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CREATOR OF
TECHNICAL SOLUTIONS FOR SUMMARY
REINFORCED CONCRETE
SINCE 1994
BARTEC rebar splices : a guarantee of safety above all !
Design and Engineering specialists for reinforced 1. BARTEC GROUP p4
concrete technical solutions, we are today a well
established reference in the rebar splicing business.
2. OUR KNOW-HOW p5
Creator of technical solutions
Rebar splices
with consistent performance
A 100% BAR BREAK performance
BARTEC Company is about: An innovative and optimised machinery
A customized support
INNOVATIVE KNOW-HOW
3. CERTIFIED QUALITY REBAR SPLICES p10
EASY IMPLEMENTATION A full range of couplers
Special couplers
3
1. BARTEC GROUP
2019
China branch established in Kunshan GIP
2017
Middle East branch established in Dubai
2013
Patent of LINXION «PI» range
2.
Acquisition of the company CERGIL Industry
2012
Development of new adjustable LER Splices
for the French Ministry of Defense building
2011
Creation of the trademark LINXION®
OUR KNOW-HOW
QUALITY by BARTEC Company
Over the last 30 years, our products have become the ideal and legitimate solution, thanks
BARTEC rebar splices are designed to meet major 2004 to our expertise in rebar splicing technologies, to the safety that we guarantee and to the
international standards and to perform consistently Creation of the first Adjustable splicing reliability that we are able to offer. Our specialised team is ready to help you to identify the
with all steel grades normally used for construction, solution (LER) proper technical solution, ensuring productivity, reliability and quality.
which make it the right solution for all the most
challenging structural applications. Earthquake, fatigue, shocks, etc.: we will respond to any of your problematics and constraints,
1995
AN INTERNATIONAL Two additionnal Patents : BARTEC Rolled Thread
and High Adherence Couplers
PRESENCE
1994
Creation of the BARTEC Company
1988
Original Patent of BARTEC process for parallel
threaded mechanical splices
4 5
100% BAR BREAK
PERFORMANCE
100% BAR BREAK BARTEC/LINXION splices
achieve a strength consistently higher RESIST
than the parent rebar, ensuring top reliability
of your structures!
TO EVERY TEST !
1 0 0 %
BRA RK
B EA TENSILE AND SLIP
PERFORMANCE
100% BAR-BREAK REBAR SPLICES!
Our couplers are all manufactured with CNC machines
from cold drawn steel and following a European Quality
Management System (QMS). We follow strict and VIOLENT EARTHQUAKE
standardized control procedures (1 coupler tested for every
1000 manufactured).
Our rebar splices can be used to reduce the steel bar congestion, ISO 15835-1
Certificate No. CL18020606
to improve the structural integrity to the construction in all
its phases, precast applications, etc. and offer top resistance
against earthquakes and fatigue. Their installation is simple, SHOCK AND EXPLOSION
fast and secure, and allows a practical visual inspection.
6 7
INNOVATIVE
A CUSTOMIZED
24 24
AND OPTIMISED
SUPPORT
MACHINERY
Each of our machines is designed in France and engineered and Because each project is different,
manufactured in Italy by CERGIL Industry, our italian subsidiary.
we offer customized support:
RESEARCH &
The threading process consists of three steps: cutting, cold forging and
threading.
DEVELOPMENT
After being cut square, the reinforcing bar undergoes the cold forging √ Research & Development :
operation, which is realised applying the pressure of two cylinders to the Our R&D team will assist you in finding the right solution to
bar end. Being able to control the cold forging operation and minimize your issues and challenges, always respecting the local norms.
the deformation will guarantee that the material becomes stronger
without its molecular structure being damaged.
The threading operation is then conducted with the maximum
precision in order to guarantee a perfect match between reinforcing
√ Technical Advice & Training :
Our technical team will support you on the BARTEC/LINXION ADVICE &
TRAINING
bars and coupler threads.
production and organisation, for achieving top productivity.
They will support you during the equipment installation
Designed to be user friendly while delivering high capacity, our
and will train the production team for the correct use and
machines can be connected by Wifi to collect production statistics,
maintenance of the threading equipment.
or perform preventive maintenance and pre-diagnostic analyses.
Our equipment follows the worldwide safety and hygiene policies.
AFTER SALES
√ Technical Support :
BARTEC Group equipment ensures : Our technical team is available for support by phone, internet
SERVICE
or on site.
BEST PRODUCTIVITY EXTENDED LIFETIME
USER FRIENDLY PRECISE AND RELIABLE QUALITY
AUTOMATED TECHNOLOGY
8 9
3. CERTIFIED QUALITY
REBAR SPLICES
SPECIAL COUPLERS
ANCHORS
Heads with female threading designed for replacing
the conventional hooked rebar anchorage.
STANDARD C RANGE
• Successfully tested with high performing rebar with Rm > 700 MPa.
• Complies with NFA 35020 standard and EUROCODE 2 fatigue requirements!
TRANSITION COUPLERS
Couplers designed to splice two threaded reinforcing
FATIGUE DYN RANGE bars with different diameters.
PI® PATENT
• An exclusive and international patent for an even more performing
and resistant splice!
• Pi splices fully comply with the following tests: traction, oligocyclic
and even high-speed tensile tests
X COUPLER
HIGH RESISTANCE TOP700 RANGE Couplers designed to connect rebars to steel
elements using bolts Class 10.9.
• Minimum resistance higher than 1 000 MPa.
• High resistance couplers are made of special colored steel
in order to facilitate the identification on site.
10 11
DIFFERENT APPLICATIONS
√ Quick & Easy installation
√ Optimized & Safe Installation Anchors
Anchors are the ideal solution
√ Suitable for Large Projects in the case of high congestion
in specific elements. They are
√ Improved Performance used to replace the hooked
rebars, facilitating the rebar
installation on the job site,
and allow a better concrete
flow for a more solide element.
Beams Mixed
Standard couplers are ideal in the
beams for the construction in two
structures
phases, and simplify the rebar Our special weldable couplers
installation when big diameters are designed to be fixed onto
would require a long overlap length steel elements to create a steel-
concrete mixed structure
Future
extension
All couplers are supplied
with safe protective plastic
caps, which will be removed
Columns
to expose the well preserved
threaded coupler when
construction recommences.
Mechanical Couplers can solve the No more dangerous protruding
congestion issue in all concrete dowels on the site.
structural elements, and also reduce
the on-site installation time.
Slabs
Construction of slabs becomes
extremely easy with couplers. No
Top Down
Couplers are always the
more time loss when fixing the
perfect solutions for
formwork.
construction in phases, which
After pouring the wall in the first
becomes a must in case of top-
phase, the horizontal threaded
down structures
reinforcing bars are fixed, and the
rebar structure easily assembled.
12 13
ONE COUPLER SAME COUPLER
MANY COMBINATIONS!
BARTEC/LINXION rebar splices reach their full resistance by simply hand-screwing
DIFFERENT SITUATION
at only 80% of their total length of engagement.
LS LER
Standard Splice Connection with adjustable spacing
When the second rebar can rotate. When several rebar lengths need to be compensated
LSR LCE
Position Splice Position Splice with Lock-Nuts
When the second rebar rotates with difficulty. When the second rebar cannot rotate
14 15
4. EQUIPMENT LAYOUT
BARTEC Company equipment is designed to achieve top daily capacity. Threading
reinforcing bars is our business: our team is at disposal to provide customized support for
AUTOMATIC
BAND SAW
FRENCH DESIGN
INTERNATIONAL ADAPTATION
The automatic band saw is designed to cut the rebar to the exact length wanted, with a clean cut perfectly
perpendicular to the axis. A perfect forging is by this way guaranteed ! The machine is equipped with a
optimizing the production respecting the local conditions. hydraulic vice for the rebar, automatic lowering and lifting system of the cutting band and automatic
cooling fluid supply.
Width : approx. 7m
AUTOMATIC LOWERING AND LIFTING AUTOMATIC COOLANT SPRAYING
Length : approx. 3m + table length SYSTEM OF THE CUTTING BAND
HYDRAULIC TIGHTENING
OF THE BAR
2 OPERATORS
CAN RUN A THREADING LINE !
PERFECT CUT,
Our machines guarantees PERPENDICULAR TO THE AXIS
a complete control on the threading process !
16 17
COLD FORGING FRENCH DESIGN
THREADING FRENCH DESIGN
MACHINE INTERNATIONAL ADAPTATION
MACHINE INTERNATIONAL ADAPTATION
The BARTEC Cold Forging machine is an enhanced automatic machine, specifically designed for the The threading machine is designed to execute, in a repetitive way, all BARTEC/LINXION threads for all
cold forging operation of BARTEC/LINXION rebar splicing systems. This machine enlarges the rebar end splice applications. Its automatic single-user system is easy to use and its pneumatic vice ensures that
before the threading operation and the final coupler installation. It can operate on rebars with diameters the reinforcing bar can be threaded precisely and safely.
between 12 and 40 mm, ensuring a full control on the steel deformation with no risks of embrittlement This machine has been ergonomically designed by taking into account production requirements,
on any steel grade. in both pre-fabrication workshops and construction sites.
TOUCH SCREEN
ROTATING THREADING HEAD CONTROL
A CONTROL PANEL WITH TOUCH SCREEN TWO 280T CAPACITY CYLINDERS WITH SHARPENABLE CHASERS
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5. OUR COMMITMENTS
A CONTROLLED PRODUCTION
BARTEC Company splices are
worldwide certified and have
become a quality reference!
Domestic and International norms on construction materials may define
criteria to measure rebar splice performance, based on laboratory tests which
can include : tensile, slip, fatigue, earthquake and shock tests (simulating an
explosion or a plane crash), etc.
SUPPORT
procedures in order to protect the structure as a whole after
ALL ITEMS ARE MANUFACTURED FOLLOWING its installation on the construction site. Quality means Safety :
IDENTICAL QUALITY REQUIREMENTS only certified rebar splices can answer to all technical requirements faced by
Designers and Consultants.
BARTEC team is always available for assistance during certification
process or product assessment for specific projects. Do not hesitate to
A QUALITY CONTROL FOR EVERY SPLICING SOLUTIONS contact us for further information.
NEW MEXICO AIRPORT NEW MATERNITY HOSPITAL, KUWAIT GREAT MOSQUE OF ALGIERS, ALGERIA
22 23
BARTEC GROUP
355 Avenue Henri Schneider
69330 MEYZIEU, France
+33 (0) 472 349 515 | www.bartec.eu
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LINXION By Bartec Group