Radiator - Assemble: Previous Screen

785C Off-Highway Truck APX00001-UP (MACHINE) POWERED BY 3512B Engin...
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Product: TRUCK
Model: 785C TRUCK APX
Configuration: 785C Off-Highway Truck APX00001-UP (MACHINE) POWERED BY 3512B Engine
Disassembly and Assembly

3512B and 3516B Engine Supplement for and 784C,, 785C and and 785C HAA Off-
Highway Truck/Tractors
Media Number -SENR1486-03 Publication Date -01/01/2019 Date Updated -31/01/2019
i01088022
Radiator - Assemble
SMCS - 1353-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry the
parts. Lint may be deposited on the parts which may cause later trouble.
Note: Inspect all the components of the radiator for wear or for damage. Replace the components,
if necessary.
Note: Rinse the inside of bottom tank (16) thoroughly after the tank is cleaned. This will help to
prevent contamination of the cooling system.
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785C Off-Highway Truck APX00001-UP (MACHINE) POWERED BY 3512B Engin... Page 2 of 8
Illustration 1 g00573172
1. Position bottom tank (16), as shown. The weight of bottom tank (16) is 64 kg (141 lb). Use
a suitable lifting device and a hoist in order to position channel (22) for installation to
bottom tank (16). Install channel (22) to bottom tank (16) with four bolts (23), the washers,
four bolts (24) and the washers. The weight of channel (22) is 47 kg (104 lb).
2. Repeat Step 1 for the remaining channel (22).
3. Install shield (21) with five bolts (20) and the washers. Repeat the installation for the
remaining three shields (21).
4. Install strip (18) and baffle (19) (not shown) with four bolts (17) and the washers. Repeat
the installation for the remaining three strips (18). Tighten bolts (17) to a torque of
8 ± 4 N·m (6 ± 3 lb ft).
Note: Lubricate seals (14) and seals (15) with 5P-3975 Rubber Lubricant prior to
installation.
5. Install thirteen seals (14) and thirteen seals (15) to bottom tank (16).
Note: Lubricate the bores of the seals with 5P-3975 Rubber Lubricant before the radiator
cores are installed.
Note: For installation purposes, assemble straps (12) to 13 radiator cores (13). Start with the
radiator core at each channel and install the radiator cores toward the center of the radiator
assembly. Install the radiator cores by alternating with the remaining thirteen radiator cores
without straps (12).
6. Before bolts (11) are tightened, adjust gap (X) at the front of the radiator to 6.5 mm
(0.25 inch). Before bolts (11) are tightened, adjust gap (Y) at the back of the radiator to
2.0 ± 1.5 mm (0.08 ± 0.06 inch).
7. Install 26 radiator cores (13). Assemble 31 bolts (11), the washers and 31 straps (12) to the
upper tabs and the lower tabs on the front of 13 radiator cores (13). Repeat the assembly for
the remaining tabs on the back of 13 radiator cores (13).
8. Install 31 bolts (11) to the upper tabs and the lower tabs on the front of the radiator cores.
Repeat the installation for the remaining tabs on the back of the radiator cores.
9. Install front strap (9) to the angles with four bolts (10) and the washers.
10. Install 26 bolts (8) and the washers that secure the radiator cores to front strap (9).
Note: Rinse the inside of top tank (1) thoroughly after the top tank is cleaned. This will help
to prevent contamination of the cooling system.
Note: Lubricate seals (7) with 5P-3975 Rubber Lubricant prior to installation.
11. Install thirteen seals (7) to top tank (1).
Note: Lubricate seals (6) with 5P-3975 Rubber Lubricant prior to installation.
12. Install 13 seals (6) to top tank (1).
Note: Lubricate the bores of the seals with 5P-3975 Rubber Lubricant before the top tank
(1) is installed.
13. Use Tooling (A), a suitable lifting device and a hoist to position top tank (1) for installation.
The weight of top tank (1) is 140 kg (308 lb).
14. Secure the back of top tank (1) to the channel with five bolts (3) and the washers. Repeat the
assembly for the remaining channel.
15. Secure the front of top tank (1) to the channel with five bolts (2) and the washers. Repeat
the installation for the remaining channel.
16. Install three bolts (4) and the washers in order to secure shield (5) to top tank (1). Repeat the
installation on the opposite side of the radiator.
End By:
a. Install the radiator. Refer to Disassembly and Assembly, "Radiator - Install".
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785C Off-Highway Truck APX00001-UP (MACHINE) POWERED BY 3512B Engin...

Disassembly and Assembly

2. Repeat Step 1 for the remaining channel (22).

11. Install thirteen seals (7) to top tank (1).

12. Install 13 seals (6) to top tank (1).

a. Install the radiator. Refer to Disassembly and Assembly, "Radiator - Install".

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