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Eng0003 DL DV Ecu
Eng0003 DL DV Ecu
Feb, 2009
Overseas Product Support Team
Text No. ENG0003
3. ECU
1
DL06 Engine
2
DL06 ECU
3
DL06 ECU pin connector
Injector connector
4
DL06 ECU ( Engine connector)
5
DL06 ECU ( Injector connector)
6
DL06 ECU Connector Input / out put
CAN interface
1 Speed sensor(Crank shaft)_i Fuel metering unit control_o
1,2_comunication
7
DL06 ECU Control (1)
1) Engine starting
* Sensing the coolant temp., fuel temp. and intake air temperature to calculate
fuel quantity
* Sensing the engine RPM using crankshaft speed sensor on flywheel housing
* Calculate the optimal fuel quantity for engine starting
2) Preheating/After heating
* Sensing the coolant temp., fuel temp. and intake air temperature to calculate
heating or not
- Heating function works below 10 degree C
* Preheating
- Key On position with warning lamp
- Heating time depends on coolant temperature
* After heating
- No warning lamp
- Heating time depends on coolant temperature
* Preheating (After heating) is not working if battery voltage is lower than 12V.
8
DL06 ECU Control (2)
1) Engine Starting
Coolant Temp
Fuel Temp
ECU Injector
Air Temp
Engine RPM
2) Preheating
Key “on”
Coolant Temp
Fuel Temp ECU Air heater
Coolant Temp
Fuel Temp ECU Air heater
Air Temp
4) Limp home
LCD Panel X
ECU 1,000 RPM
EPOS X
10
DL06 ECU Control (4)
5) Emergency stop
Engine running signal
Emergency
engine stop signal ECU Cut Fuel Injection
11
DL06 ECU (Tightening order & torque)
Tightening ⑧ ①
order
⑤
③
④
② ⑦
Please keep the tightening order of ECU mounting bolts in order to insure
the perfect contact of ECU and cooling plate.
12
Before the electric welding on machine
Very Important
If electric welder used on any vehicle (including bus, truck, excavator, forklift ..) while the
harness connectors are connecting on engine ECU, ECU can be damaged seriously due to the
electrical shock.
3. Welding
13
DL08 / DV11 Engine
14
DL08 / DV11 ECU
Vehicle
Connector
Engine connector
Injector connector
15
DL08 / DV11 ECU (Engine connector)
16
DL08 / DV11 ECU ( Injector connector)
17
DL08 / DV11 ECU ( In put / Out put )
1
Speed sensor(Crank shaft)_i CAN interface 1,2_comunication
2
Speed sensor(Cam shaft)_i Diagnostic request switch_i
3
Rail pressure sensor_i Diagnostic lamp_o
4
Fuel metering unit control_o Air heater_o
Injector_o
5
Oil pressure sensor_i Emergency engine stop_i
6
Boost pressure sensor_i Start key position_i
7
Coolant temperature sensor_i Accelerator position_i (Wheel)
8
Fuel temperature sensor_i
18
DL08 / DV11 ECU control (1)
1) Starting engine
* Sensing temperature and pressure to determine fuel quantity.
- Sensing temperature of coolant, fuel and intake air
- Sensing pressure of intake air
* Sensing engine R.P.M
- Sensing engine R.P.M by crank shaft sensor and cam sensor
* Decide fuel quantity to start engine.
2) Preheating
* Sensing temperature to decide heating or not.
- Sensing temperature of coolant, fuel, intake air.
- Heating function works below 10℃ of coolant temp.
* Preheating.
- Key On position with warning lamp
- Heating time depends on coolant temperature
* After heating.
- No warning lamp
- Heating time depends on coolant temperature
* Preheating (After heating) is not working when battery voltage is below 18V
19
DL08 / DV11 ECU control (2)
Coolant Temp.
Fuel Temp.
E.C.U Injector fuel
Air Temp., pressure.
Engine RPM
(Cam & CRS signal)
E.C.U. determines fuel quantity to start engine
2) Preheating
Key “on”
Coolant Temp
Fuel Temp E.C.U Air heater
Coolant Temp
Air Temp
4) Limp home
LCD Panel X
E.C.U 1000 RPM
E EPOS X
21
DL08 / DV11 ECU control (4)
5) Emergency stop
Engine running signal
22
DL08 / DV11 ECU ( Tightening order & torque)
④ ③
23
Before electric welding on machine
Remember this……
- Before welding on the machine the ECU must be disconnect, if the ECU is not disconnected
a serious failure to the ECU may occur.
- Before you connect or disconnect the wiring harness of the ECU THE NEGATIVE BATTERY
CABLE ON THE BATTERY MUST BE DISCONNECTED.
24