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Mechanics Research Communications 107 (2020) 103533

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Mechanics Research Communications


journal homepage: www.elsevier.com/locate/mechrescom

Vibration reduction of a rotating machine using resonator rings


L.S. Prado, T.G. Ritto∗
Department of Mechanical Engineering, Universidade Federal do Rio de Janeiro, Centro de Tecnologia, Ilha do Fundão, Rio de Janeiro, 21945-970, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: This paper proposes the application of resonator rings to reduce the amplitude of lateral vibrations of
Received 11 October 2018 rotating machines. The resonator is composed of four beams attached to a rigid cylinder at the shaft
Revised 11 April 2019
position and a flexible ring at the other extremity. A continuous model, discretized by means of the
Accepted 7 May 2020
finite element method, is considered with a shaft, one disk, two rigid bearings, and several resonator
Available online 31 May 2020
rings. The Campbell diagram and the response of the system in the frequency domain are analyzed. It
Keywords: turns out that the proposed resonator gives good results: the designed resonator is able to create a band
Rotor dynamics gap around a target critical speed.
Vibration reduction
Resonator rings
© 2020 Elsevier Ltd. All rights reserved.
Metamaterial

1. Introduction was used by Campos and Nicoletti [4], where a rotating dynamic
absorber is proposed to reduce the vibration of vertical rotor. A
High amplitude of vibration in rotating machines can lead to 6DOF model is developed and its response is compared with the
the reduction of their efficiency, and, in the worst cases, structural experimental response of a washing machine.
damage or catastrophic failure. Vibration problems arise, among The goal of the present article is to analyze the passive con-
others, due to unbalance, misalignment, fluid induced vibration trol of a rotating machine introducing a new design of resonator
(bearing and seal), and rubbing, Childs [5], Dimarogonas et al.[9], rings. And, different from Campos and Nicoletti [4], we consider
Ishida and Yamamoto [12]. a continuous system, discretized by means of the finite element
The parameters of a rotating system should be optimized to method with solid elements, and several resonators are used to in-
avoid high vibration amplitude. That is, the values of a set of pa- duce a band gap. A frequency band gap [17] is created around a
rameters (e.g. bearing coefficients) should be chosen such that nat- critical speed of the machine. Doing so, the amplitude of vibration
ural frequencies are far away from the machine rotational speed. is considerably reduced close to the chosen critical speed, what is
In [16], a robust optimization strategy was proposed, where the extremely desirable in rotating machines design.
Campbell diagram was used and penalty functions were introduced The existence of band gaps in the mechanical context is ver-
to penalize natural frequencies close to the imposed rotational ified in [19], for example. The presence of band gaps in a one-
speed. dimensional mass spring system was attributed to a negative effec-
Different strategies are being developed to actively control the tive mass. The band gap could be tuned by choosing the resonator
vibration of a rotor. For instance, shape memory alloy wires were mass and its natural frequency. A beam structure with beam-like
used to actively control a flexible rotor [1]. A suspension composed resonators was investigated by Xiao et al. [18], where the parame-
of the alloy was attached to the rotor-bearing system, and, con- ters of the resonators were tuned to create the band gap. A general
trolling the temperature, it is possible to conveniently change the procedure to estimate locally resonant band gap was developed by
stiffness of the suspension. Another strategy is the application of Sugino et al. [17].
actively lubricated rotor/tilting-pad bearings [13]. Keeping in mind the goal of creating a band gap around a crit-
Concerning passive control, an optimal design of viscoelastic ical speed of a rotating machine, the main contributions of the
supports for rotating machines was developed by Ribeiro et al. present article are: (1) the design of resonator rings to be attached
[15]. A hybrid optimization was applied, where the aim was to to the shaft of a rotating machine; (2) the response analysis of the
minimize the unbalance frequency response. A different strategy rotating system, with the resonator rings attached to it, in terms of
the Campbell diagram and the frequency response. This arrange-
ment could be applied to several rotating machines, such as ma-

Corresponding author. rine propulsion, or any machine with enough space to fit the res-
E-mail addresses: luansprado@poli.ufrj.br (L.S. Prado), tritto@mecanica.ufrj.br onators. The range of loads and speeds are flexible in the proposed
(T.G. Ritto).

https://doi.org/10.1016/j.mechrescom.2020.103533
0093-6413/© 2020 Elsevier Ltd. All rights reserved.
2 L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533

mize stress concentration, fillets are used at the connections of the


beams with both inner and outer cylinders.
The main geometrical parameters of the resonators are shown
in Fig. 1. The parameters r2 , r3 , r4 and r5 are a function of the
prescribed shaft radius (r1 ), of the thin cylinder wall thickness (t),
and of the beam length (L).
As a geometrical restriction, the inner radius must be equal to
the shaft radius. In this first proposed design, the geometry is de-
fined by Eqs. (1) and (2). The inner radius has been chosen as one
tenth of the shaft radius. The outer cylinder inner radius is defined
as the sum of the shaft radius, thickness and effective length of the
beam L. The outer ring thickness has been chosen to be the same
as the inner cylinder. Finally, the fillet radius is defined as shown
in Eq. (2). If r1 = r3 there is no outer radius, therefore the fillet
radius is zero. The constant multiplying the expression is used to
adjust the fillet smoothness. Hence, if r1 and L are defined, all the
geometry of the resonator ring is known.

t1 = 0.1r1 , t2 = r1 /2 , r2 = r1 + t1 , (1)

r3 = r2 + L , r4 = r3 + t1 , r5 = 0.10(1 − r1 /r3 ) . (2)

Fig. 1. Proposed Resonator ring. 3. Mathematical model

A continuous model is applied for the rotor (shaft and disk, see
method, where the only obstacles are the geometrical restrictions Fig. 2) as well as for the resonator ring (Fig. 10). The equation of
and the material chosen for the resonators. motion is given by:
This paper is organized as follows. The design of the proposed ρ ü = b + σ , (3)
resonator ring is depicted in Section 2. The computational model
is discussed in Section 3. The numerical results are presented in where ρ is the density of the material, u the displacement field,
Section 4 and 5, and the concluding remarks are made in Section 6. b the body forces and σ the stress tensor. Under the framework
of linear elasticity theory, the constitutive law can be described by
Hooke’s law (Voigt notation):
2. Resonator design
σ = [C] , (4)
The proposed resonator ring is depicted in this section. The idea where  is the strain tensor and [C] equals to
is to attach resonator rings to the shaft of a rotating machine, such ⎡ ⎤
that the vibration of the shaft is reduced around a target frequency. (1 − ν ) ν ν 0 0 0
The resonator should rotate with the shaft but should not overload ⎢ ν (1 − ν ) ν 0 0 0 ⎥
⎢ ν ν (1 − ν ) 0 0 0 ⎥
the bearings. ⎢ ⎥,
⎢ 0 0 0 ( 1 − 2ν ) 0 0 ⎥
As a first attempt to design such resonator, we propose the ge- ⎣ ⎦
0 0 0 0 ( 1 − 2ν ) 0
ometry shown in Fig. 10: four beams attached to two thin cylin-
0 0 0 0 0 ( 1 − 2ν )
ders. The inner cylinder is used to attach the resonator at the shaft,
and the beams are connected to the outer ring. The bending mo- in which E is the elasticity Modulus of the material, and ν the Pois-
tion of the shaft may excite the beams of the resonator in the x son ratio. The system is discretized by means of the finite element
and y direction. For this reason four beams are considered in this method [20], where tetrahedral solid elements, with linear shape
construction: each pair acting in each direction. functions, are applied.
Beams under rotation have two main movements: chordwise Further simplifications could be done by using the Euler-
bending and flapwise bending [14]. The first happens in xy plane, Bernoulli beam assumption to the shaft [12], to the rotating beams
while the former in xz plane. In order to avoid undesired loads at inside the resonator [6,10], and to the rotating cylinder [3].
bearings, flapwise bending is limited. To do this, an outer ring is We decided to consider the full 3D model, where the shaft is
used to stiff the beam in the flapwise bending direction. To mini- simply supported at both ends, and the resonator is fixed at the

Fig. 2. A simply supported rotor. On the right, the disk.


L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533 3

Fig. 3. Rotor Campbell diagram with critical speeds crit = {110 0, 2970 0} RPM. Continuous lines represent forward whirl and dashed line backward whirl. The critical speeds
occur when the thick black line intercepts other lines (red dots).

Fig. 4. First vibration mode of the resonator ring as a function L. Eight resonators was used and  was fixed at 170 0 0 RPM.

shaft. This model can be extended in future analyses. After assem- to the system. The system matrix in the state space is
bling the finite element matrices, we arrive in the discretized sys- 
0 I
tem, that can be written in the frequency domain as A() = (6)
M−1 K M−1 (C + G()) ,

x() = (2 M + i(C + G()) + K )−1 f() , (5) where I is the identity matrix and 0 is the zero entry matrix, both
with the same dimension as the mass matrix. It should be noticed
that the natural frequencies of the system depend on the rotational
where x is the vector with the displacements of the nodes, f is speed . Usually the Campbell diagram is employed to visualize
the force vector, M is the mass matrix, K is the stiffness matrix, G the natural frequencies (ωn ) of the system, as a function of the
is the gyroscopic matrix, which depends on the machine rotational rotational speed, and also the critical speeds that happens when
speed, and C is the proportional damping matrix added a posteriori ωn = .
4 L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533

Fig. 5. Resonator ring Campbell diagram. The third critical frequency is close to 440 Hz (26400 RPM). Continuous lines represent forward whirl and dashed line backward
whirl. The critical speeds occur when the thick black line intercepts other lines (red dots).

Fig. 6. Second (left) and third (right) modes associated to the natural frequency of
438 Hz.
Fig. 7. System activating a combination of second and third modes.

It should be mentioned that a variety of factors influence the


critical speed of rotors, and might lead to instability problems. To critical speeds are observed, crit = {110 0, 2970 0} RPM. The target
cite a few: fluid induced vibration (bearing and seal), steam whirl critical speed chosen is t = 29700 RPM, for which the associated
[2], rubbing, Newkirk effect [7], and internal damping. These fac- natural frequency of the rotor is 495 Hz (of course, 29700 RPM =
tors are not the object of investigation of the present article. 495 Hz).
The main goal is to generate a band gap wide enough to contain
4. Resonator tuning the target natural frequency ωt , removing it from the proximity of
the operational speed. To estimate the band gap, a relation devel-
The data used in the application are: E = 200 × 109 Pa, ν = oped by Yao et al. [19] and further generalized by Sugino et al.
0.29, Ddisk = 180 × 10−3 m, unbalance mass of 1kg distant 50 × [17] is used:
10−3 from the shaft center, r1 = Dsha f t /2 = 10 × 10−3 m, Lsha f t =

0.8m, Ldisk = 0.4m. The Shaft mass is 1.97 kg, the disk mass 3.16 kg,
 f ∞ = ωr ( 1 + μ − 1 )/2π , (7)
and the resonator mass 0.03 kg (for L=0.5 m). The frequency res- where ωr is frequency in rad/s corresponding to the initial fre-
olution of the response analyzed in the frequency band is 2 Hz. quency of the band gap, μ is the mass ratio, defined by μ =
And, the only parameter that must be tuned is the length of the mr /me , in which mr is the total resonator mass and me is the shaft
resonator ring L. It should be noticed that, to avoid long lengths L mass enclosed by each resonator. For ωr = 74.8 rad/s (=470 Hz)
of the resonator, only frequencies above 200Hz are considered. To and μ = 0.26, the band gap width found is around 60 Hz, which
cope with low frequencies, one could change the resonator mate- would give a band of [470, 530] Hz.
rial. Fig. 4 shows how the first natural frequency of the resonator
The first step to tune the resonator ring is to compute the crit- ring changes with its length L, for a fixed  = 170 0 0 RPM. As ex-
ical frequencies of the rotating system (Fig. 2) without the res- pected, the natural frequency decreases as the resonator length in-
onators. Since the natural frequencies vary with the rotational creases, since it becomes more flexible.
speed , the Campbell Diagram is analyzed for both the rotor and The geometry of the resonator ring is completely defined from
the resonator ring. L, see Eqs. (1) and (2). The resonator length L was chosen such that
Fig. 3 shows the Campbell diagram for the rotating system with one of its natural frequencies generate a band gap which contains
no resonators. For the considered frequency band of analysis, two ωt , at the target critical speed t = 29700 RPM. After several nu-
L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533 5

Fig. 8. Rotor with resonators.

Fig. 9. Influence of the resonators over the FRF. The band gap was successfully designed and could suppress the rotor critical frequency.

Fig. 10. Number of resonator influence over the gap width. The gap increases with the number of resonators.
6 L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533

Fig. 11. Transmittance as a function of (, L). The transmittance was defined as T () = 10log10 (|xo ()/xi ()|), being xo a point near the support and xi a point near the
disk.

Fig. 12. Complete Campbell diagram (no critical os fpim close to 29700 RPM. Continuous lines represent forward whirl and dashed line backward whirl. The critical speeds
occur when the thick black line intercepts other lines (red dots).

merical tests, we chose L = 0.05 m. With this configuration, a band one vibration mode the vertical beams move and the horizontal
gap from about 460 Hz to about 530 Hz was obtained, as it will be beams remain still, while the oposite occurs for the other vibra-
seen in the next section. The value of the natural frequency of the tion mode. Fig. 7 show a combination of both modes, when the
resonator, that corresponds to the initial frequency of the theoret- resonators are attached to the shaft. The activation of this reso-
ical band gap, is 438 Hz. nance will cause a band gap near the target frequency.
Fig. 5 shows the Campbell diagram for the resonator ring alone, Summarizing, in the tuning process the resonator ring length L
which shows that the natural frequencies of the resonator also is chosen such that a natural frequency of the resonator is close to
vary with the rotational machine rotational speed. It is possible to the target natural frequency of the rotor (obtained without the res-
observe a natural frequency close to 440 Hz (third critical speed). onators). It should be emphasized that the natural frequencies of
The second and the third resonator ring modes, associated with the resonator, and of the rotor, depend on the machine rotational
the natural frequency of 438 Hz, are plotted in Fig. 6. Note that for speed .
L.S. Prado and T.G. Ritto / Mechanics Research Communications 107 (2020) 103533 7

Fig. 13. Forces over the support as a function of .

5. Frequency response and band gaps plies that, when the resonator rings were attached to the system,
one of the machine natural frequencies was moved to the left,
Eight resonators are placed symmetrically on the shaft, dis- close to 2350 023,50 0 RPM. This is verified by Fig. 12 (second crit-
tant a = 0.75 × 10−3 m from each other, with t = 20 × 10−3 m, aL = ical speed).
1.50 × 10−3 m, and the distance from the disk to the closest res-
onator is 0.25 × 10−3 m; see Fig. 8. The response of the system in 6. Concluding remarks
the frequency domain shows the band gap obtained for this con-
figuration, see Fig. 9. The amplitude of the response is attenuated Aiming at reducing the vibration level of rotating machines, this
from about 260 0 026,0 0 0 RPM to about 330 0 033,0 0 0 RPM, which paper proposed a passive control strategy, where resonators rings
corresponds to [433, 550] Hz. are designed to be attached to the shaft of a machine. Tuning the
Fig. 9 shows that the band gap obtained is wider than the one resonator length, it is possible to create a band gap close to a tar-
calculated from Eq. (7). It should be noticed that the theoretical get frequency. Since the system is rotating, the natural frequencies
value is just a reference value, and the band gap is influenced by of the rotor and of the resonator depend on the machine rotational
(1) the resonator position across the shaft, (2) the number of res- speed . Numerical analyses showed the impact of the inclusion of
onators, and (3) the gyroscopic effects. the proposed resonators in the Campbell diagram and in the fre-
Fig. 10 shows the band gap width as a function of the num- quency domain response of a flexible rotor.
ber of resonators. The gap width grows with the number of res- As future investigations we intend to work on (1) uncertainty
onators due to the increase of mass ratio, which is in accordance analysis to quantify the impact of parametric uncertainties on the
with [17,19]. band gap, (2) an experiment test rig to create a band gap in a ro-
Fig. 11 shows a map of the transmittance as a function of the tating system by including resonator rings, and (3) the effect of
number of resonators N and the rotational speed . Depending on coupling of flexural and longitudinal vibration.
the pair (N, ) the transmittance value is very different. A low In the framework of structural damage, the presence of cracks
transmittance is observed close to 2970029,700 RPM, which was across the shaft plays a major role, because the presence of a crack
the target rotational speed chosen to tune the resonator geome- introduces a local flexibility [8,11]. As one should imply, the con-
try. After tuning the resonator length L, this map helps on adjust- sideration of cracks adds non-linearities to the system. This means
ing the number of resonators and defining the critical rotational that the critical frequencies of the system change, and the system
speeds. might become non-linear. Designing a resonator ring for this con-
Fig. 12 shows the Campbell diagram of the whole system (shaft, dition would be more challenging.
disk, and resonators). It is observed that the second critical speed
is now close to 2350 023,50 0 RPM, and the natural frequency of Declaration of Competing Interest
the system associated to the second critical speed, moved from
495Hz to less than 400Hz, confirming that the tuning process was The authors declare no conflict of interest in preparing this ar-
successful. Another interesting point is that the lowest critical fre- ticle.
quency remained unchanged.
Finally, Fig. 13 shows the forces acting over the supports for dif- Acknowledgements
ferent rotational speeds . Note that the order of magnitude of
the forces acting on the bearings are of the same order for the This study was financed in part by the Coordenação de Aper-
system with and without the resonator rings. But the magnitude feiçoamento de Pessoal de Nível Superior (CAPES) - Finance code 001
changes considerably depending on the rotational speed. This im- - Grant PROEX 803/2018, and the Brazilian agencies: Conselho Na-
cional de Desenvolvimento Científico e Tecnológico (CNPQ) - Grants
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