2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

Shutdown SIS

Previous Screen

Product: WHEEL LOADER

Model: 936 WHEEL LOADER 33Z03429
Configuration: 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED
BY 3304 ENGINE

Disassembly and Assembly

936 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR2919-00 Publication Date -01/12/1984 Date Updated -11/10/2001

Brake Foot Control Valves

SMCS - 4265-011; 4265-012; 4265-015; 4265-016

…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 1/6
2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

Remove Brake Foot Control Valves

START BY:

a. remove lower cab shrouds *

b. remove windshield washer reservoir (only for removal of left brake foot control valve) **

c. Remove brake pedal **

*Ifonly removing the left brake valve, remove only the front left hand shroud and the front shroud. If only
removing the right brake valve, remove only the right hand shroud and the front shroud.

To prevent personal injury, release the pressure from the air reservoir
before any lines are disconnected.

NOTE: The procedure to remove the right brake valve and the left brake valve is the same, except there are two
less hose assemblies connected to the right brake valve. The left brake valve is shown.

1. Put identification on hose assemblies for correct installation.

2. Disconnect hose assemblies (1), (2), (3) and (4) from the brake valve.

3. Put identification on wire assemblies (7) for correct installation. Disconnect wire assemblies (7) from the
brake valve.

4. Disconnect tube assembly (8) and hose assembly (6) from brake valve (5).

…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 2/6
2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

5. Remove three bolts (9) located inside the cab, and remove brake valve (5) from the machine.

**This operation is in the Operator's Station, Disassembly And Assembly section.

Install Brake Foot Control Valves

1. Put brake valve (1) in position under the cab, and install the three bolts inside the cab that hold it in place.

2. Connect tube assembly (4) and hose assembly (2) to brake valve.

3. Connect wire assemblies (3) to the brake valve.

4. Connect hose assemblies (5), (6), (7) and (8) to the brake valve.

END BY:
…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 3/6
2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

a. install brake pedal *

b. install windshield washer reservoir (if only the left brake foot control valve was removed) *

c. install lower cab shrouds **

*This operation is in the Operator's Station, Disassembly And Assembly section.

**Ifonly the left brake valve was removed, install the front left hand shroud and the front shroud. If only the
right brake valve was removed, install the right hand shroud and the front shroud.

Disassemble Brake Foot Control Valves

START BY:

a. remove brake foot control valve

Retainer (3) holds spring (1) under compression. To prevent personal

injury, carefully remove the retainer.

1. Remove retainer (3), piston assembly (2) and spring (1) from the valve body.

2. Remove O-ring seal (5) from the piston.

…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 4/6
2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

3. Remove bolt (8) and washer. Remove seat (7) and spring (6) from the piston (4).

4. Use tool (A) to remove snap ring (9) and the washer.

5. Remove valve assembly (10) from the valve body. Remove the O-ring seal from the valve.

6. Remove screw (18) and washer, diaphragm (17) and spring (16) from seat (15).

7. Remove valve (11) and spring (14) from the seat.

8. Remove O-ring seal (13) and retainer (12) from the valve.

Assemble Brake Foot Control Valves

1. Install O-ring seal, retainer (4) and spring (2) on valve (3).

2. Put seat (1) in position on the valve. Install the spring, diaphragm, washer and bolt in the seat.

3. Install the O-ring seal in the valve body.

…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 5/6
2021/1/27 936E WHEEL LOADER 33Z03091-UP (MACHINE) POWERED BY 3304 ENGINE(SEBP1761 - 02) - Systems & Components

4. Install valve assembly (6), washer (7) and snap ring (8) in valve body (5). Use tool (A) to install the snap ring.

5. Install O-ring seal (10), spring (11), seat (12) and washer and bolt (13) in piston (9).

6. Install spring (14), piston assembly (15) and retainer (16) in the valve body.

END BY:

a. install brake foot control valves

Copyright 1993 - 2021 Caterpillar Inc. Wed Jan 27 2021 15:25:29 GMT+0100 (‫)ﺗﻮﻗﯿﺖ وﺳﻂ أوروﺑﺎ اﻟﺮﺳﻤﻲ‬
All Rights Reserved.
Private Network For SIS Licensees.

…c_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp 6/6