(DiRect CONNECTION
oe R/C
F-20 TIGERSHARK
ABOUT THE MODEL
Congratulations! ‘Thank you for purchasing the mest realistic propeller driven jer-like
model, the F-20 TIGERSHARK, from Direct Connection R/C.
“The F-20 TIGERSHARK is a high performance jev-like sport scale airplane that is
propeller driven instead of ducted fan. ‘This means that no complicated building is required in
routing and plumbing a ducted fan unit. Instead, the hit uses standard building procedures.
Remember, this is not a beginner's kit and assumes the builder has built at least three kits before
this one.
The F-20 TIGERSHARK was cesigned to use today's 40.46 engines. If a non-schneurle
[ported engine is used then performance may be marginal. Standard schneurle engines work fine
jand aerobatic mancuvers are performed effortlessly. Speed is in the 70-85 mph range with these
fengines, For those of you who wart maximum performance, hot schneurle motors with runed
pipes and retracts wil] push the F-20 TIGERSMARK over the 100 mph barrier and produce
Jout-of-sight vertical performance. The kit, however, only kas the mausrials to build the fixed
[pear version as will be built by the majority of fliers. Any additional materials needed for
retracts or tuned pipe installation are not supplied. ‘The plans and instructions show what is
needed and required for recract installation. Please remember that whichever route you decide to
lake, the F-20 TIGERSHARK is able to slow down for realistic nose high landings.
‘The kit uses standard balsa and ply construction, The belsa is standard AAA grade with the
lexception of two places. By design the F-20 TIGERSHARK uses C-grade or hard balsa
Vor the fin/rudder and stabilizer. Don't worry about having a heavy model as it will come
lout to its advertised weight.
‘When you receive the kit, inspect all the parts, read the instructions carefully and study the
plans before starting to build. Lf deze are any pieces damaged, broken or missing, or if you have
la question concerning the kit, please give us a call and we will be glad to help.
DIRECT CONNECTION R/C
ADINISION OF CAPSTONE HOBBIES
1-800-593-5250F20 TIGERSHARK PARTS LIST
#1 FORMER BAG (BALSA) - WIYELLOW DOT
1. F2
i. FHA
1. FSA
1. F6
i RT
1-0 B®
1. FSA
1- FSB
1- Ft
#2 FORMER BAG (BALSA} - W/ORANGE DOT
2-0 DA
2- D2
2- DB
2- D4
2-0 DS
2. Dé
a. TA
1-0 72
1. TS
1. Ta
2- 1/8" BALSA INTAKE BOTTOM FRONT
#1 MISCELLANEOUS BAG - W/GREEN DOT
1+ 1/8" BALSA HEADREST
f+ 1/8" BALSA CANOPY FLOOR PLATE
1- 3/16" BALSA WING / FUSE CONTOUR FORMER
1-3/8" BALSA EXHAUST FORMER
1- 3/8 BALSA FRONT WING PLATE,
2-1/8" BALSA WING BRACE.
1-8" X 1/4" X 11/16" X 4-716" RUDDER BOTTOM / TOP REAR FUSE.
2- 3/16" X 261/16" X 2-9/16" INTAKE FRONT
4-8" X 1/4" X 6" BALSA HATCH SIDE SUPPORTS
2- 3/16" BALSA WING TIPS
#2 MISCELLANEOUS BAG - W/DARK BLUE DOT
26- V6" X 14" X 8* CAP STRIPS
2-4/8" X 1-3/4" TRIANGLE STOCK
12- 1/16" X 1-13/16" X 2.1/2" SHEAR WEBS
1-64" X 1-1/2" X 8 PLY EXHAUST
1- U8" X 3" X 65/8" SCRAP BALSA
1- U8" X 3" X 5.3/8" SCRAP BALSA
1-8" X 3" X 6" SCRAP BALSAF20 TIGERSHARK PARTS LIST
LONG WOOD BUNDLE
2-
2-
2-
2-
4-
5/16" X 1-1/4" ATLERONS
1/4" X 3/4" X 30" LEADING EDGE
1/4" X 3/8" X 30° TRAILING EDGE
1/4" X 36" TRIANGLE STOCK
1/4" x 3/8" x 30" MAIN SPAR
HARDWOOD BAG - WIRED DOT
1-
1
Le
1.
1
4-
2-
2-
T-
1-
2-
2-
2-
2-
1-
Bl WI6" PLY
B34" PLY
FAB 3/16" PLY
F-5B 3/16" PLY
F-ll U16" PLY
16" PLY LANDING GEAR BLOCK DOUBLERS
LANDING GEAR TORQUE BLOCKS
LANDING GEAR BLOCKS
1/4" PLY BOLT PLATE
3192" X 1-3/4" X 4-7/8" PLY WING BOLT PLATE
U8" X L-S/8" X 1-13/16 X 27/16" LITE-PLY WING DOWEL PLATE
La" X 3" BIRCH WING DOWELS
4/16" X 2" X 6" PLY HATCH TABS
8" LITE-PLY WING TIPS
3/16" X 5/16" X 3° PLY HATCH SCREW BLOCKS
HARDWARE BAG
1-
5-
8-
4-
5-
S-
4-
14-
i3-
2-
1-
2-
5-
1-
1-
4.
4-
1.
2-
4-
ENGINE MOUNT
2.56 THREADED RODS
6-32 X 3/4" SOCKET HEAD SCREWS
6-32 BLIND NUTS
AILERON FLAGS
3/32" TORQUE RODS:
LANDING GEAR STRAPS
#2 1/2" SLOT HEAD SCREWS
HINGES
1/4" X 20 X 1-1/2" WING BOLTS
SMALL TORQUE ROD BEARING (RUDDER)
LARGE TORQUE ROD BEARING (ELEVATOR)
2-56 NYLON CLEVISES
5/32" NOSE GEAR BEARING
5/32" STEERING ARM W/SCREW
4-40 X 3/4" SOCKET HEAD SCREWS
4.40 BLIND NUTS
5/32" NOSE GEAR
§/32" MAIN GEAR
#4 SAE WASHERS:
“ieF20 TIGERSHARK PARTS LIST
= «+ PARTS LOOSE IN KIT BOX - - =
STABILIZER PARTS - 1/4" HARD BALSA
1-
1-
2-
$1
$2
$3
RUDDER PARTS 1/4” HARD BALSA
1.
1.
1-
R41
R2
R3
R4
RS
3/32" WING RIBS
3-5/8" X 4" X 25" FRONT WING SHEETING
V16" X 1-1/2" X 24" TRAILING EDGE SHEETING
V6" X 3" X8" CENTER WING SHEETING
V/16" X 1-1/2" X 2-3/8" X 13-7/16" FRONT TURTLEDECK SHEETING
4/16" X 11/16" X 1-1/2" X 10-14” REAR TURTLEDECK SHEETING
332" X 4" XS" FUSE / WING CONTOUR SHEETING
3/4” SQ. X 5-7/8" BALSA FIN / FUSE BLOCKS
1/8" X 1" X36" INTAKE TOP SIDE
1/8" X 1" X 20-5/8" FUSE / INTAKE BOTTOM SIDE
1/8" X 1" X 10-1/2" REAR FUSE / INTAKE TOP SIDE
3" X 1-716" X 2-1/16" X23" TURTLE DECK TOP
1/8" X 3° X$-3/16" X 20-14" FUSE REAR BOTTOM PLATE
3/16" X 1/8" X 1-5/46" X 15" FUSE FRONT BOTTOM SIDE
3/16" X 7/8" X 2-1/2" X 10-1/2" FUSE FRONT TO? PLATE
3/16" X 2-5/8" X 4" X 103/16" FUSE REAR FIN TOP PLATE
3/16" X 1/8" X 3-3/4" X 14.5/8" FUSE FRONT BOTTOM PLATE.
3/16" X 1-5/16" X 15" FUSE FRONT TOP SIDE PLATE
16" X X 3" X 27-12" TURTLEDECK BOTTOM PLATE
1/8” X 39-11/16" FUSE SIDES
1/8" X 36-3/8" INTAKE SIDES
1/8" X 27-7/16" INTAKE TOP
CANOPY
ROLLED PLANS
STRAWS
1/8" X 14" X 25/32" LITE PLY WING BUILDING SHIMSCRAP BALSA EXPLANATION
The following explanation dals
Fe UTS Se connection oft tit
Is 02 Miscellaneous Bag shere are three (3)
Pieces of UR" balsa referred to as “sorap
balsa“ on the paris list, the plans and the
instructions, The following will instruct you
how to properly cut this 178" balsa so that
‘you will have enough pieces for each sine it
is referred to in the tistructions.
1. The 3x6" piece is NOT cut up. eis
used for the frons wing bottom contour
sheeting to make the front of the wing flush
with the bonom of the fuse in Step # 4.73.
2, The plece thar is 3 x 6-5/6" is cut up and
used for the comtour stringers on the bottom
of the wing, rear and front, in Step # 4.68
and Sep # 4.73.
3. The excess from the 3 x 6-518" piece
above and the remaining piece (3 x 5-3/8")
is used for whenever ‘scrap balsa” is called
(for in the instructions,
1.00 WING INTRODUCTION
The following instructions explain
how to build the wing on a flat surface,
direcily on the plans. The plans show the
complete right side of the wing. The left
side is only tualf, but shows the optional
retract location,’ Back half of the wing is to
tbe built over the right side of the plans, with
the exception that the right side will be built
with the landing gear blocks facing
down and the left side wil) be built with
the landing gear blocks facing up.
1.01
Prior 1 wing assembly a decision
maust be made on fixed pear or retracts. If
fixed gear ‘s chosen then ribs W-2, W-3,
and W-4 must be modified to eccept the
landing pear block. The cutouts are shown
ig FIG. 1 on the plaas, If retracts are
chosen then ribs W-3 and W-4 must be
modified to match the patterns shown in
Fig, 2 ‘on the plans (if Hobbico gear is
used).
1.02 WING ASSEMBLY
{RIGHT SIDE)
Fixed gear: Afier modifying
ribs W-2, W-3, and W-4 glue the 1/16" ply
rib doubler to the outboard sige or wing
tip side of W-2 and the inboard sice of
wa.
1.03 Retract version:
‘Make coublers as showa in FIG. 2 on
the plans and giue them to the inboard sides
of W3 and W4, Note Retract Version
is shown on left side of wing on plans.
1.04 Both versions:
Place the wing plans on a flat
building surface and cover the plans with
waxed paper,
1.05
Locate the 1/16 x 1-1/2 x 24” trailing
edge sheeting and the 1/4 x 3/8 x 30" main
spar and pin them in their respective
positions on the plans.
1.06
Place all of the ribs over their
respective positions on the main spar, but
do not glue. Make sure that W-2,
‘W-3, and W-4 have the lanckng gear cutouts
facing down. Note: [/ retracts we
being ingualled, holes should be drilled in
the ribs that will pass retract pushrods at
this time,
1.07
With thin CA, glue ribs W-2 through
W-10 to the trailing edge sheeting. Do
not glue the ribs to the lower main spar
ag this time, NOTE: The ribs may clevate
slightly from the main spar. This is OK.
1.08
Install and glue the top spar to sibs
‘W-2 through W-10 making sure the ribs ere
90 degrees to the work surface. Do mot
lUe the bs to the lower main spar at this
time.Lo
The trailing edge sheeting pins wil
need 10 be removed to place the 1/8" lite ply
tapered tvailing edge building shim under
the sheeting. Noter the wide erd goes
under W-I small ead goes under W-10 (the
shim location is shown on the plans).
Re-install the pins at this time. This will
botamn the ribs out on the lower spar.
Small weights may need to be positioned
over the 1op spar to ensure the wing siays
flat, Double check everything and glue ribs
W-2 through W-10 to the iower spar.
1.10
Position the leading edge as shown in
the following diagram. It will be helpful to
block up one end of the leading edge whnle
positioning the other. Note: Since the
wing hes a high apc, sanding de fron oF
the ribs at an angle to match the taper will
allow for # bener fit.
Equal overhang
top and bettom
1
Cut out the dihedral gauge pattern
found on the plans and make a dihedral
gauge from scrap balsa.
112
Angle rib W-1 slightly using the
dihedral gauge and glue it in place.
Note: This gauge is mot used for the left
wing,
1.13
Center the 1/8" balsa wing brace on
W.2 and the leading edge and glue it in
place at this time.
Lad
Glue the 1/16" balsa vertical grain
shear webs to the rear edge of the main spar
in all nib bays except the last three.
Some of the shea: webs will be too tall since
they have been provided oversized,
therefore, trial fitting and rimming them
own before they are glucd in will save in
sanding later.
11s
Locate and ghie the 1/8" lite-ply wing
dowel plate between W-1 and W-2 at
Jocation shown on plans. NOTE: be sure
the wing dowel plate does not change the
angle of W-1; it will need to be lightly
sanded to match.
1.16
Note: In the following steps it is
impoctant that the wing is kept flat on the
Duilding surface.
1i7
Reposition the trailing edge pins in a
way that they can be removed after the top
railing edge sheeting is glucd in place.
Once satisfied, glue the 1/16" tralling edge
sheeting in place.
Lig
Bevel the front edge of the leading
exige sheeting as shown in the following
figure. Glue the 1/16" leading edge
sheeting in place making sure the front of
the sheeting is flush wich the back of the
Jeading edge. Note Trim the sheeting to
cover half the width of the muain spar. The
front edge of the sheeting will not touch the
Jeading edge between W-] and W-2. This
is normal and will be cu: off later.
Bevel this
edge
FtLig
Glue the 1/16" center sheeting in
place. The provided sheeting is the correct
Tength, but one of the sheets will have to be
cut to a taper to match the leading edge
sheeting taper.
2.20
‘The wing can now be removed from
the building board and turned over.
EF INSTALLING RETRACTS SKIP
TO STEP 1.25
121
Trial fit the grooved maple landing
gear block in the rib notches. The block
Should extend past the bottom of the rib
VIG", ‘This is so the bottom wing sheeting
‘will be flush with the bottorn of the grooved
landing gear block. Once you are satisfied
with the fit, glue the landing gear block in
place with epoxy.
1.22
Glve the tanding gear torque block to
the inboard side of W-2. Note: The
notch will be against the plywood doubler of
that rib,
1.23
Drill ¢ 5/32" diameter hole down
through the landing gear block and into the
notch in the landing gear torque block. Be
careful not to drill Gough the top of the
wing.
1.24
Test fit the ‘anding gear wire into
place, Make sure everything is solidly
glucd in place before proceeding.
GO 10 SIEP 1,26
1.25 Retraet version:
Insiall the 3/16 x 3/8 x 2-13/16" ph
retract mounting rails, Glue the rails to pI
doublers on W-3 and W-4 with epoxy.
Installation of retracts requires customizing
and trial fitting, therefore, take time now to
plan out the installation.
1.26
‘Mount the main gear retract and wim
the ribs away to clear the retract pushrods,
strut, and wheel. Make a wheel well from
3
the cap of a spray can, This works well for
2" diameter wheels. Check the retract
assembly for free operation before
proceeding,
1.27
Glue the 1/16" leading edge sheeting
(fire) and bottom center sheeting (second)
in place, taking note where the sheeting will
be cut away for the retract.
GO TO STEP 1.30
1.28
With the wing upside down, glue the
16" leading edge sheeting in place. Make
sure the wing is flat on the surface to ensure
a straight wing
1.29
Glue the 1/16" center sheeting in
place, remembering to cut and fit around the
landing gear block.
1,30
Trim and sand the leading edge to
match the contour of the wing.
131
Sand the back edge of the wailing
edge sheeting smooth and flat, Glue the
1/4" x 3/8 x 30” wailing edge in place and
trim to Jengih. Sand the trailing edge top
and botiom to match the contour of the
wing, Note: The very back of the
trailing edge must be sanded w match the
aileron stock thickness (5/16").
1.32
Using the plans as a guide, cut up the
aileron stock into three pants. Mark the
pieces as follows: (1) Aileran, (2) Aileron
end, and (3) Center trailing edge,
1.33
Cut 2 3/32" groove in the center
trailing edge stock to pass the aileron torque
tous, Bend the aileron torque rods as
shown on the plans. Be sure to make a
left and sight. Cut clearance nowhes
in the wailing edge of the wing and the
center trailing edge stock so the aileron
torque rod will move freely. Notes The
torque rod horns must exit the top of the
wingLM
Coat the aileron torque rod with wax
or vaseline, Almosi fill the notch in the
center trailing edge stock with S-minute
epoxy and also put a thin film on the mating
edge of the wing. Place the coated torque
rod into the epoxied noteh and join to the
wing. The center trailing edge slock must
line up with the top and bottom of the wing,
and not be tilted up or dows. Once the
epoxy has dried, no longer than 15 minutes,
move the torque rod back and forth to free it
from the epoxy. ‘This method produces the
best possible Searing for the aileron torque
rod to ride in.
1.35
Glue the aileron end in place using
tape to hold it in its proper position. Once
again, make sure the aileron end follows the
contour of the wing and is level with the
center tailing edge stock (not tilted up
or down).
1.36
Locate the 1/16 X 1/4 X 8" strips of
balsa (#2 Misc. Bag). These are the cap
strips. Cul cap strips to size and glue on all
exposed ribs on the top and botiom of the
wing.
137
Sand the dp of the wing flat and glue
the 3/16" balsa wing tp in place. Glue the
U8" lite-ply wing tp onto the 3/16" halsa
wing dp. These Ups are pre-shaped and
slightly oversize for positoning, Sand the
tip lo match the contour of the wing.
1.38 WING ASSEMBLY
(LEFT SIDE}
Note that many of the same steps are
used in building the left wing, If a step is
different than before, it will be hi-lited with
abo around it. Follow step-by-step since
some steps are in a cifferent order than
previously mentioned.
1.39 Fixed gear:
After modifying ribs W-2, W-3, and
W-4 glue the 1/16" ply rib doublers to the
outboard sice or wing tip of W-2 and
the Inboard side of W-4.
1.40 Retract version:
Make doublers as shown in FIG. 2 on
the plans and glue them to the inboard sides
of W-3 and W4.
1.41 Both versions:
Place the wing plans an a flat
building surface and cover the plans with
waxed paper.
142
Lovate the 1/16 x 1-1/2 x 24” trailing
edge sheeting and the 1/4 x 3/8 x 30” main
spat and pin them in their respective
positions on the plans.
1.43
Place all of the ribs over their
respective positions on the main spar, but
do not glue. Make sure that W-2,
W-3, and W-4 have the landing gear cutouts
facing up. Note: If retracts are being
installed, ho'es should be drilled in the ribs
that wil pass retract pushrods at this time,
Lad
With thin CA, giue ribs W-2 through
W-10 10 the trailing edge sheeting. Do
not glue the ribs to the lower main spar
at tnigtime, Notet The ribs may elevate
slighty from the main spar. This is OK.
1.45
Tnstall and glae the top spar to ribs
W.2 through W-18 maleng sure the ribs are
9) degrees w the work surface, Do not
glue the ribs to the lower main spar at this
ime.
1.46
The trailing edge sheeting pins wil
need to be removed to place the 1/8" lite ply
tapered trailing edze building shim under
the sheeting. Note: The wide end goes
under W-1; small end goes under W-16 (the
shim leation is shown on the plans).
Re-install the pins at this time. This will
botiom the ribs out on the lower spar.
Small weights may need to be positioned
‘over the top spar io ensure the wing slays
flat, Double check everything and glue ribs
W-2 through W-10 to the lower spar.147
Position the leading edge as shown in
the Figure in Step 1.10. Te will be helpful to
block up one end of the leading edge while
positioning the other. Note! Since the
wing has @ high taper, sanding the front of
the ribs at an angle to match the taper will
allow for a beer fit
1.48
Install W-1 at this time. Glue W-1
90 degrees to the building surface. ‘This rib
does not need to be angled as in the right
wing construction.
149
Center the 1/8" balsa wing brace on
W-2 and the leading edge and glue it in
place at this time.
1.50
Glue the 1/16" balsa vertical grain
shear wehs to the rear edge of the main spar
in all rib bays except the last three.
Some of the shear webs will be too tall since
they have been provided oversized,
therefore, trial firing and trimming them
down before they are ghied in will save in
sanding later.
151
Locate and glue the 1/8” lite-ply wing
dowel plate beoween W-1 snd W-2 at the
location shown on plans.
152
Note: in the following steps itis
important that de wing is kept flat on the
building surface.
1.53
Reposition the trailing edge pins in a
way that they can be removed afier the wp
wraling eaigeshesing i glued in place
Once satished, glue the 1/16" trailing edge
sheeting in place.
154
Bevel the front edge of the leading
‘dge sheeting as shown in the Figure in S:ep
1.18. Glue the 1/16” leading edge sheeting
in place making sure the froat of the
sheeting is flush with the back of the leading,
edge. Note: Trim the sheeting to cover
half the width of the main spar. The front
edge of the sheeting will noi touch the
leading edge beween W-1 and W-2. This
is normal and will be cut off Later.
IF INSTALLING RETRACTS SKIP
TO STEP 1,60
1.35
Trial fit the grooved maple landing
‘gear block in the rib notches. The block
should extend past the bottom of the ribs
VI6". This is so the botiom wing sheeting
will be flush with the bottom of the grooved
landing gear block.
1.56
Onze you are satisfied with the fit,
glue the landing gear block in place with
epoxy,
1ST
Glue the landing gear torque block to
the inboard side of W-2, Notes The
noich will be against the plywood doubler of
that nb,
1.58
Drill a 5/32" diameter hole down
through the landing gear block and into the
noteh in the landing gear torque block.
1.59
Test fit the landing gear wire into
place. Make sure everything is solidly
glued in place before proceeding.
GO TO STEP 1.63
1,60 Retract version:
Install the 3/16 x 3/8 x 2-13/16" ply
retract mounting rails. Glue the rails to ply
doublers on W-3 and W-4 with epoxy.
Installation of retracts requires customizing
and tia! fitting, therefore, take time row 10
plan out the installation,
16
‘Mout the main gear retract and trim
the ribs away to clear the retract pushrods,
strut, and wheel. Make a whee! well from
the cap of a spray can, This works well for
2° diameter wheels. Cheek the rewact
assembly for free operation before
proceeding.1.62
Glue the 1/16” center sheeting in
place, taking note where the sheeting will be
cut away for the retract,
GO TO STEP 1.64
1.63
Glue the 1/16" center sheeting in
place, remembering 10 cut and fit around the
landing gear block,
1.64
‘The wing can now be removed from
the building board and tumed over.
1.65
‘Make sure the wing is flat onthe
surface to ensure a straight wing. Glue the
1/16" leading edge sheeting in place.
1.66
Glue the 1/16" center sheeting in
place.
1.67
Trim and sand the leading edge to
match the contour of the wing.
1.8
Sand the back edge of the trailing
edge sheeting smooth and flat. Glue the 1/4
5 3/8 x 30" tailing edge in place and tim
to length, Sand the trating edge top and
bottom to maich the contour of the wing.
Note: The very back of the trailing edge
must be sanded t match the aileron stock
thickness (5/16"),
18
Using she plans as.a guide, cut up the
aileron stock into three parts. Mark the
pieces as follows: (1) Aileron, (2) Aileroa
ead, and (3) Center trailing edge.
1.30
Cut a 3/32" groove in the center
trailing edge stock to pass the aileron torque
rods, Cut clearance notches in the
exige of the wing and the center trailing edge
stock so the aileron torque rod will move
freely. Note: The torque rod horns must
ct the top of the wing
ql
Coat the aileron torque rod with wax
or vaseline, Almost fill the notch in the
center wailing edge stock with S-minute
epory and also put a thin film on the mating
ecige of the wing. Place the coated torque
rod into the epoxied notch and join to the
‘wing. ‘The center trailing edge stock rust
line up with the top and boom of the wing
and not be tilted up or down. Once the
epory has cried, no longer than 15 minutes,
move the torque red back and forth to free 3t
from the epoxy. This method produces the
best possible bearing for the aileron torque
rod to cide in,
LR
Glve the aiferon end in place using
tape to hold it in its proper position. Once
again, make sure the aileron end follows the
com:our of the wing and is level with the
center trailing edge stock (not tilted up
or down).
LTB
Lowate the 1/16 X 1/4 X 8" strips of
balsa, These are the cap strips. Cut cap
strips to size and glue on all exposed ribs on
the top and bono of the wing.
1.74
Sand the tp of the wing flat and glue
the 3/16” balsa wing tip in place. Glue the
1/8" lie-ply wing Up onto the 3/16" balsa
wing tp. These tips are pre-shaped and
slightly oversize for positioning. Sand the
tip wo match the contour of the wing.
1.75 JOINING THE WINGS
Sand the root rib (W-1) of each wing
flat and smooth.
1,76
Using 1S or 30 minute epoxy and
working over waxed paper, spread an even
coat of epoxy on both wing roots, With the
landing gear blocks facing down, lay one
wing panel flat on the surface and join the
other panel using a 2" block under this,
panel, Carefully align the leading and
trailing edge of both wing panels at the
certer until correct alignment is achieved.
Use pins to maintain the aligament. Try to
join the wings with as little gaps as possible.17
‘Once the glue has dried any unfilled
gaps in the center can be filled with epoxy.
178
On the center front point of the wing,
mark the area on the sheeting 10 be removed
for the fuselage. This area is shown on the
plans snd inthe fllowing drawing. The
st way to do this is to Scribe a line with a
felt ipped pen all the way around the front
point of the wing on the sheeting. Using a
Tazor saw or knife, cut this section away.
{just ahead of the line. A. sanding block is
used to sand the front of the wing to the line
1.79
Locate the 3/8" balsa front wing plate
and glue it to the front part of the wing just
removed, This plate is provided oversized
for positioning.
1.80
Once the glue has dried, sand the
front wing plaie to the contour of the wing.
1.81
Draw a centerline on the leading edge
of the 5/16" tapered ailerons and the back
Of the tailing edge of the wing. Sand the
ailerons to "V" using the centerline as a
guide as shown below.
182
Lay the ailerons in place in the
‘operings of the wings. Make sure the
torque rod is on tap of the ailerons and
mark the torque rod locations on the
ailerons.
1.83
Drill a 7/64" hole in the aileron to
pass the torque rod. ‘The hele is crilled
oversize to allow for perfect positioning,
when the aileron is glued ata later time.
184
Cut a groove in the leading edge of
the ailerons to accept the torque rods.
1.85
Mark the hinge locations on the
ailerons and trailing edge as shown on the
plas, Use an Xacto fe oc the hinge
ots.
1.86
Insert the hinges into the slots and
trial fil the ailerons in place on the wing.
Do Not Glue the hinges in the wing
until after you have covered the model.
1.87
Glass the bottom center section of the
wing with $* wide, 2 ounce glass cloth.
Glass the top center section of the wing with
7" wide. 2 ounce glass cloth. Apply glass
cloth with epoxy or thin CA.
2.00 STAB/ELEVATOR ASSEMBLY
Locate the 1/4" hard balsa stab/
elevator parts (S-1, -2, and two S-3's).
2.01
Lay waxed paper over the stab/
elevator portion of the plans. Glue $-1 and
$-2 together using the plans as a guide,
2.02
Draw a centerline on the hinge edge
of the Stabilizer and the hinge edge of the
two elevaiors (S-3), Mark the locations of
the elevator torque rods on the elevators and
drill a 7/64” hole in the elevator.
2.03
Sand the elevator hinge edge to a "V*
using the centerline as a guice.
2.04
Using the plans, mark the Jocations
of the hinges on the stabilizer and elevator
and cut hinge slots using an K-acto knife.
Test fit hinges but Do not install the
hinges at this time. This will be done in the
final assernbly.2.05
‘Mark the location where the rudder
torque rod will pass through the stab. Make
approximately 2 1" round or square opening
at this mark.
2.06
Mark the location of the stab/
elevator torque rod bearing and cut both
slots in the stabilizer using an X-acto knife.
2.07
Install large torque rod bearings on to
torque rods, Using top view of plans, bend
and cut a leh and night torque rod to length.
Install the nylon elevator contro! homs.
Refer to side view of plans and cut threads
OF torque rod to length, using wire cutters.
Note: if you use a cut-off wheel, the
threads must be cut first, then install the
aylon control hors.
2.08
Using epoxy, install the elevator
torque rod assembly into the stabilizer.
2.09
Sand the edges of the stabilizer and
elevator to a radius,
SAND
No
eas
7
FIN/RUDDER ASSEMBLY
Locate the 1/4” hard balsa fin/rudder
parts (R-I, R-2, R-3, R-4, AND R-5).
3.00
3.01
Lay waxed paper over the fin/rudder
portion of the plans. Glue R-1, R-2, K-3,
and R-4 together using the plans as a guide.
3.02
Draw a centerline on the hinge edge
of the fir and the hinge edge of the rudder.
‘Mark the location of the rudder w:que rod
on the rudder (R-S) and drill a 7/64" bole in
the rudder.
3.03
Sand the rudder hinge edge to a"V"
using the centerline as 2 guide.
3.04
Use the plans and mark the locations
of the hinges on the fin and rudder and cut
the hinge slots with an X-acio knife, Test
fitfin rudder. Do not insial the hinges
at this ime. This will be done in the final
assembly
3.05
Mark the location of the fuv/rudder
torque rod bearing and cat a slot in the fin
using an X-acto knife, Install the small
wrque rod bearing on to torque rod.
Referring to the plans, berd and cut torque
rod to length,
3.06
Using epory, install the rudder
torque rod inte fia.
Sand the edges on the finirudder to a
radius except the bostom edge. These will
remain flat.
SAND
DO NOT SANDFUSELAGE INTRODUCTION
Before beginning construction of the
fuselage, take time to study the isometric
drawings located at the back of these
instructions, the cross-sectional views at
each former location, and the top and side
views of the fusclage on the plans. A litle
time spent in studying the plans and
isometric drawings will ensure the fuselage
is built quickly and efficiently.
The fuselage docs not use any nose or
chin blocks, therefore, no major carving of
the fuselage is required. Instead, the
fusclage balse is installed in an eight-sided
fashion which means only the edges of the
shee's are rimmed and sanded w achieve
the round contour. A razor plane is very
helpful to speed up this operation. Please
take the time to sand the fuselage to a good
contour, Doing so will produce a clean
flying airframe that looks stunning.
The original prototype Tigershark
was designed to have a removable canopy 10
access tie fuel tank and nose gear as shown
in the plans. if you do not feel comfortable
with this, an allemate location is shown
below the fuel tank. Our prototypes had
hatches in either focation. Whichever
location you choose will work well.
Note: The react version must use a
removable canopy
4.00 BUILDING FUSELAGE
Locate the two 1/8" fuselage sides
and mark the centerline and former
Iocations, F-2 thru F-8, on the sides.
Note: ‘Be sure you make a left and right
fuselage side.
4.01
Locate F-4A (balsa) and F-4B (ply)
from #1 Former Bag and the Hardwood
Bag, respectively. Glue F-4A to F-4B,
using the cross-section on the plans as a
guide.
4.02
Locate F-5A (balsa) and F-5B (ply)
from #1 Former Bag and the Hardwood
Bag, respectively. Note: F-SA and F-7
are very close in size; F-SA is slightly
Jonger than F-7, Note that F-5B has a slight
curve on the bottom, Ghue F.5A to F-SB,
using the plans as a guide. Drill the 14"
‘wing dowe! holes in F-5B using the plans as
a guide.
4.03
Locate F-3 (ply in Hardwood Bag).
This is the firewall. Mark the horizontal
thrustline and the vertical centerline on the
firewall, using the cross-section on the plans
asa guide, Note: The firewall has 2 top
and & bottom.
4.04
Locate the engine mount (Hardware
Bag) and tral fit ito your engine. If it
does not fit your engine the corners of the
engine mounting, rails will need to be filed
10 pass the engine crankeasc, "The front,
outside tip edge of engine rails will need to
be sanded a very’ slight bit so it does not
touch the inside of the fusclage.
4.05
Place the engine mount on F-3
(firewall) at the location shown in the crass-
section on the plans. Notice the mount has
small marks at its base that are 90 degrees
apart. These marks will help you position
the mount on the fixewall lines that were
previously drawn,
4.06
Transfer the engine mount holes to
the firewall and drill the firewall with a #17
ora 11/64" drill, Install the 6-32 bling nuts
at this time,
4.07
Drill holes for the throtlle pushrod
and a 19/64" hole for the fuel line straws in
the firewall (F-3), The location is shown in
the cross-sectional view on the plans.
4.08 Fixed gears
Locate the nylon nose gear bearing.
Using ¢ #23 or 5/32" drill, drill the
mounting holes for the nylon nose gear
bearing into F-4B (location shown on the
top and side view of the fuselage on the
plans). Install the 4-40 blind nuts and nose
gear bearing at this time. Drill holes for
fuel Line straws in F-4A at location shown in
the cross-sectional view on the plans.4.09 Retroct version:
F-4B will need to be mocifiod for the
pessage of the nose gear retract. ‘This
modification is shown on the plans in the
retract section, Also make the 1/8" lite ply
retract flocr using the pattern on the plans,
Notice the cut-out in the retract floo: to pass
the servo Linkage. Drill holes for fuel line
straws in F-4A. Note: The location
shown in the plans is for the fixed gear
version only. Since the tank is higher, the
retract version needs to have the fuel line
straw holes higher in F-4A.
4.10 Both verstons:
With the right fuselage side on a fiat
surface, glue F-S in its appropriate position,
90 degrees to the fuselage side.
41r
Tack glue F-2 and F-8 to the right
fuselage side. (These formers will develop
a slight angle during the next few steps}.
Note: F-$ hasa slight curve at the
borom,
412
Hold the fuselage sides upright over
the top view of the plans and glue F-5 to the
left fuselage side maintaining its 90 degrees
10 the side.
4.13
‘Tape the front and tear of the
fuselage sides together using the plans as a
guide, Tack glue F-2 and F-8 to the left
side,
4.14
Slide F-3, F-4, F-6, and F-7 in place
maintaining the proper curve 10 the fuselage
sides, Block the fuselage sides with books
of bricks wo achieve the correct contour.
Note: F-3 musi be drilled for the engine
mount and F-43 must be drilled for the nose
geer, before proceeding. Also note, F-7 is
slightly curved on the botiom.
4.15
‘When satisfied with the contour, glue
formers F-2 thru F-8 permanently to
fuselage sides. Refer to Dia, 1 to sce
the desired result.
10.
4.16
Glue the fel line straws in the holes
previously drilied berween F-3 and F-4.
‘Cut straws to length,
4l7
From 1/4" triangle stock, cut two
pieces 24 inches long and lay aside for use
in turlledeck construction,
4.18 Retract version:
Refer to the retract floor pattern on
the plans and make the 3/16” ply retract
mounts. Glue these to the retract floor in the
tions shown. Drill the mounting holes
7 the nose gear retract into the retract
floor.
419
Glue 1/4” sriangle stock behind the
firewall on each fuselage side. Referring to
side view on the plans for proper depth into
fuselage, glue the 1/8" lite ply retract floor
berween F-3 and F-4, Glue the 3/8"
rriangle stock to the retract mounts and 1/4"
triangle stock on each side of the retract
floor at locaton shown on plans. Mount the
nose gear retract 0 the floor at this tine.
4.20 Both versions:
Glue 1/4" triangle stock to rear of
F3 on each side and the front of F-4 and
F-5 on each side.
4.21
Cut a small hole in each former 10
install the throttle pushrod (location shown
on plans), It is recommended that a flex
cabie or nyrod is used.
4.22
Referring to Dia. 2, instal
the 3/16" fuse front top plate flush with F-2
and let it overhang on F-4.
423
Glue the 3/16" fuse front bottom.
plate flush with F-5 and to ihe end of F-2,
Now isa good time to locate the position
for the nose gear wire exit hole in the fuse
front bottom plats, Mark and drill a 1/4”
hole to pass the nose gear. Note: If you
are installing retracts, the 3/16" front
botion plate will need to be trimmed to pass
the landing gear wire and wheel.4.6
Glue 1/4" triangle stock to rear of
F:3 on the top and bottom and the front of
4 on the bottom,
428
Referring to Dia. 3, sanda
eve) into the front of the fusclage sides and
the front top and botiom plates to match the
angle of the formers. (See cross-sections).
4.26
Glue the wo 3/16" fuse fron: sop side
plates and the two 3/16" fuse fron: botiom
side plates in place, Do not worry about the
overhang into the canopy area at this time.
427
Referring to Dia, 4, glue the
1/16" ply F-1 (Hardwood Bag) t0 the front
of F-2. Use F-1 as 2 guide 0 sand the nose
contour, As you sand the nose, the canopy
area will staré to take a rough shape, Use
canopy flocr plate (ff1 Misc. Bag) as a guide
and mark the top sheeting 1/4" smaller than
the canopy floor plate with a pen of pencil.
‘Trim Wie sheeting ta final shape and sand
actoss the top of the sheeting to be even
with the top of the fuse. (See side view on
plans).
4.28
Using a straight edge across the front
and rear of the wing saddle, glue both D-l's
and D-4's to the fuse sides. (See cross-
sections for placement). Note: All D's
have atop ard bottom. Some are very close
in size, Take time tm mark all D's.
4.29
Using a straight edge across the back
of F-8, glue both D-6's to the fuse sides.
4,30
Locate 1/8" intake sides and mark the
locations of D-1 thru D-6 and F-9B on the
sides, Be surc io make a left and right side.
431
Place the fuse on a flat surface and
block up the intake sides 2s necessary 28
shown in the diagram below. While making
sure D-1 and D+ stay flat across the front
and rear of the wing saddle, glue the intake
sides to the "D* formers. Use the sop view
cor the plans to maintain the intake contour.
Note: The
is different than
saddle in the intake sides
‘wing saddle in the
fuselage sides from the highpoint of the
saddle forward. This is because of the taper
in the wing.
4.32
With tape, join the intake sides to
F-10 at the rear. Check alignment and glue
F-I0 in place. Refer to Dia, 4 to sec
the desired results,
4.33
Referring to Dia. 6, glue D-2,
D-3, D-5, and F-9B in place.
434
Locate the 1/8" intake top {pre-
ontoured) and glue it flush with the back of
D-6, Pull fuselage side out to match
contour of intake top plate and glue 10 all
D's and fuse side as shown in Dia, B.
ole438
Refer to Dic. 6 and from the
1/16 x 3x 27-12" sheet provided, cut and
install the 1/16” cross-grained sheeting
‘across the top of the fuselage from the front
cof F-6 to the rear of F-8.
4.36
Referring to Dia. 7, glue F-9A
to the back of F-8 and the D-6's. Not
E.QA is 1/16" lower than the top of D-6.
(Gee side view on plans).
431
Sand back edge of wing flat to mateh
rear of wing saddle, See top view of wing
on plans. Temporarily install the wing
ino the wing sede of fasclage with wpe.
‘Make sure it is seated correctly before
moving on.
4.38
Pin the 1/4” hard balsa stab in place.
The rear of the saddle will have to be
opened up for stab torque rad bearings to fit
in saddle.
4,30
Check the distance from each tip of
the stab to te nose, The tips must be
equidistant from the nose. Make sure the
stab is level with the wing. If itis not ‘evel,
shim the stab as necessary. Check
alignment again and glue the stab in place.
Nate: Siab torque rods must be installed
prior to gluing the stab in place
4.40
Refer to Dia. 8. Use 1/8"
serap balsa 10 fill the notch in the intake
sides on top of the stab. Glue the 3/16"
fuse rear fin top plate to the top of F-9A. and
F-J0, (Sec cross-sections and the side view
on the plans).
441
Ref to Dia. 8 and sand the
intake top and intake sides to a bevel to
match the angle on the *D* formers. Glue
the 1/8° intake top sides in place, flash with
the rear of D-6.
-12-
4.42
Refer to Dia. 9, and glue the
1/8" rear fuse/imake top sides in place.
This strip butts up against the previously
insalled strip and on top of F-9A and F-10.
4.43
‘Mark the locations of T-1 through
T+ on the cross-grained sheeting, Glue T-4
in place.
444
Gine the [/4" triangle stock to the sop.
of the 1/16" cross-grained sheeting; 1/16"
inward from the fuselage edge. The 1/16"
turtledeck sheeting (installed later) will glue
flush with this edge. (See cross-sectional
views of the *T’s"). Also, the triangle
stock butts up to T (see side view on
plans),
4.45
Glue T-1, T-2, and T-3 in place
taking note of the angle of T-1.
4,46
Carefully sand an¢ blend the tangle
stock into the "I" formers. Note: More
blending is required toward the rear than in
the front.
447
Refer to Dia, 10, Locate the
four pieces of 1/16" turtledeck sheeting.
The sheeting goes on best if the bottom edge
is first glued to the turtledeck cross-grained
sheeting and the triangle stock. The
sheeting will be flush with the fuselage
sides, Next, apply slow drying glue to each
turtiedeck former and bend the sheeting
around the formers. Hoid in place with tape
or pins. Note: Toaid in bending the
sheeting around the formers, spray glass
cleaner with ammonia on the dutsi¢e of the
sheeting.
4.48
‘After the sheeting has dried, sand the
top of the formers and sheeting flat. Sand
the sheeting flush with front of T-1 and rear
of T-4. Sight down the top edge of the
sheeting looking for eny hows or waviness.
If this occurs, install cross-braces from 1/8"
serap to straighten things out449
Refer to Dia, 11. Gluc the
1/4" tustledeck top in place, Sand to final
shape (See cross-section on plans). Note:
“To keep the top symmetrical, it may De
helpful to mark the centers of T-1 and T-6
and draw a centerline between them on the
turtledeck top.
4.50
Mark the location on the 3/16" fuse
rear fin top plate where the fin will glue.
Drill a 1/4” diameter hole through this plate
to pass the rudder torque rod,
4st
‘Make sure the rudder torque rod is
instatied into the fin and glue the fin 90
Gcgrees io the stabilizer and equidistant to
the subilizer tips. Note: You will have
to use a rorating action while installing the
fin to thread the rudder torque rod throug
the hole in the top plate and stabilizer.
452
‘Tum the fuselage over and install the
servos at locations shown on plans.
453
Make up the servo linkages, There is
a full size elevator push rod detail an the
plans, The rudder Linkage can be seen in
both views oa the plans. Nose gear steering
uses a flex cable. ‘The flex cables need to
be braced every five inches to ensure
motion is transferred positively. The
formers will need to be notched or holes cut
dugg Unio pass the sero Lskages
NOTE: The prototype Tigersharks used
an antenna tube through the body to route
the antenna, Now would be a good time to
install an antenna tube, if desired.
4.54
‘Hook up the servo linkages to the
torque rods. Hook up your radio and check
servos and linkages for free operation
before proceeding. Note: lt is very
important that the elevator torque rods are
jevel with each other. It may be helpful to
temporarily install the elevators, check
alignment, and adjust clevises as necessary.
Also temporarily install rudder and check
alignment with fin,
“13.
455
Refer to Dia. 32. Glue the
1/8" fuse rear bottom plate in place, letting
it overhang slightly with the front of F-7
and rear of F-13, Do not worry about servo
access. A hatch will be cut out later.
456
Glue the 1/8" intake bottom front
flush with the rear of D-t and to the fuse
side. See cross-sectional view with D-1.
457
Refer to Dig, 13. Sand the
fuse rear bottom plate, the intake bottom
front, and intake sides to a bevel to match
the bottom angle of the "D's", F-9B, and
F-10 formers. Glue the 1/8" scrap and the
1/8" fusefintake bottom side in place on
each side,
458
Locate the wo 3/16” intake fronts
(#1 Mise, Bag). Note: There is a top
and a bottom. Large tadius is top, small
radius is botlom. Sand the edge that glues
10 the fuselage sides at an angle. See top
ee on plas. Glue both intake fronts in
e.
Glue the 1/16" ply F-11 (Hardwood
Bag] to rear of F-10. Using F-l] asa
guide, final sand entire fuselage 1o shape.
4.60 MOUNTING THE WING
Tum the fuselage over and install the
1/4" ply bolt plate (Hardwood Bag) in
Tocation shown on plans. Brace the bolt
‘plate with the 3/8” tangle stock (#2 Misc.
Bag). Glue with epoxy.
461
Trial fit the wing in the fuselage
‘Make sure the wing is level with the
siabilizer and the wing ips arc equidistant to
the stabilizer tps. Adjust the wing saddle
as necessary to get a good fit berween the
wing ad fselige. “Remove the wing from
the Fuselage.4.62
Put a point on the 1/4” wing dowels
and install them in the fuselage with the
points barcly sticking out into the wing
sacdie, Center the wing in the fuselage and
push the wing forward ‘until the points mark
the 3/8" front wing plate. Use these marks
to drill two 1/4" diameter holes through the
wing into the 1/8" lite ply wing dowel plate
for the 1/4" wing dowels.
Glue the wing dowels into dhe wing
with S-minute epoxy.
4.63
Replace the wing in the fuselage and
mark the locations of the wing bait holes on
the aileron stock. Notes This position is
behind the aileron torque rods (see side
‘view of fuselage on plans).
464
Drill @ hole through the wing on
though the 1/4" ply bolt plate with a #7 or
12/64" drill. Remove the wing and drill
the wing only with 2 1/4” drill to pass the
wing bolts. "Tap the wing block with a
1/4-30 tap. To strengthen the threads, coat
them with thin CA, When dry, re-tap.
INSTALLING CONTOUR
SHEETING ON BOTTOM
OF WING
4.65
Place wax paper between the wing
and the fuselage,
4.66
Install the wing in the fuselage but do
not bolt down,
old
4.67
Refer to Dia. 14. Glue the
3/16" wing/fuse contour former to the back
edge of the wing against the fuselage.
Note: This piece needs to be slightly
modified at its base (side that is glued to
bottom of wing} for the wing dihedral,
4.68
Glue the 1/8" scrap balsa contcur
stringers to the bottom of the wing.
4.0
Locate the 3/32" ply wing bolt plate
(Hardwood Bag). Glue it flush with the
back of the wing/fuse contour former.
Notes This will not touch the two outside
serap balsa contonr stringers. Balsa will be
added later 10 bridge this gap.
470
Glue the 3/32 X 4 X 5° fuse/wing,
cortour sheeting to the bettom of the
contour stringers and to the edge of the
3/32" ply wing bolt plate. Note: This
vill not touch the two outside serap balsa
contour stringers. Balsa will be added later
to bridge this gap.
47
Sand the edges of the oatside contour
stringers and the contour sheeting at a 45
degree angle and glue 1/8" scrap sips to
bridge this gap.
4.72
Sand the corners to match the contour
of the body.
43
‘Use 1/8" serap balsa and build up the
contour at the front of the wing in the same
manner as just mentioned.
474
‘To pass the wing bolts, drill through
the 3/32" ply wing bolt plate, using the
wing bolt holes (drilled earlier) as a guide,
4,15 CANOPY ASSEMBLY
Locate the 1/8" headrest and the
canopy floor plate (#1 Misc. Bag).4.76
Glut the headrest to the back of the
floor plate at the angle shown on the plans.
Note: The canopy floor plate can be
placed or. lop of the fuselage in the canopy
area and be used 1 help set the headrest
angle against T-1.
477
Glue the 1/16" ply canopy screw
lates in their proper positions. See
sselage top view on plans. Note: If you
do not want a removable canopy, an
optional hatch location is shown below the
fuel tank on the plans. The retract
version must use a removable canopy.
4.78
‘Trim canopy just below the cut line.
Trial fit the canopy 10 the floor plate and
headrest. Adjust the floorplate and canopy
as necessary to get a good fit,
479
Finish the inside of the cockpit with a
pilot, paint, ar covering. Glue canopy to
floor plate and headrest with your preferred
glue.
4,80
Tack glue the hatch tab to the botom
of the canopy floor plate. Note that the
fhaich tab must be at an angle so thet when
the canopy is installed it gets tightar as it is
slid forward. If your canopy is too ght
then increase the angle. If your canopy is
too loose then decrease the angle.
4.81
‘Once you are satisfied with the fit,
glue the haich tab on permanently, 1/8"
sorap balsa glued on the bottom of hatch tab
will ac ata cheat keep the hetch tab
suft,
FINAL ASSEMBLY
Using the full size servo hatch
detail on the plans as a guide, mark off the
servo hatch location. Use modeler's pins 10
determine where the internal sides and
formers are.
5.00
$.01
Cut out the servo hatch as shown in
the servo hatch dewil on the plans, An
‘optional hatch is shown where the rudder
and elevator Linkages are as some people
might want to access their linkages at some,
time. The servo batch is held in place by #2
X 1/2" screws and cutting up the 3/16 X
S/16 X 3° ply hatch screw blocks
{Hardwood Bag) into smaller pieces and
installing therm under the servo batch.
5a
Cut a hole in the fuselage to pass the
engine, Start with a small hole and slowly
enlarge it until the engine slides m and out
freely.
5.03
Install the engine mount to the
firewall with the 6-32 X 3/4" socket head
screws. Temporarily place the engine on
the mount and install the spinner and
propeller.
5.04
Shim the spinner 1/16" away from
the spinner ting (F-1}. Hold in place with
tape. Mark the locations of the engine
mounting holes of the engine mount
Remove engine and mount. Drill engine
mount with a #36 or 7/64" drill. Tap
engine mount with a 632 tap.
Tack glue the balsa finifuse. blocks in
place. Sand to match the contour of the
turtledeck, Remove the fin/fuse blocks if
mt prefer 10 cover them before they are
Ingalled permanently, otherwise, glue
‘permanently in place ‘with epoxy.
5.06 LATERALLY BALANCE THE
MODEL
This step is done before the model is
coveted. Temporarily inva the engine,
landing gear, and radio equipment. Balance
the model left to right. Pick up the mode!
off the ground by holding the engine
propeller shaft and the center rear of the
model. Do this a few times and if a wing
‘tp continually drops off then add weight to
the opposite wing ip.
5.07
Final sand everything!5.08
Cover fuselage, tail surfaces,
ailerons, rudder, and elevator.
5.09
Giue fin/fuse blocks in place with
epoxy (if you haven’t already done so). Be
sure fo cut the covering away where the
fin/fuse blocks will be glued.
5.10
Cover the 1/8" rudder botiom (#1
Misc. Bag) and glue in place beneath the
rudder at location shown on plans.
Ss.
Glue all surfaces in place using thin
CA for the hinges and 5 minute epoxy for
the torque sods.
4.12
Using the 3/8" exhavst former (#1
Mise. Bag) and 1/64" ply (#2 Misc. Bag),
make the exhaust by wrapping the 1/64" ply
arourd the exhaust Yormer and gluing it in
place, The 1/64" ply is slightly long and
will need to be trimmed. The excess is used
1 glue the seam together.
Paint exhaust with silver or black fuel-
proof paint. Giue exhaust in place.
5.13
‘Mount the main gear to the wing
using the #2 X 1/2" screws and landing gear
straps,
5.14
Install fuel tank. Refract
version: Install fuel tank in location
shown on plans using scraps from main
spars as cross-braces for fuel tank to rest
on.
16
5.15
Install all racio gear
BALANCE OF MODEL
Mark the balance locations on top of
the wing, just outside the body. The
balance point is shown on the plans and is
approximately 5-3/4" back from the leacing
edge at the 100% of the wing. The airplane
should be balanced upside down on a
balancer. The balance of the model can be
moved around in the CG marking on the
plans. Do not balance the madei behind the
CG on the plans, Doing so will make the
model difficult and unsafe to fly. _& model
balanced in the front edge of the CG mark
will have smoother, arrow-like tracking
‘capabilities but will land faster. A model
tpalanced in the sear edge of the CG mark
will have a snappicr, lighter feel, Move the
battery pack around as necessary. The
retract version will probably have to add
‘weight to the tail.
CONTROL SURFACE
THROWS
Ailerons: 3/16 - 1/4" up, 3/16 - 1/4" down
Elevator: 1/4 - 3/8" up, 1/4 - 3/8" down
5.16
5.17
Notice the range-in-throw difference.
“This depends on where you balanced
the model in the CG range, A model
‘balanced at the rear edge of the CG
will requite less throw than a mode!
balanced at the front edge.
Rudder: 3/4 - 1" left, 3/4 - 1" right
5.18 FLYING THE MODEL
‘When the F-20 Tigershark is in the
ais, take time to get used 10 its profile. The
model has a long nose, therefore, much of it
roates in the turns. Be patient ard practice
‘one maneuver at a time, learning what the
model will do in each situaton, Landings
are accomplished by setting, up for a grad
base tum into a szaight approach, ‘The
F-20 Tigershark bleeds airspeed fast when
the nose is up, so be sure you do not stall
the model when landing.5.19 FLIGHT TRIMMING THE
MODEL FOR BALANCE
Onee a aradel is balanced on its CG
and laterally balanced (state balanced, it is
ready for in-flight trimming (dynamic
balance}, True flinht trimming (for balance)
should only be done on calm days.
5.20
‘The model needs to be trim-fiown for
level flight and you need to be familiar with
the model before trimming for balance.
$21
Nose heavy conditions are detected
by flying level across the runway at full
throtile and dien chopping the turomle, Do
this several times to get a valid test. If the
plane immediately sinks there is too much
nose weight. Ifthe plane continues along
in the same flight path for several plane-
lengths (until, of course, gravity takes
over), the CG is correct.
5.22
Heavy wing-tip conditions are
detected by doing loops and pulling straight
into vertical. At full throtile, pull straight
vertical. True vertical is hard to do so it
rust be done several times for 2 valid test.
Ifthe model. veers to the right or left this is
the heavy wing. It could also be rudder
trim, engine thrust, or the split elevators are
not equal, It could be a combination of all
four, but it's up to you to determine which
is affecting the model, Please remember
that changing one thing may influence the
way another control surface will act.
$23
“The recson that state balance differs
from éyramic balance is because of buildi
and flying reasons, Wing incidence, stab
incidence, engine offser, rudder offset,
control surface gaps all interact with each
other and can determine how well a model
fhes. ‘Testing by the flyer must be
consistent before any conclusions or
changes are made. Examole: If you enter a
Joop with the wings not perfectly parallel 10
the ground the model will do a corkscrew.
You must enter the loop parallel to the
ground before making a conclusion.
If you have enioyed building
and flying the F-20 Tigershark,
we encourage you to see other
Direct Connection RIC kits at
your local hobby dealer.
(DiRecT CONNECTION
Toccoa nena R‘NOTE: STAB TORQUE RODS MUST
‘BE INSTALLED PRIOR TO GLUING
STAB INFUSE (NOT PICTURED).DIA. 14