MESSRS. KOYO DOCK YA SHIP No SEWAGE TREATMENT UNIT ee ee _ =WORKING=BWG= FINISHED DWG. DATE OF DWG. DOCUMENT No. TAIKOKIKAlmmverriss co,L70, YAMAGUCHI JAPAN TEL, (0820) $2-3112-9114 THLEK 6687-86 FAX, (0820) §3-1001TAIKO SHIP-CLEAN SEWAGE TREATMENT UNIT SPECIFICATION Shipowner Shipyard | KOYO DOCK YARD CO.,LTD. Ship No. 2107 Work No. | S7-556 Tyre] sat-a0 | Quantity 1 set/ship Source | ACAIOV 60llz 3¢ Nane Plate | English Caution Plate | English / Japanese Anti-corrosive paint 2 coats, Finish paint 1 coat. Painting Color aunsell No, 7-50V7/4.5 DISCHARGE METHOD Rated Nunber of Persons naxinua 40 men/day Sewage BOD Volume 13.5 g/nan-day Senage Volune 60 #/aan-day Biochenical Oxygen Donand (BOD) aximun 50 ppm ~ Suspended Solid ($3) soxiaun 50 poe Colifora naxiaun 200 per 100ag TREATMENT TANK Yain Materials Mild steel, Steel pipe, Stainless steel pipe, Vinyl pipe Inside surface Tar-epoxy coating Hydraulic test pross. | 2.5ull,0 from the tank top DISCHARGE POKP Type €R-50S Quantity 1 set/unit Capacity 4n*/h x 20all,0 Bore 50k x 404 votor 1.5K XP (2,65) Quantity 1 set/unit Maker supply AERATION BLOWER ‘Type TSA~40 Quantity 1 set/unit Capacity 600 g/ain X 0.2ket/ea*G Bore 40k o.75KW x AP (LO A) Quantity 1 set/unit Motor | Maker supply ACCESSORIES Refer to the parts list SPARES Ditto REMARKS: This device is used for black water only. Hospital waste water (Except chenical & disinfectant) can be flow in this device. In the case of USC » this sewage treatment unit is produced for UN-INSPECTED VESSEL, 1-1US Department of Transportation United States Coast Guard Command Washington, 6, 2594-ap01 United States Coast Guard Stall Symbol. HVE =D Phone: (202) 267-1444 Telefax: (202) 267-1069 16714/159.015/Taiko Kikai * May 31, 1994 Taiko Kikai Industries, Co., Ltd. 209 Shimotabuse Tabuse-cho, Kuniage-gun Yamaguchi Pref. 742-15 JAPAN USCG RECERTIFICATION OF TAIKO KIKAI MARINE SANITATION DEVICES We have reviewed your request to extend the USCG certification of your marine sanitation devices (HSD). ‘These ‘devices continue to meet the requirements of 33 GFR 159. Therefore, in accordance with 33 GFR 159.16, your Type II marine sanitation devices are recertified for uninspected vessels. The certification numbers previously assigned remain valid as follows: MODEL GAPAGITY REE._GERT. & NEW_GERT. CERIIFLED FOR sbr-15 900 LPD —-159.15/1032/28/II _159.015/3228/0 Uninspected Vessels SBI-25 1500 LPD — 159.15/1032/29/II _159.015/3229/0 Uninspected Vessels sBr-40 2400 LPD —159.15/1032/30/1I 159.015/3230/0 Uninspected Vessels SBI-65 3900 LPD 159.15/1032 31/11 159.015/3231/0 Uninspected Vessels This certification remains valid for five years from this date unless we suspend, withdraw, or terminate it. Only the manufacturer of the MSD may apply for this certification to be extended by writing to the Commandant (G-MVI-3) before it expires. If the MSD is no longer produced thus terminated, the MSD continues to be considered certified based on the vessel installation date and a valid certification for that time period. You cannot transfer this certification to another manufacturer without written authorization from the Commandant (G-MVI-3). You must notify the Commandant (G-MVI-3) in writing when you make any change in the design or construction of these devices or when you cease manufacturing these devices. We have enclosed a copy of our current list of your certificated devices. Please let us know if it contains any information which needs to be revised. Should you have further questions, please contact Mr. Berringer of my staff. y P y RY L. MARKLE Chief, Survival systems Branch Merchant Vessel Inspection and Documentation Division By direction of the Commandant Encl: (1) Gertification list leUNITED KINGDOM OF GREAT BRITAIN ‘ AND es NORTHERN IRELAND CERTIFICATE OF TYPE TEST FOR SEWAGE TREATMENT PLANTS This sto cerity that a specimen of Sewage Treatment Equipment, Type... SPPTAD, having @ designed hydraulic loading of .....23 4... eubie metres per day, (md), an organie loading of .. 54... kg per day Biochemical Oxygen Demand (BOD) manufactured by .,. TAIKO, KIKAT, INDUSTRIES, CO, DTPy, JAPAN, see eeee ees Of the design shown (19,3,84) ¢ SBTTA920} (RIAA eee fon Drawing Nos. = with, Control equipment manufactured by . . TAEKO,KTKAI to Drawing Nos... see eee pea aC a eat has been examined and satisfactorily tested in accordance with the Inter-Governmental Maritime Consultative Organization Resolution MEPC.2{VI) to meet the operational requirements referred to in Regulation 3(1}(a)(i) of Annex IV of the International Convention for the Prevention of Pollution from Ships, 1973, ‘The equipment was tested and produced an effluent which, on analysis, did not exceed: 250 faecal coliform per 100 milllitre MPN, and e geometric mean of total Suspended Solids of {60 milligrams per litre)” . |£700ceni grata yank Haan tor er ansea Xm SacstingKponpAsesit ‘The control and sentor equipment wore tested for shock and vibration, ‘The tests on the equipment were carried out TAIKO KIKAI, INDUSTRIES, CO, LTD,, Kt ashore at" axcimatien’ , ANP, NETNESSEP, BY, UNDERRITPRS, LAPORATORIES. INC. TAMPA, USA... 6. +++ _ 22, APRIL 1984 and completed on . . ‘The Department is satisfied that the equipment: (i) has been designed so that the geometric mean of the B-day Biocheinical Oxygen Demand (BOD,) does not exceed 50 milligrams per titre, and (ii) can operate under conditions of heel of up to at least 15°, A plate or durable label containing date of the manufacturer's name, type and serial numbers, hydraulic loading end date of manufacture is to be fitted on esch unit. ‘A copy of this Certificate shall at all times be carried on board any vessel equipped with the above described unit. Details of the tests and results obtained a shown on the Appendix to this Certificate, Official Stamp ‘Administration of the United Kingdom of Great Britain DEPARTMENT OF and Northern Ireland TRANSPORT 24 ay of SEPTEMBER... 1904. Dated this . LONDON * pete appropriate a 423ID Tn ommamarmmon Toor aes é re | awa] eo ae ae exow Bas] BE 7 mon NAOT AEIOS AidéNS YaXYN Y11H80 nvupvid aa TAVTVLIIC3| ONTdt a Bawa) Ba THIN a HOaHO ONTAS “INTE WEOIS\ TEAC OF-uas aatya auvo| DK SAWN TOanAS, sr SATA, reremeemer] oe = ona TR re S LHOIT UDI 941 OVW) Bes eyy mOay = O04 MOI} 104 []]M 4e20K 2ey1 Os BU TAT “pazmumop queq aq prnoys edyd eya jo doa euy pue 100 - i ost i _ E 8] 418 ey exeyn eoeid @ 04 pedid oq prnoys edid ives ous aaron deren pesuepuoo oy fq Surdid ys Buyyoo]g prove oF dos © 431M paryersuy oq prnoys r1un eur yo edrd wea eng e 3 s quey eyy Jo dor eyz ueyy seybiy epam eq pynoys 2H, -Z > TT eu2 UBYa JouBTY epeM eq pInoYs TH, “T 3 SELON z ontisnd FESS i | ae oeKAlmoverRizs c0,L7E. ey WMO 008 ist \_wavas naaoi™ OO0T NIN oeerG17" 09 SHISNON|YHINONIVL EB TT 9120r- Les] ov onmves 38 ET BAA cosa sow re [7 paves C | 5] Kor-us me) rvs Yaa ore [aon = [eve a aan For —— Se tno uo z aaa = z Sea penne] — one = HE ove — aga = EOS Ta t a = | : /] fe"EST 00 SRTEASNNDUD OND FS ea: ar cris) DaNt=DERY | gAVT TWNETS "SAECO TAWA Lave oe tHOp ADHHOY ounoe nors/ovvenINSTRUCTION MANUAL OF MARINE SEWAGE TREATMENT DEVICE TAIKO SHIP - CLEAN SBT - TYPE This device is certified by U.S.Coast Guard for use on uninspected vessels. USCG Certification No. SBT~15 159.015,/3228,/0 SBT—25 159.015,/3229,/0 SBT—40 159.015,/3230/0 SBT—65 159.015,/3231/0 Ais ABM RNSH Ke TAIKOKIKAliNoustRiIES Co..LTD. YAMAGUCHI JAPANCONTENTS SAFETY INSTRUCTIONS WARNING NOTE FOREWORD -- 1. Summary + 2. Construction + 3. Desigh 4. instillation 41 Main Unit 42. Piping 43° Wiring 4A Others 5. Starting 6. Cautions for Toilet Usage 7. Stoppage 8. Maintenance 8.1 Importance 82 Description 8.3. Check List for Maintenance « 9. Abnormal Warning Device 10, Sbut Down Instruction (Winter lay-up) 11. Level Probe of Marine Sewage Treatment Device 12. Parts List 124 Sewage 12.2 Level Probe ‘reatment DeviceSAFETY INSTRUCTIONS Before installing, operating, maintaining and examining equipments, be sure to read well this Instruction on safety, the Instruction manual and all other attached documents, so that you will be able to use the equipments properly. Also, understand well the information on the equ safety and all of the matters that demand special attention In this Instruction, safety is classified into two ranks, “Warning” and “Caution” the items which are included in the safety rank,’ ‘Caution”, may lead to serious accidents in certain cases. In any case, all of the instructions aro very important. So, please be sure to observe them _ > “Warning” hen the sewage treatment device is stopped to use, empty it after cleaning the inside of the sewage treatment tank. If sewage has been left in the tank, the sewage will go bad, resulting in the production of & poisonous gas. ‘The inhalation of the gas may cause death, + When the inside of the sewage treatment tank is inspected, check the concentration of the gas, then carry out the work after safoty has beon vet +A piace where the sewage treatment device has boon installed must be well ventilatated. Since a large quantity of air is fed to the device, there is a possibility that the surrounding area falls into a hypoxia state. +n handling disinfectant, follow the disinfectant handling standards, The wrong handling of the disinfectant may cause the accidents involving a human life, ‘* When the discharge pump, the aeration blower or the level switch is examined, turn off the contorol panel breaker. Aiso, turn the control switch off. In addition, tag the control panel as “Energizing Is Prohibited” , s0 thet the switch is not turned on by mistake. “When the discharge pump, the sewage pipe and valve, are overhauled, carry out the work under ventilation, since sewage may contain a poisonous gas. ‘In climbing on the sewage treatment tank, wear a helmet and the gloves and shoes with a slide stop function. “Also, when the work is carried out at a high place, wear a safety belt. A fall from the place may occur, resullt in the accidents involving @ human life. * The work for maintaining and checking the inside of tho control panel should be electrician with expert knowledge. ‘The accidental contact with the high-voltage curren the death by an eloctric shock. ed. ried out by may cause AX “Caution” _ a Do not use chemicals when the toilet is cloaned. ‘The chemicals will affect and kill the microorgan- isms in the tank. This will cause loss of the purification ability, resulting in the production of a poisonous gas or a bad smell. Use a cleaner which does not give damage to the microorganisms, * Tho aeration blower should be run continuously. ‘Tho interruption of its continuous running will kill the microorganisms within the sewage treatment tank. This will cause loss of the purification ability, resulting in the production of a poisonous gas or a bad smell. Also, there is a possibility that the air discharge nozzle clogs. *Do not put fingers or objects into the rotaty parts of the discharge pump and tho aeration blower. ‘There is a possibility of injury. ‘*Sowage may leak out from the shaft seal part of discharge pump due to the termination of its service life. The sewage that leaked out will go bad and then produce a poisonous gas, resulting in the accidents involving a human life, or in corrosion or failure of implements. Clean the area under ventilation, and stop the leak by replacing parts with new or *The inner surface of the sewage trearment tank has been coated with tar-epoxy. Do not bring fire close to the tank, or the coating will be damaged, thereby causing sewage to leak out from damaged portions of the tank. Close the manhole of the sewage treatment tank so securely thet sewage or odor will not leak out. ‘+ Chok the air vent pipe for the clogging due sewage or dewing. If the pipe clogs in this way, the toilet seal water trap will be broken by the back pressure of the aeration blower, thereby causing the toilet water to splash and at the same time resulting in the emission of a poisonous bad smell. Also, the splashes dirty your clothes and the surrounding area, +The paper to be used in the toilet should be soluble in water. Stuffs which are insoluble in water, such as sanitary product, should not be rinsed down the toilet but be thrown into a waste-basket placed in the toilet. These stuffs may cause the clogging or failure of the pump. TAIKO MARINE SEWAGE TREATMENT DEVICE_WARNII IG This device may ignite flammable vapors. Do not install in spaces requiring explosion-proof, intrinsically safe, or ignition protected equipment. NOTE ‘he BPA standards state that in freshwater lakes, freshwater re- servoirs or other freshwater impoundments whose inlets or outlets are such as to prevent the ingress or egress by vessel traffic subject to this regulation, or in rivers not capable of navigation by interstate vessel traffic subject to this regulation, marine coast Guard installed on sanitation devices certified by the U.S. all vessels shall be designed and operated to prevent the over- poard discharge of sewage, treated or untreated, or of any waste derived trom sewage. ‘The EPA standards further state that this shall not be construed to prohibit the carriage of Coast Guard- certified flow-through treatment devices which have been secured se as to prevent such discharges. They also state that waters where a Coast Guard-certified marine sanitation device permitting discharge is allowed include coastal waters and estuaries, the Great bakes and interconnected waterways, freshwater lakes and impoundments accessible through locks, and other flowing waters that are navigable interstate by vessels subject to this regula~ tion (40 CPR 140.3). FOREWORD his instruction manual describes matters to be observed in the operation and maintenance of *TAIKO MARINE SEWAGE. TREATMENT DEVICE! We hope this device will be used by customers for a long time under the correct operation and sufficient maintenance and inspec- tion according to this manual. Also for any obscure points in this manual, please readily refer to our business office or plant. caution: No part of this manual can be reproduced or reprinted in any form.Summary ‘The Taiko Ship Clean "SBY Series" axe compact sized sewage treatment systems with superior performance capabilities, designed exclusively for marine installations. They are the result of considerable research and include the latest technology to prevent water polution. The use of a "Submerged Bio-Filter Treatment Systen" and the trans- position of the sterilization compartment to the center of the device enables it to be more compact. These state of the art devices are thereby more stable under conditions of pitch and roll and are sized for vessels of 200 or more gross tons, or accomodating 10 or more peoples as described in the Annex IV of MARPOL TREATY 73/78. Another remarkable feature of these devices in the ease of operation and maintenance compared with conventional systems. Furthermore, the quality of effluent exceeds the requirments specified for Type II MSD (Marine Sanitation Devices) contained in Regulation (33CFR159) enforced by the U.S, Coast Guard and also those of the MEPC 2 (VI). (Marpol treaty) Test result verify the following performance characteristics. BoDs : less than 50 ppm ss + less than 50 ppm less than 200/100 m1 Coliform bacteria (MPN) + Construction (1) General of "Bio-Pilter Method" ‘The Bio: ter Method is a method of processing sewage by utilizing a biological film. Packing media are placed in the tank and liquid sewage is circulated around it by means of aeration. The sewage contacts the biological film causing growth of bacteria on the surface of packing media and organic matter (Bob source} is treated by biochemical oxidation. TAIKO MARINE SEWAGE TREATMENT DEVICE(2) Construction PACKING MHDIA STERILIZATION COMPART [ata scoun 2rpa (1) Bio Filter Tank Sewage from toilets in the ship flows into the Bio-filter Tank. voreign objects which could obstruct operation of the device are held from entering the device, by a screen. Air From a blower causes circulation of the liguid and brakes ap the solids. Tt aleo supplies oxgen to the microoganisms attached to the packing media. (4) Sterilization compartment whe partially treated sewage in the bio-filter tank flows into the sterilization compartment. This liquid is thoroughly disinfected as it washes against the chemical sterilizing tubes in the sterilization compartment. he treated water is collected in the sterilization compartment then discharged overboard by automatic operation of the discharge pump. TAIKO MARINE SEWAGE TREATMENT DEVICEDesign (1) These devices have been designed to comply with the US Regulation 33CFR Part 159 and may be installed in an uninspected vessel, (as defined by the usca) . ‘They have also been designed to comply with MARPOL MEPC2(VI) (2) Model Designation Coad xamplle: (s]- [2] - (3) Specified conditions TREATY , B.... without blower + without discharge pump BP... without no mark (Letter) . standard (with blower and discharge pump) design capacity of persons |____. submerged Blo-filter Treatment system Nunber of persons ts 25 a | 6 Average of sewage processed 900 | 1500 | 3900 Processed amount of sewage 943 | 156x3 | 25003 | a06x3 | BOD amount - 202.5 | 337.5 | 540 | 877.5 [ Air flow 0.37 0.60 0.98 2 Pressure 0.2 “(Motor Power In kw [oa 0.4 T o.75 yeglcapacity a = 4 |nctor power znpue a — | ‘otal Current Draw 440VAC x 60HZ A 4. | 4.1 4.8 - 4 2 | | cotai Current Draw 220vaC x 60HZ A et | ot 24 9 5 TAIKO MARINE SEWAGE TREATMENT DEVICEThe maximum operation electric power is reduced to 110V by a transformer which has been installed in a control panel and is ui fed as an operation electric source. : i Prequency represents number of times (Reference for rating...Quantity of sewage : 608/nan.day) Quantity of BOD: 13.5g/man.day) (4) This device performs well during vessel movement, up to a maximum 15 degrees of roll and pitch. (5) this device has been designed to withstand an internal pressure 0.25 kg/cm. (6) This device operates satisfactorily with fresh, brackish, or sea water. However, mixing them should be avoided. (7) Materials; Tar-epoxy coatings have been applied to all. portions of the steel plate contacted by sewage. corres. on resistance was considered in the selection of all materials. (8) ‘this device has been designed to stop in the event of a power interruption and to automatically continue its operation when power is resumed. (9) Discharge pump moter and blower motor are rated for operation at 50°C ambient. 4, Installation 4-1 Main Unit (1) ‘the device should be installed as close as possible to the toilet bowls. (2) Maintain clear space of at least 450 mm on all sides and above the device. However 550 mm of clearance at the control panel allows full swing of the door. ‘The mounting base should be attached to the deck using the proper size bolts(shown in table below) through the holes provided. SBT-15 sBr=-25 SBT-40 SBT-65 M24 x 4 moax 6 | m2ax 8 | mad x 10 ——L TTAIKO MARINE SEWAGE TREATMENT DEVICEa) a) “) (6) om 4-2 Pay a @) The main unit must not be installed in an area exposed to flammable liquids or vapors. The main unit should not be exposed to the weather. The main wi and its piping must be installed below any toilet discharge. ‘The apacity of dishcarge pump is 4 m3/n x 20 mH20 x 40 gum. his head pressure should be set lower than 20 ml20 including the actual head and piping resistance. Sufficient ventilation should be provided in the area where the unit is installed. ping (Refer to FINISHED DWG. ) More than three degrees of ination should be provided for all sewage and air vent piping to prevent collection of sewage ox condensation. Piping for sewage sho directly as possible. Appropriate cleaning ports should be provided. Direct overboard discharge piping must be equipped with a valve that can be sealed in the closed position, so that the system may be used restricted waters, (Direct overboard discharge is pert missible in unrestricted waters.) Discharge piping must be made higher than the L.™.t. Discharge piping must be made higher than the top of the M.8.D. (to avoid siphoning) overflow piping must terminate in the bilge with a connecting U-trap. A storm valve which meets the regulation of the ship- Classification Society mist be used. ts outlet must be 200 to 300 mm below the L.W.b. Consideration mist be given to routing of piping so that: sea water doesn't flow back into the MSD. The size of the air vent must be in accordance with the following table or larger throughout: its entire length. The vent must be constructed to minimize clogging by climatic conditions such as ice or snow. The outlet should terminate well above the weather deck and be turned downward. Minimam Vent Size sBr-40 21/2" Model SBI-15 | SBYr- Internal Diameter | 1 1/ TAIKO MARINE SEWAGE TREATMENT DEVICE(10) A cleaning water supply pipe should be connected to the M.S.D. at the fitting provided. A serew-down check valve must be provided in the cleaning water supply pipe at the M.S.D. (11) Tf required, the deck discharge from the outlet of discharge pump should have a pipe diameter of 1 1/2" or 4". (12) ALL piping to the M.S.D, should be supported in accordance with good marine practice. 4-3 Wiring (Refer to FINISHED DWG.) A (1) Proper and adequate wiring is to be provided by the installer in accordance with good marine practice. (2) Wiring from the power source and to the external alarm shall be provided by the installer. External alarms can be connected to either pair of contact points. (See Wiring Diagram,Fig.4,Pg 20) the determination of proper size and type of support for wiring is to be made by the installer, in accordance with good marine practice. (3) Cable supports should be spaced no more than 10 inches apart. (4) Floor wiring shall be protected by a guard cover or guard tube cable cover. (5) Gland connectors shall be completely sealed by tightening the rubber gland. Waterproof putty should also be used. (6) Terminal connectors of ring type or captive spade ends shall be used and shall be installed so that there is no movement. 4 others (1) Galley discharge water shall not empty into this device. (2) Toilet bowls (3) ‘the pressure of water in the toilet bowls should be adequate shall be of the trap type. to provide complete cleaning. Starting (Refer To Fig.2) (1) Confirm that all piping is correct by referring to piping diagram. (2) apply power to control panel (9), and confirm "SOURCE" lamp is Lit. (3) Confixn the direction of rotation of the discharge pump (10) by instantaneous use of pump switch, After making sure the pump is rotating correctly, turn the switch to "MANUAL" and "STOP".@ st (5) Introduce > valve (4) and open drain valve for bio-filter tank(5). leaning water into the device at (G) by opening cleaning water inlet valve. (Not supplied) " on the control (6) When the indicator lamp marked "HIGH WATER LEVE! panel lights, immediately close the cleaning water inlet valve. (If external alarms is installed, confirm alarm operation at the same time). (7) open treatment water outlet valve (3), discharge pump outlet valve at (i) and storm valve (Not supplied). (8) Turn the discharge pump switch to "AUTO". Confirm that discharge pump starts automatically and "HIGH WATER LEVEL" lamp goes out as water level drops. Confirm that the discharge mp stops automatically. (9) Check the quantity of oil in blower by sighting the oil level indicator of aeration blower (11). Add oil if necessary. (10) Open air Lift valve (7) (right side) and shut air scour valve(6). Confirm the direction of rotation of the aeration blower (11). ct switch to “RUN by turning the sel Model SBT-15 & 25 are clockwise rotation and Model SBT-40 & 65 are counter clockwise as viewed from the V-pulley side. (11) With the aeration blower in operation, confirm that the water is activated in the sewage treatment device. If the sound of running water is heard, the operation is normal. (12) check the supply of disinfectant fa) by removing the cap (14c). Refer to 8-2 (ii) for filling instructions. (13) If an auxiliary device (such as a collecting tank, ete.) has been installed, confirm its automatic operation and alarm in the same way as the sewage treatment device. (14) open the valve at (Cc) on the sew ge supply pipe so that sewag may enter the treatment device. (15) Confirm the quantity of flush water for each toilet powl (approximately 10 to 12l/flush) and for urinals (2 to 3¢/flush). 6. Cautions for toilet usage (1) Do not turn off the power source for the aeration blower under any circumstances. If this happens, the microorganism will die and thereby reduce the effectiveness of this MSD. TAIKO MARINE SEWAGE TREATMENT DEVICE(2) Be careful not to throw any foreign substances into the toilet fixtures. (3) Do not use paper containing vinyl components. (4) We sure to flush after each use of toilet bowl. (5) Chemicals for cleaning toilet bowl (hydrochloric acid, bowl cleaners and deodorizers etc.) should be used sparingly. When used, they should be directly discharged overboard. (only in unrestricted waters). Additionaly after chemicals are used, rinse with water. If chemicals enter into the treatment device, operation may be hindered. (6) Jn the case of general stains, clean bowls in the following way. Wipe with a cloth which is soaked in soapy tepid water. If stains don't come off, wipe with a sponge containing a little neutral detergent. Don't use polishing power containing rough particles because they can scratch crockery and metal. fittings, and cause parmanent stains. 7. Stoppage When the device mu! be shut down for inspection, failure of equipment, or part replacement, the following procedures should be taken. (4) Prohibit the use of toilets, or open direct overboard discharge valve (if provided and if vessel's in unrestricted waters). (2) hun off “AERATION BLOWER" switch. (3) Turn off "DISCHARGE PUMP" switch. (4) ‘turn off "POWER SOURCE" open main circuit breakers. (5) fo reactivated the device, reverse items (2)-(4) above and allow sewage to flow into the device. Close direct overboard discharge valves. B. Maintenance Bel Important Sewage treatment devices utiliting biological systems must have periodic maintenance. Microorganisms on packing media (17) will die and performance will be reduced, if it is not carefully maintained or if it allowed to get out of balance. ~TAIKO MARINE SEWAGE TREATMENT DEVICEFlush water for the toilet bowl should be sea water, brakish water or fresh water. But mixtures are not recommended. Using different waters alternately will have an adverse effect on the microorganisms. ‘The incubation period (period in which the microorganisms are generated and stabilized) is approximately one week, irrespective of the type of water used. The following maintenance must be carried out regularly to retain normal operation and performance. Maintenance and inspection of accessory equipment should comply with their instructions. Interval Description Every other | (1) Check the supply of disinfectant day (Aypochrorite) « Biweekly (2) Check the quantity of oil and clean the air filter (aeration blower). Once a month | (3) Clean the bio-filter tank screen (See8-2(3)). (4) Back flush and remove sludge. 8-2 Description (1) Disinfectant (4) For normal operation, the xequired quantity of disinfectant is about 1-2 tablets per month per person (20g per tablet). We recommend the following chemicals be used. Caution: Handle disinfectant with rubber gloves. Manufacturer Brand Name | Chemical Designation Nippon Soda Co., | Nisso Hicron | calcium Hypochlorite Lta. ca (CLO) 2° 330 Nissan Chemical | wilight Clean | Trichlorisocyanuric Acid Industires Co., (CONCLE) 3 Ltd. ll ‘TAIKO MARINE SEWAGE TREATMENT DEVICE: L sat cy stay. lowed in a aac! ane ary pla i ' roach then ‘ ~ kept away from hear, “Lomnapl ntact ean " vat chemical does sel ent some ers OF take thom out te uitional tablets TAIKO MARINE SEWAGE TREATMENT DEV CtModel | Number of persons | Average Consumption | Number of persons/day tablets /week cylinder 15 1 25 1 dE — 2 65 2 - 1.5 tablet/man-month x persons Blower Maintenance (2) 1) Check the quantit aeration blowers If the level is dea lubr! once every six m dirt and looks b of the oil bath Manufacturer “Mitsubishi O41 Tdemitsa Oil Kyodo O11 Shell Oil Esso Mobile Oil General Oil O11 Capac. ty of oil in the oil level indicator of (Sight glass). low, replenish using one oF the following icating ols. jonths (especially when the oil contains lack) drain the oll from the drain opening and refill with new oil to proper level. Brand Name Diamond Turbine Oil 68 Turbine Oil 68 ‘Tsubame Mark 68 Special A Turbine Oil RIX Turbine Oil 68 Shell Turbo Oil 768 Teresso 68 ine O11 TSO vG68 ity (@) sBT-40 & 65 0.25 18 : TAIK (0 MARINE SEWAGE TREATMENT DEVICE2, Once every six months replenish the grease (Use Ne,? grease) hy adeing grease Lo threaded caps. Kenove the air filter cower of aeration blowers. ‘ake oot the £Llter and wash ofl, dust, etc. out cf the filter with uetergent. after drying completely, reassemble the filter 1 jyuitall as before. Lier Tank Sereen ) Cleaning of the bio~£ilter bank screen Ypeu bop cover of the bi “filter tank and emove foreign matter rom the screen bo prevent. foreign matter Crom entering the system, place an asiruction placard near each toilet: bowl. acy Pi ber ‘Vank hb Vash an: sludge removal (Refer to Fig.) back Slash and sludge removal should be done every month Sburige removal should be pumped overboard (only into unrestricved waters) or ashore into a sewage system. arn Ube Gischarge pump switch to "MANUAL" and press red colored "STOP" switch, 2) Mure Lhe blower switch to "STOP", 1 open vir scour valve (6) (left side) and shut aix lift valve (7) H) urn che blower switch to "RUN". vontanue this state about 30 minutes. Pixed sludge on packing media (17) will be removed. b} Shut, ais seoux valve (6) and open air Lift valve (7) ) Shut treatmen water outlet valve (3) and open s ancl drain valve for bio-filter tank (5). ) Yarn che discharge pump switch to "MANUAL" and press black J "SWART" switeh, When the sludge has been removed from che tank, tuen off discharge pump. &) Open eleaning water inlet valve and introduce cleaning wate: inko the Ureatment: devic Joc the same kind of water-sea water, tresb water - or braccish waver flush water eed Ln this system before removal of sdudge TAIKO MARINE SEWAGE TREATMENT DEVICE9) when "HIGH WATER LEVEL" indicator lamp at the control panel lights. Close the cleaning water inlet valve and the stop valve (4) and drain valve for bio-filter tank (5). 10) Open treatment water outlet valve (3), and turn discharge pump switch to "AUTO", 8-3 Check List for Maintenance Check all of the following items every time maintenance is performed, and take appropriate measures to obtain good results. done, the device will be kept in ideal operatin: If this is condition. Part | Observation ] Observation | Diagnosis Item Result (Coantermeasure) Uniform Good Recirculation ——— = Stopped Aeration blower has stopped Light brown | Good ‘Transparency ‘Tone of color — | Bio-filter Sewage load is too heavy Yellow a (The number of persons uging exceeds device rating) Little Good me Like sewage | Sewage load is too heavy Corrupt Aeration stop None Aeration stop - A little Good _ooming Fon ali ] tnfluent contains soap surfaces (Leave as it is, for the present) Poor Back flush and sludge Sterilization | oy s4, at compartment xs - — Clear Good 15 TAIKO MARINE SEWAGE TREATMENT DEVICEAbnoynial Warning Device (warning for high water Level in the sterilization compartnent} Description Countermeasure Discharge pum hot operating Broken pump Repair pump (Refer to in struction manual for pump) Burnt motor Repair motor overload of motor | Eliminate cause of over~ load Failure in control | Repair failed part 22 Yoo mach water | Failure of toilet | Repair toilet flush valve — enteriay the | bowl flush valve | Cleaning water Close the cleaning water | inlet valve open inlet valve eer ee shut, Down Instructions (Winter lay-up) thon the device is not used, 4) Open all drain valves located at the bottom 2) Dischaege all sewage In the device by use of the discharge pune ) Cleaning water should be used to fill the device after th ») Piush and drain two or three times, confirming that the inside of the device is clean and empty. ) Stop all operation by opening main circuit breaker in control panel It there is a possibility of feeezing due to low temperature, oper ol} dreins for pump and piping. any liquids that connot be drained la be protected by an adequate quantity of antifreeze. This includes piping) Level Probe of Marine Sewage Treatment Device (Si type) General Scope of Level, Probe Uhis Sewage Tveatment Device equips a capacitance type level probe in the sterilization compartment, ‘This level probe which is series « hencors detects the level of water in the sterilization compartment at coch level, gives the signal for starting and stopping the dis TAIKO MARINE SEWAGE TREATMENT DEVICE17 charge pump, and provides warning for abnormal high water level thru the level switch unit. Since the sterilization chanber is isolated, visual check is not possible from the outside. ‘Therefore, the water level can be only checked by the Lighting of level indicators on the level switch unit inside of the control panel as shown below. Timers are incorporated in each sensors for the pump start level and high water level. The former has the function to automatically stop the pump if the sensor in pump stop level fails: it will be adjusted depends on tank size (MAX 20 deconds), The later is designed to avoid any undesired activation due to water splash: the timer pro- vides warning signal 15 seconds after the sensor was sunken into the water. Working Principle This level probe detects the difference of boundary surface between the water and the air as variation of capacitance and transmits the signal to the level switch unit. The value of dielectric constant significantly changes between the water and the air. This variation is turned into the strong /weak circuit transmit voltage and is applied as on/off signal of the relay circuit in the level switch unit. TAIKO MARINE SEWAGE TREATMENT DEVICE12. Parts List (Refer to FINISHED DWG.) 12-1 Sewage Treatment Device (see Fig.1.2) <=ae © a FIG. FLOW CHART STERILIZATTON COMPARTMENT SEWAGE INLET SEWAGE INLET CONTROL PANEL AIR OUTLET DISCHARGE PUMP | EMERGENC "| AERATION BLOWER STERILIZER SCREEN 15 | MANHOLE ‘UREATMENT WATER OUTLET VALVE | 16 RINE SEWAGE TREATMENT DEVICE12-2 Level Probe FIG3 3.2, FIG. TAIKO MARINE SEWAGE TREATMENT DEVICE 19°Hum nity & Originality TA 1@ TAIKOKIKAl noustries co.,LT0. Head Office & Factory : ¥742-15 209-1 Shimotabuse, Tabuse-cho, Kumage-eun, ‘Yamaguchi-Pref. JAPAN ‘Tel :81-820-52-3L11 Business Dept. (Dial In) :81-820-52-3113~3114 Fax :81-820-53-1001 Tokyo Branch : F101 4th, Floor, Suidobashi MS Building, 3-4-9 Misaki-cho, Chiyoda-ku Tokyo JAPAN ‘Tel :81-3-9221-8551 Fax :81-3-3221 -8565, 141. 8th, Floor, KC Building, 3-4-7 Kawara-machi, Chuo-ku, Osaka JAPAN 6241 Fax :81-6-222-3295, Osaka Branch Agent ine in JAPAN TDA Nod8HE WIA MUTEUNE MICRO CO, LTD,