Back to main Index 1

INDEX OF SERVICE MANUAL POLAR 115/155 EMC

The single positions you will find either inthe EMC service manual 3or in the CE/CS service manual 2 under the numbers
mentioned below:
Service manual 3 Service manual 2
1.0 Assembling Instructions
1.1 Packing _
Inland packing . ._..,, .,,..,..,. I 1.1.1
Export packing , , . , ,. ,....,.... . 1.1.2
Unpacking of the export case ,I... ,,.,... . :, 1.1.3
Moving of the frame , . , ,, . . . . .. . 1.1.4
Moving of the table . , . .,.... ..,......, 1.1.5
Erection and positioning of the frame . . .. . ... . . .. 1.1.6
Pedal for clamp . , . I...., .. .. . . . . 1.1.7
Fitting of the table , . . . . . 1.1.20
Table wire connections . . ..,... ..,,I,..,. , 1.1.9
Main power line connection . .,.,.. . 1.1.10
Main motor . ,I.... . . . . . . . . . 1.1.11
Light barrier . , . . ..,... .,....I.,. 1.1.12
Backgauge assembling . . . . . ..I...... . 1.1.13
Rake assembling . . . . . . . . . 1.1.14
How to insert the cutting sticks . . . ,._....... 1.1.15
How to insert and adjust the knife . . . . . . I . 1.1.16

1.3 Hydraulic system

partly , .,,..,,,....,....,.....,. 1.3a.e

1.5 Machine testing and checkout

Parallel cut ,. . ......................... 1.5.1
Table Motor .. . ......................... 1.52
General Testing . , . . , ......................... 1.5.3

2.0 Description of function5

2.1 The gear
Gear limit switches . 2.1.1

2.2 The Clutch

Hydraulic clutch , . . , . ,....,,....,............. 2.2.1

2.3 The machine hydraulics

Hydraulic control . . , ,.... 2.3.10
Hydraulic pump . . ..I I .~..._ 2.3.3
Working cylinder , ,...I,.....,....,_,. I 2.3.5
Sliding valve , . . . . . .._........._,_.. 2.3.6
Fixing plate . . ._,..__.... , . , . . 2.3.8
Special Accessories . , . . . . . . . . . . . . . . . . . .._... 2.3.9

2.4 The Clamp . . 2.4

2.5 The Knife Carrier

Overload Safety Device . , . 2.5.1
The knife . . . :. 2.52

2.6 The Table

The table spindle . ...I.__....,,....._,..._, 2.6.1
The table motor , ,. . .,...,_....._...,.,,,..._ 2.6.2
The backgauge brake , ..,....,,_ 2.6.10
Hand Fine Adjustment . .. , . ..,..........,,,,,...,._. 2.6.4
-1. 7 6.5
 Index 2

Service manual 3 Service manual 2

2.7 Optical Cutting Line Indicator . . .. . .;. . , . . . , . 2.7

2.10 Measurement system

Fitting of linear measurement system ,.,....,.,.. 2.10.1

2.11 Summary of test works

Testspecification _. . . , . _. _. .I_. , 2.11.1
Test specification 155 . . . . .: , . 2.11.2
Adjustment of reference measurement . . . . , , . 2.11.3
Check of spindle play . ,. , . J. . 2.11.4
Check of adjustmerir of table limit switches , . , .. 2.11.5

3.0 Electrical Equipment

3.1 Structure of control POLAR 115/155 EMC
Main connection , . ,. . , . . 3.1.10
Master switch and star-delta switch ; , 3.1 .I 1
Star-delta switch automatically , . 3.1.12
Main motor .
. . . ,. . . . 3.1.13
Main distributor . . . . , ., 3.1.14
Control transformer I and II . . . . . . 3.1.15
Adaption of the control to the incoming voltage . 3.1.16
Power supply part (P-part) , I . . . 3.1.17
Plug-in card la . . . . . . 3.1.17.1
Plug-in card 2a .,......I.,..,...., . ,, . 3.1.17.2
Plug-in card 3a , , . . . 3.1.17.3
Plug-in card 4a , , . . , . 3.1.17.4
Control part 0 (D-part) , . ,. I . 3.1.18
Base plate . . .‘. . . 3.1.16.1
Plug-i” card 5 l.l.,..ll..l..ll...l....l... 3.1.18.2
Plug-in card 6 , , . . ,. , 3.1.18.3
Plug-in card 7SB , . . , . , .‘. . 3.1.18.4
Plug-in card B . . . . . . . . , 3.1.18.5
Plug-in card 6c . . . . 3.1 .I 8.6
Plug-in card 9 . , , . . ,. 3.1.18.7
Contactor part c (C-part) ,...._.....,.,...... 3.1.19
Plug-in card 22 , , , _‘, . . 3.1.19.1
Control panel . . , . . .. .3.1.20
Push button plate N-T I . . , , .: , 3.1.20.1
Push button plate N-T II . . , . . ,, 3.1.20.2
Push button plate N-T ill . . ., 3.1.20.3
Push button plate N-T IV . , . .:. ,. 3.1.20.4
Assembly potentiometer . . 3.1.20.5
Measurement scale MA2 I and II , . ,f 3.1.20.6
BackgaugestopdisplayandmsasurementdisplayI~AIandII 3.1.20.7
Plug-in card Cassette-interface N-Cl , . .I 3.1 .ZO.B
Plug-i” card interface N-l , . . 3.1.20.9
Plug-incardalteratio”ofmeasureme”ta”dgrippermarginMAV3.1.20.10
Plug-i” card keyboard N-KB , : , 3.1.20.11
Plug-i” card central unit N-CPU , i , 3.1.20.12
Plugin card counter N-Z ,....,,.......i...,.. 3.1.20.13
Plug-in card automatic knife and special function N-MS 3.1.20.14
Plug-in card Fixomat N-F . , . I , 3.1.20.15
Interchangeable memory unit N-DS .. i . 3.1.20.16
Linear measurement system . ,. , :. 3.1.30
Adjustment of reference measurement ,...I...,... 3.1.30.1
lr. A’ ~. ” 6 ra’ , I... 3.1.30.2
 Index 3

Service manual 3 Se.rvice manual 2

3.2 Description of functions
POLAR 115/155EMC _, ., , . . .,. , . 3.2.10
Forward movement of backgauge on Standard operation 3.2.10.1
Reverse movement of backgauge on Standard operation 3.2.10.2
Backgauge forward- and rwerse mwement slow
on Standard operation .l...........,...,., 3.2.10.3
Backgauge brake on Standard operation . . .‘, , 3.2.10.4a
Backgauge brake on automatic operation . .,. , . . 3.2.10.4b
Non repeat device , .. . .:. , 3.2.10.5
Light barrier amplifier , , ,:. . 3.2.10.6
Timing device control , . , . j. . , 3.2.10.7
Cutting circuit . , , . , , . ., , 3.2.10.8
Safety bolt . . . , .i. , 3.2.10.9
Conical valve control (Pressure clamp) .:. . , 3.2.10.10
Automatic knife . ,. , . . . , . , 3.2.10.11
Air table control , . . . .. . . . 3.2.10.12

3.11 Survey of tests

Instruction for voltage regulation . . 3.11.1
Voltage of disconnected control panel 3.11.2
Machine with MATE-N-LOK plugs ,...... 3.11.2.1
Machine with central plug , . . . . .._. 3.11.2.2
Measurement on power supply part (P-part) ,...I., 3.11.2.3
Voltage of connected control panel . . .J..... 3.113
Check of bonding - 0 volt , , . . . . .._ 311.4
Lamp test , . . . , 3.11.5
Test afterrun of brake . . . , 3.11.6
Test of interchangeable memory unit , ,,..... 3.11.7
Store of actual size . ., _.,.,., 3.11.8
Putout of memory program , , , ,.,,... 3.11.9
Test of rake position . . , . ..,_.,_ 3.11.10
Test of numerical key board with calculation 1 . . 3.11.11
Test of special funktion key . . . , 3.11.12
Test of memory . . , .. , .z._..., 3.11.13
Test report 115 plug 64,68 , ,. , . _....., 3.11.14
Test report 115central plug . . . .. ‘,“‘.I’ 3.11.15
Test report 155 , , , 3.11.16
 l.O- 1.120

1.0 ASSEMBLY INSTRUCTION

1.1.20Table Erection
Before table erection takes place the machine(frame) has
to be hooked up to the power line.
See Service manual 2 1.1.10 Majn Power Connection
1.1.11 MotorHookUp
After machine has been hooked up correctly, turn on Main
switch. A short touch on the foot pedal will bring the
clamp to its upper position and the table can be moved
into the frame.

2.0 Description of maehaniea~l functions
2.3 Machine Hydraulic
23.10 Hydraulic 79 Control System
The Hydraulic System has been changed insuch away that
now the Safety Pressure of 50 daN is maintained within
the total movement of the clamp.
Additional, the clamp will remain stopped in any position
during a cut interruption and the Safety Pressure of 50
daN stays on.
In order to achieve the exact Safety Presiure it became he-
cessary to reduce the speed of the clamp movement. The
following datas. within the full movement of the clamp,,
have been established:
POLAR 92 from 1,i - max. 1.5 sec.
POLAR 115- 155 from 1.9 - max. 2.0 sec.
Up to now the Safety Pressure of 50 daN was only of a
static value without consideration of the Dynamic Power:
from the clamp itself which amounted to a higher value.
The most important changes within the new Hydraulictook
place et the Hydraulic Control Block (with mounting Base
the Hydraulic Piping Layout and the Reverse Spring of
the KlNEfvlATlCAssembly.
The exchange with theold type of Hydreulicisnotpossible.
In order to prevent any mistake in the use of the Hydrau-
lic systems we have marked the Hydraulic 79 with a blue
paint.
Charges within the Hydraulic Control System 79.
The second bell valve solenoid has been replaced by a co;
nical valve solenoid. This conical valve solenoid has the
function to stop the oil inflow to the’hydraulic cylinder
when the solenoid is not energized and therefore prevents
any movement of the clamp.
We could omit the secondball valve solenoid since the me-
chanical safety bolt will prevent any unintentional
of the knife barrier.
An improved safety has been received by adding an additi-
onal Hydraulic Safety Bolt to the clamp system. The safe_
ty pressure valve within the Hydraulic Control Block hes
to be adjusted to the following value:
,$,55 ~~:~:~~~~ (seedrawing)
On machines POLAR 92/115/155 there are 2 retarding
devices necessary:
a) for knife retarding in oil line P2K
b) for clamp (shooter down start) in oil line Pl
Additional an oil quantity distributor device for the clamp
speed has been installed.
The additional reverse block valuemakesit possible to bring
the clamp down (Safety Pressure) with the foot pedal.
Changes within the Hydral;lic Piping Layout:
Hydraulic Piping Partial rearranged.
Change of reverse spring:
The reverse spring has been redesigned within the tension
capability.
In order to achieve the correct safety pressure (50 daN on
r - “fti_-
2.0 - 2.3.10
Machines of type 92,115 and 155
The complete Hydraulic System is installed within the right
frame pillar and the inside of the pillar itself istheoil tank.
The Hydraulic System of the POLAR Models 92 - 115 -
155 consist of a double stage vane type pump, a hydraulic
control block, ahydraulic workingcylinder,a5-mrayvalue,a
piston-cylinder in the gear unit a retarding deviceinoil line
PZK by POLAR 92 and 2 retarding devices by POLAR 115
- 155 in oil line PI and P2K respectively.
If the machine is turned on, the hydraulic pump will pro-
vide oil flow from PI and P2, tothecontrol blockandwith
a circulation pressure of 1 - 2 bar back to the oil tank.
Pushing in the two cut buttons will result in the opening
of the conical valve on the hydraulic control block to clear
the oil flow from PI to the hydraulic cylinder.
At the same time the ball type valve in the hydraulic con-
trol block will close, enabling the oil pressure hi the hy-
draulic system to build up to the proper level. The piston,
which is pretensioned by a spring, will be moved to its full
extend by the oil flow of P2 after reaching 45 bar pressure
and et the same time the ball valve will lose. This will start
the clamp action from the ail flow of PI and the retardes
cutting cycle from oil flow of PZK.
Clamp action and cutting cycle only can take place after
the ball type valve PI has been opened and the ball type
valve of the control block es well as the ball type valve in
the piston are closed.
The sequence of the happeningswithin the pistonisarranged
in such a way that first the clamping pressure from PI is
being applied end onlythereaftertheclutchaction through
P2K oil flow can take place.
Within the POLAR models 92 - 11 5 - 155 an additional
retarding device has been put into P2K for the purpose of
giving the clamp a certain head start to assure the full pres-
sure of the material to be cut when the knifeaction begins.
cycle Hydraulic Pump:
On POLAR machines we are using vanetype pumps which
are typical for their relative simple construction and a ge.
neral low noise level.
The pump is mounted to a flange unit which is then moun-
ted to the outside of the right frame pillar.
Paper Gaskets (Abil Material) are provided within the
pump and flange and within flange and mounting area on
the pillar to prevent oil leakage. All mounting screws on
the outside flange unit have copper washers under their
heads to wure a sealing off. These screws are accerible af-
ter removing the main clutch guard and the pump pulley.
On POLAR Models 92 - 115 - 155 the hydraulic pump
has 2 separate oil pump stages PI and P2. but both stages
are using the same filter unit for their oil inflow.
The pump is located below the hydraulic oil level and is
being driven by a V-Belt connection to the main motor. It
is very important, to prevent the pump from ever running
dry as this will result in a freeze up of the pump and des-
troying it. If is likewise important to observe the correct
rotation es otherwise the pump will also fall very shortly.
The correct rotation of the main motor is in a clockwise
i-7 -t’ 1 f. rhm=r’ “W when viewed from the drive side
 2.3.10

It is very important to bring the hydraulicpumpunder load
as soon as the machine is turned on. This will assure that
all parts inside the pump will receive immediate lubrica-
tion. In ordertoloadup thepump,theclampshauld bemo-
ved B few times by using the foot pedal or a number of
cutting cycles with medium pressure set on theclamppres-
sure scale should be made.
Testing and check auf procedures:
Connect manometer gauge to the check point outlet nipple
on the right side pillar. (See Service Manual 1.3 Hydraulic
System.) Bring foot pedal down end read scale on gauge,
For adjustment of the safety pressure remove cap nut (1)
on the control block, loosen up counternut (2) and by
using an allen wrench SW6 the correction can be made to

Control Block:
The control block is mounted by 2 bolts to a base plate.
The sealing is accomplished by using of O-rings.
The base plate is mounted to the hydraulic pillar and a ~
paperseal (ABIL) is used here for sealing purpose. The hy-’
draulic pipes are connected to the inside of the base plate ~
with this kind of arrangement the hydraulic control block!
..b’
can easily be exchanged without involving the discannec-;
tion of pipes etc. ,,d'

Mengenteiler
,,$’ ( ,,;”
(in Anschlul3platte)

r flow governor
(in connection plate)

Within the hydraulic control black the following valv{s the proper setting. After completion, secure with thecoun-
and switching pistons are to be found: ternut again and install the cap nut.
a = Relieve valve for safety pressure Safety pressure by POLAR 92 = 11,5+ 0,5 bar
b = Switchingcontrol piston for clamp movement : Safety pressure by POLAR 115/155 = 14 + 0,5 bar
c = Ball valve solenoid
d = Main clutch valve
e = Clamp pressure adjusting valve
f = Control slide piston
g = Conical valve solenoid

Relieve valve for safety pressure

The relieve valve for the safety pressure is connected to
the oil line Pl and its purpose is to open the oil circulatidn
as soon as the oil pressure exceeds the pre sat safety pr$s-
sure level. According to the safety requirements by u&g
I ! Ire -=‘-‘1 ~’ u
 2.3.10

Switchirqcontrol piston for clamp movement

The control piston plunger is being moved by the foot pe-
dal and the cam arrangement on the linkage, At the same
time (at the very beginning of the foot pedal movement) a
limit switch is being employed to open the conical valve.
The sequence is es follows:
The cam from the foot pedal linkage is pushing the slide
piston inwards who in turn will more or less reduce the
otherwise free oil flow from Pl. The oil now is being for-
ced to excape thru the safety pressure valve 92 = 11,5 +
0,5. 115/155 = 14 f 0.5 bar partial or in full volume de-
pending on the position of the foot pedal,

Ball type and conical type valve solenoids:

On POLARs type 92/115/155 one ball type valve solenoid
is installed in oil circulation P2 and one.conical type valve,
solenoid in oil circulation of PI within the hydraulic con-
trol block.
Pushing the 2 cut buttons will first open up the conical
valve in line Pl to let the oil flow pass tb the hydraulic cy-
linder which in turn is bringing the clamp down.
In the full down position of the clamp the aforementioned
conical valve will close and therefore hold the clamp in this
locked position until the knife cycle has been completed
and the knife has reached the top position. Briefly the co-
nical type valve solenoid will open up now and the clamp
of ball type valve in P2 will become closed when both cut
buttons are depressed and the oil circulation of P2 iS
blocked.
The cutting cycle can only start if the ball type valve within
the hydraulic control piston irclosed (45 barpressure nece- Main clutch valve:
ssary). With this condition existing, the clamp pressure The clutch valve, which is a pre set relieve valve, is connec-
over PI and the retarded cut release over P2K takes place. ted to the oil circulation of P2 and its sole purpose is to
open the oil circuletion es soon es the clutch pressure is
exceeded.
The clutch pressure data
by POLAR 92 = 65 bar
by POLAR 115 = 70 bar
by POLAR 155 = 90bar

Testing and check out procedure clutch pressure

Manometer gauge to be connectedto the test outlet clutch
line. (See service manual 1.3 Hydraulic.) The pressure
should be checked during the cutting cycle. Any adjust-
ment or correction is done in the same manner as described
under chapter relieve valve safety pressure.

Clamp pressure adjusting valve:

The clamp pressure adjusting valve - actually end adjust-
able ielieve valve - is connected into the Pl oil circulation
line. The clamping pressure adjustment is done by a foot
pedal on which a read out scale is attached to.
 Clamp pressure
by POLAR model 71/72 min. 18 bar, max. 115 bar
by POLAR model 92 min. 32 bar, max. 130 bar
by POLAR model 715 min. 30 bar, max. 11.5 bar
by POLAR model 155 min. 30 bar, max. 130 bar

Testing and check out procedure clamp pressure:

Connect manometer gauge to the test outlet on the right
pillar (See 1.3 Hydraulic system).
The pressure can only be checked during the cutting cycles.
Any adjustment or correction is done by turning the valve
housing cap (3) titer loosening of ringnut (4).
The max. pressure position is the fixed b$ a dead end screw
on which the foot pedal will come to rest in the max. po-
sition.

Control slide piston

The oil flow of circulation from PI and P2 is controlled
by the sliding piston in the hydraulic control block. Thy
movement of this piston is given by the hydraulic oil pres-
sure itself and a compression spring holding the sliding
piston down. In the idling position of the machine, the ball
type valve is open and oil from PI and~P2 can flow via the
channel grooves on the sliding piston back to the oil tank.
However is the ball type valve closed, then the oil flow
from P2 is blocked and an oil pressure build up in line P?2
will take place. Thru a small nozzle opening in the sliding
piston the compressed oil is pushing against the butttin
surface of the piston. The result is ari upward movement
of the piston (against the spring tension) and by 45 b?r
the piston has reached the full up movement position. At
this stage the ball type valve becomesclosed andtheclamp-
ing pressure over Pl as well as the cutting cycle over P<K
in a retarded timing takes place.

Oil quantity distributor device

Achtung! h I, II \I
Bei Anderung der Abfahr-
The above distributor device is mounted to theconnection
geschwindigkeit;indertsich
base plate and its purpose is to regulate the clamp sp&d
such der SicherheitspreR-
on its down movement.
The oil flow is being regulated by a diaphragm moun&d druck.
to a sliding valve.
With increasing oil quantity flqwing, the diaphragm hill Attention!
be pressed toward a spring, resulting then in a decreasing If down speed df clamp is
of its oil outletopening and therefore regulating the clamp ever changed, then the sa-
movement so that the clamp speed is held at a constant:le- fety pressure will change
vel. also.

The pre-setting or adjustment of the clamp speed is done

as follows:
Counter clockwise turning of adjustment screw
= Steuerschieber
clamp speed faster
Pl
Clockwise turning of adjustment screw
(Control valve)
= clamp speed sloiver
a
 2.6 - 2.6.10

2.6 Table Adjustment of the table brake

1. Compress spring (5) to approximately 45 mm with the
26.10 Table brake POLAR 115 - 155 EMC adjusting bolt and secure with lock nuts.
The table brake is mounted at the rear of the table. The ~ 2. Turn spindle (3) to determine the highest spot on the
brake disk (I) is sliding axial on the rear portion of t e brake disk. Force brake disk against drive pulley and
spindle and is connected to the spindle (3) by a key (2). : adjust air gap of 0,l mm evenly around the circumfe-
The driver pulley (4). supported by a roller hearing, tu J’,
ns rence of the disk. Adjustment or correction5 are done
freely on the spindle end. on the 4 threaded studs.
A compression spring (5) forces the brake disk toward t b,e 3. The brake afterrun should be around 0,5 mm. If this is
brake lining of the drive pulley as soon as the brake coil is, not the case, a further correction an the spring (5) may
disenergized. Due to the key connection between bra e be necessary.
I
disk and spindle the backgauge is now being driven as soon
as the table motor starts turning.
To accomplish a backgauge stop,the table brake coil ne ds
to become energized.
Thru the induction of a magnetic field (the iron part of
i
the table brake system becomes magnetized) the brake
disk is pulled on and is hereby stopped. An air gap of d,,,I
mm between brakedisk and drive pulley should nowex~st.
The drive pulley turns now freely on the spindle.

0
 2.6.10 - 2.10.1

Check of the afterru” of the brake on machines with Schnittlinie

__-_-_(cutting line)
i’-- -
EPROMs of 7th march 1979 (Datepriwed on the EPROM). !’
All machines are equipped with this pert, except machines +-----
with inch-measurement system. Machines, which were de-
livered before 7th March, in the meantime also have been
equipped with the above-mentioned EPROM.

On the keyboard plate connect the two right hand contact

pins with a test cable. Please run the backgauge to the re-
ference mees”reme”t.
Switch on the ,Numerical keyboard’ [a)
Actuate button Total number of cuts/Memory re-call (mj.
Afterru” distance will be visible in display number of cuts.
Should be 0.5 - 0.7 mm
Remove test cable.

Check of the afterrun of the brake on machines with

EPROMs of the 6th July 1979 (machines with inch-mea-
surement system.
On the keyboard plate connect the two right hand contact:
pins with a test cable. Bring the gauge to a measuremen$
0 by positioning or by means of automatic beckgauge.

7
! Mel&tab
Actuate .M@mory storing’ (Mj
Actuate ,Memory re-call’ (mj --.- measuring

Afterru” distance will be visible in display number of cuts; system

Should be 0,5 - 0,7 mm
Remove test cable.

___ Mitnehmel
By this system it is possible to test the afterrun of brake
Sfellschraube igesich holder
in each backgauge position, independent of the reference
adjusting screw (secured Tastkopf
meerureme”t.
scanning head

2.10 M&system
2.10.1 Installation of distance measuring system for
POLAR 115 - 155 EMC.
The distance measuring n/stem es a unit is completely iti- 3. Pull wires and cables up to backgauge. Use clamps and
stalled on the table. During normal machine errectio” “b brackets to secure cables in such a position that any
additional assembly on this system is necessary. For hand- backgauge movement will not damage same.
ling and shipping purpose a protection guard has been pro-
0
vided which has to be taken off after the table is installed
in the frame. If it becomes necessary to exchange a com-
plete unit, then extreme caution and delicate handling are
a must.

Dismantling of the distance measuring system (from table)

1; Disconnect all wiring on the backgauge and remove
cable holding clampsand brackets on sledge. Pull cables
down.
2. Remove scanning head from holder on sledge.
3. Remove holding screws from front and rear suppa’rt
bracket by POLAR 155 the additional center suppdrt
screws and remove measure system.
Assembly of new distance measuring system
1. Backgauge sledge in specific position (See picture wirh
dimension 19Oj.
2. Attach measuring system to front and rear suppart
_ ,I~ 7, “R,‘-___ ,,+ El .t) Sli!~‘a
~
Use the dephtgauge to establish the distance ,X’ end r
from the bracket 5.
Remove the securing plates (only needed during ship-
ment) and use same later on the secure the scanning
head of the exchanged measuring system.
Move backgauge to the most forward and rearward po-
sition, check the measurement ,x’ and ,Y’. correct if
needed end Secure.
 210.1

scanning head

It is important to secure the scanning head of theexchanged ~

measuring system for handling andshippingpurpose. When
using the securing plates, it is recommended to take the ~
threaded holes an the measuring scale within the first I/3 ~
part of the scale housing.
Attention!
It is imperative to check and reset the basic rnea~urement,
position. (See adjustment of the reference distance point’,.)

In order to reduce wear on the dustcovers due to extreme

dusty working condition, it is recommended to clean and ~
lubricate the dustcover lips with silicone.

Pichtlippen
innen mit Silikon Cuber”

Beginning with machines of manufacturing year 1979 it!

will be possible to exchange the scanning head separately. ~
A special assembly and dismantling instruction will be gi-I
ven in due time.
 t
2.11 -2.113

2.11 Check and test list 2.11.3 Adjustment-Correction of reference point

2.11.1 Test instructions POLAR 115 EMC Before any adjustment to the reference point is made make
Hydraulic datas should be sure that over-under cut es well es parallel c”t have been
011temperature , I 40 - 50% set very accurately.
idle circulation pressure ,..._...... I-Zbar With the adjustment of the reference point a coordination
idle circulation pressure. lift ‘mounted , , 4 - 6 bar ~ between the actual measurement ,knife cutting edge to
safety pressure . I . 14 + 0,5 bar i rake front surface’ and the digital measurement display
safety pressure lift mounted will be established.
idle circulation pressure + 14 bar i Before the upper control box is mounted, a. rough mea-
pressure min. . , . . . . . . . 30bar surement alignment regarding the reference point has to
pressure max. . , . . , . . . , 115 bar ’ be completed, For this pu,pGre a certain data has to be set
clutch pressure . . . . . . . 70 bar on the various align switches on the right side of the rear
revene spring (rough adjustmenti .~. , . 700 mm connection board. This certain data is epprox. l/2 of the
Speed of clamp movement: full backgauge movement distance.
down stroke . (quantiq divisori I,9 - 2 seci On POLAR 155 this would he epprax. 77.5 cm
up stroke . (reversing spring) . . , 0,7 sect On POLAR 115 this would be approx. 57.5 cm
Necessary correction to ix done with the oil quantity! If the reference point was already set and it only becomes
distributor device and the reversing spring. (I tarn onl necessary to recheck or for small correctioln, then this
the tension adjusting screw will bring 2 - 3 daN on8 rough adjustment procedure is not necessary.
the clamp.) Procedure for the fine adjustment:
Quantity distributor device: A small paper ream of about 3 cm height should be cut on
Adjusting screw turned putward one side. Bring backgauge to a full measurement of 10 cm.
F clamp speed will increaw Turn the paper ream around 1aOo end after carefull posi-
Adjusting screw turned inward tioning against backgsuge, make the second wt.
G= Clamp speed will decrease Take measurement with pocket calliper.
Afterrun of knife carrier . . . 1’2.5mm In our sample we find the measurement now a,3a5 cm.
Cuts per min. . . , , . , 22 which means that the paper is smaller es we have set the
Safety pressure (dynamic) on clamp 45 - 60 dalir backgauge. Now we have to figure the difference between
the actual cut size and the display read out.
2.11.2 Test instructions POLAR 155 EMC 10,000 cm
Hydraulic detas should p - a,365cm
oil tempereture . . . , . , 40 - 50°C
idle circulation pressure . . 1 -Z-bar 1,815 cm
idle circulation pressure, lift mounted . 4 - 6 bar
safety pressure on the pressure gauge This dimension of 1,615 cm will now be subtracted from
circulation pressure + 16 bar the setting on the align switches. (If the actual cut would
pressure min. ,_..._.,.,,_........ 30 b&r have been larger,than the difference lwould he added.)
pressure max. . . . . 120 bar 77,500 (Data set in align switches)
clutch pressure , . . . , 70 bar - 1,615
reverse spring (rough adjustment) . 1120 m,m
Speed of clamp movement: 75,885 (Final data for align switches)
down stroke (quantity divisor1 2 - 2,l tic The align switches are now corrected according to the fi-
up stroke (reversing spring) . 0.7 set nal data%
Necessary correction to be done with the oil quantity After the correction has been done, move the backgauge
distributor device and the reverse spring. (1 turn on away from this position in order for the correction to be
the tension adjusting screw will bring 2 - 3 d?N ‘on effective in establishing the new reference point.
the clamp.) It is adviseable to test cut the new position by cutting 3
Quantity distributor device: equal sizes as de?.cribed in the service manual.
Adjusting screw turned putward For correction procedure of the reference point the back-
E clamp speed will increase gauge should only be moved in standard operation.
Adjusting screw turned inward
= clamp speed will dew&e
Afterrun of knife carrier . . , . 125 mm
Cuts per min. . . . . .._._.._...._._.._.~ 21
Safety pressure (dynamic) on clamp 45 - 60 daN Shown setting on the align switches is 077.500
 2.11.4-2.11s

2.11.4 Checking mechanical play of table spindle
Push in handwheel until cLawsoi clutch are engaged. Turn:
left and right on handwheel until 0,001 mm is visible oni
digital display of backgauge position.
2.11.5 Checking procedure of limit switches table and
false clamp in standard operation
(The basic measurement distance has to be established)
: Limit switches on table and position of deadend bolts on
~ backgauge sledge.
1 The following chart and drawing will give the position of
I the table limit switches and of front and rear dead end
bolts on thawbackgauge sledge for the various POLAR mo-
~ dels. All dimensions am given in mm.

A = deadend bolt front

B = deadend bolt rear
i. C = limit witch fro& I
0 = limit switch reai El
E = limit switch for’false clamp plate
I
 3.0-3.1.11

3.0 ELECTRICAL EQUIPMENT
3.1 Control System POLAR 115 - 155 EMC
3.1.10 Main Power Hook Up
The main power line is hoked up to the main junction bdx
located on the rear of the left frame pillar. Befdr con&-
ting power it is important to check the voltage @tthe p<e-
sent location against the voltage requirements of this indi-
vidual machine.
~ The terminals inside the junction box are marked R -S -
T for the 3 phase wires. The terminal for the neutral wire
is marked Mp. In addition a provision is made for a ground
or earth hook up with a srew marked, L ‘,
If necessary and local electrical codes require a grounded
neutral connection then a jumper has to be made between
the terminal Mp and the ground screw , I ’ within the
machine itself there is none connection between neutral
and ground existing.
The individual wires from machine junction box to the
POLAR main switch have the following color coding.

brown Phase
black Phase
black Phase
blue neutral
yellow -green ground wire

Exceptions: CANADA
Phase wires black
Ground green
180-L‘O Y- I*0 - <‘DY-

Normally all POLARS are prepared for a 3 phase AC hodk

up. The actual voltage can range from 180 - 600 volt with
a 50 or 60 Hz. cycle. It is imperative to observe the locbl
electrical code for the hook up and it is therefore advise-
able to have the work done by a certified elektrician who
should be selected by customer himself. In all circumstanck The main junction box is marked on its outside lid with a
a disconnect switch and fuses should be installed in the red lightning arrow, indicating that even with a turned off
power line before entering the machine junction box. The main switch on the machine, power isstill on theterminals.
necessary data for size of fuses and wires you will find in if Service within this junction box becomes necessary, the
the following chart. fuses on the disconnect switch should be removed.

VOLTAGE RANGE
3.1.11 Main switch and Star Delta switch (handoperated)
Typeof machine 190.240V 340.440V 500-6OOVi The main switch and Star delta switch are located at the
right upper corner of the front frame. In position ,Off'
the
POLAR 115 EMC connection between incoming voltage and machine is in-
FUS@S 25A 20A 20A terrupted. With the exception of terminal5 R - S - T in
Wire Size 4 mm2 2,5 mm2 2,5 mm2 ~ the junction box, all other control units on the machine
are without electrical power. The main and Star delta
POLAR 155 EMC switch inside th8 front frame are covered and here again a
FUS@S 35 A 25 A 20A red arrow es a warning sign, marked onthiscover, indicates
Wire Size 6 mm2 4 mm2 2.5 mm2 that any work done on this switch requires the disconnect
of the incoming power supply.
The power supply line from fuse box to junction box on The main switch is provided with a lock and key and can
the machine should be kept as short as possible @~Ishoulcl be locked in the ,Off’ position. Main switch and Star delta
be arranged in such a way that any damageto thecable can switch are mechanically connected in such a way that the
not occur. ,ON’ position or starting position with the main switch
The POLAR junction box has a connector opening of 28 can only be accomplished when Star delta portion of the
mm permitting the use of piping or conduit as follows: switch is in ,OFF’ position.
Steel pipe: PG 21 However the star delta switch can only be turned on when

Main switch and star delta switch can be turned to ,OFF’
position separately. Machines equipped with star delta
switch only, this latter switch takes overthefunctions of;@
main switch and can be locked also in the ,OFF’ position.
In switching the star delta switch to position ,Y’ the main
motor will be started. All other machine control units @;e
still without power. Switching the star delta switch to the
position , A ‘, after the main motor has reached the peak
RPMS, the voltage supply for table light any other specie1
equipment (air blower)‘is also in the on stage.
Pushing the button .Control Voltage on’, located uod&r-
neath the main switch, will feed the supply voltage to all
other control units in the machine. The display lights, tlje
LS bulbs and the decimal point within the display read out
will be lit up.
3.1.12 Main switch and automatically operated star-deli
switch
Machines equipped with the automatically operated St&
delta switch have separately from the normal located m@(n
switch a double push button device mounted on the upper
right corner front frame for ,ON’ and ,OFF’ positioh.
Switch and push button are again covered insiderhefram8.
The Main switch in position ,OFF’ disconnect the pow&r
supply and can be locked in this position. After unlockid,
turning the main switch to on position and pushing tG@
button ,ON’, the main motor will start up. Using a releis
combination, the motor is connected in star position and
after reaching the correct operating speed, the automat&
switch over to delta will take place.
The timing. at which point of motor speed the switch over
should take place, is adjustable with a timing device. Th’is
feature allows to compensate for any different starting b’-
havior of the main motors.
After the switch over to delta position tookplace,a s@con:d
push of the ,ON’ button will make the necessary Conner.
tion for the power-voltage sUpply to the control units.
All lights and LS bulbs will light up.
The Relais combination is mounted on the right inside Gf
the lower control box.
3.1.13 Main Motor
In position,Y’ the motor will start with reduced power.
This is accomplished with the connection of the 3 motor
windings as a joint connection on one end. With thisarrat)
gement the extreme high but short ampere surge is lowered.
The motor increases the rotation speed to approx. 1420
rpm. At this stage, noticeable by a steady sound now.
the star delta switch is turned to the , A ’ position. In
this switch position a different connection of the motdr
windingsaremade,bringingeach end ofthewindingtogether
with the beginning of the next winding. With thiselectric$
arrangement the motor is capableto deliverhisfull cap&.
All main motors on the POLAR machinery have a special
internal wiring layout, suitable for the needed special A-
mentum as required by a cutting machine. In other words.
even under very high loadsasencountered by cutting heavy
paper stock etc., the motors are not loosing the balance or
3.l.11 -3,l.E
the paper material although the motor speed went down
considerably. Naturally it is necessary to take these beha-
viors into account and select the paper fusesand wiresizes.
We refer to the chart under chapter 3.1.10.
The main motors itself do not require special service. But
it is essential to make sure that all air vent openings are
kept free of dust accumulation so fhet air for cooling pur-
pose has the chance to circulate. Without this @mallatten-
tion any motor has the tendency to overheat and damage
of the windings will occur. The normal working tempera-
for is approx. 750 C and should not alarm anyone touching
a motor housing by hand, seemingly being to hot, Resent
modern motors are build to take this kind of temperature.
3.1.14 Main voltage distributor board
The power supply for all control systems ere switched thru
the main . star delta switch tothevoltagedistributor board
located at the left side of the lower control box. The vol-
tage is fused by 3 10 A fuses.
Table motor, air blower motor, fluoreszent light for table
and control transformer I and II are hooked up after these
3 fuses.
The control transformers are connected to the powersupp-
ly by a relay which is electrically switched in by the push
button,Control Voltage On’ et the right upper frontframe,
after the star delta switch has been turned to position , A ‘.
Turning .Ofi’ the machine will also make the relay drop
off and the transformers are disconnected from the power
SUPPlY.
The main voltage distributor board makes it possible to
adapt to the different power requirements of various coun-
tries with specific electrical code rules for fuses and fuse-
holders etc.
With the voltage distributor board it is also possible to
adapt the machine control voltage in reference to thevari-
ous incoming power supply.
3.1.15 Control Transformers
Control Transformer I
The control transformer I is located within the left frame
pillar and accesable from the rear.
For adapting purpose to the various power supply voltages
the primary part of the transformer has taps for 200 V -
220 V - 240 V - and 260 V.
The secondary side has the following voltage output.
ov
15v Fixomat Drive
3ov
ov
8V Fixomat-Display
16V
ov
-6V
9v
ov ““,I
 3.1.15-3.1.17.1

ov Control Voltage for Relay Coils

If any work is to be done on the machine, the power has
42 V to be disconnected and machine turned off,
Control Transformer II (With Rectifier)
50V The control transformer II is likewise located within the
25V For 42 V = DC, Holding Voltage table brake left frame pillar. After removing the front left sheet metal
ov cover, the transformer is accessible from the front.
In additiontothetransformer Il,thefollowingcomponents
220 v are mounted on the base plate.
120v Charging voltage table brake Power supply filter capacitor, rectifier with heatsink, screen
ov condensor 22000 mFl25 V and a fuse IO A to protect the
secondary side of the transformer.
OV The power value of the transformer is 150 VA.
Light bulbs for OS (Optical Cut Indicator) ~
12.5 V The transformer is furnished on the primary side with taps
for 160 V, 220 V and 260 V power supply hook-up. to
6,2 v compensate for various voltage conditions within the loea-
Cl,6 v Light Bulb For Light Barrier lities.
ov The transformer output of approximately 12 V DC is wired
The power value of the control transformer I is 600 V,+ to the P-Board to produce here:
All unoccupied taps on the transformer (not being used) 5 V for voltage supply to all integrated circuitries (lC%
have insulation sleeves attached. In case of changing coti- 5.5 V for voltage supply to the 7 segment displays
nections it is essential to rearrange these insulation sleeved
also, so that in IX) event any free tap is exposed.

3.1.16 Adaption of Control Voltage to the Main Power

The normal connection between base and plug-in cards is
WPPlV
Main Power Rough Adjust- Final Adjust- Final Adjust- ~ done with male and female type terminal’strips. The con-
ment With ment On mentOn nection between the power tranSiStors on the heat sinks is
Plug Connec- Transformer I Transformer Ii done with flat plugs directly to the front side of cards 2a
tors On Main and 4a.
voltage distri- The card 2a should not be put under power without the
butor board power transistor hooked up to the heat sink.
On the base plate, there is a screen condenser mounted for
zoov. 22ov. zoov..... ISOV the purpose of additional rectifying the 24 V DC, as well
ZIOV. 220v. 2oov..,.. 22ov ~ es the erasing diodes for the hydraulic lift solenoids.
22ov. 22ov. 22ov.....22ov The connections to all other control units are made with
230V. 22ov. zzov..... 22ov ~ plug type connectors located on the front or rear side of
240V. 22ov. 24OV..... 220V the base plate.
250V. 22ov. 24OV..... 260V ~ On the upper right corner of the base plate two 4 mlmtest
0 26OV. 22ov. 26OV..... 260V jacks are provided. Theupper one (red1 for machineground
and the lower one (yellow) for potential 0 V.
35ov., 3BOV..... ZOOV. . , 180 V The P-Board holds the following plug-in cards:
3eov.. 38OV..... 220v. , 220 v 1e: Fuse Card
4oov.. 38OV..... 240V. . 220 v 2a: +5v=
42OV.. 3EOV..... 240V. . 260 v 3a: +24V=and-6V=
440v.. 38OV., . 22ov. , , 220 v 4% +5,5,V=and+42V=
5oov:. zzov..... 220v. . . 220 v
600 V’: 22ov..... 22ov. .., 22ov 3.1.17.1 Card la.
Card for fuses and rectifying the holding~voltsge to table
*Buck andBoosiTrsnsformersforcontroI voltagenecessary ~ brake.
The fuses have the following functions:
3.1.17 Power Supply Board (P-Board) FU% Ampere Voltage Remarks
In general, the P-Board has the function to fuse the secon- 1. lel 2A 120 V” Charging Voltage forTable
dary side of both control transformers, to deliver a certain Brake
DC voltage and is used aleo for stabilization of somesecon- 2. le2 2A 25 V = Holding Voltage for Table
dary voltages. Brake (derived from 5OV 1
The P-Board is located in the left portion of the lower con- 3. le3 2p 42 V= Relay Coils
trol panel, between main distributor board and D-Board. 4. le4 4A 12,5 V- O-S Light Bulb
~~ ~, . .. _I 1 1 c
It -‘tsoftb-L
 3.1.17.2 - 3.1.18.3

3.1.17.2 Card 2a Stabilized Voltage + 5 V To control the continuation of the - 6 V, an automatic

The stabilized voltage of approximately 5 V Lapproximate- voltage control system is added to the circuit.
ly 4 A) is used to supply power to the integrated system In case of an interruption in the - 6 V supply, automati-
in the Upper control panel. The control transformer II in cally the 24 V will be cUt off to prevent any malfunction
this instance is the source of the voltage supply. of the machine.
The stabilization is accomplished in conjunctipn with the Both voltages are fused on the input stage with 0,5A (-6V)
power transistor which is mounted on the left side heat and 4 A (+ 24 Vi.
sink.
The 3 connection wires are plugged to the front portion of 3.1.17.4 Card 4a Rectification for + 42 V
card 2a awl it is emphasized that the card 2a should not be Stabilization for+ 6 V
powered unless the power transistor is hooked up. The secondary voltage of 50 V from transformer I is fused
The correct hook-up of these wires are from top down: on card 4a and also will be rectified here,
Blue (bul No. 1 The input voltage of 6 V is being delivered by transformer
Grey 1guj No. 2 II. (As it is done for the 5 V supply on card 2a.)
Green (gnj No. 3 The above voltage is needed for the read-out display, A
The same markings can be found on the card itself. trim potentiameter is Used to adjust the brightness of the
In addition, the connection plug itself is color marked display and if is recommended not to go over approxima-
accordingly. The output voltage can be checked on Test tely 5.5 v
Jack 2A Gl. The voltage regulator is mounted on the heat sink. The lat-
In order to compensate for the voltage loss toward the ter is located on the right guiding post of the card. The 4
upper control panel, it is essential to set the voltage with connection wires are plugged in at the front of the card.
the aid of the Multi-Trim Potentiometer on the outside of The connection sequence i5 as follows:
the card, to 5.30 V - 5.40 V. VioLtt (vlt) No. 4
As the next step check the voltage directly on the card N- Green (gnj No. 3
MAV and make any correction with the potentiometer so Grey (guj No. 2
that a voltage of 5.10 V - 5.15 V is present on the card Blue (buj No. 1
N-MAV itself. The same marking letters are also on the card itself.
It is of utmost importance to have all cards inserted during The presence of the voltage is visible by a light emitting
this voltage check and adjusting procedure, as otherwise diode.
wrong voltage conditions may be present. FUES Ampere For Voltage
The given voltage an the card N-MAV (under any circum- 4el 4A for+GV=
stances) should not be above the maximum stated range, 4e2 2.5 A for 42V=
even if it is only for a very short period of time. 4e3 4A for 5ovrrr
Any higher voltage will, most likely, damagethe integrated
circuitry with its delicate components.
A red light diode on card 2a is visible if voltage on the 3.1.18 Control Board D
card is present but by no meam indicates the correct voi- 3.1.18.1 Base Plate
tage
itself. This voltage line is fused with 4A (fuse Zalj. The control board D is mounted on the left of the lower
In addition to the above, this card also provides power fdr panel box adjacent to the power board P and is connected
the reset signal for card N-CPU. This signal interrupts the to the P board with cable Pl 1 . D55. The base plate of the
function of the computer if the input voltage to card 2a D-Board is used for the plug-in of 6 cards.
drops under the prearranged minimum voltage and pre- The elctrical connection between base and cards is made
vents, therefore, any wrong miscalculation or function rif through pin and mating prong terminal strips.
the computer. The cut-off point of the minimum voltagb The plug-in cards are numerically marked from the left to
is preset at the factory and should not be altered. right. Since the cards 1a - 2a .3a. 4a are located on th P-
Board, the next card on the D-Board will begin with 5.

3.1.17.3 Card3a Rectifying andstabilization for+24andSV 3.1.18.2 Plug-In Card 5

The + 24 V DC and - 6 V DC are produced from the se- This card is needed for special operation features and pre-
condary output of 32 V and 9 V fom the control trans. sently not being used.
former I.
The stabilization oft 24 V is arranged through a power re- 3.1.18.3 Plug-In Card 6 Fixomat (optional Equipment)
gulator. This card contains all components necessary for the con-
The - 6 V DC are produced by an integrated linear rect(- trol of the gripper margin motors and lay correction. The
fier system. command input is received from the respective keys on
A test jack 3a Gl is provided to check the - 6 V and on the key-board. These signals are visible on the then lit up
test jack 3a G2 the + 24 V can be checked, Fixomat keys, The card 6 on the EMC machines is the sa-
Two (2) light diodes are provided to show the presence oi me as being used on the CE models and, therefore, inter.

3.1.18.4 Plug-In Card 7SB:
Safety bolt and blocking lift and retractable side geuge.
Since in most countries, a mechanical stop withitithe knife
motion is mandatory, all POLAR5 are so equipped.The Card
758 in its function, pulls the safety bolt outof its blocking
position es soon es the knife cycle is started and brings the
safety bolt back after completion of the knife cycle to
arrest any second downward motion of the knife.
The other function of the card 7% is the blocking of any
hydraulic lift motion es well es any mownent of the re-
tractable side gauge during the duration of a cut cycle.
The card 7% is the same on the EMC machine as on the
CE models.
3.1.18.5 Plug-In Card 8: Cutting Circuit
With the card 8, all conditions will be checked under which
a knife cycle is possible, i, e. cut button depressedsimul-
taneously or automatic knife device turned on,lightbarrier
beam not interrupted, light barrier pre-checked positive,
back gauge at stop, cut circuit free by computer. If all
l these conditions are complete, then the hydraulic solenoi(l
on the hydraulic control block is energized and clamping
es well es cutting ie initiated.
The card 8 also contains the electrical circuit for the non’-
repeat device which makes certain that knife and clamp
remain in the upper stop position regardlessof the duration
on depressing the cut buttons. The result is that a se&l
knife cycle is only possible after release of both cut but-
tons and a simultaneous pressing of both cutbuttansegain’.
Simultaneous in this respect means that both cut button!
are depressed within 0,5 seconds es otherwise the cut cycle
is blocked. The ,time limitation’of 0.5 seconds is monito’.
red by a control device on card 8. The card 8 on the EMC
machines is the same es used with the CE models.
Since on the D-Bases of some older CE models thepre-con.
dition for the function or: time limitation does not exist:
Therefore, card 8 has a toggle switch allowing to bypass
the time limitation device in this instance. With this feature;
0 the swne card 8 can be used on older and newer models.
X1.18.6 Plug-In Card 8c: Conical Valw Control Circuit
The card Bc is required if the machine is @quipped with
the new type hydraulic on which the clamp function ii
controlled by e conical valve in conjunction with the knife
cycle. With the card 8~. all conditions are checked for proi
per function of clamp movement. Accordingly, the coni;
cal valve solenoid is being switched on and off.
3.1.18.7 Plug-In Card 9: Light Barrier Amplifier
The card 9 receivesvoltagesfrom all photo elements which
have been subjected to proper light emitting focus. Within
the card 9 these small voltages are amplified to usable digit
tal signals. Only if all photo elements are properly illumi;
nated is the output relay in a position to close the circuit
for ,ste* cut’.
Since the light barrier is an important link withinthesafety
system on the machine, it is so arranged that on each cuttl
ing cycle this light barrier circuitry is automatically mai/
3.1.16.4-3.1.19
1. Cut Release By,Hand Or Automatic Knife:
Any malfunction within this operational stage will block
the knife~cycle. Also the clamp will not receive its hy-
draulicpressure.
2. Knife Upstroke Movement After Cut:
At this stage half of the emitter lamps will be turned off.
If the light barrier does not react accordingty, the next
cutting cycle is blocked.
The normal card 9 ie designed for the connection to 3
photo element pairs. For countries with other electrical
code regulations, a special card 9 is available on which 5
photo element pairs can be connected. This card .ismarked
,9 LSE’. On the EMC machines card 9 has the ID number
015296 and 9 LSE has number 015297. These cards are
also usable on the CE models. Card 9 or 9 LSE with a
lower ID number should not be used on the EMC models
for reasons of voltage conditions.
3.1.19 RELAY BOARD C
The relay board C is located at the panel mounted to the
rear table support bridge. The control relays for the table
motor are mounted on the C-Board.
Contactor Cl2 is used to connectthetable motorforfor-
ward rotation. Contactor Cl5 is used to reverse this rota-
tion. One other contactor Cl1 is timed to both contectors
Cl2 and Cl5 and on the opener contacts of Cl1 the fast
motor windings of the table motor are connected to it. If
contactor Cl 1 is twt energized, then forward and reverse
is done in.fast speed. On the other hand, if contactorC11
ie energized, then by contact through the closers. the win-
ding for slow speed is switched into the circuit. If et this
operational stage the confactors Cl2 or Cl5 are energized,
then the backgauge will move in slow forward or reverse,
Parallel to the connections for the backgauge motor win-
dings one each screen condenser unit is hooked up end
mounted to the C base plate. This screen condenser unit
consists of 3 condensers and 3 resistors so arranged that
any interference from the on-off condition of the motor
or reversing the rotation will be reduced oreliminated.The
backgauge motor itself can be protected against burn out
through en overload switch.
The switching circuitfar confactors Cl 1, CIZ, C15, is part
of the brake control card 22 which aleo is mounted to the
C-Board.
The 3 phase power for the backgauge motor is coming di-
recly from the HP board by means of a male-female plug
connector. In addition, an AC voltage of 180 to 240 V
(depending on the main power voltage) is fed in the Relays
Board C unit, to be used for the additional brake solenoid
L17al of the backgauge motor.
The brake solenoid (17a) is energized during the manual
operation forward or reverse by the respective contacts on
contactor Cl2 or C15. During the automatic operation,
this brake solenoid is permanently energized through the
relay d122 which is pert of the card 22.
The motor brake, therefore, is not action during the auto-
m:atic operation.
If the machine is equipped with en air blower for the air
mounted to the C-Board. The overload switch isfactory&
to the normal current draw of the motor. In case of an
overload to the motor, this protection device will discqn-
nect the motor from the power supply line.
The voltage supply line to the blower motor is a separate
cable line from the HP board to the C-Board connected t
both boards by a male-female plug.
If the machine is equipped with the Fixomat device, one
addional contactor Cl is mounted to the C-Board for the
purpose of switching the 3~ motor for the various rakes
position on the backgauge.
The contactor Cl is electrically controlled from the c&6
(Fixomat) on the D-Board.
The relay board C is electrically connected to the power
board P and the board D by a number of plug connectors.
Also plug connectors are used (on the Relay Board C) to
make the electrical connection to the table motor, table
brake, air blower motor, air solenoid and motor brake so-
lenoid (17a).
3.1.19.1 Plug-In Card 22: Brake Control Card
Digital signal impulses, coming from the interface card out
of the upper control panel box, are received by card 22
end converted to a usable function of the backgauge.
The ,on’signals of dl2 or d15 are used to switch in contad-
tar Cl 2 for forward or C15 for reverse.
With the additional ,on’ signal of dll, the contactor Cl 1
is switched also into the circuit and the table motor noW
will run in slow speed.
The relays d12 and d15 are also used to switch off the
table brake coil during the manual operation sequence ior
forward or reverse. In the automatic operational stage. the
brake control is done throughsignalsfromtheinterfacecard
to relay d70 whereby the brake coil iscontrolled through
relays d12 and d15 in conjunction with the d122 relay.
In order to achieve a quick and uniform brake action, ”
voltage pulse is used at this stage produced by the discharge
of a condenser. The condenser is charged with approxima:
tely 120 v.
The discharge of the condenser is done automatically weti
a thyristor device es soon as the brake coil is switched in.
A holding voltage of approximately 20 V is applied to th$
brake.
If the backgauge is moved by the hand fine adjustment,
the brake is switched off by the limit switch b18b.
3.120 UPPER CONTROL PANEL
The front cover of the control panel can be removed after
the 6 lentil countersunk screwsand theturnable knobshave’
been loosened. After the holding screws (one on each side)
have been loosened, the complete upper control board can
be pulled out towards the front. Even in this pulled out
condition, the machine functions are not interrupped.
Located within the front plate of the control board are,
the following cards:
Keyboard Card N-T I ,Prcgram Selection and Memory
space Selector’
Keyboard Card N-T II ,Recording and Erasing’ with sig-
nal display
Keyboard Card N-T Ill ,Automat’with signal dlsplay
Keyboard Card N-T IV ,Numerical Keyboard’
Potentiometer Card AV-POT with signal display
Measurement Display I + II: N-MA2 I + II
Backgauge Position Display - Backgauge Stop Display
I+II: N-ISAltll
If machine is equipped with Fixomat. additional cardsare
located to the left side on the front plate.
Keyboard Card N-FIX Key + LED ,Fixomat with Signal
Display’
Display Card N-Fix A ,Fixomat’
Also on the front plate, located and accessible for plug-in
from the front, is the interchangeable memory bank.
All Keyboard Cards, es well a5 the Potentiometer Card,
with their signal displays, are of a plug-in type design and
can be removed toward the front after loosening the side
sheet metal screws.
The electronic control system ie placed on 7 plug-in cards,
with thecard dimensionof 233mImx 160 m/m.asfollows:
N-Cl Cassette Interface (in between link to memory
bankand computer)
~ N-l Interface card (in between link to external switch
elements end computer)
N-MAV Measurement Amplifier and Gripper Margin Com-
pensation
N-KB Keyboard (Numerical Electronical System)
N-CPU Central Processing Unit or Computer
N-Z Counter
N-MS Automatic Knife and Special Equipment
If machine is equipped with Fixomat, the resppectivecard
N-F Fixomat is located on the left side of the upper con-
trol panel box.
~ All above cards ere connected to the base by multiple plug
cc~nnector~(64 pins). The connectionsof the digital display
and input stages to the respective cards are made by flat
type wire connectors which are situated on the upper card
edge. To assure the correct plug-in direction, all pin termi-
nal strips have a marking point either on the soldering side
of the card or the side with the electrical components. The
flat type wire connector has to be plugged in with the
marking wire facing the marking point on the card.
The base is divided in 3 sections to hold the individual
cards in groups. The printed circuits of the cerds are con-
nected to each other by 6 VG terminal strips and a 64 pin
flat type wire package, To prevent mistaker in inserting the
individual cards, special plastic index stops are provided on
the base to mate with the individual card. They are always
located atthe terminal plug I on each card.The exceptions
are Card N-Cl and N-KB. Here it wee impossible to provide
the plastic index stop for reason of available space.
Furthermore on all cards the identification marking in ab-
breviation letters are TV be found on the Release Lever (e,
g. N-CPU) as well es on the base plate itself.
Three Test Jacks are. provided on the left section of the
base plate. (Banana type jacks 4 mm ‘iI accessible from
the bottom)

Blue = ov
Red approx. = + 5 V (Power Supply For The I+
Yellow approx. = + 24 V (Relays And Switches)
Another Test Jack is provided on the center section of ttie
base
Green approx. = 5.5 V (Seven Digital Display)
The exact Voltage values are to be found within the .Ih-
structions For Voltage Adjustments’.
All Test Jacks are accessible from the bottom when the
Control Board Unit is pulled out.
On machines manufactured in 1979 2additionalTestJacks
(2 mm 0) for checking voltage supply to the lc’s are pro-
vided on the card N-MAV. (Consult the Instructions For
Voltage Adjustments).
The rear printed circuit holds also the 6 align switches for
adjustment of the reference point es well as the plug con-
nections for the input and output cables.
Within some of the firstmanufactured upper control panels,
the base unit is not divided in sections and no Test Jacks
are provided. Voltage checks etc., should be made in the&
instances on the large open wire lines.
It is also to advise that on these early bases no index s&s
are provided for the proper card plug-in procedure and
special caution is necessary to use the correct card for the
correct position. If necessary, the wiring diagram should
be consulted for proper location of the individual card.
On the plug in card N-MAV are placed two testreceptaclei
blue 5 ov
red = + 5,lO - 5,15 v
This important voltage secures the power supply for tht
calculator. The adjustment takes place on plug in card 2;
See also ,Instruction For Voltage Regulation’.
3.1.20.1 Push Button Plate ,Program Selection and Memoi
ry Space Selecto~N-Tl
This push button plate holds the following push buttons: ~
Program Selection Upward
Program Selection Downward
Memory Space Selection Upward
Memory Space Selection Downward
The electrical connection with the card N-KB is done with
a 20 pin flat wire strip connector.
3.1.20.2 Push Button Plate ,R@cording Storage and
Erasing’ N-TII
The complete group consists of the push button base and:
the base plate for the light diode.
The following push buttons are m&ted on the plate:
Available Cuts
Marking with Cut and Prepare for.
Erasing Multiple Program
Erasing Button
Memory Input Button
The indicator light is positioned above the push button ~
,Marking with Cut’
The electrical connection to card N-KB is done with a 10 ~
pin flat wire strip connector.
The electrical connection to the push plate ,Automatic’
3.1.20- 3.1.20.6
ATTENTION: In case of a mechanical failure onone
of the push buttons (button does not
~ pop out again) all other operational
functions are blocked electronically.
3.1.20.3 Push,Eutton Plate ,Automat’N-TIII
This group consists of the push button base and the base
for the 3 light diodes.
The following push buttons are mounted on the plate:
Automat Backgauge ,Off
Automat Backgauge ,On’ Express
Automat Backgauge .On’Slow
Automatic Knife ,Off’
Automatic Knife Prepared
The respective signal light diodes are switched on by the
corresponding push button ,Automat Backgauge On Ex-
press’, Automat Backgauge On Slow’and ,AutomaticKni-
fe Prepared’.
The electrical connection to the card N-KB isdone with a
14 pin flat wire strip connector.
The signals for the light diodes are received from card N-Cl
whereby a IO pin flat wire strip connector is used for the
electrical connection.
Two cables, soldered to the push button plate, are making
the connection to thecard ,R@cordingStorageand Erasing’.
3.1.20.4 Push Eution Plate ,Numerical Keyboerd’ N-TN
The push button plate consists of 36 keys to program the
complete sequence and measurements within rhe individu-
al stages of the cutting procedure. (The meaning of the in-
dividual keys are described in the Operation Manual.)
The electrical connection to the card N-KB is done with a
34 pin flat wire strip connector and the signalsforthe light
diodes are received from card N-Cl via a 26 pin flat wire
strip connector.
3.1.20.5 Group Potentiometer
This group consists of 3 potentiometers LlO’K Ohm each)
used for the gripper margin adjustment I and II and the
measurment correction. The respective light diodesarealso
part of this group.
The electrical connection to the card N-MAV is done with
a 20 pin flat wire strip connector.
3.1.20.6 Plug-In Unit N-MA2 I and N-MA2 II (Measure-
ment Display)
These two plug+ units are located on the front board and
are connected to each other directly by 11 (eleven) male
and female terminal strips (IO poles). The most forward
unit (N-MA2 I) contains the 15 m/m high 6 digit measure-
ment display (beckgauge position), the display for the
backgauge direction i+ -j, the 2 digit 8 m/m high display
for the program number and the 3 digit display for the
is ~ memory counter. The latter display is also of 0 m/m height

connection is made with two 26 pin flat wire strip connec-
tow to the card N-KB and the number dispalay N-ISA I/.
The numerical display is arranged with 7 segment bars~in
which the 7 light emmitting diodes are used to prod&e
numbers from 0 to 9.
The transfer of display information from card N-KB to
the numerical display unit is done with the time multipI&
system (see picture). With this system all display config’w
rations are lit up in very short intervals but since these ye.
peating intervals are of an extremely short time lag (appro-
ximately 1000 x per second) the human @yewith a certain
indolence can only observe a constant light. Therefore, the
given information to the individual segments are visible &
all display configurations at the same time. The respectite
area of the display is chosen by a separate .Point of Dis-
play’ control. Due to the synchronized changes of signals
for the light bars and point of display, the individual nor&
hers are lit up successively.
Since the counter, connected to the linear measuringscal$
will give the output data only in digital pulses to the co?
puter and the computer itself also feedsout digital signa(s
only, these signals now have to be transformed in such p
way that they can be used for the 7 segment bar display.
Special Decoder chips are used to transform these digital
signals into a useable analog form.
The computer delivers 2 groups of signals (EC0 Code1
needed for the input stage on the segments via the c&l
N-KB, separated in the group for even display numbee
(A0 - AZ) and for uneven display numbers (80 - B3)
(see picture). These signals are given to one each decodit
and here the converting from the binary-coded decimiil
signals into the J segment signals takes place.
The correct placing, which BCD code signal belongs ta
which point of display, is arranged by another decoder
unit (place decoded where the incoming 4 digit signal S(
- 53 is decoded and the respective OJmpulse is produced
for the BCD 7 segment decoder.
To prevent any incorrect display during the switch-over of
the BCD code, it is electronically arranged that the O-lml
pulse is only given if the computer shows. via the 8D sigh
nal, that the correct data has been received. (Monitored
by stag@(MF) monoflop and stage gate.)
All 7 segment display bars are of 8 m/m height and mow;
ted on plug-in type sockets.
3.1.20.7 Plug-In Unit N-ISA I and N-ISA II (Reck Gauge
stop Display)
Both plug-in unite are mounted on the front board to the’
right of the display N-MAZ. The electrical connection is~
made directly to each other with 11 (eleven) male and;
I
female terminal strips (IO poles).
The most forward unit (N-ISA I) holds the 6 digit ,Back-1
gauge Stop’ display, the 2 ,Cut Counter’ display, the 3 di-~
3.1.20.6- 3.1.20.10
git ,Total Cut’ display es well as the over count and minus
display.
All 7 segment bar displays are 8 m/m high and are of the
plugin type.
The unit N-ISA II holds the input stage logic decoder and
is electrically connected to the unit N-MAZ II by a 26 pin
plug type flat wire strip connector.
The basic functions of the N-ISA unitsare the same es the
N-MA2 units. All necessary signals are received from the
N-MAZ I I unit.
3.1.20.8 Plug.ln Card N-Cl
This card divides the function of the CPU card and the in-
terchangeable memory bank. All memory feed-in date and
read-out signal impulses are produced here.
In addition, this card holds the amplification for the light
diodes and the control lights for the push buttons. The
connection is made with the flat wire strip plug f and g,
3.1.20.9 Plug-In Card N-l
The interface card amplifies the output signals from the
central processing unit card (CPU) in order for the relays
(i. e. table motor) to be energized.
Besides the above, the input signals (i.e. limit switches) are
electronically aligned and coordinated to the voltage con-
dition of the CPU card.
A Relay Id881 is provided for the control oftheair system.
A number of light diodes are in the circuit to show the in-
put signals (yellow) and also to show the output signals,
produced by the CPU card, in Red Display. (See Control
Diagrams.)
3.1.20.10Plug-In Card N-MAV
Measurement Amplifier and Gripper Margin Adjustment
The card N-MAV contains the amplifier for the Linear Me-
asuring Scale and the processing electronic for the Poten-
tiometers of gripper margin device I and II, as well es the
correction device for the strip size.
Measurement Amplifier
This amplifier amplifies the three sinus waveshapevoltages
produced in scanning the Linear Measuring Scale. After
amplification, these signals are transformed to digital sig-
nals (square wave pulses) so that they can be used within
the counter for further processing (See plug-in card N-Z as
well as description of the Linear Measuring Scale).
Gripper Margin Adjustment
The voltage from the 3 output taps of the Potentiometers
gripper margin I and II and the correction device is fed in-
to the Analog-Digital processor. This device now analyzed
the analog voltage values given by the 3 Potentiometer
positions and converts these impulses to a digital informa-
tion (8 Sit). The center positionof thePotentiometer range
is designated e@value 0 (zero).
Thk computer receives a specific signal if the Potentiome-
ter is moved out of Zero position and in this case, the re-
spective light diode will light up.
The Analog-Digital processoi constantly feeds-in the Po-
ten.,m* I’ ‘t’ , a TT T .” I. __ .+ a -1
 3.1.20.6a
3.1.20.6a
Time. multiplex system
 /
3.1.20.7
3.1.20.7
N-ISA
- I
N-MAZ

pulse from the computer, the required data is retriebed
and switched to the data link for further processing in ihe
computer,
The signals for selection of the individual Potentiom&er
and the memory bank are produced in the electronic cbn.
trol system. The sequencer is responsible for the impulses
being fed into the Analog-Digital processor.
Test Jacks
Beginning with manufacturing year 1979, these cards have
now 2 Test Jacks (Red, Bluei located on the upper pbr-
tion of the cards and accessible thru respective cut outs 7”
the Cover Panel.
These Teat Points are used to check the exact adjunm&t
of the supply voltage for the IC’s. (See Instructions $r
Voltage Adjuament)
3.1.20.11 Plug-In Card N-K.3
The keyboard card is used for the automatically distribuii-
on of numerical d&as, produced within the CPU card, jo
the individual displays. These dates are rechecked by the
computer and then transfered by the card within a spedi-
fit sequence to the respective display read out. (Flat wiie
terminal strip plug a.1
In addition to this connection, there are the plug conn@!z-
tons b, c, d, @to the individual push button cards. The i&
dividual push impulses are recorded in the memory bank
es they are given and then stored in this sequence to b’e
available for the CPU card. The transfer to the processing
card is done via the plug I at constant repeated times.
Also controlled from this N-KB Card is the acoustical sig-
nal effect located on the position display.
On the right side of the card are two contact pins,
If both contact pins are connected by a wire jumper thi
brake afterrun distance is visible on the display after the
reference point has been scanned.
The Retrieve Push Button is to be pushed in and now th$
actual distance of the brake afterrun will be shown in th$
backgauge Stop Cisplay.
In the center of the upper pert of the card are 2 slide wit;
ches positioned.
The right switch is used to turn off the correction devise.!
The purpose of the correction device is to compensate “a.;,
riations within the last digits on the measurement displays
,If these variations fall below + 6/100 mm.
With this feature a clearer and easier to read display is!
accomplished. (This switch can be operated even with then
machine in full operation.)
The left @witch is used to ‘choose the display readout in’~
mm or inch. This feature wiil mostly be used if on the aver- I
age, only one measuring system (inch or mm) is needed ~
I
for the machine operation.
3.1.20.10 - 3.1.20.13
However, if only occasionally one or the other measuring
systems are used, then it will only be necessary to push
the key ,Gripper Margin Adjustment I’ once before the re-
ference point is scanned.
Important: The slide switch has to be set also be-
fore the reference point scanning ta-
kes place and not after es otherwise
the measurement display readout will
no2 show any change. (Only after the
machine is turned on again will the
change go in effect.)
This function befalls in the meantime
only machines with EPROM@ dated
6.7.1979
3.1.20.12 Plug-In Card N-CPU
The CPU card is the main central pert of the complete
processing unit. This card receives all input signals from
push buttons, limit switches, @to. ; converts them to logic
output impulse@suitable for the control of the backgauge
motor in standard-eltromat or eltrotact operation, es well
as the cutting cycle release and the impulse signal@for the
respective light bulbs and display area diodes. (Not the
fixomat light.)
In addition, certain functions of the inter-changeable me-
mory bank and control of the optional features are prepa-
red and released from this CPU card.
The electronic sequence of input and output es well es the
~ control itself is governed by the stored data within the
memory bank Chips 1 - 4. (See Chart.)
Specific operational position@of the machineare registered
and displayed with light diode@.
Errors within the operational procedures are signaled thru
the Chips 2 - 7.
All in and output signal@ere transmitted via Plug II. Other
dates from measurement amplifier, counter device, memo-
ry interiace card and keyboard card are transmitted via
Plug I.
The switch on this card should not be used and operated.
Only For Specific Testing Procedure At The Factory
3.1.20.13 Plug.ln Card N-Z
The counter card is counting all impulses from the mea-
surement amplifier according to their value (Positive - Ne-
gative) and has therefore all the time the exact backgauge
position available.
In scanning the reference point, by the backgauge move-
ment, these counters receive the reference measurement,
which i@adjustable to the individual table Size via the cor-
rection device switches, @@aspecific impulse signal.
For Service purpose, special check points are provided on
,
which an auxiliary displsy system ten be connected too, so
that the individual uncorrected counter positions can be
seen.
The counter card also hold@a register device in which the
destination me@@urementof each backgauge cycle hasbeen
fed in from the CPU card,
lf ,,th I ., ,. ,, . *k .., . I ., :
 3.1.20.10
Xl.ZO.lON-MAV
Gripper Margin Adjustment
3.1.20.14 Plug-lo Card N-MS (Automatic Knife And
Optional Features)
This card holds the electronic safety circuit for the auto-
matic knife feature es well es the control system for;@11
the special operational features.
If the backgauge is switched to automatic and the push
button ,Automatic Knife Repared’ ( II] ) selected, tden
the control display ,Automatic Knife On’ will now li$ht
up with a bright illumination. (The control display in t/l@
,B@for@Stage’ was only dim.)
In pressing the 2 cut buttons the automatic knife circuii is
switched into such a pattern that only after a beckgauL@
stop and after the card N-CPU has given the free signal; a
knife cycle ten take place.
The control light .Automatic Knife On’ is now switched to
@flashing condition.
The automatic knife will stop if:
The L.S. light barrier beam is broken during the
cutting cycle,
The L.S. monitoring system is detecting a malfunc- ~ are freely avalaible et the time when
tion in the L.S. circuit,
The backgauge reverse movement takes place,
The backgauge has reached the front limitation stop,,
The push button ,Automatic Knife Off’{ w ) ispushed,
The push button ,Backgaug@Automatic Ofi’ (0) is
pushed,
The control light for ,Automatic Knife’ is burned out,
The backgauge has not reached the specific measure-,
ment position for any reason.
3 light diodes for function control (warning of malfund-
tions), are located on the upper card edge.
The left diode (yellow) marked with K8-20, becomes illu:.
minated et the start of the cutting cycle and stays on during
the duration of the cycle.
The center light diode (yellow) markedwith d37 is hooked
up parallel to the control pilot light of the L.S. and stay?
lit up constantly except for a brief interruption during the
monitoring stage of the L S. circuit during the knife up-
stroke.
The light diode on the right (Redi marked with d73 is
hooked up parallel to coil of relay d73.
If push button ,Backgaug@ Automatic On’ (Expre6 ore
Slow) and push button ,Automatic Knife prepared’ a;@;
pushed in, this red light diode will go on at the beginning;
of the cutting cycle and will yo off when the knife is start-~
ing the upstroke. (At the time when the gear limit swit-;
ches are taking over.) This ,On’ and ,Off’ condition is ini
effect et each cutting cycle during the ,Automatic Knife’:
operation.
The individual selection of special operational functions is ~
given by 5 identical switching steps. These steps are selec-
ted by the operator according to the program needs and in
no way will it be necessary to follow a certain sequence L
for employing the individual step.
Each switching step con&s of a monoflop, s driver stage ~
and a reed relay. With this arrangement we have 5 ?-
The power output of the Reed Relay is epprox. max. 10 W
by max 500 mA and mex. 100 V IOhm Load). Each con-
tact (closer) will be closed for epprox. 500 ms.
The potential free terminals with the output side are con-
nected on Piug STK 31 on the control panel boxand wired
to Plug No. 18, which ie placed en a cable raceway et the
rear, behind the lower control box. The individual output
terminals have the connection on Plug 18 es follows:
18.7 The control signals for the Fixomat
18,,o Fixomat‘
are already fed into card N-F et the
upper control box. The additional wi-
18.1 ring to Plug 18 means only a parallel
,6 4 Fixomat
connection. If the machine does not
have the Fixomat feature, then these
18.3 signals can be used for other control
Fixomat
18.8 systems. The control signals are alrea-
dy available before the backgeuge
movement to the respectivebackgauge
stop position is started.
18.5 The control signals on these terminals
1B 6 Transomat
the backgauge has reached the respec-
18.11 Retractable tive measurement stop position,
18.12 Side Gauge
3.1.20.15 PI&In Card N-F Fixomat
This card N-F, in conjunction with the card 6 in the D-Base
and the push button plate es well es the display card, con-
trols the electronic system for the Fixomat motor@.
The voltage for the 2 directional systems of the angle cor-
rection device is changed within the Analog-Digital con-
verter and fed to the 2 seven segment display read out.
(The 7 segment bars are only illuminated when the respec-
tive relay becomes involved thru the push button ,Angle
Correction ,Left’ or ,Righr”.j The reverse position and
using the push button ,bo’will turn off the display signal.
The control devices for ,Angle Correction’ and ,Gripper
Margin’ are producing the signals for energizing Relays dl
- d2 respectively d3 - d4 and Relay d5 - d6 resp. d7,
[on card 61.
The display for position of th@Gripp@rMargin iscontrolled
by the limit switches bol. bel, bbl resp. bcl.
Furthermore, it is possible to control the Gripper Margin
pairs (not the angle correction) via the potential-free ter-
minals of the optional features (from card N-MS) with
specific computer orders. In this case, the output stage
signal -10 is automatically used in the computer to reduce
the specific measurement by IO mm. The processor also
brings back the Gripper Margin device to the initial Zero
position when the push butron bo is engaged. The Proces-
sor also receives a signal for the display indication that the
card N-F (as optional feature) is available. (S@eDisplay,P’)
The Angle Correction and the Gripper Margin adjustment
are electronically blocked to each other. This mean@that
the Gripper Margin adjustment cannot be moved out of
position if the Angle Correction has been adjusted or vise-
“@Be.
If +t (..- I .. ~I, : I
I I

- ----7

--r--------
&-
 3.1.20.15- 3.1.30

then the light display indicator for Angle Correction $1 able Memory Bank Unit has beentaken out of themachine.
light up, but no correction will take place. The Memory Bank Unit receives its voltage from the ma-
For alignment purpose on the Angle Correction Displdy, chine-electronic when the machine is turned on and at the
2 Potentiometers are provided, located on the upper part same time the Buffer Battery is being recharged,
of the card N-F, of whichtheRightPotentiomet@r responbs ,AAM’ = Random Access Memory = Write - Read Storage
to the flight Angle Correction. The other Pot@ntiomet@r’~is Unit
factory set and should not be tampered with. The infeed, reading and erasing of data is being done via
The power supply of + 5 V and - 5 V for the An@log-Di$i- the Cassette Interface Card N-Cl controlled by electronic
tal processor and the display for Angle Correction has io instructions from the computer.
be separated from the other power lines. The Inter-Changeable Memory-Bank Unit can be removed
The voltage for the Analog-Digital processor is taken f& from the machine any time or at any function cycle posi-
the Control Transformer I (0 V., 8 V., 16 V.) and fused in tion of the machine without loss or change of the stored
the card N-F with 2 fuses 0.5 A. data.
This voltage now is being rectified to DC and stabilized Liy If a memory unit should be kept outside of the machine
2 integrated voltage stabilizers. longer than 1 month, this must be done only in connecting
The TransformerTAP 8 V is hereby the ,O’position wherk- with the maintenance charging unit switched on.
as the 0 V Tap respectively the 16 V Tap is used for tG@
rectification of the positive or negative voltage. 3.1.30 Linear Measuring System
The connection of card N-F to the card 6, the Contrbl The Linear Measuring Scale is producing a number of elec-
Transformer I to the backgauge (Direction Control Systeh tronic signals equal the distance the backgauge has moved.
and Fixomat Motors) is done with a 26 pin multiple plug:, These signals are now amplified within the electronic in
The connection of card N-F to the 2 Digit Display is don’@ the upper control box, separated-counted and transferred
by using a 16 prong flat wire strip connector. (Plug A) ~ to the read OUT Display as the backgauge stop position.
A 10 prong connector 0 and the 14 prong connector C “‘7 Inside the Linear Measuring System, which is totally en-
the connection to the Keyboard card ,Fixomat’. closed, is a very precise Glass Scale on which fine scanning
Please Observe: The 7 segment bar display units (8 lines (0.04mm apart) are marked on. In addition to this
mm high) are not interchang@@blk full length Rasterfield, there is a small scanning line area
with the display units of MAZ and in approx. the center of the glass scale (on the bottom
ISA despite the same I3 mm height{, side) as the point for the reference mark.
The electrical control for the adjustment of the gripper During the backgauge movement a Photoelectric Scanner
margin device by the computer is done via the Relays foi_ Head is passing over the fine scanner lines and as a result
optional features on the card N-MS. certain impulse signals are produced (See Picture a). The
produced signal from the Photoelements is a sinus wave
3.1.20.16 Inter-Changeable Memory Bank N-DS type. The Glass Scale is being scanned by 3 pair Photo-
The Memory Bank Unit is inserted into the upper contra) elements (output stage 0”. 90° and reference point) where-
panel. With this the connection to the rear base is made b4
a 37 Prong Plug Connector.
The correct position of the Memory Bank Unit is reached
when its front cover plate is flush with the control.p@n@[
front surface.
The Inter-Changeable Memory Bank es a unit consists of d
individual storage cells which, together with a Buffer Eat:
tery, ere housed in a plastic container.
The Storage cell@ are ,RAM’ Chips (Random Access Me-~
mory) to which specific datas or characters of language iS
fed into, using the Bit Type System.
With the characters of language, it is now possible for the!
computer to retrieve specific data or to era@@
certain indi-!
vidual data combinations es well as to erase the complete!
memory bank at once. !
Altogether, this Inter-Changeable Memory Bank has a @to-~
rage capacity of 512 Bit Words. This means that it is pas-!
sible to store 6 digit measurements and up to 11 optional;
functions in each Bit Unit. Out of the 512 Bit Words,!
arrangements for 98 programs can be made.
The RAM Chips are only capable to sustain the memory:
data if they are held on a specific voltage. A Buffer Battery
is provided to prevent any loss even if the machine is’

by each Photoelement, within the pair, is connec<ed
against each other (Anti-Parallel). As the light emitter for
the system a mini glow bulb of 5 V 120 mA is used, whiih
has a predicted medium lifetime of approx. 100000 hours.
A faint light on the scanner head (looking from below) i,n-
dicates a lit up glow bulb.
Purpose Of The Reference Point Is As Follows: ~ the installation to recheck thispointand
If the machine is turned off, the backgauge position infqr-
mation is lost for the computer and no measurement d/s
play will be visible when the machine is turned on again.i
In moving the backgauge thru the reference point, a signal
from scanning this reference point will go to theelect&
control system, giving the instruction to the cornput&’
that this measurement has to be accepted. (Providing th$t
the established distance, pre-determined with the align
switches. between backgauge rake and knife back side has
been stored in the Memory Bank.) (See Chapter adjustmei$
reference point.)
The additional impulse.signals from the Linear Measuring
Scale are now added or subtracted to this established dale
and the correct measurement should be visible on the Read
Out Display. The signals 0” and 90° are used to determine
the direction. Since the individual photoelement pairs ate
mounted in an offset pattern to each other, the output
signals are therefore phase shifted by 90°. (See Picture 171)
Depending on the backgauge movement, Forward or Re-
verse, is the O” signal received before or after the 90° siS-
nal. This specific relation is then the base to establish tl(e
signal Forward or Reverse and at the same time the impul-
se counter will count Up or Down.
The Read-Out Measurement Display will show ,-’ for th:e
Forward movement and ,t’for the Reverse movement.
In order fo increase the scanning accuracy on theScanning
Line Spacing from 4/100 mm to 11100 mm, the impulses
are electronically multiplied 4 times.
To accomplish this, the following is done:
The received impulse signals are not taken by their fu(l
wave length but rather only the ascending portion and
declining portion of the signal (0° - 90°) is utilized.
The result is a far higher number of impulses available.
ATTENTION : During Service Work on the Linear Mea’-
wring Systen DO NOT connect or dis;
connect any plug when unit is still un-
der power.
3.1.30.1 Establishing of Reference Measurement Point
Before any attempt is madeJo establish or adjust the refe:
rence point, it is necessary to have the over-undercut end
parallel cut very exactly adjusted.
m dm
3.1.30 - 3.1.30.1
With the adjustment of the reference point, the true di-
nance between back of knife cutting line and front surfa-
ce of the backgauge rakes are brought in alignment to the
backgauge position display read-out.
The reference point on the EMC machines is already estab-
lished et the factory and it only will be necessary during
readjust if needed.
Before the upper control box is mounted. a rough align-
ment of the reference point is done by setting the various
align switches, which are located on the rear wiring base,
to a measurement data approximately l/2 of the fullback-
gauge movement distance.
On a POLAR 155 EMC this date would be 77.5 cm
On a POLAR 115 EMC this data would be 57.5 cm
If the reference point was already set and only a recheck
or smell correction is necessary, then the before mentioned
rough calibration procedure can be emitted.
Procedure For Fine Adjustment:
A small paper ream af approximately 3 cm height is being
cut on one side. Bring backgauge to a full measwemenf of
IO cm, using the backgauge position display read-out, turn
the paper ream 180° and after careful positioning against
the backgauge rake, make the second cut.
Check paper now with a pocket caliper. Let’s @ssum@,
for
example, the measurement is 8,385, which meens in this
case that the psper is shorter than the digital read-out
shows.
Now we have to figure out the actual difference between
the display measurement and the cut size.
10,000 cm
- 8.385 cm
~
1,615 cm
The distance of 1.615 will now besubtracted,rrom the seft-
ing on the align switches. (If the actual cut would have
been larger then the difference should have been added.1
77,500 (Setting on Align Switches)
- 1,615
75,885 (New Setting Data For Align Switches)
The align switchesare now corrected according to the new
final data.
After the correction has been done, backgauge has to be
moved over the reference point in order that the corrected
measurement can be effective.
~ It is advisable to test cut the new position by cutting three
(3) equal sizes @sdescribed in the Service Manual.
For the correotion procedure, it is mandatory to move the
backgauge only in standard position.
‘cm mm ‘/lOmm ‘/lOOmm
 3.1.30b

3.1.30b Impulses of linear measuring x&

1 ;ignol offer impulsforming “O””

ill. Signal after impulsfarming” 90°”

;Refemce Signal aftaT impU\SfOrming

 3.1.3oc

3.1.3Oc Connections on linear measuring scale

a- ,I-

.-.._-
C _----
t(
3 L 1

l +
lJ:sv_+ 10%
I CCI IZOmA

Pin position ond WClnecfion S Inside shield on pin 9

Outside shield on plughousing

7; g l-w?”
2: yellow
3: brown
L: whife
5: blue
6: red
7:grey
8: pink
9: shielding

Attention: Do not connect or disc1 meet any plug underpower

 3.1 JO.2

3.1.30.2 Establishing Of Backgauge Position (Measurement

For the ascertainment of the backgauge position, the fol-

lowing Group Units are involved:
Linear Measurement Scale , (Generates the Impulse$
Card N-MAV , , , , (Amplifies the Impulsesand
transform them to Square Type Signals)
Card N-Z , , , . (Is Counting the Impulse4
Card N-CPU . , . LProcessesthe Impulse Data)
Card N-KS . , (Preparesthe Impulsesfbr
Display Read-Out)
Card N-MA2 , , . (Measurement Displa$4
The signals from the Linear Measuring Scale during the
backgauge movement are transmittedviaa multiple shielb-
ed special cable to the Card N-MAV. (See picture a + b.1 (
In this card the relative weak sinusshaped signals are at-
plified and transformed to Square Type Impulses.
These impulses are now counted in the N-Z Card. Thi! “7

formation is then forwarded via the Data Link DO - 7

to the Card N-CPU, where the processing of this infor 3.
tion takes place. (Measurement Correction etc.)
Again, the Data Link is used to transmit the informai I”
to the Card N-KB. In this card the final processing oi ,-
formation takes place so that in the next stage the h, a-
surement Display N-MA2 can bring the Direct Read-1 n
for the backgauge position.
 3.1302
3.1.30.2 Way of signal pulses for establishing the backgauge position

3.2 Operational Description
32.10 POLAR 115 - 155 EMC
0 3.2.10.1 Backgauge Forward on Standard Operation
Pulling the handwheel of the handfineadjustment @c&es
the micro-switch blO(b). The working contact closes and
+ 24 V is fed to the input stage I I 12a of the interface ca{d
N-l in the upper control panel. This signal is now transfqr-
med within the respective koppler and acknowledged by
the yellow bulb El0 which becomes illuminated. ! ned off.
The transformed signal is fed to the computer via 11.23a
After a certain coordination and comparison toward be&k-
gauge forward movement. en impulse signal is released Ge
ll.ZSa to the interface card N-l. This control signal again Yis
checked in the card N-l with the contact position of lim~it
switch b8, b9 es well as b217, if machine is equipped with
Fixomat and/or the small false clamp plate.
If these limit switches are not triggered and the closer co&
tacts in the making position, a voltage of + 24 V is on tlje
input stage 11.1% of the interface card N-l. The respective
koppler transforms this signal and thebulb ELlwill light ub.
0 The impulse signal forward from the computer in conned-
tion with the position signal ,forward limit switchescloseb’
being put to the ,and gate’on which 24 V from theoutpit
signal ,backgauge movement on’ is present, will be fed t,o
the interface card terminal ll.7a. The red light lbulbAl$
will acknowledge this transaction.
The + 24 V signal on output stage ll.9a of the interface
card N-l is now given via connection 2 on plug-in card 2’2
(C-Board) to the coil of relay d12, the test receptacle22R&
shows ,I’ signal. Relay d12 will become energized and iis
closer contact are now switching-in contactor C12.
The contacfor Cl2 is switching the backgauge motor to
forward ,on’. If the backgauge is moved forward to the
table limit switches area, the first limit switch to be trig-
gered is limit switch bS. The normally closed cont&
open up.
If the normal size false clamp plate is inserted in theclame
and the limit switch b6 being triggered, its normally cl{-
0
sed contact open up and the + 24 V signal on input stee
11.13~ of the interface card N-l is being disconnected. Thb
yellow light (bulb EB) will go off. Since the ,and’ condf-
tion for the output signal ,forward on’ within the circuit (s
not in existance anymore, the red light (bulb A12) will be
off.
The output stage 11.7a of interface card N-l will receive
now the ,0’ potential and relay d12 becomes de-energized
which, in turn, de-energizes contactor Cl2 and the back;
gauge motor is turned off. The test receptacle 22R4 show!
,o’signal.
If no false clamp plate is inserted and, therefore, the close[
contact of limit switch b6 remains closed, the forward
movement of the backgauge will trigger now limit switch
bB but the i 24 V signal on I l.13a of card N-l is not being
disconnected. The backgauge travelsfurtherta IimitswitcA
b9 and here the closer contacts open. Only now is th$
,snd’ condition within the ,forward on’ cjicuit reached
and the stop of the backgauge movement j@actuated in
3.2 - 3.2.10.2
If a small false clamp plate is inserted and/or the Fixomat
layer rakes are protruded then the backgauge forward
movement isstopped before the limit switch b9 is reached,
The ,and’ condition for control of backgauge forward is
also not in &stance if the handwheel of the fine adjust-
ment has been released and micro-switch blO(b) is not en-
gaged anymore.
The yellow light El0 and the red light Al2 are out. Relay
d12 and contactor Cl2 drop off. Backgauge motor ie tur-
With contactor Cl2 energized, its working contact wit-
ching the brake solenoid ml 7a of backgauge motor to on
and the backgauge motor can now freely turn.
With the de- energizing of contactor 02, the brake sole-
noid m17a will also be de-energized and the motor is bra-
ked by spring tension.
The brake solenoid is connected to 220 V AC,
3.2.10.2 Backgauge Reverse in Standard Operation
In pressing the Push Button b14 on the hand fine adjust-
ment wheel, the ground potential to the + 42 V supply
line is made via the brass ring, carbon brush and input stage
ll.14a on the interface card N-l. This potential is being
transformed within the respective koppler and acknowle-
ged by the yellow light El4,
The transformed signal coming now from the output stage
11.24~ of Card N-l is fed into the computer.Afterchecking
all the necessary conditions for a backgauge reverse move-
ment, electronically within the computer, a control signal
is given vie ll.2Ba to the Card N-l. This signal now will be
~ coordinated to the contact position of Limit Switch b13
and arranged to a ,AND’ condition.
If Limit Switch b13 is not triggered and the closer con-
tact@ are still closed, the + 24 V are present on input stage
11.13~ of Card N-l. This signal too is being transformed in
the respective koppler and acknowledged by the yellow
light E13.
The control signal ,AEVERSE’coming from the computer
and joined with the signal from ,Limit Switch Reversecon-
tact closed’ together form the + 24 V output signal ,Back-
gauge Reverse’ on 11.9~ of Card N-l. The red light Al5 will
light up.
Via connection 1 on Card 22a voltage of + 24 V is put to
the coil of Refay d15. TheTest Jack 2’2R3 shows signal ,I!
Relay d15 pulls in and with the respective workingcontact
via contact on Cl5 the backgauge motor is started in re-
verse.
If the back gauge is reaching the end Limit Switch b13
end opens the closer contacts, the + 24 V signal on input
11.13~ of Card N-l is interrupted and the yellow light El3
will go out. With this condition, the ,AND’ arrangement
for the output signal on 11.9~ of Card N-l is cancelled. The
output stage 11.9~ becomes a ,O’ potential and the red light
Al5 goes off too. Relay d15 and contactor Cl5 are dropp-
ed off.
The backgauge motor is turned off.
The same occurs by releasing the Reverse Push Button b14:
 3.2.10.1

3.2.10.1Backgaugeforward

nly with FIXQMAT at-d/or

mall false clampplate

automatic operation

L-

--
 3.2.10.2

3.2.10.2 Backgauge reverse

automatic operation

r-
I
I 2L v
L-
 3.2.10.2 -3.2.10.4a

The computer will not deliver any signal for forming the gizing the coil of relay dl I, The test jack 22R5 shows sig-
AAND’ condition. nal ,I’ relay dll pulls in and energizes contactor Cl 1.
Contactor Cl5 with one of its working contacts is swii. The normally closed contacts of contactor Cl 1 open up
thing the table brake solenoid m17a on and the rqotor can and the express winding of the. backgauge motor is dis-
turn freely. connected. At the same time, the working contacts of
As soon as contactor Cl5 drops off, the table brake sole- contactor Cl1 becomes closed and the slow winding of
noid ml 7a becomes disenergized and the table motor k the backgauge motor isswitched in. With thisarrangement,
stopped by the spring tension of brake assembly. ~ the backgauge will move in slow motion and depending on
which other contactor Cl2 or Cl5 is in the circuit, it will
be forward or reverse slow.
3.2.10.3 Backgauge Forward-Reverse slow in Standard ~ If the backgauge is positioned in the area of thefront limit
Operation switches and the reverse push button b14 is pushed in, then
In the immediate area of the front limit switch,the back- the reverse motion will be automatically in express since
gauge has to move forward in slow and in the area of the the computer did not have the information ,forward mo-
rear limit switch the motion should be reverse slow. tion prepared’.
In order to accomplish this, a number of other limit swii. Despite the Yellow Light E7 being lit up,thered LightAl 1
ches are located ahead of these respective and limit swii- will remain dark.
ches and when triggered, the switchover from express t) Relay dll and contactor Cl 1 remain de-energized.
slow will go into effect. The same electrical procedure takes place if the backgauge
Function Limit Switch Switchover ~ is positioned in the area of the rear limit switch and the
Limit Switch ~ handwheel is pulled thereby engaging micro switch blob.
The computer had not received the information .Fieverse
Forward 9 7 Motion Pnzpared’ and the Yellow Light E13a indeed is lit
Forward By False B 7a up. But the Red Light Al 1 remains dark.
Clamp Plate Inserted The backgauge will imediately start forward in Express.
Reverse 13 13a

Forward By Small 217 7a 3.2.10.4a Control of Backgauge Brake

False Clamp (Optional Feature)
Plate Inserted
Forward With Pro- 217 7a
truded Fixomat (Optional Feature)
Layer Rakes
As soon as the backgauge reaches the limit switch area,tlie
switch 7 or 7a is bringing + 24 V to the input stage ll.llc
of interface card N-l regardless whether a fake clamp plate
is inserted and the limit switch b6 is normally triggered 9’
not.
The + 24 V signal is transformed within the respective
koppler and acknowledged by the yellow light E7.
The transformed signal is given to the computer via II .25$
Out of the individual information ,forward motion’ a$
,switchover switch 7 or 7a triggered’ the control signal
,slow’ is now formed by the computer.
If the backgauge is in reverse motion and has reached the
limit switch b13a. the + 24 V is put to the input stage
ll.lOa of card N-l. This signal is t&sformed within the rd-
spective koppler and acknowledged by the yellow light
E13a.
The computer receives this signal ,switchover 13a triggered’
now via ll.26a and together with the other received infoi-
mation ,reverse motion’ a control signal .slow’ is form+
by the computer.
Thisoutput signal isfed to the card N-l via Il.29candaftelr
involving a power pack unit, the + 24 V output signal
,sIow’ is brought to 11.6~ of card N-l. The red light Alb
acknowledges the electronic completion. Now the + 24 V
Standard Operation
Machine is turned on, backgauge in resting condition. In
this condition, the ground potential is connected via the
normally closed contacts of micro switch bl8a (hand fine
adjustment assembly). relays d12, d15 and d122 to one
lead wire of the backgauge coil m19. The second wire of
the coil ml9 is directly connected to a DC voltage of ap-
proximately + 25 V. This voltage is produced from the 25
V secondary outljut of transformer I and rectified within
a one way rectification system.
The brake coil ml9 is immediately energized as soonasthe
machine is turned on and with this, the backgauge is
~ braked.
At the same time the brake coil becomes energized. the re-
lay d70 on card 22 in the C-Board is energized from +24V
via the normally closed contact of micro swirch b18b and
connection 11.15~ of interface card N-l. This signal istrans-
formed in the respective koppler and acknowledged by the
yellow light El&The information ,switch bl9b not trig-
gered’ is forwarded to the cornpurer via Il.218 for further
processing.
The computer now delivers for the function , backgauge
rest’ the electronic signal ,brake secured’. This signal is fed
via ll.27a of the interface card N-l to a power pack unit
and trandformed to a usable + 24 V signal ,which then is
put to the stage 11.5~ of card N-l.
The red light A70 will light up.
The control signal is connected to terminal 45 of card 22
in the C-Board and used for the coil of relay d70.
Test Jack 22Rl shows signal ,I’.
 3.2.10.3

,3.2.10.3 Backgauge forward and backgauge reverse slow

- --
STK 60.7 / L‘.,

J- t II 1011

connected to the coil ml9 by the working contact of d7b
parallel to the contact seriesof bl8a - d12 - d15-d12’2.
If the backgauge is moved forward or reverse under pow&
by pulling the handwheel or using the push button blrlfdr
reverse then the control signal ,brak@ secured’ is cancelleb
by the computer after the respective information is pro-
cessedwithin.
The + 24 V signal on stage 11.5~ of Card N-l will disappear.
The Red Light A70 will go out.
Relay d70 drops off and Test Jack 22Fil shows ,O’signa~l.
Since the relay d12 (backgauge forward) andlordl5 (back-
gauge reverse) are in the circuit for the. backgauge rnotio:;
their normally closed contacts open up and the continui!y
for the ground potential of the coil ml9 is broken, ~ To prevent the immediate Forward Movement of the back-
The brake disk is released and through spring tension, the
backgauge drive becomes engaged.
Pushing the handwheel of the hand fine adjustment de&@
inwards will trigger the micro switches bl& and bl8b enId
their normally closed contacts becomes open.
Micro Switch b18a opens the Ground Potential to brake
coil m19.
0 Switch blab et the same time, is switching off the + 24 9
signal from 11.15~ of interface card N-l. The Yellow Light
E18willgooff.
The computer, due to the received information .switch
blab triggered’ and ,autom@t off’ has cancelled the control
signal ,brake secured’ normally going to the interface c&d
N-l.
!
The Red Light A70 will go off.
I
Relay d70 drops off and opens the ground potential cir-
wit to the brake coil ml9 resulting in the brake disk ;;
r@le@s@.
Since the backgauge is also secured by the additional mb-
tar brake, a micro switch bl8c is triggered by pushing the
handwheel inwards bringing the working contacts of th/s
switch to a close and with it making a connection for 2iO
V AC to the solenoid m17a (add. motor brake). The sol&
noid becomes energized and the motor can turn freely. ~ tomatic Operation.
The backgauge can now bemovedfreelyforward orr@ver$
by the handwheel.
The brake action is restored again if the backgauge mb-
vement Forward or Reverse is interrupted or if the back-
gauge is triggering either the forward or Rear Table Limit
Switch. The computer feeds out the signal #rake s@cure&
via stage 11.27a of Card N-l. This signal is transformed toi@
usable + 24 V signal, transferred via 11.5~ of Card N-l {o
terminal 45 of Card 22 located within the C-Board, mid
will energize then Relay d70.
The Red Light A70 will light up.
Test Jack 22Rl shows again signal ,I’.
The Brake Coil ml9 is put on ground potential @ssoon as
the working contacts of Relay d70 a;@closed.
This arrangement (ground potential to the Brake Coil) his
the effect that the brake disk is pulled on fast and et onie
due to a discharge of the 50,uF condenser.
The 50 UF condenser was charged to approx. 170 Volt via
the normally closed conte&s et the time the d70 Relay r&-
mained in the Drop Off Position and the discharge is done
3.2.10.4a - 3.2.10.4b
After the condensor discharge, a normal t 20 V is present
on the Brake Coil.
3.2.10.4b Automatic Operation
If the Automatic Backgauge is engaged by pushing in
Button Fast, 3 ‘or Slow, 1 ‘then the computer is in-
fluenced from the Keyboard Plate N-K0 in such a way that
the table motor is switched on for Continuous Forward
Rotation. Naturally. this Continuous Motor Rotation does
not go in effect if any of the Front Limit Switches had I
been triggered.
The Red Light Al2 will light up.
Relay dl2 and contactor Cl2 are energized.
gauge (when automat is switched on), the computer still
feeds the signal ,Brake Secured’ to the Interface Card N-l.
The Red Light A70 is lit up.
Relay d70 remains energized, the working contacts are
closed and the ground potential to the Brake Coil is still
connected. which means the baekgauge remains braked.
By pushing in Button Automatic , $ ’ or, .! ‘, a signal
,Automat On’ is given from the computer to the Interface
Card N-l Stage 11.32~. This signal is transformed within a
power pack unit to a usable + 24 V signal.
The Red Light Al22 is lit up.
The - 24 V signal on Output Stage Il.5a of Card N-l is fed
to Card 22 in the C-Board via the connection 44 to ener-
gize the Relay d122.
The Test Jack 22R2 shows signal ,I’.
Relay d122 pulls in, the normally closed contactsopenup,
holding the circuit open via other open contacts of b1Bb
- d12 - d15 for the ground potential to the Brake Coil
m19. The working contacts of Relay d122 are holding the
Motor Brake Coil m17a in the energized condition.
This arrangement is necessary to prevent any engagement
of Table Brake and Motor Brake during a directional change
of backgauge movement (Forward - Reverse) in the Au-
The de-energizing of Table Brake Coil ml9 in the Automa-
tic Operation Siage. enabling the backgauge to move For-
werd or Reverse, only takes place if a m@@sur@m@nt,
via
the numerical key board, has been fed in or was stored in
the memory bank es part of a specific program. The com-
puter, having processed the information from switch posi-
tions ,Automat On’ - .Micro Switch blab triggered’ (if
handwheel is pulled) - ,R@verseOn’ (if push button b14
is pushed in) as well es the condition that a measurement
has to be complieh with, can now produce the output sig-
nal ,Br@ke Release’.
The signal is cancelling out the power pack unit via Stage
I l.27a of Card N-l which before had the + 24 V signal fed
to the Relay d70 via 11.5~.
The Red Light A70 goes off.
Relay d70 drops off and opens the circuit from ground
potential to Table Brake Coil m19. The automatic back-
gauge movement is starting. Instead of using the hand
fine adjustment d&ice for the Forward or Reverse motion
of the backgauge; this same operation is possible by using
 3.2.10.4

3.2.10.4 Control of backgauge-table brake

1
C72.6
c70.10
!

22ov-

The computer will receive all the necessary informatidn
for the signal ,Brake Release’ this way too. Under these
conditions the brake is releesed after a cutting cycle.
If both cut buttons are depressed or the automatic knife
devise is selected, the computer still feeds out the signhI
,Brake secured’, This signal still remains in effectevenwhin
both cut buttons are released before the knife downstroke
is completed or when the knifemotion isstopped by break-
ing the light beam of the light barrier. This condition !is
made visible by a flashing decimal point of the digital dls-
play N-ISA ,Backgauge Stop’.
If the knife has passed the lower dead-end point, the + 24
V are fed to connection Il.lla of Interface Card N-l v,ia
closers of Relay d3 on Card 7SB and the working contacts
of Gear Limit Switch b22a es well es via the normally clb-
sed contacts of Gear Limit Switch b22b. Within the Inter-
face Card N-l, this signal will be reconditioned in the (e-
spective koppler.
The Yellow Light E22 will light up.
Since the clamp is still in the pressure applied stage,during
the knife cycle. and the Frame Limit Switch b29 is released,
0
its normally closed contacts are closed and the working
contact are open. This means that + 24 V are present on
the Input Side 11.10~ of Card N-l,beingtransformedwithin
the respective koppler. and so acknowledged by theYella~
Light E29.
However with this switch condition, the + 24 V signal will
be disconnected on the Input Side ll.15a of Card N-l.
The Yellow Light E296 is off.
After return of the knife to the top dead position, the+i4
V signal which stayed on the Input Side Il.lla of the I”-
terface Card N-l via working contecte of Relay d3. workirig
contacts of Gear Limit Switch b22a. and normally closed
contacts of Gear Limit Switch b22b. is now taken away.1
The Yellow Light E22 goes off.
After the knife has been stopped in the Upper Dead Poei&-
on, the clamp will now return also to the top position aAd
will trigger here the Limit Switch b29. The exception is~if
0 the clamp is being held down by foot pedal.
In triggering the Limit Switch b29. the t 24 V signal is b”-
ing taken away from the Input Side 11.10~ of the Card Njl,
But will ‘appear now on the Input Side ll.15a of Card N-Ii
The Yellow Light E29 goes off and Light E296 goes on. ~
The computer will now form the signal ,Brake Release’b’a-
sed on the combined infeed information ,Knife Ret&d
To Top Dead Position’ and .Clamp InTop Resting Positiorj’.
The Red Light A70 goes out. The decimal point on the
digital ,Backgauge Stop’ will stop flashing. Relay d70drops
off and the Table Brake Coil is disenergized. The automatic
movementtothenext bakgaugestopposition takesplace.1
The brake will be switched on again (in AutomaticOperk-
tion) by a control signal .Brakesecured’from thecomputer
after the processor has established the equation between
the Read Out Measurement and the Actual Backgau&
Position ascertained by the Linear Measuring System in
connection with the Measuring Amplifier N-MAV and tie
Counter N-Z. Naturally the brakeafterrun isalso beingcoh-
sidered electronically and plays a pert in the end result sib-
3.2.10.4b-‘3.2.10.5
3.2.10.5 Non Repeat Circuit
Test Jack Basic-Signal
BRI 1
9R’l 0
9R2 1
Control Condition: Machine turned on, cut buttons not
depressed. A + 24 V voltage is connected to the Relay Coil
of d230 via the closed contacts of both cut buttons b2Ba
- b2Bb, the closers of Relayd73 (AutomatieKnifeN-MS).
the closer5 of Relay d37 (Light Barrier) and Gear Limit
Switch b22a es well as via the closed working contacts of
Gear Limit Switch b22b.
Test Jack BRI shows signal ,I’
Relay d230 will pull in since the pm-monitor stage output
of the Light Barrier has the signal ,0’
Test Jack 9R 1 shows signal ,0
Test Jack 9R2 shows signal ,I’
The energized Relay d230 switches the Light Barrier Emit-
ter Lamps h35b to ,ON’.
Relay d37 pulls in. (See functions under 3.2.10.6) The Re-
lay Coil d230 remains on the + 24 V hook-up (via working
and holding contacts of d230 and d37) even if the closer
contact of d37 becomes open.
The switching time lag between opening of closer contact
~ d37 and closing~of working contact on d37 is being bridged
!
by a condenser 22pF, This arrangement will prevent the
Relay d230 to drop off during the Pre-Monitoring check.
The Relay d230 will drop off,
al If the knife is on the upstroke, Gear Limit Switch b22a
being engaged by Cam (Closer Contact Open), Gear Li-
mit Switch b22b has been released by Cam (Working
contacts Open).
Test Jack BRI shows signal ,0
b/ If any malfunctions, during the Pre-Monitoring Check
ere discovered.
Test Jack 9R1 shows NO signal.
During the Pre-Monitoring check of the Light Barrier
Circuit, a short ,0’ signal will show up on the Test Jack
9R2.
The Relay d230 will come in again:
a) If the knife has reached the Top Dead Position, the Gear
Limit Switch b22a has been released by the Cam and
Gear Limit Switch b22b has been engaged by the other
Cam.
b) If the Cut Buttons b2Ba - b28b have been released, the
Automatic Relay d73 is dropped off and the Light
Barrier Relay d37 also dropped off. (During the Monitor
Check after the Cut.)
c) If equipped with Hyd. Press&Switch ,DS’. Plunger is in
Resting Position and Switching Stage is initiated.
 3.2.10.5

3210.5 Non repeat circuit

,D3B.?
I
_---------_+

_--___---I
 3.2.10.6 -3.2.10.8

3.2.10.6 Light Barrier Amplifier 3.2.10.7 Time Limitation Control

lhe time limiiation circuit within Card 8 at the D-Base
Test Jack Basic Signal has the purpose to release a cutting cycle only, if both Cut
Buttons b2Ba and b28b are pushed in simultanaously. This
LSFGI 0.12 v max. arrangement prevents any tampering within the cutting
LSF G2 0.12 v max. Checked with ~ cycle release, (such as blacking one cut button permanent-
LSF G3 0.12 v max. Dignotest ~ ly and starting the cut with the other button]. A + 24 V
9R4 0 1 voltage is connected to the normally closed conractsofthe
2 Cut Buttons b28a - b2Bb and wired from here to rhe
Average Testing - Check Values: 0.07 - 0.08 V. ~ input terminal 3 of Card 8. This voltage is fed to a switch
transistor via a voltage splitter. The switch transistor, if
Test condition: voltage is present on the input stage. produces a O-V po-
Machine turned on, Relay d230pulls in. tential which, in this case, is fed to the coil of Relay d305.
I
(See under 3.2.10.5) Relay d305 pulls in and the working contacts become clo-
Light Emitter Group h35a all bulbs lit up. sed. In pushing the 2 Cut Buttons b2Ba -b28b,the+24 V
The working contact of Relay d230 is switching + 24 V 40 signal will disappear on 6.3 via the closer contacts of Cut
the Relay coils of d23Oa and d230b. Other working con- Buttons b28a - b28b.TheswiWh transistor remainsenergi-
tacts are switching 5.8 V or 6.2 V (Depending which frani- zed via a self-holding contact of Relay d305 and the Relay
former tap is used) to the Emitter Light Group h35b. ~ d305 stays pulled in.
The respective~fotoelements are exposed.Thefntoelements llx other 3 closed working contacts of Relay d305 are
1 - 6 (in pairs) are connected in series and are controlling used to control the oscillator stage at the cutting circuit.
3 iransistor stages against the O-potential. If the fotoelb- If only 1 of the cut buttons is pushed in, the + 24 V signal
mews are fully illuminated. the checked voltage on Test on 8.3 will disappear due to an open circuit in this line.
Jacks LSF Gl -GZ G3 should be as low as possible. (Not On Terminal 8.30 no + 24 V signal ‘will stay on asthe work-
more than 0.12 V.) A low voltage condition has the effect ing contact of the one cut button nor being pushed in,
that from the output stage of the amplifier on Card 9 ar$d holds this circuit open.
on the Test Jack 9R4 a ,o’ signal will show up. No more + 24 V is coming i/is the holding contact of Relay
Relay d37 pulls in against 0 V. d305 fo the voltage splitter.
The working contacf of Relay d37 is switching the PiId; After the Condensator 22 PF has discharged, the switch
Light h34 to ,ON’. transistor will go over to the blocking stage.
If the light beam is broken, the following data are to & Relay d305 will drop off. The working contacts become
checked on the Test Jacks: open.
If now. at this time, the second cut button is pushed in,
Broken Light Beam Test Jacks Signal ~ the Relay d305 will not become energized anymore and
ihe cutting cycle is blocked.
1 or4 LSF Gl 0.5 V min. ) A cut release will be impossible.
2or5 LSF 62 0.5 V min. A new cutting cycle will only be possible after both Cut
3 or6 LSF G3 0.5 V min. ~ Buttons b2Ba - b28b have been fully released and again
pushed in.
Average Testing - Check Values: 0.7 - 0.8 V. The condenser, being hooked up to the voltage splitter, is
value selected in such a way that he will keep the switch
If one or more 04 the light beams are broken, then a ,l’si$ transistor in the operating stage for another 0.5 seconds
nal will show up on the common output stag@of the am_ after the + 24 V signal disappeared from the Terminal 8.3.
plifier as well as on the Test Jack 9R4. Within this lapse, the working ccmtacts of both Cut But-
Relay d37 will drop off. tons b28a - b2Bb have to become closed in order to allow
Pilot Light h34 will go out. a new cut rslease.
During the cut release, using the two Cut Buttons b2Ba I
b28b or with the automatic knife Relay d73, a monitorins
check of the light barrier system and circuit is done auto. 3.2.10.8 Cutting Circuit
matically each time, by bringing the O-potential to the bal The control for the downstroke motion of the knife isgiven
sis of the 3 transistor steps located on the fotoelemen\ with the Cut B,utton b2Ba and b28b.
board LSF. + 24 V is fed to the Input Terminals 30,31 and 39 of Card
TheTest JacksLSF Gl - G2. G3shouldshowatleasi 0,5Vj 8; via the closed working contacts of the cut buttons.
Relay d37 has to drop off. Herewith the following conditions have fo exist:
Pilot Light h34 has to go out. a) Light barrier should not be interrupted(working con-
Test Jack 9R4 should show ,I’ signal. tact of Relay d37 is closed).
If Relay d37 is energized, then the Yellow Light D37 on b) If the machine is equipped with the retractable side
Card N-MS (Automatic Knife) located in theluppercontroi guide, this unit should not be in the ,ON’ position (nor-
3210.6 Light barrier
 3.2.10.7

3.2.10.7 Time limitation control

(d VL,T

‘i D 36.3

97b?

1
m )------- -----------
<:
1 870.3
33LL 3 3k5
D3L.7 D3L.6
870.i 8743
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If the machine is not 50 equipped, then the connecti+
D49.7 and D49.9 have to be bridged.
Within Card 8, additional conditions have to exist in ordei
to provide the electrical control circuit for the oscillator
cycle:
a) Non repeat circuit ,ON’ (working contacts of Relaq
d230 are closed, see 3.2.10.5).
The monitoring check within the light barrier systeh
shows ,ALL O.K.’
b) mme limitation control ,ON’ (working contact@ of Fie
lay d305 closed, se@3.2.10.7).
c) The computer output signal should not read ,Cut Cycle
Blocked’ based on ,Backgaug@ Is In Standstill’, ,Tn@
Previous Cut Cycle Had Been Completed’, ,Tne Clamp
Is Back To The Upper Dead Position’ after the previous
wt.
The control signal ,Cut Blocked’, coming from the Out-
put Stage ll.9a of Interface Card to the Input Terminal
34 of Card 8 and will here be acknowledged by the
Light A8.34.
If all conditions are met for the electrical control circuit
to the oscillator the latter will@tartosciIlating.The generated
frequency, within the output stage, controls alternately
2 power transistors, which are also alternately conn@c_
ting the 0 V-potential to the primary side of a transformer
via 8.1 and 8.2. The transformerM is located on the D-Base.
The transformer primary winding has a center tap conn@c_
ted to + 24 V via the control for safety bolt on Card 758.
(See 3.2.10.9)
Thru the alternating connection of both winding ends t$
the 0 V-potential, an alternating voltage is produced ifi
the primary winding of the transformer which in turn prd-
duces en inductive voltage of approximately 50 V in thk
secondary winding. ! b22b open up. The agitation of the oscillator is stopped.
This voltage is fed via Terminal IS and 19 back to Card S
for rectification.
The now rectified voltage of 42 V is transferredviaaswitch
transistor to Terminal 16 and 17 and hooked up to the hi-
draulic Solenoid m27.
This solenoid becomes energized and opens the valve for
oil flow and pressure built up in the working cylinder fo\
the clamp as well as the engaging of main clutch for knife
drive.
Pressure and cut takes place.
At the time the oscillator starts oscillating, an additioniil
transistor is agitated against 0 V-potential. The respective
O-signal can be checked on the Test Point BR2. mis signal
is fed via Terminal 20 of Card 8 to the automatic knifk
Card N-MS in the upper control panel for information tb
the computer that a cut has been released. The signal is b@~-
ing acknowledged by the Yellow Light E8.20 on Card N-MS~.
At this time the decimal point within the ,B@ckg@ug@Stop”
display will start blinking.
The 0 V-Signal on ES.20 is also connected to Terminal 36
of Card 7SB and thereby allowing Relay d302 to becorn!
energized. The normally closed contacts open up and th$
functional circuit for hydraulic lifts as well as the retrae-
table side guide becomes open. preventing the engagement
3.2.10.8 - 3.2.10.9
The oscillator will stop oscillating if bothCutButtons b28a
- b2Bb are released or if the light Barrier Relay d37 drops
off. The voltage induced in the secondary winding of
Transformer M is eliminated. The hydraulic solenoid be-
corn@sdisenergized and the valve opens up.
A quick and immediate drop of pressure in the working
cylinder for the clamp and on the hydraulic clutch for the
main drive is the result. Clamp and knife are stopped
suddenly, The computer however, takes natice that the
cutting cycle has not been completed and the decimal
point within the display keeps on blinking.
Whenever the knife has passed the lower dead endposition,
a cam on the gear will trigger the limit Switch b22a and
another gear cam (negativecam) releases limitswitch b22b.
The agitation of the oscillator circuit is now done through
the closed working contacts of Relay d3 on Card 758 (see
3.2.10.9) and of limit Switch b22a as well as through the
closer@of limit Switch b22b via the Terminals 29 and 32
on Card 8.
If the machine is @quipped with a pressure switch, the
additional condition requires that the pressure switch
tappet moves outward and triggers the output stage elec-
tronically. Failing this sequence, the knife will stop imme-
diately after passing the lower dead end position.
The closing and respectively opening of cont@cts within
the limit Switches b22a and b22b will disconnect the Re-
lay d230 on Card 8 (see 3.2.10.5). The agitation of the os-
cillator through the limit Switches b22a and b22bwill stay
on until the knife has reached the upper dead end position,
At this time,thepositive cam will release limitswitch b22a,
whereas the limit Switch b22b becomes engaged through
the negative cam. In this position the working contact of
limit Switch b22a and the normally closed contacts of
The knife movement is stopped by disengagement of the
hydraulic clutch. The Test Check Point SR2 shows the ba-
sic signal ,I’. The Yellow Light ES.20 goes off.
With the clamp in it@ upper most position, the decimal
point within the ,Backgauge Stop’ display will stop blink-
ing.
3.2.10.9 Safety Bolt
The safety bolt device-in its resting position is blocking up
the downward motion of the knife. It has to be taken out
of this position before start of the knife cycle.
If with the Cut Buttons b28a - b28bdepressed,orinusing
the automatic knife feature, all conditions are met to agi-
tate the oscillator of Card 8. (light barrier on-time limi-
tation observed - non-repeat circuit clear - cut O.K’d
from computer), then a + 24 V signal from Terminal 37 of
Card 8 is being transferred via the normally closed contact
of limit Switch bSB [on safety bolt device) to connection
34 on Card 758. With this condition met, the Relay dl
will become energized.
The working contact on dl closes and energizes Relay d2.
The Relay d2 holds itself through its holding confact and
the normally closed contact of Relay d3. Two working
contacts of Relay d2, connected in parallel, are switching
 3.2.10.8

3.2.10.8Cuttingcircuit

I
I
I
I
L_-_
-1

I
I
I
I
I
J

I
-_______
6.16

051.3
I
 X2.10.9 -3.2.10.10

is being drawn back tc clear the path way of the knife With release of the foot pedal, the resting ccntact of Switch
carrier. The limit Switch bSB is triggered at this s&e b 309 opens up again. Relay d312 remains energized and
bringing the normally closed ccntacts tc open and Relay is holding cnnical valve solenoid in the energized stage for
dl drops off. The working ccntact of dl become closed now. until the clamp has reached the uppermost position
and with another closed working ccntact on Relay d2,~a where the limit Switch b29 becomes triggered. Its resting
voltage of + 24 V is being connected tc the center tap Of contact opens and the self-holding of Relay d312 is inter-
the Transformer m. This arrangement, pulling the safety rupted. Relay d312 drops off in a retarded way and coni-
bolt back and involvement of the limit Switch bSB. is a!- cal valve Solenoid m315 is switched off,
other required condition for a cut cycle release. The built-in retarding is necessary tc allow the clamp to
Relay d2 remains in the energized stage until the knife h& reach the uppermost Position during the suppression range.
passed the lower dead end position. Test Jack BcR3 shows again signal ,0’
The working ccntact of gear limit Switch b22a and the Relay d312 becomes energized when both cut buttons are
closer of limit Switch b22b become closed by the gear pushed in, providing all other necessary conditions are
cams at this time. A voltage of + 24 V is now connected met for a CUTrelease:
tc the coil of Relay d3 via the still closed ccntacts of Re- Light barrier ,ON’ -Non repeat circuit *ON’- ,Time limi-
lay d2 and limit Switch bSB. Relay d3 will pull in, its clb- tation has been observed’ - Signal from computer ,Cut
ser ccntacts open, Relay d2 drops off and the 42V for tije O.K.‘.
safety bolt solenoid is dieconnected. Test Jack 8cR4 shows signal ,I’
The working ccntact of Relay d3 is holding the i- 24 b One working ccntact on Relay d310 connects O-potential
needed for the agitation of the cszillatcr on Card 8, via tc the coil of Relay d31 I,
the closed contacts of limit Switch b22a - b22b and fb Relay d311 becomes energized since + 24 V is already
the center tap of Transformer m, maintained so that the connected to the other end of the coil thru the closed rest-
knife can return tc the top position. ing ccntact of Relay d313. Relay d311 pulls in and is
The safaty bolt is being pushed into the initial position by holding itself with the O-potential ever a closed working
spring tension. If limit Switch b22a is released by the poii- ccntact on d31 I,
tive gear cam and limit Switch b22b is triggered by the ne- Test Jack BcRfi shows signal ,0
gative gear cam, then Relay d3 becomes de-energized dlie Additional working ccntacts on Relay d310 and d311.
tc the now open ccntacts on both limit switches. ~ connected in series, bringing + 42 V to the ecnicle valve
In case the safety bolt mechanically becomes stuck in t& Solenoid m315. The valve’opens and pressure is applied tc
initial blocking position or even in the drawn cut pcsitioi, the working cylinder.
any other cutting cycle is impossible. In both instance;, If the knife motion is interrupted between the upper and
the Relay d2 will not become energized. the lower dead end position, i. e. by release of the cut but-
tons or breaking of the light barrier beam,then Relay d310
3.2.10.10 Conical Valve Control drops off and the conical Valve m315 becomes disenergi-
zed tee.
Test Jacks Basic Signal Test Jack BcR4 shows signal ,0
The hydraulia oil return flow, out of the working cylinder,
BCRl 1 is blocked now and the clamp remains in the position it
8cR2 0 had when the cut was interrupted.
BcR3 0 If now the foot pedal 15used the clamp will go down under
8cR4 0 safety pressure but Relay d312 does not become energized
BcR5 1 due tc the open ccntact of Relay d311 and with it the
8cR6 1 breaking of the O-potential tc the coil of Relay d312 takes

y? place. After release of foot pedal again, the clamp will

Condition on machine: Machine turned on, cut hutto+
not depressed, foot pedal for clam’p
not stepped on.
Parallel tc coil of Relay d230 (Card 8) a + 24 V voltage is
put tc coil of Relay d314
Test Jack &RI shows signal .I’
StePPing cn foot pedal releases Switch b309,This will r&
suit in energizing Relay d312 via the closed ccntact yf
b309 and the closed working ccntact on Relay d314.
Test Jack 9cR3 shows signal ,l’
Relay d312 is now switching + 42 V tc the conicle valje
Solenoid m31.5. The clamp starts tc ccme down under s$
fety pressure. Limit Switch b29 becomes disengaged. The
resting contact closes and Relay d312 is hdlding itself “/a
remain right there where it was at that time.
If the cut is continued, by pressing both Cut Buttons b2EIa
- b2Eb. then Relay d310 again becomes energized and
the ccnicle Valve m315 tee is shifted. The full pressure
again steys on within the working cylinder. After the knife
has passed the lower dead end position, both gear limit
Switches b22a - b22b are triggered and Relay d314 will
drop off.
~ Test Jack 8cR:l shows signal ,0’
Also Relay d310 and the coniele valve Solenoid m315 are
disenergized at this time.
With the change-over contact on Relay d314 and the closed
working contacts on limit Switch b22a and Relay d3 (Card
7%). the condenser, con&ted parallel tc coil of Relay
 3.2.10.9

3.2.10.9Safety bok

; 8.37
k LO.7
f 21 v
I

---

m
 3.2.10.10a

3.2.10.10a Clamp:
Conical valve control by foot pedal operation

.‘,?V

\ P13.9
 3.2.10.10b

3.2.10.10bClamp:
Conicalvalvecontrol
by ct,t

L?z

- -- _

1
8c.32
D 526
(d311)
conical wlve
m
D51.5
i
 3.2.10.10~
3.2.10.10~ Clamp:
Conical valve control after a cutting cycle
‘0
‘I
I s i
I_____-____l
 3.2.10.10-3.2.10.12

If ;he knife has reached the most upper dead end positi& will stop blinking. The display ,Automatic Knife’however
Relay d314 will pull in again and will still keep on blinking.
Test Jack BcA 1 will show signal ,I’. If the next backgauge stop position has been cleared by
Thru the switch-over contect on Relay d314 the before the computer, then the backgauge will travel in this direc-
mentioned condenser becomes now discharged toward the tion and after reaching the respective measurement,
coil of Relay d313, resulting in e quick pull-in df this within the allowebel variation, the Relay d73 becomes
d313 Relay. energized and Red Light D73 will light up.
Test Jack BcR2 shows signal ,I’ The oscillating stage for the oscillator on Card B is now
The switch-over contact of Relay d313 is switching Reltiy turned on without pressing of both Cut Buttons b2Ba -
d312 to .ON’ and Relay d311 ,OFF’. The Relay d312 ‘js b2Elb.
switching the conical valve Solenoid m315 ,ON’ again an,d If the backgauge has to make a reverse movement after a
is holding itself vie the closed resting contact of limit finished cut, as per the computer readout, then the auto-
Switch b29 until the clamp is back to the upper most p?- matic knife cycle is turned OFF.
sition. The following conditions also turn off the automatic
knife cycle:
3.2.10.11 Automatic Knife Interruption, breaking of the light beam (electric eye),
The automatic knife feature becomes prepared if the Ke$ Light barrier monitoring check negative,
, v ’ on the upper control board is pushed and with si- Backgauge has reached forward front limit switch,
multaneous pressing Of both cut buttons the automatic Pressing of key, 4 ’ (Automatic Knife OFF),
knife cycle is started. Exceeding the measurement tolerances allowed to a mea-
The following conditions have to exist: surement backgauge STOP,
Light barrier ,ON Ld37, Card 9; Yellow Light 03; Pre-recorded signal ,Automatic Knife OFF’ stored within
on Card N-MS has to be lit up) I and to a specific backgauge STOP.
Time limitation has The resting contact of Relay d73 is incorporated in the
to be observed id305, Card B) normally closed contact circuit of Cut Buttons b2Ba -
Non-Repeat .ON ld230, Card 8) b2Bb toward Relay d230 on Card 8.
Light barrier If for any reason, during the upstroke of the knife, the
pre-monitored O.K. (Test stage on card 9d230,CardB)( Relay d73 does not drop off, then Relay d230 remains
Backgauge automatic ,ON’ by pressing key, 3 ’ or, ,! ‘: unenergized and with this condition the oscillator on Card
Backgauge in standstill,comput@r hasnot blockedeutcycle~ e will not go in oscillation. [See 3.2.10.5)
Backgauge has not yet reached front limit position lb8 -;
b9 - b217l. ~ 3.2.10.12 Air System Control
The display light ,Automatic Knife’ is not defect. ~ Pushing the Switch bB7 ,AAirON’ brings a + 24 V signal to
In pressing the key , ‘d ’ the computer receives the signal ~ the connection Terminal 11.12~ on Interface Card N-l. This
to become activated and utilize the before-mentioned con-’ signal is here transformed within the respective koppler
ditionr. If all is positive, the display light ,Automatic~ and acknowledged by the Yellow Light EB7. The rransfor-
Knife’ will light up in a permanent way to acknowledge ~ med signal is now fed to the computer, via connection
the readiness. ~ Terminal ll.30a, and the powerstage of Interface Card N-l,
If both Cut Buttons b2Ba - b2Bb are depressed. the oscil- ) via connection 11.31,isactivated.The Relay dBB pulls in and
later on Card 8 becomes agitated (See 3.2.10.8) and start@) the Red Light A88 goes on. The working confact on Relay
oscillating. : d8B closes andconnects t42V,viaTerminal Il.Zcof the In-
Test Jack BR2 shown signal ,0’ ~ terface Card N-l, to the Solenoid m94 of Air Blower m93.
The safety bolt is being pulled back (See 3.2.10.9) : The control signal ,Air ON’ is also automatically given by
The Yellow light KB.20 on Card N-MS will light up. the computerevery time the backgauge is in reverse motion,
Relay d73 on Card N-MS is being energized. ~ during automatic backgauge, or if the additional function
The Red Light 073 on Card N-MS will light up. ~ ,Air ON’ has been recorded in conjunction to a specific
The display light ,Automatic Knife’ es well as the decimal ‘~ backgauge position. Relay dBB is turned OFF if one or both
point within the backgauge stop measurement display will ) cut buttons are touched. If the automatic knife feature is
start blinking. I engaged, then the Relay d8B becomes dieenergized by the
The working contacts of Relay d73 are closing and the j cycle aftertheautomaticcut. In both instances, opening of
connection, parallel to the working contacts of Cut But- I the resting contacts on CutButtons b2Ba- b2Sband open-
tons b2Ba - b2Bb is made to the oscillator on Card 8. Toe ~ ing of the resting contact on Relay d73, the + 42 V signal
cut cycle is continued automatically even after the cut ) within the infeed of Card N-l will disappear. The Yellow
buttons have been released. ~ Light EZB goes OFF. In circuit, after the respective koppler,
After the knife has passed the lower dead end position ~ a signal ,0’ will emerge to be fed to the computer.
and the gear limit Switches b22a - b22b have taken over ; The computer respondsand blocksthe .AIR ON’condition.
for the knifeupstroke.Relayd73 will become disenergized. j The Red Light A88 goes OFF, Relay dBB DROPS OFF.
If the clamp has also r@+lw to the L .Tr + .. - y% :
 3.2.10.11

3.2.10.11 Automatic knife

--
 3.2.10.12

3.2.10.12 Air system control

Air automatic
 3.11 -3.113

3.11 Test Analysis Under load - control panel connected (Air on or clamp in
3.11.1 Instruction for Voltage Adjustment down position). This voltage will go down to the appropri-
3 Voltages are adjustable on the cards, within the P-Bow+ ate value of approx. 42 V - 48 V.
using the respective potentiometers.
3.11.2.2 Machines with Central Plug (Plug L4)
Voltages Application Adjustment on: ~ Measurement directly on the plugs
Contact pins L4,26,23,3B (+j 5 V, adjustment
5 v Supply Voltage for IC’S SK 2a against 5.4 V - 5.45 V with potentio-
24 v Supply Voltage for Relays etc. SK3a Contact pins L4,5,20 (OVI meter on SK 2a
5.5 V Supply Voltage for 7 Segm. Displays SK 4a ~ This voltage should be set somewhat lower et the very be-
ginning and only thereafter adjusted to the exact speeifi-
2 Voltages ere factory pre set and should only be checked. cation es per instruction under 2.2a
Contact pin L4.2 (+j 5,5V,adjustment
Voltages Application Remarks I against 5,5 V - 5.6 V with potentio-
Contact pin L4,23 (OV) meter on SK 4a
- 6V For D-Board Safe.. Test Jack on SK 3a against p Contact pin L4, 16 24V adjustment
ty Lock Voltage (Yellow Jack) against 23,5 V - 24,5 V with potentio-
42 V For Solenoids on SK 4a - against ground ~ Conatct pin L4,23 meter on SK 3a
(Red Jack P-Board) : Contact pin L4,35 42V This volta-
against approx. 70 V - 75 V ge has to be
All Voltages, except 4’2 V, are based on O-potential (yello? Contact pin L4,53 checked only,
Jack on P-Board). not to be adjus-
ted.
3.112 Voltages with disconnected control panel hut ma! Under load--control panel connected (Air on or clamp in
chine turned on. down position). This voltage will go down to the appropri-
This check procedure is most likely used any time a cons ate value of approx. 42 V - 48 V.
trol psnel is changed or the P-Board was replaced. The
purpose is to establish and check the max. allowable vol: 3.11.23 Measurement on P-Board
tage. The voltage dams are of reference value. Re-checking of voltage - 6 V on P-Board SK 3a (upper
The plug connection between control panel and machine Test Jack). Voltage range from - $4 V to 6,6 V (6V * 10%)
have to be detached.
Important: On control panels with Card N-F (Fixomatjl 3.11.3 Measurement with control panel hooked up,
These plug connections also have to be dis! connected
connected. All plugs from control panel to the machine should be
All voltages are to be checked with a digital voltmeter ha_ plugged in and machine should be turned on.
ving a display figuration of 3 l/2 digits. (These digitsshould ~ Reference point should be scanned.
register from - 1999 to + 1999 counts.) Measurement do& on the 2 Test Jacks (2 mm 0) of Card
N-MAV. (upper pert of control panel)
3.11.2.1 Machines with Mate-N-Lok Plugs Blue Test Jack: ov on the right side
Measurements directly on the plugs Red Test Jack: + on the left side
Plug No. 69 (-This voltage should not go over 5.15 V even for a short
Contact pins 4,5.6 (+I 5 V, adjustment period of time1
against 5,4 V - 5.45 V with potentio- During adjustment on the potentiometer of Card SK 2a
Contact pins 1,3, (0) meter on SK 26 attention should be given to this fact and the exactvoltage
This voltage should be set somewhat on the lower side ai level should be reached by slowly increasing the voltage
the beginning and only thereafter adjusted to the exacti from the low level starting value.
specification according to instruction under 2.2a
Plug No. 64 Voltage on Card N-MAV: 5,lO v - 5.15 v
contact pin 1 (+I S,SV, adjustment
against 5,5 V - 5.6 V with potentio- Important: For establishing the starting value of 5 V only
Contact pin 4a (0) meter on SK 4a the voltage on Card N-MAV is of importance.
Contact pin 3 (+) 24V, adjustment All other values as on P-Board - SK 2a and
against 23.5V - 24&V with potentio- control panel are for guidance only.
Contact pin 4 (0) meter on SK 3a’ On oldercards (withoutthe testjacks) thevoltageischecked
Contact pin 6 42V. This volta- directly on the diodes of Card N-MAV.
against approx. 7OV-75V ge has to be (Attention: Do not shorten circuit accidentally)
Contact pin 9 checked only, Measurement done on the Banana Jacks (4 mm 0) lower
not to be adjus-; part of control panel (EasePlate). On the left side of control
 3.11.3-3.11.9

Color Voltages Measurement against OV ~ On control panels with a cover both check points are mark.
ed with .B’.
Blue ov - Push in key ,total cut / memory retrieve button
Red 5V 5.25 V - 5,40 V Guidance ‘~ ‘Ihe afterrun should now be visible in the backgauge stop
Yellow 24V 23.5 V - 24.5 V VelUe display
In the center of the control panel within the lower p&t Distance reading 0.4 mm - 0,7 mm
one more banana testjack is located Remove wire jumper
Green 5,5 v 5.20 V - 5.50 V Guidance ~ Testing the brake afterrun. upper control board with
value EPROM dated 6.7.1979.
Measurement done on the Test Jacks (2 mm 8) on the Look by table brake no. 2.6.10part 3.
P-Board
On Card 2a 3.11.7 Checking interchangeable memory bank
Voltages Measurement value Touch key , ? ‘. Bring to number 99 in the program
5V 530 v - 5.45 v Guidance “,I”+ display 6.
On Card 3a Touch key ,Program with cut and prepare erasing’ as well
-6V - 5.4 V - - 6,6 V es key ,Erasing’ ( X ). A short whistle sound will be no-
Guidance value
24v 23,5 V - 24,5 V ticed indicating that the memory bank has been complete-
On Card 4a ly erased.
5,5 v 5,2V-5,5V Touch key ,Available cute’ ( -j- ). The display 7 (Still avai-
Guidance value
42 V 7ov-78V lable curs) should show the number 512.
Touch key ,Program with cut and prepare erasing’ again to
Remarks to the voltage of 42 V: release position,
Since this voltage is not stabilized; a large difference is !o
be noticed in the voltage level between condition ,und(r 3.11.8 Recording of backgauge positions in the memory
load’ (e. g. hydraulic lift on, clamp in down position) and bank
during jdling’ (e.g. control panel not connected). By touching key y programselection bringsnumber 1 into
This is a normal condition and in no way critical. ~ display.
If the voltage of 5 V, measured directly on P-Board SK2& In the display ,Still available cuts’ the number ,0’ should
shows a large trend to a higher value lapprox. 0.1 V abo& shown indicating a free memory bank.
the proper voltage), A check is to be made whether ail Touch key ( q ) ,Program recording’, The present beck-
electrical connections, normally in parallel fashion, are gauge position is recorded in the memory bank and is visi-
properly hooked up. ble on the display ,Backgauge stop’. A short whistle sound
Plug 68 4,5.6 for (+5v) indicates that the recording has been complete.
Plug68 1.3 for 1 OV) Bring backgauge with handwheel in 2 other positions and
Central Plug L4 record same in the memory bank.
L4 26,32,38 for (+ 5 V) For checking purpose touch key .Available cuts’ (& ).
L4 5.20 for 1 OV) The display 7 should read now ,509’.
Check erasing of a recorded measurement:
3.11.4 Checking connection between ground and 0 V ~ Select the second cut and touch the key ( X ) erasing,
No continuity should exist between machine ground and Pay attention to the short whistle sound. The second cut
the 0 V-potential of the power supply. of program 1 should now beerasedfrom thememory bank.
For a proper check of this condition use a Ohm-Mete! The following cut in program 1 will automatically switch
(Multimeter) and connect the Red and Yellow Test Jacl( to the next sequence number down.
(4 mm 0) jocated on the P-Board. For checking purpose touch key pvailable cuts’ (&).
If the machine is turned off. the resistance reading should The display 7 ,Still available cuts’should now read ,510: If
only be very high in Ohms (A few Mega Ohm infinite). ~ key ,Available cuts’ ( -/- 1 is released the display 7 will
read 2.
3.11.5 Indicator Light Test
Turn on the machine incl. control panel power. 3.11.9 Erasing of program in the interchangeable memory
Reference point not scanned end reached bank
Push in key .automatic backgauge off Touch key : . The display 7 should show number 1.
All lights should be lit up, all segments of the display area; Touch key ,Program with cut and prepare erasing’ ( BX ).
should be lit up. (Exception: Light ,Automatic Knife Pm Touch key ( X ) erasing.
pared’ and all lights and displays for Fixomat.) Pay attention to the short whistle sound.
After a few seconds the light test indication will go off. Program no. 1 has been erased.
In the digital display 7 the number ,0’ should show.
3.11.6 Checking the Brake afterrun Touch key ,&* for display of ,Available cuts’. The digital
Connect the two check points on the right side of Card! readout has to show ,512’.

3.11.10 Checking backgaugestops (without correction de-
vice) on program.
To select ,Without correction device’ flip switch on ke+
board card (upper control panel)
With tipping of key ! ,Program Selection’ bring number
98 to the readout display.
Record program (sample)
With key 1 5 ) Jlemory Space selector’ bring to memory
space 1,
With key 1 $ ) ,Forw@rd ExpressOn’switch on automatic.
Touch key ( q ) .Automatic Start’ to start forward mo-
vement. The beckgauge will move to the first cut recording.
Compare the digital read out on displey Jackgauge Poe!-
tion’ to display ,Backgauge Stop’
3.11.10
Measurement differences: should be
zt 0.01 - 0,03 mm
Repeat same procedure with all other recorded stops and
compare both displays.
With backgauge in position 4,000 cm, attach a msgnet base
test indicator to the table, align to front surface of rake
and bring indicator handle to 0.
Repeat the full program in automatic 3 times over and
compare each time the reading of the test indicator with
the read out on display ,Backgaug@ Position’ et the 4,000
cm backgauge position,
Flip the small switch on the right side of the keyboardcard
(upper control panel) back to position ,With Correction
Device’.
Push key ,0’ for .Automatic Off’.
-+ S Schnitte
 3.11.11 -3.11.12

3.11.11 Checking of Numerical Keyboard and Calculator Push again each key to turn off pilot light.
unit Recording of addi&nal stop mark to established program
Check in sequence all numerical keys 1 - 2 - 3 -4 - 5.6.7 q.
6 - 9 - 0 and check against the readout display ,Backgauge Touch key q for display ,Backgauge Position’ to Jack-
Stop’. gauge Stop’ and compare both read outs.
Touch key q to clear display read out. Check key buttons for all add. machine operations.
Check calculator functions: Check positioning
50:2= 25 Touch key 0 Automatic Off’, and feed in .the dimension
5x6= 30 100000.
100.I- 99 Touch the key q ,Automatic Start’ 2 times, the back-
100 + 1 = 101 gauge should automatically move tothedimension 100000
and stop.
3.11.12 Check keyboard for ,Add. Machine Operations’ Touch again key 0 to turn off ,Numerical Keyboard’.
Touch each key on this keyboard and check whether e&h
pilot light of the buttons lits up.

Noch Pragrommende:
Anlogeverstellung IundJI
auf Nullstellung bringen
Af Lr program end :
Turn backgauge com-
pensation Iond II to
zero posItion,
 3.11.13

3.11.13 Test on full Memory Bank (Infeed to full capacity As the next step, touch key 0 .Automatic Off’. Touch
of Memory) again key ilr ,Program with cut and prepare erasing’ to
With key ,P or ! bring display read out to number 9B.i turn off these functions.
Touch key t]x ,Program with cut and prepare erasing’ alsp Touch key -j-m ,Available cuts’. In the readout display 7
key X erasing and key -i- for display of ,Available Cuts;, the number 0 (Zero) is visible and will change to ,512
the readout display should show 512 after approx. 1 minute.
Touch key P and bring display to number 98 Touch key 2 .Memory Space Selector’, turn on ,Auto-
Record program matic Express’ 3 and touch key q for,AutomaticStart’.
Touch keys =? ,AutomaticExpress’and .AutomaticStart~. Backgauge will move to the first recorded setting.
Backgauge will move to starting position-l 15 cm Touch key 4 ,Autamatic Knife Prepare’ and release first
Touch key ‘4 ,Automatic Knife’, the first cut has to be cut by hand.
released by hand, The memory bank will now receive ai- This test al50 will require approx. 30 min.
tomatically the feed in of 512 stop recordings. This pro&
dure will require approx. 30 min.

1
2
3 -------
A------
 3.11.13

Memory test of control panels with EPROMs dated 6th

July, 79

Bridge-over the two contact pins on the right side of the

plug-in Card N-KB.
On the same card bring the change-over switch mm/inch
in mm.
Adjust program No. 99.
fish erasing button.
It has been found to be advatageous to put all men&
places in position 0.
Push marking-button.
Program indication shows 98.
If all 512 places 8re occupied, take out the memory stow
and put it back again. Hereby it is tested, that all data <e-
main in the memory.
Test recall by actuating the marking-button.
The program indication starts to run with No. 1 and ‘in
case of a fault in the memory it stops. If no fault e&is,
the indicators runs up to 513.
It must be considered that during this test all data previ-
ously recorded will bs cancelled, equal to a total erasing. ~
 Priif bericht: Datum :

Test-Report: 3.11. 14 date ;

Name :
POLAR MOHR 115 EMC name :

Maschine Nr.: 5011 1st

machine no.: _ should be is
Hydraulik : ijltemperatur /oil temperature LO-5o”c
hydraulic: lJmlaufdruck/pressure idle circulation 1-2 bar
II Lift/ II with lift -4-6 bar
I__
Sicherheitsoregdruck! safetv aressure IL+ 0,5_fr
II
‘I with Lift Umlnufdruck
mit Lift/
preT?z id;; circ.

Prelldruck min./ pressure 30 bar min.

I, max.! 11 max. Il5bar
Rtickholfeder IEinbaulJReverse spring lenght 700mm
Abfahrzeit PrefJb.nachunten/speed clamp down $9-2 sek.
II II
u obenl U ‘I up 0,7 ”
Messerbalkennachlauf/ knife beam aflerrun 125mm
Schnittzahl/min. / cut per min. 22
Sicherheitsprendruck dyr&afety pressure
gemessen am Preflb./estabiished on clamp 45-60daN

Steuerkasten: Stecker68Kontakte/plug66terminals:L,5,6
control panel: gegen/against terminal :1,3 +5,4&5,52V
Stecker6LKontakt/plugtG terminal :1
gegen /against terminal :L +5,4&5,52V
Kontaktl terminal :3
gegen/against terminal : I +23,a-24,2V
--1
Kontaktlterminal r6
gegen/against terminal : S${o$&d + 73,8 -.-
L’
mit Last/ with toad . + 46,0 V
blaue Buchse/ blue check point
gegen rote 11 /against red 11 +$25-5,3OV
II gelbe n / ‘J yellow rr +23,a-2L,2 V
II grune u / 11~ green 11 +5,20 - 530 V
Bremsnachlauf / brake o~fterrun 0,5- 0,7mm
Mo.llabweichungen(Progr.9B)~,$r$sfa5uifi~
=mq. - 115,000cm
%fle ohne Korrektur/ ~$$t~~e~nt W’ XiR 100,000 'I
99,aoQ_11
~_._. - 50 000
__...! ..-..- ”-.-
49,800 ‘I
20,000 ”
_-
.__~~_. 19,ooc ‘/
4,000 ”
Basic Measurement = m / dm 1 cm 1 mm 1 I/IO 11/100
Grundman = I
 Prtifbericht: 3,,1,15 ~ Datum :
date :
Test-Report :
_ Name :
POLAR - MOHR 115~EMC name :

Maschine-Nr. : SOll 1st

machine - no. : should be is
_Hydraulik : 0ltemperatur/oiI temperature 40-5o”c
hydraulic: Umlaufdruck/pressure idle circulation 1-2 bar
II Lift/ I’ withy Lift 4-6 bar
Sicherheitsprefldruck/safety pressure 14+0,5 bar
” mit Lift / fir with lift UmLaufdruck
pressure idle circ.
+I4 bar
Prefldruck min./ pressure min. 30 bar
II max.1 R max. 115 bar
RtickholfederlEinbaulYreversespringLenght 700mm
Abfahrzeit Reflb.nachuntenjspeed clampdown 1,9-2 sek
II II
oben/ ‘I 11 up 0,7 ” I
Messerbalkennachlauf/ knife beam afterrun 125 mm
Schnittzahllmin. / cut oer min. 22
SicherheitspreOdruck dyn/&fetypressure dyn.
gemessen am Preflb. Iestabtrshed on clamp 45-60daN
I
CL-. .,.-1,n.-1,, ‘--‘__,_‘__,.?rlSteckerLL) general connector
pllJaI41
-~
” pane” Kontakte/terminals: LL,26,~23,28 I;\ )+5,.40-5,45v
gegen/against terminals: 5,20 I
Kontakte/terminals : LL, 2
I;; )+5,50-5,6OV
gegen/against terminals: L4,23
Kontakte/terminals: L4, 16
i +I )c23,5-24,5V
gegen/againstterminaIs:~ L4, 23 IO1
-..--
Kontakte/ terminals; L4, 35 &yKo$$‘,d 470 -75 V
gegen/againSt terminals: L~4,53 ,“&,Lf&td 46,0 V
Karte: N-MAV ~
,card : bla”eBuchse/blue check point QV
) 5,10-5,15v ’
rot0 II I red II II I+\

Bremsnachlauf/brakea*_n 0,5-0,7mm
Manabweich”ngenfProgr.98~)/~~“re~t, 115,000 Cm

Mafle ohne Korrektur/ r$$‘~/i~~“~Rhcut 100,000 u

_--.---_---- 99,800 ”
50,OQO ”
_L 49,000 ”
20,000 ”
,-
I 4,000 ”
Basic Measurement: m 1. dm I c’m I mm I 1110 111100 1
P x 0 1~
 Prtifbericht: latum:

Test-Report: 3.11.16 jate :

Name :
POLAR - MOHR 155ElYC name :

Maschine-Nr. : SOll 1st

machine- no. : schould be is

ljydraulik: Oltemeeratur/ oil temperature

L
LO-5o” c
~&y*aulic: Umlaufdruck/pressure idle circulation 1-2 bar
,,~
II Lift / ” ” with lift 4-6 bar
Sicherheitsprelldruck/safety pressure Umlaufdruck
-..- ‘esure idle circ :.
+I6 bar i

Prendruck min/pressure bar (’160-lEOdaN

min32 ? 1
II
maxl 11 maxj20 2 1 bar (5600daN I
RLickholfederlEinbaul~rever~e spring lenght ~NII 20m m
I
Abfahrzeit Preflb.nach unten/speed clamp dovq 2-211 sek.
,I II
oben/: 11 11 up 0,‘7 11
Messerbalkennachlaufl knife beam afterrun 125 mm
Schnittzahl/min./ cut oerimin. 21
Sicherheitsprefidruck dyn.lsafetypressure
.
gemessen am Preflb./established on clamp 50-60daEl

Steuerkasa ZentralsteckerlStecker LL) ~$$\c~~tor

control panel : Kont a kt ejt erminals: L&,26,23,38 [+I
-)+5,LO-545v
gegen/againstterminals; 5,20 IO1 -
Kontakte/terminals:LL,i
- _ 1-c) >
+ 5,50-5,6OV
gegen/against terminals: l/L, 23 lOi
Kontakte/terminals: LL ,16 I+1
+23,5-2L,5V
gegen/againstterminals: L4,23 IO1 )
Kontakte/terminals: L1, 35
gegen/agbinst terminals:
Karte: N MAV
card?. 0V
-blaueS&hse/blue check $int
) 5,10- 5,lSV
rote ‘1 /red ~1 ~I, I+)
_.

Sremsnachlauf/
- brakeft~errun
-_ 0,5- 0,7mm
measurement 11 5,000cm-
i4aflabweichungenIProgr.gBidjfferences
-- _
ManeohneKorrektur/~o~~~~~~~enfwi 100,000 11
99,000 ”
_ 50,000 ”
f&9,000 ”
2d,Ooo ”
19,000 ”
L,OOO ”
Basic Measurement= m 1 dm 1 cm 1 mm 1I/i0 11/100
rr, “- n I I I I I