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9) Ln6
a comprehensive
technical
guide to the specification of
vapour control
layers
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GROUP LTD www.proctorgroup.com
A Proctor Group
Partnerships in action•••••••••••••••••••••
THE PROBLEM
THE SOLUTION
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Contents••••••••••••••••••••••••••••••
The Importance of Vapour Control page 4-9
This Technical Guide offers good advice on the specification and installation of membranes to control
water vapour within roof and wall constructions. By adopting the practical measures given in this Technical
Guide, the design and build team can reduce the risks of condensation, water ingress and excessive heat
loss after the building has been completed.
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It has been long recognised that condensation Many industrial processes will involve vapour
within buildings can be a problem. But how can it generation for example textile and paper mills,
be minimised? The starting point is to look at the laundries, printing houses. Indoor heated swimming
sources of moisture within a building. pools and leisure pools will also create moisture
GROUP LTD which requires control.
People
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The air around us holds moisture in the form of a The threshold between the
Moisture content
the amount of moisture it can hold. If the air is cooled, pressure is taken as 20°C 60%RH
0.4
90 2 0.3
80
70
60 0.2
50 1
40 0.1
30
20
10 0 0
-5 0 5 10 15 20 25
A Factories and
heated warehouses 15 35 0.6
B Offices 20 40 0.9
C Schools 20 50 1.2
D Houses and flats 20 55 1.3
E Textile factories 20 70 1.6
F Swimming pool halls 25 70 2.2
Table 1 - Notional internal conditions, taken from BS6229
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8 Outer Covering
Where possible remove the source of moisture
• Items such as furniture stored in a loft space within the building. Improve the internal ventilation
9 Cold Air can be permanently damaged. and airflow, such as by opening windows and
providing ventilation.
9
Provide a continuous barrier to stop
vapour entering the roof or wall.
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The risk of condensation forming within a roof or BS 5250: 2002 Control of condensation in buildings.
wall construction can be predicted using the
method described in BS 5250. It is usual for this BS 5427: Part 1: 1996 The use of profiled sheet
analysis to be undertaken on computer, and this for roof and wall cladding on buildings.
GROUP LTD service is provided by the A Proctor Group Tecline.
BS 5534: 2003 Slating and tiling: design.
The starting point is to input the different layers of
the construction, adding the thickness (mm), thermal BS 6229: 1982 Flat roofs with continuously
resistivity (mK/W) and vapour resistivity (MNs/g.m) supported coverings.
for each material. Next the internal conditions are
required, preferably from site measurements. BS 4016: 1997 Specification for building papers
However, if they are not known, then the notional (breather type)
conditions for different building types can be taken
from Table 1 (page5). The external summer and The Building Regulations, Approved Document F2
winter conditions averaged for a 60 day period “Condensation in Roofs”
are normally taken from BS 6229.
BRE Digest 270, Condensation in Insulated Domestic
The computer software computes the temperatures Roofs, February 1983.
to the different interfaces of the construction and
determines the associated saturated vapour BRE Digest 336, Swimming Pool Roofs, Minimising
pressure (svp). The cumulative vapour resistance the Risk of Condensation, September 1988.
is also computed, and where this is the same as
the svp for any interface, then condensation is BRE Digest 369, Interstitial Condensation and Fabric
predicted. This can be plotted graphically as shown Degradation, February 1992.
in the figure. Where the line meets the svp line,
then condensation will occur. BRE Report 262, “Thermal Insulation:
Avoiding Risks”, Second Edition, 1994
Temperature
Dew Point NHBC Standards, Chapters 7.1 and 7.2
LAYER 1 1.2mm Metal Cladding
LAYER 2 0.5mm Breather Membrane
LAYER 3 120.0mm Thermal Insulation National Building Specification,
LAYER 4 0.4mm Vapour Control Layer
LAYER 5 30.0mm Acoustic Insulation Sections H30, H31, H60, H61, H65
LAYER 6 0.9mm Liner
70.0%RH
30oC
Inside
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The A Proctor Group is unique in that they supply The vapour control layer must be:
two different “families” of membranes to control
water vapour within roof and wall constructions,
• on the warm side of the insulation
each serving a different purpose.
• continuous
The Vapour Control Layer is a continuous membrane • treated with respect
laid on the warm side of the insulation to reduce • sealed at all laps
the amount of moist air escaping into the roof or
• sealed to and integrated with other elements
wall construction.
such as wall heads, glazing heads, glazing
The Breather Membrane allows any moist air within upstands and soil and vent pipes.
the construction to pass out of the building while
offering some weather protection from driving rain The breather membrane must be:
and snow.
• behind the external weathering face
• continuous
• able to shed water out of the building
• of a high moisture vapour permeability
Table 2
NBS SPECIFICATION
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Product Selector•••••••••••••••••••••••
Vapour Control Layers
PRODUCT
Procheck Procheck Procheck Profoil Profoil
Standard Premier Premier FR FS1
300 500 400
Reinforced
Translucent
PROPERTIES
Aluminium
Foil
Corrosion
Resistant in
chlorine
environments
UV
Stabilised
Fire
Resistant
high
APPLICATION
humidity
moderate
humidity
low
humidity
Page Ref: 11 11 12 12 11
Table 3
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Profoil
A heavyweight reinforced vapour control layer with aluminium foil core to give a high water vapour resistance. The
woven extruded polypropylene multifilament scrim reinforcement gives good resistance to tears and punctures. The
aluminium foil is protected on both faces by polyethylene for corrosive situations, such as chlorine in swimming pools.
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A Proctor Group
Procheck FR 400
A strong reinforced polyethylene vapour control layer with good vapour resistance. The woven polypropylene
multifilament scrim reinforcing provides improved nail tear resistance. The addition of fire resisting compounds means
that the material will not readily ignite and, although it will melt, will not continue to burn in small fires.
Cladshield
A single layer spun bonded polypropylene breather membrane designed for use primarily in lightweight industrial
cladding systems. During site construction Cladshield is satisfactory if left open in fair weather prior to covering, but
it cannot be regarded as temporary weather protection against wind driven rain and snow. Cladshield can also be
used as a separation layer between some types of insulation and single ply membranes.
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Weather Conditions
Puncture Damage
Details
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Preferred Details••••••••••••••••••••••••
Metal Cladding BUILT UP METAL ROOF/
METAL SIDE CLADDING
Thermal Insulation
Metal Lining
Breather Membrane
Figure 2 - Ridge
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APG5450