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Review Article
Recent advances in bimetallic electrocatalysts for
oxygen reduction: design principles, structure-function
relations and active phase elucidation
María Escudero-Escribano∗ , Kim D. Jensen and
Anders W. Jensen
The electrocatalytic oxygen reduction reaction (ORR) is of ture of the electrode-electrolyte interface [1,6–9]. There-
fundamental importance for sustainable energy conversion. fore, detailed knowledge of the interface structure is es-
Model studies are essential to elucidate the design principles sential to develop efficient catalysts [10–13].
as well as the structure-activity-stability relations. Knowledge
from extended surfaces combined with fine control of the In order to reduce the Pt loading while increasing the
nanoscale structure has enabled the development of highly ORR activity, we can modify the geometric arrangement
efficient nanoparticulate catalysts. This review discusses recent [12,14] and/or the electronic structure [15,16] of the Pt
advances in bimetallic electrocatalysts for enhanced ORR, from surface atoms. The latter can be achieved by alloying Pt
model surfaces to nanoparticles. A special focus has been with other metals [5,17]; this has been widely studied
placed on novel strategies involving morphology-controlled on Pt-late transition metal alloys [17–20,21•• ]. Most re-
Pt-based nanomaterials with enhanced mass activity and high cently, a new set of alloys of Pt and rare- and alkaline-earth
electrochemically active surface area. We conclude by metals have shown unprecedented activity enhancement
highlighting the importance of in situ characterisation methods over pure Pt [22,23,24•• ,25]. Moreover, some Pt-rare earth
in order to both elucidate the active phase and understand the alloys have very negative enthalpy of formation [26],
catalyst degradation mechanisms. which may stabilise them kinetically against degradation
through dealloying [27].
Address
Nano-Science Centre, Department of Chemistry, University of
Copenhagen, Universitetsparken 5, DK-2100 Copenhagen Ø, Denmark Inspired by the work on extended surfaces, espe-
cially by the outstanding activity of Pt3 Ni(111) [11,28• ],

Corresponding author.: Escudero-Escribano, María tremendous progress has been made on tailored Pt-
(maria.escudero@chem.ku.dk) based nanocatalysts with enhanced ORR activity in acid
[18,21,29,30,31•• ,32–35]. The development of electrocat-
Current Opinion in Electrochemistry 2018, XX:XX–XX alysts for alkaline-based fuel cells [36] has recently re-
ceived increasing attention. Beyond Pt-based materials,
This review comes from a themed issue on Surface Electrochemistry
catalysts based on non-precious metals such as Ag can be
Edited by Marc Koper stable under alkaline conditions [37–39].
For a complete overview see the Issue and the Editorial
Available online XX XXXX 2018 Figure 1 shows a comparison of the specific and mass
https://doi.org/10.1016/j.coelec.2018.04.013
activities (normalised by mass of precious group
metal, [PGM]) from rotating disk electrode (RDE)
2451-9103/© 2018 Elsevier B.V. All rights reserved.
measurements [35,40] for a selection of some of
the most active ORR electrocatalysts in both acidic
[11,15,22,24•• ,30,31•• ,41–46,47•• ,48• ,49–53] (Figure
1a–c) and alkaline [28• ,37–39,54,55•• ,56• ] (Figure 1d–e)
electrolytes. Most of these catalysts have been reported
between 2014 and 2018, indicating how fast the field is
moving. We note that, in alkaline media, a wide array of
Introduction benchmarking potentials, electrolytes and scan rates have
The oxygen reduction reaction (ORR) is one of the been reported in the literature. To further develop this
most intensively investigated electrocatalytic reactions. field, standardised procedures should be implemented.
Its slow kinetics limits the performance of sustainable Although the work on ORR bimetallic catalysts in alka-
energy conversion devices such as low-temperature fuel line is an emerging field, it is not within the scope of this
cells [1,2]. Under acidic conditions, at which polymer review.
electrolyte membrane fuel cells operate, only Pt-based
catalysts are both active and stable for this reaction Herein, we review the most recent advances in the devel-
[3• ,4,5]. The ORR activity depends strongly on the struc- opment of efficient Pt-based ORR electrocatalysts. First,

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2 Surface Electrochemistry

Figure 1

Specific and mass activity of a selection of the most active state-of-the-art ORR electrocatalysts in 0.1 M HClO4 acidic (a–c) and various alkaline (d
and e) electrolytes at 0.90 V versus the reversible hydrogen electrode (RHE) unless otherwise stated. (a) Specific activity of ORR nanocatalysts in
0.1 M HClO4 ; the electrochemically active surface area (ECSA) was obtained from CO stripping measurements unless otherwise specified below:
commercial Pt/C TKK 46% [41], PtNi3 @HGS [42], Pd@PtNi octahedral nanoparticles (ECSA from Cu underpotential deposition) [43], dealloyed PtNi
nanoparticles (ECSA from H adsorption) [44], PtCu@PtCuNi/C nanoparticles [46], Pt-Co nanowires (ECSA from H adsorption) [45], Pt-Pb nanoplates
(ECSA from H adsorption) [47•• ], Ptx Gd nanoparticles [48• ], Mo-doped PtNi octahedral nanoparticles [49], Pt-Ni nanowires (ECSA from H
adsorption) [50], Pt3 Ni nanoframes [30], Pt2.5 Ni octahedral nanoparticles [51], Pt nanowires [31•• ], and Ptx Y nanoparticles [52]. (b) Specific activity of
extended electrode surfaces in 0.1 M HClO4 : polycrystalline Pt [24•• ,35], polycrystalline Pt3 Ni and Pt3 Co [15], polycrystalline Pt5 La, Pt5 Ce, Pt5 Tm,
Pt5 Dy, Pt5 Ca, Pt5 Sm, Pt5 Gd and Pt5 Tb [24•• ], polycrystalline Pt3 Y [22], Cu/Pt(111) near-surface alloy [53] and Pt3 Ni(111) [11]. (c) Mass activity of the
nanocatalysts in (a) normalised to the total mass of precious group metal (PGM) [35]. (d) Specific activity of ORR catalysts in alkaline electrolyte: Ag
and AgCo nanoparticles [38], Ag nanoplates [37], AgCu nanoparticles [39], Pt/C and PtCo3 nanoparticles [54], Cu/Pt(111) [55•• ] and Pt3 Ni(111) [28• ].
(e) Mass activity in alkaline electrolyte of the nanocatalysts in (d) together with Pd3 Pb nanoplates [56• ]. The mass activity for Ag-based catalysts
normalised by total mass of catalyst (PGM∗ ). In alkaline, the activity values are given at 0.80, 0.85 or 0.90 V vs. RHE. In particular, the activity on
Ag-based catalysts is typically given at 0.80, due to their low activity at 0.90 V vs. RHE.

we introduce key model studies on the elucidation of the density functional theory calculations [59,61,62]: the opti-
design principles for the ORR. We then highlight a se- mum electrocatalyst should bind OH 0.1 eV weaker than
lection of strategies aiming at improving the mass activ- Pt [61]. The OH binding energy, and thus the ORR
ity of nanocatalysts. Finally, we summarise relevant in situ activity, can be tuned by controlling other parameters
methods to characterise the active phase and the degra- such as the Pt-Pt interatomic distance [24•• ,63–65], the
dation mechanisms of the catalysts. d-band centre [15,19,61,66] and the generalised coordina-
tion number [12]. On Pt-alloys, the OH binding energy
Design principles for enhanced oxygen can be weakened by means of ligand [16] and strain ef-
reduction electrocatalysis on model Pt-alloys fects [18,67]. Ligand effects occur when the electronic struc-
Elucidating the factors governing oxygen reduction is ture of the surface atoms is modified due to subsurface
essential to design more efficient and stable catalysts alloying [53], and strain effects originate from the forma-
[5,24,57–60]. A Sabatier volcano relationship between the tion of a laterally compressed Pt overlayer [18,24•• ,68].
ORR activity and the binding energy of the oxygen- Model studies on well-defined surfaces have enabled
containing reaction intermediates was established from to separate these electronic effects [24•• ,53,55,69–71].

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Bimetallic electrocatalysts for oxygen reduction Escudero-Escribano, Jensen and Jensen 3

Figure 2

Relationships on Pt-based ORR electrocatalysts: (a) Activity as a function of the potential shift in OH adsorption on Cu/Pt(111) near-surface alloys
(NSAs) by Jensen et al. [55•• ] and Stephens et al. [53]; Activity as a function of (b) the nearest neighbour Pt-Pt distance and (c) the potential shift in H
adsorption on polycrystalline Pt-lanthanide and Pt-alkaline earth alloys by Escudero-Escribano et al. [24•• ] and Vej-Hansen et al. [25]; (d) Specific
activity as a function of the strain on mass-selected Ptx Gd, Ptx Y and Pt nanoparticles by Velázquez-Palenzuela et al. [48• ] and Hernández-Fernández
et al. [52]. The strain (%) was determined through EXAFS after initial ORR activity measurement (filled squares) and after stability test (empty square)
[48• ]. The specific activity in (a–d) corresponds to the kinetic current density evaluated at 0.9 V vs. RHE.

Recent works on Cu/Pt(111) near-surface alloys (NSAs) and alkaline, suggesting that the ORR shares the same
and Pt-lanthanide alloys provide a strong experimental reaction intermediates in both media. The results on
proof of the volcano model [24•• ,53,55•• ]. Cu/Pt(111) NSAs provide the key design principle for
the ORR in both electrolytes [55•• ,72].
Ligand effects induced by subsurface alloying were stud-
ied in the absence of strain on Cu/Pt(111) NSAs (see The ORR activity and stability trends were systemati-
Figure 2a) [53,55•• ]. Cyclic voltammograms (CVs) cally studied by controlling strain effects on polycrystalline
showed a positive shift in the OH adsorption region Pt-lanthanide alloys [24•• ]. These catalysts present up
as the amount of subsurface Cu increased, indicating to a 6-fold activity enhancement over Pt [23,24•• ,25].
destabilisation of adsorbed OH with higher amounts of The active phase consists of a thick Pt overlayer un-
Cu [53,55•• ]. As a consequence, the ORR activity as a der compressive strain formed by acid leaching [24•• ,73].
function of the OH adsorption follows a Sabatier volcano This overlayer is key for the enhanced kinetic stabil-
relation (Figure 2a), the optimal catalyst exhibiting an ity presented by some Pt-lanthanide alloys [23,24•• ].
OH binding energy ∼0.1 eV weaker than that of Pt(111) The activity versus the bulk nearest-neighbour Pt-Pt dis-
[53,55•• ]. This volcano-type relation exists both in acid tance follows a volcano relation (Figure 2b). Interestingly,

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4 Surface Electrochemistry

Figure 3

(a) Mass activity at 0.9 V vs. RHE as a function of the electrochemically active surface area (ECSA) from RDE measurements for recently developed
nanoparticulate catalysts (values from [18,30,31•• ,34,41,43,44,47•• ,48• ,49,51,52,77,78,79• ]). The ECSA was determined from: CO-stripping
measurements where available (references [30,31•• ,48• ,49,51,52,79• ]), Cu underpotential deposition for Pd@PtNi octahedral nanoparticles [43] and
H adsorption for references [18,34,41,44,47•• ,77,78]. The figure shows both activity and ECSA before (filled blue) and after stability test (hollow blue)
if provided (see original references for details). The blue arrow illustrates the importance of increasing the ECS in order to obtain enhanced mass
activities. We note that the number of cycles and conditions of the stability test (e.g. potential range, temperature, wave nature of the voltammetry)
vary considerably for the different nanoparticulate catalysts, impeding any direct comparison. (b) Elemental mapping of 9 nm Ptx Y mass selected
NPs by Hernandez-Fernandez et al. [52]; (c) Transmission electron microscopy (TEM) image of 9 nm Pt2.5 Ni octahedral NPs by Choi et al. [51]; (d)
TEM image of biaxially strained Pt-Pb nanoplates by Bu et al. [47•• ]; (e) TEM image of Pt3 Ni nanoframes by Chen et al. [30]; and (f) illustration and
TEM image of jagged Pt nanowires by Li et al. [31•• ].

compressed overlayers present a negative shift in the H very high ORR activity [48• ,52]. The ORR activity in-
adsorption from the CVs, the ORR activity increasing lin- creased exponentially with the compressive strain from
early with the potential shift (Figure 2c). This shift in- extended X-ray absorption fine structure measurements
dicates destabilisation of adsorbed H, Pt5 Tb exhibiting (Figure 2d) [48• ], in agreement with the formation of a
the maximum destabilisation. Our trends strongly suggest Pt shell under compressive strain. Moreover, the loss in
that Pt5 Tb presents the highest compressive strain; be- specific activity after accelerated stability tests could be
yond larger levels of bulk strain, the Pt overlayer likely explained by strain relaxation.
become unstable and relaxes toward lower surface strain
[24•• ]. The relaxation of the most strained overlayers sug- Recent strategies for the development of
gests that there is a limit to how far we can tune the ac- efficient nanoparticulate electrocatalysts
tivity by controlling the compressive strain without strain The past years have witnessed tremendous progress on
relaxation. the development of bimetallic nanoparticles for ORR
[29,75,76]. It is technologically relevant to compare the
Knowledge from extended Pt-rare earth electrodes en- catalyst mass activity, that is the product of the spe-
abled the development of nanoparticulate catalysts cific activity and the electrochemically active surface
[48• ,52,74]. Mass selected Ptx Gd and Ptx Y nanoparticles area (ECSA). Figure 3a shows the mass activity as a
synthesised in a magnetron nanoparticle source showed function of the ECSA for a selection of state-of-the-art

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Bimetallic electrocatalysts for oxygen reduction Escudero-Escribano, Jensen and Jensen 5

nanocatalysts before and after stability test (if provided) of 78% after only 1000 cycles between 0.6 and 1.26 V
[18,30,31•• ,34,41,43,44,47•• ,48• ,49,51,52,77,78,79• ]. In- vs. RHE, suggesting a metastable configuration. Recent
creasing the ECSA is key for enhanced activities works have shown that doping Pt-Ni nanoparticles with
[3,80]; the catalysts presenting the highest mass ac- Rh [108] and Au [109] also enhance the stability. How-
tivity in Figure 3a [30,31,47•• ,49] achieve this by in- ever, stabilising shape-controlled nanoparticles without
creasing the ECSA. We have used ECSA data deter- activity loss still remains a key challenge [110].
mined from CO-stripping measurements where available
[30,31,48• ,49,51,52,79• ]. However, many works in the lit- Morphology-controlled catalysts including 1D nanowires
erature evaluate the ECSA from other methods such [31,45,50,111], 2D nanoplates [47•• ,112] and 3D
as H adsorption [18,34,41,44,47•• ,77,78]. Since the lat- nanoframes [30,113–115] provide a highly attractive
ter is typically affected by electronic effects on Pt-alloys approach to enhance catalytic activity while maintaining
[24•• ,69,74], we recommend using CO-stripping instead. high Pt-surface utilisation. Strained Pt-Pb nanoplates
[47•• ] (see Figure 3d) achieved an activity of 4.3 A/mgPt
Core-shell nanoparticles, where a Pt shell surrounds a core by combining strain effects with an increase in the
of a foreign metal/alloy [81,82], enable high ECSAs and surface-to-volume ratio. Notably, Pt3 Ni nanoframes
can achieve increased activity and stability [65,77,83,84]. (Figure 3e) present both an outstanding mass activity of
Notably, core-shell nanoparticles typically present a high 5.7 A/mgPt and high stability [30]. Pt-based nanowires
stability; Pd9 Au cores showed an impressive mass activity are of special interest due to their high ECSA. Jagged
loss of only 6% after 100 000 potential cycles (0.6–1.0 V Pt nanowires (see Figure 3f) yielded a record-breaking
vs. RHE at 80 °C) [77]. However, most core-shell cata- activity of 13.6 A/mgPt [31]. The cause of the activity
lysts incorporate expensive core-metals, resulting in mass enhancement is still uncertain; simulations suggest that
activities normalised by PGM comparable to Pt/C both in it is related to the formation of a highly uncoordinated
RDE [85,86] and membrane electrode assembly (MEA) surface configuration. Furthermore, the unique 1D na-
measurements [87]. Recent works employ non-precious ture of nanowires with multiple support anchor points
metals [88,89] or porous/hollow cores [90–94]. Similar to are believed to inhibit Ostwald ripening and particle
core-shell nanoparticles, dealloyed nanoparticles consist agglomeration [31,116], a major cause for degradation
of a Pt-rich shell around a Pt-alloy core, because of deal- [41]. In addition, because of their highly crystalline sur-
loying of the less noble metal [18,34,44,95]. Nanoconfined faces, nanoframes [30] and nanowires [31,45] have few
dealloyed nanoparticles have recently been synthesised lattice boundaries and less defective sites vulnerable to
[42,79,96], this method enabling higher ECSA and im- Pt dissolution [117•• ].
proved stability by reducing metal leaching, particle ag-
glomeration and carbon corrosion [42,97,98]. Addressing the stability of nanoparticulate catalysts is of
fundamental importance to develop technologically rel-
Strain-controlled nanoparticles provide an attractive route evant catalysts [21•• ]. Hence, understanding the mecha-
to enhance the ORR activity [99]. Mass-selected Ptx Y nisms governing degradation of Pt-based catalysts is crit-
[52] (see Figure 3b) and Ptx Gd [48• ] nanoparticles exhibit ical. Several key mechanisms have been identified; these
very high mass activity thanks to the formation of a com- include Oswald ripening, particle detachment, Pt disso-
pressed Pt-shell. Their ECSA is limited by the thick Pt- lution and leaching alloying elements [41,116]. More-
shell required for optimum strain (Figure 2d), resulting over, carbon supported catalysts suffer from carbon cor-
in optimal nanoparticle sizes of around 8–9 nm. The high rosion. Some concepts such as nanostructured thin films
oxygen affinity of rare earths hinders the chemical synthe- circumvent this problem [4]; however, these are signifi-
sis of these alloys [100]. Recently, alloyed Pt-Y nanopar- cantly limited by low ECSAs. Some recent strategies in-
ticles were synthesised on a gram scale for the first time clude the development of more stable support materials
[101]; further optimisation of this method could enable [118] and unsupported catalysts such as aerogels [65,119].
to control the composition and size and the nanoparticles, For a more detailed discussion on both degradation mech-
thus allowing improved activity. anisms and mitigation strategies we refer to other recent
reviews [94,120].
In the search of more active catalysts, shape-controlled
nanoparticles have emerged [102–104]. Their intrinsic ac- Finally, the impressive activity enhancement from RDE
tivity can be enhanced by exposing highly active facets. In experiments has not been translated to MEA measure-
particular, octahedral PtNi catalysts [43,51,105• ] can facil- ments in fuel cells yet [29,121]. Furthermore, many ORR
itate highly active Pt3 Ni(111) facets [11]. Octahedral Mo- electrocatalysts achieve high mass activities by increasing
doped Pt3 Ni [49] achieved a mass activity of 7.0 A/mgPt their intrinsic activities at a cost of lower ECSA as com-
[106,107]. This could be in part related to the high ECSA pared to Pt/C. At low overpotentials (0.9 V vs. RHE), this
achieved by the small particle size (4.2 nm), as compared strategy leads to impressive values [121]. However, when
to octahedral Pi2.5 Ni (9 nm). Although stable below 1.1 V increasing the overpotential to typical fuel cell voltages
vs. RHE, Mo-doped Pt3 Ni shows a specific activity loss (0.6–0.7 V vs. RHE), the improvement factors gradually

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Please cite this article as: Escudero-Escribano, Jensen, Jensen, Recent advances in bimetallic electrocatalysts for oxy-
gen reduction: design principles, structure-function relations and active phase elucidation, Current Opinion in Elec-
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6 Surface Electrochemistry

Figure 4

Selection of in situ characterisation of the electrochemical interface of relevance for oxygen reduction: (a) Schematic representation of a selection of
techniques that provide an in situ insight into ORR electrocatalysts: in situ optical spectroscopy, electrochemical methods combined with mass
spectrometry, electrochemical scanning probe microscopy and in situ X-ray characterisation techniques. (b) Correlation of CO stretching from in situ
FTIR with the ORR activity of Pt-Ni nanoparticles, adapted from Beermann et al. [105• ]. (c) Pt(111) oxidation and catalyst roughening probed by in
situ GI-XRD, adapted from Ruge et al. [132]. (d) Electrochemical flow cell combined with ICP-MS monitoring the Pt/Ni dissolution during dealloying of
Pt-Ni nanoparticles, adapted from Baldizzone et al. [138]. (e) In situ STM images and CVs of a Pt(111) electrode surface during oxidation-reduction
cycles, adapted from Jacobse et al. [141•• ].

decrease. Since the ECSA is unaffected by such poten- characterising the active surface phase has relied on ex
tial relationship, it is desirable to develop nanocatalysts situ surface science studies before and/or after the electro-
with optimised mass activity and ECSA [3• ]. Finally, it chemical tests. However, during the electrocatalytic reac-
would be beneficial to combine RDE methods with com- tions, the active sites evolve and their dynamics depend
plementary tools with reaction environments and current on the interface structure. Thus, we need to understand
density ranges resembling those of fuel cells [122,123]. It this structure under reaction conditions. Recent develop-
was recently demonstrated that gas diffusion electrodes ments in advanced in situ characterisation techniques en-
provide similar catalytic performances to those measured able probing the interface at the atomic and molecular
in MEAs [124• ], thus allowing catalyst benchmarking un- level (see Figure 4a) [125,126]. Electrochemical methods
der realistic conditions. combined with in situ spectroscopy, synchrotron-based X-
ray studies, mass spectrometry and scanning probe mi-
In situ elucidation of the active surface phase croscopy can provide key in situ insight on the structure-
and degradation mechanisms reactivity relations as well as degradation mechanisms.
In order to develop more efficient and stable electrocat- Below, we briefly summarise some recent examples.
alysts, it is key to identify the active phase. Traditionally,

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Bimetallic electrocatalysts for oxygen reduction Escudero-Escribano, Jensen and Jensen 7

In situ infrared spectroscopy is very powerful to ex- led to the development of nanoparticulate catalysts with
amine the electrochemical interface at the molecular intrinsic activities close to those observed for extended
level. Fourier transform infrared spectroscopy (FTIR) in model surfaces. Further investigations on novel catalysts
the attenuated total reflectance (ATR) mode has been under more realistic operating conditions might provide
recently used on Pt/C under ORR conditions in or- insights that enable a reduction in the current gap be-
der to study the adsorption of anions from different tween RDE and MEA measurements. Thus far, only a
electrolytes under mass controlled conditions [127]. On few novel concepts have been tested in real devices; how-
Pt-Ni/C bimetallic octahedral nanoparticles, the ORR ac- ever, the results suggest that mass activity at low over-
tivity could be correlated to the CO binding energies from potential as an exclusive performance indicator is insuffi-
FTIR–ATR (Figure 4b) [105• ]. cient. Nevertheless, significant advances have been made
on the efficiency of ORR nanocatalysts; in particular, the
Synchrotron-based spectroscopic techniques such as X- combination of high ECSA and mass activity presented
ray absorption spectroscopy or ambient-pressure X-ray by morphology-controlled nanocatalysts is highly encour-
photoelectron spectroscopy are essential to directly probe aging. Yet, to further develop more active and stable elec-
the electrocatalyst surface as well as the reaction inter- trocatalysts, a better understanding of the active phase is
mediates of the ORR [52,128–131]. Recently, the oxida- critical. In situ studies are essential in order to fully unlock
tion potentials and surface roughening were elucidated the complex structural and chemical changes taking place
on Pt(111) by means of in situ gracing incidence X-ray during the electrocatalytic reaction.
diffraction (GI-XRD) and small-angle X-ray scattering
(see Figure 4c) [132,133]. Similar investigations on Pt- Acknowledgments
alloys may result in further insights on the formation We gratefully acknowledge the Villum Foundation V-SUSTAIN grant 9455
and degradation mechanisms on strained Pt overlayers to the Villum Center for the Science of Sustainable Fuels and Chemicals.
M.E.-E. gratefully acknowledges support from the Villum Foundation
[73,134]. under the VILLUM Young Investigator Programme (project no. 19412).
The authors also acknowledge support from the Innovation Fund Denmark.
Understanding corrosion on bimetallic alloys remains a
crucial challenge [135,136]. Combining inductively-
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[137,116,117•• ]. Figure 4d shows the degradation during ••
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