You are on page 1of 12

TH336 S/N TDE00337 & After including TDE00297-313, 328 & 332

TH337 S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327
TH406 S/N TBX00454 & After
TH407 S/N TBY01110 & After excluding TBY01121, 1122 & 1128
TH414 S/N TBZ00561 & After
TH514 S/N TBW00201 & After
TH417 S/N TBT00216 & After

TABLE OF CONTENTS
PAGE 1: TABLE OF CONTENTS
PAGE 2: CAB 1 OF 3
PAGE 3: CAB 2 OF 3
PAGE 4: CAB 3 OF 3
PAGE 5: CAB ROOF, RIDE AND FLOAT & BOOM EXT LIMIT
PAGE 6: POWER DISTRIBUTION BOARD
PAGE 7: TRANSMISSION & REVERSE FAN
PAGE 8: FRONT FRAME, BOOM & OPTIONS
PAGE 9: REAR FRAME
PAGE 10: ENGINE, BATTERY & PLATFORM OUTRIGGERS
PAGE 11: PLATFORM BOX
PAGE 12: LMIS OPTION

TH336, TH337, TH406, TH407, TH414, TH514, TH417


Electrical Schematic
31200720
Sheet 1 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8
061-11-2YEL2.5mm² 055-1GRN
061-11YEL6.0mm² 061-11-2YEL2.5mm² PAGE4-[4,F]
000-48BLK4.0mm² S113 061-11-1YEL2.5mm² 061-11-1YEL2.5mm² PAGE4-[4,F]
PAGE3-[4,B] CANCABLE1 SHLD 061-5YEL4.0mm² 000-49BLK6.0mm² 000-32BLK2.5mm² 000-32BLK2.5mm² PAGE4-[5,F]
PAGE3-[5,A] CANCABLEL1BLK S112 000-33BLK2.5mm² 000-33BLK2.5mm² PAGE4-[5,F]

PLATFORM OUTRIGGERS (SH10B6&SH8E3)


PAGE3-[5,A] CANCABLEH1RED CANCABLEH1-1RED
X35
CANCABLEL1-1BLK 049-5WHT 050-2GRN
4
CANCABLE1-1SHLD 053-2ORG 053-2ORG
5
S213 034-2-1WHT
1

CO01-J8
S214 032-1-1WHT

S04

S14
2

S15
H 049-11GRN
3 H

1
2
4
3
CANCABLEH1-2RED 062-3-6YEL
8

S28
CANCABLEL1-2BLK CO01-J7
CO01-J1 9
034-2WHT 000-44BLK1.5mm²
CANCABLE1-2SHLD 13 APUPUMPRELAY STABDEPLOYED2 7 7

GROUND

GROUND
POWER

POWER
032-1WHT 063-25YEL

055-1-2GRN

055-1-3GRN
055-1-1GRN1.5mm²
21 PLATFORNATTACHED STABDEPLOYED1 20 6
055-1GRN 049-11GRN PAGE4-[1,H]
23 HYDQUICKCONNECT BOOMEXTENDLIMIT 8
CANCABLE1-2SHLD CANCABLE1-3SHLD 058-7BLK 070-8LGR PAGE4-[4,G]
8 STEERRETURN FUNCTIONENABLE 15
CANCABLE1-4SHLD S21 049-5ORG 075-2YEL PAGE4-[1,H]
35 STEERPRESSURE PLATFORMMODE 2
CANCABLEL1-2BLK CANCABLEL1-3BLK 076-1LGR 061-5YEL4.0mm²
2 HYDQCOFF 35 1
CANCABLEL1-4BLK S25 049-5WHT
4 19 2
CANCABLEH1-2RED CANCABLEH1-3RED 070-8LGR 070-8-1LGR 070-8-1LGR
SWITCH,PRES,STEERING 5 34 3
CANCABLEH1-4RED S43 062-5YEL S03 070-8-2LGR 062-5YEL
6 MICROPROCESSORPWR 14 4
070-3-2GRN 070-3-2GRN
SN89-1 7 33 5

PLATFROM BOOM(SH8C1)
049-5ORG 070-3-3GRN 070-3-3GRN
1 10 32 6
CANCABLE1-4SHLD S44 CANCABLE1-5SHLD 000-48BLK4.0mm²
SN89-2 11 31 7
CANCABLE1-6SHLD CANCABLE3SHLD 058-7BLK 055-1-2GRN
1 17 30 070-3-1GRN1.5mm² 8
049-14LGR
19 28 16

S38
8BAR
20 27 11
CANCABLEL1-4BLK S45CANCABLEL1-5BLK 070-3GRN 075-2-3YEL2.5mm² 075-2-3YEL2.5mm²
22 26 10
CANCABLEH2-1RED
CANCABLEL1-6BLK CANCABLEL3BLK 15 25 12
CANCABLEL2-1BLK
24 23 13
G 25 17
CANCABLE2-1SHLD
14 G
CANCABLEH1-4RED S47 CANCABLEH1-5RED 055-1-3GRN
26 16 9
CANCABLEH1-6RED CANCABLEH3RED 062-4YEL
27 10 15
075-2-1YEL 075-2-1YEL 075-2-2YEL
28 PLATFORMMODE 1 X36
S31
9 9
PAGE4-[1,H] TwistedPair(RX) 075-2YEL PAGE4-[7,H]
30 RX 6
PAGE4-[1,H] TwistedPair(TX) 062-3YEL 075-2-2YEL PAGE4-[2,E]
29 TX MICROPROCESSORPWR 3
16 5
048-1GRY 065-7WHT
12 GLOWPLUGS REARAXLESTEERCENTRE 12 PAGE4-[1,G]
048-3GRY 049-10LGR 062-3YEL
14 ENGINETEMP JOYSTICKLOCK 11
048-11GRY 078-1GRN
34 AIRFILTER BOOMANGLE 4
070-1GRN 063-6YEL
3 STABANDLEVELSPEED TRAILERSERVICESPWR 29
PAGE3-[1,D] CANCABLEL3BLK 008-3BLU CANCABLEH1-1RED PAGE4-[5,A]

CANCABLEH2-1RED

CANCABLEL2-1BLK
048-12-1GRY 1 REVERSEALARM CAN1HIGH 13 050-2GRN
PAGE3-[1,D] CANCABLEH3RED 048-12GRY CANCABLEL1-1BLK
32 ALTERNATOREXCITE CAN1LOW 24
PAGE3-[1,D] CANCABLE3SHLD S55 CANCABLE1-1SHLD PAGE4-[5,A]
31 CAN1SHIELD 18 050-1GRN
065-6WHT
048-12-2GRY 33 FRONTAXLESTEERCENTRE 21
PAGE3-[2,A] CANCABLEH1-5RED 058-6BLK 007-1LGR PAGE4-[5,A]
18 ANGLESENSORGND TRANSFORWARD 22 070-8-2LGR
PAGE3-[2,A] CANCABLEL1-5BLK
PAGE3-[2,B] CANCABLE1-5SHLD

FUSE HOLDER,ATO10A
CO01-J2 CO01-J12
050-1GRN 048-24GRY
13 DUMPVALVE ENGOILPRESSURE 8
TO
F PWR
SN88
057-1YEL
FC1
008-3BLU
6 CAN2120OHM 7
CANCABLEH2RED S179 LMIS
HARNESS
F
A 2 12 CAN2HIGH 3 S180
GRD 058-8BLK 008-3-1BLU CANCABLEL2BLK (SH12D3)
B 1 14 CAN2LOW 4 S181
SIGNAL 048-21GRY CANCABLE2SHLD X386 X387
C 17 CAN2SHIELD 5
18 CAN2120OHM 6 062-19-2YEL
THROTTLE PEDAL POSITION SENSOR 1 1
23 2 000-46-2BLK
(if equipped w/ electronic engine) 2 2 JUMPER FITTED
27 1 CANCABLEH2-3RED TO ALL MACHINES
3 3
28 CANCABLEL2-3BLK WITHOUT LMIS
025-1GRN 4 4
8 TILTUPVALVE CANCABLE2-3SHLD
048-21GRY 070-7GRN 5 5
7 9 AUXAVALVE 047-13-2LGR
058-8BLK 026-1GRN 6 6
4 19 TILTDOWNVALVE 075-1WHT 075-11WHT
057-1YEL 003-1GRN 7 7
6 11 LIFTUPVALVE 075-10WHT 075-11WHT
048-10GRY 048-10GRY 8 8
37 26 STARTERRELAY 047-5-2LGR
047-1GRN 047-1GRN 9 9
35 24 HYDRAULICFILTER 032-1-2WHT
CANCABLE1-6SHLD 070-2GRN 10 10
34 20 AUXBVALVE 034-2-2WHT
CANCABLEL1-6BLK 004-1GRN 11 11
33 22 LIFTDOWNVALVE 12 12
CANCABLEH1-6RED 013-1GRN
32 34 TELEINVALVE
000-51-1BLK1.5mm² PAGE4-[8,C] 014-1GRN
11 35 TELEOUTVALVE

CANCABLE H2-2RED
CANCABLE L2-2BLK
CANCABLE2-2SHLD
000-50-1BLK1.5mm² PAGE4-[8,C]
10 29
20
048-1GRY
30 CONTROLLER,GRDMODULE
048-3GRY 052-2-1-1BLU
14 2 HORN
E 18
048-11GRY
32 E
048-12-1GRY 048-9GRY
19 31 FUELRELAY
078-3ORG 047-10BLU PAGE3-[3,A]
17 33
048-24GRY 069-1GRN S209 062-19YEL PAGE4-[4,G]
15 5 FRAMELEVELRIGHTVALVE
065-1ORG 075-6WHT PAGE3-[1,B]
1 4 ALLWHEELSTEERVALVE

LSI CUTOUT LAMP GRN (TH336-TH407)


PAGE3-[1,B]

[1,C]

[1,C]
[1,C]
033-1GRN 075-5WHT
12 3 RIGHTSTABUPVALVE
031-1GRN 075-8WHT PAGE3-[1,A]

LSI CUTOUT LAMP (TH336-TH407)


TO 13 10 LEFTSTABUPVALVE
068-1GRN 075-7WHT PAGE3-[1,B]
16 7 FRAMELEVELLEFTVALVE

LOADMOMENTSHUTOFFLED
ENGINE
HARNESS 032-2GRN S210 000-46BLK PAGE3-[1,B]
21 21 LEFTSTABDOWNVALVE

LOADMOMENTSHUTOFF
(SH10E1/E4) 034-1GRN

LOADMOMENTCUTOUT
22 15 RIGHTSTABDOWNVALVE

ALLWHEELSTEERLED
065-2ORG

FRAMELEVELRIGHT
23 16 CRABSTEERVALVE

JOYSTICKLOCKLED
2WHEELSTEERLED
FRAMELEVELLEFT

BUCKETMODELED
TRANSDECLUTCH

ALLWHEELSTEER
TRANS2NDGEAR
TRANS3RDGEAR
TRANSREVERSE

TRANS4THGEAR
24 25 FUELLEVEL

TRANSNEUTRAL

TRANS1STGEAR

CRABSTEERLED
ALTERNATORD+
074-5-1BRN1.5mm² PAGE4-[8,C] KEYPAD

BUCKETMODE
BOOMRETRACT

ENGINESTART
CLUTCHLOCK
2WHEELSTEER
3 1 1/2AUX

PLATCOUPLED

CRABSTEER
APUENABLE
PARKBRAKE
000-46-1BLK
25 1

HYDQCOFF
TRANTEMP

PREHEAT
000-40BLK 075-7WHT
070-3GRN
047-2GRY

TELERTN
26 5 CLEAR

STABRTN
LIFTRTN
AUXRTN

TILTRTN
074-6-1BRN 075-8WHT
2 4 UPARROW
000-43BLK1.5mm² 075-5WHT
29 3 DNARROW
000-42BLK1.5mm² 075-6WHT
28 2 OK
000-41BLK 047-11LGR
27 20
TWISTEDCABLE2WHT 076-3LGR
30 13 BUCKET

21

31
11

11
22

25

28

29
23

20

32

26
24

30

27
35
34

33
12

12
14

10

18

15

19
13

10

16
17
14

13
1 047-20LGR

1
TWISTEDCABLE2BLK
2

2
4

4
6

8
7

6
8
9
31 18
CO01-J3

CO01-J4
D 9
073-9BRN 049-10LGR
11 JOYSTICK
D
048-16GRY S211 047-5-1LGR

077-1LGR

009-1LGR
008-1LGR
080-7LGR
080-10LGR
080-8LGR
080-9LGR

064-2LGR

068-2LGR

053-1LGR
069-2LGR

064-1LGR

065-4LGR
047-7LGR
047-6LGR
065-5LGR
047-8LGR
047-13LGR
047-5LGR
047-20LGR
076-3LGR
047-11LGR
048-12-2GRY

048-15GRY

075-10WHT

048-13GRY
078-3ORG

049-13GRN
076-2LGR
049-14LGR

065-3LGR
058-4WHT
058-3WHT
058-2WHT
058-1WHT

058-5WHT
36 19
062-9-5YEL S212 047-13-1LGR
5 12 LMICANCEL
048-18GRY 047-8LGR
8 14
X32 065-5LGR
8 AWSTEER
047-6LGR
16
065-3LGR
10 2WSTEER
1 025-1GRN 047-7LGR
15
10 070-7GRN 065-4LGR
9 CRABSTEER
2 026-1GRN 062-19-1YEL
7
4 003-1GRN 047-10BLU
6
11 070-2GRN
17
5 004-1GRN
SW86 BACKLIGHT
8 013-1GRN
TO 7 014-1GRN
REAR 058-4WHT
HARNESS 12
(MAIN VALVE) 9 058-3WHT
(SH9G1/F5) 6 058-2WHT
3 058-1WHT 008-3-1BLU
6
13 058-6BLK 047-2GRY
1
CANCABLE H2-2RED [6,F] 055-1-1GRN1.5mm²
C 14
CANCABLE L2-2BLK [6,F] 070-3-1GRN1.5mm²
16 C
15 5
16 CANCABLE2-2SHLD [7,F] 065-7WHT
4
X34 078-1GRN
3
049-13GRN
19
071-5BLU1.5mm²
11
SW87 071-3-1BLU
9
075-9-3BLU 071-4-1BLU
8 10
HYD QUICK CONNECT

000-30-15BLK 071-2BLU1.5mm²
7 8 TO
000-13BLK REAR
6 2
071-1BLU1.5mm² CHASSIS
5 7
SENSORCABLE1BLU HARNESS
4 14 (SH9F1/E5)
076-2LGR SENSORCABLE1RED
1 12
063-38-3YEL SENSORCABLE1BLK
2 13
076-1LGR SENSORSHLD
3 18
071-9BLU
SW20 17
075-9-2BLU 071-8BLU1.5mm²

071-4-6BLU
8 15

071-3-1BLU
000-30-16BLK 062-12YEL
TRAILERSERVICES

7 20

071-3-3BLU
6 21
5 22
4 23
B 1
081-1GRN
24 B
063-6YEL

S26

S27
2

SENSORCABLE1RED
X33

SENSORCABLE1BLU

SENSORCABLE1BLK
052-2-1-1BLU

082-1GRN
3

000-21BLK1.5mm²

000-20BLK1.5mm²

000-15BLK1.5mm²
000-24BLK1.5mm²
000-16BLK1.5mm²
000-17BLK1.5mm²
071-1BLU1.5mm²
071-2BLU1.5mm²

071-8BLU1.5mm²
SENSORSHLD
052-2-2BLU
062-9-1YEL
To J4-31

007-1LGR

080-8LGR
080-9LGR
080-10LGR

000-19-2BLK
To J4-3

075-9-4BLU

071-3-4BLU

071-4-2BLU
009-1LGR
008-1LGR
080-7LGR

SERVICE BRAKE PRESS SWITCH

062-9-4YEL

071-4-5BLU
071-12BLU

071-11BLU
071-13BLU
071-14BLU

071-16BLU
000-22BLK
000-23BLK

000-13BLK

062-12YEL
047-3BLU

071-3BLU

071-4BLU

071-9BLU
062-9-2YEL
077-1LGR
1N54043A

X111-1 ALARM,HORN
D1

064-1LGR
1

1
T861

T862

1
SW79
SW77

1
2
3
4
5
6
7
8
9

062-9-6YEL
1
WHT 18 AWG
BLK 18 AWG

PAGE4-[2,H]
PAGE4-[2,H]
PAGE3-[1,C]
PAGE4-[5,H]
PAGE4-[5,G]
PAGE4-[6,G]
PAGE4-[5,G]
PAGE4-[2,H]
PAGE4-[2,G]
PAGE4-[2,G]
PAGE4-[5,G]

PAGE3-[3,A]
PAGE3-[1,G]
PAGE3-[1,H]

PAGE4-[2,G]

PAGE3-[1,G]
PAGE3-[1,B]
PAGE3-[1,G]

PAGE4-[3,G]
PAGE4-[6,G]
PAGE4-[3,G]
PAGE3-[1,C]
PAGE3-[8,B]
PAGE3-[8,B]
PAGE3-[8,B]
PAGE3-[1,G]
PAGE3-[1,F]
PAGE4-[1,H]
PAGE4-[6,G]
PAGE4-[6,G]
PAGE4-[6,G]
PAGE4-[6,G]
12.5BAR
C
A
B

X111-2
052-2-1BLU
TWISTEDCABLE2WHT
TWISTEDCABLE2BLK

1
2
052-2-2BLU

AH108

000-20BLK1.5mm²

000-21BLK1.5mm²
HARNESS,
HORNPWRYEL

SW76 LINK

000-19-2BLK
GEAR1LGR
GEAR2LGR
GEAR3LGR
GEAR4LGR
KEY1BYEL

071-4-6BLU

075-9-4BLU
HORNBLU

062-9-4YEL
NEUTLGR

071-16BLU

071-14BLU
071-13BLU

071-11BLU

071-12BLU
000-23BLK
000-22BLK
071-3-3BLU
CONVERSION
065-1ORG
000-19-1BLK

058-5WHT

065-6WHT
070-4GRN

069-1GRN

033-1GRN
031-1GRN
068-1GRN
032-2GRN
034-1GRN
FWDLGR

065-2ORG
REVLGR

071-5BLU1.5mm²
3
052-2BLU

N/O
N/C

062-15YEL1.5mm²
2
S29
000-42BLK1.5mm²
000-43BLK1.5mm²

1
FNR

X54
LB858+

062-9-1YEL

PARK
LB858-
000-30-16BLK
000-30-15BLK

070-1GRN

070-4GRN

E
048-9GRY
063-38-3YEL

074-6-1BRN

BRAKE
1
2
3
4
5
6
7
8
9
075-9-2BLU
075-9-3BLU

BRAKE PEDAL SWITCH


10
11
12

048-15GRY

048-13GRY
062-9-6YEL

062-9-5YEL

062-9-2YEL
048-18GRY

048-16GRY

21
31
11

22
32

29
28
000-41BLK

000-40BLK

26
25
30

27

24
23

20

36
35
34

37

33
12

18

16
15
19
10
13

17
14
052-2BLU

075-1WHT

1
2
082-1GRN

081-1GRN

4
6
8

9
7
3
073-9BRN

064-2LGR

068-2LGR

053-1LGR
069-2LGR

A D
A
1

1
CAT DIAGNOSTICS

CANCABLE1-3SHLD
CANCABLEH1-3RED
G TO FRONT CHASSIS HARNESS
(SH5C1)

CANCABLEL1-3BLK
CAB ELECTRIC SCHEMATIC
HORN

(SH8C8/F8)
NEUT
FWD

F
REV

J
PAGE4-[3,G]

PAGE3-[1,C]
PAGE4-[4,G]
PAGE3-[1,C]
PAGE4-[1,H]
PAGE4-[3,G]
PAGE3-[1,D]

PAGE4-[2,H]
PAGE4-[2,H]
PAGE4-[1,H]
PAGE3-[1,C]
PAGE3-[1,D]
PAGE4-[2,G]

PAGE4-[4,G]

PAGE4-[5,A]

PAGE4-[5,A]

PAGE4-[5,H]

PAGE3-[1,C]

PAGE3-[1,C]

3
2
PAGE4-[5,G]
PAGE4-[5,G]
PAGE4-[5,G]
PAGE4-[7,H]
PAGE4-[5,G]

PAGE3-[1,G]
PAGE4-[7,H]
PAGE3-[1,E]
PAGE3-[1,B]
PAGE3-[1,B]
PAGE3-[1,E]
PAGE4-[7,H]

H
061-10-3YEL PAGE4-[7,H] 1 OF 3
4
1

C
000-31-1BLK PAGE3-[1,C] LSI CUT-OUT LAMP
B TH336,TH337,406,TH407
062-2YEL PAGE3-[1,C]
A
X81 SHIFTER

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 2 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

HAZARD

TURN/WIPER
COLUMN SWITCH
DRIVING LIGHTS REAR WIPER ROOF WIPER
FOGLIGHT TRANSMISSION NEUTRALIZER BEACON LIGHT

LIGHTPWR

HIGHHD
LOWHD
H H

SIDELT

LEFT

49a

58a
56b
53c

56
30
53
15

R
L
J

TURN
WIPE
1

1
2

2
5

5
3

8
4

6
4

6
4

8
4

7
SW56

SW63

SW57
SW70
BOOM WORK LIGHTS FRONT WORKLIGHTS REAR WORK LIGHTS

4
1
6
5
3
2

7
4
5
8
3
1
2
6

WASHPWR

WASHPWR
WIREPWR

WIREPWR

RFWASH
LTSBAT1

LTSBAT2
MKRLTS
062-7-1YEL
071-4BLU1.5mm²
061-8-2YEL1.5mm²
071-28BLU1.5mm²
062-11YEL1.5mm²
000-30-2BLK

RFWIPE
RWASH
071-9BLU

075-9-12BLU

075-9-13BLU

072-1BLU

075-9-14BLU
064-2LGR
063-26-2YEL

062-9-3YEL

063-26-1YEL
000-30-4BLK

000-30-5BLK

000-30-6BLK

RWIRE
DRLTS
FWASHBRN

FWIPELBRN

FWIPEHBRN

LTTURNBLU

RTTURNBLU

LOBEAMBLU

DRLTSBLU

HIBEAMBLU
FWIPERYEL

FLASH49AYEL

FLASHBATYEL
HARNESS,LINK
PAGE2-[7,A] 071-3BLU1.5mm² CONVERSION
PAGE4-[3,H] 079-29-2YEL1.5mm²

SW61
1

1
PAGE2-[7,A] 071-4BLU1.5mm²

2
5

5
3

8
4

6
4

8
4

8
4

7
SW58

SW59

SW60

SW74

SW62
FWIPEPBRN
PAGE4-[3,H] 061-8-2YEL1.5mm²
PAGE4-[3,G] 071-28BLU1.5mm²

075-9-5BLU

075-9-6BLU

075-9-7BLU

075-9-8BLU
062-7-2YEL
051-3-3YEL1.5mm²
071-8BLU1.5mm²

051-3-1YEL1.5mm²
051-2BLU1.5mm²

051-3-2YEL1.5mm²
051-3BLU1.5mm²

061-6YEL1.5mm²
071-26BLU1.5mm²

061-7YEL1.5mm²
071-27BLU1.5mm²

074-10BRN1.5mm²
074-11BRN1.5mm²

074-11-1BRN1.5mm²
074-5BRN1.5mm²
000-30-8BLK

000-30-13BLK

000-30-9BLK

000-30-10BLK

075-9-9BLU
074-1BRN1.5mm²
074-13BRN1.5mm²

074-13-1BRN1.5mm²
074-5-5BRN1.5mm²
000-30-12BLK
PAGE4-[1,H] 062-11YEL1.5mm²

11
12

15
10

13
14
1
2

9
3

8
4

7
SW73
PAGE4-[3,H] 063-26-2YEL
PAGE2-[8,A] 071-9BLU

074-6-2BRN
062-6YEL1.5mm²
074-3BRN1.5mm²
074-2BRN1.5mm²
074-4BRN1.5mm²
071-29-1YEL1.5mm²
071-3-4BLU1.5mm²
071-4-2BLU1.5mm²

061-8-1YEL1.5mm²
071-25BLU1.5mm²

071-27BLU1.5mm²
071-20-1BLU1.5mm²
PAGE2-[5,A] 064-2LGR
PAGE4-[3,H] 063-26-1YEL
PAGE4-[8,H] 072-1BLU
G PAGE4-[2,G] 062-6YEL1.5mm² G
PAGE4-[2,B] 074-3BRN1.5mm²
PAGE4-[2,B] 074-2BRN1.5mm²
PAGE4-[2,B] 074-4BRN1.5mm²
PAGE4-[3,H] 071-29-1YEL1.5mm²
PAGE2-[7,A] 071-3-4BLU1.5mm²

074-9-3YEL
074-9-4YEL1.5mm²

000-30-11BLK
PAGE2-[7,A] 071-4-2BLU1.5mm²

PAGE4-[3,H] 061-8-1YEL1.5mm²
PAGE4-[3,G] 071-25BLU1.5mm²
PAGE4-[7,H] 074-6-2BRN
PAGE4-[3,H] 071-20-1BLU1.5mm²
PAGE4-[3,G] 051-3-3YEL1.5mm²
PAGE2-[8,A] 071-8BLU1.5mm²
PAGE4-[3,G] 051-3-1YEL1.5mm²
PAGE4-[8,H] 051-2BLU1.5mm²
PAGE4-[3,G] 051-3-2YEL1.5mm²
PAGE4-[8,H] 051-3BLU1.5mm²
PAGE4-[3,G] 061-6YEL1.5mm²
PAGE4-[3,G] 071-26BLU1.5mm²
PAGE4-[3,G] 061-7YEL1.5mm²
F PAGE4-[8,H] 074-10BRN1.5mm² F
PAGE4-[8,H] 074-11BRN1.5mm²
PAGE4-[7,H] 074-9-4YEL1.5mm²
PAGE4-[7,H] 074-5BRN1.5mm²
PAGE4-[2,H] 075-9BLU 075-9-12BLU
075-9-13BLU
S95
075-9-10BLU 075-9-14BLU
PAGE4-[2,H] 075-9-11BLU

075-9-6BLU
075-9-5BLU
075-9-7BLU
075-9-10BLU 075-9-9BLU
S96 075-9-8BLU

S17 062-7-1YEL FRAMELEVEL


PAGE4-[1,H] 062-7YEL 062-7-2YEL 069-2LGR
1
062-7-3YEL 063-38-1YEL
2
PAGE4-[8,H] 074-1BRN1.5mm² 068-2LGR
3
E PAGE4-[8,H]
PAGE4-[8,H]
074-13BRN1.5mm²
074-9-3YEL
4 E
5
6
000-30-3BLK
7
075-9-11BLU
8
SW46
PAGE2-[5,A] 068-2LGR
073-11BRN1.5mm² HI
1
PAGE2-[5,A] 069-2LGR 000-37BLK1.5mm² GND
2
PAGE4-[2,B] 073-11BRN1.5mm² 073-12BRN1.5mm²
3
LOW M
PAGE4-[5,G] 000-37BLK1.5mm² 073-10BRN1.5mm² MED
4
PAGE4-[2,B] 073-12BRN1.5mm²
WH66-1
PAGE4-[2,C] 073-10BRN1.5mm²
PAGE4-[2,C] 073-15BRN1.5mm² 073-15BRN1.5mm²
1
PAGE4-[2,C] 073-16BRN1.5mm² 073-16BRN1.5mm²
2
000-30-3BLK

AC
WH66-2
000-30-1BLK1.5mm² 000-30-2BLK
PAGE2-[1,F] CANCABLEL3BLK
S19 000-30-4BLK
PAGE2-[1,F] CANCABLEH3RED
000-30-5BLK HVAC FAN
PAGE2-[1,F] CANCABLE3SHLD
000-30-6BLK
063-38-1YEL 000-30-8BLK
D 000-30-13BLK D
000-30-9BLK
PAGE4-[5,G] 000-30BLK1.5mm² 000-30BLK1.5mm² 000-30-7BLK1.5mm² 000-30-10BLK
PAGE4-[1,H] 063-38YEL S24 S22 000-30-11BLK
S41 000-30-12BLK
063-38-2YEL
PAGE2-[1,A] 063-38-3YEL 063-38-3YEL 000-30-14BLK1.5mm²

PAGE2-[2,A] 000-30-15BLK 000-30-15BLK

000-30-17BLK
S23
PAGE2-[2,A] 000-30-16BLK 000-30-16BLK
PAGE2-[4,A] 062-9-1YEL 000-30-18BLK
062-9-1YEL
SW51-2 SW51-1
PAGE2-[7,A] 062-9-4YEL 062-9-3YEL 061-9YEL1.5mm² 061-4YEL1.5mm²
1 1
PAGE2-[4,A] 062-9-2YEL
PAGE4-[1,H] 062-9YEL EMS
062-2YEL

PAGE2-[1,A] 062-9-5YEL S02


062-9-6YEL
C PAGE2-[1,A] 062-9-6YEL
C
PAGE4-[4,G] 061-9YEL1.5mm²
PAGE2-[2,A] 062-2YEL
PAGE4-[7,H] 061-4YEL1.5mm²
PAGE2-[2,A] 000-31-1BLK 000-31-3BLK
000-31-2BLK
PAGE4-[5,G] 000-31BLK
PAGE2-[8,A] SENSORCABLE1BLU S18 000-31-4BLK
000-46BLK
PAGE2-[8,A] SENSORCABLE1RED
PAGE2-[8,A] SENSORCABLE1BLK
PAGE2-[8,B] SENSORSHLD
GD84
PAGE4-[4,G] 075-3YEL 075-3YEL
1
PAGE2-[5,A] 075-1WHT 000-31-2BLK
2
PAGE4-[4,G] 062-16YEL 075-1WHT
PAGE2-[1,H] CANCABLEH1RED SENSORCABLE1BLK
3 ELEC ASSY,
4
PAGE2-[1,H] CANCABLEL1BLK SENSORCABLE1BLU
PAGE2-[1,H] CANCABLE1 SHLD SENSORCABLE1RED
5 LSI DISPLAY
6
PAGE2-[5,A] 053-1LGR SENSORSHLD
NCSENSOR
PAGE4-[2,H] 075-9-15BLU CANCABLEH3RED
7
CANCABLEL3BLK
8
B PAGE2-[8,E] 075-5WHT CANCABLE3SHLD
NCCAN B
PAGE2-[8,E] 075-6WHT
PAGE4-[4,G] 075-4YEL 075-4YEL S32
PAGE2-[1,F] CANCABLEH1-5RED BUZZER
AH99
PAGE2-[1,F] CANCABLEL1-5BLK 075-4-2YEL
Cont
PAGE2-[1,F] CANCABLE1-5SHLD CANCABLE1-5SHLD 058-9WHT
CANCABLE1 SHLD

-
CANCABLEH1RED
CANCABLEL1BLK

PAGE2-[7,A] 071-4-5BLU
Pulse
PAGE2-[8,E] 000-46BLK
000-30-18BLK

000-30-17BLK
075-9-15BLU

000-31-3BLK
063-38-2YEL
062-7-3YEL

PAGE4-[3,H] 071-20-2BLU
062-16YEL
053-1LGR
CANCABLEH1-5RED

PAGE2-[8,E] 075-7WHT
CANCABLEL1-5BLK

PAGE4-[3,G] 047-9BLU
PAGE2-[8,E] 075-8WHT
SW67

JS75
071-20-2BLU

000-31-4BLK
071-4-5BLU

075-4-1YEL
047-10BLU
075-7WHT

075-6WHT
058-9WHT

075-5WHT
047-9BLU

047-3BLU
075-8WHT

8
7
6
5
4
1
2
3

6
5
4
3
2
1
DISPLAY
GD85
21

11
22

12
19
24
23

20

18

13

16
15
14
17

10

1
2
9
8

6
5
7

4
3

APU ENABLE ON
047-10BLU

S T
047-3BLU

(if equipped for platform)


8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
CANL1

CANH1
CURSORUPKEYPAD

CLEARKEYPAD

CANL2
CANH2

BACKLIGHTKEYPAD

ENTERKEYPAD

CURSORDOWNKEYPAD
VISP

NC

NC
NC

NC
OUTBUZZER
TRAILERTURNW/L

HIGHBEAMW/L

RIGHTDIRECTIONINDW/L

LEFTDIRECTIONINDW/L

12VKEY
GNDKEYPAD

CANSHIELD2
CANSHIELD1

A A
GND

CAB ELECTRIC SCHEMATIC


F1
CANHI
PLUGGED

GND

F2
VCC
PWR
CANLOW

2 OF 3
PAGE2-[8,E]
PAGE2-[7,A]

CONT AUX HYD 1/2AUXHYD


4360664
120OhmCAN1

CONTROLLER,JOYSTICK

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 3 of 12
March 7, 2011 - F
F

A
B
E

C
D
H

G
082-1GRN PAGE2-[1,A]
081-1GRN PAGE2-[2,A]
063-25YEL PAGE2-[8,H]
062-12YEL PAGE2-[8,A]
SW97-7 073-15BRN1.5mm²
SW97-6 073-8YEL1.5mm²
062-9YEL PAGE3-[1,C]
C SW68-5 073-16BRN1.5mm² 062-7YEL PAGE3-[1,E]
L SW68-4 073-10BRN1.5mm² 063-38YEL PAGE3-[1,D]
B SW68-3 073-7YEL1.5mm²
SW68-2 073-11BRN1.5mm²

FAN
H
M SW68-1 073-12BRN1.5mm²

SWITCH,HVAC CONTROL
062-11YEL1.5mm² PAGE3-[1,G]

1
1

D2
MR750
074-3-2-1BRN1.5mm² 074-3-2BRN1.5mm² TwistedPair(TX) PAGE2-[3,G]
P 1 TwistedPair(RX) PAGE2-[3,G]
L 2 074-3-1BRN1.5mm² 074-3BRN1.5mm² 062-17-1YEL
12v 3 074-4BRN1.5mm² S20 062-17-2YEL S13 062-17YEL
M‡ H 074-2BRN1.5mm²
4

MOTOR
5
G

WIPER,FRONT
6 000-38BLK1.5mm² 062-3YEL PAGE2-[8,G]
WH69 062-3-2YEL 062-3-6YEL PAGE2-[8,H]
S16

062-3-5YEL1.5mm²
062-3-4YEL1.5mm²

075-2-2YEL 075-2-2YEL PAGE2-[8,G]

074-2BRN1.5mm²
074-4BRN1.5mm²
074-3BRN1.5mm²
073-12BRN1.5mm²
073-11BRN1.5mm²
073-10BRN1.5mm²
073-16BRN1.5mm²
073-15BRN1.5mm²
062-17-1YEL
062-3-1YEL
062-17-2YEL

9
8
7
6
5
4
3
2
1

11
12
10
FC03-XP
075-9-4BLU PAGE2-[7,A]

2
2

075-9-11BLU PAGE3-[1,F]

FAN 14 073-7YEL1.5mm²

(SH8H1)
ACIN 9 073-8YEL1.5mm² 075-9-16BLU [7,C]

PAGE3-[1,E]
PAGE3-[1,D]
PAGE3-[1,D]
PAGE3-[1,D]
PAGE3-[1,D]

PAGE3-[1,G]
PAGE3-[1,G]
PAGE3-[1,G]
RIGHTSIDELIGHT 13 071-16BLU PAGE2-[7,A] 075-9-3BLU PAGE2-[2,A]
LEFTSIDELIGHT 12 075-9-1BLU 075-9BLU PAGE3-[1,F]

TRAILER SERVICES 3
2
4

1
RIGHTLOBEAM 11 071-14BLU PAGE2-[7,A] S94 075-9-15BLU PAGE3-[1,B]

X78
RIGHTHIGHBEAM 10 071-13BLU PAGE2-[7,A] 075-9-2BLU PAGE2-[2,A]
ACOUT 8 073-9BRN PAGE2-[2,A]

DIODE5(ANODE)
DIODE2(ANODE)
FRONTWIPER 7 062-6YEL1.5mm² PAGE3-[1,G]

DIODE5(CATHODE)
DIODE2(CATHODE)
6

081-1GRN
082-1GRN
063-22YEL
000-34BLK
LEFTLOBEAM 5 071-12BLU 071-12BLU PAGE2-[7,A]
LEFTHIGHBEAM 4 071-11BLU 071-11BLU PAGE2-[7,A]
RADIO 3 063-2BLU
LIGHTSBAT2 2 061-7YEL1.5mm² PAGE3-[1,F]
LIGHTSBAT1 1 061-6YEL1.5mm² PAGE3-[1,F]
REAR/ROOFWIPER 15 074-9YEL1.5mm²

FC03-XD 071-20-1BLU1.5mm² PAGE3-[1,F]


071-20BLU1.5mm² 071-20-2BLU PAGE3-[1,B]
S10
HIGHBEAMIN 15 071-20BLU1.5mm² 063-26-1YEL PAGE3-[1,G]
BEACON 14 063-26YEL1.5mm² 063-26YEL1.5mm² 063-26-2YEL PAGE3-[1,G]
BOOMWORKLIGHTS 13 051-3-3YEL1.5mm² PAGE3-[1,F] S09
REARWORKLIGHTS 12 051-3-2YEL1.5mm² PAGE3-[1,F]
FC03-XC FRONTWORKLIGHTS 11 051-3-1YEL1.5mm² PAGE3-[1,F]
062-11YEL1.5mm² BRAKELIGHTS 10 062-15YEL1.5mm² PAGE2-[1,A]
7 KEY2
063-38YEL FLASHERC2 9 047-9BLU PAGE3-[1,A]
1 KEY1
071-29YEL1.5mm² 071-29YEL1.5mm²

3
3

062-7YEL 2 KEY1 FLASHER49A 8 079-29-2YEL1.5mm² PAGE3-[1,G]


062-9YEL FLASHER49 7 071-28BLU1.5mm² PAGE3-[1,G] S08 071-29-1YEL1.5mm² PAGE3-[1,G]
3 KEY1
FLASHER 6 061-8YEL1.5mm²
4
062-12YEL 8 KEY2 5
063-25YEL LEFTSIDELIGHT 4 071-2BLU1.5mm² PAGE2-[8,A]
9 KEY2
063-22YEL RIGHTSIDELIGHT 3 071-1BLU1.5mm² PAGE2-[8,A] 061-8-2YEL1.5mm² PAGE3-[1,G]
5 KEY1
072-2BLU SIDELIGHTIN 2 071-26BLU1.5mm² PAGE3-[1,F] 061-8YEL1.5mm² 061-8-1YEL1.5mm² PAGE3-[1,G]
6 KEY2
LOBEAMIN 1 071-25BLU1.5mm² PAGE3-[1,G] S07
10
TwistedPair(TX) 11 RX FC03-XF
TwistedPair(RX)
12 TX

15
FRONTWASHERGND 14 000-50BLK1.5mm²
FUELPUMP 13 048-16GRY PAGE2-[1,A]
12
FUELRELAY 11 048-9GRY PAGE2-[3,A]
10
9
JOYSTICKPWR 8 062-16YEL PAGE3-[1,B]
LMIDISPLAYPWR 7 075-3YEL PAGE3-[1,B]
KEYPADPWR 6 062-19YEL PAGE2-[8,E]
DISPLAYPWR 5 075-4YEL PAGE3-[1,B]
4
3
CONTROLLERPWR 2 061-11-1YEL2.5mm² PAGE2-[8,H]
CONTROLLERPWR 1 061-11-2YEL2.5mm² PAGE2-[8,H]
FC03-XG

4
4

GND 15 000-44BLK1.5mm² PAGE2-[8,H]


REAR/ROOFWASHERGND 14 000-51BLK1.5mm²
POWERSOCKET 13 061-10YEL1.5mm²
AIRSEATPWR 12 063-31YEL1.5mm²
11
10
9
8
7
POWERDISTRIBUTIONBOARD

FUELVALVE 6 048-18GRY PAGE2-[1,A]


KEYSIGNALIN 5 062-17YEL
KEYBAT(EMS) 4 061-9YEL1.5mm² PAGE3-[1,C]
AUXFUNCTIONPWR 3 063-11YEL2.0mm² [7,D]
2
1
FC03-XH

GND 15 000-21BLK1.5mm² PAGE2-[7,A] 000-19-3BLK2.0mm² [7,C]

S/N TBT00216 & After


S/N TBZ00561 & After
S/N TBX00454 & After

S/N TBW00201 & After


GND 14 000-20BLK1.5mm² PAGE2-[7,A]
GND 13 000-19BLK 000-19-2BLK PAGE2-[7,A]
GND 12 000-43BLK1.5mm² PAGE2-[3,A] S111
GND 11 000-42BLK1.5mm² PAGE2-[3,A] 000-19-1BLK000-19-1BLK PAGE2-[3,A]
GND 10 000-41BLK PAGE2-[2,A]
GND 9 000-40BLK PAGE2-[3,A]
GND 8 000-11BLK
X123A

5
5

PAGE2-[3,A] 070-4GRN 070-4GRN GND 7 000-38BLK1.5mm²


1
PAGE2-[8,F] 050-2GRN 050-2GRN GND 6 000-37BLK1.5mm² PAGE3-[1,D]
2
PAGE2-[8,F] 070-8-2LGR 070-8-2LGR GND 5 000-36BLK1.5mm²
3
062-3-2YEL GND 4 000-35BLK1.5mm²
4

S/N TBY01110 & After excluding TBY01121, 1122 & 1128


S/N TDE00337 & After including TDE00297-313, 328 & 332
GND 3 000-34BLK
5
GND 2 000-33BLK2.5mm² PAGE2-[8,H]
6
GND 1 000-32BLK2.5mm² PAGE2-[8,H]
DT06-6S FC03-XK
(SH11A1)

X123B
PAGE2-[3,A] 070-1GRN 070-1GRN GND 15 000-31BLK PAGE3-[1,C]
1
PAGE2-[8,F] 050-1GRN 050-1GRN GND 14 000-23BLK PAGE2-[7,A]

S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327
2
000-30BLK1.5mm²
PLATFORM RELAY BOX

3 GND 13 PAGE3-[1,D]
GND 12 000-13BLK PAGE2-[8,A]
4
GND 6 000-17BLK1.5mm² PAGE2-[8,A]
5
000-11BLK GND 5 000-16BLK1.5mm² PAGE2-[8,A]
6
DT04-6P GND 4 000-24BLK1.5mm² PAGE2-[8,A]
GND 3 000-15BLK1.5mm² PAGE2-[8,A]
GND 1 000-22BLK PAGE2-[7,A]
GND 2 000-14BLK1.5mm²
GND 7 000-6BLK
GND 8 000-5BLK1.5mm²
GND 9 000-3BLK
GND 10 000-2BLK
BATTERYPOSITIVE
BATTERYPOSITIVE
BATTERYPOSITIVE
BATTERYPOSITIVE
BATTERYPOSITIVE
BATTERYNEGATIVE
BATTERYNEGATIVE
BATTERYNEGATIVE
BATTERYNEGATIVE
BATTERYNEGATIVE

GND 11 000-1BLK
2.5mm²

FC03-XL
2.5mm²

6
6

5
5

3
3
6

2
2

4
4

1
1

X105
X104
000-35BLK1.5mm²
063-31YEL1.5mm²

001-4RED
001-3RED
2
1

4.0mm²
WH71

4.0mm²
001-2RED4.0mm²
001-1RED4.0mm²
000-56BLK4.0mm²
000-55BLK4.0mm²
000-54BLK4.0mm²
000-53BLK4.0mm²
M
AIR RIDE SEAT

074-5BRN1.5mm² PAGE3-[1,F]

S90 074-6-2BRN PAGE3-[1,F]


S06

074-6BRN1.5mm² 074-6-1BRN PAGE2-[3,A]


048-15GRY PAGE2-[5,A]
048-13GRY PAGE2-[5,A]
S07X

062-4YEL2.5mm² PAGE2-[8,G]
S08X

061-4YEL1.5mm² PAGE3-[1,C]
074-9-4YEL1.5mm² PAGE3-[1,F]
7
7

061-10-3YEL PAGE2-[2,A]
[2,H]
[5,H]
[5,G]

MS48
062-4YEL2.5mm²
061-4YEL1.5mm²

1
074-9YEL1.5mm²

061-10-1YEL1.5mm² 2
000-36BLK1.5mm² 3
S37
S91

S30
POWER SOCKET

061-10YEL1.5mm² S93
0 61

074-9-3YEL
074-9-2YEL
074-9-1YEL
-10
-2Y
EL

PAGE3-[1,E]
074-9-3YEL

074-11BRN1.5mm² PAGE3-[1,F]
3 OF 3

074-10BRN1.5mm² PAGE3-[1,F]
051-3BLU1.5mm² PAGE3-[1,F]
072-1BLU PAGE3-[1,G]
051-2BLU1.5mm² PAGE3-[1,F]
PAGE3-[1,E]
062-4-1YEL1.5mm²
062-4-2YEL1.5mm²
062-3-4YEL1.5mm²
062-3-5YEL1.5mm²
061-4-2YEL1.5mm²
061-4-1YEL1.5mm²

048-15GRY

PAGE3-[1,E]
048-13GRY

50B
50A
17B
17A
19B
19A
58B
58A
15B
15A
30B
30A

SW82
SW82-1

CAB ELECTRIC SCHEMATIC

8
8

000-19-3BLK2.0mm²
063-11YEL2.0mm²
001-4RED4.0mm²
001-3RED4.0mm²
001-2RED4.0mm²
001-1RED4.0mm²
000-56BLK4.0mm²
000-55BLK4.0mm²
000-54BLK4.0mm²
000-53BLK4.0mm²

075-9-16BLU
000-51-2BLK1.5mm²
074-5-2BRN1.5mm²
000-50-2BLK1.5mm²
074-6BRN1.5mm²
50B
50A
17B
17A
19B
19A
50B
50A
17B
17A
19B
19A

4
3
2
1
2
1
2
1

4
3
2
1

B
A

C
X106

X110

X112
049-4BRN
049-3BRN
049-1BRN
049-2BRN

WH65-2
WH65-1
000-1BLK
000-6BLK

000-2BLK2.5mm²
000-3BLK2.5mm²
000-5BLK1.5mm²
074-11BRN1.5mm²
074-10BRN1.5mm²

074-9-2YEL
051-3BLU1.5mm²
051-2BLU1.5mm²
000-14BLK1.5mm²
074-1BRN1.5mm²
074-13BRN1.5mm²

072-2BLU
063-2BLU
061-10-2YEL
074-9-1YEL

072-1BLU
049-2BRN
049-1BRN
049-3BRN
049-4BRN

SX-

DX-

000-51-1BLK1.5mm²
074-5-1BRN1.5mm²
000-50-1BLK1.5mm²
SX+

DX+

6
1
8
7
5
4
3
2
9

TO
TO
7
5

8
9
3

6
2

4
1

11

15
14
12
10
13

X52
X64

ENGINE
ENGINE
MS92DX-
MS92SX-
MS92SX+

MS92DX+

HARNESS
HARNESS
M
M
0
0
0

(SH10G1/G4)
(SH10G1/G4)
P
P

REAR FRONT
1

(SH5 A2&SH7A1
AUX FUNC PWR
1
1

2
2
2
3
P

3
3
3
TO

TO
CAB

CAB
ROOF

ROOF
(SH5F2)

(SH5E4)

PAGE2-[2,E]
PAGE2-[2,E]
PAGE2-[2,D]
5-POSITION IGNITION
HARNESS

HARNESS

TANK,DUAL WASHER,PUMPS
F

A
B
E

C
D
H

TH336, TH337, TH406, TH407, TH414, TH514, TH417

Sheet 4 of 12
March 7, 2011 - F
Electrical Schematic
31200720
1 2 3 4 5 6 7 8

ROOF WIPER MOTOR


CABROOF,RIDE AND FLOAT & BOOM EXT LIMIT
H LIGHT,WORKLIGHT LIGHT,WORKLIGHT LIGHT,WORKLIGHT LIGHT,WORKLIGHT H

M
1
2
3

WH08
061-10-2YEL

4
3
2
1

1
2

1
2

1
2

1
2
4

LB12

LB11

LB10

LB09
5

051-2-2BLU

051-2-1BLU

051-3-1BLU

051-3-2BLU
6

074-9-1YEL
074-1BRN1.5mm²
074-13BRN1.5mm²
000-14BLK1.5mm²

000-3-2BLK

000-3-1BLK

000-2-1BLK

000-2-2BLK
063-2YEL
7
000-6-1BLK
RADIO 8
MS21-1

1
2
049-1BRN
3
049-2BRN
4
049-3BRN
5
049-4BRN
6 062-9-10YEL
047-21BLU 1 SWITCH,PRESSURE
7 1 047-21BLU TRAILERBRAKE
LAMP, TRAILER BRAKE 1 2
8 LB50_1
2 000-58-1BLK SN400
G MS21 2 G
LB50_2

049-4BRN
9
049-3BRN
8 071-1-4LGR S406 S407
049-2BRN A 062-9-9YEL 062-9-9YEL
7 071-14LGR 1 1
049-1BRN S358 S357 SWITCH,PARKBRAKE B 047-21BLU 047-21BLU 076-4LGR
6 062-9-8YEL 2 2 1
TO MAIN C 000-58-2BLK 000-58-2BLK 000-58-3BLK VALVE,TRALIER
5 3 3 2

051-3BLU1.5mm²
000-3BLK1.5mm²
CAB HARN 000-14BLK1.5mm² SW77B S405 071-1-4LGR 071-1-4LGR BRAKE
4 4 4 S408 HV400
(SH4H8) 074-9-1YEL
3 X120A X120B
074-1BRN1.5mm²
2
074-13BRN1.5mm²
1
X64
A
S356 S359 TO CAB HARNESS 062-9-2YEL 076-4LGR 87
PARKBRAKE B 5
071-14LGR 062-9-11YEL 30 RELAY,SPST,12V
SW77 C 3
87a
4

000-2BLK1.5mm²
SW77A

051-2BLU1.5mm²
AUX POWER SOCKET 071-1-4LGR 85
2

LIGHT,BECON
LB45 000-58-4BLK 86
REAR WIPER MOTOR

072-1BLU 000-58BLK 1
1 UGMGROUND J2-28
074-9-2YEL RL300
1 000-1BLK X119
000-5BLK1.5mm² 2
2
F M 3
074-11BRN1.5mm² LB45-GND
CAB HARNESS F
074-10BRN1.5mm² CHASSIS HARNESS
4
WH07

ITALIAN TRAILER BRAKE

LB05
072-2BLU
1
LIGHT,DOME

LB05-GND
000-6-1BLK
1
000-6-2BLK 000-6-2BLK 000-6BLK
2
S355

074-10BRN1.5mm²
074-11BRN1.5mm²

051-2BLU1.5mm²

051-3BLU1.5mm²
000-5BLK1.5mm²

000-3BLK1.5mm²

000-2BLK1.5mm²
CAB ROOF HARNESS

061-10-2YEL

074-9-2YEL
072-2BLU

072-1BLU
000-6BLK

000-1BLK
063-2YEL
E E

X52
11
12

15
10

13
14
1
2

4
5
3

8
7

9
TO MAIN
CAB HARN
(SH4G8)

CONTROLLER, TH417 BOOM EXTENSION LIMIT

SWITCH,BOOM RIDE CONTROLLER,TH RIDE & FLOAT CAT


LAMP,RIDE CONTROL
D D
BOOMRIDESGN

4 EXTPROXSW
FLOATVALVE
TANKVALVE
RIDEVALVE

INDICATOR

CANHIGH
2 GROUND

CANLOW
CANHIGH
GROUND

CANLOW

1 POWER
POWER

PLATFORM REAR CHASSIS


LB1-GND

HARNESS

RX
TX
1

1
2

2
5
3

8
4

HARNESS

RX
TX
SW47

LB1

11

11
12

12
10

10
1
2
5

4
5
3

8
7

8
7

SN220_B
CO04-J1

CO04-J2
1
2
3

1
2
3
4
5
6
10
11
12

10
11
12

X307
CO03-J1

CO03-J2
075-9-16BLU
049-1LGR

047-1LGR
063-11-2YEL

000-19-6BLK

000-19-7BLK

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

CANCABLE4-2HRED
062-12-6YEL
058-6-4BLK

CANCABLE4-2LBLK
063-25-3YEL

049-11WHT
000-44-5BLK
063-11-1YEL0.5mm²
000-19-4BLK0.5mm²
049-1LGR0.5mm²

076-1GRN0.5mm²
076-2GRN0.5mm²
076-3GRN0.5mm²

047-1LGR0.5mm²

CAN-CABLE2RED0.5mm²
CAN-CABLE2BLK0.5mm²
TWISTEDPAIR1WHT0.5mm²
TWISTEDPAIR1BLK0.5mm²
S403
CANCABLE4LBLK

S404
CANCABLE4-1HRED

CHASSIS HARNESS
S401 058-6-2BLK

S402 062-12-4YEL

C 047-1LGR 047-1LGR0.5mm²
C
1 1
TWISTEDPAIR1WHT TWISTEDPAIR1WHT0.5mm²
A 2 2
TWISTEDPAIR1BLK TWISTEDPAIR1BLK0.5mm²
B 3 3

062-12-7YEL
049-1LGR 049-1LGR0.5mm²

049-14WHT
058-6-5BLK
C 4 4
000-19-4BLK1.5mm² 000-19-4BLK1.5mm² S377

CANCABLE4-1HRED
CAB SIDE HARNESS D 5 5

CANCABLE4-1LBLK
063-11-1YEL 063-11-1YEL0.5mm²
E 6 6
(CAT ET CONNECTION) CAN-CABLE2BLK CAN-CABLE2BLK CAN-CABLE2BLK0.5mm²
F 7 7
(SH2A2) CAN-CABLE2RED CAN-CABLE2RED CAN-CABLE2RED0.5mm²

062-12-5YEL
058-6-3BLK
G 8 8

X308
H X56 X56 076-1GRN

1
076-1GRN0.5mm²

4
5
3

6
1 1
J 076-2GRN0.5mm² 076-2GRN
S375

2 2
X81

063-25-3YEL

062-12-7YEL
049-11WHT

049-14WHT
000-44-5BLK

058-6-5BLK
076-3GRN0.5mm² 076-3GRN

SN220_A
3 3
000-19-8BLK1.5mm² 000-19-8BLK1.5mm²
4 4

1
X55 X55

5
3

6
4
S362
CONTROLLER HARNESS
S374

BOOM ANGLE
SENSOR
000-19-10BLK

000-19-11BLK
000-19-9BLK
076-2GRN

076-3GRN

076-1GRN

SN400

SN392
CHASSIS HARNESS
HV117

B B
HV118

HV119

BOOM HARNESS

1
2

2
3

3
1
2

1
2

1
2
FLOATVALVE

RIDEVALVE

BOOM EXTENSION LIMIT


(TH417,if equipped)
PROX PROX
VALVE,TANK
TWISTEDPAIR1WHT
000-19-3BLK1.5mm²

063-11-3YEL1.0mm²
TWISTEDPAIR1BLK

MCV VENT VALVE,RIDE CONTROL


063-11YEL1.5mm²

WITHFLOAT
075-9-16BLU

000-19-5BLK

SWITCH,PROX SWITCH,PROX
BOOM EXTEND1 BOOM EXTEND2

RIDE AND FLOAT OPTION


X112

X115
C

1
B
A

2
3
4

AUX FUNC PWR ANALYSER


(SH4C8)

A A

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 5 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

POWER DISTRIBUTION BOARD


H H

XC XD XF XG XH XK XL XM XP
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12

KEY1
KEY1
KEY1
KEY1
KEY1

LIGHTSBAT1

ACIN

FAN

LOWBEAMIN
SIDELIGHTSIN

BEACON
HIBEAMIN

KEYSIGNALIN
LEFTHIBEAM
LEFTLOBEAM

RIGHTHIBEAM
RIGHTLOBEAM
KEY2
KEY2
KEY2
KEY2
KEY2

LIGHTSBAT2

FLASHERC2
BRAKELIGHTS
FRONTWORKLIGHTS
REARWORKLIGHTS
BOOMWORKLIGHTS

FRONTWASHERGND

FUELVALVE

REARWASHERGND
GND

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
K830
RADIO

FLASHER49

K187
K186

K287

K286

K286
FLASHER49a

FUELPUMP

F29,K887a

K287a
K285
KEYBAY(EMS)
ACOUT

LEFTSIDELIGHT
RIGHTSIDELIGHT

RIGHTSIDELIGHT
LEFTSIDELIGHT

SPAREBAT

SEAT
POWERSOCKET
FRONTWIPER

REAR/ROOFWIPER

FLASHER

CONTROLLER
CONTROLLER
CONTROLLER

DISPLAYPWR
KEYPADPWR
LSIDISPLAYPWR
JOYSTICKPWR

AUXFUNTIONPWR
TX
RX

EMPTY

EMPTY

EMPTY

FUELRELAY

EMPTY

D13
D11
D9

D2

D3

D4

D5

D6

D7
D10

D12
D8
G G

1 RIGHTHIBEAM
XQ
2 7.5 F03
DIAGNOSTIC
CONNECTOR 3 RIGHTLOBEAM
4 7.5 F01
F LEFTHIBEAM F
7.5 F05
85
86 LEFTLOBEAM
K1 7.5 F04
REVERSE 87
TRAVEL 30 RADIO
RELAY 10 F11
87a
FRONTWIPER
20 F07
85
FAN
86 D1 20 F06
K2
START 87
POWERSOCKET
INTLK 30 15 F25
RELAY
87a
SEAT
15 F26
KEY1
49 15 F10
K3 FLASHER 49a
LEFTSIDELIGHTS
31 7.5 F14
E E
C2
RIGHTSIDELIGHTS
7.5 F19

85 FRTWORKLIGHTS
15 F17
86
K4 IGN 87 REARWORKLIGHTS
PWR1 15 F21
30
RELAY BOOMWORKLIGHTS
87a
15 F15
BEACON
85 15 F20
86
SPAREBAT
K5 IGN 87 15 F28
PWR2 30
RELAY AUXFUNCPWR
87a 15 F30
KEY2
15 F09
85
D 86 DISPLAY/JOYSTICK D
K6 10 F23
WORK 87
LIGHTS 30 CONTROLLER
RELAY 25 F22
87a
REARWIPE
15 F02
85
FLASHER
86 15 F18
K7
87
IGN KEYBAT
PWR3 30 15 F27
RELAY
87a
BRAKELIGHTS
15 F16
AC
7.5 F08
LIGHTSBAT1
15 F12
LIGHTSBAT2
15 F13
C C
SHIFT/STEER
85 15 F29
86
FUEL
FUEL
K8 87 15 F24
RELAY
30
87a

D14

JEFFERSON FUSE PCB


B B

1 2 3 4 5 1 2 3 4 5 6
XA XB

BATTERY POSITIVE BATTERY NEGATIVE

A A

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 6 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

120Ohm SENSOR,ENGINE SPEED


TRANSMISSION TRANSMISSION TRANSMISSION
CAN1 SHIFT RAIL SENSOR3 TRANSMISSION SWITCH,TORQUE
SHIFT RAIL SENSOR1 SHIFT RAIL SENSOR2 SENSOR,TCSP SENSOR,OIL TEMP SENSOR,INTERM RPM+ SENSOR,OUTPUTRPM+
(if equipped) CONVERTER TEMP
TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION
FUEL

X155
LEVEL

SIGNAL

SIGNAL

SIGNAL
H H

GND

GND

GND

GND
OUT

OUT

OUT

OUT
1 1
2 2
3 3

PWR

PWR

PWR
GRD

GRD

GRD
X154

SN131

SW137
1
2
3
4

1
2
3
4

1
2
3
4

1
2

1
2

1
2

1
2

1
2

1
SN132

SN133

SN136

SN107

SN109
SN116

SN115
078-3BRN

078-4BRN

078-5BRN

078-20BRN

047-12GRN
080-18ORG

080-15ORG

080-16ORG

080-17ORG
062-18-3YEL

062-18-2YEL

062-18-1YEL
058-18-3BLK

058-18-2BLK

058-18-1BLK

058-23BLK

058-20BLK

058-19BLK

058-21BLK

058-22BLK
CANCABLEH1-8RED

CANCABLE1-8SHLD
CANCABLEL1-8BLK
TRANSMISSION & REV FAN

062-18-2YEL
062-18-3YEL
G G

062-18YS135
EL
TWISTEDCABLE2BLK
70
69
062-18YEL
68
67

058-18-2BLK
66
54
53
47
46
45

S128
44
TWISTEDCABLE2WHT
57

058-18BLK
39
078-3BRN
29
078-4BRN
30
058-18BLK
55
F 31
078-5BRN F
080-18ORG
62
058-23BLK
63
080-15ORG
60
058-20BLK
61
38
078-20BRN
36
058-19BLK
56
37
080-16ORG
18
058-21BLK
52
080-17ORG
5
058-22BLK
6
28
23
061-11-4RED 061-11-4RED
1
TRANSMISSION 22
CONTROLLER 21
MODULE
20
061-11-2RED 061-11-2RED
24
061-11-3RED
E 19
14
061-11-3RED S138 E
17
16
000-42-3BLK
15
000-42-2BLK 000-42-2BLK 061-11-1RED1.5mm²
25 1
000-42-3BLK 000-42-1BLK1.5mm²
13 2
S127 062-9-6YEL1.5mm²
11 3
000-42-4BLK 000-42-4BLK 047-12GRN
2 4
062-9-6YEL1.5mm²
3 5
10 6 TO
TWISTEDCABLE2BLK ENGINE
12 8 HARNESS
TWISTEDCABLE2WHT
9 7 (SH10E4/E8)
CANCABLEH1-7RED CANCABLEH1-6RED
8 9
S165 CANCABLEH1-6RED
7 CANCABLEL1-7BLK 10
CANCABLEL1-6BLK CANCABLEL1-6BLK
64 11
S166 CANCABLE1-6SHLD
65 12
CANCABLE1-7SHLD CANCABLE1-6SHLD
X262
S164
4
064-7ORG
58
058-17BLK
59
064-6ORG
D 50
058-16BLK
D
51
080-11ORG
48
058-15BLK
49
064-5ORG
42
058-14BLK
43
064-4ORG
40
058-13BLK
41
064-3ORG
34
058-12BLK
35
064-2ORG
32
058-11BLK
33
064-1ORG
26
058-10BLK
27
CO02

TRANSMISSION
HARNESS

080-11ORG
HV50 058-10BLK

HV53 058-12BLK

HV124 058-13BLK

HV49 058-14BLK

HV100 058-15BLK

HV78 058-16BLK

HV72 058-17BLK
C C
HV42 058-11BLK
064-1ORG

064-2ORG

064-3ORG

064-4ORG

064-5ORG

064-6ORG

064-7ORG
2
1

2
1

2
1

2
1

2
1

2
1

2
1

2
1
1STGEARSOL. 2NDGEARSOL. 3RDGEARSOL. 4THGEARSOL. 5THGEARSOL. VALVE,SYNC.MOD SHIFTERFWDSOL. SHIFTERREVSOL.
TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION

HYDRAULIC CLEAN FIX


SWITCH,SPDT MOMENTARY FAN REVERSE SWITCH

X143 X144
B S148 052-3-2BRN B
052-3-1BRN2.0mm²

1 1 DIODE PACK
S149 000-19-9BLK
2 2
SW146

000-19-7BLK2.0mm²
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

X145
X141
052-4BRN

062-8-18YEL
063-31-2YEL2.0mm²
052-3BRN2.0mm²

000-19-5BLK

052-3-3BRN
1 HYDRAULIC
A 000-19-8BLK REV FAN SOL
2 ENG SIDE HARNESS
B
C

X112 X112 X141 X141 X145


063-31-2YEL2.0mm² 052-3BRN2.0mm² 052-3-1BRN2.0mm² 052-3-1BRN2.0mm²
AUX FUNC A A A A 1 CLEAN FIX
000-19-4BLK2.0mm² 000-19-6BLK2.0mm² 000-19-7BLK2.0mm² 000-19-8BLK
PWR B B
062-8-18YEL S147 052-4BRN
B B
052-4-1BRN S09 000-19-9BLK
2
MULTI-TIMER ENG SIDE HARNESS
(SH4C8) C C C C 3
052-4-1BRN
4

GENERIC
A CAB SIDE HARNESS A

REVERSING FAN

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 7 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

VALVE,TOW HITCH FRONT FRAME, BOOM & OPTIONS


081-1GRN
1
TO 082-1GRN 081-2GRN
CAB 2 1
063-22YEL 000-34-1BLK VALVE,FRAME LEVEL/STAB
HARNESS 3 2
H (SH4C2) 4 000-34BLK HV255-UP
FRAME TO BOOM HARNESS BOOM HEAD HARNESS H
AUX1/2
X78 S283 082-2GRN
1
(TH414, TH514 & TH417, if equipped w/out platform) A A (TH414, TH514 & TH417, if equipped w/out platform) VALVE,DIVERTER,AUX
000-34-2BLK B B
2 070-3-1GRN1.5mm²
HV255-DN C C 1
000-17-3BLK2.5mm² 000-17-3BLK2.5mm² 000-17-1BLK1.5mm²
S278 D D 2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
E E S294 HV203

031-1GRN

032-1GRN

HV237-LS-DN

033-1GRN

034-1GRN

HV237-RS-DN

069-1GRN

068-1GRN

070-4GRN

HV237-SPD
HV237-LS-UP

HV237-RS-UP

HV237-FL-RT

HV237-FL-LT

058-5WHT
000-23-1BLK

000-23-2BLK

000-22-1BLK

000-22-2BLK

000-22-3BLK

000-22-4BLK
F F
G G
H H

000-34-3BLK

000-34-4BLK
063-22-2YEL

063-22-1YEL
J J

082-2GRN

082-1GRN

081-2GRN

081-1GRN
070-3-4GRN1.0mm² 070-3-4GRN1.0mm²
K K
070-3-5GRN1.0mm² TO 070-3-5GRN1.0mm² S295
L BOOM L VALVE,QUICKCOUPLER 065-6WHT
070-3-1GRN1.5mm² S274 1
1 M HARNESS M 065-1ORG

RL263

RL277
000-17-1BLK1.5mm² 055-1-4GRN1.0mm² 055-1-4GRN1.0mm² 055-1-1GRN1.5mm² 2
2 N N 1 065-2ORG

S240
055-1-1GRN1.5mm² S273 055-1-5GRN1.0mm² 055-1-5GRN1.0mm² S296 000-16-1BLK1.5mm² 3
3 P P 2 068-1GRN

2(85)

2(85)
5(87)
3(30)

5(87)
3(30)
4N/C

4N/C
1(86)

1(86)
000-16-1BLK1.5mm² 4
4 R R HV202 069-1GRN
S272 5
X204 S S 033-1GRN
6
T T 034-1GRN
7
U U 031-1GRN

87
30

85
86

87
30

85
86
87a

87a
8
V V 032-1GRN
9
W W
G X X 070-4GRN
10 G
11
X200 X201 058-5WHT
RELAY,SPDT,12V,20/40AMP REAR OF BOOM 12
INSIDE BOOM HEAD 071-11BLU
RELAY,SPDT,12V,20/40AMP 13
071-12BLU
14
071-13BLU
TOW HITCH HARNESS 15
AUX1/2 071-14BLU
16
OPTION 2 SECTON M/C VALVE,DIVERTER,AUX 075-9-4BLU
17 TO
071-16BLU CAB
1BLK1.5mm² 18 HARNESS
1 071-3-3BLU
2BLK1.5mm² 19 (SH2A6)
2 071-4-6BLU
20
HV203 062-9-4YEL
21
RIGHT STABILIZER LEFT STABILIZER
TO 22
REAR FRAME 23
SWITCH,PROX SWITCH,PROX HARNESS
(SH9E4/E8) 24
RIGHT STABILIZER LEFT STABILIZER
BOOM HARNESS 25
1BLK1.5mm² 26
SWITCH,PRES SWITCH,PRES 1 VALVE,QUICK COUPLER
2BLK1.5mm² 27
PROX PROX 2
3BLK1.5mm² 3BLK1.5mm² 28
3 1
GRN/YEL1.5mm² GRN/YEL1.5mm² S239 29
4 2
30
F X204 HV202
31 F
32
000-19-2BLK
C

C
A
B

A
B

33
SN371
1
2
3
SN372

1
2
3

SN366
SN365

000-20BLK1.5mm²
34
000-21BLK1.5mm²
35
063-25-2YEL

063-25-1YEL
034-2WHT

032-1WHT
032-2LGR

034-2LGR

032-2LGR

034-2LGR
000-44-4BLK

000-44-3BLK

LIGHT,WORKLIGHT 000-22BLK
36
BOOM,LEFT 000-23BLK
37

000-20BLK1.5mm²

000-21BLK1.5mm²
071-8BLU1.5mm² S284 071-8-1BLU1.0mm² X54
1 1

000-23-3BLK

000-23-4BLK

000-19-2BLK
000-16-2BLK1.5mm² 000-16-3BLK1.0mm²

071-4-6BLU

075-9-4BLU
071-3-3BLU

062-9-4YEL
2 2

HV238-AW
071-14BLU
071-13BLU
071-16BLU

071-12BLU

065-1ORG

065-2ORG
071-11BLU

HV238-CB

065-6WHT
S285
X206 LB275
BOOM LIGHTS HARNESS

LB236

LB235

SN234
LIGHT,WORKLIGHT ALL MACHINES
BOOM,RIGHT

1
2
3
4
5
6

1
2
3
4
5
6

C
B

A
1
2

1
2
034-2WHT
1 071-8-2BLU1.0mm²
032-1WHT 1
2 000-16-3BLK1.0mm²
2
3
LB276
4 TO
5 CAB VALVE,STEER SELECT PROX
S370 063-25YEL HARNESS
E 000-44BLK
6
7
(SH2H8) E
S369

TURN

TURN
HIGH

HIGH
SIDE

SIDE
LOW

LOW
8
9 SWITCH,PROX,AXLE
X35 FRONT AXLE
LIGHT,RIGHTHEADLIGHT LIGHT,LEFTHEADLIGHT

LARGE FRAME FRONT HARNESS


FRAME STABILIZER HARNESS
(TH514 & TH417, if equipped)
065-6WHT
1
065-1ORG
2
065-2ORG
3
4
5
6
7
8
D 9
D
10
11
12
BOOM HEAD HARNESS PLATFORMHARNESS 071-11BLU
13
CAB TO BOOM HARNESS BOOM HARNESS 071-12BLU
(TH414, TH514 & TH417-if equipped for platform) TH414,TH514,&TH417 071-13BLU
14
15
WITHPLATFORMONLY 071-14BLU
TH414,TH514,&TH417, if equipped for platform 16
1001091189 075-9-4BLU
17 TO
071-16BLU CAB
18 HARNESS
TO FRONT HARNESS 071-3-3BLU
19 (SH2A6)
A A A A S291 A A A 071-4-6BLU

LB23X-1
RED12AWG RED12AWG RED12AWG RED12AWG RED12AWG 20

C
061-5YEL2.5mm² 061-5-1YEL2.5mm²

A
B
1
2
3
4
5
6
X219
B B B B B B B 062-9-4YEL
21
C C C C C C C
22

071-X-1BLU
071-X-2BLU
071-X-3-1BLU
071-X-4-1BLU

071-X-3-2BLU
071-X-4-2BLU
000-X-1BLK1.5mm²

000-X-2BLK
BLK12AWG BLK12AWG BLK12AWG 000-48BLK2.5mm² 000-48-1BLK2.5mm² BLK12AWG BLK12AWG
D D D D D D D
BLK/WHT12AWG BLK/WHT12AWG BLK/WHT12AWG 063-7-5BLK2.5mm² S386 063-7-5BLK2.5mm² BLK/WHT12AWG BLK/WHT12AWG 23
E E E E E E E
RED12AWG YEL18AWG YEL18AWG YEL18AWG 049-5WHT 049-5WHT YEL18AWG YEL18AWG 24
1 F F F F F F F
YEL18AWG ORG12AWG ORG12AWG ORG12AWG 062-4YEL2.5mm² 062-4YEL2.5mm² ORG12AWG ORG12AWG 25
2 G G G G G G G
BRN18AWG BRN18AWG BRN18AWG BRN18AWG 049-12WHT 049-12WHT BRN18AWG BRN18AWG 26
3 H H H H H H H
RED/BLK18AWG RED/BLK18AWG RED/BLK18AWG RED/BLK18AWG 062-5YEL 062-5YEL RED/BLK18AWG RED/BLK18AWG 27
4 J J J J J J J
BLU18AWG BLU18AWG BLU18AWG BLU18AWG 070-3-4GRN BLU18AWG BLU18AWG 28
5 K K K K K K K

S312
C 6
BLU/BLK18AWG BLU/BLK18AWG
L L
BLU/BLK18AWG BLU/BLK18AWG
L L
070-3-5GRN S292 L L
BLU/BLK18AWG BLU/BLK18AWG
L TO 29 C

S346
BLK12AWG PLATFORM 30
7 M M M M S293 M M M BOX S244
TO ORG18AWG ORG18AWG ORG18AWG ORG18AWG 055-1-4GRN ORG18AWG ORG18AWG 31
8 N N N N N N N (SH11G8)
CAB ORG/BLK18AWG ORG/BLK18AWG ORG/BLK18AWG ORG/BLK18AWG 055-1-5GRN 120Ohm ORG/BLK18AWG ORG/BLK18AWG 32

S311
HARNESS 9 BLK/WHT12AWG
P P P P
CAN2
P P P 000-19-2BLK
33
(SH2G8) 10 R R R R R R R 000-20BLK1.5mm²
34
11 S S S S S S S 000-21BLK1.5mm²
CANCABLEH80.75mm² CANCABLEH80.75mm² CANCABLEH80.75mm² CANCABLEH80.75mm² 35
12 T T T T T T T
CANCABLEL80.75mm² CANCABLEL80.75mm² CANCABLEL80.75mm² 36

000-20BLK1.5mm²

000-21BLK1.5mm²
CANCABLEL80.75mm²

000-XBLK1.5mm²
13 U U U U U U U 000-23BLK
CANCABLE8SHLD0.75mm² CANCABLE8SHLD0.75mm² CANCABLE8GRY0.75mm² CANCABLE8SHLD0.75mm² 37
14 V V V V V V V
X54

000-23-3BLK

000-23-4BLK

000-19-2BLK
ORG12AWG

071-X-1BLU
071-X-2BLU
071-X-3BLU
071-X-4BLU

071-4-6BLU

075-9-4BLU
071-3-3BLU

062-9-4YEL
071-14BLU
071-13BLU
071-16BLU

071-12BLU
071-11BLU
15 W W W W W W W

HV238-AW
065-1ORG

065-2ORG

065-6WHT
HV238-CB
YEL/BLK18AWG YEL/BLK18AWG YEL/BLK18AWG YEL/BLK18AWG 049-6WHT YEL/BLK18AWG YEL/BLK18AWG
16 X X X X X X X
X36 X200 X200 X201 X201 X289 X289 X290

LB236
LB23X
PLATFORM CONSOLE

SN234
LB235
UNDERCAB REAROFBOOM BOOMHEAD BOOMHEAD

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2

1
2

C
B

A
070-3-1GRN1.5mm² VALVE,DIVERTER,AUX
1
000-48-2BLK1.5mm²
2
HV203 AUX1/2 VALVE,STEER SELECT PROX
B B
055-1-1GRN1.5mm²

TURN

TURN

TURN
HIGH

HIGH

HIGH
SIDE

SIDE

SIDE
LOW

LOW

LOW
1
000-48-3BLK1.5mm² VALVE,QUICK COUPLER
2 SWITCH,PROX,AXLE
HV202 FRONT AXLE
LIGHT,RIGHT HEADLIGHT LIGHT,RIGHT HEADLIGHT LIGHT,LEFT HEADLIGHT

SMALL FRAME FRONT HARNESS


061-5-2YEL 061-5-2YEL HEADLIGHT EXTENSION
000-48-4BLK
1
000-48-4BLK
A
(TH406 & TH407)
PROX

049-6WHT
2
3
049-6WHT
B
C
SWITCH,PROX,PLATREC
(TH406 & TH407, if equipped)
X227 X227 X226
HARNESS,PLATREC

PLATFORM RECOGNITION
(AUS - TH414, TH514 & TH417)

A A

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 8 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

REAR AXLE
SWITCH,PROX,AXLE
REAR FRAME
SENSOR,LSI
VALVE,MAIN CONTROL
SENSOR,FUEL LEVER SENDER
LIFT LIFT TELE TELE TILT TILT AUX AUX FUEL SENSOR,ANGLE,BOOM LSI PROX
UP DN IN OUT UP DN 1 2 LEVEL SENSOR

LINBUS
GND
H H

OUT

+V
SENSOR,ANGLE BOOM

-V
(if equipped for platform)

HV214-TO

HV214-TU

HV214-TD
HV214-LU

HV214-LD

HV214-A1

HV214-A2

SN220
HV214-TI

C
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

A
B

A
1
2
3
4
5
6

1
2

1
2
3
SN218

SN219

SN213

SN233
REAR AXLE

003-1GRN

004-1GRN

013-1GRN

014-1GRN

025-1GRN

026-1GRN

070-7GRN

070-2GRN

078-1GRN

SENSORCABLE1BLU
CANCABLE2-3 HRED

SENSORCABLE1RED
062-12-4YEL

062-12-1YEL

062-12-2YEL
058-2-1WHT

058-2-2WHT

058-3-1WHT

058-3-2WHT

058-1-1WHT

058-1-2WHT

058-4-1WHT

058-4-2WHT

065-7WHT
047-2GRY
058-6-2BLK

CANCABLE2-3 LBLK

000-13-2BLK

058-6-1BLK

SENSORCABLE1BLK

000-13-1BLK
SWITCH,PROX,AXLE

VALVE,MAIN CONTROL SENSOR,LSI


SENSOR,FUEL LEVER SENDER LSI
LIFT LIFT TELE TELE TILT TILT AUX AUX FUEL SENSOR,ANGLE,BOOM SENSOR PROX
UP DN IN OUT UP DN 1 2 LEVEL

120ohm

GND
CAN2

LINBUS
OUT
S207

S208

S212

S216

+V
-V
025-1GRN

HV214-TO

HV214-TU

HV214-TD
HV214-LU

HV214-LD

HV214-A1

HV214-A2
1

HV214-TI

C
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

A
B

A
1
2

1
2
3
SN218

SN219

SN213

SN233
026-1GRN
2
058-1WHT
3

003-1GRN

004-1GRN

013-1GRN

014-1GRN

025-1GRN

026-1GRN

070-7GRN

070-2GRN
058-2-1WHT

058-2-2WHT

058-3-1WHT

058-3-2WHT

058-1-1WHT

058-1-2WHT

058-4-1WHT

058-4-2WHT

047-2GRN

078-1GRN

SENSORCABLE1BLU
003-1GRN

SENSORCABLE1RED
062-12-1YEL

062-12-2YEL

065-7WHT
000-13-2BLK

058-6-1BLK

SENSORCABLE1BLK

000-13-1BLK
CANCABLE2-3SHLD
4

SENSORCABLE1SHLD
004-1GRN
5
058-2WHT
6
G 7
014-1GRN G
TO 013-1GRN
8
CAB 058-3WHT
9

S317

S318

S319

S320
HARNESS 070-7GRN
(SH2C1) 10
070-2GRN
11
058-4WHT
12
058-6BLK 025-1GRN
13 1
CANCABLE2-3 HRED S311 026-1GRN
14 2
CANCABLE2-3 LBLK 058-1WHT
3

SENSORCABLE1SHLD
15
CANCABLE2-3SHLD 003-1GRN
16 4
004-1GRN
X34 5
058-2WHT
6
047-2GRY 014-1GRN
1 7
000-13BLK TO 013-1GRN
2 8
078-1GRN CAB 058-3WHT
3 S231 9
HARNESS 070-7GRN
065-7WHT (SH2C1) 10
4
070-3-1GRN1.5mm² 070-2GRN
5 11
008-3BLU 058-4WHT
6 12
071-1BLU1.5mm² 070-3-1GRN1.5mm² 058-6-1BLK
7 1 13
071-2BLU 000-17-1BLK1.5mm² 14
8 2 BOOM HEAD AUX
071-3-1BLU 055-1-1GRN1.5mm² (SH8F3) 15
F 9
071-4-1BLU 000-16-1BLK1.5mm²
3
16
F
10 4
071-5BLU1.5mm² S230 X204 X34
11
SENSORCABLE1RED
12
SENSORCABLE1BLK 047-2GRN
TO 13 1
CAB SENSORCABLE1BLU 000-13BLK
14 2
HARNESS 071-8BLU1.5mm² 078-1GRN S333
(SH2B8) 15 3
055-1-1GRN1.5mm² 065-7WHT
4

BOOM RETRACT
16

SWITCH,PROX
071-9BLU 062-12-3YEL 063-4-1YEL 070-3-1GRN1.5mm²
17 1 1 5
SENSORCABLE1SHLD 000-13-3BLK 000-13-3BLK 008-3BLU

PROX
18 2 2 6
049-13GRN 049-13GRN 070-5GRN 071-1BLU1.5mm² 070-3-1GRN1.5mm²
19 3 3 7 1
062-12YEL S232 071-2BLU1.5mm² 000-17-1BLK1.5mm²
20 SN205 SN205 8 2 BOOM HEAD AUX
000-15BLK 071-3-1BLU1.5mm² 055-1-1GRN1.5mm² (SH8F3)
21 BOOM RETRACT 9 3
000-24BLK 062-12-4YEL EXTENSION 071-4-1BLU1.5mm² 000-16-1BLK1.5mm²
22 10 4
000-16BLK1.5mm² (TH417) 071-5BLU1.5mm² S332
23 11 X204
000-17-1BLK1.5mm² SENSORCABLE1RED
24 12
TO SENSORCABLE1BLK
S221

13
S222

X33
071-8BLU1.5mm² CAB SENSORCABLE1BLU

000-15BLK
1 HARNESS 14
000-16-2BLK1.5mm² BOOM WORK LIGHTS 071-8BLU1.5mm²
2 (SH8E3) (SH2B8) 15
055-1-1GRN1.5mm²
X206 16

BOOM RETRACT
071-9BLU

SWITCH,PROX
062-12-3YEL
S220

17 1
SENSORCABLE1SHLD

S228
E 000-13-3BLK E

PROX
18 2
049-13GRN 049-13GRN
19 3
062-12YEL
20 SN205
000-15BLK S334
21
S224

S227

000-24BLK
22
000-16BLK1.5mm²
23
000-17BLK1.5mm² S229
24

S323

S327
S324
X33

000-15BLK
071-8BLU1.5mm²
1 BOOM WORKLIGHTS
000-16-2BLK1.5mm²
2 (SH8F3)
X206

S322

S325

S330
S328
S326
000-24-1BLK

000-15-1BLK

000-15-2BLK

000-24-2BLK

S329
071-9-1BLU
008-3-1BLU
071-1-1BLU
071-5-1BLU
071-4-1BLU

071-3-1BLU
071-5-2BLU

008-3-2BLU
071-9-2BLU

071-1-3BLU

008-3-3BLU
071-2BLU

AH215
LB209

LB210

LB211

D D
1

1
2

2
7
6

4
3

7
6

4
3
5

1
2

1
2

000-17-2BLK1.5mm²
LARGE FRAME REAR HARNESS

071-3-7BLU1.5mm²
071-9-3BLU1.5mm²

071-4-5BLU1.5mm²
071-1-2BLU1.5mm²
071-5-3BLU1.5mm²
071-2-2BLU1.5mm²
LIGHT,LICENSE ALARM,BACK-UP

000-24-1BLK

000-15-1BLK

000-15-2BLK

000-24-2BLK
(TH414,TH514,&TH417)

071-9-1BLU
008-3-1BLU
071-1-1BLU
071-5-1BLU
071-4-4BLU

071-3-6BLU
071-5-2BLU
071-2-1BLU
008-3-2BLU
071-9-2BLU

071-1-3BLU

008-3-3BLU
TURN

TURN
STOP

STOP
BACK

BACK
FOG

FOG
TAIL

TAIL

X321

LB210

AH215
LB209

LB211
LIGHT,TAIL LIGHT,RIGHT LIGHT,TAIL LIGHT,LEFT

1
2
3
4
5
6
7
8

7
6
5
4
3
2
1

7
6
5
4
3
2
1

1
2

1
2
X321
LIGHT,LICENSE ALARM,BACK-UP

TURN

TURN
FOG
STOP

STOP

TAIL
BACK

BACK
FOG
C C

TAIL
000-17-2BLK1.5mm²
LIGHT,TAIL LIGHT,RIGHT LIGHT,TAIL LIGHT,LEFT

071-3-7BLU1.5mm²

071-9-3BLU1.5mm²

071-4-5BLU1.5mm²

071-1-2BLU1.5mm²

071-5-3BLU1.5mm²

071-2-2BLU1.5mm²
TRAILER SOCKET HARNESS

SMALL FRAME REAR HARNESS

MS321-1

MS321-2

MS321-3

MS321-4

MS321-5

MS321-6

MS321-7
(TH406&TH407)

1
TRAILER CONNECTOR

B B

A A

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 9 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

ENGINE,BATTERY & PLATFORM OUTRIGGERS

ENGINE SWITCH,TEMP,WATER
ENGINE
H TO STARTER ENGINE COLD START ADVANCE SOLENOID
OIL PRESSURE SWITCH
SWITCH,PRES,AIRFILTER TO STARTER
H
TO STARTER ENGINE TO STARTER
B+TERMINAL G TERMINAL ENGINE FUEL PUMP FUEL SOLENOID(2PIN) B+TERMINAL G TERMINAL ENGINE ENGINECONTROLLER

TO STARTER ALTERNATOR TO STARTER ALTERNATOR

M
S TERMINAL 75MBAR S TERMINAL

D+

D+
B+

B+
W

W
EC246-G-2
EC246-B-2
EC246-B-4

EC246-B-3

EC246-S
EC246-G-2
EC246-B-4

EC246-B-2
EC246-B-3

BT241-D+

BT241-D+

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
BT241-B+

BT241-B+

11
SN250-1

SN250-2
EC246-S
1

1
2

1
2

1
2

1
2

1
2
3
4
5
6
7
8
9

CO267
EC242

EC243

EC247

EC253

SN254

061-14-1RED
061-14-2RED

061-14-3RED
061-14-4RED

CANCABLEH1-8RED

001-16RED
062-9-7YEL

057-1YEL
TWISTEDCABLE2WHT

048-21GRY

048-31GRY
000-52-1BLK
000-52-2BLK
000-52-3BLK

000-52-4BLK
000-52-5BLK

CANCABLEL1-8BLK

TWISTEDCABLE2BLK

058-8BLK
048-12-1GRY

048-16GRY

048-18GRY

048-18-1GRY

048-24GRY

048-3GRY

048-11GRY
000-43-1BLK

000-43-2BLK

000-41BLK
048-18-1GRY

000-41-1BLK

001-5-2RED6.0mm²
001-5-1RED6.0mm²

048-23GRY6.0mm²
001-3RED10.0mm²

000-53BLK4.0mm²
000-54BLK4.0mm²
000-55BLK4.0mm²
000-56BLK4.0mm²
001-4RED6.0mm²

001-1RED4.0mm²
001-2RED4.0mm²
001-3RED4.0mm²
001-4RED4.0mm²
001-6RED1.5mm²
001-5-2RED6.0mm²
001-5-1RED6.0mm²
001-4RED6.0mm²
001-3RED10.0mm²
001-1RED4.0mm²
001-2RED4.0mm²
001-3RED4.0mm²
001-4RED4.0mm²
001-6RED1.5mm²
048-23GRY6.0mm²
000-53BLK4.0mm²
000-54BLK4.0mm²
000-55BLK4.0mm²
000-56BLK4.0mm²

001-5-1RED6.0mm²
001-5-2RED6.0mm²

048-12-1GRY
001-5-1RED6.0mm²
001-5-2RED6.0mm²
000-53BLK4.0mm² 000-53BLK4.0mm²
1 1
000-54BLK4.0mm² TO 000-54BLK4.0mm²
TO 2 2

S310
G CAB 000-55BLK4.0mm² CAB 000-55BLK4.0mm² TO G

S281
3 3

S280
HARNESS HARNESS BATTERY DISCONECT
000-56BLK4.0mm² 000-56BLK4.0mm² SWITCH.OUTPUT
4 (SH4D8) 4

CANCABLE1-8SHLD
(SH4D8)
X106 X106
000-52BLK4.0mm²
1

058-8-1BLK
058-8-2BLK
SW271-B-2
001-1RED4.0mm² 001-1RED4.0mm²
1 1
001-2RED4.0mm² TO 001-2RED4.0mm²
TO 2 2
CAB 001-3RED4.0mm² CAB 001-3RED4.0mm² 001-7RED4.0mm² ECM POWER
3 HARNESS 3 1 (SH10B1)
HARNESS 001-4RED4.0mm² 001-4RED4.0mm²
(SH4D8) 4 (SH4D8) 4 X266
X110 X110

1 1
2 2
3 3
058-8-1BLK
4 4
062-9-5YEL 062-9-5YEL
5 5
057-1YEL
6 6
048-21GRY
7 7
048-18GRY
8 TO 8 TO
073-9BRN TRANSMISSION 073-9BRN TRANSMISSION
F 9
HARNESS
9
HARNESS F
10 (SH7D8) 10 (SH7D8)
11 11
12 12
061-11RED1.5mm² 061-11RED1.5mm²
13 1 13 1
048-3GRY 000-42BLK1.5mm² 000-42BLK1.5mm²
14 2 14 2
048-24GRY 062-9-5YEL 062-9-6YEL
15 3 15 3
078-3ORG S248 078-3ORG
16 4 16 4
078-3ORG 078-3ORG
TO 17 5 17 5
CAB 048-11GRY 048-11GRY
18 6 TO 18 6
HARNESS 048-12-1GRY TWISTEDCABLE2WHT CAB 048-12-1GRY S264 TWISTEDCABLE2WHT
(SH2D1) 19 7 19 7
048-1GRY TWISTEDCABLE2BLK HARNESS 048-1GRY TWISTEDCABLE2BLK
20 8 (SH2D1) 20 8
S265
21 9 21 9
CANCABLEH1-6RED CANCABLEH1-6RED
22 10 22 10
CANCABLEL1-6BLK CANCABLEL1-6BLK
23 11 23 11
CANCABLE1-6SHLD CANCABLE1-6SHLD
24 12 24 12
25 X262 25 X262
000-40BLK 000-40BLK
26 26
000-41BLK 000-41BLK
27 27
000-42BLK1.5mm² 000-42BLK1.5mm²
28 28
000-43BLK1.5mm²
29 29
E 30
TWISTEDCABLE2WHT S249
30
TWISTEDCABLE2WHT E
TWISTEDCABLE2BLK TWISTEDCABLE2BLK
31 31
CANCABLEH1-6RED CANCABLEH1-6RED
32 32
CANCABLEL1-6BLK CANCABLEL1-6BLK
33 33
CANCABLE1-6SHLD CANCABLE1-6SHLD
34 34
047-1GRN 047-1GRN
35 35
048-16GRY
36 36
048-10GRY 048-10GRY

073-9BRN
37 37
X32 X32
073-9BRN

X350 X350
CANCABLEH1-6RED

CANCABLEH1-8RED

CANCABLEH1-6RED
048-22GRY10.0mm²

048-22GRY10.0mm²

061-12RED10.0mm²

061-12RED10.0mm²

CANCABLE1-6SHLD

CANCABLE1-8SHLD

CANCABLE1-6SHLD
CANCABLEL1-6BLK

CANCABLEL1-8BLK

CANCABLEL1-6BLK
048-22GRY10.0mm²

048-22GRY10.0mm²

061-12RED10.0mm²

061-12RED10.0mm²
048-23GRY6.0mm²

001-3RED10.0mm²

061-11RED1.5mm²
000-41-1BLK

000-41-1BLK

000-41-1BLK
048-23GRY6.0mm²

001-3RED10.0mm²

061-14RED4.0mm²
061-11RED1.5mm²
001-4RED6.0mm²

001-6RED1.5mm²

1 1
2 2
001-4RED6.0mm²

001-6RED1.5mm²

001-7RED4.0mm²
X350
000-41-2BLK

000-41-2BLK

000-41-2BLK

000-41-2BLK
048-10GRY

000-40BLK

058-8-2BLK
048-10GRY

048-31GRY
001-16RED

048-11GRY
048-1GRY

000-40BLK

000-41BLK
047-1GRN

047-1GRN
048-1GRY
1 1
2 2
X350

MS270-1B

MS270-3B
RL257-87

RL257-30
RL256-87

RL256-30

RL257-87

RL257-30

RL256-87

RL256-30

MS270-2

SN250-1

SN250-2
FC258-1

FC258-2
FC258-1

FC258-2

SN449
EC245
EC245

SN251

SN251
RL257
FC259

FC259

FC282
RL256

RL257

RL256
D D

C
A
B

A
B

A
B
1

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
C
A
B
SENSOR, AMBIENT TEMP
87

30

86
85

87

30

86
85

87

30

86
85

87

30

86
85
2.7BAR
FUSEHOLDER,MIDI FUSE HOLDER,MIDI 2.7BAR 75MBAR
GLOW PLUG 50A FUSE HOLDER,ATO FUSE HOLDER,ATO FUSE HOLDER,ATO
TRANS.15A GLOW PLUG 50A TRANS.15A ENG.25A
TERMINAL,3WAYT
073-16BRN

073-16BRN

SWITCH,PRES,HYD FILTER

073-16BRN
SWITCH,PRES,HYD FILTER
073-9BRN

073-9BRN
GLOW PLUGS GLOW PLUGS

073-16BRN
RELAY,SPST,12V,75AMP RELAY,SPST,12V,75AMP RELAY,SPST,12V,75AMP GLOW PLUGS SWITCH,PRES,AIR FILTER
ENGINE STARTER GLOWPLUGS ENGINE STARTER
RELAY,SPST,12V,75AMP
SN252

WH260

MECHANICAL ENGINE

WH260
ELECTRONIC ENGINE

SN252
1
2

OPTION 2 SECTION M/C

1
2

1
ENGINE SWITCH,PRES,AC AC COMPRESSOR
ACCOMPRESSOR
STARTER BOOM EXTEND SWITCH,PRES,AC
SWITCH,PROX
HARNESS,A/C OPTION (AUS) RIGHT OUTRIGGER LEFT OUTRIGGER
M

SWITCH,PROX SWITCH,PROX
C HARNESS, A/C OPTION C
RIGHT OUTRIGGER LEFT OUTRIGGER
SWITCH,PRES SWITCH,PRES
B+

VALVE,PRESSURE REDUCING
G
S

PROX PROX PROX (AUS)


VALVE,MAIN DUMP
EC246-G-1
EC246-B-1
1

1
000-55BLK1/0AWG

BATTERY CABLES
001-7RED4.0mm²

001-1RED1/0AWG

C
A
B

A
B
1
2
3

1
2
3

1
2
3

1
2

1
2
HV306
SN300

SN303

SN301

SN302

SN304

HV305
050-2GRN
063-25-3YEL

063-25-2YEL

063-25-1YEL

063-3-6YEL
049-11WHT

034-2WHT

032-1WHT
032-2LGR

034-2LGR

032-2LGR

034-2LGR
000-44-5BLK

000-44-4BLK

000-44-3BLK

000-44-2BLK

000-44-1BLK
TO X266
ELECTRONIC ENGINE 1
HARNESS ONLY 001-7RED4.0mm²
X307

(SH10G8)
1
2
3
1
2
3
X307

B B
049-11GRN
063-25-3YEL
000-44-5BLK

034-2WHT
1
032-1WHT
2
049-11GRN
3
050-2GRN
4 TO
053-2ORG CAB
5
S309 063-25YEL HARNESS
6 (SH2H8)
S308 000-44BLK
7
063-3-6YEL
8
9
X35
000-53-1BLK1/0AWG
001-8RED1/0AWG

000-53BLK1/0AWG

000-54BLK1/0AWG
001-9RED1AWG

000-56BLK1AWG

001-9RED1AWG
000-54BLK1/0AWG

000-55BLK1/0AWG

000-56BLK1AWG
-RED1AWG
000-53-1BLK1/0AWG

053-2ORG
000-57BLK1/0AWG

000-57BLK1/0AWG

000-53BLK1/0AWG
001-1RED1/0AWG

001-8RED1/0AWG

PLATFORM OPTIONS,FRAME
-RED1AWG
SW271-A-2

SW271-B-1
SW271-A-1

SW271-B-3

(if equipped for platform)


RL297-S
RL297-1

RL297-2
1

A A
X286-1

X286-2

MS298-N
MS298-P
1

1
BT268-G

BT269-G
BT268-P

BT269-P

1
X287

X288

30 87 86
1

1
1

+ -
M

BATTERY BATTERY
FRAME CAB Single Battery Dual Battery Option SWITCH,BATTERY DISCONNECT FRAME RELAY,SPST,12V PUMP,AUX POWER
GROUND STUD GROUND STUD GROUND STUD (if equipped) (if equipped)

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 10 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

GAUGE,LED PANEL

PLATFORM BOX
STAB.NOT
SET NA
PLAT.
OVERLOAD
ENGINE
FAULT
(WARNING)
ENGINE
FAULT
(CRITICAL)
ENGINE
PREHEAT ENABLE
FUEL
LEVEL
G NA
(if equipped)
R G R Y R Y G G
H H
G
FRAME
NOT SYSTEM
LEVEL NA NA NA N/A FAULT NA LOW
R G Y G R Y G G FUEL
Y

ENGINE
PLATFORM PLATFORM HORN START SWITCH PREHEAT
ROTATE LEVEL S21 S22 S23
S19 S20

2 1 3 2 1 3 L-J4 L-J3 L-J2 L-J1 1 3 1 3

1
2
3

2
3

2
3

2
3

5
4

6
YEL/RED48-4 87a
PLATFORM

X21

X21
(12AWG)YEL/RED2-2 30 FUNCENABLE BOOMHEAD

EMPTY
EMPTY
EMPTY
EMPTY

EMPTY

EMPTY
EMPTY
BLACK
(RIGHT)GRAY24-1

(LEFT)GRAY23-1

(UP)PINK25-1

(DOWN)PINK26-1

BLU/ORN52-1
RELAY

(18AWG)YEL/RED2-2

(18AWG)YEL/RED2-2

(18AWG)YEL/RED2-2

(START)WHT/YEL48-1

(18AWG)YEL/RED2-2
WHT/YEL48-2
(16AWG)YEL/RED2-3
BRN/WHT47-11-1

YEL/RED2-21

BRN/WHT47-1
ORG/RED49-102

BRN/WHT47-12-2
BRN/WHT47-12

BRN/WHT47-2
ORG/RED49-100

WHT/YEL48-6

ORN/RED49-3

BRH/WHT47-13

BRN/WHT47-3

BRN/WHT47-4
EMPTY

EMPTY
BLACK
(12AWG)YEL/RED2-4 87 X290
G WHT/YEL48-3 86
K14
PLUG
G
A
(12AWG)REDPCTRLPWR
(18AWG)BLACK 85 B
PLUG
C
(12AWG)BLACKPCTRLGND
D
FUNCTION (12AWG)BLACK/WHITEPLATMODE
ENABLE SWITCH S18 E
X116 S24
YELLOWPLATON
YEL/RED2-2(12AWG) F
BLACK BLACK ORN/RED49-70 (12AWG)ORANGEKEYPLAT
1 PLATFORM EMS G
RED RED YEL/RED2-4(18AWG) YEL/RED2-3(16AWG) BROWNFUNCENSW
2 S24 H
BLUE BLUE ORN/RED49-71 RED/BLACKGNDMODE
3 S24
J
EMPTY EMPTY PLUG
4 K
EMPTY EMPTY PLATFORM CONSOLE PLUG
5 L
EMPTY EMPTY X115 PLUG (SH8C5)
6 M
PLUG PLUG PLUG
A N
(12AWG)YEL/RED2-1 REDPCTRLPWR(12AWG) PLUG
B P
PLUG PLUG PLUG
C R
(12AWG)BLACK BLACKPCTRLGND(12AWG) PLUG
D S
(12AWG)YEL/RED2-3-1 BLACK/WHITEPLATMODE(12AWG) REDCAN2H
E T
ORN/RED49-92 BLACK YELLOWPLATON BLACKCAN2L
1 F U
ORN/RED49-91 (12AWG)YEL/RED2-2 ORANGEKEYPLAT(12AWG) CAN2SHIELD
JLG ANALYZER 2 G V
ORN/RED49-90 ORN/RED49-71 BROWNFUNCENSW PLUG
X117 3 H W
ORN/RED49-89 YEL/RED2-30 RED/BLACKGNDMODE PLUG
4 J X
PLUG PLUG
K
PLUG PLUG
L
1
WHITE120-1
PLUG
SPLICE PLUG
PLUG
M
PLUG
PLUG
F 2
3
PLUG PLUG
N
P
PLUG (1.5mm²)WHITELSSPWR
LSS-J1
1
F
PLUG PLUG PLUG (1.5mm²)BROWNLSSGND
4 R 2
PLUG PLUG PLUG PLUG
5 S 3
PLUG (18AWG)RED REDCAN2H PLUG
6 T 4
GRAY24-1 (18AWG)BLACK BLACKCAN2L PLUG
7 U 5
GRAY23-1 SHIELD CAN2SHIELD PLUG
8 V 6
PINK25-1 PLUG PLUG PLUG
9 W 7
PINK26-1 PLUG PLUG PLUG
10 X 8
PLUG PLUG
11 9
PLUG PLUG
12 10
PLUG (18AWG)RED YELLOW PLUG
13 A 11
WHT/YEL48-1 (18AWG)BLACK GREEN PLUG
14 B 12
PLUG SHIELD SHIELD
15 C
PLUG RED YELLOW LSS-J2 LOAD SENSE SYSTEM
16 D
PLUG BLACK GREEN PLUG
PLATFORM CONTROL SIGNAL 17 E 1
PLUG SHIELD SHIELD PLUG
18 F 2
P-J1NATURAL PLUG (16AWG)YEL/RED2-1 WHITELSSPWR(1.5mm²) PLUG
19 G 3
PLUG (16AWG)BLACK BROWNLSSGND(1.5mm²) YELLOW
20 H 4
PLUG PLUG PLUG SHIELD
21 J 5
PLUG PLUG PLUG RED
22 K 6
WHT/YEL48-2 PLUG PLUG BLACK
23 L 7
PLUG PLUG PLUG SHIELD
24 M 8

YEL/RED2-1(12AWG)
PLUG PLUG PLUG GREEN
25 N 9
PLUG PLUG PLUG PLUG

BLACK(12AWG)
26 P 10
PLUG PLUG
E 27 11
E

BLACK120-2
WHITE120-1
LSS
1N5400
PLUG PLUG

RED120-3
3A50V

28 X119 12
PLUG

EMPTY
29

YEL/RED2-3-1(16AWG)(PLATMODE)
PLUG
30
BLU/ORN52-1
31

YEL/RED2-30(GNDMODE)
PLUG X120
32
PLUG
33

1
2

2
3
4
YEL/RED2-3(16AWG)
PLUG
34

BRN/WHT47-12-2
BRN/WHT47-11-1

PLUG

ORG/RED49-102
35 ORN/RED49-100
BRN/WHT47-12

BRN/WHT47-13

ORN/RED49-92
ORN/RED49-89
ORN/RED49-91
ORN/RED49-90

ORN/RED49-70
BRN/WHT47-1
BRN/WHT47-3
BRN/WHT47-2

BRN/WHT47-4
ORN/RED49-4

ORN/RED49-3

ORN/RED49-4
WHT/YEL48-6

WHT/YEL48-3
YEL/RED48-4

YEL/RED2-21

PLATFORM CONTROL PWR/GND

BLACK120-2
P-J8

RED120-3
BLACK

BLACK

BLACK

BLACK

BLACK
BLACK

PLUG
PLUG
PLUG

PLUG

PLUG

PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG

PLUG
PLUG

PLUG
PLUG
PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
PLUG
RED
JOYSTICK

21

21
31

31
20

22
23
24

26

20

22
25

27
28
29

23
24

26
25

27
28
29
11

30

32
33
34
35

11

30

32
33
34
35
10

12
13
14

16

10

12
15

17
18
19

13
14

16
15

17
18
19
1

1
4

4
2

2
3

6
5

7
8
9

6
5

7
8
9
PROX
X118

X118

TELESCOPE
5K PLATFORM CONTROL SIGNAL PLATFORM CONTROL SIGNAL
P-J2GRAY P-J7BLACK

ALARM
SWITCH,PROX
LIFT X118
5K
BLACKORBLU/YEL

D D
GRN/YEL
RED/BLU

BROWN
GREEN

WHITE
PLUG

PLUG

JEFFERSON PLATFORM
1

1
2
3

7
8

2
3

7
8
4

PLATFORMCONTROL PLATFORMCONTROL
SIGNAL SIGNAL
P-J6BLACK P-J5NATURAL

C C

(1.5) (1.0) (1.0)


(1.0)
(1.0)

DUMPVLVOUT

DUMPVLVOUT
STABSPDOUT

FUNCENSW

DUMPVLVIN

DUMPVLVIN
STABSPDIN
RELAYGND

RELAYGND

RELAYGND
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED

PLUGGED

PLUGGED

PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
KEYIGN

KEYIGN

B B
DUMPVLVOUT
STABSPDOUT

FUNCENSW

DUMPVLVIN
STABSPDIN

GND

AA10
AA1

AA2

AA3

AA4

AA6

AA7

AA8

AA9
AA5

C10
A10

D10
B10
A1

C1
D1

B1
A2

C2

C4

C6
A3

A4

A6

A7

A8

A9

C8

C3

C7
C9
A5

C5
D2

D3
D4

D6

D7
D8

D9
D5
B2

B4

B3

B6

B8

B7

B9
B5

FB1
KEYIGN
EMPTY
EMPTY

EMPTY
EMPTY
EMPTY
RELAY
(1.5)

87a

87a

87a
85
86
87
30

85
86
87
30

85
86
87
30

1 2 3 4 5 6 1 2 3 4 5 6
X123A X123B FUSE BOX PLATFORM CAB
PLATFORM CAB PLATFORM CAB

STABILIZER CONTROLLER CABIN


SPEED VOTING DUMP
A (SH4C5) RELAY RELAY ENABLE A
RELAY
K11 K12 K13

PLATFORM CAB HARNESS

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 11 of 12
March 7, 2011 - F
1 2 3 4 5 6 7 8

X308 X308 BEACON LIGHT


GREENLIGHTGRN GREENLIGHTGRN GREENLIGHTGRN
1 1 1 BEACON_1
YELLOWLIGHTYEL YELLOWLIGHTYEL YELLOWLIGHTYEL
2 2 2 BEACON_2
S41
REDLIGHTRED
LMISGNDBRN
3
4
3
4
REDLIGHTRED
LMISGNDBRN
REDLIGHTRED
3 BEACON_3
LMIS
H S05 H
YELLOWLIGHTDIODEYEL
REDLIGHTDIODERED
S42 LIGHTDIODEBLU
4 BEACON_4 (if equipped)
REDLIGHTRED
5 BEACON_5
LMISGNDBRN
0 BEACON_0

PRESSURE TRANSDUCERS
REDLIGHTRED
MAIN LIFT PISTON
1
KEYPAD+WHT
2
HIBMCUTOUTWHT KEYPAD+WHT KEYPAD+RED
3 3 3 3
GREENLIGHTGRN TGNDBLK TGNDBLK
4 2 2 2
LIFTRODOUTBLU LIFTPISTONOUTBLU LIFTPISTONOUTBLU
5 1 1 1
COMPRODOUTBLU TSHIELDBRN X301A TSHIELDGRY
6 NC NC
G 7 X301 X301B G
TGNDBRN
8
S63
J1 9
KEYPAD+WHT
3 3
KEYPAD+RED
3
YELLOWLIGHTYEL TGNDBLK TGNDBLK
10 X309 X309 S64 2 2 2
AUSLMIOUTWHT KEYPAD+WHT KEYPAD+WHT LIFTRODOUTBLU LIFTRODOUTBLU
11 1 1 1 1 1
LIFTPISTONOUTBLU LIFTPISTONOUTBLU TSHIELDBRN X302A TSHIELDGRY
12 2 2 NC NC
LIFTPISTONOUTBLU LIFTRODOUTBLU LIFTRODOUTBLU X302 X302B
13 3 3
COMPPISTONOUTBLU COMPPISTONOUTBLU COMPPISTONOUTBLU
14
LMICANCELWHT COMPRODOUTBLU
4 4
COMPRODOUTBLU KEYPAD+WHT
MAIN LIFT ROD
15 5 5 3
TGNDBLK
16 6 6 2
17 7 7
COMPPISTONOUTBLU
1 COMP PISTON
LMISGNDBRN LMISGNDBRN TSHIELDBRN
18 8 8 NC
TGNDBRN TGNDBRN S65
J1_CLS 9 9 X303

10 10
CAN0HWHT CAN0HWHT KEYPAD+WHT
11 11 3
CAN0LBLU CAN0LBLU TGNDBLK
12 12 2
F 1
COMPRODOUTBLU
1
COMP ROD F
KEYPAD+WHT TSHIELDBRN
2 NC
CAN0HWHT X304
3
4
5
OUTRIGGERDOWNWHT SHIELDGNDGRY SHIELDGND SHIELDGND
6 1 1 1 1 1
KEYPAD+WHT KEYPAD+RED KEYPAD+RED
7 2 2 2 2 2
J3 8
LMISGNDBLK
3 3
LMISGNDBLK
3 3
LMISGNDBLK
3 CABLE REEL
LMISGNDBRN CAN0HWHT CAN0HWHT CAN0HWHT
9 4 4 4 4 4
CAN0LBLU CAN0LBLU CAN0LBLU CAN0LBLU
10 5 5 5 5 5
11 X305A X305B X306A X306B CABLE REEL

12

KEYPAD+WHT
13 EXTENSION CABLE
14
CAN2SHIELD
NC-1
CAN2HRED(0.75)
NC-2
CAN2LBLK(0.75)
NC-3
E J3_CLS
E
RL06
AUSLMIOUTWHT
LMISGNDBRN

85 2

CUTOUT RELAY
LMISGNDBRN 85

LMISGNDBRN
S02 86 1
LMIOUTWHT 86
30 RL06-30
LMI/LSIOUTWHT
STABILIZER VOTER RELAY

RL07 87 1
30

LMISGNDBRN
STDEPL2WHT
2 85 RL06-87
85 LMISGNDBRN R2
1 86 1
86 STDEPL1WHT 87
RL07-30 30
OUTRIGGERDOWNWHT
1 87
30
R3
RL07-87

87 1 CUT OUT RELAY


S03

D STABILIZER VOTER RELAY D


HIBMCUTOUTWHT
CAN2HRED(0.75)

LMICANCELWHT
LMI/LSIOUTWHT
CAN2LBLK(0.75)

KEYPAD+WHT

STDEPL1WHT
STDEPL2WHT
LMISGNDBRN

MAIN CAB CONNECTION


CAN2SHIELD

LMIOUTWHT

C (SH2F8) C
X386
NC-1
NC-2
NC-3

11
12
10
1

4
2

6
3

8
5

B B

A A

1 2 3 4 5 6 7 8

TH336, TH337, TH406, TH407, TH414, TH514, TH417


S/N TDE00337 & After including TDE00297-313, 328 & 332
S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327 Electrical Schematic
S/N TBX00454 & After
S/N TBY01110 & After excluding TBY01121, 1122 & 1128 31200720
S/N TBZ00561 & After
S/N TBW00201 & After
S/N TBT00216 & After Sheet 12 of 12
March 7, 2011 - F

You might also like