Refractory and Castables Guide

Refractory and Castables
IMPETUS
PROLIFIC Pvt. Ltd.
Manufacturer, Exporter & Indenting Agent

Introduction
IMPETUS PROLIFIC Pvt. Ltd.
Impetus Turnomatics Exporter & Importer from Rajkot, INDIA
We take the opportunity to introduce “IMPETUS PROLIFIC Pvt. Ltd.” as the Leading Merchant Exporters based
in RAJKOT - the heart of India. We export goods and services from India to the world at very competitive prices.
We have an accomplished team of specialists with a marvellous amount of expertise in "Product Sourcing"
and they are more than eager to offer their skilful services for our clients. We take pride in our client’s satisfaction
on every step from the contact point to post deal. We look forward to be working with you as your experience
with IMPETUS PROLIFIC Pvt. Ltd. will be nothing but exceptional.
We are dedicated to promote top quality service and would welcome the opportunity to earn your trust and
deliver you the best service in the industry. We also facilitate our customer by consolidating shipment and make
sure that the order will reach at the respective destination well before the promised time to our reputed client.
We follow very carefully all the important procedure and do take care of the goods. We believe in timely delivery
and follow up which have made us one of the reputed merchant exporters in India and shine out among the list.
“IMPETUS PROLIFIC Pvt. Ltd.” exports different products under one roof and offer a one stop shop solution to
our clients. What makes us different is our personalized service and exclusive range of products.
Brand Promise
 Quality Goods
 Independent Sourcing
“Ask for Anything & Get the
 Trusted Manufacturers
 Confidentiality
Best Importing Choice that are
 Personal Contact good for your INDUSTRY,
 Professional Approach PLANET and WALLET.”
 Business Credentials
 Customer Focus
 Secure Shipping
 Insurance

CERTIFICATION & MEMBERSHIP
Compliance FIEO TUV INDIA IS 12615:2011

Certificate
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Company Profile
Company Profile
“IMPETUS PROLIFIC Pvt. Ltd.” started its journey in 1985 with a vision to serve
quality products to the world. Obtaining remarkable Achievements, it started
wide spreading the network in different fields.
We started exporting various Engineering products under one roof and created an image
as the Leading Manufacturer cum Merchant Exporter from India.
We manufacture World Class Energy Efficient IE2 & IE3 class Induction Motors ranging
from 0.5HP to 50HP with Casting and Aluminium cases.
We manufacture Precision Turned Components made from varied metals with high
accuracy and precision as per customer’s specific requirements under CNC unit.
We also started manufacturing Different Gearbox with conventional Casting and
Aluminium cases.
These are the various divisions gaining remarkable heights under IMPETUS PROLIFIC Pvt.
Ltd. group.
Message from Chairman

• Team forms the support system of our well-laid
manufacturing facility.
• Comprising of highly experienced and diligent
manpower, our organization has been successfully
catering to global markets with ease.
• With expertise in every aspect of product design,
development & delivery, our team works in unity to
realize the organization's collective goal of 'customer
satisfaction'.
• It is our focus on training & skill development that has
enables us to maintain a competent team, which is
Mr. Grinij Haria
geared to meet challenges of new / modified product
(Chairman) development as per demand.
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Table of Content

1 Refractories
A Fire Bricks 1
B Dense Castables 4
C Silica Ramming Mass 8
D Shoulder and Hunger Bricks 8
E Foundries 9
F Cement/Mortar/Binder 11
G Refractories Boiler Bed Material 12
2 Continuous Casting Refractories
A Side Gate Plate 12
B Nozzles and Well Blocks 13
C Turdish Nozzles 13
D 90K Mortar 13
E 70K Mortar 14
F Casting Powder 14
G Induction Furnace Coil Grout 14
H Ladle Lining Bricks 15
I Ladle Well Blocks 15
J Nozzle Fitting Compound 15
K Porous Plug Well Block 15
L Turdish Board 16
3 Insulation Material
A Insulation Bricks 16
B Calcium Silicate Blocks 16
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C Ceramic Fibers 17
D Light Resin Bounded Mattresses 21

E HFK Insulation Bricks 21
F HF and CF Insulation Bricks 21
G Porosint Insulation Bricks 22
4 Sanitary Wares 22
5 Tiles 22
We are Trusted Channel Partners of
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1. Refractories
A. Fire Bricks
Range of Fire Bricks:

a) Magnesite Bricks
b) Bottom Pouring Set
c) Acid Proof Bricks
d) Magnesia Carbon Bricks
e) Chrome Magnesite Bricks
f) Fire Clay High Alumina Bricks
a) Magnesite Bricks
Magnesite bricks are highly specialized bricks used in various industries because of their strength and
heat resistant properties. It is a naturally occurring mineral having a chemical formula of MgCO3. Upon
burning, it produces MgO which is a refractory material. It is used to make magnesite bricks that are
deployed in the form of lining in hearth furnaces and kilns, and blast furnaces.
PLC At
Mgo Fe2O3 SiO2 A. P. CCS. R.U.L.
Product 1600°C Application
Kg/Cm² Max. Ta°C
% Min. % % Max. % Min. /2hrs.
For Steel
Plant,
IMP-MB8 85 - 6.5 22 400 1560 0.5
General
Purpose Use
For Steel
Plant,
IMP-MB2 87 - 6 22 450 1600 0.5 BOF/EAF,

Copper
Refineries
Low Iron
Dense Brick,
Generator,
IMP-MB5 92 0.5 3 16 1600 1620 0.5 Chemical

Industry And
Other
Applications
Types of Magnesite Bricks:
 Burned magnesite bricks

 Fused magnesite bricks
 Magnesite alumina brick
 Magnesite alumina spinal brick
 Magnesite chrome brick
 Magnesite dolomite brick
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b) Bottom Pouring Set
Bottom pouring set is a mixture of fractions of various refractory materials that can be given any
shape. It is a specialized process that requires obtaining fractions of plastic and non-plastic fire clays
and then pugging them to have a homogeneous mixture. This mixture is cold pressed to get the desired

shape.
Details 30% Alumina 40% Alumina
Safe working temperature 1400 C 1450 C

Bulk Density 2Gms/cc 2Gms/cc
Alkalies Trace Trace
P.C.E (Orton cone) 30 32
Apartment Porosity 30% max 30% max.
Common Shapes Available By us:

‘
 Side runner
 Plate
 Centre bricks
 Funnel
 Main runner end
 Side runner
 Side runner end
 Sleeve
c) Acid Proof Bricks

Acid proof bricks are special bricks that are used for lining and construction of tanks and vessels in
industries where acids and chemicals are used. These chemicals can easily damage ordinary bricks
and thus bricks that can withstand corrosion caused acids are required in many industries.
As Per IS -4860
Properties Unit Class-I Bricks Class-I I Bricks
Water Absorption % (Max) 2 4
Flextural Strength Kg/cm2 (Min) 100 70
Compressive
Kg/cm2 (Min) 700 500
Strength
Loss in Weight
Resistance to Acid 1.5 4
% (Max)
Acid Proof Bricks Size:
 230x115x38mm (As Per IS-4860)

 230x115x75mm (As Per IS-4860)
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d) Magnesia Carbon Bricks
Magnesia carbon bricks are special type of bricks that are known for their ability to resist corrosion
from slag and other compounds. It is a high performance refractory brick that is made using seawater
with high magnesite content.

Parameters IMP-MCB112 IMP-MCB142
MGO % (INFM/DBM) Used 97 92
F C % Min 12 8
BD Gm/Cc Min 2.9 2.85
A.P. % Max. 5.5 7
CCS Kg/Cm2Min 400 350
A.T. % Max Coked A 1000°C 13 14
MOR Kg/Cm3RT 120 90
HMOR 80 – 100 50 – 70
BOF Lining, Steel Ladle, Slag Steel Ladle, Metal Zone &
Application
Area & EAF Hot Spot Bottom
Applications:

 Slag lines of ladles
 Lining of converter and electric arc furnaces
 Cold spots and hot spots
e) Chrome Magnesite Bricks

Chrome magnesite bricks are highly specialized fire bricks that are known for their ability to resist
corrosion. They provide optimum resistance and have very high anti erosion ability. This is the reason
why they are suitable for use in open hearth, rotator kilns, and blast furnaces.
Parameters IMP-CMB005 IMP-CMB021 IMP-CMB034

Mgo % Min 50 40 60
CrO3 % Max 30 18 12
SiO 2 % Max - - 1
A. P. % Max. 22 24 18
CCS. Kg/Cm2 Min. 400 300 350
R.U.L. TA°C Max 1650 1550 1720
PLC At 1600°C /2hrs 0.6 0.5 0.5
Applications For High Temp Application For General
AOD And VOD
Such As EAF Application
Advantage of Chrome Magnesite Bricks:


 Very high anti corrosion ability
 Extremely hard
 Offer great resistance to alkaline gases
 Long life
 Fireproof
 Thermal shock resistant
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f) Fire Clay and High Alumina Bricks
As their name indicates fire clay bricks are bricks that are made from fire clay and intended for use in
places with high temperatures that ordinary masonry bricks cannot withstand. These bricks have many

industrial applications as they can be used in operations requiring high temperatures.
Types of Products:
 High alumina firebricks
 High alumina refractory bricks
 Low creep high alumina bricks
Use of Fire Clay Materials:

 Construction
 Fireplace construction
 Industrial furnace construction
Advantage of Fire Clay:

 Thermal insulation
 Thermal conductivity
 High resistance to thermal shock
 Chemical attack for providing long service life
 Easy applications
 Easy installations and operations
B. Dense Castables
Range of Dense Castable:
a) Heat A 90% Alumina Dense Castable
b) Heat A 90% Alumina Dense Castable ( Superior Strength)
c) Heat K 60% Alumina Dense Castable
d) Heat C 50% Alumina Dense Castable
e) Fire Crete (Super) 70% Alumina Castable
a) Heat A 90% Alumina Dense Castable

These are generally used to form strong joints and are applied extensively in building material,
metallurgy, and petrochemical industries.
Nature of Bond Hydraulic

Installation Vibration Casting
General Properties:
Max. Service Temperature 1700° C
Maximum Grain Size 5 mm
Water Required For Casting 8.0-10.0%
Chemical Analysis % Typical Value
Al2O3 85-90
Fe2O3 0.8- 1.5
CaO 5.5 - 6.5
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Physical Properties:
After drying at 110°C/24 hrs 2.65 - 2.80
CCS, kg/cm2 After drying at 110°C/24hrs 600 - 700
After heating at 1100°C/3 hrs 300 - 400

% retained on max. size 0-5
Thermal Properties:
Refractoriness, Orton / °C 0.02032967
After heating at 1100°C/3 hrs -0.40 TO +0.20
After heating at 1550°C/3 hrs -1.00 TO -2.50
Packaging 25 kg bags
Storage life 6 months
Delivery state Dry
b) Heat A 90% Alumina Dense Castable (Superior Strength):

Heat A 90% Alumina Dense Castable (Superior Strength) Castable is useful for forming strong joints
and is used extensively in building material, metallurgy and petrochemical industries.

General Properties:
Al2O3 85-90
Fe2O3 0.8- 1.5
CaO 5.5 - 6.5
Bulk density g / cc
After drying at 110°C/24 hrs 2.80 – 2.95
CCS, kg/cm2 after drying at 110°C/24hrs 850-950
After heating at 1100°C/3 hrs 400-500
Thermal Properties:
After heating at 1100°C/3 hrs -0.40 to +0.20
After heating at 1550°C/3 hrs -0.70 to -2.20
Delivery state dry
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c) Heat K 60% Alumina Dense Castables
This Castable also has a low iron content and can resist carbon monoxide attack. It can be used in
various industries like: blast furnaces, foundries, boiler industry stoker arches, soak pit covers, forge

furnaces, tunnel kilns, heat treatment furnace car tops as well as electro-phosphorus furnaces.

General Properties:
Al2O3 56-60
Fe2O3 1 00- 1.25
CaO 4.00-4.70
Bulk density g / cc
After drying at 110°C/24 hrs 2.15-2.25
CCS, kg/cm2 after drying at 110°C/24hrs 350 - 430
Thermal Properties:
After heating at 1100°C/3 hrs -0.40 to +0.20
After heating at 1550°C/3 hrs -1.20 to-2.40
Delivery state Dry
d) Heat C 50% Alumina Dense Castable

It is a high purity, high alumina Castable of exceptional quality with an alumina content of over 90%
and with very low silica and iron contents. It can resist attack from process gas atmospheres
containing carbon monoxide and hydrogen.

General Properties:
Max. Service Temperature 1500" C
Al2O3 50.5
Fe2O3 1.2
CaO 4.5
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Bulk density g / cc
After drying at 110°C/24 hrs 2.17
CCS, kg/cm2 after drying at 110°C/24hrs 380

After heating at 1100°C/3 hrs 220
% retained on max. size 1
Thermal Properties:
After heating at 1100°C/3 hrs -0.15
Delivery state dry
e) Fire Crete (Super) 70% Alumina Castable

These catables are useful for forming strong joints and is used extensively in building material,
metallurgy and petrochemical industries.

General Properties:
Water Required For Casting 10-11%
Al2O3 70.2
Fe2O3 5.1
CaO 5.45
Bulk density g / cc
After drying at 110°C/24 hrs 2.55
CCS, kg/cm2 after drying at 110°C/24hrs 380
% retained on max. size 0.8
Thermal Properties:
Delivery state dry
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C. Silica Ramming Mass
Silica ramming mass, also known as acidic ramming mass, plays a crucial role in induction furnaces
during melting of steel. This substance is used to line induction furnaces and its quality decides smooth

working and more efficient output from the furnace.
Ramming mass has a very important quality of withstanding of easily absorbing thermal shocks. It also
does not develop cracks because of frequent power cuts during the operation of the induction furnace.
Advantage of Silica Ramming Mass:

 Prevents short circuit because of high electrical
resistively
 Highly corrosion resistant
 Can be used at very high temperatures (up
to1700 degrees Centigrade)
 High purity with consistent quality
 Can withstand high temperature easily
 Contains no iron oxide
 Grain size of silica used according to size of
furnace
 Does not expand or shrink with temperature
changes
 Takes very little time to line a furnace
D. Shoulder and Hunger Brick

Shoulder and hunger bricks contain varying percentages of alumina and iron oxide with low alumina (40%)
bricks finding application for general purposes while high alumina ones (alumina 50-60%) being ideal for
reheating furnaces. Low alumina shoulder and hunger bricks can withstand temperatures up to 1400
degree Celsius where as high alumina bricks can be used in applications involving temperatures as high as
1470 degree Celsius.
Features of Shoulder and Hunger Bricks:

 High compressive and tensile strength
 Extremely rigid
 Long life
 Chemically inert
 High resistance to heat and acid attack
 Resistant to thermal shocks
 Easy to install
 Superior finish
Shoulder and hunger bricks are widely used in steel rolling mills across the country as they give high and
consistent performance time after time.
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E. Foundries
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a
liquid, pouring the metal in a mould, and removing the mould material or casting after the metal has
solidified as it cools.

The most common metals processed are aluminium and cast iron. However, other metals, such
as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process,
parts of desired shapes and sizes can be formed.
Range:
a) Cupola Bricks
b) Coconut Shell Coke
c) Steel Shots
d) Honeycomb Filter
a) Cupola Bricks
Cupola bricks are special type of bricks that have industrial use. These bricks are specially designed
for use in different types of furnaces in foundries. These bricks find many uses in various industries
such as ceramic, paper, sugar, steel, chemical, and fertilizer. These bricks are not straight but curved
and easily line up kilns and furnaces.
Features of Cupola Bricks

 Anti-abrasive
 Porous
 Provide resistance to high temperatures and chemicals
 Excellent finish
 Available in different shapes and sizes
 Made using high quality raw materials
 Easy to line all types of furnaces
b) Coconut Shell Coke

Iron and steel industries need coke or coking coal for the manufacture of iron and steel. This is
because coal contains many impurities, mainly sulphur. This sulphur gets transferred to the metal
that is highly undesirable. Coke made with carbonization of coconut shells is ideal for use as it
contains no sulphur. Charcoal obtained from burning of coconut shells is used as a carbon additive
in the making of iron and steel. This is because of the fact that it contains no sulphur. Complete
burning of coconut shell in a controlled environment leads to coconut shell coke.
Advantage of using Coconut Shell Coke

Coconut shell coke has proved to be a better fuel
than other types of fuels in electric arc furnaces. It is
also a greener alternative to coking coal as it does
not lead to greenhouse effect. The ash generated is
not considered hazardous for the environment and
it can be readily used for landfill.
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c) Steel Shots
Steel shots are small granules of steel that are spherical in shape and obtained by a process known
as atomization. These shots or small balls of steel are used as abrasives in many industries. They
help in cleaning of surfaces of metals and compounds by taking off loose materials. They also help

in cutting of hard surfaces such as granite.
Industries where these steel shots are mainly used are automobile, metallurgy, petrochemical, and
construction. This procedure is called steel shot blasting and it improves the surface of the metal
by cleaning and clearing it.
Features of Steel Shots:

 Extremely hard
 Very durable
 Consistent performance
 Maximum abrasiveness
d) Honeycomb Filter
Filtration of molten metal in foundries and metallurgical industries is heavily dependent upon the
filters that are used for this purpose. One filter that is used very commonly is referred to as
honeycomb filter. The honeycomb foundries design allows these filters to possess very high
strength and great resistance to thermal shock.
Honeycomb design allows the molten metal to easily pass through but keeps the debris, impurities,
and other slag behind. It also improves the flow of molten metal. Air is prevented from getting
inside the molten metal because of a stable flow. Thus there is no oxidation of the molten metal
and it does not splash out. As impurities are stopped from flowing, elimination of hard point in
sating is achieved.
Features of Honeycomb Filter

 Great resistance to thermal shocks
 Stable flow of molten metal
 Consistent holes to allow easy flow of the metal
 Prevents air from oxidizing metal
 Removal of impurities to reduce casting quality
 Reduces casting cost and improves productivity
 Large surface area
 Excellent mechanical strength
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F. Cement/Mortar/Binder
Range:
a) High Alumina Binders (Calundum)

b) High Alumina Binders (GR - AL)
c) Mortar
a) High Alumina Binders (Calundum)

High alumina binders are special cements that contain very high percentage of alumina (70-80%).
These cements also contain high purity hydraulic bonding agents that help them to give controlled
setting times. These cements also have very high compressive strength. These cements are used in
various industries in applications with temperatures going as high as 1800 degrees Celsius. One of
these is high alumina calundum. This is a binder that can be used as an ideal binder for all types of
castable refractories. It has a very low water mixing requirement and high consistency.
b) High Alumina Binders (GR – AL)

Special cements or binders are required for use in high temperature settings. These are high
alumina binders containing high percentage of alumina and other hydraulic bonding agents. These
binders give good performance in castbale refractories. They provide controlled setting time and
possess great compressive strength. They can withstand high temperatures up to 1800 degrees
Celsius and do not crack or come off. It contains high purity 75% alumina. Other major component
in this binder is CaO. It requires very little quantity of water for mixing and has a high storage life
of 9 months.
c) Mortar
Mortar is a very important product used in industries where refractory bricks are used. Firebricks
are placed to line furnaces in industries where high temperatures are encountered. Ordinary
Portland cement cannot be used in such places as it shrinks at such high temperatures. This is why
specially made refractory mortar is used to line furnaces with firebricks.
These mortars are not only easier to use but also provide better results in keeping the lining of
furnaces intact for a very long time period. These mortars have a very high thermal resistance in
addition to resistance to acids. They are also much superior in terms of compressive strength.
Mortar name Setting Grading (Mm) Al2O3 (%) Use

IMP-70K Air 0-0.2 70 Plate and nozzle
IMP-95K Air 0-0.2 90 Plate ad nozzle
IMP-95H Air 0-4 94 Ramming mass
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G. Refractory Boiler Bed Material
Fluidized bed Combustion or FBC boiler bed material is used to build structures that are subjected to high
temperature such as space shuttles, fireplace brick linings etc. We offer a FBC bed material for boiler,

furnaces, kilns, reactors, etc.
Due to its thermal resistance, chemical resistance, ability to withstand molten metal and ability to bear
physical impact, the boiler refractory material is used in an array of applications.
Features of our refractory bed material include:

 Chemical purity
 Controlled density
 No clinker formation
 Accurate particle size distribution
 Low alkali content
 Low iron
 Screened material that is free of fine particles
 Passed through iron separator
2. Continuous Casting Refractories

Range:
A. Slide Gate Plate
B. Nozzles and Well Blocks
C. Tundish Nozzles
D. 90 K Mortar
E. 70 K Mortar
F. Casting Powder
G. Induction Furnace Coil Grout
H. Ladle Lining Bricks
I. Ladle Well Block
J. Nozzle Filling Compound
K. Porous Plug Well Block
L. Tundish Boards
A. Side Gate Plate

Slide Gate Plate is a kind of slide gate refractory that is designed to control the flow of molten steel
during steel making. This performance of this refractory is dependent upon the ability to resist
thermal shocks, abrasion, and corrosion.
Features are as follows
 Resistance to thermal shocks
 Ability to resist corrosion caused by molten steel and slag
 Resistance to abrasion
 Low porosity and high bulk density
 Great mechanical strength
 Ability to withstand high temperatures
 Great resistance to oxidation
 Smooth surface finish
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B. Nozzles and Well Blocks
Nozzles and well blocks are continuous casting refractories that play an important role in controlling the
flow of molten steel during steel making process. High quality nozzles and well blocks that give high
performance consistently in applications involving high temperatures. This alumina carbon fired and

magnesia carbon fired nozzles and well blocks that are used in various industries.
Features of nozzles:
 Refractory pore size that is optimum
 Unique design of argon distribution channels
 Nozzles that contain argon within themselves
 Options for leak free argon connector
 Unique design and use of sealant materials
C. Tundish Nozzles
Tundish nozzles are an integral part of continuous steel casting process. These products are instrumental
in controlling the flow of molten steel from Tundish to continuous casting.
Features of Tundish Nozzles:

 Long casting sequence time
 Controlled casting speed
 Excellent resistance to oxidation
 Prevent clogging to improve productivity
 Special compositions of nozzles as per use in the industry
 Higher life of nozzles
D. 90 K Mortar
Different types of mortars are used as binders for joining of clays and firebricks in kilns and furnaces.
These mortars contain high alumina content and they can withstand high temperature settings. They
do not crack or come off even in applications with temperatures as high as 1700 degrees Celsius.
It is a very high purity mortar that contains alumina as high as 90%. K 90 with green chrome oxide that
undergoes calcinations and then made to react with alumina powder. This mortar is very versatile and
it can be used will different kinds of firebricks in many industries.
Features of 90 K mortar:
 Great resistance to thermal shocks
 Can withstand wide range of temperatures
 High purity
 Can be used in reducing environments
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E. 70 K Mortar
70 K mortar is a special mortar containing high percentage of alumina. This mortar can withstand very
high temperatures of up to 1600 degree Celsius. This product is formulated to be applied for lining of
high alumina bricks.

Features of 70 K Mortar:
 Very little water required for making it
 High purity mortar containing mainly silica
 High consistency of product
 Customized setting times
 Available in white colour
 High sintered strength
F. Casting Powder
Casting powder is an essential component during continuous casting of steel. It allows for creation of
a lubricating film over mould surface that prevents solidifying metal to adhere to the mould. This
means that molten metal can solidify quickly and easily without any impurities sticking to it. Casting
powder has the property of quick release of heat from the molten metal. Because of the use of
additives, it gives a great performance at high temperatures.
It contains components that are low melting. It instantly converts in to metallic slag that finds space
between the billet shell and the mould. You need to add this slag continuously in small quantities
during the duration of casting. This product keeps on melting slowly as it forms layers. This makes sure
that the top layer of molten metal has enough protection at all times.
Feature of Casting Powder:

 It prevents oxidation of molten steel
 Allows faster solidification of liquid steel
 Improves the quality of steel
 Reduces cost of operation as it is cheaper than casting oil
G. Induction Furnace Coil Grout

Coil grout is used to coat the coils of an induction furnace. This grout helps the working lining of the
induction furnace to expand and contract without any problems. This coating of coil grout also helps
in preventing any damage to the coils if they come in contact with any molten product.
Features of Coil Grout:
 Provides a protective coating to the coil
 Allows free contraction and expansion of the coils
 Prevents damage to coils through contact with
molten product
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H. Ladle Lining Bricks
The thermonuclear behaviour of ladle lining is a
complicated and a lot depends upon its design. If ladle
lining is made using refractory bricks of low quality, it

cannot withstand the attack of liquid steel with the result
that the ladle design is damaged.
I. Ladle Well Block

Ladle well block plays a crucial role in steel making
process. They have a stable structure and possess
excellent thermal shock resistance, corrosion and erosion
resistant and they provide a very long service time. Ladle
well blocks supplied by chemical composition of
Al2O3+Cr2O3 and they also contain a little MgO and CaO.
They have high compressive strength. Their lifetime is
equal to or more than 80 heats.
J. Nozzle Filling Compound

Nozzle filling compound is a highly refractory material available in the form of granules. This is a
compound with uniform grading and its sintering does not take place at high temperatures. This is the
reason this product is used in ladle or tundish slide gates. It is common to find the molten steel get
jammed at the opening of the nozzle.
This phenomenon, also called skulling, is prevented with the use of nozzle filling compound. These
products make sure that the molten steel flows without any jamming through the slide gates of the ladle.
Features of Nozzle Filling Compound
 Easy opening of slide gates
 Minimizes chances of skulling
 It works as de sulphuring agent
 Allows ladle to be utilized fully during casting
K. Porous Plug Well Block

Porous plug is a crucial component in any steel making process. As the name indicates, it is
manufactured utilizing porous raw materials. These porous materials release tiny bubbles over the
surface of the molten steel to improve its quality.
Features of Porous Plug Well Block:

 More efficient and effective purging that extends refractory life
 Makes has distribution even
 Eliminates many costly treatment measures
 Makes operations more safe
 No components that require mounting
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L. Tundish Board
Tundish boards are essential components in continuous casting tundishes. They are used to make the
inner lining. These boards serve the purpose of fresh board lining every time it gets changed. This

helps in improving the quality of steel being manufactured.
Benefits of these products:

 Reduces turnaround time as it does away with lengthy heating process
 Improves quality of steel
 Reduces energy cost
 Reduces consumption of refractory materials
 Helps in improving productivity
3. Insulation Material
Range:
A. Insulation Bricks
B. Calcium Silicate Blocks
C. Ceramic Fiber
D. Light Resins Bonded Mattresses(LRB)
E. HFK Insulation Bricks
F. HF/CF Insulation Bricks
G. Porosint Insulation Bricks
A. Insulation Bricks
Insulating bricks materials are highly specialized bricks that are used to line kilns a furnaces as
temperatures in these applications can be as high as 1000 degrees Celsius.
Thermal conductivity of these bricks is quite low but their structural
integrity is such that they can easily withstand these high temperatures and
also bear thermal shocks and abrasion. These insulating bricks contain tiny
air spaces in the shape of honeycombs to have great insulating properties.
The chemical compositions of insulating bricks are as follow:

 Silica- 61%
 Alumina- 37%
 Ferric Oxide- 1.6%
B. Calcium Silicate Blocks

Calcium silicate is a compound that is made by reaction of calcium oxide and silica. Calcium silicates
have high water absorption capability and it has a low bulk density. This compound is used in
construction of roads, manufacture of bricks, for insulation, and for making of tiles and table salt.
Calcium silicate is also used as an anti-caking agent in many food preparations.
Features of Calcium Silicate Blocks:
 Lightweight and rigid
 Resistant to fire
 High mechanical strength
 Low specific heat
 High durability
 Can be reused

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C. Ceramic Fiber
Range:
a) Ceramic Fiber Bulk

b) Ceramic Fiber Blanket
c) Ceramic Fiber Board
d) Ceramic Fiber Module
e) Ceramic Fiber Rope
a) Ceramic Fiber Bulk

This product made from high purity alumina, Silica (and Zircon). It is resistant to chemical attack.
Simwool Bulk Fibers are long and flexible with high refractory properties.
Characteristics:
 Excellent thermal and chemical stability
 Excellent thermal shock resistance
 Resilient up to high temperatures
 Light weight, low heat storage capacity
 Low thermal conductivity
 Excellent sound absorber
 Asbestos free
Applications
 Raw material of secondary ceramic fiber products e.g. blanket, paper, board
 Expansion joint seal
 Temporary repair of insulation
 Loose insulating fill for complex spaces and areas where access is difficult
Technical Data:
Classification temperature (°C) 1260 1425
Melting Point (°C) 1760
Colour White
Fiber Diameter (µm) 3
Non Fiberous content by wt. (%) 15 Max.
Chemical Composition (%)

Al2O3 43-47 32-34
SiO2 53-57 49-52
ZrO2 ------ 14-18
Fe2O3 0.1 Max. 0.1 Max.
Other Traces Traces
Packing (Kg/bag) 15
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b) Ceramic Fiber Blanket
Ceramic Fiber Blanket is made from high purity Simwool Bulk Fibers. Double needling enhances the
physical properties of the blanket, conferring good strength, handling ability, durability and
resistance to delaminating.

Characteristics
 Double needled blanket
 Low density
 Short heating & cooling time
 Resistant to thermal shock
 Flexible and easy to cut and install
 Contains no organic binder
 Asbestos free
Applications
 Lining for furnace, kiln and oven
 Expansion joint and seals for furnace, kiln and oven
 Back-up insulation
 Lagging of high temperature pipe work
 High temperature filtration
 Steam turbine and nuclear insulation
 Fire protection
Colour White
Linear Shrinkage (%) At 1200°C x 24 hrs -3.00 At 1400°C x 24 hrs -3.25

Thermal Conductivity (W/mk)(128 kg/m³)
0.115 0.113
Mean Temperature 500°C)
Tensile Strength (KPa)(25 mm thick, 128
60 Min.
kg/m³)
Density ( kg/m³) 64/96/128/160

Al2O3 43-47 32-34
SiO2 53-57 49-52
ZrO2 ------ 14-18
Fe2O3 0.1 Max. 0.1 Max.
Other Traces Traces
13 x 610 x 7620
Available size mm/roll 25 x 610 x 7620
50 x 610 x 3810
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c) Ceramic Fiber Board
Ceramic Fiber Board is made from refractory fibers and binders which have low organic content, the
mixture is vacuum processed into boards that imparts good mechanical strength even after heating.
Characteristics

 Great Mechanical Strength
 Even density and thickness
 Able to withstand gas flow velocity of 30m/sec
 Easy to cut and install
 Good erosion resistance
 Short heat up and cool down time
 Asbestos free
Application
 Hot face lining of ceramic fiber kiln
 Insulation for kiln car
 Furnace door insulation
 Duct insulation
 General thermal barrier
 High temperature insulation
Temperature° Compressive Compressive Bursting Linear

C Strength Strength Strength Shrinkage % 24
10% deform 25% deform Kg/Cm2 hrs.
Kg/Cm2 Kg/Cm2
1050°C 2.8 Min. 4.5 Min. 10 Min. 2.5 Max.
1260°C 2.8 Min. 4.5 Min. 15 Min. 3.5 Max.
1425°C 2.8 Min. 4.5 Min. 15 Min. 3.5 Max.
d) Ceramic Fiber Module

Ceramic Fiber Module is made from high quality, high strength Simwool Ceramic Fiber Blanket folded
under compression to form folded module and pre-cut blanket stack bonded to form a module.
Characteristics
 Great Mechanical Strength
 Resistant to gas flow erosion
 Short heating and cooling time
 Flexible and easy to cut and install
 Asbestos free
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Applications
 Iron and Steel reheating furnace
 Multi and single stack coil annealing furnace
 Transfer ladle lids

 Continuous annealing and coat ducting furnaces, roll furnace
 Petrochemical: Reformers, Ductwork pyrolysis heaters
 Ceramic: Shuttle kiln, Tunnel Kiln, Kiln Cars
 Utilities: Waste heat recovery units, Combustion chambers, Boiler ductwork

Colour White
Theoretical Density ( kg/m³) 128,160,192/240
Al2O3 43-47 32-34
SiO2 53-57 49-52
ZrO2 ------ 14-18
Fe2O3 0.1 Max. 0.1 Max.
Other Traces Traces
Module size (mm) [125 to 300] x 305 x 305
e) Ceramic Fiber Rope

Ceramic Fiber Rope is a round braided rope. It is made from high quality Simwool Fiber reinforced
with fiberglass or stainless steel wire for high temperature use.
Characteristics
 Stable at high temperatures
 High tensile strength
 Strong resistance to thermal shock and corrosion attack
 Asbestos free
Applications
 Furnace door insulation and seal
 Coke oven door seal
 Foundries, refineries and power plants
 Gasket for vacuum degassing of steel
 Expansion join packing in boilers and furnaces
 Glass furnace sealing
Available in Diameter of 10mm, 13mm, 19mm, 25mm, 38mm & 50mm
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D. Light Resin Bounded Mattresses
Light resins bonded mattresses, simply called LRB are mattresses made from fibers of molten rocks.
These fibers of select rocks are bonded together using a thermosetting resin. These mattresses
provide high thermal resistance in applications involving high temperatures such as furnaces,

chimneys, duct insulation in air conditioning, and many other processes.
Characteristics
 High thermal insulation
 Resistant to thermal shocks
 Lightweight
 Available in different thicknesses and densities
 Conserve energy in both hot and cold insulation
Applications
 Tanks
 Ducts of air conditioning systems
 Buildings
 Ceilings
 Boilers
 Furnaces
 Ovens
 Pipelines
 Chimney walls
E. HFK Insulation Bricks

HFK bricks are special bricks possessing insulating properties. They are rigid bricks that are used in
many industries involving high temperature applications. Our HFK bricks possess very low thermal
conductivity and also extremely low heat storage ability to be of great use for insulation in high
temperature applications. Despite being lightweight, the HFK insulation bricks are very rigid and last
for a very long time.
Features of HFK Insulation Bricks
 Rigid construction
 Extremely low thermal conductivity
 Very low heat storage
 Low iron and alkali flux content
F. HF and CF Insulation Bricks

Insulation bricks are essential in many industries involving high temperatures. These bricks have low
thermal conductivity and low heat storage to provide effective heat insulation. HF/CF bricks are
resistant to heat and pressure and they do not get affected even when placed in applications involving
temperatures exceeding 1000 degrees Celsius.
These bricks are made using alumina and other Enterprise and undergo quality checks at various
stages of manufacturing to make sure that they do not crack or get influenced under conditions of
high heat and even flames.
Features of CF insulation bricks
 High voltage resistance
 High temperature resistance
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G. Porosint Insulation Bricks
Porosint insulation bricks are made from refractory materials and they are known for their excellent
thermal insulation and resistance to shocks. Porosint bricks are known for their precise dimensions and
durability.

Porosint bricks are special bricks that can withstand high temperatures, adverse weather conditions and
heavy loads. This is the reason why these bricks are used in construction of strong structures.
Features of Porosint Insulation Bricks
 Have extremely low thermal conductivity
 Can be easily installed using concealed anchor
 Great tensile strength
 Very low heat storage capability
 Provide resistance to erosion because of gas flow
 Help in maintaining accurate control over temperature
 Can be given any shape by cutting
4. Sanitary ware
We are constantly innovating by staying updated with the latest in global sanitary ware design. We have
a wide range of Products as below:
 One Piece Closet

 Wall Hung
 Two Piece Water Closet
 Water Closet
 Wash Basin Pedestal
 Wash Basin Half Pedestal
 Wash Basin
 Table Top
 Counter Basin
 Urinal & Pan
 Accessories
 Seat Cover
5. Tiles
Our Product Range Includes
 Wall Tiles
 Floor Tiles
 Porcelain Tiles
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A. Wall Tiles
Among the latest trends in tiles are the digitally printed tiles. These tiles have become extremely
popular among homeowners as they give your walls a stunning art work deviating stylishly from

the clichés of the dull and single colour painted walls. With high resolution printing, sharper
finishes and boundless design possibilities, digital tiles are now taking the place of ceramic art
for the walls. The use of superior quality high definition printing on the edges and curves capturing
the detailing on each fragment of the tiles surface beautifully creates a virtually flawless and
highly attractive digital canvas in any form.
The digital, ceramic wall tiles are also among the popular choices for wall tiles. Use of tiles not
only protects your walls from showcasing odd elements like seepage or irregularities in paints,
but also gives them an authentic look, making even the small rooms appear bigger.
Size Available:
 300 x 300 mm
 300 x 600 mm
 300 x 450 mm
 250 x 375 mm
B. Floor Tiles
Available in a wide variety of styles and designs to complement both, traditional and
contemporary interiors of your homes, you can always choose from broad array of digital floor
tiles. Our ceramic tiles offer unmatched design versatility and can mimic various styles & designs
such as limestone, granite etc.
Size Available:
 300 x 300 mm
 395 x 395 mm
 600 x 600 mm
 600 x 1200 mm
C. Porcelain Tiles
Features of Porcelain Tiles:
 Hard-wearing
 Completely water proof
 Hygienic
 Affordable
Size Available:
 600 x 600 cm
 800 x 800 cm
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PROLIFIC Pvt. Ltd.
IMPETUS
Corporate Office Website: www.impetix.com

C/1/55, Road D, Email Id: info@impetix.com
Phase 1, Aji GIDC,
Skype: impturno
Rajkot – 360003
Gujarat. INDIA. Contact no: +919825157868

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