Sony KDL-22EX320,325,24EX320,325,26EX320,321,325,32EX421,425,523,524,525,37EX521,524,525,40EX520,521,523,524,525,46EX520,521,524,525-1

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2011
AZ2W CHASSIS
Segment: P-1
Version Date Subject
1.0 2/2011 Original manual issue.
2.0 3/2011 Addition of missing part numbers.
3.0 3/2011 Addition of missing 32 Inch part numbers.
4.0 4/2011 Addition of KDL-37EX521/524/525.
Replace pages with the latest information. (P.10, P.11, P.46, P.85)
Addition of Appendix-1.
5.0 06/2011 Correction of main board KDL-32EX524 (P24)
LCD Digital Color TV
9-883-492-05
KDL-22/24/26/32/40/46/55EX320,321,325,421,425,520,521,523,524,525 (AEP/UK/RUSSIA)
S/N range 6,000,001-6,999,999 (WS)
SERVICE MANUAL
AZ2W CHASSIS
Segment: P-1
LCD Digital Color TV
9-883-492-05
MODEL LIST
MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KDL-22EX320 Black RM-ED045 AEP KDL-40EX520 Black RM-ED045 AEP
UK KDL-40EX521 Black RM-ED045 AEP
RUSSIA KDL-40EX523 Black RM-ED045 UK
KDL-24EX320 Black/White RM-ED045 AEP UK
UK KDL-40EX525 Black RM-ED045 AEP
RUSSIA KDL-46EX520 Black RM-ED045 AEP
KDL-24EX325 Black/White RM-ED045 AEP KDL-46EX521 Black RM-ED045 AEP
UK UK
RUSSIA KDL-46EX525 Black RM-ED045 AEP
KDL-26EX321 Black RM-ED045 AEP
KDL-32EX523 Black RM-ED045 UK
UK

UK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 3
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 4
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 5
WARNINGS AND CAUTIONS
USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 6
WARNINGS AND CAUTIONS
HANDLING THE FFC

When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC. < Insertion >
Please hold reinforcement board and plunge it to the depths.
Reinforce
plate
B board
<GOOD> <NG>
<Pull out>
FFC can reverse insertion to connector of B board.
If reverse insertion FFC, all pins short-circuit, and board is broken. Please pull out FFC while pushing the upper button
at the same time.
Upper side is GND shield Push!!

Upper side is terminal
1
Reinforce
plate
2
B board
<GOOD> <NG>
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 7
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 8
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 9
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to Service menu Item
STBY LED
indicate the possible cause of the problem. name Diagnostic Item Description
Flash time
(Screen Display)
If there is more than one error, the LED will identify the first of the problem areas.
2 MAIN_POWE Main Power Over Voltage Protection
Result for all of the following diagnostic items are displayed on screen.
3 DC_ALERT DC_ALERT
If the screen displays a “0”, no error has occurred .
AUD_PROT Audio Abnorm al Detection
4 BALANCER Not us ed
5 TCON_ERR Not us ed
DISPLAY OF STANDBY LED FLASH COUNT
HFR_ERR Not us ed
P_ID_ERR Panel ID NVM Error
6 BACKLITE Back Light Error (Panel Inverter) or Power Board Error
7 TEMP_ERR Therm al Error
FAN_ERR Fan Error
8 - Software Error
9 - Not us ed
0.5
0.5 10 EMITTER Not us ed
3 11 - Not us ed
12 - Not us ed
SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:
[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
*
DISPLAY Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 10
SELF DIAGNOSIS FUNCTION
[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]
SELF CHECH <1> NEXT PAGE->

Item name
000 RGB_SEN ---------- ---------- ---------- 00
002 MAIN_POWE ---------- ---------- ---------- 00
003 DC_ALERT ---------- ---------- ---------- 00
003 AUD_PROT ---------- ---------- ---------- 00
003 DTT_WDT ---------- ---------- ---------- 00
004 VLED ---------- ---------- ---------- 00
004 BALANCER ---------- ---------- ---------- 00
STBY LED flash time 005 HFR_ERR ---------- ---------- ---------- 00 Error count (00-99)
005 TCON_ERR ---------- ---------- ---------- 00
005 P_ID_ERR ---------- ---------- ---------- 00
006 BACKLITE ---------- ---------- ---------- 00
007 TEMP_ERR ---------- ---------- ---------- 00
007 FAN_ERR ---------- ---------- ---------- 00
010 EMITTER ---------- ---------- ---------- 00
011 IA ---------- ---------- ---------- 00 Error history (Last failure time beforehand)
Error history (Failure time before last)
12345-67891-23456 Error history (The last failure time)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 11
SEC 1. DISASSEMBLY AND PARTS LIST
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their
correct positions in the TV set.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 12
DISASSEMBLY AND PARTS LIST
1-1. KDL-22EX320/325
1-1-1. STAND BLOCK, REAR COVER, AC COVER
REF. No. PART No. DESCRIPTION REMARK
1 WS0010301 REAR COVER (22 SYR)

WS0010401 REAR COVER (22 SYR) EX325
2 WS0010501 COVER, AC(S)
3 WS0004901 STAND, PIPE L(SS)
1 4 WS0005001 STAND, PIPE R(SS)
5 WS0011101 STAND, HEAD P (SS)
WS0002801 SCREW, +PSW M4X12

WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3
WS0003201 SCREW, +PSW M3X6 W12
1-1-2. HEAD STAND, PIPE STAND
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 13
1-1. KDL-22EX320/325
1-1-3. G1A BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD,
WIFI MODULE AND SIDE BRACKET REF. No. PART No. DESCRIPTION REMARK
10 WS0000401 STATIC CONVERTER (TV)-G1A

11 WS0000701 SWITCH UNIT
12 WS0002501 LOUDSPEAKER 30X100MM
13 WS0005901 POWER-SUPPLY CORD (WITH CONN.)
14 WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY
10 14 WS0010601 BRACKET SIDE (22/24/26)
15
15 WS0006201 LABEL (BAT-S MOLD SIDE)
16 WS0000101 WIRELESS LAN CARD
WS0000201 WIRELESS LAN CARD RUSSIA ONLY
11 17 WS0001001 ANTENNA
16
18 WS0001101 ANTENNA
19 WS0002301 FRENEL LENS
20 WS0013701 HMS3 COMPLETE
12 17
18 12
WS0006001 SCREW (+PSW) (M3X6)
13
19
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 14
1-1. KDL-22EX320/325
1-1-4. BATS BOARD, BEZEL, HLR2 BOARD REF. No. PART No. DESCRIPTION REMARK
50 WS0021601 SHEET, INSULATION (G1)

51 WS0012901 BATS COMPL (SERVICE) EX320 AEP, RU
WS0013101 BATS COMPL (SERVICE) EX325 AEP
51 WS0013001 BATS COMPL (SERVICE) EX320 IT
52 WS0001901 FLEXIBLE FLAT CABLE I1 22WS
50 INSULATION SHEET 52
53 WS0010701 BEZEL(22 SYR)
54 WS0013601 HLR2 MOUNT(B-O-AEP)
55 WS0006801 BRACKET, LCD (22)
56 1-811-320-11 LCD PANEL (L216SDA2)
54
53
1-1-5. LCD PANEL
56

55 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3
LCD BRACKET
Note:
The Bezel and LCD panel use double sided tape during installation.
Please refer to APPENDIX-2 for the correct procedure for disassembly
and assembly methods.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 15
1-2. KDL-24EX320/325
1-2-1. STAND BLOCK. REAR COVER, AC COVER
1 WS0012101 REAR COVER (24 SYR) BLACK
WS0012201 REAR COVER (24 SYR) LIGHT GREY
2 WS0010501 COVER, AC(S) BLACK
1
WS0012001 COVER, AC(S) LIGHT GREY
3 WS0005101 STAND, PIPE L(S) BLACK
WS0005201 STAND, PIPE L(S) WHITE
4 WS0005301 STAND, PIPE R(S) BLACK
2 WS0005401 STAND, PIPE R(S) WHITE
5 WS0011101 STAND, HEAD P (SS) BLACK
WS0012401 STAND, HEAD P (SS) WHITE
1-2-2. HEAD STAND, PIPE STAND WS0002801 SCREW, +PSW M4X12 BLACK
WS0002801 SCREW, +PSW M4X12 LIGHT GREY
WS0003201 SCREW, +PSW M3X6 W12 BLACK
3 WS0020801 SCREW, +PSW M3X6 W12 LIGHT GREY
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 16
1-2. KDL-24EX320/325
1-2-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD, REF. No. PART No. DESCRIPTION REMARK
WIFI MODULE AND SIDE BRACKET
10 WS0000501 STATIC CONVERTER (TV)-G1B
11 WS0000701 SWITCH UNIT BLACK
WS0000801 SWITCH UNIT LIGHT GREY
14 13 WS0005901 POWER-SUPPLY CORD (WITH CONN.)
WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY
10 15
14 WS0010601 BRACKET SIDE (22/24/26) BLACK
WS0006701 BRACKET SIDE (22/24/26) LIGHT GREY
15 WS0006201 LABEL (BAT-S MOLD SIDE) BLACK
WS0006301 LABEL (BAT-S MOLD SIDE) WHITE
11
16 WS0000201 WIRELESS LAN CARD RUSSIA ONLY
19 WS0002301 FRENEL LENS BLACK
WS0002401 FRENEL LENS WHITE
12 12
17 20 WS0013701 HMS3 COMPLETE
18
13

19
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 17
1-2. KDL-24EX320/325

51 WS0013901 BATS COMPL (SERVICE) EX320 AEP, RU
52 51 WS0014001 BATS COMPL (SERVICE) EX320 IT
50 52 WS0002701 FLEXIBLE PRINT CIRCUIT I1 24S
53 WS0009701 BEZEL(24 SYR) BLACK
INSULATION SHEET
WS0009801 BEZEL(24 SYR) WHITE
54 WS0013601 HLR2 MOUNT(B-O-AEP) BLACK
WS0013801 HLR2 MOUNT(W-O-AEP) WHITE
55 1-811-316-11 LCD PANEL (A24V0)
54 WS0002801 SCREW, +PSW M4X12

53
1-2-5. LCD PANEL
55
LCD BRACKET
Note:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 18
1-3. KDL-26EX320/321/325
1-3-1. STAND BLOCK, REAR COVER, AC COVER
1 WS0010801 REAR COVER (26 SYR)
2 WS0010501 COVER, AC(S)
3 WS0005101 STAND, PIPE L(S)
4 WS0005301 STAND, PIPE R(S)
1
5 WS0011101 STAND, HEAD P (SS)
6 WS0011001 STAND, HEAD(S2)
7 WS0021101 NECK(S2)
8 WS0004501 STAND, BASE(M2)

WS0007001 USER SCREW ST
1-3-2a. HEAD STAND, PIPE STAND (EX320/EX325) 1-3-2b. HEAD STAND, NECK AND BASE STAND (EX321)
6
5
4
8
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 19
1-3. KDL-26EX320/321/325
1-3-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD, REF. No. PART No. DESCRIPTION REMARK
WIFI MODULE
10 WS0000501 STATIC CONVERTER (TV)-G1B
14 WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY
14 WS0010601 BRACKET SIDE (22/24/26)
10 15 15 WS0006201 LABEL (BAT-S MOLD SIDE)
WS0000201 WIRELESS LAN CARD RUSSIA ONLY
11 18 WS0001101 ANTENNA
16 19 WS0002301 FRENEL LENS
20 WS0013701 HMS3 COMPLETE
12 12 17
18
13
19
20
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 20
1-3. KDL-26EX320/321/325

51 WS0012901 BATS COMPL (SERVICE) EX320/321 AEP, RU
51
WS0013001 BATS COMPL (SERVICE) EX320 IT
52 52 WS0002001 FLEXIBLE FLAT CABLE I1 26WS
50 INSULATION SHEET
53 WS0011201 BEZEL(26 SYR)
55 1-811-321-11 LCD PANEL (L26SDA2)

54
53
1-3-5. LCD PANEL
55
LCD BRACKET
Note:
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 21
1-4. KDL-32EX421/425/523/524/525
1-4-1. STAND BLOCK REF. No. PART No. DESCRIPTION REMARK
1 WS0011401 STAND, HEAD(M9)

2 WS0003401 NECK(M9) EX421,523,524,525
WS0003501 NECK(M9) EX425
3 WS0011501 STAND, BASE(M2) EX421
WS0004501 STAND, BASE(M2) EX421,523,524,525

1-4-2. HEAD STAND, NECK AND BASE STAND
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 22
1-4. KDL-32EX421/425/523/524/525
1-4-3. REAR COVER, AC COVER REF. No. PART No. DESCRIPTION REMARK
10 WS0009901 REAR COVER(32) EX425,525

WS0015101 REAR COVER(32) EX421,523,524
11 WS0011801 COVER, AC(M)
10
12 WS0000301 STATIC CONVERTER (TV)-GE2A
13 WS0011301 BRACKET SIDE (BAT-V32) MOLD
14 WS0006101 LABEL(BAT-V MOLD SIDE)
WS0015301 LABEL(BAT-V MOLD SIDE) EX523
11 15 WS0000701 SWITCH UNIT
16 WS0030401 LOUDSPEAKER

WS0004701 SCREW, ORNAMENTAL M6X12
1-4-4. GE2A BOARD, SWITCH UNIT, SPEAKER WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3
WS0006901 JOINT STAND
WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3
12
13
14
15
Note:
When removing the rear cover, care must be taken to avoid damage to the rear
cover and power supply cord.
For removal of the rear cover and power supply cord, please refer to
“APPENDIX-1”.
16 17 16
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 23
1-4. KDL-32EX421/425/523/524/525
1-4-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD REF. No. PART No. DESCRIPTION REMARK

21 * WS0009001 CONNECTOR ASSY 28P
22 WS0013401 BAT-V COMPL (SERVICE) EX425
WS0014301 BAT-V COMPL (SERVICE) EX421, 523, 524
22
21 WS0014401 BAT-V COMPL (SERVICE) EX525
WS0013301 BAT-V COMPL (SERVICE) EX421(IT)
20
WS0030301 FFCWITH CONNECTOR l1 32S EX523,524,525
23 23 WS0009301 HARNESS ASSY
24 * WS0015001 HARNESS ASSY EX523
* WS0013601 HLR2 MOUNT(B-O-AEP)
25 WS0002301 FRENEL LENS
24 26 * WS0013701 HMS3 MOUNT
27 WS0011701 BRACKET, PANEL (H)
28 WS0011601 BRACKET, PANEL (C)
29 1-811-323-11 LCD PANEL (S32ESB) EX421,425
30 1-811-324-12 LCD PANEL (S32ESL) EX523,524,525
25 WS0004401 BEZEL(32 SYR)
31 WS0015201 BEZEL(32 SYR) EX523
1-4-6. LCD PANEL, BEZEL
28
29
29
26
27
Note:
30
31
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1-5. KDL-37EX521/524/525
1 WS0012601 STAND, HEAD(ML9)

2 WS0014801 NECK(ML9)
3 WS0012701 STAND, BASE(ML2)
SCREW, +PSW M5X16 IN BAG, ASSY

USER SCREW ST IN BAG, ASSY
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 25
1-5. KDL-37EX521/524/525
1-5-3. REAR COVER, AC COVER REF. No. PART No. DESCRIPTION MARK
10 WS0029301 REAR COVER(37) EX521, EX524

WS0029601 REAR COVER(37) EX525
10 12 WS0000301 STATIC CONVERTER (TV)-GE2A
13 WS0011301 BRACKET SIDE (BAT-V) MOLD
14 WS0006101 LABEL(BAT-V MOLD SIDE)
11

1-5-4. GE2A BOARD, SWITCH UNIT, SPEAKER WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3
12
13
14
15
Note:
16 17 16 “APPENDIX-1”.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 26
1-5. KDL-37EX521/524/525
1-5-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 20 WS0004801 SHEET, INSULATION (G10)
22 WS0014101 BAT-V COMPLETE EX521 AEP
WS0014201 BAT-V COMPLETE EX521 IT
WS0014301 BAT-V COMPLETE EX524
23 * WS0029001 FLEXIBLE FLAT CABLE I1 37S
22
INSULATION SHEET 24 * WS0030901 HARNESS ASSY
21 25 WS0013601 HLR2 MOUNT(B-O-AEP)
20 26 * WS0002301 FRENEL LENS
23 27 WS0013701 HMS3 MOUNT
24 30 1-811-318-11 LCD PANEL (A37VO)
31 WS0028601 BEZEL(37 SYR)
25
1-5-6. LCD PANEL, BEZEL 28
29
29 26

27
Note:
30
31
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 27
1-6. KDL-40EX523/524/525

2 WS0014801 NECK(ML9)
3 WS0012701 STAND, BASE(ML2)

KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 28
1-6. KDL-40EX523/524/525
10 WS0007401 REAR COVER(40) EX523, EX524

10 12 WS0000601 STATIC CONVERTER (TV)-GE3A
14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX524, EX525
WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX523
11

1-6-4. GE3A BOARD, SWITCH UNIT, SPEAKER WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3
12
13
14
15
Note:
16 17 16 “APPENDIX-1”.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 29
1-6. KDL-40EX523/524/525
1-6-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD
22 WS0014301 BAT-V COMPLETE EX523, EX524
23 * WS0021001 FFCWITH CONNECTOR l1 40S
22 24 * WS0009401 HARNESS ASSY EX524, EX525
20 21 * WS0014501 HARNESS ASSY EX523
26 * WS0002301 FRENEL LENS
23
27 WS0013701 HMS3 MOUNT
24
30 1-811-325-12 LCD PANEL (S40ESL)
31 WS0004301 BEZEL(40 SYR) EX524, EX525
WS0014901 BEZEL(40 SYR) EX523
25

28
29 29
26
Note:
27 Please refer to APPENDIX-2 for the correct procedure for disassembly
30
31
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 30
1-7. KDL-46EX520/521/524/525

2 WS0003801 NECK(L9)
3 WS0012801 STAND, BASE(L2)

KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 31
1-7. KDL-46EX520/521/524/525
10 WS0007201 REAR COVER(46) EX520,EX521,EX524

10
12 WS0000601 STATIC CONVERTER (TV)-GE3A
14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX521,EX524,EX525
WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX520
11 15 WS0000701 SWITCH UNIT

1-7-4. GE2A BOARD, SWITCH UNIT, SPEAKER, WIFI MODULE
12
13
14
15
Note:
16 17 16 “APPENDIX-1”.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 32
1-7. KDL-46EX520/521/524/525 REF. No. PART No. DESCRIPTION REMARK
1-7-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 20 WS0015601 SHEET, INSULATION (G4)
22 WS0014101 BAT-S COMPLETE EX520/521 AEP
WS0014401 BAT-S COMPLETE EX525 AEP
WS0014301 BAT-S COMPLETE EX524 AEP
21 WS0014201 BAT-S COMPLETE EX521 IT
22 23 * WS0002201 FFCWITH CONNECTOR l1 46S
20 24 * WS0009501 HARNESS ASSY
* WS0009601 HARNESS ASSY EX520
23 26 * WS0002301 FRENEL LENS
27 WS0013701 HMS3 MOUNT
24 29 WS0011601 BRACKET, PANEL (C)
30 1-811-326-11 LCD PANEL (S46ESL)
31 WS0004001 BEZEL(46 SYR)
WS0004201 BEZEL(46 SYR) EX520
25

28
29 29
26
Note:
27 Please refer to APPENDIX-2 for the correct procedure for disassembly
30
31
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 33
1-8. OTHER PARTS
1-8-1. MISCELLANEOUS
22 Inches
WS0021301 BAG, SCREW ASSY (PS) - See note on page 32.
WS0003901 CLAMPER, CABLE
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown.
WS0008901 CONNECTOR ASSY 14P CN6201 (G1A) - PANEL (1)
WS0008101 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1A) (1)
WS0008401 HARNESS ASSY CN9006 (BAT-S) - CN100 (HLR2) - WIFI - HMS3 - SW / CN4601 (BAT-S) - SP (1)
24 Inches
WS0008201 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1)
26 Inches
WS0008301 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 34
32 Inches
WS0020901 BAG, SCREW ASSY (M) - See note below. Note
WS0003901 CLAMPER, CABLE The "Bag , Screw Assy (PS)" contains the following:-
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. Screw, +PSW M4x12 (4 pcs.)
37 Inches The "Bag , Screw Assy (M)" contains the following:-

WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.)
WS0003901 CLAMPER, CABLE Hex Wrench (1pc.)
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (3 pcs.)
40 Inches The "Bag , Screw Assy (L)" contains the following:-

WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.)
WS0003901 CLAMPER, CABLE Hex Wrench (1pc.)
WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (4 pcs.)
46 Inches
WS0015501 BAG, SCREW ASSY (L) - See note below.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 35
1-8-2. COMMON PARTS
*WS0005601 TAPE (3M 1350FW-1)15MMX66M WHT 1 ROLL
1-8-3. ACCESSORIES
*WS0014601 MANUAL, INSTRUCTION - EX320 AEP, EX523, EX524

*WS0007601 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP
*WS0007701 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP, EX524 AEP
*WS0007801 MANUAL, INSTRUCTION - EX320 RU, EX321 AEP, EX421 AEP, EX521 AEP
*WS0007901 MANUAL, INSTRUCTION - EX325 AEP, EX425 AEP, EX525 AEP
*WS0029201 MANUAL, INSTRUCTION - EX320 IT, EX421 IT, EX521 IT
*WS0008001 MANUAL, INSTRUCTION - 32EX525 AEP, 40EX525 AEP
WS0000901 REMOTE COMMANDER (RM-ED045)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 36
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
DISPLAY Channel 5 Volume TV POWER
3) Service mode display.

Note: First of all, when you enter Service Mode, you can see “Digital” service mode.
Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”
DIGITAL SERVICE
001 OP CHASSIS SERVICE

000 VERS --- Item number 000 WYVERN Item name
Category number 000 S2_NOISE_TH 32
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
Press “OPTIONS”
YM1.010W00AA CAM:X.XXX
or “JUMP” button
DB2.105W00AA FD:XXXX
(DM1.301W00AA) Category name Data
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:04020000 PB1.000W00LU
PNL:LTY320AB01 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 37
ADJUSTMENT
4) How to use the remote commander.
Function The flow of control
Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>
Test reset <8> + <Mute> + <0>

Read data <9> + <0>
Execute <10 or 0>
Write data <Mute> + <0>
Change module <Jump> / <Option>
5) After entering service mode, then turn off the power switch.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 38
ADJUSTMENT
WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
Change Data of “VPC” service mode. (“006 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~255.
c. Press “mute” ＋”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done..
VPC SERVICE VPC SERVICE

006 WB 006 WB
000 R_DRV 128 003 R_BKG 128

006 WB 006 WB
001 G_DRV 128 004 G_BKG 128

006 WB 006 WB
002 B_DRV 128 005 B_BKG 128
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 39
ADJUSTMENT
VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of “Digital” service mode.
a. Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote.
b. Press “0” to go to “TEST PATTERN” Mode.
c. Press “Enter” or “12” to go into Video TEST PATTERN.
d. Press “7” or “8” to select the test pattern.
e. Press “Enter” or “12” twice to show the VCOM TEST PATTERN.
DIGITAL (DIG_SRV_MODE) SERVICE
TEST PATTERN
--> 1 Video
*1 White
2 Ramp
3 R Raster
4 G Raster
5 B Raster
6 Color Bar
7 VCOM Pattern1
8 VCOM Pattern2
9 Oｆｆ
Please input a white level.

(00-10)
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 40
ADJUSTMENT
2) Change Data of “VPC” service mode.

a. Select “002 VCOM” category by pressing “2 / 5” on remote.
VPC SERVICE
b. Select “000 ENABLE” item by pressing “1 / 4” on remote. 002 VCOM
c. Change ENABLE from “0” to “1” to enable VCOM adjustment. 000 ENABLE 0
d. Select “001 ADJUST” item by pressing “1 / 4” on remote...

e. Change data by pressing “3 / 6” on remote.
VPC SERVICE
002 VCOM
f. Finish the adjustment when the picture seems OK.
001 ADJUST 64
3) Change Data of “Digital” service mode.

a. Select “007 VCOM” category by pressing “2 / 5” on remote.
b. Change data from “1” to “0” by pressing “3 ” on remote. VPC SERVICE
c. Confirm the final result of the VCOM adjustment. 010 VCOM
000 SRV_OSD_EN 1
d. If OK, Finish the VCOM adjustment.
If NG, pressing “6” to show the OSD again and go back to VCOM adjustment 2)-d.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 41
ADJUSTMENT
SAVE CHANGING DATA

1) Change Data of “Chassis” or “VPC” service mode
2) Write data for “Chassis” or “VPC” service mode
a. Press “Mute” on remote.
It shows green “SERVICE” changes to green “WRITE”.
b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.
c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 42
ADJUSTMENT
CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHAPRESET” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
004 TUNER
a. Press “2 / 5” on remote to select (up / down) category.
000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG_SRV_MODE” is one category of “Digital” service mode. DIGITAL SERVICE
Please note because this operation is special. 003 DIG_SRV_MODE
000 TEST_PATTERN ---
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
previous page.
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 43
ADJUSTMENT
3) Write data for “Digital” service mode. ( “002 MODEL” category)

Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information in Product ID.
When the wrong setting is written, TV may not operate.
000 SEG -----------------Select JDM code information

001 DEST ---------------Select destination information
002 MODELNAME ---Select model name
004 SERIAL ------------ Can be set only once for the new board
a. Change data for each model.

b. Press “Mute”, “0” on remote sequentially.
It shows red “WRITE”. It indicate writing is processing.
c. After a while. Red “WRITE” disappears. Writing process is done after a while.
DIGITAL SERVICE
002 MODEL
000 SEG I-1
Write
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 44
ADJUSTMENT
SET TO SHIPPING CONDITION

How to do shipping condition.
a. Move to “Digital” service mode.
Press “8” on remote.
It shows green “SERVICE” changes to green “RST-”.
Press “mute” on remote.
Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
After a while, red “EXE-RST” changes to green “SERVICE”.
And all LED lights.
Writing process is done at this point.
TIMER Standby POWER
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 45
ADJUSTMENT
HDD REC SETTING
HDD Re-Register
a. Press “2” to select “HDD Re-Register” Item. DIGITAL (REC_SETTING) SERVICE
b.. Press “Enter” or “12” twice to execute the command.
REC_SETTING
c. If OK, xx= x+1
If NG, xx=x 1 Key Copy
*2 HDD Re-Register
(x) HDDs OK ( xx )
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 46
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Main board and Power board is different in name every inch. Therefore this section displays difference point in "*".
Symptoms - Shutdown. Power LED No

Video - missing or distorted Remote Network Audio Skype
blinking red diagnostics sequences Power
Reference Stationary Wireless
No Green Power No video No video No Skype
2 3 5 6 7 8 colored lines can't No Audio
LED (Dead Set) one of Inputs all Inputs Remote Can't Work
or dots connect
B* BOARD
G* BOARD
HLR2 BOARD
SPEAKER
Skype MODULE
WIFI MODULE
LVDS CABLE
T-CON
LCD PANEL
POWER PANEL PANEL
Problem POWER TEMP Software
AUDIO (TCON) (INVERTER)
: doubtful part
: Few possibility
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 47
TROUBLE SHOOTING
3-2. FLOW CHART
START
Does the Power Led No No

See Is the network See
stay on when the
No Power connection OK? Can’t connect network
TV is switched on ?
Yes
Yes
Yes
Is the Standby Led See
blink ? Standby LED Blink
No
Is the Picture and No See Is the Skype No See

Sound OK ? No Picture / No Sound function OK? Skype malfunction
Yes Yes
Do the buttons
No See No
on the TV & Remote Is the HDD Rec See
TV/ Commander
Commander work function OK? HDD Rec malfunction
button malfunction
properly?
Yes
Yes
END
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 48
TROUBLE SHOOTING
3-3. NO POWER
No Power
NG NG
Check STBY 3.3V Replace
at 10 pin of CN6001 Between G* Board to G* Board
on the B* Board B* Board Harness
OK OK
B* Board Harness
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 49
TROUBLE SHOOTING
3-4. STANDBY LED BLINK

1) 2 times blinking (Main Power Error)
2 times blinking
Check REG12V at 12V NG NG

Replace
pins 2/3 of
Between G* Board to G* Board
CN6001 on
B* Board Harness
the B* Board
12V OK OK
B* Board Harness
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 50
TROUBLE SHOOTING
2) 3 times blinking (DC Alert, Audio Error and Communication Error)
AUDIO
3 times blinking
Check AUDIO+12.5V NG
DC_ALERT at pin 8/9 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6005,etc
pin 14 of IC6005
(B* Board) OK
on the B* Board
OK NG
Check +12.5V
F4601,IC4601,etc
at F4601 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at pins 9/10 of CN9003
(B* Board) OK
on the B* Board
OK
AUDIO
FE/BE Communication
IC4601,etc
Check NG (B* Board)
Speaker Impedance Speaker
at SP Connector
OK
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 51
TROUBLE SHOOTING
3) 5 times blinking (T-con Error)
5-time blinking
Symptom
NG improvement
Check PANEL_VCC
at pin 1 of
G* Board RGB sensor Change RGB Sensor
CN6001 on
on the B* Board
(b) Only for Y* Models
about 5V : 22” Model OK
about 12V : ex. 22” Model
Symptom
improvement NG
Replace the Harness
Panel (T-con)
Between G* and Panel Harness B* Board
change
(a)
(a) exclude 60Hz Panel Model
NG Symptom
improvement
Symptom
improvement
Replace
LVDS Harness Panel (T-con)
the LVDS Harness
NG
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 52
TROUBLE SHOOTING
4) 6 times blinking (Backlight Error)
6-time blinking
Check Under 2.65V

BL_ERR at
B* Board
pin 7 of CN6002
on the B* Board
Over 2.65V
Symptom
improvement
Change G* Board G* board
NG
Panel
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 53
TROUBLE SHOOTING
5) 7 times blinking (Temperature Error) 6) 8 times blinking (Software Error)
7 times blinking 8 times blinking
Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.
YES YES
WIFI Module
Change B* Board,
Panel
and Aging a few hours
OK
B* Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 54
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
about 5V : 22”/26” Model

about 12V : ex. 22”/26” Model
NO YES BL_ON:H NG
PANEL_VCC Check BL_ON
Press HOME Key Replace LCD Panel
at pin 1 on CN6001 at pin 6 of CN6002
XMB (Menu) displayed? the LVDS Harness (T-con)
B* Board on the B* Board
YES NO BL_ON: L OK
NG
Replace Harness
Harness Harness
B* Board G* Board (Between G* Board
(G* to B*) (LVDS)
to B* Board)
OK
NG
Change B* Board G* Board
OK
B* Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 55
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”
“TV Speakers”
NG OK
Check the Speaker Replace
B* Board
Harness the B* Board
OK NG
Speaker Harness Speaker
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 56
TROUBLE SHOOTING
3-7. TV COMMANDER BUTTONS MALFUNCTION

1) TV button malfunction
Button malfunction
on the TV
Replace the Harness OK OK

between B* to Switch Unit change Switch Unit
Switch Unit
NG NG
Harness B* Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 57
TROUBLE SHOOTING
2) IR remote commander malfunction
TV isn’t controlled
by remote commander
OK Green LED blinks OK

Green LED light at power indicator Mechanical
at power indicator when using commander (ex. bezel)
near sensor’s window
NG NG
Check the Harness OK

between the B* Board Sensor is broken
and the HLR Board
NG
OK
Exchange the Harness Harness
NG
OK
Exchange the
HLR Board
HLR Board
NG
B* Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 58
TROUBLE SHOOTING
3-8. NETWORK MALFUNCTION

1) Wired Network malfunction
Wired Network
on the TV
NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection
OK OK
B* Board
Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting
Manual
OK
Check IP address
and Local router setting
NG
Connection result
Proxy setting
Internet Access
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 59
TROUBLE SHOOTING
2) USB Wireless Network malfunction 3) Internal Wireless Network malfunction
Wireless Network Wireless Network

on the TV on the TV
Error Message appear YES Error Message appear YES

when the Wireless USB Dongle when the Wireless Wireless Module, Harness
Network is selected? Network is selected?
NO NO
Is the radio field YES Is the radio field YES

Strength too weak Access Point Strength too weak Access Point
or even No signal? or even No signal?
NO NO
B* Board B* Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 60
TROUBLE SHOOTING
3-9. HDD-Rec MALFUNCTION
HDD Rec
Malfunction
HDD is connected No Connect to the

to the appropriate
appropriate port
USB port?
Yes
USB Hub is inserted No Is the drive size larger No Only 32GB~2TB

in between the than 32GB and
is supported
USB port and HDD? Smaller than 2TB??
Yes Yes
USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?
Yes
B board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 61
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM BATS BOARD
4-1-1. KDL-22/24EX320, 26EX320/321 DDR3 DDR3
One NAND 1Gb/2Gb 1Gb/2Gb
2Gb USB2.0
ATREYU
60HzCCFL/ USB
60HzLED HUB
LVDS
RGB
IIC
Temp.
Sensor
TS
IIS
TMDS
Audio
AMP RMII
HDMI
Ether EQSW
PHY 75Ω
YCbCr /
TS CVBS
TS
SEKITO2 GAIA RGB /
(DVB-S2 Demod) (DVB-T2 Demod) CVBS PWM
GPIO
UART
IF SIRCS
IF IF GPIO
IIC HP / LINE
HORUS ASCOT2Ssip Ladder
(Si Tu- S) (Si Tu- T)
OUT
Audio L/R
L/R Sub AMP L/R PC AUDIO (Shared L/R
ATV TMDS TMDS
SPDIF w/ HDMI)
Key (Normal) Lumi Sensor Human Sensor IR Remote Rx LED
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 62
DIAGRAMS
4-1. BLOCK DIAGRAM BATS BOARD

4-1-1. KDL-22/24/26EX325 DDR3 DDR3
One NAND 1Gb/2Gb 1Gb/2Gb
2Gb USB2.0
ATREYU
60HzCCFL/ USB
60HzLED HUB
LVDS
RGB
IIC
Temp.
Sensor
TS
IIS
TMDS
Audio
AMP RMII
HDMI
Ether EQSW
PHY 75Ω
YCbCr /
CVBS
TS TS
RGB /
SEKITO2 GAIA PWM
(DVB-S2 Demod)
CVBS
(DVB-T2 Demod) GPIO
UART
SIRCS
IF GPIO
IF IF HP / LINE
IIC
HORUS ASCOT2Ssip Ladder OUT
(Si Tu- S) (Si Tu- T)
Audio L/R
L/R Sub AMP L/R PC AUDIO (Shared L/R
CATV ATV TMDS TMDS
SPDIF w/ HDMI)
Key (Normal) Lumi Sensor Human Sensor IR Remote Rx LED
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 63
DIAGRAMS
4-1. BLOCK DIAGRAM

4-1-2. KDL-32/40/46EX425,520,521,523,524,525
USB1 Ether
X’tal 27MHz DiSEqC_Out
DDC
CI/CI+ MS H Con. USB2
27M
Silicon DiSEqC_In
[LNBH23] TCON
Satellite LNA Tuner
Zero-IF
Ext Demod P
X_SYSTEM1_RST
X_SYSTEM1_RST
IFAGC
5V
TS2
5V
I2CB
Cable [HORUS3] [SEKITO2]
A
Power_KEY
KEY
BD_DISC1,2
BD_EJECT
UARTE
DDR3
Current Current
DMD_CLK_ENABLE2 USB4 USB3 Limit Limit –1333
5V
SW
X’tal
DMD_CLK_ENABLE1
DMD_RST
Current
BD Wifi [TPS2553DBV] [TPS2553DBV]
2Gb N
4M
Silicon Limit
USB Ether
One–
DDR3 BACKLIGHT E
X_PEM_RST/LUT_SEL2/X_FRC_RST
IF2
Terrestrial NAND
LUT_SEL1/X_TCON_RST/LR_FLAG
LNA Tuner Ext Demod 0
HUB PHY
[ASCOT2Sip] IF1
IFAGC
[ZHUI]
TS1
I2CB
0
[GL850G]
Crystal
[RTL8201E] Muxed
2Gb
–1333
2Gb
L
PEM_WDT/XBUSY/BINT
X’tal 12M
MODE_PEM/TCON_RDY
SA_MODE/LUT_SEL0
X_SYSTEM1_RST 41M
TMDS1
DDC1
HDMI1
T_PANEL_SEL
DDC_5V_1
HPD1 LVDS_ODD
(ARC) ARC LVDS_EVEN
I2C_C
CEC1 I2CA
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3
HDMI3 HPD3
X’tal SYSTEM2_PWR SYSTEM2_PWR T-CON_VCC
3.3->1
CEC3 Reset
Power
48M
Push 3.3V
TMDS4 TMDS X’tal REG12V
32.76 AC_MON DDC REG_12V DDC REG_12V
DDC4 DDC 8K 5V REG12V
DDC_5V_4 CEC
HDMI4 HPD4 Reset
SYSTEM2_PWR
AUDIO_12V
AUDIO_12V
[PST3629] 2.5V 3.3V 3.4V S1.2V S1.8V
CEC4 LDO LDO LDO LDO STBY 3.3V
LDO
75Ω GND
Power_Control
Drv TCON-ON
[NJM2561] TV_Out DIMMER_DC
DIMMER
BACKLIGHT_ON
BACKLIGHT_MON
MAIN_PWR
AC_MON
S_Det I2CA (EQSW, Temp Sensor, Hotel Clock) PFC_PWR
VideoA_Det I2CB (Ext Demod) DIMMER2
TV_Out Scart_CV I2CC (Panel, RGB Sensor)
TV_Out_LR Scart_G PEM_LOG
Hotel TL-JIG
SCART Scart_CV,R,G,B,FB
Scart_LR
Scart_B
Scart_R UARTA (LOG)
UARTA(LOG)
UARTD
ASPECT1 Scart_FB UARTB (RF-Remote) MODE_PEM
Atreyu UARTC (IR Blaster/ECS) Reset

UARTC(Hotel/ECS)
I2CA(Hotel_Clock)
/ECS
X_Hotel_PWR_CTRL SIRCS
COMP_Y
COMP_Pb I2CA Temp
COMP_Pr Sensor
VideoB_Det [LM75B] Temp Sensor
COMP COMP_LR PC_G
ASPECT1 PC_B
PC_R SIRCS
PC_H
PC_V DIMMER
Sircs
DMD_CLK_ENABLE2
DIMMER_DC
Tuner_LR LOGO
Scart1_LR
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V AV3_LR
PC PC_LR COMP_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP X_WIFI_RST UARTE
[NJU72040V] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR SPDIF_SEL
Out Tuner_LR X_AUDIO_MON
HDMIEQ_INT
Atreyu_SPDIF Light_Sensor_Det
SPDIF SPDIF
Light Sensor
Human_Sensor_Det
Main Speaker_Out_LR
POWER_LED
Human Sensor
STBY_LED
[D–510D] TIMER_LED
REC_LED LED
DATA1
TCON_RDY
BINT
LUT_SEL0
LUT_SEL1
LUT_SEL2
PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
PFC_PWR
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED
X_RF_RST
X_HOTEL_PWR_CTRL
DEBUG_LED1
POWER_KEY
PFC_MON
AC_MON
MAIN_SS_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED
BACKLIGHT_MON
PANEL_PWR_Det
ASPECT1
PANEL_SEL
Human_Sensor_Det
Light_Sensor_Det
KEY
DC_MON
0 UART_E PIC_MUTE_LED
OPAMP 0
[NJU72011RB]
Audio
Power AMP
Main Main Speaker_Out_LR
SYSTEM1_PWR
[D–510D]
BTV_PINT
NAND_WP
X_RF_RST
BTV_GPIOx6
SPEAKER
BTV_SPDIF
BTV_FID
X_FAULT AUDIO_MON
BTV_SEL
I2S_D0
UARTB
X_AUDIO_MUTE2
I2CA
X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless
ASURA ASURA
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 64
DIAGRAMS
4-2. CONNECTOR DIAGRAM

4-2-1. KDL-22/24/26EX320,321,325 (1/2)
FFC
B- WXGA
HMS3 board JAM 3pin Straight
BAT- S board panel WXGA Panel
GND 1 30 NC 1 BD UART Rx/ BDR KEY2 / HLR DEVICE_SDA PANEL_VCC_SW 1 30 30 1 NC (Aging pin)
Mot ion Sensor MOTION_SENS 2 28 6 2 BDR STBY_+3.3V PANEL_VCC_SW 2 29 29 2 SCL
3a- X/ V/ 2 REG+5V 3 29 4 3 BDR UART_Tx/ RF UART_TX PANEL_VCC_SW 3 28 28 3 SDA
P-1/2 1- 821- 130- 11 5 4 BDR UART_Rx/ RF_UART_RX PANEL_VCC_SW 4 27 27 4 GND
1 5 BDR WAKEUP_STBY_MICON/ RF SEL PANEL_VCC_SW 5 26
30pin FFC 26 5 RX0-
W/Plug Tcon side
2 6 BDR GPIO0/ RF_RST NC 6 25 25 6 RX0+
3 7 BDR GND GND 7 24 24 7 GND
SW module 5 8 WIFI GND GND 8 23 23 8 RX1-
GND 1 27 3 9 WIFI USB_P Panel_Ct rl9 / BINT 9 22 22 9 RX1+
SW module POWER_INT 2 25 1 10 WIFI GND NC 10 21 21 10 GND
ALL KEY1 3 26 4 11 WIFI USB_N Panel_Ct rl8 / PANEL_SEL 11 20 20 11 RX2-
1- 822- 693- 11 BV - H Harness NC 12 WIFI GND GND 12 19 19 12 RX2+
H-B 2 13 WIFI VBUS PANEL_ODD3_P 13 18 18 13 GND
NC 14 HLR DEVICE_SCL PANEL_ODD3_N 14 17 17 14 RXCLK-
5 15 HLR LED_ON_TIMER GND 15 16 16 15 RXCLK+
12 16 HLR SIRCS PANEL_ODD_CLK_P 16 15 15
HLR board STBY+3.3V 1 23 4 17 HLR LED_STBY PANEL_ODD_CLK_N 17 14 14
16 GND
17 RX3-
LED/ IR/ RGB Sensor/ OPT_Sensor GND 2 21 6 18 HLR LED_POWER GND 18 13 13 18 RX3+
2b- 3 LED_REC 3 19 3 19 HLR LED_REC PANEL_ODD2_P 19 12 12 19 GND
3a- V LED_STBY 4 17 7 20 HLR LED_PIC_MUTE PANEL_ODD2_N 20 11 11 20 PANEL_SEL
3a- 2 LED_TIMER 5 15 2 21 HLR GND GND 21 10 10 21 SELLVDS(Default:VESA)
P- 1 LED_POWER 6 18 10 22 HLR OPT_SENS PANEL_ODD1P 22 9 9 22 B-INT / WP
P- 2 LED_PIC_MUTE 7 20 1 23 HLR STBY_3.3V PANEL_ODD1_N 23 8 8 23 GND
DEVICE_SDA/ GND 8 NC 11 24 HLR 3.3V GND 24 7 7 24 GND
DEVICE_SCL/ LED_BDR 9 NC 2 25 SW POWER_KEY PANEL_ODD0_P 25 6 6 25 NC(Open: Inside of panel)
OPT_SENS 10 22 3 26 SW_KEY PANEL_ODD0_N 26 5 5 26 VCC
VD+3.3V 11 24 1 27 SW GND GND 27 4 4 27 VCC
SIRCS 12 16 2 28 HMS DET / SONY LOGO Panel_Ct rl11 / SDA 28 3 3 28 VCC
1- 821- 139- 11 3 29 HMS 5V / LOGO 5V Panel_Ct rl12 / SCL 29 2 2 29 VCC
1 30 HMS GND/ LOGO GND NC 30 1 1 30 VCC
CN9006 CN2000 Hirose
182016211 1- 842- 088- 11 KDF71G- 30S- 1H
30pin connector 26" ,22" Only 26" ,22" Only
SYNC 1 5
RFRC module RESET 2 6
RFRC module GND 3 7
2b- 1/ 2b- 2/ 2b- 3/ 3a- 1/ 3a- 2/ P- 1 RX 4 3
only J apan TX 5 4
VDD 6 2
JAM SYT10-06-WL-ET
1-821-146-11
Wifi module (EU Only)
GND 1 10
WIFI VCC 2 13
WIFI USB_P 3 9
WIFI USB_M 4 11
WIFI GND 5 8
SM05B-GHS-TB
1-819-334-11 [P-1 BAT-S 22/26(WXGA) 24(FHD) 1/2]
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 65
DIAGRAMS
4-2. CONNECTOR DIAGRAM BAT- S board LVDS-FFC WXGA Panel

FHD Panel
4-2-2. KDL-22/24/26EX320,321,325 (2/2) 1
2
1
2
STBY3.3V
RS232_RXD
or
3 3 RS232_TXD Panel_Ct rl1 / NC 1 NC NC 1 Panel_sel
4 4 SIRCS_OUT Panel_Ct rl2 / TCON_RDY 2 NC NC 2 NC
5 5 SIRCS_IN Panel_Ct rl3 / T_TD_HSYNC 3 NC 12 3 SCL
6 6 GND Panel_Ct rl4 / X_FRC_RST 4 NC 11 4 SDA
CN9005 Panel_Ctrl5 / LR_FLAG
(For Asura) 5 NC 9 5 WP
6pin connect or 182113311 Panel_Ct rl6 / SA_MODE 6 NC NC 6 NC
Panel_Ctrl7 / SETON2(NC) 7 NC NC 7 LVDS_SEL = NC
Panel_Ctrl8 / PANEL_SEL 8 NC NC 8 NC
1 1 L+ Panel_Ctrl9 / BINT 9 5 NC 9 NC
2 2 L- Panel_Ctrl10 / T_TD_VSYNC 10 NC NC 10 NC
2 3 R- Panel_Ctrl11 / SDA 11 4 13 11 GND
SPEAKER L+ (Fasten # 187) 1 1 1 4 R+ Panel_Ctrl12 / SCL 12 3 42 12 RO[0]N
Front L- (Fasten #110) 2 2 Housing Speaker Connect or GND 13 11 41 13 RO[0]P
Lch PANEL_EVEN4_P 14 41 40 14 RO[1]N
PANEL_EVEN4_N 15 40 39 15 RO[1]P
10 10 STBY_+3.3V PANEL_EVEN3_P 16 39 38 16 RO[2]N
12 9 AUDIO+12.5V PANEL_EVEN3_N 17 38 37 17 RO[2]P
SPEAKER R- (Fasten # 110) 2 3 14 8 AUDIO+12.5V GND 18 37 36 18 GND
Front R+ (Fasten # 187) 1 4 11 7 AUDIO+12.5V_GND PANEL_EVEN_CLK_P 19 36 35 19 ROCLK-
Rch 13 6 AUDIO+12.5V_GND PANEL_EVEN_CLK_N 20 35 51pin 34 20 ROCLK+
15 5 REG+12.5V_GND GND 21 34 FPC 33 21 GND
17 4 REG+12.5V_GND PANEL_EVEN2_P 22 33 (Sumiden) 32 22 RO[3]N
Refer to Sheet [ Appendix_SP_Connector ] 16 3 REG+12.5V PANEL_EVEN2_N 23 32 31 23 RO[3]P
18 2 REG+12.5V PANEL_EVEN1P 24 31 30 24 RO[4]N
24 1 T-CON_VCC PANEL_EVEN1_N 25 30 29 25 RO[4]P
CN6701 SJM20-28WLB CN6001 PANEL_EVEN0_P 26 29 44 26 GND
To B board (100106) 1-842-569-11 PANEL_EVEN0_N 27 28 43 27 GND
T-CON_Vcc12V 28 NC HEADER ASSEMBLY FOR PWB 10P GND 28 43 27 28 RE[0]N
GND 27 NC PANEL_ODD4_P 29 25 26 29 RE[0]P
T- con T-CON_VCC12V
GND
26
25
NC
NC
7
1
9
8
AC_OFF_DET
POWERON
PANEL_ODD4_N
PANEL_ODD3_P
30 24
31 23
25
24
30 RE[1]N
31 RE[1]P
T-CON_VCC_12V To B 24 1 6 7 BL_ERR PANEL_ODD3_N 32 22 23 32 RE[2]N
GND 23 NC 5 6 BL_ON GND 33 21 22 33 RE[2]P
BDR_ASU_12V 22 NC 2 5 DIMMER PANEL_ODD_CLK_P 34 20 21 34 GND
Option GND
BDR_ASU_12V
21
20
NC
NC
4
8
4
3
HSYNC/ DIMMER_DC
TCON_ON
PANEL_ODD_CLK_N
GND
35
36
19
18
20
19
35 RECLK-
36 RECLK+
GND 19 NC 3 2 PFC_PWR PANEL_ODD2_P 37 17 18 37 GND
REG12V 18 2 9 1 GND PANEL_ODD2_N 38 16 17 38 RE[3]N
GND 17 4 CN6002 PANEL_ODD1P 39 15 16 39 RE[3]P
REG12V 16 3 1-819-452-11 PANEL_ODD1_N 40 14 15 40 RE[4]N
GND 15 5 1 GND PANEL_ODD0_P 41 13 14 41 RE[4]P
AU_12V 14 8 G-B Harness 2 UARTD_TX PANEL_ODD0_N 42 12 46 42 GND
AU_GND 13 6 G-B 3 UARTD_RX GND 43 27 28 43 GND
AU_12V 12 9 4 RESET GND 44 26 NC 44 GND
AU_GND 11 7 5 STBY_+3.3V Panel_Ctrl13 45 NC NC 45 GND
B board STBY3.3V
GND 9
10 10
1
6
7
MODE_TVM
UARTA_RX
GND
PANEL_VCC_SW
46 42
47 NC
NC
NC
46 GND
47 NC
T-CON_ON 8 3 8 NC (MD2) PANEL_VCC_SW 48 48 48 48 Vcc(12V)
AC_OFF_DET 7 9 9 UARTC_RX PANEL_VCC_SW 49 49 49 49 Vcc(12V)
BL_ERR 6 7 10 UARTC_TX PANEL_VCC_SW 50 50 50 50 Vcc(12V) P-TWO Flip tyoe
BL ON 5 6 11 GND PANEL_VCC_SW 51 51 51 51 Vcc(12V) 196334-51041-3(model name of P-two)
NC 4 4 12 UARTA_TX CN2001 No T-Con Board
PFC_ON 3 2 13 ECS_MATRIX 1- 842- 546- 11 1 1 24V DC
PWM_DIMMER 2 5 14 STBY_+3.3V FFC Direct in Connector NC 2 24V DC
POWER_ON 1 8 15 MODE_PEM 24" Only NC 3 24V DC
16 PEM_LOG_RX I- PEX NC 4 24V DC
17 PEM_LOG_TX NC 5 24V DC
18 GND 2 6 GND
CN9004 NC 7 GND
1-774-667-51 NC 8 GND
CN6201 TL-EX1 Connector,FFC/FPC 18P NC 9 GND
To LED Diiver NC 10 GND
VLED_VCC 1 1 4 11 BL Status
VLED_GND 2 6 3 12 BL ON/OFF
LED_ON 3 12 NC 13 NC
GL_ERR 4 11 6 14 EXT PWM
GND 5 NC
PWM_DIMMER 6 14 24" CI1114M1HR0-NH (JST compatible SM14B-SRSS-TB)
1-815-022-11 TL- EX1JIG board (Civilux)
JST XA 6P 22" JST SM14B-SRSS-TB
AC_IN
AC-N
AC-L
1
2
1
2
AC pigtail
CN6001
SFP79-02WLB JAM
1-822-908-11
R3 or RU board STBY3.3V 1 1
RS232_RXD
RS232_TXD 3
2
3
2 [P-1 BAT-S 22/26(WXGA) 24(FHD) 2/2]
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 66
DIAGRAMS
4-2. CONNECTOR DIAGRAM (Only Interface between board and board)
4-2-3. KDL-32EX421/425 HMS3 board JAM 3pin Straight

BAT- V board To BAT
T- con Board(60Hz)
GND 1 40 6 1 BD USB GND PANEL_VCC_SW 1 30 VCC
Mot ion Sensor MOTION_SENS 2 38 1 2 BD VBUS PANEL_VCC_SW 2 LVDS-FFC 29 VCC
3a- X/ V/ 2 REG+5V 3 39 3 3 BD USB_P PANEL_VCC_SW 3 B-WXGA panel 28 VCC
P-1/2 1- 821- 130- 11 4 4 BD GND PANEL_VCC_SW 4 27 VCC
2 5 BD USB_N PANEL_VCC_SW 5 26 VCC PANEL FFC
5 6 BD USB SPDIF NC 6 25 NC(Open: Inside of panel) 96pin
CN6704 (32" GE2A) 7 BD EJ ECT/ BDR ON GND 7 24 GND
SJM20-28WLB SW module 8 BD DISC1/ BDR GPIO1 GND 8 23 GND
To B board (100106) GND 1 37 9 BD DISC2/ U_DL_STAT Panel_Ct rl9 / BINT 9 30pin FFC 22 B-INT / WP
T-CON_Vcc12V 28 NC SW module POWER_INT 2 35 10 BD UART Tx/ BDR KEY1 NC 10 21 SELLVDS(Default:VESA)
GND 27 NC ALL KEY1 3 36 NC 11 BD UART Rx/ BDR KEY2 / HLR DEVICE_SDA Panel_Ct rl8 / PANEL_SEL 11 20 PANEL_SEL
26 NC 1- 822- 693- 11 6 12 BDR STBY_+3.3V GND 12 19 GND
T- con T-CON_VCC12V
GND 25 NC BV - H Harness
4 13 BDR UART_Tx/ RF UART_TX PANEL_ODD3_P 13 18 RX3+
24 1 5 14 BDR UART_Rx/ RF_UART_RX PANEL_ODD3_N 14 17 RX3-
T-CON_VCC_12V To B H-B
GND 23 NC 1 15 BDR WAKEUP_STBY_MICON/ RF SEL GND 15 16 GND
22 NC 2 16 BDR GPIO0/ RF_RST PANEL_ODD_CLK_P 16 15 RXCLK+
BDR_ASU_12V
GND 21 NC
HLR board
HLR2 board STBY+3.3V 1 33 3 17 BDR GND PANEL_ODD_CLK_N 17 14 RXCLK-
Option BDR_ASU_12V 20 NC LED/IR/RGB Sensor/OPT_Sensor GND 2 31 18 WIFI GND GND 18 13 GND
GND 19 NC 2b- 3 LED_REC 3 29 19 WIFI USB_P PANEL_ODD2_P 19 12 RX2+
REG12V 18 2 3a- V LED_STBY 4 27 20 WIFI GND PANEL_ODD2_N 20 11 RX2-
GND 17 4 3a- 2 LED_TIMER 5 25 21 WIFI USB_N GND 21 10 GND
REG12V 16 3 P- 1 LED_POWER 6 28 22 WIFI GND PANEL_ODD1P 22 9 RX1+
GND 15 5 P- 2 LED_PIC_MUTE 7 30 23 WIFI VBUS PANEL_ODD1_N 23 8 RX1-
AU_12V 14 8 DEVICE_SDA/ GND 8 NC NC 24 HLR DEVICE_SCL GND 24 7 GND
AU_GND 13 6 DEVICE_SCL/ LED_BDR 9 NC 5 25 HLR LED_ON_TIMER PANEL_ODD0_P 25 6 RX0+
AU_12V 12 9 B board OPT_SENS 10 32 12 26 HLR SIRCS PANEL_ODD0_N 26 5 RX0-
AU_GND 11 7 VD+3.3V 11 34 4 27 HLR LED_STBY GND 27 4 GND
STBY3.3V 10 10 SIRCS 12 26 6 28 HLR LED_POWER Panel_Ct rl11 / SDA 28 3 SDA
B board GND 9 1 1- 821- 139- 11 3 29 HLR LED_REC Panel_Ct rl12 / SCL 29 2 SCL
T-CON_ON 8 3 7 30 HLR LED_PIC_MUTE NC 30 1 NC (Aging pin)
AC_OFF_DET 7 9 2 31 HLR GND CN2000
BL_ERR 6 7 10 32 HLR OPT_SENS 1- 842- 088- 11
BL ON 5 6 1 33 HLR STBY_3.3V
SYNC 1 15 11 34 HLR 3.3V
DC_DIMMER
PFC_ON
4 4
RFRC module RESET 2 16 2 35 SW POWER_KEY
3 2
PWM_DIMMER 2 5 RFRC module GND 3 17 3 36 SW_KEY
POWER_ON 1 8 2b- 1/ 2b- 2/ 2b- 3/ 3a- 1/ 3a- 2/ P- 1 RX 4 13 1 37 SW GND
only J apan TX 5 14 2 38 HMS DET / SONY LOGO
To LS CN6701 (32" GE2A) VDD 6 12 3 39 HMS 5V / LOGO 5V
+OUT1 1 JAM SYT10-06-WL-ET 1 40 HMS GND/ LOGO GND
NON 2 1-821-146-11 CN9006
+OUT3 3 1- 818- 692- 21
1 (JST)
NON 4 HEADER ASSENBLY 40P
MOLEX L 4P
1-822-359-11
LS SPEAKER L+ (Fasten # 187) 1 1
To LS CN6702 (32" GE2A) Front L- (Fasten #110) 2 2
-OUT1 1 Lch 1 1 L+
NON 2 2 2 L-
-OUT3 3 2 3 R-
NON 4 1 4 R+
NC 5 SPEAKER R- (Fasten # 110) 2 3 Housing Speaker Connect or
Front R+ (Fasten # 187) 1 4
MOLEX L 5P Rch
1-822-360-11 1 1 STBY3.3V
2 2 RS232_RXD
Refer to Sheet [ Appendix_SP_Connector ] 3 3 RS232_TXD
AC_IN 4 4 SIRCS_OUT
AC-N 1 1 5 5 SIRCS_IN
AC-L 2 2 AC pigtail 6 6 GND
CN6001 CN9005
SFP79-02WLB JAM 6pin connector 182113311
TL- EX1JIG board
1-822-908-11
10 10 STBY_+3.3V
12 9 AUDIO+12.5V
14 8 AUDIO+12.5V
11 7 AUDIO+12.5V_GND
13 6 AUDIO+12.5V_GND GND 1
15 5 REG+12.5V_GND UARTD_TX 2
17 4 REG+12.5V_GND UARTD_RX 3
16 3 REG+12.5V RESET 4
18 2 REG+12.5V STBY_+3.3V 5
24 1 T- CON_VCC MODE_TVM 6
CN6001 UARTA_RX 7
1-842-569-11 NC (MD2) 8
HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9
UARTC_TX 10
G-B Harness
7 9 AC_OFF_DET GND 11
G-B
1 8 POWERON UARTA_TX 12
6 7 BL_ERR ECS_MATRIX 13
R3 or RU board STBY3.3V
RS232_RXD
1
2
1
2 5 6 BL_ON STBY_+3.3V 14
RS232_TXD 3 3 2 5 DIMMER MODE_PEM 15
SIRCS_IN 4 4 4 4 HSYNC/ DIMMER_DC PEM_LOG_RX 16
SIRCS_OUT 5 5 8 3 TCON_ON PEM_LOG_TX 17
GND 6 6 3 2 PFC_PWR GND 18
CN101 9 1 GND CN9004
182018311 CN6002 1-774-667-51
1- 819- 452- 11 TL-EX1 Connector,FFC/FPC 18P
[P-1 BAT-V 32(WXGA)]
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 67
DIAGRAMS
4-2. CONNECTOR DIAGRAM

4-2-4. KDL-32/37/40/46EX520,521,523,524,525 NC and No HMS3 Board for the
(Only Interface between board and board)
followingEurope models only.
- KDL-32EX520
- KDL-32EX523 BAT- V board T- con Board(60Hz)
HMS3 board JAM 3pin Straight - KDL-40EX520 To BAT
GND 1 40 NC - KDL-40EX523 6 1 BD USB GND Panel_Ct rl1 / NC 1 51 Panel_Ct rl1 / NC
- KDL-46EX520
Mot ion Sensor MOTION_SENS 2 38 NC 1 2 BD VBUS Panel_Ct rl2 / TCON_RDY 2 50 Panel_Ct rl2 / TCON_RDY
CN6201(40",46" GE3)
3a- X/ V/ 2 REG+5V 3 39 NC 3 3 BD USB_P Panel_Ct rl3 / NC 3 49 Panel_Ct rl3 / NC
CN6704 (37"32" GE2A)
P-1/2 1- 821- 130- 11 4 4 BD GND Panel_Ct rl4 / LUT_SEL2 4 48 Panel_Ct rl4 / LUT_SEL2
SJM20-28WLB
2 5 BD USB_N Panel_Ct rl5 / LUT_SEL1 5 47 Panel_Ct rl5 / LUT_SEL1 PANEL FFC
To B board (100106)
5 6 BD USB SPDIF Panel_Ct rl6 / LUT_SEL0 6 46 Panel_Ct rl6 / LUT_SEL0 96pin
T-CON_Vcc12V 28 NC
7 BD EJ ECT/ BDR ON Panel_Ct rl7 / NC 7 45 Panel_Ct rl7 / NC
GND 27 NC
26 NC SW module 8 BD DISC1/ BDR GPIO1 Panel_Ct rl8 / PANEL_SEL 8 44 Panel_Ct rl8 / PANEL_SEL
T- con T-CON_VCC12V
GND 25 NC
SW module
GND
POWER_INT 2
1 37
35
9
10
BD DISC2/ U_DL_STAT
BD UART Tx/ BDR KEY1
Panel_Ct rl9 / BINT
Panel_Ct rl10 / NC
9
10
43
42
Panel_Ct rl9 / BINT
Panel_Ct rl10 / NC
T-CON_VCC_12V To B 24 1
ALL KEY1 3 36 NC 11 BD UART Rx/ BDR KEY2 / HLR DEVICE_SDA Panel_Ct rl11 / SDA 11 41 Panel_Ct rl11 / SDA
GND 23 NC
1- 822- 693- 11 12 BDR STBY_+3.3V Panel_Ct rl12 / SCL 12 40 Panel_Ct rl12 / SCL
BDR_ASU_12V 22 NC
13 BDR UART_Tx/ RF UART_TX GND 13 LVDS-FFC 39 GND
GND 21 NC BV - H Harness
Option BDR_ASU_12V 20 NC H-B 14
15
BDR UART_Rx/ RF_UART_RX
BDR WAKEUP_STBY_MICON/ RF SEL
PANEL_EVEN4_P
PANEL_EVEN4_N
14
15
B-PEL3 38
37
PANEL_EVEN4_P
PANEL_EVEN4_N
GND 19 NC
16 BDR GPIO0/ RF_RST PANEL_EVEN3_P 16 36 PANEL_EVEN3_P
REG12V 18 2
HLR board
HLR2 board STBY+3.3V 1 33 17 BDR GND PANEL_EVEN3_N 17 35 PANEL_EVEN3_N
GND 17 4
LED/IR/RGB Sensor/OPT_Sensor GND 2 31 5 18 WIFI GND GND 18 34 GND
REG12V 16 3
2b- 3 LED_REC 3 29 3 19 WIFI USB_P PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P
GND 15 5
3a- V LED_STBY 4 27 1 20 WIFI GND PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N
AU_12V 14 8
3a- 2 LED_TIMER 5 25 4 21 WIFI USB_N GND 21 31 GND
AU_GND 13 6 51pin FFC
AU_12V 12 9 B board P- 1
P- 2
LED_POWER
LED_PIC_MUTE
6
7
28
30
NC
2
22
23
WIFI GND
WIFI VBUS
PANEL_EVEN2_P
PANEL_EVEN2_N
22
23
30
29
PANEL_EVEN2_P
PANEL_EVEN2_N
AU_GND 11 7
DEVICE_SDA/ GND 8 NC NC 24 HLR DEVICE_SCL PANEL_EVEN1P 24 28 PANEL_EVEN1P
STBY3.3V 10 10
B board GND 9 1
DEVICE_SCL/ LED_BDR
OPT_SENS
9
10
NC
32
5
12
25
26
HLR LED_ON_TIMER
HLR SIRCS
PANEL_EVEN1_N
PANEL_EVEN0_P
25
26
27
26
PANEL_EVEN1_N
PANEL_EVEN0_P
T-CON_ON 8 3
VD+3.3V 11 34 4 27 HLR LED_STBY PANEL_EVEN0_N 27 25 PANEL_EVEN0_N
AC_OFF_DET 7 9
SIRCS 12 26 6 28 HLR LED_POWER GND 28 24 GND
BL_ERR 6 7
1- 821- 139- 11 3 29 HLR LED_REC PANEL_ODD4_P 29 23 PANEL_ODD4_P
BL ON 5 6
7 30 HLR LED_PIC_MUTE PANEL_ODD4_N 30 22 PANEL_ODD4_N
DC_DIMMER 4 4
2 31 HLR GND PANEL_ODD3_P 31 21 PANEL_ODD3_P
PFC_ON 3 2
10 32 HLR OPT_SENS PANEL_ODD3_N 32 20 PANEL_ODD3_N
PWM_DIMMER
POWER_ON
2 5
Wifi module 1 33 HLR STBY_3.3V GND 33 19 GND
1 8
(US 32” , 40” & 46” Only) 11 34 HLR 3.3V PANEL_ODD_CLK_P 34 18 PANEL_ODD_CLK_P
2 35 SW POWER_KEY PANEL_ODD_CLK_N 35 17 PANEL_ODD_CLK_N
To LS
GND 1 20 3 36 SW_KEY GND 36 16 GND
CN6601(40",46" GE3) +OUT1 1
WIFI VCC 2 23 1 37 SW GND PANEL_ODD2_P 37 15 PANEL_ODD2_P
CN6701 (37"32" GE2A) NON 2 NC for the followingEurope models only.
WIFI USB_P 3 19 NC 2 38 HMS DET / SONY LOGO PANEL_ODD2_N 38 14 PANEL_ODD2_N
+OUT3 3 - KDL-32EX520
WIFI USB_M 4 21 - KDL-32EX523 NC 3 39 HMS 5V / LOGO 5V PANEL_ODD1P 39 13 PANEL_ODD1P
NON 4
WIFI GND 5 18 - KDL-40EX520 NC 1 40 HMS GND/ LOGO GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
MOLEX L 4P - KDL-40EX523
SM05B-GHS-TB CN9006 PANEL_ODD0_P 41 11 PANEL_ODD0_P
1-822-359-11 - KDL-46EX520
1-819-334-11 1- 818- 692- 21
1 (JST) PANEL_ODD0_N 42 10 PANEL_ODD0_N
LS HEADER ASSENBLY 40P GND 43 9 GND
GND 44 8 GND
To LS
Panel_Ct rl13 45 7 Panel_Ct rl13
CN6602(40",46" GE3) -OUT1 1
GND 46 6 GND
CN6702 (37"32" GE2A) NON 2
-OUT3 3
SPEAKER L+ (Fasten # 187) 1 1 PANEL_VCC_SW 47 5 PANEL_VCC_SW
NON 4
Front L- (Fasten #110) 2 2 PANEL_VCC_SW 48 4 PANEL_VCC_SW
NC 5
Lch 1 1 L+ PANEL_VCC_SW 49 3 PANEL_VCC_SW
2 2 L- PANEL_VCC_SW 50 2 PANEL_VCC_SW
2 3 R- PANEL_VCC_SW 51 1 PANEL_VCC_SW
MOLEX L 5P
1 4 R+ CN2001
1-822-360-11
SPEAKER R- (Fasten # 110) 2 3 Housing Speaker Connect or 1- 842- 548- 11
Front R+ (Fasten # 187) 1 4 FFC Direct in Connector
AC_IN
Rch Yamaichi
1 1 STBY3.3V
AC-N 1 1
AC-L 2 2 AC pigtail 2
3
2
3
RS232_RXD
RS232_TXD TL- EX1JIG board
CN6001
4 4 SIRCS_OUT
SFP79-02WLB JAM
5 5 SIRCS_IN
1-822-908-11
6 6 GND
CN9005
6pin connector 182113311
10 10 STBY_+3.3V
12 9 AUDIO+12.5V
14 8 AUDIO+12.5V
11 7 AUDIO+12.5V_GND
13 6 AUDIO+12.5V_GND GND 1
15 5 REG+12.5V_GND UARTD_TX 2
17 4 REG+12.5V_GND UARTD_RX 3
16 3 REG+12.5V RESET 4
18 2 REG+12.5V STBY_+3.3V 5
24 1 T- CON_VCC MODE_TVM 6
CN6001 UARTA_RX 7
G-B Harness
1-842-569-11 NC (MD2) 8
G-B
HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9
R3 or RU board STBY3.3V
RS232_RXD
1
2
1
2
UARTC_TX 10
7 9 AC_OFF_DET GND 11
RS232_TXD 3 3
1 8 POWERON UARTA_TX 12
SIRCS_IN 4 4
6 7 BL_ERR ECS_MATRIX 13
SIRCS_OUT 5 5
5 6 BL_ON STBY_+3.3V 14
GND 6 6
2 5 DIMMER MODE_PEM 15
CN101
4 4 HSYNC/ DIMMER_DC PEM_LOG_RX 16
182018311
8 3 TCON_ON PEM_LOG_TX 17
3 2 PFC_PWR GND 18
9 1 GND CN9004
CN6002 1-774-667-51
1- 819- 452- 11 TL-EX1 Connector,FFC/FPC 18P [P-1 BAT-V 32/37/40/46]
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 68
DIAGRAMS
4-3. CIRCUIT BOARDS LOCATION

KDL-22EX320/325 KDL-24EX320/325
G1B Board
G1A Board BATS Board
BATS Board
Switch Unit Switch Unit

T-CON
T-CON
HLR2 Board HMS3 Board HLR2 Board HMS3 Board

KDL-26EX320/321/325
KDL-32EX421/425/520/521/523/524/525
BATV Board
G1B Board GE2A Board
BATS Board
Switch Unit
T-CON
Switch Unit
T-CON
HLR2 Board HMS3 Board HLR2 Board HMS3 Board

KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 69
DIAGRAMS
KDL-40EX520/521/523/524/525
KDL-46EX520/521/523/525
BATV Board
GE3A Board
BATV Board
GE3A Board
T-CON
T-CON
Switch Unit
Switch Unit HLR2 Board HMS3 Board

HLR2 Board HMS3 Board
KDL-37EX521/524/525
BATV Board
GE2A Board
Switch Unit T-CON
HLR2 Board HMS3 Board
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 70
END
English
Sony Corporation 11FP7100-1
Sony UK Made in U.K.
9-883-492-05 Service Promotions Dept. © 2011. 06
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 71
APPENDIX-1
PROCEDURE TO REMOVAL OF REAR COVER (32)
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.
6 6
Notice:
5
3
2
4 1
3
2
1
Insert plastic part (less than 15mm)
*Do not use metal one.
*Take care not to scratch parts.
Please lift Up
the minimum.
Push
3
2 2
1
3
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 72
APPENDIX-1
3. Open RC with “COVER AC” and AC cable are attached.

Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable.
4. Release AC cable connector.
5. Release hook of “COVER AC” and remove it.
Note:
Confirm the hook broken before reuse COVER AC.
In case hook broken is occurred, replace with new one.
3 4 5 AC Cover
AC Cable
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 73
APPENDIX-1

Note: Do not open quickly with 1~6 hooks are locked.
Notice:
6 6 6 6 6 6
1st and 2nd
5 3
These hooks are automatically

released . 2 2
4 1
1 Insert your hand in the place shown in picture.
3rd
Insert your hand below screw hole as shown in picture.

Open RC slowly with care.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 74
APPENDIX-1

Note:
3 4 5 AC Cover
AC Cable
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 75
APPENDIX-1

Notice:
5 5 5 5 5 5
4 This hooks are automatically 2

released .
1
3
1 Insert your hand in the place shown in picture.
Insert your hand below screw hole as shown in picture.

KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 76
APPENDIX-1

Note:
3 4 5 AC Cover
AC Cable
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 77
APPENDIX-1

6 6 6 6 6 6 Notice:
1
5 2 Insert plastic part (less than 15mm)
This hooks are automatically *Do not use metal one.
released . *Take care not to scratch parts.
4
3 1
Please lift Up
the minimum.
1
2
2.Move
1.Push
Insert your hand above screw

hole as shown in picture.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 78
APPENDIX-1

Note:
3 4 5 AC Cover
AC Cable
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 79
APPENDIX-1
PROCEDURE TO ASSEMBLEL OF REAR COVER (32)

1. Put Rear Cover from top side.
Notice:
4
2. Push and confirm Locks in order as below.
1 1
2
4
5
3
6 5
6
3. Confirm all locks are fitting..
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 80
APPENDIX-1
PROCEDURE TO ASSEMBLEL OF REAR COVER (37/40/46)

1. Put Rear Cover from top side.
2. Push and confirm Locks in order as below.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 7 2 6
4
2 5
5 4 3
8 5
3 6 3
4 7
6
9
<37 Inch> <40 Inch> <46 Inch>
3. Confirm all locks are fitting..
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 81
APPENDIX-2
1. PROCEDURE TO REMOVE THE LCD PANEL FROM THE BEZEL ASSY
Peel off the double sided tape between the bezel assembly and the LCD panel when exchanging the LCD panel, etc, follow the
instructions below.
<22/24/26 inch>
1.Release hooks of Bezel 2.Peel off the double sided tape
Top (1) Pull Panel up and push down Bezel like picture.
Side (L &R)
(2) Move hands along, peeling off the tape, pull up and push down near the tape as you go along.
Cushion
Please release hooks of top and side. To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up.
and install a cushion to avoid hooks To prevent breaking the panel it is prohibited to push the panel from front.
restored.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 82
APPENDIX-2
<32/37/40/55/60 inch>
1.Take off “Bracket, Panel” 2.Peel off the double sided tape
(1)Take off LED board to assist with tape peel off (2)Put hand between the bezel and panel from side, pull
panel up and push down bezel like picture.
Should pull up
metal area,
should not cell area.
Put off
(3)Move hands along, peeling off tape, pull up and push down near the tape as you go along.
Pushing hook Moving hands

step by step
Take off “Bracket, Panel” by pushing bezel hook.

The positions are shown on the following pages.
To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up.
To prevent breaking the panel it is prohibited to push the panel from front.
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 83
APPENDIX-2
2. EXCHANGING THE DOUBLE SIDED TAPE

Because the double sided tape’s strength weakens when peeled off, peel off all the tape from bezel assembly, and stick on new ones (P/N: See Common
Parts list).
<22/24/26 inch>
1.Peel off the double sided tape from Panel. 2.Stick the double sided tapes
(Possibly remain on Bezel side) Peel off separate papers before putting panel on.
22” 24”
1position 2position
5x440mm t=0.4 5x240mm t=0.4
26”
2position
5x240mm t=0.4
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 84
APPENDIX-2
2. EXCHENGE DOUBLE SIDED TAPES

Because double sided tape’s strength weaken when tapes once peeled off, peel off all tapes from bezel assembly, and stick new ones (P/N: 4-272-200-01).
<32/37/40/46 inch>
1.Peel off double sided tapes from Panel. 2.Stick double sided tapes
(Possibly remain on Bezel side) Peel off separate papers before panel puts on.
32” 37”
2position 2position
5x290mm t=0.4 5x350mm t=0.4
40” 46”
2position 3position
5x380mm t=0.4 5x290mm t=0.4
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 85
APPENDIX-2
3. PUTTING THE PANEL ON TO THE BEZEL

Pay attention to the double sided tape, put the panel on to the bezel assembly as shown below.
1.Putting the panel on to bezel 2.Lock with hooks of Bezel / Putting on “Bracket, panel”
(1) Put from upper side adjusting position to L/R side.
Please lock Panel with hooks of Bezel.
(2) Down panel on to bottom caring about fitting bezel position
ribs and panel cutout area.
<22/24/26 inch>
Put brackets and confirm fixed by hook.

<22/24/26 inch>
(1)Put on upper side

(2)Put down <32~40/55/60 inch>
Care about positioning rib (L&R)

<32~40/55/60 inch>
KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 86

Sony KDL-22EX320,325,24EX320,325,26EX320,321,325,32EX421,425,523,524,525,37EX521,524,525,40EX520,521,523,524,525,46EX520,521,524,525-1

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Sony KDL-22EX320,325,24EX320,325,26EX320,321,325,32EX421,425,523,524,525,37EX521,524,525,40EX520,521,523,524,525,46EX520,521,524,525-1

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

LCD Digital Color TV

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KDL-37EX521 Black RM-ED045 AEP

SAFETY-RELATED COMPONENT WARNING!!

POUR TRANSPORTER LE TÉLÉVISEUR

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

USE CAUTION WHEN HANDLING THE LCD PANEL

HANDLING THE FFC

Upper side is GND shield Push!!

How to Find a Good Earth Ground

DIAGNOSTIC TEST INDICATORS

SELF-DIAGNOSTIC SCREEN DISPLAY

[To Bring Up Screen Test]

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

SELF CHECH <1> NEXT PAGE->

Clearing the Self Check Diagnostic List

Exiting the Self-diagnostic screen

1 WS0010301 REAR COVER (22 SYR)

WS0002801 SCREW, +PSW M4X12

10 WS0000401 STATIC CONVERTER (TV)-G1A

50 WS0021601 SHEET, INSULATION (G1)

WS0020701 SCREW, +PSW M3X8

WS0006001 SCREW (+PSW) (M3X6)

50 WS0021601 SHEET, INSULATION (G1)

54 WS0002801 SCREW, +PSW M4X12

WS0002801 SCREW, +PSW M4X12

50 WS0021601 SHEET, INSULATION (G1)

WS0020701 SCREW, +PSW M3X8

1 WS0011401 STAND, HEAD(M9)

WS0002901 SCREW, +PSW M5X16

1-4-2. HEAD STAND, NECK AND BASE STAND

10 WS0009901 REAR COVER(32) EX425,525

WS0003201 SCREW, +PSW M3X6 W12

20 WS0004801 SHEET, INSULATION (G10)

WS0006001 SCREW (+PSW) (M3X6)

1 WS0012601 STAND, HEAD(ML9)

SCREW, +PSW M5X16 IN BAG, ASSY

1-5-2. HEAD STAND, NECK AND BASE STAND

10 WS0029301 REAR COVER(37) EX521, EX524

WS0003201 SCREW, +PSW M3X6 W12

1-5-6. LCD PANEL, BEZEL 28

WS0006001 SCREW (+PSW) (M3X6)

1 WS0012601 STAND, HEAD(ML9)

WS0002901 SCREW, +PSW M5X16

1-6-2. HEAD STAND, NECK AND BASE STAND

10 WS0007401 REAR COVER(40) EX523, EX524

WS0003201 SCREW, +PSW M3X6 W12

WS0006001 SCREW (+PSW) (M3X6)

1 WS0012601 STAND, HEAD(ML9)

WS0002901 SCREW, +PSW M5X16

1-7-2. HEAD STAND, NECK AND BASE STAND

10 WS0007201 REAR COVER(46) EX520,EX521,EX524

WS0003201 SCREW, +PSW M3X6 W12

1-7. KDL-46EX520/521/524/525 REF. No. PART No. DESCRIPTION REMARK

WS0006001 SCREW (+PSW) (M3X6)

1-8. OTHER PARTS

37 Inches The "Bag , Screw Assy (M)" contains the following:-

40 Inches The "Bag , Screw Assy (L)" contains the following:-

1-8-2. COMMON PARTS

*WS0005601 TAPE (3M 1350FW-1)15MMX66M WHT 1 ROLL

*WS0014601 MANUAL, INSTRUCTION - EX320 AEP, EX523, EX524

HOW TO ENTERING SERVICE MODE

DISPLAY Channel 5 Volume TV POWER