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GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

CLUTCH ASSEMBLY (THIRD GEAR)

300-39 TRANSMISSION 03 01-APR-05


GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

CLUTCH ASSEMBLY (THIRD GEAR)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 T173637 7 DISK WITH OUTER SPLINE
2 T173638 7 DISK WITH INNER SPLINE
3 T172247 AR SNAP RING 3.60 MM (.141")
T172251 AR SNAP RING 4.20 MM (.165")
T181873 AR SNAP RING 2.4 MM(.095")
T181874 AR SNAP RING 2.7 MM (.106")
T181875 AR SNAP RING 3.0 MM (.118")
T181876 AR SNAP RING 3.3 MM (.123")
4 T173639 1 SOLID SHIM
5 T173067 1 SNAP RING
6 T173066 1 SNAP RING
7 T173839 7 SPRING
8 T173853 1 PISTON
9 T173958 1 O-RING
10 T173960 1 O-RING
11 T173852 1 HOUSING
12 T172115 2 PISTON RING
13 T173858 1 SHAFT
14 T171153 1 STUD
IMPORTANT-HIGH TOLERANCE
15 T173847 1 BEARING
BEARING REQUIRED IN
IS LOCATION. USE ONLY JOHN
DEERE PARTS
SOURCED BEARINGS.
16 T173849 1 BEARING
17 T172104 2 DISK
18 T172129 2 THRUST BEARING
19 T172130 2 THRUST WASHER
20 T179594 1 NEEDLE BEARING
21 T173806 1 IDLER
22 T173636 1 DISK WITH OUTER SPLINE

01-APR-05 TRANSMISSION 03 300-40


GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

CLUTCH ASSEMBLY (HIGH RANGE)

300-41 TRANSMISSION 03 01-APR-05


GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

CLUTCH ASSEMBLY (HIGH RANGE)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 T173637 6 DISK WITH OUTER SPLINE
2 T173638 6 DISK WITH INNER SPLINE
3 T179594 1 NEEDLE BEARING
4 T173855 1 IDLER
5 T172130 3 THRUST WASHER
6 T172129 2 THRUST BEARING
7 T172104 1 DISK
8 T172247 AR SNAP RING
T172251 AR SNAP RING
T181873 AR SNAP RING
T181874 AR SNAP RING
T181875 AR SNAP RING
T181876 AR SNAP RING
9 T173639 1 SOLID SHIM
10 T173067 1 SNAP RING
11 T173066 1 SNAP RING
12 T173839 7 SPRING
13 T173853 1 PISTON
14 T173958 1 O-RING
15 T173960 1 O-RING
16 T175629 1 HOUSING
17 T159519 1 SNAP RING
IMPORTANT-HIGH TOLERANCE
18 T171156 1 BEARING
BEARING REQUIRED IN
THIS LOCATION. USE ONLY JOHN
DEERE PARTS
SOURCED BEARINGS.
IMPORTANT-HIGH TOLERANCE
19 T173849 1 BEARING
BEARING REQUIRED IN
THIS LOCATION. USE ONLY JOHN
DEERE PARTS
SOURCED BEARINGS.
20 T172115 2 PISTON RING
21 T173636 1 DISK WITH OUTER SPLINE
22 T173860 1 SHAFT
23 T171153 1 STUD
24 T173859 1 GEAR
25 T158719 1 SNAP RING

01-APR-05 TRANSMISSION 03 300-42


GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

DRIVE DAMPER AND COVER

300-43 TRANSMISSION 03 01-APR-05


GEARS, SHAFTS, BEARINGS AND POWER SHIFT CLUTCHES 0350

DRIVE DAMPER AND COVER


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19H1871 6 CAP SCREW 3/4" X 1-1/4"
2 24M7051 5 WASHER 21 X 37 X 3 MM
3 T134141 1 COVER
4 AT308994 1 TORSIONAL DAMPER (SUB FOR AT211477)
5 19M7835 8 SCREW M10 X 35

01-APR-05 TRANSMISSION 03 300-44


HYDRAULIC SYSTEM 0360

TRANSMISSION OIL FILL

300-45 TRANSMISSION 03 01-APR-05


HYDRAULIC SYSTEM 0360

TRANSMISSION OIL FILL


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7864 2 SCREW
2 19M7865 2 SCREW
3 AR21839 2 CLAMP
4 AR21836 2 CLAMP
5 AT227279 1 LEVEL GAUGE
6 AT315021 1 TUBE (SUB FOR AT227651)
8 14M7426 1 LOCK NUT
9 19M7162 1 CAP SCREW
10 AT227248 1 TUBE
11 T196464 1 STRAP
12 RE500250 1 FILLER CAP
13 T116604 1 GASKET
14 T196587 1 TEE FITTING
15 T196984 1 HOSE
(FURNISH M87571 BULK MATERIAL,
16 .................. 1 BULK HOSE
CUT TO 3.9 FT)

01-APR-05 TRANSMISSION 03 300-46


HYDRAULIC SYSTEM 0360

TRANSMISSION OIL LINES

300-47 TRANSMISSION 03 01-APR-05


HYDRAULIC SYSTEM 0360

TRANSMISSION OIL LINES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 T180645 1 HYDRAULIC HOSE - FABRICATE
2 T180646 1 HYDRAULIC HOSE - FABRICATE
3 AR21839 6 CLAMP
4 AH75162 1 FITTING
5 R29936 5 O-RING
6 AT223584 1 FITTING
7 T180529 1 HOSE
8 38H1071 1 ADAPTER
9 T76938 1 O-RING
10 38H1037 1 ELBOW FITTING
11 T29747 1 HOSE FITTING
12 AT225189 1 THERMOSTATIC CONTROL VALVE

01-APR-05 TRANSMISSION 03 300-48


CRANKSHAFT, MAIN BEARINGS, AND CRANKSHAFT OIL SEAL HOUSING 0401

CRANKSHAFT

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 34M7089 1 DOWEL PIN
2 R41934 1 DOWEL PIN
3 R120752 1 KEY
4 R104587 1 GEAR
5 RE505124 1 CRANKSHAFT (MARKED RE505124)
6 R116311 1 KEY

400-1 ENGINE 04 01-SEPT-05


CRANKSHAFT, MAIN BEARINGS, AND CRANKSHAFT OIL SEAL HOUSING 0401

MAIN BEARINGS

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE61253 1 THRUST WASHER STD (PKG (3) R124381)
RE61851 1 THRUST WASHER 0.18MM(.007")(PKG)(3)R124842
2 RE504198 1 THRUST BEARING STD (PKG R502127 AND R502128)
0.292MM(.011")(PKG R502315 AND
RE504199 1 THRUST BEARING
R502319)
(SUB FOR RE57178)
RE504200 1 THRUST BEARING
0.552MM(.022")(PKG R121351
AND R121355)
3 RE504195 AR BEARING STD (PKG R502125 AND R502126)
0.292MM(.011")(PKG R502317 AND
RE504196 AR BEARING
R502321)
0.552MM(.022")(PKG R121343 AND
RE504197 AR BEARING
R121347)

01-APR-05 ENGINE 04 400-2


CRANKSHAFT, MAIN BEARINGS, AND CRANKSHAFT OIL SEAL HOUSING 0401

CRANKSHAFT OIL SEAL AND HOUSING

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19H2117 6 CAP SCREW 7.925 X 28.575 MM (5/16" X 1-1/8")
2 T27860 6 WASHER 0.344" X 0.689" X 0.066"
3 R125027 1 HOUSING
4 R26058 1 GASKET
5 RE520036 1 SEAL

400-3 ENGINE 04 01-APR-05


01-APR-05 ENGINE 04 400-4
CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

ROCKER ARM COVER

400-5 ENGINE 04 01-APR-05


CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

ROCKER ARM COVER


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19H2151 2 CAP SCREW
2 24H1286 2 WASHER
3 .................. 1 CLAMP (SEE 0408)
4 .................. 1 BULK HOSE (SEE 0408)
5 19H1914 6 CAP SCREW
6 24H1286 6 WASHER
7 R120467 1 ELBOW FITTING
8 R72328 1 O-RING
9 37H26 5 SCREW
10 R504093 4 SEAL
11 R502598 1 GASKET
12 RE505094 1 VALVE COVER
13 19H2334 6 CAP SCREW
14 24H1286 6 WASHER
15 R502695 1 HOUSING
16 RE509048 1 WIRING HARNESS
17 24H1287 2 WASHER
18 19H2036 2 CAP SCREW
19 R502719 1 SEAL
20 RE509265 1 HOUSING

01-APR-05 ENGINE 04 400-6


CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

ROCKER ARM,SHAFT AND PUSH RODS

400-7 ENGINE 04 01-APR-05


CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

ROCKER ARM,SHAFT AND PUSH RODS


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19H3833 12 SCREW
2 .................. 2 SNAP RING (SUB RE505320, THIS APPLICATION)
3 24H1384 2 WASHER
4 R27443 2 SET SCREW
5 14H1080 2 NUT 3/8"
6 RE24046 1 ROCKER ARM (A) ( 1I, 2E , 3I , 4E, 5I , 6E) (LH)
7 RE24045 1 ROCKER ARM (A) ( 1E, 2I , 3E , 4I, 5E , 6I) (RH)
8 RE505320 6 KIT
9 R85027 12 PUSH ROD
10 R110126 12 FOLLOWER
11 .................. 1 CYLINDER HEAD
- E (EXHAUST
(A) (INTAKE VALVE)
VALVE) - I

01-APR-05 ENGINE 04 400-8


CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

TIMING GEAR COVER AND FRONT OIL SEAL

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AR49025 1 SEAL
2 R119384 1 GASKET
3 R115129 3 CAP SCREW
4 R502083 1 COVER
5 R104859 3 SCREW
6 R11086 2 DOWEL PIN
7 RE517059 1 WASHER
8 19H3693 1 SCREW 3/8" X 1-1/4"
9 R50393 NA COVER (SEE SECTION 4151)
10 R112268 NA SCREW (SEE SECTION 4151)
11 R104861 NA SCREW (SEE SECTION 4151)
12 R502011 NA GASKET (SEE SECTION 4151)
13 R104656 1 THRUST WASHER
14 R98527 1 FILTER
15 51M7044 1 O-RING
16 RE501938 1 PLUG

400-9 ENGINE 04 01-APR-05


CAMSHAFT, ROCKER ARM COVER, TIMING GEAR COVER 0402

MAGNETIC PICK-UP

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE519144 1 SENSOR (INCLUDES 51M7044)
2 51M7044 1 O-RING
.. RE517370 1 FITTING PLUG (INCLUDES 51M7044)

01-APR-05 ENGINE 04 400-10


PISTONS AND CONNECTING RODS 0403

PISTON/CONNECTING RODS/CYLINDER LINER

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 E1343FN 12 SNAP RING
2 R57771 6 PISTON PIN
3 R74008 6 BUSHING
4 R501035 12 CAP SCREW
5 RE501513 6 CONNECTING ROD (MARKED R501034)
6 R116081 AR BEARING STD PKG (2)
(A) 0.292MM (.011)(PKG OF (2)
RE57167 AR BEARING
R121338)
7 RE503528 6 PISTON RING
8 AR98850 6 O-RING KIT
9 RE64509 6 PISTON-LINER KIT (B) (MARKED RE70688)
10 R93948 2 SHIM (C) 0.05MM (.002")
SIO
(A) UNDERSIZED (B) HIGH COMPRES (C) MAX
N

400-11 ENGINE 04 01-APR-05


01-APR-05 ENGINE 04 400-12
CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

CYLINDER BLOCK FITTINGS AND MAIN BEARING CAPS

400-13 ENGINE 04 01-APR-05


CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

CYLINDER BLOCK FITTINGS AND MAIN BEARING CAPS


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R43409 2 PLUG
2 R114130 5 STUD
3 R126352 1 DIPSTICK TUBE 174.3 MM (6.80")
4 AT13740 1 DRAIN VALVE
5 R36599 1 PLUG
15H624 2 PIPE PLUG 1/2"
6 R39741 1 DRAIN PLUG
7 U13639 1 O-RING
8 15H690 1 PIPE PLUG 3/4"
9 R42340 2 BUSHING
10 R1612R 2 DOWEL PIN
11 F1743R 2 DOWEL PIN
12 R104592 6 PIPE PLUG
13 R43621 6 ORIFICE
14 T35390 1 PLUG (OIL FILLER HOLE - NOT USED)
15 R500642 2 BUSHING
16 R27149 1 O-RING
17 R121929 1 PLUG
18 A4365R 1 O-RING
19 AR61589 1 PLUG
20 R122364 14 BOLT
21 R120953 6 BEARING CAP (MAIN)
R120954 1 BEARING CAP (THRUST)
22 R82007 1 PLUG
23 R87561 4 BUSHING
24 R61288 1 DOWEL PIN
25 15H562 1 PIPE PLUG 1"
1", (CYLINDER BLOCK REAR
.. 15H686 1 PIPE PLUG
COOLANT OPENING)
.. .................. NA CYLINDER BLOCK (NOT AVAILABLE)
.. R501255 1 PLUG (AUXILARY DRIVE IDLER HOLE)
.. B2762R 1 O-RING (AUXILARY DRIVE IDLER HOLE)

01-APR-05 ENGINE 04 400-14


CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

ENGINE SHORT BLOCK W/HEADBOLTS

400-15 ENGINE 04 01-APR-05


CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

ENGINE SHORT BLOCK W/HEADBOLTS


ITEM PART NUMBER QTY DESCRIPTION REMARKS
(MARKED R503430 OR R503432)
1 RE506660 1 SHORT BLOCK ASSEMBLY
(ALSO ORDER
R126352) (PISTON MARKED
RE70688)

01-APR-05 ENGINE 04 400-16


CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

ENGINE OVERHAUL KIT

400-17 ENGINE 04 01-APR-05


CYLINDER BLOCK, SHORT BLOCK, AND OVERHAUL KIT 0404

ENGINE OVERHAUL KIT


ITEM PART NUMBER QTY DESCRIPTION REMARKS
(MARKED RE70688) (ALSO ORDER
1 RE521154 1 ENGINE OVERHAUL KIT
R501035)

01-APR-05 ENGINE 04 400-18


OIL PAN, DIPSTICK, AND OIL PUMP 0407

ENGINE OIL DIPSTICK AND TUBE

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE500220 1 DIPSTICK
2 R126352 1 DIPSTICK TUBE 174.3 MM (6.80")

400-19 ENGINE 04 01-APR-05


OIL PAN, DIPSTICK, AND OIL PUMP 0407

OIL PAN

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE504822 1 GASKET
(MARKED R127394) (INCLUDES (2)
2 RE508040 1 PAN
15H690,
RE63439, R127873 AND (3) 19H1731)
3 24M7239 22 WASHER 10.700 X 21 X 2.500 MM
4 19H3485 4 CAP SCREW 3/8" X 2"
5 R135895 2 WASHER
6 19H2473 2 CAP SCREW 1/2" X 1-3/4"
7 19H2633 18 CAP SCREW 3/8" X 1-1/2"
8 R26906 2 O-RING
9 AT152180 1 DRAIN VALVE
10 F3171R 2 O-RING
11 R70534 2 PIPE PLUG
12 15H690 2 PIPE PLUG 3/4"
13 RE63439 1 GASKET
14 R127873 1 COVER
15 19H1731 3 CAP SCREW 3/8" X 1"

01-APR-05 ENGINE 04 400-20


OIL PAN, DIPSTICK, AND OIL PUMP 0407

ENGINE OIL PUMP

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R500642 2 BUSHING
2 R116718 1 OIL TUBE
3 19H3759 2 CAP SCREW 3/8" X 1-7/8"
4 R57696 4 WASHER
5 19H3219 2 CAP SCREW 3/8" X 1-3/8"
6 R502773 1 GEAR
7 T21242 1 WASHER
8 14H826 1 NUT 1/2"
9 R71732 1 O-RING
10 R100569 1 GASKET
11 R104628 5 SCREW
12 RE507076 1 OIL PUMP (MARKED R504028)

400-21 ENGINE 04 01-APR-05


OIL PAN, DIPSTICK, AND OIL PUMP 0407

ENGINE OIL PUMP INTAKE

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R100569 1 GASKET
2 RE62144 1 OIL PUMP INTAKE
3 R104628 3 SCREW

01-APR-05 ENGINE 04 400-22


OIL PAN, DIPSTICK, AND OIL PUMP 0407

ENGINE OIL FILTER AND HOUSING

400-23 ENGINE 04 01-APR-05


OIL PAN, DIPSTICK, AND OIL PUMP 0407

ENGINE OIL FILTER AND HOUSING


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 RE57561 1 ADAPTER
2 RE71255 2 PIPE PLUG
3 R128694 1 BASE
4 R500055 1 VALVE
5 R98064 1 SPRING
6 U17409 1 O-RING
7 R117073 1 FITTING PLUG
8 R43660 1 PACKING
-234688 (MARKED RE57394) (SUB
9 RE57394 1 OIL FILTER
R518382 AND RE521420,
THIS APPLICATION)
RE521420 1 OIL FILTER 234689- (MARKED RE520628)
10 R129820 1 HOUSING (USE WITH RE57394 OR RE521420)
11 19H3239 1 CAP SCREW 3/8" X 1-1/4"
12 R119847 1 GASKET
13 R124186 1 PRESSURE RELIEF VALVE
14 R500330 1 SPRING
15 U17409 1 O-RING
16 R129821 1 FITTING PLUG
17 19H3445 2 CAP SCREW 3/8" X 3-3/4"
18 R47153 4 O-RING
19 R86063 2 TUBE
20 R104621 1 ADAPTER -234688 (USE WITH RE57394)
R518382 1 ADAPTER 234689- (USE WITH RE521420)
21 19H3104 1 CAP SCREW 7/16" X 1-1/4"
22 19H3205 1 CAP SCREW 7/16" X 1-1/2"
23 24H1886 1 WASHER 15/32" X 1-1/8" X 0.180"
(500 HOUR SPIN ON ENGINE OIL
24 AT305166 1 FIELD INSTALLATION KIT
FILTER)

01-APR-05 ENGINE 04 400-24


ENGINE VENT SYSTEM 0408

VENT HOSE

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R44302 1 TIE BAND
2 T148181 A/R HOSE

400-25 ENGINE 04 01-APR-05


01-APR-05 ENGINE 04 400-26
CYLINDER HEAD AND VALVES 0409

CYLINDER HEAD AND VALVES

400-27 ENGINE 04 01-APR-05


CYLINDER HEAD AND VALVES 0409

CYLINDER HEAD AND VALVES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 T20129 12 CAP
2 T20077 24 RETAINER
3 R500098 12 CAP
4 R502187 12 SPRING
5 R121491 7 CAP SCREW (A) (9/16" X 8.0")
6 R121490 8 CAP SCREW (A) (9/16" X 6.9")
7 R502911 6 CAP SCREW (A) (9/16" X 5.3")
8 R502912 5 CAP SCREW (A) (9/16" X 5.9")
9 RE506501 1 KIT (A)
10 15H690 11 PIPE PLUG 3/4"
11 R121193 6 VALVE SEAT INSERT (B) I
12 R84618 6 INTAKE VALVE STD
R93308 AR INTAKE VALVE 0.08MM (.003") OS
R93312 AR INTAKE VALVE 0.38MM (.015") OS
R93314 AR INTAKE VALVE 0.76MM (.030") OS
13 R119132 6 VALVE SEAT INSERT (B) E
14 R84619 6 EXHAUST VALVE STD
R93311 AR EXHAUST VALVE 0.08MM (.003") OS
R93313 AR EXHAUST VALVE 0.38MM (.015) OS
R93315 AR EXHAUST VALVE 0.76MM (.030") OS
15 RE506503 1 CYLINDER HEAD (MARKED R130818)
16 RE55475 1 ENGINE CYLINDER HEAD GASKET
17 19H2367 1 CAP SCREW 5/8" X 3/4"
18 R501640 6 SHIELD
SPECIAL HEAD
(A)
BOLTS
E - (EXHAUST
(B)
VALVE) I

01-APR-05 ENGINE 04 400-28


CYLINDER HEAD AND VALVES 0409

LIFT STRAPS

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R61497 2 STRAP
2 19H1756 2 CAP SCREW 15.875 X 38.100 MM (5/8" X 1-1/2")

400-29 ENGINE 04 01-APR-05


EXHAUST MANIFOLD 0410

EXHAUST MANIFOLDS

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R109693 1 EXHAUST MANIFOLD
2 R122595 1 RING
3 R69936 1 EXHAUST MANIFOLD
4 R83021 2 GASKET
5 R83020 2 GASKET
6 R63845 8 WASHER
7 19H2458 8 CAP SCREW 3/8" X 3"

01-APR-05 ENGINE 04 400-30


FUEL INJECTION PUMP, NOZZLES, AND ELECTRONIC CONTROL UNIT 0413

FUEL INJECTION PUMP, FUEL LINES AND ENGINE CONTROLLER

400-31 ENGINE 04 01-APR-05


FUEL INJECTION PUMP, NOZZLES, AND ELECTRONIC CONTROL UNIT 0413

FUEL INJECTION PUMP, FUEL LINES AND ENGINE CONTROLLER


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19H3218 6 CAP SCREW
2 R63845 6 WASHER
3 R502602 6 CLAMP
4 R134920 2 NUT
5 RE518724 6 INJECTION NOZZLE
6 R503578 6 PACKING
7 R131051 6 WASHER
8 RE509416 6 FITTING
9 R505570 6 O-RING
10 RE515524 1 FUEL LINE NO.6
11 RE504017 1 FUEL LINE NO.5
12 RE504016 1 FUEL LINE NO.4
13 RE504015 1 FUEL LINE NO.3
14 RE504014 1 FUEL LINE NO.2
15 RE504013 1 FUEL LINE NO.1
(ALSO ORDER (2) 12M7064 AND (2)
16 RE502655 2 CLAMP
19M7373)
(ALSO ORDER (2) 12M7064 AND (2)
17 RE509012 1 CLAMP
19M7373)
(ALSO ORDER (2) 12M7064 AND (2)
18 RE509013 1 CLAMP
19M7373)
19 RE502650 6 FITTING
20 R51936 6 SEALING WASHER
21 RE506982 1 FUEL LINE
22 R63551 2 SEALING WASHER
23 RE507270 2 PLUG
24 R63552 2 TUBE NUT
25 R51936 2 SEALING WASHER
26 RE507003 1 LINE
27 RE506624 1 ADAPTER
28 R515454 1 SHIM
29 RE516335 1 PRESSURE RELIEF VALVE
30 RE515636 6 RESTRICTOR
31 RE515635 1 SENSOR
32 RE516676 1 RAIL
33 19H2699 2 CAP SCREW
34 RE502654 1 CLAMP
35 RE505155 1 FUEL LINE
36 RE505154 1 FUEL LINE
37 R67092 2 SEAL
38 RE509554 1 FUEL LINE
39 R504089 1 BEVEL GEAR DRIVE
40 19M7783 3 SCREW
41 R505570 1 O-RING
42 RE515821 1 TEE FITTING (INCLUDES R505570)
43 RE503059 1 ADAPTER
44 R67264 2 PACKING
45 RE504156 1 OIL LINE
46 R76822 1 FITTING
47 24M7239 3 WASHER
48 14H1090 3 NUT
49 24H1652 1 WASHER
50 19H3124 1 SCREW
51 51M4238 1 SEALING RING
52 RE508670 1 CHECK VALVE
53 RE503058 1 ADAPTER
54 R515456 1 WASHER
55 RE515638 1 HAND PRIMER
56 R515457 1 O-RING
11.300 X 2.200 MM, (USE WITH
57 51M7095 1 O-RING
RE518420)
58 RE518420 1 VALVE (USE WITH RE518807)

01-APR-05 ENGINE 04 400-32


FUEL INJECTION PUMP, NOZZLES, AND ELECTRONIC CONTROL UNIT 0413

FUEL INJ PUMP, FUEL LINES AND ENGINE CONTROLLER (Continued)

400-33 ENGINE 04 01-APR-05


FUEL INJECTION PUMP, NOZZLES, AND ELECTRONIC CONTROL UNIT 0413

FUEL INJ PUMP, FUEL LINES AND ENGINE CONTROLLER (Continued)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
(SUB FOR RE518503) (12/24V) (ECU)
61 RE522515 1 ENGINE CONTROLLER
(ORDER WITH
ESN) (MACHINE SN -592390)
RE522515 1 ENGINE CONTROLLER (MACHINE SN 592391- )

01-APR-05 ENGINE 04 400-34


INTAKE MANIFOLD 0414

INTAKE MANIFOLD

400-35 ENGINE 04 01-APR-05


INTAKE MANIFOLD 0414

INTAKE MANIFOLD
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R503926 1 INTAKE MANIFOLD
2 RE71255 1 PIPE PLUG 1/8"
3 51M7041 1 O-RING 11.300 X 2.200 MM
4 RE46684 1 PLUG (INCLUDES 51M7041)
5 51M7041 1 O-RING 11.300 X 2.200 MM
6 RE48419 1 SENSOR (INCLUDES 51M7041)
7 R130573 3 GASKET
8 15H690 1 PIPE PLUG 3/4"
9 24H1682 6 WASHER 13/32" X 7/8" X 0.120"
10 19H1651 6 CAP SCREW 3/8" X 1-1/2"

01-APR-05 ENGINE 04 400-36


TURBOCHARGER 0416

TURBOCHARGER AND OIL LINES

400-37 ENGINE 04 01-APR-05


TURBOCHARGER 0416

TURBOCHARGER AND OIL LINES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R54500 4 SCREW
2 24H1305 4 WASHER 13/32" X 13/16" X 0.065"
3 T11180 1 ELBOW FITTING
(MARKED RE516471)
4 RE501051 1 TURBOCHARGER
(REMANUFACTURED)
5 RE20230 1 OIL LINE
6 RE504581 1 ELBOW FITTING
7 R89879 1 GASKET
8 R105346 1 GASKET
9 R122618 2 SCREW
10 RE69384 1 OIL LINE
11 R500723 1 HOSE
12 AR21839 2 CLAMP
13 R126812 1 ELBOW FITTING
14 19H1948 1 CAP SCREW 1/4" X 3/4"
15 24H753 1 WASHER 9/32" X 5/8" X 0.049"
16 T13814 1 CLAMP
17 T72853 1 STRAP

01-APR-05 ENGINE 04 400-38


WATER PUMP 0417

WATER PUMP

400-39 ENGINE 04 01-APR-05


WATER PUMP 0417

WATER PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R119383 1 GASKET
2 R502836 1 COVER (LEFT HAND)
3 15H624 1 PIPE PLUG
4 24H1136 1 WASHER
5 19H1854 1 CAP SCREW 3/8" X 3-3/4"
6 24H1305 3 WASHER
7 RE57190 1 SEAL
8 19H2345 1 CAP SCREW 3/8" X 1/2"
9 19H2343 1 CAP SCREW 5/16" X 5-1/2"
10 19H3411 2 SCREW 3/8" X 1-1/8"
11 AT13740 1 DRAIN VALVE
12 R11086 2 DOWEL PIN
13 RE521496 1 SEAL KIT
14 R121316 1 RING (RETAINING)
R26976 1 O-RING (USE WITH R503501)
15 R504778 1 O-RING (BLUE)
R504791 1 O-RING (PINK)
16 RE502154 1 KIT (WATER PUMP SEAL)
17 RE39134 1 SEAL (OIL)
18 RE521502 1 WATER PUMP (MARKED R503501)

01-APR-05 ENGINE 04 400-40


WATER MANIFOLD AND THERMOSTAT 0418

WATER MANIFOLD AND THERMOSTAT

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19H3751 3 SCREW 3/8" X 1-3/8"
2 R86007 1 COVER
3 R124607 1 GASKET
4 AR48675 1 THERMOSTAT 82?C (180?F)
5 R100671 1 PLUG
6 19H3773 1 SCREW 3/8" X 2"
7 19H3771 2 SCREW 3/8" X 1"
8 51M7041 1 O-RING 0.445" X 0.087"
9 RE48419 1 SENSOR (INCLUDES 51M7041)
10 R120022 1 TUBE
11 RE57190 1 SEAL
12 R136063 1 SEAL
13 RE502573 1 HOUSING

400-41 ENGINE 04 01-APR-05


ENGINE OIL COOLER AND BYPASS TUBES 0419

ENGINE OIL COOLER

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 19H3768 5 SCREW 5/16" X 1-3/8"
2 R132396 1 GASKET
3 19H3769 3 SCREW 5/16" X 2-1/2"
4 R134602 1 COVER
5 R500055 1 VALVE
6 R98064 1 SPRING
7 U17409 1 O-RING
8 R121163 1 DRAIN PLUG
9 R47153 4 O-RING
10 R51053 2 OIL TUBE
11 R127297 1 ADAPTER
12 R50424 2 GASKET
13 19H3483 2 CAP SCREW 3/8" X 1-1/8"
14 24M7096 2 WASHER 10.500 X 18 X 1.600 MM
15 AR58952 1 GASKET
16 AR55394 1 OIL COOLER

01-APR-05 ENGINE 04 400-42


ENGINE OIL COOLER AND BYPASS TUBES 0419

ENGINE OIL COOLER BYPASS TUBES AND ADAPTER

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R109625 1 GASKET
2 R116233 1 ADAPTER
3 R71732 4 O-RING 31.344 X 3.531 MM
4 R40236 2 CAP SCREW
5 R126337 1 OIL TUBE
6 R116718 1 OIL TUBE

400-43 ENGINE 04 01-APR-05


01-APR-05 ENGINE 04 400-44
PRIMARY AND SECONDARY FUEL FILTER AND LINES 0420

FUEL FILTER AND FUEL FILTER FUEL LINES

400-45 ENGINE 04 01-APR-05


PRIMARY AND SECONDARY FUEL FILTER AND LINES 0420

FUEL FILTER AND FUEL FILTER FUEL LINES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 RE507027 2 ELBOW FITTING
2 RE503605 1 ADAPTER
3 R502778 1 FILTER ELEMENT
4 R101042 1 O-RING
5 R502777 1 BOWL
6 RE507011 1 FUEL FILTER (A)
7 R63551 2 SEALING WASHER
8 RE515890 1 HYDRAULIC HOSE
9 19H1907 2 CAP SCREW 5/16" X 2-3/4"
10 24H1136 2 WASHER 11/32" X 11/16" X 0.065"
11 19H2678 1 CAP SCREW 7/16" X 2-1/8"
12 24H1325 1 WASHER 15/32" X 59/64" X 0.065"
13 14H1059 1 NUT 7/16"
14 R504516 1 STUD
15 R504279 1 BRACKET
16 RE48419 1 FUEL TEMPERATURE SENSOR (INCLUDES 51M7041)
17 51M7041 1 O-RING 11.300 X 2.200 MM (0.445" X 0.087")
18 RE190805 1 DIAGNOSTIC COUPLING (SUB FOR RE12187)
19 RE507029 1 CHECK VALVE
20 RE507027 1 ELBOW FITTING
21 RE507028 1 CHECK VALVE
22 RE516346 1 FILTER HEAD
23 24H1305 5 WASHER 13/32" X 13/16" X 0.065"
24 19H3239 2 CAP SCREW 3/8" X 1-1/4"
25 R501388 1 PACKING
(SUB FOR RE509596 OR RE519608)
26 RE522372 1 FUEL FILTER
(NOT AS SHOWN)
27 RE503590 1 MOISTURE SENSOR
(ALSO ORDER (2) R104846, (2)
28 57M7252 1 ELEC. CONNECTOR TERMINAL
57M7258 AND 57M7289)
29 RE507187 1 FUEL FILTER
30 19H1791 2 CAP SCREW 1/4" X 1-1/4"
31 24H1286 2 WASHER 9/32" X 1/2" X 1/16"
32 RE509668 1 CLAMP
33 R63551 2 SEALING WASHER
34 RE506971 1 FUEL LINE
35 R63551 2 SEALING WASHER
36 RE506970 1 FUEL LINE
37 R 63551 1 SEALING WASHER
38 RE509275 1 FUEL LINE (A)
39 .................. 1 CHECK VALVE (SEE FUEL INJECTION SYSTEM)
51M4238 1 SEALING RING
40 .................. 1 FUEL INJECTION PUMP (SEE FUEL INJECTION SYSTEM)
41 122262 1 CONNECTOR
42 243058 1 HOSE
43 243000 1 HOSE
44 122230 2 ELBOW
45 221639 1 FILTER, Fuel
46 187258 1 MOUNTING, Filter

01-APR-05 ENGINE 04 400-46


STARTER 0422

STARTING MOTOR (24V)

400-47 ENGINE 04 01-APR-05


STARTER 0422

STARTING MOTOR (24V)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 E55662 1 FLANGE NUT
2 24H1303 2 WASHER 13/32" X 11/16" X 0.065"
3 19H3219 2 CAP SCREW 3/8" X 1-3/8"
4 T146102 1 LABEL (ENGLISH)
5 R44302 1 TIE BAND
6 RE70756 1 KIT
(MARKED RE501060) (DENSO NO.
7 RE501150 1 STARTER MOTOR KIT
228000-7410)
(24V)
8 T146517 1 SAFETY SIGN (SPANISH)
T146104 1 SAFETY SIGN (FRENCH)
T146515 1 SAFETY SIGN (GERMAN)
T146516 1 SAFETY SIGN (ITALIAN)
T146517 1 SAFETY SIGN (ENGLISH-FRENCH)
9 R135510 1 O-RING
10 RE70682 1 CLUTCH
11 R135509 1 SEAL
12 RE70678 1 SOLENOID
13 R114130 1 STUD
14 RE71256 1 SCREW WITH WASHER

01-APR-05 ENGINE 04 400-48


FAN DRIVE 0429

CRANKSHAFT PULLEY AND DAMPER

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 RE505124 1 CRANKSHAFT
2 R116311 1 KEY
3 RE500917 1 TORSIONAL DAMPER
4 R26333 1 WASHER
5 R79846 1 CAP SCREW
6 R501114 1 SPACER
7 R135175 1 PULLEY
8 19H2633 6 CAP SCREW 3/8" X 1-1/2"

400-49 ENGINE 04 01-APR-05


FLYWHEEL 0433

FLYWHEEL

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 R52634 6 CAP SCREW
2 T23891 6 WASHER
3 R28811 1 RING GEAR (129 TEETH)
4 RE44632 1 FLYWHEEL (MARKED R107339)

01-APR-05 ENGINE 04 400-50


ENGINE GASKET KITS 0452

ENGINE GASKET KITS

400-51 ENGINE 04 01-APR-05


ENGINE GASKET KITS 0452

ENGINE GASKET KITS


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R68718 1 O-RING
2 R105346 1 GASKET
3 R89879 1 GASKET (A)
R92097 1 GASKET (B)
4 R120646 NA GASKET
R130573 3 GASKET
5 RE62776 NA GASKET
R83020 2 GASKET
6 RE62777 NA GASKET
R83021 2 GASKET
7 R504093 4 SEAL
8 R502598 1 SEAL
9 R502719 1 SEAL
10 R501640 6 SHIELD
11 R88397 2 GASKET
12 RE55475 1 ENGINE CYLINDER HEAD GASKET
13 R86062 NA GASKET
R136063 1 SEAL
14 R124607 1 GASKET
15 R72328 1 O-RING
16 R504810 1 O-RING
17 RE57190 1 SEAL
18 R502011 1 GASKET
19 R125072 NA GASKET
R504885 NA GASKET
20 R505570 NA O-RING
21 R503578 6 PACKING
22 R131051 6 WASHER
23 R51936 8 SEALING WASHER
24 R63551 8 SEALING WASHER
25 R515457 1 O-RING
26 RE521059 1 GASKET KIT (C)
27 R502011 1 GASKET
28 R119384 1 GASKET
29 U13639 1 O-RING
30 AR58952 1 GASKET
31 R132396 1 GASKET
32 U17409 3 O-RING
33 R124030 1 GASKET
34 R47153 8 O-RING
35 R50424 1 GASKET
36 R109625 1 GASKET
37 R53108 1 GASKET
38 R26058 1 GASKET
39 R119847 1 GASKET
40 R100569 1 GASKET
41 R125855 1 GASKET (D)
RE504822 1 GASKET (E)
42 RE521058 1 GASKET KIT (F)
.. R136151 1 SEAL (USE WITH RE502570)
DUEL
(A) (B) SINGLE COMPARTMENT
COMPARTMENT
(C) CYLINDER HEAD (D) USE WITH CAST IRON PAN
USE WITH
(E) (F) ENGINE REBUILD
ALUMINUM PAN

01-APR-05 ENGINE 04 400-52


COLD WEATHER STARTING AIDS 0505

ETHER STARTING AID

500-1 ENGINE AUXILIARY SYSTEM 05 01-SEPT-05


COLD WEATHER STARTING AIDS 0505

ETHER STARTING AID


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7397 2 LOCK NUT M6
2 19M7775 2 SCREW M6 X 16
3 19M7784 1 SCREW M10 X 20
4 AT170759 1 SOLENOID (STARTING AID FLUID)
5 AR21999 1 HOSE CLAMP
6 AT171162 1 STARTING FLUID
7 AT183222 1 NOZZLE
8 AT171539 1 CAP (HAT)
9 R44302 2 TIE BAND
10 T164133 1 ADAPTER
(FURNISH T78593 BULK MATERIAL,
11 .................. 1 BULK HOSE
CUT TO LENGTH)
12 T195326 1 BRACKET
13 T42170 1 LABEL
14 AT226739 1 FIELD INSTALLATION KIT (WHOLEGOODS)(ETHER START AID)
15 AT202842 1 TOGGLE/ROCKER SWITCH

01-SEPT-05 ENGINE AUXILIARY SYSTEM 05 500-2


COLD WEATHER STARTING AIDS 0505

ENGINE AIR HEATER

500-3 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COLD WEATHER STARTING AIDS 0505

ENGINE AIR HEATER


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 15H558 1 PIPE PLUG
2 15H623 1 PIPE PLUG
3 15H690 1 PIPE PLUG
4 19H2633 6 CAP SCREW
5 19M7865 2 SCREW
6 24H1682 6 WASHER
7 AT162863 1 RELAY
8 AT211494 1 WIRING HARNESS
9 12H297 2 LOCK WASHER
10 12M7064 2 LOCK WASHER
11 14M7272 2 NUT
12 14M7297 4 NUT
13 21M7022 4 SCREW
14 AT145341 1 RELAY
15 AT203566 1 FUSE
16 AT206818 1 FUSE HOLDER
17 AT207082 1 CABLE
18 AT211495 1 WIRING HARNESS
19 T208085 1 SAFETY SIGN (SUB FOR T196474)
20 R44302 2 TIE BAND
21 RE508101 1 INTAKE MANIFOLD
22 14M7272 18 NUT
(SUB FOR 24M7063) 6.400 X 14 X
23 24M7293 18 WASHER
1.200 MM
24 T103238 4 NUT
25 R130573 3 GASKET
26 AT210378 1 FIELD INSTALLATION KIT

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-4


COLD WEATHER STARTING AIDS 0505

ENGINE COOLANT HEATER

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AR50411 1 WIRING LEAD
2 R54123 1 ADAPTER
3 RE524676 1 HEATING ELEMENT (SUB FOR RE504122)
4 .................. 1 NUT
5 R47693 1 GASKET
6 U13639 1 O-RING 1.475" X 0.118"
7 RE227949 1 COOLANT HEATER (SUB FOR AR62492) (WHOLEGOODS)

500-5 ENGINE AUXILIARY SYSTEM 05 01-APR-05


01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-6
COOLING SYSTEMS 0510

RADIATOR, RADIATOR HOSES, OIL COOLER AND FAN SHROUD

500-7 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

RADIATOR, RADIATOR HOSES, OIL COOLER AND FAN SHROUD


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7296 26 FLANGE NUT M10
2 14M7400 1 LOCK NUT M10
3 19H3771 1 SCREW 3/8" X 1"
5 19M7785 30 SCREW M10 X 25
6 19M7786 50 SCREW M10 X 30
7 19M7790 6 SCREW M12 X 35
8 19M7804 1 SCREW M10 X 40
10 19M7866 7 SCREW M8 X 20
11 24M7180 6 WASHER 13 X 37 X 3 MM
12 24M7296 100 WASHER 10.500 X 30 X 2.500 MM
13 24M7298 7 WASHER 8.400 X 25 X 2 MM
14 AH75159 1 FITTING
15 AH75162 1 FITTING
16 AN276328 1 CLAMP
17 AP35374 1 HEAT SINK (FUEL COOLER)
18 AR21999 4 HOSE CLAMP
19 AT209592 1 ELBOW FITTING
20 AT21574 1 FITTING
21 R27390 1 NUT
22 AT222815 1 BRACKET
23 AT223091 1 RESERVOIR
24 AT106413 1 CAP
25 AT224476 1 HEAT SINK (LEFT)
26 AT224477 1 HEAT SINK (RIGHT)
27 AT224844 1 OIL COOLER (TRANSMISSION)
AT300792 1 OIL COOLER (HARSH ENVIRONMENT COATING)
28 AT224845 1 AIR COOLER
AT300793 1 AIR COOLER (HARSH ENVIRONMENT COATING)
29 AT224861 1 SUPPORT
30 AT225102 1 RADIATOR
AT300773 1 RADIATOR (HARSH ENVIRONMENT COATING)
AT173610 1 FILLER CAP (RADIATOR) (NOT ILLUSTRATED)
31 AT225149 1 OIL COOLER (HYDRAULIC)
AT300794 1 OIL COOLER (HARSH ENVIRONMENT COATING)
32 AT225423 1 SUPPORT
33 AT225980 1 GUARD
34 AT226647 1 BRACKET (LEFT)
35 AT35831 1 DRAIN VALVE
36 AT37478 6 HOSE CLAMP
37 AT37693 2 HOSE CLAMP
38 H2788B 3 WASHER
39 PT9412 3 HOSE CLAMP
40 R164193 3 HOSE
41 R29936 2 O-RING
42 T105740 8 WASHER
43 T162575 1 CLAMP
44 T173168 6 HOLD-DOWN CLIP
(FURNISH TY22324, CUT TO
46 .................. 1 BULK HOSE
LENGTH)
47 T181771 1 TUBE
48 T181774 1 TUBE
49 T181775 1 RADIATOR HOSE
50 T181776 1 RADIATOR HOSE
51 T181778 1 HOSE
52 T181949 1 BRACKET
(FURNISH T66419 BULK MATERIAL,
53 .................. 1 ISOLATOR
CUT TO LENGTH)
54 T182452 1 SHIELD (RIGHT)
55 T182453 1 SHIELD (LEFT)
56 T182578 1 SUPPORT
(FURNISH TY22324, CUT TO
57 .................. 1 BULK HOSE
LENGTH)

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-8


COOLING SYSTEMS 0510

RADIATOR, RADIATOR HOSES, OIL COOLER AND FAN SHROUD (Continued)

500-9 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

RADIATOR, RADIATOR HOSES, OIL COOLER AND FAN SHROUD (Continued)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
59 T151859 1 STRAP
60 AT227419 1 BRACKET (RIGHT)
61 19M7867 4 SCREW

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-10


COOLING SYSTEMS 0510

FAN BLADE, FAN HUB AND SUPPORT

500-11 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

FAN BLADE, FAN HUB AND SUPPORT


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7298 6 FLANGE NUT M8
2 14M7299 2 FLANGE NUT M12
3 14M7540 1 LOCK NUT M14
4 19M7790 2 SCREW M12 X 35
5 19M7791 2 SCREW M12 X 40
6 19M7867 6 SCREW M8 X 25
7 24M7180 6 WASHER 13 X 37 X 3 MM
8 24M7427 1 WASHER 15 X 24 X 2.500 MM
9 AT208006 1 FAN
10 AT210712 1 HUB
11 AT226765 1 SUPPORT
12 T175135 1 LABEL (FAN TORQUE SPECIFICATIONS)

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-12


COOLING SYSTEMS 0510

FAN DRIVE HYDRAULIC PUMP AND MOTOR

500-13 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

FAN DRIVE HYDRAULIC PUMP AND MOTOR


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7296 2 FLANGE NUT M10
2 19H3239 2 CAP SCREW 3/8" X 1-1/4"
3 19M7835 2 SCREW M10 X 35
4 24M7239 2 WASHER 10.700 X 21 X 2.500 MM
5 38H1005 1 ELBOW FITTING
6 38H1194 1 ADAPTER
7 38H1309 1 ADAPTER
8 AH96708 1 ELBOW FITTING
9 AT225504 1 HYDRAULIC PUMP
(PUMP) (THIS SEAL KIT FOR USE
AT309772 1 SEAL KIT
ONLY WITH PUMP
AT225504, DO NOT USE WITH PUMP
AT302474)
10 AT225505 1 HYDRAULIC MOTOR
AT211381 1 SEAL KIT (MOTOR)
11 R26375 1 O-RING
12 R28782 1 O-RING
13 R29936 2 O-RING
14 R96935 1 GASKET
15 T77613 1 O-RING
16 T77857 2 O-RING
17 T77858 1 O-RING
18 26H77 1 SHAFT KEY
19 AT227509 1 PRESSURE RELIEF FITTING
AT211379 1 SEAL KIT (RELIEF VALVE)
20 R26906 1 O-RING
21 38H1012 1 ELBOW FITTING
22 AT226433 1 FIELD INSTALLATION KIT (INCLUDES PUMP AND MOTOR)

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-14


COOLING SYSTEMS 0510

FAN DRIVE HYDRAULIC HOSES

500-15 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

FAN DRIVE HYDRAULIC HOSES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 AR21839 2 CLAMP
2 AT128889 1 HYDRAULIC HOSE - FABRICATE 13/16" X 1 524 MM (60") X 13/16"
3 AT223949 1 HYDRAULIC HOSE - FABRICATE 11/16" X 2 997 MM (118") X 11/16"
4 AT223950 1 HYDRAULIC HOSE - FABRICATE 1-3/16" X 3 315 MM (130-1/2") X 1-3/16"
5 T174659 1 HYDRAULIC HOSE - FABRICATE

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-16


COOLING SYSTEMS 0510

REVERSE FAN DRIVE (FACTORY)

500-17 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

REVERSE FAN DRIVE (FACTORY)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7296 2 FLANGE NUT
2 14M7400 2 LOCK NUT
3 19M7812 2 SCREW
4 19M7835 2 SCREW
5 19M8306 2 SCREW
6 38H1006 2 ELBOW FITTING
7 R26906 5 O-RING
8 T77932 6 O-RING
9 38H1047 3 ELBOW FITTING
10 38H1048 1 ELBOW FITTING
11 T77858 1 O-RING
12 U12547 1 O-RING
13 38H1160 1 ADAPTER
14 R26448 1 O-RING
15 T77613 1 O-RING
16 38H1405 1 ELBOW FITTING
17 R26375 1 O-RING
18 AT203181 1 HYDRAULIC HOSE - FABRICATE
19 AT207869 1 HYDRAULIC HOSE - FABRICATE
20 AT225504 1 HYDRAULIC PUMP
AT309772 1 SEAL KIT
21 AT225747 1 TOGGLE/ROCKER SWITCH
22 AT226086 1 HYDRAULIC HOSE - FABRICATE
23 AT226404 1 HYDRAULIC MOTOR
24 AT301674 1 HYDRAULIC HOSE - FABRICATE
25 R29936 1 O-RING
26 R96935 1 GASKET
27 T182506 1 BRACKET
28 AT223949 1 HYDRAULIC HOSE - FABRICATE
29 T174659 1 HYDRAULIC HOSE - FABRICATE
30 AR21839 2 CLAMP
31 19H3239 2 CAP SCREW
32 24M7239 2 WASHER
33 AH96708 1 ELBOW FITTING

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-18


COOLING SYSTEMS 0510

REVERSE FAN DRIVE (FIELD KIT)

500-19 ENGINE AUXILIARY SYSTEM 05 01-APR-05


COOLING SYSTEMS 0510

REVERSE FAN DRIVE (FIELD KIT)


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7296 2 FLANGE NUT
2 14M7400 2 LOCK NUT
3 19M7812 2 SCREW
4 19M7835 2 SCREW
5 19M8306 2 SCREW
6 38H1006 2 ELBOW FITTING
7 R26906 5 O-RING
8 T77932 6 O-RING
9 38H1047 3 ELBOW FITTING
10 38H1048 1 ELBOW FITTING
11 T77858 1 O-RING
12 U12547 1 O-RING
13 38H1160 1 ADAPTER
14 R26448 1 O-RING
15 T77613 1 O-RING
16 38H1405 1 ELBOW FITTING
17 R26375 1 O-RING
18 AT203181 1 HYDRAULIC HOSE - FABRICATE
19 AT207869 1 HYDRAULIC HOSE - FABRICATE
20 AT225504 1 HYDRAULIC PUMP
AT309772 1 SEAL KIT
21 AT225747 1 TOGGLE/ROCKER SWITCH
22 AT226086 1 HYDRAULIC HOSE - FABRICATE
23 AT226404 1 HYDRAULIC MOTOR
24 AT301674 1 HYDRAULIC HOSE - FABRICATE
25 R29936 1 O-RING
26 R96935 1 GASKET
27 T182506 1 BRACKET
(WHOLE GOODS) (INCLUDES
90 AT226026 1 KIT
REVERSE FAN SOLENOID
VALVE, COMPONENTS LISTED ON
FOLLOWING PAGE)

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-20


COOLING SYSTEMS 0510

REVERSE FAN DRIVE SOLENOID VALVE

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT224570 1 CHECK VALVE
AT224862 1 SEAL KIT
AT224574 1 SOLENOID VALVE COIL
2 AT224866 1 FLOW CONTROL HYD. VALVE
AT224706 1 SEAL KIT
AT224865 1 SOLENOID VALVE COIL
T181306 1 NUT
3 AT226109 1 SOLENOID HYDRAULIC VALVE
4 AT227509 1 PRESSURE RELIEF VALVE
5 AT225805 1 SOLENOID VALVE
AT224864 1 SEAL KIT

500-21 ENGINE AUXILIARY SYSTEM 05 01-APR-05


ENGINE SPEED CONTROLS 0515

ENGINE SPEED CONTROL AND SENSORS

ITEM PART NUMBER QTY DESCRIPTION REMARKS


1 AT306702 1 ACCELERATOR
2 T174634 1 BOOT
3 AT306703 1 SENSOR
4 M113243 3 SCREW
5 T172927 1 GASKET

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-22


INTAKE SYSTEM 0520

AIR CLEANER, PRE-CLEANER, FILTERS AND HOSES

500-23 ENGINE AUXILIARY SYSTEM 05 01-APR-05


INTAKE SYSTEM 0520

AIR CLEANER, PRE-CLEANER, FILTERS AND HOSES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7785 8 SCREW M10 X 25
2 24M7296 4 WASHER 10.500 X 30 X 2.500 MM
3 AR70105 1 CAP
4 AT223810 1 PLATE
5 T161929 1 O-RING
6 AT175222 1 COVER
7 AT180588 3 HOOK
8 AT175224 1 FILTER ELEMENT
9 AT209152 2 BAND
10 AT223226 1 FILTER ELEMENT
11 T158495 1 PNEUMATIC PRESSURE VALVE
12 AT225491 1 ADAPTER
13 AT53439 1 HOSE CLAMP
14 RE19429 1 CLAMP
15 RE12176 1 AIR RESTRICTION SENSOR
16 T181798 1 HOSE
17 T56112 1 ELBOW FITTING
18 T82907 1 ADAPTER
19 AT225114 1 AIR CLEANER
20 T180869 1 ADAPTER
21 T181938 1 ADAPTER
23 AT225330 1 CLAMP
26 AT224833 1 PRECLEANER

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-24


EXTERNAL EXHAUST SYSTEM 0530

MUFFLER AND EXHAUST PIPE

500-25 ENGINE AUXILIARY SYSTEM 05 01-APR-05


EXTERNAL EXHAUST SYSTEM 0530

MUFFLER AND EXHAUST PIPE


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7400 4 LOCK NUT M10
2 19H2676 1 CAP SCREW 3/8" X 1"
3 19H2994 1 CAP SCREW 5/8" X 1-1/2"
4 19H3185 1 CAP SCREW 5/8" X 5-3/4"
5 19M7785 4 SCREW M10 X 25
6 24M7239 1 WASHER 10.700 X 21 X 2.500 MM
7 24M7296 4 WASHER 10.500 X 30 X 2.500 MM
8 24M7338 2 WASHER 17 X 30 X 3 MM
9 AT209141 1 EXHAUST PIPE (BLACK)
AT220440 1 EXHAUST PIPE (CHROME)
10 AT225054 1 MUFFLER
11 AT225240 1 BRACKET
12 E80242 2 LOCK NUT
13 AT222597 1 CLAMP
14 T177133 1 SUPPORT
15 T181842 1 U-BOLT

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-26


SECTION

ENGINE MOUNTS

500-27 ENGINE AUXILIARY SYSTEM 05 01-APR-05


MOUNTING FRAME 0540

ENGINE MOUNTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7907 4 SCREW M20 X 140
2 T42977 4 WASHER
3 AT107738 4 ISOLATOR (TWO PIECES FOR EACH ISOLATOR)
4 19H2641 12 CAP SCREW 5/8" X 3-1/4"
5 24M7241 12 WASHER 17 X 34 X 4 MM
6 AT209660 4 SUPPORT
7 24M7242 4 WASHER 21.400 X 42 X 5 MM
8 14M7277 4 NUT M20

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-28


EXTERNAL FUEL SUPPLY SYSTEMS 0560

FUEL TANK AND FUEL TANK HOSES

500-29 ENGINE AUXILIARY SYSTEM 05 01-APR-05


EXTERNAL FUEL SUPPLY SYSTEMS 0560

FUEL TANK AND FUEL TANK HOSES


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 19M7372 9 CAP SCREW M5 X 16
2 19M7784 2 SCREW M10 X 20
3 24M7027 9 WASHER 5.300 X 10 X 1 MM
4 AH77869 1 CLIP
5 AR21837 10 CLAMP #NAME?
AR21837 12 CLAMP XXXXXX-
6 AR21839 2 CLAMP
7 AR21842 1 CLAMP
8 AT221930 1 HOUSING
9 14M7303 4 FLANGE NUT M6
10 19M7796 4 SCREW M6 X 30
11 AMT1274 1 FILLER CAP
12 AR21836 1 CLAMP
13 AR21839 1 CLAMP
14 E48497 1 HOSE FITTING
15 T167934 1 ELBOW FITTING
16 AT224813 1 FUEL TANK
17 AT223133 1 HAND OPERATED VALVE
18 RE52034 1 CLAMP
19 T167934 1 ELBOW FITTING
20 AT225031 1 FUEL SENDER
21 AT226756 1 FUEL LINE #NAME?
AT311982 1 FUEL LINE XXXXXX-
22 R67092 2 SEAL #NAME?
23 AT226757 1 FUEL LINE #NAME?
AT311983 1 FUEL LINE XXXXXX-
(MAKE FROM T79477 BULK
24 .................. 1 HOSE
MATERIAL, CUT TO LENGTH)
(MAKE FROM T60811 BULK
25 .................. 1 HOSE
MATERIAL, CUT TO LENGTH)
(MAKE FROM T168383 BULK
26 .................. 1 HOSE
MATERIAL, CUT TO
LENGTH)
27 PT9412 2 HOSE CLAMP
28 R44302 5 TIE BAND
29 RE515052 2 FUEL LINE #NAME?
RE523825 2 ADAPTER XXXXXX-
30 T179540 1 GASKET
31 T181470 1 HOSE
32 T195107 1 HOSE
33 T75276 1 CLAMP
34 TY22494 1 HOSE CLAMP
35 RE52504 1 BREATHER
36 19M7785 1 SCREW -XXXXXX M10 X 25
19M7785 2 SCREW XXXXXX-
37 14M7400 1 LOCK NUT #NAME?
14M7400 2 LOCK NUT XXXXXX-
38 AT223493 1 FUEL FILTER XXXXXX-
39 T70659 1 CLAMP XXXXXX-

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-30


EXTERNAL FUEL SUPPLY SYSTEMS 0560

FUEL FILL STRAINER

500-31 ENGINE AUXILIARY SYSTEM 05 01-APR-05


EXTERNAL FUEL SUPPLY SYSTEMS 0560

FUEL FILL STRAINER


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 AH162914 1 STRAINER

01-APR-05 ENGINE AUXILIARY SYSTEM 05 500-32


SECONDARY STEERING 0930

SECONDARY STEERING

900-1 STEERING SYSTEM 9 01-SEPT-05


SECONDARY STEERING 0930

SECONDARY STEERING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 14M7296 4 FLANGE NUT M10
2 19M7785 4 SCREW M10 X 25
3 19M7950 2 CAP SCREW M20 X 45
4 24M7242 2 WASHER 21.400 X 42 X 5 MM
5 38H1046 1 ELBOW FITTING
6 R26375 5 O-RING
7 T77857 4 O-RING
8 38H1161 1 ADAPTER
9 38H1163 2 ADAPTER
10 T77858 4 O-RING
11 U12547 2 O-RING
12 38H1193 1 ADAPTER
13 R26906 1 O-RING
14 38H1434 1 TEE FITTING
15 R28782 3 O-RING
16 T77613 3 O-RING
17 38H1435 1 ELBOW FITTING 45 DEGREE
18 38H1532 1 TEE FITTING
19 AT116114 1 ADAPTER
20 AT141527 1 CHECK VALVE
21 AT175781 1 HYDRAULIC HOSE - FABRICATE
22 AT203492 1 WIRING HARNESS
23 AT208725 1 HYDRAULIC HOSE - FABRICATE
24 AT209537 1 PUMP
25 19H1900 2 CAP SCREW 5/16" X 3/4"
26 24M7095 2 WASHER 0.331" X 0.591" X 0.063"
27 AT210092 1 PUMP
28 AT210093 1 SOLENOID
29 AT210155 1 WIRING HARNESS
30 AT210207 1 SWITCH
31 AT210399 1 TOUCH SWITCH
32 T173324 1 JUNCTION BLOCK
33 AT211417 1 HYDRAULIC HOSE - FABRICATE
34 AT223648 1 FITTING
35 AT223963 1 HYDRAULIC HOSE - FABRICATE
37 R29936 1 O-RING
38 T146443 1 SAFETY SIGN
39 T173579 1 BRACKET
40 R26375 1 O-RING
44 AT116373 1 CHECK VALVE
45 AT307711 1 FIELD INSTALLATION KIT

01-SEPT-05 STEERING SYSTEM 9 900-2


HYDRAULIC SYSTEM 0960

STEERING VALVE AND FITTINGS

900-3 STEERING SYSTEM 9 01-APR-05


HYDRAULIC SYSTEM 0960

STEERING VALVE AND FITTINGS


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 T77857 3 O-RING
2 T77858 1 O-RING
3 38H1161 3 ADAPTER
4 38H1178 1 ADAPTER
5 R26375 4 O-RING
6 AT221095 1 CONTROL VALVE
AT309162 1 FLOW CONTROL HYD. VALVE
7 R28782 1 O-RING
8 38H1435 1 ELBOW FITTING
9 T77613 1 O-RING

01-APR-05 STEERING SYSTEM 9 900-4


HYDRAULIC SYSTEM 0960

STEERING VALVE SEAL KIT

900-5 STEERING SYSTEM 9 01-APR-05


HYDRAULIC SYSTEM 0960

STEERING VALVE SEAL KIT


ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 R26375 1 O-RING
2 T180289 1 SEAL
3 R10093 2 O-RING
4 C15104 1 SEAL
5 T180290 3 O-RING
(SUB FOR AT223439, THIS
6 AT176325 1 SEAL KIT
APPLICATION)

01-APR-05 STEERING SYSTEM 9 900-6

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