Professional Documents
Culture Documents
1S2PY-470E1
( )
2017/5/19
NEWS NO. DATE COMMENT
PE0-MC-170056 May,17,2017 COR:FIG.18 FENDER LIST CORRECTION
/SZ150D
PARTS CATALOGUE
©2017 by Yamaha Motor Co., Ltd.
1st edition, February 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E1111–00 HEAD, CYLINDER 1 1
3 90430–06817 .GASKET 1
8 90149–05807 .SCREW 4
9 93210–12800 O-RING 1
14 21C–E2435–11 GASKET 1
16 90430–06817 GASKET 3
22 2GS–E1310–00 CYLINDER 1
24 2PY–E2661–00 DUCT 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E1400–09 CRANKSHAFT ASSY 1
3 93310–628X0 .BEARING 1
5 2GS–E1422–00 .CRANK 2 1
6 93306–305YC BEARING 1
10 93450–16812 CIRCLIP 2
13 90387–20813 COLLAR 1
14 2GS–E1454–00 WEIGHT 1 1
19 54B–E1476–00 SPRING 4
20 21C–E3362–00 ROLLER 2
21 90387–155J0 COLLAR 1
22 93306–252YG BEARING 1
23 93306–253Y6 BEARING 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
24 90282–05031 KEY, STRAIGHT 1
26 90170–10012 NUT 1
3
FIG. 3 VALVE
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E2111–00 VALVE, INTAKE 1
11 90170–05302 NUT 2
13 91312–05016 BOLT 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E2170–00 CAMSHAFT ASSY 1 1
3 93306–002XJ BEARING 1
4 2GS–E111F–00 PLATE 1
8 94568–G2096 CHAIN 1
11 4LS–E5598–00 COLLAR 1
12 90149–06829 SCREW 1
16 21C–E2437–00 STOPPER 1
17 91312–06016 BOLT 2
5
FIG. 5 OIL PUMP
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E3300–00 OIL PUMP ASSY 1
4 90430–12227 GASKET 1
6
FIG. 6 INTAKE
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E3586–00 JOINT, CARBURETOR 1 1
3 93210–30611 O-RING 2
7 2PY–E3595–00 JOINT 1
9 90467–08808 CLIP 2
10 90468–05188 CLIP 1
15 54B–E4377–00 STOPPER 1
16 54B–E4452–00 SEAL 1
17 54B–E4462–00 SEAL 1
21 54B–E4877–00 RESONATOR 1
22 38B–E3575–00 BAND 1
23 90387–06737 COLLAR 1
24 90387–09806 COLLAR 2
27 90467–12813 CLIP 1
7
FIG. 6 INTAKE
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 90467–15803 CLIP 1
29 2PY–E4872–00 PIPE 2 1
30 54B–E4815–00 GASKET 1
33 90467–19802 CLIP 1
34 90467–15803 CLIP 1
36 90467–20801 CLIP 2
8
FIG. 7 CARBURETOR
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E4901–10 CARBURETOR ASSY 1 1
2 5YY–24411–10 .DIAPHRAGM 1
6 54B–14985–00 .FLOAT 1
8 1PM–14216–00 .SCREW 1
10 54B–14396–00 .PIPE 1
11 5HK–14147–00 .O-RING 1
18 5YP–14561–00 .O-RING 1
9
FIG. 7 CARBURETOR
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 18D–14589–10 .SPRING 1
10
FIG. 8 EXHAUST
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E4703–00 MUFFLER COMP. 1 1
3 54B–E4799–00 CAP 1
11
FIG. 9 CRANKCASE
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E5111–00 CRANKCASE 1 1
2 54B–E5121–01 CRANKCASE 2 1
3 21C–E5155–00 NOZZLE 3 1
12
FIG. 10 CRANKCASE COVER 1
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5441–00 HOLDER, CLUTCH CABLE 1
2 91312–06014 BOLT 2
9 93210–14899 O-RING 1
11 93210–32814 O-RING 1
12 54B–E5113–00 PLATE 1
15 90387–068C9 COLLAR 2
16 90480–12812 GROMMET 2
22 93210–19809 O-RING 1
13
FIG. 11 STARTER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E5661–00 AXLE, KICK 1
5 93410–20809 CIRCLIP 1
7 21C–E5767–00 SPRING 1
9 99009–16400 CIRCLIP 1
17 99009–17400 CIRCLIP 1
20 90179–12800 NUT 1
14
FIG. 12 STARTER CLUTCH
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–E5514–00 GEAR 2 1
2 21C–E5521–00 SHAFT 1 1
4 99009–10400 CIRCLIP 1
6 93310–325X3 BEARING 1
9 91312–06020 BOLT 3
15
FIG. 13 CLUTCH
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E6111–00 GEAR, PRIMARY DRIVE 1
2 54B–E7258–00 COLLAR 1 1
5 90179–12802 NUT 1
17 54B–E6144–00 WASHER 1
20 90179–14001 NUT 1
25 93505–16844 BALL 1
26 93315–112Y9 BEARING 1
16
FIG. 13 CLUTCH
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 99009–20500 CIRCLIP 1
17
FIG. 14 TRANSMISSION
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E7410–00 MAIN AXLE COMP. 1
2 93306–054YE BEARING 1 UR
93306–054Y6 BEARING 1 UR
3 93306–201Y4 BEARING 1
9 93410–22039 CIRCLIP 2
11 90209–18208 WASHER 1
13 21C–E7258–00 COLLAR 1 1
17 93306–203XR BEARING 1
18 93306–272X4 BEARING 1 UR
93306–272X1 BEARING 1 UR
22 97007–05010 BOLT 2
18
FIG. 15 SHIFT CAM & FORK
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E8540–00 SHIFT CAM ASSY 1
19
FIG. 16 SHIFT SHAFT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E8140–00 STOPPER LEVER ASSY 1
2 90109–06259 BOLT 1
3 21C–E8337–00 SPRING 1
6 99001–10600 .CIRCLIP 1
20
FIG. 17 FRAME
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F1110–00 FRAME COMP. 1
2 54B–F112B–00 SEAT 1 2
5 90179–10811 NUT 4
9 90179–08674 NUT 1
11 54B–F1399–00 CAP 1
13 90179–10811 NUT 2
19 90387–08822 COLLAR 1
20 90464–10829 CLAMP 1
22 1PM–F811G–00 BAND 1
21
FIG. 18 FENDER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–XF15A–10–9X FRONT FENDER ASSY 1 UR MBL2 FOR SMX
2 90480–12805 .GROMMET 4
3 54B–F1545–00 COLLAR 2 2
4 90387–061N6 COLLAR 2
10 90387–068H3 COLLAR 3
11 97007–06014 BOLT 3
12 90464–12001 CLAMP 1
13 54B–F312G–00 PLUG 1
22
FIG. 19 SIDE COVER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–XF17A–40–P4 COVER, SIDE 1 1 UR MBL2 FOR SMX
5 90480–01558 GROMMET 1
6 90387–068H3 COLLAR 1
13 90480–01558 GROMMET 1
14 90387–068H3 COLLAR 1
18 97007–06014 BOLT 3
19 90387–068S1 COLLAR 3
23
FIG. 20 REAR ARM & SUSPENSION
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–WF211–10 REAR ARM COMP. 1
2 93317–318Y5 .BEARING 2
3 54B–F2123–00 .BUSH 1 2
11 90387–068M7 COLLAR 1
16 90480–14003 GROMMET 4
17 54B–F214F–00 DAMPER 1 2
18 54B–F2315–00 CAP 1
24
FIG. 21 STEERING
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 95022–10020 BOLT, FLANGE 2
9 90179–25002 NUT 2
12 54B–F3448–00 SPACER 1
15 54B–F3427–00 WASHER 1
20 54B–F331A–00 STAY 1
21 54B–F317J–00 DAMPER 1 2
25
FIG. 22 FRONT FORK
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–F3100–10 FRONT FORK ASSY 1
7 54B–F3147–00 ..O-RING 1
18 1PM–F3118–00 ..SPACER 1
25 54B–F3147–00 ..O-RING 1
26
FIG. 22 FRONT FORK
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 54B–F3145–10 ..OIL SEAL 1
36 1PM–F3118–00 ..SPACER 1
39 54B–F3346–00 .BOLT 1 2
27
FIG. 23 FUEL TANK
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–XF41A–10–P2 FUEL TANK COMP. 1 UR FOR SMX
7 90387–068H4 COLLAR 1
11 54B–F4512–10 .GASKET 1
13 54B–F4564–10 .GASKET 1
14 54B–F4598–10 .KNOB 1
20 90445–108A2 HOSE 1
21 90467–09006 CLIP 2
23 5YY–F413B–00 .EMBLEM 1
28
FIG. 23 FUEL TANK
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
25 1PM–F416B–00 .EMBLEM 1
30 5YY–F413B–00 .EMBLEM 1
32 1PM–F416B–00 .EMBLEM 1
38 90387–06048 COLLAR 2
39 97012–06014 BOLT 2
41 2PY–F4136–00 CLAMP 2 1
42 90269–06814 RIVET 1
43 2PY–F4313–00 PIPE 3 1
44 2PY–F4314–00 PIPE 4 1
45 2PY–F4315–00 PIPE 5 1
46 90467–09006 CLIP 5
47 90467–07029 CLIP 1
29
FIG. 24 SEAT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F4730–00 DOUBLE SEAT ASSY 1
11 95307–06600 NUT 1
13 2GS–F4549–10 .EMBLEM 1
14 90480–13567 GROMMET 1
15 90480–13398 GROMMET 1
17 90269–06814 RIVET 1
18 90387–068H3 COLLAR 1
19 97007–06014 BOLT 1
21 2GS–F4549–10 .EMBLEM 1
22 90480–13567 GROMMET 1
23 90480–13398 GROMMET 1
25 90269–06814 RIVET 1
30
FIG. 24 SEAT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
26 90387–068H3 COLLAR 1
27 97007–06014 BOLT 1
31 1PM–F474W–00 ASSIST,GRIP 2 1
34 92907–08200 WASHER 4
31
FIG. 25 FRONT WHEEL
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F5168–00 CAST WHEEL, FRONT 1
2 93306–301XX BEARING 2
3 54B–F5105–00 SPACER 1
14 92902–12200 WASHER 1
32
FIG. 26 FRONT BRAKE CALIPER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F582U–00 DISK, BRAKE (RIGHT) 1
2 90109–08015 BOLT 5
8 1PM–F5937–00 .BOOT 2 1
33
FIG. 27 REAR WHEEL
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F5338–00 CAST WHEEL, REAR 1
3 93306–252XG BEARING 2
5 54B–F5364–00 DAMPER 4
10 5YY–F5351–00 CAMSHAFT 1
12 90101–06814 BOLT 1
13 95307–06600 NUT 1
16 93306–054YA BEARING 1
26 90109–08831 BOLT 1
34
FIG. 27 REAR WHEEL
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 90252–35802 PIN, COTTER 1
29 90109–08840 BOLT 1
39 5YY–F539F–00 .PLATE 1 1
40 9530N–06600 .NUT,HEX 2
41 92902–06200 .WASHER 1
35
FIG. 28 STEERING HANDLE & CABLE
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F6111–01 HANDLEBAR 1
6 90123–08046 BOLT 1
7 90179–08148 NUT 1
10 20P–F6241–00 GRIP 1
13 91312–06035 BOLT 2
36
FIG. 29 FRONT MASTER CYLINDER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–F583T–00 MASTER CYLINDER ASSY 1
8 1PM–H3922–00 .LEVER 2 1
9 90109–06577 .BOLT 1
37
FIG. 30 STAND & FOOTREST
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F7111–00 STAND, MAIN 1
6 54B–F247A–00 HOSE 1 1
8 90387–10003 COLLAR 1
9 90101–10812 BOLT 1
13 54B–F247B–00 HOSE 2 1
14 54B–F7411–00 FOOTREST 1 1
19 92907–06200 .WASHER 1
21 99002–10600 CIRCLIP 1
23 90387–07827 COLLAR 1
27 54B–F7421–00 FOOTREST 2 1
38
FIG. 30 STAND & FOOTREST
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 54B–F7413–00 COVER, FOOTREST 1
34 92907–06200 WASHER 1
37 90387–07827 COLLAR 1
40 92907–06200 WASHER 1
42 90249–12008 PIN 1
43 90179–06806 NUT 1
47 91701–06032 PIN 1
52 91701–06032 PIN 1
39
FIG. 31 COWLING 1
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–XF835–20 BODY COWLING ASSY 1
3 54B–F8336–00 PLATE 1
4 1PM–F8381–00 WINDSHIELD 1
6 90179–05804 NUT 4
16 1PM–F317M–00 STAY 3 1
40
FIG. 32 GENERATOR
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–H1450–00 ROTOR ASSY 1 UR
3 91312–06030 BOLT 3
4 91312–06016 BOLT 2
41
FIG. 33 STARTING MOTOR
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–H1800–03 STARTING MOTOR ASSY 1
3 5D9–H1861–00 .GASKET 1
6 91312–06020 BOLT 2
7 93210–29807 O-RING 1
42
FIG. 34 FLASHER LIGHT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–H3310–10 FRONT FLASHER LIGHT ASSY 1 1
6 20P–H3618–00 .PLATE 1
15 20P–H3618–00 .PLATE 1
25 20P–H3618–00 .PLATE 1
43
FIG. 34 FLASHER LIGHT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
28 20P–H2133–00 .SCREW, FITTING 1
34 20P–H3618–00 .PLATE 1
44
FIG. 35 METER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H3500–10 METER ASSY 1
14 90480–10801 GROMMET 3
45
FIG. 36 HEADLIGHT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H4310–00 HEADLIGHT UNIT ASSY 1
4 21C–H4335–00 .SPRING 1
5 21C–H4526–00 .SCREW 1
46
FIG. 37 TAILLIGHT
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 54B–H4710–00 TAILLIGHT UNIT ASSY 1
4 90480–14819 GROMMET 2
47
FIG. 38 HANDLE SWITCH & LEVER
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H3972–00 SWITCH, HANDLE 4 1
4 54B–H3912–00 LEVER 1 1
48
FIG. 39 ELECTRICAL 1
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H2310–00 IGNITION COIL ASSY 1
5 90446–07805 HOSE 1
10 90149–06118 SCREW 2
49
FIG. 40 ELECTRICAL 2
REF.
2PY4
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H5540–00 C.D.I. UNIT ASSY 1
2 54B–H5546–00 BAND 1
4 90430–10148 GASKET 1
9 5YY–H2917–02 SWITCH 1
14 54B–H3371–00 HORN 1
50
NUMERICAL INDEX
51
NUMERICAL INDEX
52
NUMERICAL INDEX
53
SZ150D ( 2PY5 ) INDIA
1S2PY-470EA
( )
/SZ150D
PARTS CATALOGUE
©2017 by Yamaha Motor Co., Ltd.
1st edition, February 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E1111–00 HEAD, CYLINDER 1 1
3 90430–06817 .GASKET 1
8 90149–05807 .SCREW 4
9 93210–12800 O-RING 1
14 21C–E2435–11 GASKET 1
16 90430–06817 GASKET 3
22 2GS–E1310–00 CYLINDER 1
24 2PY–E2661–00 DUCT 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E1400–09 CRANKSHAFT ASSY 1
3 93310–628X0 .BEARING 1
5 2GS–E1422–00 .CRANK 2 1
6 93306–305YC BEARING 1
10 93450–16812 CIRCLIP 2
13 90387–20813 COLLAR 1
14 2GS–E1454–00 WEIGHT 1 1
19 54B–E1476–00 SPRING 4
20 21C–E3362–00 ROLLER 2
21 90387–155J0 COLLAR 1
22 93306–252YG BEARING 1
23 93306–253Y6 BEARING 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
24 90282–05031 KEY, STRAIGHT 1
26 90170–10012 NUT 1
3
FIG. 3 VALVE
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E2111–00 VALVE, INTAKE 1
11 90170–05302 NUT 2
13 91312–05016 BOLT 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E2170–00 CAMSHAFT ASSY 1 1
3 93306–002XJ BEARING 1
4 2GS–E111F–00 PLATE 1
8 94568–G2096 CHAIN 1
11 4LS–E5598–00 COLLAR 1
12 90149–06829 SCREW 1
16 21C–E2437–00 STOPPER 1
17 91312–06016 BOLT 2
5
FIG. 5 OIL PUMP
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E3300–00 OIL PUMP ASSY 1
4 90430–12227 GASKET 1
6
FIG. 6 INTAKE
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E3586–00 JOINT, CARBURETOR 1 1
3 93210–30611 O-RING 2
7 2PY–E3595–00 JOINT 1
9 90467–08808 CLIP 2
10 90468–05188 CLIP 1
15 54B–E4377–00 STOPPER 1
16 54B–E4452–00 SEAL 1
17 54B–E4462–00 SEAL 1
21 54B–E4877–00 RESONATOR 1
22 38B–E3575–00 BAND 1
23 90387–06737 COLLAR 1
24 90387–09806 COLLAR 2
27 90467–12813 CLIP 1
7
FIG. 6 INTAKE
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 90467–15803 CLIP 1
29 2PY–E4872–00 PIPE 2 1
30 54B–E4815–00 GASKET 1
33 90467–19802 CLIP 1
34 90467–15803 CLIP 1
36 90467–20801 CLIP 2
8
FIG. 7 CARBURETOR
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E4901–10 CARBURETOR ASSY 1 1
2 5YY–24411–10 .DIAPHRAGM 1
6 54B–14985–00 .FLOAT 1
8 1PM–14216–00 .SCREW 1
10 54B–14396–00 .PIPE 1
11 5HK–14147–00 .O-RING 1
18 5YP–14561–00 .O-RING 1
9
FIG. 7 CARBURETOR
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 18D–14589–10 .SPRING 1
10
FIG. 8 EXHAUST
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–E4703–00 MUFFLER COMP. 1 1
3 54B–E4799–00 CAP 1
11
FIG. 9 CRANKCASE
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E5111–00 CRANKCASE 1 1
2 54B–E5121–01 CRANKCASE 2 1
3 21C–E5155–00 NOZZLE 3 1
12
FIG. 10 CRANKCASE COVER 1
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5441–00 HOLDER, CLUTCH CABLE 1
2 91312–06014 BOLT 2
9 93210–14899 O-RING 1
11 93210–32814 O-RING 1
12 54B–E5113–00 PLATE 1
15 90387–068C9 COLLAR 2
16 90480–12812 GROMMET 2
22 93210–19809 O-RING 1
13
FIG. 11 STARTER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E5661–00 AXLE, KICK 1
5 93410–20809 CIRCLIP 1
7 21C–E5767–00 SPRING 1
9 99009–16400 CIRCLIP 1
17 99009–17400 CIRCLIP 1
20 90179–12800 NUT 1
14
FIG. 12 STARTER CLUTCH
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–E5514–00 GEAR 2 1
2 21C–E5521–00 SHAFT 1 1
4 99009–10400 CIRCLIP 1
6 93310–325X3 BEARING 1
9 91312–06020 BOLT 3
15
FIG. 13 CLUTCH
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E6111–00 GEAR, PRIMARY DRIVE 1
2 54B–E7258–00 COLLAR 1 1
5 90179–12802 NUT 1
17 54B–E6144–00 WASHER 1
20 90179–14001 NUT 1
25 93505–16844 BALL 1
26 93315–112Y9 BEARING 1
16
FIG. 13 CLUTCH
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 99009–20500 CIRCLIP 1
17
FIG. 14 TRANSMISSION
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E7410–00 MAIN AXLE COMP. 1
2 93306–054YE BEARING 1 UR
93306–054Y6 BEARING 1 UR
3 93306–201Y4 BEARING 1
9 93410–22039 CIRCLIP 2
11 90209–18208 WASHER 1
13 21C–E7258–00 COLLAR 1 1
17 93306–203XR BEARING 1
18 93306–272X4 BEARING 1 UR
93306–272X1 BEARING 1 UR
22 97007–05010 BOLT 2
18
FIG. 15 SHIFT CAM & FORK
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E8540–00 SHIFT CAM ASSY 1
19
FIG. 16 SHIFT SHAFT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E8140–00 STOPPER LEVER ASSY 1
2 90109–06259 BOLT 1
3 21C–E8337–00 SPRING 1
6 99001–10600 .CIRCLIP 1
20
FIG. 17 FRAME
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F1110–00 FRAME COMP. 1
2 54B–F112B–00 SEAT 1 2
5 90179–10811 NUT 4
9 90179–08674 NUT 1
11 54B–F1399–00 CAP 1
13 90179–10811 NUT 2
19 90387–08822 COLLAR 1
20 90464–10829 CLAMP 1
22 1PM–F811G–00 BAND 1
21
FIG. 18 FENDER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–XF15A–00–8X FRONT FENDER ASSY 1 NHG FOR MBL2
2 90480–12805 .GROMMET 4
3 54B–F1545–00 COLLAR 2 2
4 90387–061N6 COLLAR 2
10 90387–068H3 COLLAR 3
11 97007–06014 BOLT 3
12 90464–12001 CLAMP 1
13 54B–F312G–00 PLUG 1
22
FIG. 19 SIDE COVER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–XF17A–30–V9 COVER, SIDE 1 1 NHG FOR MBL2
5 90480–01558 GROMMET 1
6 90387–068H3 COLLAR 1
13 90480–01558 GROMMET 1
14 90387–068H3 COLLAR 1
18 97007–06014 BOLT 3
19 90387–068S1 COLLAR 3
23
FIG. 20 REAR ARM & SUSPENSION
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–WF211–10 REAR ARM COMP. 1
2 93317–318Y5 .BEARING 2
3 54B–F2123–00 .BUSH 1 2
11 90387–068M7 COLLAR 1
16 90480–14003 GROMMET 4
17 54B–F214F–00 DAMPER 1 2
18 54B–F2315–00 CAP 1
24
FIG. 21 STEERING
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 95022–10020 BOLT, FLANGE 2
9 90179–25002 NUT 2
12 54B–F3448–00 SPACER 1
15 54B–F3427–00 WASHER 1
20 54B–F331A–00 STAY 1
21 54B–F317J–00 DAMPER 1 2
25
FIG. 22 FRONT FORK
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–F3100–10 FRONT FORK ASSY 1
7 54B–F3147–00 ..O-RING 1
18 1PM–F3118–00 ..SPACER 1
25 54B–F3147–00 ..O-RING 1
26
FIG. 22 FRONT FORK
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 54B–F3145–10 ..OIL SEAL 1
36 1PM–F3118–00 ..SPACER 1
39 54B–F3346–00 .BOLT 1 2
27
FIG. 23 FUEL TANK
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–XF41A–00–P1 FUEL TANK COMP. 1 MBL2
7 90387–068H4 COLLAR 1
11 54B–F4512–10 .GASKET 1
13 54B–F4564–10 .GASKET 1
14 54B–F4598–10 .KNOB 1
20 90445–108A2 HOSE 1
21 90467–09006 CLIP 2
23 5YY–F413B–00 .EMBLEM 1
28
FIG. 23 FUEL TANK
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 2PY–XF413–50–P4 TANK SIDE COVER 2 1 MBL2
29 5YY–F413B–00 .EMBLEM 1
36 90387–06048 COLLAR 2
37 97012–06014 BOLT 2
39 2PY–F4136–00 CLAMP 2 1
40 90269–06814 RIVET 1
41 2PY–F4313–00 PIPE 3 1
42 2PY–F4314–00 PIPE 4 1
43 2PY–F4315–00 PIPE 5 1
44 90467–09006 CLIP 5
45 90467–07029 CLIP 1
29
FIG. 24 SEAT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F4730–00 DOUBLE SEAT ASSY 1
11 95307–06600 NUT 1
13 2GS–F4549–10 .EMBLEM 1
14 90480–13567 GROMMET 1
15 90480–13398 GROMMET 1
17 90269–06814 RIVET 1
18 90387–068H3 COLLAR 1
19 97007–06014 BOLT 1
21 2GS–F4549–10 .EMBLEM 1
22 90480–13567 GROMMET 1
23 90480–13398 GROMMET 1
25 90269–06814 RIVET 1
26 90387–068H3 COLLAR 1
27 97007–06014 BOLT 1
30
FIG. 24 SEAT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 54B–XF475–00 COVER, TAIL 1
31 1PM–F474W–00 ASSIST,GRIP 2 1
34 92907–08200 WASHER 4
31
FIG. 25 FRONT WHEEL
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F5168–00 CAST WHEEL, FRONT 1
2 93306–301XX BEARING 2
3 54B–F5105–00 SPACER 1
14 92902–12200 WASHER 1
32
FIG. 26 FRONT BRAKE CALIPER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F582U–00 DISK, BRAKE (RIGHT) 1
2 90109–08015 BOLT 5
8 1PM–F5937–00 .BOOT 2 1
33
FIG. 27 REAR WHEEL
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F5338–00 CAST WHEEL, REAR 1
3 93306–252XG BEARING 2
5 54B–F5364–00 DAMPER 4
10 5YY–F5351–00 CAMSHAFT 1
12 90101–06814 BOLT 1
13 95307–06600 NUT 1
16 93306–054YA BEARING 1
26 90109–08831 BOLT 1
34
FIG. 27 REAR WHEEL
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 90252–35802 PIN, COTTER 1
29 90109–08840 BOLT 1
39 5YY–F539F–00 .PLATE 1 1
40 9530N–06600 .NUT,HEX 2
41 92902–06200 .WASHER 1
35
FIG. 28 STEERING HANDLE & CABLE
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–F6111–01 HANDLEBAR 1
6 90123–08046 BOLT 1
7 90179–08148 NUT 1
10 20P–F6241–00 GRIP 1
13 91312–06035 BOLT 2
36
FIG. 29 FRONT MASTER CYLINDER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–F583T–00 MASTER CYLINDER ASSY 1
8 1PM–H3922–00 .LEVER 2 1
9 90109–06577 .BOLT 1
37
FIG. 30 STAND & FOOTREST
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–F7111–00 STAND, MAIN 1
6 54B–F247A–00 HOSE 1 1
8 90387–10003 COLLAR 1
9 90101–10812 BOLT 1
13 54B–F247B–00 HOSE 2 1
14 54B–F7411–00 FOOTREST 1 1
19 92907–06200 .WASHER 1
21 99002–10600 CIRCLIP 1
23 90387–07827 COLLAR 1
27 54B–F7421–00 FOOTREST 2 1
38
FIG. 30 STAND & FOOTREST
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 54B–F7413–00 COVER, FOOTREST 1
34 92907–06200 WASHER 1
37 90387–07827 COLLAR 1
40 92907–06200 WASHER 1
42 90249–12008 PIN 1
43 90179–06806 NUT 1
47 91701–06032 PIN 1
52 91701–06032 PIN 1
39
FIG. 31 COWLING 1
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–XF835–20 BODY COWLING ASSY 1
3 54B–F8336–00 PLATE 1
4 1PM–F8381–00 WINDSHIELD 1
6 90179–05804 NUT 4
16 1PM–F317M–00 STAY 3 1
40
FIG. 32 GENERATOR
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–H1450–00 ROTOR ASSY 1 UR
3 91312–06030 BOLT 3
4 91312–06016 BOLT 2
41
FIG. 33 STARTING MOTOR
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–H1800–03 STARTING MOTOR ASSY 1
3 5D9–H1861–00 .GASKET 1
6 91312–06020 BOLT 2
7 93210–29807 O-RING 1
42
FIG. 34 FLASHER LIGHT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–H3310–10 FRONT FLASHER LIGHT ASSY 1 1
6 20P–H3618–00 .PLATE 1
15 20P–H3618–00 .PLATE 1
25 20P–H3618–00 .PLATE 1
43
FIG. 34 FLASHER LIGHT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
28 20P–H2133–00 .SCREW, FITTING 1
34 20P–H3618–00 .PLATE 1
44
FIG. 35 METER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H3500–10 METER ASSY 1
14 90480–10801 GROMMET 3
45
FIG. 36 HEADLIGHT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H4310–00 HEADLIGHT UNIT ASSY 1
4 21C–H4335–00 .SPRING 1
5 21C–H4526–00 .SCREW 1
46
FIG. 37 TAILLIGHT
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 54B–H4710–00 TAILLIGHT UNIT ASSY 1
4 90480–14819 GROMMET 2
47
FIG. 38 HANDLE SWITCH & LEVER
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H3972–00 SWITCH, HANDLE 4 1
4 54B–H3912–00 LEVER 1 1
48
FIG. 39 ELECTRICAL 1
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H2310–00 IGNITION COIL ASSY 1
5 90446–07805 HOSE 1
10 90149–06118 SCREW 2
49
FIG. 40 ELECTRICAL 2
REF.
2PY5
PART NO. DESCRIPTION REMARKS
NO.
1 2PY–H5540–00 C.D.I. UNIT ASSY 1
2 54B–H5546–00 BAND 1
4 90430–10148 GASKET 1
9 5YY–H2917–02 SWITCH 1
14 54B–H3371–00 HORN 1
50
NUMERICAL INDEX
51
NUMERICAL INDEX
52
NUMERICAL INDEX
53