Track Element 10R-12: Technical Specification Sheet

TECHNICAL SPECIFICATION SHEET TS244 1400IEN rev.
29.4.2020
Page 1
TRACK ELEMENT 10R-12 Item 244 1400I
FEATURES & OPERATION Element consists of a steel construction welded of two

U‐profiles and reinforced with cross and diagonal bracing.
Element is equipped with current rail suspensions.
Counter plates to which limit switches for deceleration,

acceleration, waiting and discharge places respond, are
fastened to the element as needed in each individual case.
TECHNICAL DATA Height of track element 515 mm
Width of track element 1200 mm
Elematic Oyj reserves the right to make changes to specifications without prior notice. Please contact COPYRIGHT ELEMATIC 2020
an Elematic representative for clarification on specifications and options.
Elematic is a registered trademark owned by Elematic Oyj in Finland and other countries.
TECHNICAL SPECIFICATION SHEET TS244 1400IEN rev.
29.4.2020
Page 2
Length of track element 12000 mm
Weight of track element 1510 kg
Rail profile ISMC 300+150
Max. span Shuttle E9‐2800 10 m
Max. span Shuttle E9‐3200 10 m
Max. span Shuttle E9‐3700 5m
PAINT, RUST PREVENTION SFS-EN ISO 12944-5/A3.07 GLOSS RAL 6018 PUR120/2-FeSa 2
1/2
Rust preventive coating on non-painted surfaces.
STANDARDS, QUALITY ISO 9001
TECHNICAL SPECIFICATION SHEET 244 2103IEN rev. 0

SHUTTLE TRACK CURVE 90 Item 244 2103I

Description Technical Details

• Curve element consists of a welded Height of curve element 375 mm
steel construction of two U‐profiles Weight of curve element 495 kg
reinforced with cross and diagonal Inside radius 2800 mm
bracing. Outside radius 4000 mm
• Curve element is equipped with current Rail profile ISMC 300 x 92
rail suspensions.
• Curve element has been designed for an
angle of 90 degrees. If required, also
other curve angles are available.
SPECIFICATIONS ARE SUBJECT
TO CHANGE WITHOUT NOTICE
TECHNICAL SPECIFICATION SHEET 2441025IEN rev. 0
INSTALLATION PARTS
Item 2441025I
Description
Installation parts Include items which are needed

during concrete transport track assembly but are
shipped loose.
- Fixing plates of electric junction boxes and
closures
- Cable trays and fastening screws
- Aluminum tubes + connection and fastening
parts
- Steel U-beams and L-bars, which are shipped
loose
- Fastening parts for current conductor rails


END STOPPER Item 246 2200I

.
260/300
1200
790
865
150
330
.

Description

• The end stopper for shuttle track
consists of a welded steel construction.
• It is fastened on track by bolts.

SHUTTLE TRACK A‐FRAME Item 246 1200I

2500 98 150
6
2200mm
87"
H + 300
H + 12"
H
2350
93

Description

• The A‐frames are support legs of
profiled steel, for concrete distribution
track. They are fastened by bolts on
foundations.
• Height H of A‐frame is according to
track.

TECHNICAL SPECIFICATION SHEET TS246 2150IEN rev.A
29.4.2020
Page 1
SHUTTLE TRACK SUPPORT C Item 246 2150I
INTENDED USE For supporting the concrete distribution track, the brackets
are fastened on concrete columns by bolts.
PAINT, RUST PREVENTION SFS-EN ISO 12944-5/A3.07 GLOSS RAL 6018 / 7047
PUR120/2-FeSa 2 1/2
Rust preventive coating on non-painted surfaces.
TECHNICAL SPECIFICATION SHEET TS246 2150IEN rev.A
29.4.2020
Page 2
STANDARDS, QUALITY SFS-EN 12100, SFS-EN 60204-1
ISO 9001
CE Marking
HALF PORTAL TRACK 6-22 Item 220 5211I

.
200 mm
8"
+0.030 m +0.000
0.1'
Description
 Track for a half-portal type casting machine
and overhead bucket gantry with the track
gauge L of 6-22 m.
 The height of the track is case sensitive.
 The distance between track supports is
max. 6 m (the distance between the
columns).
 The rail is installed on the floor.

TECHNICAL SPECIFICATION SHEET 6400007EN rev. 0

BED E9‐1200b (Elematic India) Item 6400007

Description • Moreover the casting beds are to be
• The casting beds are designed for hollow provided with a 45‐mm rock wool or
core slab production with ELEMATIC‐ polystyrene insulation.
extruders. • The casting beds are delivered in 12‐m
• They have been equipped with rails on sections.
which most of the production machines are
operating. Technical Details
• The casting beds have been designed in Width 1290 mm
such a way as to facilitate the removal of Height 200 mm
the slabs from the casting beds. Weight, approx. 185 kg/m
• The casting beds are made of stable steel
constructions, and they are mounted onto
base plates. Optional
• The lengths of casting beds are determined Maturity Control Pump (Item 586 1002)
according to the customers' requirements. Bed gutter plate (Item 132 1337)
• The casting bed surface is made of straight
rolled steel sheet and welded to the frame
construction.
• The casting beds have longitudinal 160‐mm
U‐profiles.
• The casting beds take a maximum load of
660 kg/m2.
• Heating pipes are installed under the sur‐
face of the casting beds. The heating is
done by hot water. The heating pipe‐ends
have flexible hoses to allow heat extension
of the pipes.
TECHNICAL SPECIFICATION SHEET 561 1071EN rev. 0

INSTALLATION PARTS
Item 561 1071

Description

The installation parts are intended for the
assembly of beds as one long solid bed, since the
beds are delivered in separate sections for the
possibility of their transportation. The
installation parts are necessary for connecting
heating pipes and fixing the beds to the
foundations.



ABUTMENT E9‐300 Item 565 2115I

Abutment is designed for holding the Active end Passive end
stressing strands of the hollow core slabs.
• One pair of abutments is needed for each Length A 2000 mm 200 mm
casting bed. Width 1940 mm 1200 mm
• Abutments at both ends of a casting bed (so
called active and passive ends) are of Height 1700 mm 650 mm
different construction. They are mounted in Weight 2530 kg 650 kg
a concrete foundation.
• Abutments are equipped with necessary
fittings. Stroke length of the stressing cylinder 1100 mm
• Abutments can take a 300‐ton maximum (A » 2000 mm)
stressing force. At the active end the
stressing device and the stressing beam can
take a 200‐ton maximum stressing force Optional
and the fixed intermediate beam can take a
150‐ton maximum stressing force. (The Stresser E9(‐200) (Item 565 3100)
total maximum force is however 300 t) Stresser (Item 565 3055)
• Stressing is carried out in two stages. First Stresser (Item 565 2600)
the strands fastened to the intermediate
beam, and then the strands that remain
fastened to the stressing beam.
Abutments are suitable for multistrand or
single stressing devices.
Detensioning of strands is possible with
multi‐stressing Stressers.
TECHNICAL SPECIFICATION SHEET 220 5110I rev. 0
FLOOR TRACK Item 220 5110I
DESCRIPTION
 Track for the Transfer wagon E9 and also
for other machines.
 Dimensions are project specific.
 Including driving rails, steel plate for rails,
bolts and threaded bars.
 Excluding steel plates for foundations.


STRAND CONTAINER P7‐1400c Item 565 6100I

• The prestressing strand coils are stored in Max diameter of strand reel 1400 mm
the containers specially designed for this Width of strand reel 800 mm
purpose. Length 1610 mm
• The containers prevent the strands from Width 1340 mm
unrolling and enable smooth feed of the Height 1560 mm
strands to the casting bed. Weight 220 kg
• The container is constructed of steel
Optional
profiles.
• A running ring is fitted onto the front side. Other reel sizes
• The containers are equipped with two
lifting loops and four stacking guide
supports.
• The steel profiles of the container have
been joined by welding.

SERVICE PLATFORM P7‐2 Item 584 2000I

3585mm
141"
1700
67
890 1290 1430 1290 1010 1000 1860 1460 1050
35 51 56 51 40 39 73 58 41

The service platform is designed for adjusting For two extruders
and maintaining of ELEMATIC hollow‐core slab Weight approx. 2100 kg
extruders or other equipment of the casting Width 5900 mm
line. The platform can also be used for cleaning Length 5400 mm
the equipment. Height 2100 mm
Same type of rails as on casting bed.
The rails enable exact positioning of the parts.
Optional
The service platform is of steel construction
equipped with hand rails and stairs. Power supply cable, connecting box and plug
Working lights
Grease feeding system
Waste wagon

TECHNICAL SPECIFICATION SHEET 510 6300IEN rev. B
START PLATE Item 510 6300I

nx
Description Prior to starting the extrusion, the start plate is
lifted onto the casting bed and supported
The start plate for the starting ends of hollow‐ properly. After this the extruder is lifted onto
core slabs is a system designed for reducing of the casting bed and the discharge pipes are
concrete waste at the starting end of the pushed through the corresponding hollows in
casting bed. the start plate.

The cross‐section of the start plate is similar to When the start mechanism has been installed
the hollow‐core slab itself. A fastening and the braking force has been adjusted, the
mechanism is delivered together with the start extrusion can be started.
plate. The plate acts as a shutter, when the This system ensures the correct dimensions and
concrete is forced back by the screw conveyors. strength of the slab from the very beginning,
Each different individual slab cross section needs and cutting off a waste slab is avoided.
a start plate of its own.
Savings achieved by the manufacturer of hollow‐
Usually there is also needed a start mechanism, core slabs:
which holds the casting machine in place until
required force is obtained and then gradually • No waste concrete in the starting end of
releases the force as the casting machine moves the slab
forwards. The standard torque device of the • Less wasted reinforcement in the starting
extruders can be used as a deceleration device end of the slab
in the beginning of casting. When using other • No handling and dumping costs incurred
casting machines a separate deceleration device by waste slab in the starting end
can be used if required. • Length of casting bed used more
efficiently.
TECHNICAL SPECIFICATION SHEET 049 0469 rev. B
STRAND COMB 8 / 150, PAIR Item 049 0469
1 2 3 2 1
Description
 The strand comb serves for correct The strand comb consists of the part 1 and the
positioning of the stressing stands. The part 2 (pair)
strand combs are located at both ends of
the casting bed. The distance from the end 1. Strand comb for lower strands (pair)
of the casting bed depends on the height 2. Strand comb for upper strands (pair)
level of the upper strands (check angle of
the strands). The comb for lower strands is
located straight at the end of the bed. Optional
 The upper and the lower strands have 3. Start plate (item 510 6300)
normally their own (separate) comb halves.
The application of the start plates may have
an effect on the construction of the strand
comb.
 Each different slab cross section needs a
pair of strand combs of its own (different
strand positions).
 The number of the needed strand comb
pairs for one slab type is the same as the
number of casting beds on which that
specific slab type is produced before
stripping the previous ones. The strand
combs are removed when de-tensioning
the strands.

STRAND COMB 5/265 Item 561 1430I

1 2 3 2 1
Description
The strand comb serves for correct positioning The strand comb consists of the part 1 and the
of the stressing stands. The strand combs are part 2 (pair)
located at both ends of the casting bed. The
distance from the end of the casting bed 1. Strand comb for lower strands (pair)
depends on the height level of the upper 2. Strand comb for upper strands (pair)
strands (check angle of the strands). The comb
for lower strands is located straight at the end Optional
of the bed. 3. Start plate (item 510 6300)
The upper and the lower strands have normally
their own (separate) comb halves. The
application of the start plates may have an
effect on the construction of the strand comb.
Each different slab cross section needs a pair of
strand combs of its own (different strand
positions).
The number of the needed strand comb pairs
for one slab type is the same as the number of
casting beds on which that specific slab type is
produced before stripping the previous ones.
The strand combs are removed when de‐
tensioning the strands.
TECHNICAL SPECIFICATION SHEET 082 0023IEN rev. C
STRAND COMB 5/300 Item 082 0023I
1 2 3 2 1
Description
The strand comb serves for correct positioning The strand combs are removed when de-
of the stressing stands. The strand combs are tensioning the strands.
located at both ends of the casting bed. The
distance from the end of the casting bed
depends on the height level of the upper The strand comb consists of the part 1 and the
strands (check angle of the strands). The comb part 2 (pair)
for lower strands is located straight at the end
of the bed. 1. Strand comb for lower strands (pair)
2. Strand comb for upper strands (pair)
The upper and the lower strands have normally
their own (separate) comb halves. The Optional
application of the start plates may have an
effect on the construction of the strand comb. 3. Start plate (item 510 6300)
Each different slab cross section needs a pair of

strand combs of its own (different strand
positions).
The number of the needed strand comb pairs

for one slab type is the same as the number of
casting beds on which that specific slab type is
produced before stripping the previous ones.
TECHNICAL SPECIFICATION SHEET TS5822000IEN rev. B
19.12.2019 JaE
Page 1
TARPAULIN ROLLER P7‐1200t Item 582 2000I
INTENDED USE The tarpaulin roller is used for manually spreading the
tarpaulin onto hollow‐core slab and winding the tarpaulin
back onto roller. One roll is included.
FEATURES & OPERATION The device consists of a steel frame, running on rails. It is
fitted with hand lever for rotating the roll.
The roll frame can be moved in transversal direction to enable

machines to pass on the casting bed next to it.
The rolls are exchangeable.
TECHNICAL DATA Length 1720 mm

Width 2300 mm
Diam. D = 1100 mm
Core diam. 150 mm
Weight 235 kg
Cover width, max. 1900 mm
Cover weight, max. 200 kg
TECHNICAL SPECIFICATION SHEET TS5822000IEN rev. B
19.12.2019 JaE
Page 2
PAINT, RUST PREVENTION SFS-EN ISO 12944-5/A3.07 GLOSS RAL 6018 / 7047
PUR120/2-FeSa 2 1/2
Rust preventive coating on non-painted surfaces
STANDARDS, QUALITY Steel according to EN-standards
ISO 9001
ADDITIONAL INFORMATION
OPTIONAL Tarpaulin roll 1200 582 2200
Tarpaulin 582 2100
TECHNICAL SPECIFICATION SHEET 582 2200IEN rev. B

TARPAULIN ROLL 1200 Item 582 2200I

ø1100mm 2300
14" 91


The roll makes the handling of the HC‐slab Length 2300 mm
cover easier. Diam. D=1100 mm
Core diam. 150 mm
Steel construction. Weight 235 kg
Cover length, max. 1900 mm

Optional

Rolls for other widths

TECHNICAL SPECIFICATION SHEET TS0820054IEN rev. 0
10.11.2020 MKu
Page 1
WAGON E9-1200w Item 082 0054I
INTENDED USE The wagons are used for transporting hollow core slabs or
similar precast units from the production hall to the storage
area. This item includes one pair of wagons.
It is intended to be used with cable pulling device.
FEATURES A steel construction equipped with four wheels. The wheels

are equipped with bearings.
The wagon has a hook where the cable can be fixed to pull the
wagons with the slab stack.
The carrying capacity of a pair of wagons is 50 t (25 t per

wagon)
10.11.2020 MKu
Page 2
TECHNICAL DATA Length 890 mm
Width 1145mm
Height 393 mm
Distance between rails, inside 950 mm
Weight approx. 280 kg
Capacity 50 t (25 per wagon)
ADDITIONAL INFORMATION The wagons themselves do not have any powered driving
system.
Wagon puller with radio control and pulling wire needed for
operational system. Track (rails) is also needed. If not included
in the delivery, the track is delivered by the customer.
OPTIONAL Wagon Puller 447 1100
Radio control for wagon puller 447 1500
Pulling wire 447 1300
10.11.2020 MKu
Page 3
TRACK FOR WAGON Item 431 1410I

 Floor mounted track for element transport Track gauge according to wagon
wagons. Rail e.g. A65, DIN 536
 Rails are cast partly into concrete floor


INTERMEDIATE HOPPER P7‐2300 Item 214 1150I

The hopper functions as intermediate Capacity, compacted concrete 2.0 m³
Water volume 2.3 m³
storage when concrete is received from the Length 2290 mm
transport shuttle at the discharge station. Width 2192 mm
Height 2740 mm
The hopper is made of wear‐resistant Weight 1360 kg
material, and it is equipped with a gear Height of support frame H (mm) acc. to track
Connecting power 1.1 kW
motor for opening of bottom gates and a Power supply 3P+PE,400V, 50 Hz
vibrator. Power supply/USA 3P+PE, 480V, 60 Hz
Optional
Washing stand
Support legs
Stairs
SUPPORT LEGS AND SERVICE PLATFORM FOR INTERMEDIATE

Item 214 1155I
HOPPER P7-2300
Description
Support legs and service platform for

intermediate hopper P7-2300.
Dimensions are project specific.

TECHNICAL SPECIFICATION SHEET 2123000IEN rev. E

SKIP S5‐3000e Item 2123000I

The skip is designed for transporting and Capacity, compacted concrete 2.5 m³
casting concrete by crane. Water volume 3.0 m³
The skip is a cone‐shaped steel container. Skip diameter 1800 mm
The casting opening is provided with a Skip height 2020 mm
sector gate. Height to the upper edge of the lifting bail
An electrically operated gear motor 3090 mm
controls the gate. Concrete discharge opening 350 x 700 mm
The skip is equipped with fixed support legs Weight 900 kg
and a hinged lifting bail as well as with a Connecting power 1.1 kW
vibrator. Power supply 3P+PE, 400 V, 50 Hz
Power supply/USA 3P+PE, 480 V, 60 Hz
Optional
Current supply from crane through a cable
drum.
Radio control Item 2123501
TECHNICAL SPECIFICATION SHEET 082 0057IEN rev. A
TILTING TABLE S5-900h Item 082 0057I
Built-in heating pipes (option)
Description
Technical Details
 The tilting tables are designed for the  Sturdy steel construction
production of precast concrete components  Supports for fastening to foundation
like facades, etc.  Casting surface of straight rolled 10 mm
thick steel plate
 The table is tilted hydraulically with four  Max. load of table surface 9 kN/m2
telescopic cylinders depending of the mold  Tilting angle 75 °
size and controlled from the control unit  B 4500 mm
 L 12000 mm
that is located beside the mold.
 The tilting table is equipped with hydraulic Optional
compaction (Electrical compaction optional)  Tiltable steel/plywood side form
 Includes support rail.  Tiltable FaMe Flex side form
 Built-in heating pipes (Item 6400015)
 This specification sheet belongs to the
following Item: PC0820057I

HEATING PIPING FOR TILTING MOLD / m2 Item 640 00015I

 The heating piping is located on the floor  Heating substance is water
 Max. heating temperature +120°C
under the mold.  Without valves and heating control

TILTING STEEL/PLYWOOD BOTTOM SIDE FORM H=150-450 mm Item 695 2010I

 A durable and flexible alternative for Fixed fastening with hinges c/c 1300 mm
bottom and side forms, guarantees Locking with cone key
dimensional accuracy and rectangularity in Standard height (H) 150-450 mm
dimensioning at precast units Standard width (B) 180 mm
 Plywood delivered by customer

CASTING BED FOR BEAMS B=1,8 M Item 640 00011I
DESCRIPTION TECHNICAL DETAILS

 The bed is designed for the production of Width 1824 mm
columns and beams that can be either Height 185 mm
prestressed or reinforced. Weight approx. 335 kg/m
 At both ends of the bed there are OPTIONAL
prestressing abutments (option).
 Sliding fasting is used for fixing the bed to Prestressing abutments P7-750, pair
the beams located on the hall floor. (Item 565 2450I)
Basic side forms H=600 mm, L=12 m, pair
 Length of the bed is determined according to (Item 621 5110I)
the customers' requirements. Basic side forms H=800 mm, L=12 m, pair
 Bed surface is made of straight rolled steel (Item 621 5160I)
sheet and welded to the frame construction.
 The bed has longitudinal U-profiles. Heightening side forms H = 200 mm, L = 12 m. pair
 Fastening plates for fastening of side forms (Item 621 5190I)
are attached to the outer surface of the
Corbel box H=600, L=2 m, pair
edge beams of the bed. The c/c spacing of
(Item 621 5310I)
the plates is 2000 mm. Corbel box H=800, L=2 m, pair
 Thickness of the surface plate is 10 mm. (Item 621 5310I)
 The maximum load of the bed for HI and I
beam production is 3360kg/m². Blockout box H=400, B=200mm, L = 12 m, pair
 The maximum width of the product to be cast (Item 621 5220I)
is 1400 mm
Support triangle for fixing of side forms, pair 0 - 350
 Heating pipes are installed under the sur-
(Item 621 5510I)
face of the casting bed. Heating medium is Support triangle for fixing of side forms, pair 0 - 200
by hot water. (Item 621 5520I)
 The bed shall be provided with a 45-mm
mineral wool or polystyrene insulation.
 The bed is delivered in 12-m long sections.
BASIC SIDE FORM H=600 mm, L=2 m, PAIR Item 621 5120I

• Concrete beams of different heights can be Height 600 mm
cast on a casting bed for beams or on a Length 2000 mm
skeleton casting bed by means of basic Width 146 mm
side-forms. Weight, approx. 170 kg/m / pair
• Basic side-forms are attached to the casting OPTIONAL
bed with support triangles (Item 621 5510),
and locked in place with wedges. Basic side forms H=600 mm L=12 m, pair
(Item 621 5110)
• Side forms are stripped before removing the
Basic side forms H=600 mm L=6 m, pair
precast products and refurnishing the mold. (Item 621 5130)
• L-beams, inverted T-beams or corbelled
columns can be cast when blockout boxes Support triangle for fixing of basic forms, 0 - 350
or corbel boxes are attached to the basic (Item 621 5510)
side forms. Support triangle for fixing of basic forms, 0 - 200
• Basic side-forms can be heightened by (Item 621 5520)
mounting heightening side-forms on top of
them. Corbel box H=600, L=2 m, pair (Item 621 5210)
• Basic side-form has chamber fillet in its
Heightening side forms H = 200 mm, L = 12 m. pair
bottom edge and the top edge can be (Item 621 5190)
chamfered by means of a magnetic fillet
available as option.
• The delivery includes a pair of basic side- Blockout box H=400, B=200mm, pair (Item 621 5310)
forms, connecting bars of the upper edge Magnetic chamfer fillet 15 x 15 (Item U261058)
and their fastening lugs.
TECHNICAL SPECIFICATION SHEET 6215201IEN rev.
MIDDLE SIDE FORM Item 6215201I
Technical Details
Description
 Middle side form is used for splitting the Height 600 mm
casting bed for casting two separate Length 2000 mm
elements in one bed. Width 150 mm
 The middle side form is attached to the
casting bed with magnets.
 The top edge of middle side form is
supported by threaded bars into side forms
on both sides of casting bed.

BLOCKOUT BOX H=200mm, B=150mm, L=2 m, PAIR Item 082 0077I

 Blockout boxes serve for casting of L- Height 200 mm
beams and inverted T-beams of various Width 150 mm
heights. Length 2000 mm
 Blockout boxes are attached to the basic Weight, approx. 30 kg/m / pair
side forms by means of fasteners. Vertical OPTIONAL
position of the box can be infinitely varied
±5 mm.
 Chamfer of the upper edge of precast units Magnetic chamfer fillet 15 x 15 (Item U261058)
is made by means of magnetic chamfer fillet
 Side forms are stripped before removing the
precast unit from the mold and refurnishing
of the mold.
 The delivery includes a pair of blockout
boxes and fasteners needed for them.

BLOCKOUT BOX, MIDDLE SIDE FORM

H=200mm, B=150mm, L=2 m, PAIR
Item 082 0076I

 Blockout boxes for middle side forms are Weight, approx. 30 kg/m / pair
attached to the basic side forms by means OPTIONAL
of magnets. Vertical position of the box can
be infinitely varied ±5 mm.
 Chamfer of the upper edge of precast units Magnet for fastening blockout box to the middle side
form (Item 6215208)
available as option. Magnetic chamfer fillet 15 x 15 (Item U261058)
boxes.

SUPPORT TRIANGLE FOR FASTENING OF SIDE FORMS Item 621 5530I

ADJUSTING 0 - 600 mm

 The support triangle serves for fixing of Width 660 mm
basic side-forms to the casting bed for Height 660 mm
beams or skeleton casting bed. Lateral adjustment range (stepless)600 mm
 Basic side-forms can be laterally adjusted Weight, approx. 32 kg/pc
by 0 - 600 mm/side by means of the support Optional
triangles.
 Fastening plates for fixing of support
triangles, spaced at c/c 2000 mm, are
attached to the outer edges of the casting
beds.
 Locking of side forms with taper pins.
 Counter pats of the support triangles are
welded to the basic side-forms.

BLOCKOUT BOX H=350mm, B=150mm, L=2 m, PAIR Item 082 0078I

 Blockout boxes are attached to the basic Weight, approx. 50 kg/m / pair
side forms by means of fasteners. Vertical OPTIONAL
position of the box can be infinitely varied
±100 mm.
 Chamfer of the upper edge of precast units Magnetic chamfer fillet 15 x 15 (Item U261058)
precast unit from the mold and refurnishing
of the mold.
boxes and fasteners needed for them.

STAIRCASE MOLD DOUBLE SIDED MAX 2.6 x 3.7m Item 082 0053I

 The staircase element mould is designed for Mould
casting two staircase elements at a time. Length 4200 mm
The stairs do not include resting platform Width 2160 mm
(only straight stairs)
Height 2480 mm
 The mold is formed of the profiled steel
Weight appr. 4970 kg
frame with the fixed middle wall and bottom
side forms. On both sides of the frame are
hinged side walls. On the ends of the middle Staircase element
wall are also hinged end sides where the side Max. length 3700 mm
walls are fastened with the key secured Max. height 2600 mm
latches.
 The mold is heated by the heating piping
located in the middle wall.

STAIRCASE MOLD DOUBLE SIDED 2350 x 4850m Item 082 0081I

 The staircase element mold is designed for
casting two staircase elements at a time. Length 6330 mm
 The mold is formed of the profiled steel Height 2755 mm
frame with the fixed middle wall and Weight appr. 12550 kg
movable side forms.
 Movable side forms are equipped with Height of staircase element 2350 mm
service platforms.
Length of staircase element 4850 mm
 The mold is heated by the heating piping
located in the middle wall.


TRANSPORT WAGON E9‐40 Item 431 1110I
The transport wagon has been designed for Max carrying capacity 40 t
the transport of precast concrete units out Length 7840 mm
of the production hall to the outdoor Width 3035 mm
storage. Height 3690 mm
The precast concrete products are Length of load bed 7000 mm
supported for transportation in vertical Distance between rails, inside 2795 mm
position. Weight 2518 kg
The transport wagon runs on its cast iron
wheels along the rails mounted to the floor. Optional
The wagon is transferred by aid of a pulling Longitudinal service platform in the middle of
device. the wagon ITEM 431 1130

TECHNICAL SPECIFICATION SHEET 082 0034IN rev. C
WAGON E9-2795W Item 082 0034I

The wagons are used for transporting of
Length 890 mm
precast units from the hall to the storage area.
Width 2995 mm
A steel construction equipped with four Height 393 mm
wheels. The wheels are equipped with Distance between rails, inside 2795 mm
bearings. Weight approx. 520 kg
The carrying capacity of a pair of wagons is 50 t.

CASTING BED FOR BEAMS B=3,4 M Item 640 00013I

 The bed is designed for the production of Width 34244 mm
columns and beams that can be either Height 260 mm
prestressed or reinforced. Weight approx. 553 kg/m
 At both ends of the bed there are OPTIONAL
prestressing abutments (option).
 Sliding fasting is used for fixing the bed to Prestressing abutments P7-750 (Item 565 2450I)
the beams located on the hall floor. Basic side forms H=600mm, L=12m (Item 621 5110I)
Basic side forms H=800mm, L=12m (Item 621 5160I)
 Length of the bed is determined according to
the customers' requirements. Middle side forms H=600mm, L=12m (Item 6215200I)
 Bed surface is made of straight rolled steel Middle side forms H=800mm, L=12m (Item 6215112I)
sheet and welded to the frame construction.
 The bed has longitudinal U-profiles. Heightening side forms H=200mm, L=12m (Item 621
 Fastening plates for fastening of side forms 5190I)
are attached to the outer surface of the
Corbel box H=600, L=2m (Item 621 5310I)
edge beams of the bed. The c/c spacing of
Corbel box H=800, L=2m (Item 621 5310I)
the plates is 2000 mm.
 Thickness of the surface plate is 10 mm. Blockout box H=400, B=200mm, L=12m (Item 621
 The maximum load of the bed for HI and I 5220I)
beam production is 2000kg/m².
 The maximum width of two products, which Support triangle for fixing of side forms, 0-350 (Item
can be made in parallel is 2 X 1400mm. 621 5510I)
Support triangle for fixing of side forms 0-200
(Item 621 5520I)
face of the casting bed. Heating medium is
by hot water.
 The bed shall be provided with a 45-mm
mineral wool or polystyrene insulation.
 The bed is delivered in 12-m long sections.

 Concrete beams of different heights can be Height 750 mm
skeleton casting bed by means of basic side- Width 146 mm
forms. Weight, approx. 200 kg/m / pair
 Basic side-forms are attached to the casting Optional
bed with support triangles, and locked in
place with wedges.
 Side forms are stripped before removing Support triangle for fixing of basic forms, 0 - 350
the precast products and refurnishing the (Item 621 5510I)
mold. Support triangle for fixing of basic forms, 0 - 200
 L-beams, inverted T-beams or corbelled (Item 621 5520I)
columns can be cast when block-out boxes
or corbel boxes are attached to the basic Magnetic chamfer fillet 15 x 15 (Item U261058)
side forms.
 Basic side-forms can be heightened by
them.
 Basic side-form has chamber fillet in its
bottom edge and the top edge can be
 The delivery includes a pair of basic side-
forms, connecting bars of the upper edge

TECHNICAL SPECIFICATION SHEET PC0820072IEN rev. 0
MIDDLE SIDE FORM Item 0820072IEN
Technical Details
Description


 Concrete beams of different heights can be Height 450 mm
skeleton casting bed by means of basic Width 160 mm
side-forms. Weight, approx. 150 kg/m / pair
 Basic side-forms are attached to the casting OPTIONAL
bed with support triangles (Item 621 5510),
and locked in place with wedges. Support triangle for fixing of basic forms, 0 - 350
(Item 621 5510I)
precast products and refurnishing the mold. Support triangle for fixing of basic forms, 0 - 200
 L-beams, inverted T-beams or corbelled (Item 621 5520I)
columns can be cast when blockout boxes
or corbel boxes are attached to the basic
side forms.
 Basic side-forms can be heightened by
them.
 Basic side-form has chamber fillet in its
bottom edge and the top edge can be
forms, connecting bars of the upper edge
MIDDLE SIDE FORM Item 082 0073IEN
Technical Details
Description

CASTING BED FOR COLUMNS, SPECIAL Item 082 0066IEN
DESCRIPTION
 The bed is designed for the production of
special columns that can be reinforced.
 Fixed end side forms on both ends of the
bed.
 Bed surface is made of straight rolled
steel sheet and welded to the frame
construction.
 The bed has longitudinal U-profiles.
 Fastening plates for fastening of side
forms are attached to the outer surface of
the edge beams of the bed. The c/c
spacing of the plates is 1000 mm.
 Thickness of the surface plate is 10 mm.
 The maximum width of the column to be
cast is 1400 mm
 Two columns can be cast back to back,
separation with plywood.
 Two negative corbels built into the column
mold.

HEATING PIPAGE FOR SPECIAL COLUMN BED Item 082 0083IEN
Description
face of the casting bed. Heating medium is
by hot water.

INSULATION FOR SPECIAL COLUMN BED Item 082 0084I
Description
 Bed insulation for special column beds
 Insulation provided with 45-mm mineral
wool or polystyrene insulation.


Description forms, connecting bars of the upper edge
 Concrete beams of different heights can be and their fastening lugs.
cast on a casting bed for beams or on a
skeleton casting bed by means of basic side-
forms. Technical Details
 Basic side-forms are attached to the casting
bed with support triangles and locked in Height 1200 mm
place with wedges. Length 2000 mm
 Side forms are stripped before removing Width 178 mm
the precast products and refurnishing the Weight, approx. 280 kg/m / pair
mold. Optional
 L-beams, inverted T-beams or corbelled
columns can be cast when block-out boxes Support triangle for fixing of basic forms, 0 - 200
or corbel boxes are attached to the basic (Item 621 5520I)
side forms. Support triangle for fixing of basic forms, 0 - 350
 Basic side-forms can be heightened by (Item 621 5510I)
mounting heightening side-forms on top of Support triangle for fixing of basic forms, 0 - 600
them. (Item 621 5530I)
 Basic side-form has chamber fillet in its Heightening side forms H = 200 mm, L = 2m, pair
bottom edge and the top edge can be (Item 621 5191I)
chamfered by means of a magnetic fillet Magnetic chamfer fillet 15 x 15 (Item U261058)

CORBEL BOX H=1200 mm, L=2 m, PAIR Item 084 0002I

 Corbel boxes serve for casting of column Height 800 mm
corbels with a maximum height of 300 mm. Length 2000 mm
 Shape of the corbel is formed case by case Width 450 mm
using plywood and wood and corbel box as
support construction, delivery by customer.
 Corbel box is attached to the casting bed by OPTIONAL
means of support triangles. Locking by
means of taper pins. Support triangle for fixing of side forms, 0 - 350
(Item 621 5510)
 Corbel boxes are taken off for the duration Support triangle for fixing of side forms, 0 - 200
of stripping of the precast unit and (Item 621 5520)
refurnishing of the mold.
 The delivery includes a pair of frame
constructions, top edge connecting bars and
their fastening lugs.

CORBEL BOX FOR TOP SIDE W=1900 mm, L=2 m, PAIR Item 005 0900I

 Special corbel boxes serve for casting of Height 350 mm
upper column corbels with a maximum Length 2000 mm
height of 200 mm. Width 1900 mm
 Shape of the corbel is formed case by case
using plywood and wood and corbel box as
support construction, delivery by customer.
 Corbel boxes are taken off for the duration
of stripping of the precast unit and
refurnishing of the mold.

END SIDE FORM H=1400mm, L=2m, PAIR Item 082 0079I

 End side form for special column mold. Height 1400 mm
 Fixed to end of the column bed with fixed Length 2000 mm
support triangle. Width 160 mm

FIXED SUPPORT TRIANGLE FOR END SIDE FORMS Item 082 0080
Description
 The support triangle serves for fixing of end
side forms to the casting bed for special
columns.

TECHNICAL SPECIFICATION SHEET 082 0055IEN rev. C
WAGON E9-2400w Item 082 0055I

The wagons are used for transporting of
Length 890 mm
precast units from the hall to the storage area.
Width 2345 mm
A steel construction equipped with four Height 393 mm
wheels. The wheels are equipped with Distance between rails, inside 2145 mm
bearings. Weight approx. 405 kg
The carrying capacity of a pair of wagons is 50 t.


Track Element 10R-12: Technical Specification Sheet

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Track Element 10R-12: Technical Specification Sheet

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TECHNICAL SPECIFICATION SHEET TS244 1400IEN rev.

TRACK ELEMENT 10R-12 Item 244 1400I

FEATURES & OPERATION Element consists of a steel construction welded of two

Element is equipped with current rail suspensions.

Counter plates to which limit switches for deceleration,

TECHNICAL DATA Height of track element 515 mm

Width of track element 1200 mm

Length of track element 12000 mm

Weight of track element 1510 kg

Rail profile ISMC 300+150

Max. span Shuttle E9‐2800 10 m

Max. span Shuttle E9‐3200 10 m

Max. span Shuttle E9‐3700 5m

Rust preventive coating on non-painted surfaces.

STANDARDS, QUALITY ISO 9001

Installation parts Include items which are needed

SPECIFICATIONS ARE SUBJECT

SHUTTLE TRACK SUPPORT C Item 246 2150I

Rust preventive coating on non-painted surfaces.

STANDARDS, QUALITY SFS-EN 12100, SFS-EN 60204-1

HALF PORTAL TRACK 6-22 Item 220 5211I

SPECIFICATIONS ARE SUBJECT

SPECIFICATIONS ARE SUBJECT

FLOOR TRACK Item 220 5110I

SPECIFICATIONS ARE SUBJECT

STRAND COMB 8 / 150, PAIR Item 049 0469

STRAND COMB 5/300 Item 082 0023I

Each different slab cross section needs a pair of

The number of the needed strand comb pairs

TARPAULIN ROLLER P7‐1200t Item 582 2000I

The roll frame can be moved in transversal direction to enable

The rolls are exchangeable.

TECHNICAL DATA Length 1720 mm

Rust preventive coating on non-painted surfaces

STANDARDS, QUALITY Steel according to EN-standards

Tarpaulin 582 2100

WAGON E9-1200w Item 082 0054I

It is intended to be used with cable pulling device.

FEATURES A steel construction equipped with four wheels. The wheels

The carrying capacity of a pair of wagons is 50 t (25 t per

TECHNICAL DATA Length 890 mm

Distance between rails, inside 950 mm

Weight approx. 280 kg

Capacity 50 t (25 per wagon)

OPTIONAL Wagon Puller 447 1100

Radio control for wagon puller 447 1500

Pulling wire 447 1300

TRACK FOR WAGON Item 431 1410I

Description Technical Details

SPECIFICATIONS ARE SUBJECT

SUPPORT LEGS AND SERVICE PLATFORM FOR INTERMEDIATE

Support legs and service platform for

Dimensions are project specific.

SPECIFICATIONS ARE SUBJECT

TILTING TABLE S5-900h Item 082 0057I

Built-in heating pipes (option)

SPECIFICATIONS ARE SUBJECT

HEATING PIPING FOR TILTING MOLD / m2 Item 640 00015I

Description Technical Details

SPECIFICATIONS ARE SUBJECT

TILTING STEEL/PLYWOOD BOTTOM SIDE FORM H=150-450 mm Item 695 2010I

Description Technical Details

SPECIFICATIONS ARE SUBJECT