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Abstract
The effect of Nb substitution on the thermal stability of melt-spun powders with near stoichiometric 2:14:1
composition of Nd12Fe82xNbxB6 (x ¼ 0; 1.5 and 3) has been investigated. It has been found that the thermal stability
is significantly improved with 1.5 at% Nb substitution. As compared with the ternary Nd12Fe82B6, the Nb-substituted
Nd12Fe80.5Nb1.5B6 powder exhibits remarkably increased coercivity (Hci ) over a wide temperature range of 22–180 C.
The temperature coefficient of coercivity (b) is reduced from 0.36%/ C at x ¼ 0 to 0.32%/ C at x ¼ 1:5: As a result
of improved coercivity and its temperature dependence, the irreversible flux aging loss (dirr ), measured on the epoxy
bonded magnets after being exposed at 180 C for 100 h, is also significantly decreased from 13.7% at x ¼ 0 to 5.0%
with x ¼ 1:5: Microstructure studies using X-ray diffraction and transmission electron microscopy have shown a
significant microstructure refinement with Nb substitution. Nb substitution also increases the amount of a-Fe phase in
the alloys. For x ¼ 0; the average grain size of the magnetically soft phase (a-Fe) is 15 nm, while the hard phase
(Nd2Fe14B) has an average grain size of 30 nm. The soft and hard magnetically phases are reduced to o10 and 10–
20 nm, respectively for x ¼ 1:5 and 3: Enriched Nb along the grain boundaries is believed to be the main reason for the
observed improved thermal stability in Nb-substituted powders.
r 2003 Elsevier B.V. All rights reserved.
0304-8853/03/$ - see front matter r 2003 Elsevier B.V. All rights reserved.
doi:10.1016/S0304-8853(03)00481-5
ARTICLE IN PRESS
106 Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113
substitutions studied, Nb substitution appears to be under argon. The wheel speeds were chosen in
an effective way to improve the thermal stability in a range of 14–25 m/s. Ribbons with a width of
sintered Nd–Fe–B magnets [4,5] and in nanocompo- 2–3 mm, a thickness of 20–35 mm and a length
site a-Fe/Nd2Fe14B magnets [6]. ranging from a few millimeters to a few hundred
Former studies on the effects of Nb substitution millimeters were obtained. The ribbons were
in cast and sintered Nd2Fe14B-based magnetic alloys crushed and sieved to a size less than 240 mm.
[7,8] suggest that Nb substitution will suppress the The melt-spun powders were then annealed at
amount of precipitated Fe, as well as form a Nb– 680 C for 4 min under an Ar atmosphere to
Fe–B intragranular precipitate, resulting in the develop the desired nanocrystalline microstructure.
improvement of corrosion resistant [9]. Recent Demagnetization curves of the powder samples
studies on nanocrystalline a-Fe/Nd2Fe14B-based were measured with a Lakeshore vibrating sample
magnets [10,11] (so-called exchange-spring magnets) magnetometer (VSM) with an applied field up to
indicate that Nb substitution appears to refine grain 20 kOe, from room temperature up to 180 C. The
structure, possibly by increasing the nucleation samples were magnetized by a 45 kOe peak pulse field
density and stabilizing the remaining amorphous prior to the VSM measurement. A demagnetization
phase in the melt-spun ribbons. Research on the factor of 0.21 was used to correct the demagnetiza-
effect of Nb substitution in Nd2Fe14B-based mag- tion curves. Additional magnetic measurements were
nets also shows that the presence of Nb suppresses carried out using a DC SQUID magnetometer under
the thermally induced formation of poorly crystal- an applied field up to 50 kOe. The flux aging loss was
lized Fe-rich regions [5] and forms stable NbFeB measured with an HCP-8 Helmholtz coil on epoxy
phase in the homogenized state [12]. bonded magnets exposed at 180 C for up to 100 h.
However, the effect of Nb substitution on the The bonded magnets were made by mixing the
nanocrystalline Nd2Fe14B alloy has not been well powder with a small amount of epoxy, pressing the
understood yet, especially its role in improving the mixture at 7 ton/cm2 to form cylinder compacts, and
thermal stability and microstructure evolution. then curing the green compacts at 175 C for 30 min.
Thus, the present study is focused on the above The size of the bonded magnets is 9.71 mm in
two points on melt-spun Nd12Fe82xB6Nbx nano- diameter and 6.4 mm in length.
crystalline magnets, aiming at understanding the Structural and microstructural studies were carried
role of Nb addition in microstructure control and out using a Philips X-ray diffractometer (XRD).
the thermal stability of the nanocrystalline mag- Plane-view and cross-section transmission electron
nets, which would shed some lights on the future microscopic (TEM) observations were carried out by
design of the nanocrystalline magnets for scientific using a Philips CM30 TEM. TEM specimens were
inquiry and industrial applications. made from alloy ribbons and prepared by ion milling
at B5 keV using a liquid N2 cooled stage. Cross-
section TEM specimens were prepared by using the
2. Experimental common sandwich method. The Curie temperatures
of the powder samples were determined from the
Alloy ingots with nominal compositions of thermomagnetic data taken in a Perkin–Elmer
Nd12Fe82xNbxB6 (x ¼ 0; 1.5 and 3) were pro- thermogravimetric analyzer (TGA) under an applied
duced by arc-melting from Nd, Fe, Nb and Fe–B field of 50 Oe, with a heating rate of 10 C/min.
constituents under an Ar atmosphere. The ingots
were remelted four times to ensure their homo-
geneity. Measured mass loss before and after 3. Results and discussions
making the ingot is 0.005% and 0.012% for x ¼
1:5 and 3 alloys, respectively. Since the mass losses 3.1. Magnetic property enhancement
are o0.1%, we can assume that the final composi-
tion is reflected in the initial charge. The arc-melted The effects of Nb substitution on the room-
ingots were broken into small pieces and melt-spun temperature magnetic properties, remanence (Br ),
ARTICLE IN PRESS
Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113 107
4πM (kG)
Since multiple samples were produced, the range in 100°C
values is given using both VSM and DC SQUID 150°C 4
results. It can be seen that Nb substitution leads to 180°C
2
a significant increase in the coercivity, but the
remanence is slightly decreased. The energy 0
product appears to increase slightly with increas- (b) Nb=1.5 8
ing Nb to x ¼ 1:5; then decreases considerably
when increasing Nb to x ¼ 3: Fig. 1 shows the 6
4πM (kG)
typical second quadrant demagnetization curves of 4
Nd12Fe82xNbxB6 (x ¼ 0; 1.5 and 3) powder
samples measured from 22 C up to 180 C. An 2
improved squareness is observed in Nb-substituted
samples, suggesting a more uniform and finer 0
(c) Nb=3 8
microstructure with Nb substitution.
It can also be seen from Fig. 1 that high- 6
4πM (kG)
temperature magnetic properties of Nd12Fe82x
NbxB6 (x ¼ 0; 1.5 and 3) samples are strongly 4
dependent on the Nb substitution. In order to
clearly demonstrate the effect of Nb substitution 2
108 Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113
9 (a) (a)
-0.12
-0.16
7
6 Nb=0 -0.20
22-100°C
Nb=1.5
22-150°C
Nb=3
5 22-180°C
-0.24
14 (b)
(b)
-0.32 X Data
12
-0.36
8
6
-0.40
4
2
0 50 100 150 200 0 1 2 3
Temperature (°C) Nb Content (at.%)
Fig. 2. Variation of (a) remanence and (b) coercivity with Fig. 3. Temperature coefficient of (a) remanence and (b)
temperature for Nd12Fe82xNbxB6 (x ¼ 0; 1.5 and 3) powder coercivity of Nd12Fe82xNbxB6 (x ¼ 0; 1.5 and 3) powder
samples. samples as a function of Nb content.
-4
Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113 109
Nd2Fe14B
between the measured and calculated XRD
(a) Nb=0
-Fe
patterns (lower line) for the x ¼ 3 alloy. The
NbFeB difference plot clearly shows the presence of a
third phase. This small peak at near 35 can be
indexed to NbFeB (2 0 0), and not to either the
Nd2Fe14B or a-Fe phase.
Since the Nd12Fe80.5B6Nb1.5 alloy shows re-
markable change in magnetic properties, this alloy
is the focus in the present work to study the
(b) Nb=1.5 microstructure evolution. In order to understand
the detailed microstructure evolution, three
regions through the Nd12Fe80.5B6Nb1.5 ribbon
thickness, i.e., near-free surface, inner part and
near-wheel-contacted surface, are investigated in
Intensity (arb. unit)
110 Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113
Fig. 6. Plane-view TEM images showing the microstructures at the near-free-surface (a), inner part (b) and near-wheel-contacted
surface (c) of the Nd12Fe80.5B6Nb1.5 alloy.
Fig. 7. Cross-section TEM images showing the microstructures at the near-free-surface (a), inner part (b) and near-wheel-contacted
surface (c) of the Nd12Fe80.5B6Nb1.5 alloy.
Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113 111
α-Fe
3
2
1
Nd2Fe14B
Fig. 10. Plane-view TEM images showing the microstructures
of the Nd12Fe82B6 (a) and Nd12Fe79B6Nb3 (b) alloys at their
inner part region.
112 Z. Chen et al. / Journal of Magnetism and Magnetic Materials 268 (2004) 105–113
XRD shows that the lattice volume increased from to 3 at% only slightly improves the coercivity
942.17 (12) A( 3 for no Nb to 946.67 (15) and 946.20 but decreases remanence. The Nb, x ¼ 1:5
( 3
(20) A for x ¼ 1:5 and 3.0 Nb, respectively. The alloys also show improved high-temperature
peak shape profile modeled by a mixture of Gaussian magnetic properties and reduced irreversible
and Lorentzian showed a 50% increase in peak width flux aging losses.
with increasing Nb. The weight fraction of a-Fe 2. The Nb substitution refines the grain size of
increased from 1.75 to B2.25 for both Nb added both hard and soft phases in Nd12Fe82xNbxB6
samples. There is clear evidence for the NbFeB alloys, resulting in a significant improvement
(1:1:1) phase for x ¼ 3 (Fig. 5). It appears that the of coercivity. Nb is found to be enriched along
solubility limit for Nb into the 2:14:1 lattice is the grain boundary region. Nd12Fe79B6Nb3
exceeded for x > 1:5 as evidenced by no obvious alloy contains the magnetic hard phase of
increase in the 2:14:1 lattice and the formation of the Nd2Fe14B and soft phases of a-Fe and NbFeB.
1:1:1 phase for x ¼ 3:0 Nb. Exchange-coupling effect plays an important
TEM observations clearly show the existence of role in the hard magnetic properties in the
a-Fe in the alloy. Although the amount of a-Fe alloys. Unusual grain size distribution is re-
increased with the increase of Nb content, the vealed through the Nd12Fe80.5B6Nb1.5 alloy
remanence of Nd12Fe79B6Nb3 alloy is slightly ribbon thickness, i.e., grain size at near-wheel-
lower than that of the Nd12Fe80.5B6Nb1.5 alloy. contacted surface is larger than that at near-free
This is because the former alloy has a sma- surface.
ller average grain size of a-Fe phase than that in 3. Nb substitution is found to promote the
the latter alloy. Also, the former alloy contains formation of a-Fe in the alloys.
more NbFeB phase which is detrimental to the
remanence.
On the one hand, enrichment of Nb atoms along
Acknowledgements
grain boundary stabilizes amorphous phase in the
melt-spun and annealing process of nanocompo-
The work at Ames Laboratory was supported
site magnet ribbons [10], which is believed to be
main reason that thermal stability is enhanced by by the United States Department of Energy
Nb substitution in the studied nanocrystalline (USDOE), Office of Science (OS), Office of Basic
Energy Sciences (BES), and the Technology
Nd12Fe82xNbxB6 magnets. On the other hand,
Research Division, Office of Advanced Scientific
the formation of NbFeB will also contribute to the
Computing Research, through Iowa State Uni-
thermal stability.
versity under Contract W-7405-ENG-82.
5. Conclusion
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