Cylinder Head and Valves/Other Material

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from year SERVICE-GARDThr

Catalog. Some tools may be available from a
local so4pier.

Name Usra

JDE138 Valve Spring Compressor Compress valve springs when removing and
installing valves

D050125T Precision "Bevelled Edge" Straightedge Check cylinder head tlainess

Plastic Brush Clean valve guides

D11010KW Eccenlrinneter Measure valve seat-to-stern runout

JT05893 Heavy-Duty Seat Grinder Set Grind valve seats

SZMat .141.11 -19-4aFE094

OTHER MATERIAL

Nacno US6

AR44402 Valve Slew Lubricant Lthricale valve stems_

P1569 NEVER-SEEZ Compound Exhaust manifold and cylinder head front plate
cap screws.

AR31790 SCOTCH-GRIP Plastic Adhesive Rocker arm cover gasket.

CTM1 (270 T94) 05-4 6466 Diesel Engines

PH=.53
 Cylinder Head and Valves/Cyiinder Head and Valves Specifications

CYLINDER HEAD AND VALVES SPECIFICATIONS

ATM SP EC IFICA TI M WEAR LIMIT

Valve Clearance (Engine Cold):

RI:pcker Arm-to-Vetere Tip)
Intake Valve 0.41-0_51 mm (0_016-0.020 In,)
E xhe ust Valve 0.66-0_76 nwn (0_026-0.030 in,)

Valve Litt at 0_00 mm (in.) Clearance

6466D-Intake 11_54-11,70 mm (0A54-0,461 10,69 mm (0_421 in.)
6466D-Exhaust 11-54-11.70 mm (0,454-0.461 In.} 10,69 mm (0_421 VII
6456T and 6466A-intake 1-26-11.44 mm (0,443-10.450 in_) 10_45 mm (0A11 ift)
6466T and 6466A-Exhaust 11_54-1110 mm (0A54-0.461 in-) 10_69 mm (0A21

Naga Springs—Compressed Height:

Valve closed 46.0 mm at 240-276 N
(1.81 In. at 54-62 lb force)
Valve open 34,5 mm at 591-680 N
(1.36 In. at 133-153 tb force)

Valve Springs—Free Length 53-8 rim (2.12 in.)

Valve Face Angle:

6466D 44.5'

6488T and 6488,A 29.5'

Valve Head Oa
6466D-Intake 48.2-48_4 min (1,93-1,91
646811-Exhaust 43.4-43,7 mm (111-1/2 In.)
164567 and 6486A-Intake and Exhaust 43.4-43,7 mm (1.71-1,72 in.,)

Maximum Permissible Runout of Valve

Face 0.05 mm (0.002 In.)

Valve Guide ID 9.51-9_54 mini (0,3745-0,3755 In.)

Valve Stem OD 9.44-9_46 mm (0_3715-0,3725 In.)

Valve Stern-lc-Guide Clearance 0,051-0,102 mm (0.002-0.004 in,) 0,15 mrn (0_006 in.)

Oversize Vadve Avairable 0.08, 0_38, 0.76 mm

(0.003, 0,015, 0.030 In.)

/5 I MOIRA .1

CTM1 (270CT94) 05-5 6.466 Diesel Engle

FILIS4
 L Cylinder Head and Valves/Cylinder Head and Valves Specifications

CYLINDER HEAD AND VALVES SPECIFICATIONS—CONTINUED

ITEM SPECIF1CATiON WEAR LIMIT

Valve Seal Angle:

64660 45-
30-
64661 and 6466A
Valve Seal Width 1.83-3,33 mm (0,072-0.131 in.)

Valve Seat Concentricity wish Guide 0.051 mm (0.0020 in.

Valve Seal Bore:

6466D Intake 49.44-49.47 mm (1.9465-1.9475 In.)
6466D Exhaust 44.67-44,69 mm (1.7685-1.7595 in.)
6466T and 6466A Intake
and Exhaual 44,67-44,69 mm (1.7585-1.7595 in.)

Valve Face Recessed In Head-64660

Intake 0.86-1.45 mm 1:1.034-0.057 In.) 1_60 mm 0,063 in.)
;:r Exhaust 1.19-1.78 mm (0.047-0.070 in.) 1_93 mm (0.076 in.)

Valve Height Above Head

6466T and 6466A 0_61-0.97 rim (0.024-0.038 in.) 0.46 mm (0.018 in.)

Continuity Tolerance of Vahre Seal

(Maximum Runoul) 0.051 mm (0.0020 in.)

Firing Order

Rocker Arrn IC 19.06-19.09 Mir (0.7505--0.7525 1n.)

Rocker Arm Shalt OD 19.01-19_05 mm (0,7484-0.7500 In.)

Cylinder Head Combustion Face;

Reconditioning Thickness of Head
Rooker Arm Cover Gasket Rall4o-
Cornbusiion lace 155.45-155,71 mm (6,120-6,130 in,) 154.69 mm (6.09 in.)
Surface Finish (AA) (Surface Gririd Only) . 0,015-0,0028 mm (60-110 micro-in,)
Maximum Material Removal for
Resurfacing Head 0.762 mm (0,030 in.)

Cylinder Head To Deck Maximum Cut-of-Flat

(Entire Length or Width)- 0,10 mm (0,004 In.)
Cylinder Head Top Deck Straightness per
Any 306 mm (12 Fri) Length 0.025 mm ill)

Cylinder Liner Height Above Block 0.025-0_127 mm (0_001-0.005

Cylinder Head Gasket Thickness (New)

RE2I7366 t56-112 mrn (0_061-0.068 In.)
866065 1468-1.80 nye (0_066-0.071 in)

$1 1.200.5,14Pl .151.0RAIJOSI

CTM1 (27OCT94) 05-6 6468 Diesel Engines

1 MCP

PN=S5
 Cy&rarer Head and Valves Cylinder Head and Valves Specifications

CYLINDER HEAD AND VALVES SPECIFICATIONS-CONTINUED

TORQUES

Cylinder Head-to-Cylinder Block:

Reler to CYLINDER HEAD CAP SCREW TIGHTENING PROCEDURES later in this group.

Cylinder Liner Cap Screws (for Checking Liner Siandoui) 68 N.m (50 lb-ft)

Rocker Arm Shaft Clamps 75 N•rn (55 lb-ft)

Rocker Arm Cover-to-Cylinder Head 8 Km (6 lb-ft) (71 lb-in.)

Intake Manifoki-io-Cylinder Head 47 N-m (35 lb-h)

Exhaust Manifold-io-Cylinder Head 47 N.m (35 Ib-h)

6466A AlierG001 Or Cover 27 N.rn (20 lb-ft)

Altercooler !Nei and Outlet Hose Clamps 4 Km (3 lb-It) (35 fb-in.)

6466T and 6466A-Turbocharger Oil Inlet Llne 47 N.m (35 lb-It)

Valve Ad)usting Screw Lock Nut 27 N.m (20 lb-It)

Cylinder Head Front Cover Plate 34 N.m (25 lb-ft)

SI .21:145,1iti .11406,41004

CTM1 270CTg4) 05-7 6466 Diesel Engines.

P =56