan cooled
100-240VAC/VDC E = 75A 115VAC fan cooled
AL = No contactor and universal low voltage power supply F = 75A 240VAC fan cooled
24- 28VAC/VDC Note: If heat sink option D, E or F is selected you must also order
B1 = Single pole, 40A Watlow contactor, 24VAC power supply integrated PID controller options B, E, D or C. 75A heat sink option
includes SSR over-temperature thermostat shut-down feature.
B2 = Single pole, 40A Watlow contactor, 110/120VAC power supply
⑩ Firmware
B3 = Single pole, 40A Watlow contactor, 208/240VAC power supply
A= Standard Watlow
F1 = Dual pole, 40A Watlow contactor, 24VAC power supply
P= Profile ramp and soak (40 total steps, 1 to 4 profiles total)
F2 = Dual pole, 40A Watlow contactor, 110/120VAC power supply S= Custom
F3 = Dual pole, 40A Watlow contactor, 208/240VAC power supply
⑪ ⑫ Customization (logo, parameters, hardware, firmware)
⑦ Communications AA = Standard
A= Standard bus used to connect to Watlow PC software, RUI, XX = Letters to be determined, contact factory
other EZ-ZONEs
Note: Maximum rating of final configured product is determined by the
M = 485 Modbus® RTU (needed to communicate to third-party
lowest component rating of either the mechanical contactor,
devices) and standard bus; user selectable solid-state relay or heat sink. Maximum UL® rating for product is 75A.
67
2.05 in.
(52.07 mm)
EZ-ZONE ST
Remote User Interface (RUI)—
Dimensional Drawings
Front View Short Case Version Long Case Version
2.05 in. 0.66 in. 0.62 in.
(52.07 mm) (16.79 mm) (15.82 mm)
0.06 in.
(1.52 mm)
2.28 in.
(57.94 mm)
2.05 in.
(52.07 mm)
2.10 in.
(53.34 mm)
0.40 in.
(10.16 mm)
1.20 in.
0.06 in. (30.49 mm)
(1.52 mm) 4.00 in.
(101.57 mm)
0.66 in.
(16.79 mm)
Ordering Information Compatible Accessories
Part Number The EZ-ZONE configurator software
① ②③ 2.28 in.⑤
④ (57.94 ⑥ ⑦⑧ ⑨⑩ ⑪ ⑫ is used to set up Watlow EZ-ZONE
Power
mm)
Remote Supply Comm. products in one simple process.
User Voltage for Gateway Custom Future Custom It works without requiring the
Interface RUI Options RUI Options Options purchase of any communication
EZK AA options because it uses the stan-
dard bus communications protocol
④ Remote User Interface (RUI) that is included with all EZ-ZONE
2.10 in.
B= Basic 1/16 DIN (53.34 mm) products. EZ-ZONE configurator
can be used for online and offline configurations and download-
⑤ Power Supply Voltage for RUI ing previously saved setups. It is available as a FREE download
L= Low voltage 24-28VAC/VDC at www.watlow.com.
H= Universal high voltage 100-240VAC/VDC
Communication Gateway Options* SpecView is designed for
⑥ industrial users with features
0.06 in.
(Standard Bus Always Included)
A = None(1.52 mm) such as data logging, trending
2 = EIA 232/485 Modbus® RTU and support for bar code
3 = EtherNet/IP™/Modbus® TCP readers and touch screens. Errors
5 = DeviceNet™
are reduced, for any process, by
creating application-specific screens.
6 = PROFIBUS DP
The software provides a historical
*Options 2 through 6 require the long case dimensions
replay option, easy-to-use recipe
⑦⑧ Custom RUI features and remote access options, including LAN, Internet
AA = None and modem.
12 = Custom options, contact factory
⑪ ⑫ Custom Options Silver Series EM touch screen
AA = None
operator interface terminals
provide a customizable user
XX = Class 1, Div. 2 (only available with communication options 2, 3, 5
and 6)
interface, email event notifications
and log and graph data for
Watlow controllers and other
devices. A Silver Series EM
operator interface teminal paired
with Watlow controllers is the
perfect solution for your industrial
process or machine control
application.
68
Temperature and Process
69
Temperature and Process
Power 50.00
• Isolated universal power supply 85 to 264VAC, 50/60Hz 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00
Elapsed Time (min.) Thermostat
• Up to 2400 W with 10A switching capability EHG
Environmental
• Ambient operating temperature range 32 to 158°F
(0 to 70°C)
2.196 in.
Agency Approvals (55.78 mm)
• UL® 1998/ C-UL®
• CE 60730
• Semi-S2
Base Unit
1.907 in.
2.486 in.
(48.44 mm)
(63.14 mm)
70
Temperature and Process
Mounting Bracket
The EHG SL10
can be
“daisy-chained”
for gas line and
other assemblies.
71
Temperature and Process
Base
Unit
Optional
Display
Module
Optional
Commun-
ication
Module
Optional
Display
and
Commun-
ication
Module
72
Temperature and Process
SERIES EHG
Many applications requiring a fixed temperature set point
rely on a mechanical thermostat for thermal control.
Thermostats have proven, however, to be inadequate for
many applications due to long-term reliability issues, such
as 100,000 cycle rating and poor temperature control.
The SERIES EHG thermal solution includes a compact
temperature control, thermocouple sensor and power
switching device integrated into the heater’s power cord.
The SERIES EHG reduces system costs and lasts
substantially longer than a conventional thermostat
solution.
The evolution of miniature microprocessor technology and
Watlow switching technology fostered development of
a small, versatile temperature control and thermocouple
sensor that is integrated with Watlow silicone rubber Features and Benefits
heater products. This device senses the temperature via Long operational life
input from a thermocouple strategically placed on the • Improves system reliability
heater mat. The microprocessor is programmed prior
Tight temperature control
to shipment with an application specific set point. This
• Ensures process accuracy
results in quick delivery of a custom, integrated system.
Small sensor footprint
The small thermocouple mass provides superior response
• Fits with almost any heater
to changes in process temperature enabling higher watt
• Responds quickly to temperature changes
density silicone rubber heater designs. These features
• Controls high watt densities in low mass applications
offer an integrated custom set point temperature
controller with superior life span, faster heat-up rates Reduced system cost
and improved accuracy. The SERIES EHG system has • A single EHG control can be configured with multiple
been tested to over four million cycles at rated amperage. heaters
Depending on the application, Watlow’s power switching Pre-wired, in line control
design can last up to 40 times longer than a conventional • Simplifies installation
thermostat. • Two wire power connection
Durable housing with built-in strain relief
• Protects electronics
• Low risk of mechanical damage
Manufactured with proven Watlow components
• Assures reliable system performance
Typical Applications
• Semiconductor processing
• Aerospace composite repair
• Foodservice equipment
• Freeze protection
• Medical/Clinical/Analytical
• Telecommunications
73
Temperature and Process
SERIES EHG
Specifications SERIES EHG Versus Thermostat
Operational (typical application)
EHG versus Thermostat
Electrical 70.00
Environmental
• Control operating temperature range 32 to 158°F (0 to
70°C)
• Control storage temperature range -40 to 158°F
(–40 to 70°C)
1.85 in.
Contact your Watlow representative for custom (47 mm)
configurations.
Life comparison at Tested to greater than Rated 100,000 cycles Longer product life of
rated amperage 4,000,000 cycles with SERIES EHG system and
10A load high application reliability
Switch hysteresis 6°F (3°C) 15°F (8°C) Provides superior process control
Improved response time 6°F (3°C) typical 25°F (14°C) typical Responds to temperature changes
reduces overshoot on faster than a thermostat
start-up
Warranty Two years for material One year on material Warranty can be extended due to
and workmanship and workmanship longer life cycle
Zero cross switching SERIES EHG has Random switching during Reduces the possibility of electrical
zero cross switching sign wave cycle mechanical interference (EMI)
74
Temperature and Process
SERIES CF
Watlow’s family of microprocessor-based temperature
controllers offers an economical solution for applications
that require simple, on-off control. Controllers are
available in a broad range of packaging options,
allowing selection of the best version for a specific
application. They are available with or without an
indicating display and can be ordered in a 1/8 DIN square
panel mount, DIN-rail mount or open board design
configuration.
The SERIES CF temperature controller incorporates a
microprocessor design that delivers the repeatability,
accuracy and performance advantages you can count on
from Watlow’s basic temperature controllers. Fixed set
points are available and an indicating display is an option.
Operating set point temperature values can be specified
in the product configuration part number.
SERIES CF controllers are UL® and C-UL® listed and Features and Benefits
carry CSA and CE approvals. Watlow’s temperature Fixed set points
controllers include industry-leading service and support • Provides tamper-proof operation
and are protected by a three-year warranty. Multiple mounting options
• Minimizes installation time
Heat or cool operation
• Provides application flexibility
Fahrenheit or Celsius operation with indication
• Offers application flexibility
Agency approvals
• Meets certification requirements/compliance
Microprocessor based technology
• Ensures accurate repeatable control
75
Temperature and Process
SERIES CF
Specifications Output Types
On-Off Controller Switched dc (non-isolated)
• Microprocessor based, on-off control mode • Supply voltage max.: 24VDC into an infinite load
• Nominal switching hysteresis, typically 3°F (1.7°C) • Supply voltage min.: 5VDC at 10mA
• Input filter time: 1 second • Min. load impedance: 500Ω
Operator Interface Electromechanical Relay, Form C
• 4-digit, 7-segment LED displays, 0.28 in. (7 mm) high • Min. load current: 100mA
non-condensing, 15-minute warm-up • 8A @ 240VAC or 30VDC max., resistive
• °F or °C indicator LED • 250VA pilot duty, 120/240VAC max., inductive
• Use RC suppression for inductive loads
Standard Conditions For Specifications
• Electrical life 100,000 cycles at rated current
• Rated line voltage, 50 to 60Hz, 0 to 90%, RH,
non-condensing, 15-minute warm-up Agency Approvals
• Calibration ambient range: 77°F (25°C) ±3°C • UL® 60730-1 Recognized Temperature Controller and
Sensor Input Indicator on potted models
Thermocouple • UL® 197 Reviewed for Use in Cooking Appliances
• Grounded or ungrounded • UL® 873
• Type E, J, K or T thermocouple • ANSI Z21.23 Gas Appliance Thermostat Approval
• >10 MΩ input impedance • Temperature Control and Indicator CSA 22.2 No. 24
• 250 nV input referenced error per 1Ω source resistance Terminals
RTD • 0.25 in. (6.3 mm) quick connect, push on terminal or
• 2-wire platinum, 100Ω removable screw style terminal block
• DIN-curve (0.00385 curve) Power
• 125 µA nominal RTD excitation current • 24VAC +10%; -15%; 50/60Hz, ±5%
Input Accuracy Span Range • 120VAC +10%; -15%; 50/60Hz, ±5%
Type E: -328 to 1470°F (-200 to 800°C) • 230 to 240VAC +10%; -15%; 50/60Hz, ±5%
Type J: 32 to 1382°F (0 to 750°C) • 10VA max. power consumption
Type K: -328 to 2282°F (-200 to 1250°C) • Data retention upon power failure via nonvolatile
Type T: -328 to 662°F (-200 to 350°C) memory
RTD (DIN) -328 to 1472°F (-200 to 800°C) Operating Environment
Thermocouple Input • 32 to 158°F (0 to 70°C)
• Calibration accuracy: ±1% of input accuracy span, • 0 to 90% RH, non-condensing
±1° at standard conditions and actual calibration • Storage temperature: -40 to 185°F (-40 to 85°C)
ambient. Exception: Type T, ±2.4% of input accuracy Dimensions
span for -328 to 32°F (-200 to 0°C) • DIN-rail model can be DIN-rail or chassis mount
• Temperature stability: ±0.3 degree per degree change DIN-rail spec DIN 50022, 1.38 in. x 0.30 in. (35 mm x
in ambient 7.5 mm)
RTD Input
• Calibration accuracy ±1% of input accuracy span Style Width Height Depth
±1° at standard conditions and actual calibration Open Board 2.43 in. 2.43 in. 1.78 in.
ambient (61.7 mm) (61.7 mm) (45.1 mm)
Potted 2.76 in. 4.05 in. 1.84 in.
• Temperature stability: ±0.2 degree per degree change
(70.1 mm) (102.9 mm) (46.6 mm)
in ambient DIN-rail 3.08 in. 4.42 in. 3.57 in.
Allowable Operating Ranges (78.1 mm) (112.3 mm) (90.7 mm)
Type E: -328 to 1470°F (-200 to 800°C) Square 1⁄8 2.85 in. 2.85 in. Behind panel
Type J: -346 to 1900°F (-210 to 1038°C) DIN-panel (72.4 mm) (72.4 mm) 2.04 in.
Type K: -454 to 2500°F (-270 to 1370°C) (51.7 mm)
Type T: -454 to 750°F (-270 to 400°C)
RTD (DIN) -328 to 1472°F (-200 to 800°C)
76
Temperature and Process
SERIES CF
Ordering Information
On-off controller, fixed set point, no user interface
Part Number
① ② ③ ④ ⑤ ⑥ ⑦⑧ ⑨ ⑩ ⑪ ⑫ ⑬⑭ ⑮
Sensor Fixed Set Overlay/
Power Type and Control Point Temp. Customs
Supply Package Scale Type Value Options
CF AAAA
③ Power Supply ⑥ Control Type
B = 120VAC, switched dc output H = Heat
C = 120VAC, 8A relay output C = Cool
D = 230 to 240VAC, switched dc output
⑦ ⑧⑨⑩ Fixed Set Point Temperature Value
E = 230 to 240VAC, 8A relay output
F = 24VAC, switched dc output Note: A (-) is used in the left most digit of the set point operating ranges
to indicate a negative temperature value.
G = 24VAC, 8A relay output
④ ⑮ Overlay/Customs Options
Package
1 = Panel mount square ⁄8 DIN - spade terminals
1 A= Standard with Watlow logo
2 = DIN-rail mount - spade terminals 1= Standard without Watlow logo
3 = Open board, non potted - spade terminals
4 = Potted case - spade terminals
5 = Panel mount square 1⁄8 DIN - screw terminals
6 = DIN-rail mount - screw terminals
7 = Open board, non potted - screw terminals
77
Temperature and Process
SERIES CV
Watlow’s family of microprocessor-based temperature
controllers offers an economical solution for applications
that require simple, on/off control. Controllers are available
in a broad range of packaging options, allowing
selection of the best version for a specific application.
They are available with an operator interface and can
be ordered in a 1/8 DIN square panel mount or DIN-rail
mount configuration.
The SERIES CV temperature controller incorporates a
microprocessor design that delivers the repeatability,
accuracy and performance advantages you can count
on from Watlow’s basic temperature controllers.
The SERIES CV controller includes an operator interface
for viewing and set point selection. A red, four-character,
seven segment LED displays the set point to show
Features and Benefits
process options. The set point selection is made with
a continuous turn, rotary encoder. Operating range Adjustable set points
temperature values are user definable as specified in • Offers control flexibility
the product configuration part number. Four character LED display
• Improves set point selection accuracy
SERIES CV controllers are UL® and C-UL® listed and
carry CSA and CE approvals. Watlow’s temperature Multiple mounting options
controllers include industry-leading service and support • Minimizes installation time
and are protected by a three-year warranty. Heat or cool operation
• Provides application flexibility
Fahrenheit or Celsius operation with indication
• Offers application flexibility
Agency approvals
• Meets certification requirements/compliance
Microprocessor based technology
• Ensures accurate repeatable control
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Temperature and Process
SERIES CV
Specifications Allowable Operating Ranges
On-Off Controller Type E: -328 to 1470°F (-200 to 800°C)
• Microprocessor based, on-off control mode Type J: -346 to 1900°F (-210 to 1038°C)
• Nominal switching hysteresis, typically 3°F (1.7°C) Type K: -454 to 2500°F (-270 to 1370°C)
• Input filter time: 1 second Type T: -454 to 750°F (-270 to 400°C)
RTD (DIN) -328 to 1472°F (-200 to 800°C)
Operator Interface
• 4 digit, 7 segment LED displays, Output Types
0.28 in. (7 mm) high Switched dc (non-isolated)
• °F or °C indicator LED • Supply voltage max.: 24VDC into an infinite load
• Load indicator LED • Supply voltage min.: 5VDC at 10mA
• Continuous turn, velocity sensitive rotary encoder for • Min. load impedance: 500Ω
set point adjustment Electromechanical Relay, Form C
• Front panel key push for set point or push for show • Min. load current: 100mA
process options • 8A @ 240VAC or 30VDC max., resistive
Standard Conditions For Specifications • 250VA pilot duty, 120/240VAC max., inductive
• Rated line voltage, 50 to 60Hz, 0 to 90%, RH, • Use RC suppression for inductive loads
non-condensing, 15-minute warm-up • Electrical life 100,000 cycles at rated current
• Calibration ambient range: 77°F (25°C) ±3°C Agency Approvals
Sensor Input Thermocouple • UL® 60730-1 Recognized Temperature Controller and
• Grounded or ungrounded Indicator on potted models
• Type E, J, K or T thermocouple • UL® 50 IP65 - tactile key models
• >10 MΩ input impedance • UL® 197 Reviewed for Use in Cooking Appliances
• 250 nV input referenced error per 1Ω source resistance
• UL® 873
RTD • ANSI Z21.23 Gas Appliance Thermostat Approval
• 2-wire platinum, 100Ω • Temperature Control and Indicator CSA 22.2 No. 24
• DIN-curve (0.00385 curve)
Terminals
• 125 µA nominal RTD excitation current
• 0.25 in. (6.3 mm) quick connect, push on terminal or
Input Accuracy Span Range removable screw style terminal block
Type E: -328 to 1470°F (-200 to 800°C)
Power
Type J: 32 to 1382°F (0 to 750°C)
• 24VAC +10%; -15%; 50/60Hz, ±5%
Type K: -328 to 2282°F (-200 to 1250°C)
• 120VAC +10%; -15%; 50/60Hz, ±5%
Type T: -328 to 662°F (-200 to 350°C)
• 230 to 240VAC +10%; -15%; 50/60Hz, ±5%
RTD (DIN) -328 to 1472°F (-200 to 800°C)
• 10VA max. power consumption
Thermocouple Input • Data retention upon power failure via nonvolatile
• Calibration accuracy: ±1% of input accuracy span, memory
±1° at standard conditions and actual calibration
Operating Environment
ambient. Exception: Type T, ±2.4% of input accuracy
• 32 to 158°F (0 to 70°C)
span for -328 to 32°F (-200 to 0°C)
• 0 to 90% RH, non-condensing
• Temperature stability: ±0.3 degree per degree change
• Storage temperature: -40 to 185°F (-40 to 85°C)
in ambient
Dimensions
RTD Input
• DIN-rail model can be DIN-rail or chassis mount
• Calibration accuracy ±1% of input accuracy span
DIN-rail spec DIN 50022, 1.38 in. x 0.30 in. (35 mm x
±1° at standard conditions and actual calibration
7.5 mm)
ambient
• Temperature stability: ±0.2 degree per degree change
in ambient
79
Temperature and Process
SERIES CV
Ordering Information
On-off controller, rotary set point adjustment, 4 character, 7 segment display
Part Number
① ② ③ ④ ⑤ ⑥ ⑦⑧ ⑨⑩ ⑪⑫⑬⑭ ⑮
Sensor Low Set Point High Set Point Overlay/
Power Type and Control Operating Range Operating Range Customs
Supply Package Scale Type Value Value Options
CV
③ Power Supply ⑥ Control Type
B = 120VAC, switched dc output H = Heat
C = 120VAC, 8A relay output C = Cool
D = 230 to 240VAC, switched dc output
⑦ ⑧⑨⑩ Low Set Point Operating Range Value
E = 230 to 240VAC, 8A relay output
Note: A (-) is used in the left most digit of the set point operating ranges
F = 24VAC, switched dc output
to indicate a negative temperature value.
G = 24VAC, 8A relay output
80