Lista de Peças R37-45 Fixa e Variavel 80448095-B 12-2012

121312.14.
57
80448095
Revision B
December 2012
Contact-Cooled Rotary Screw Air Compressor

R37ie, R45i, R37ne, R45n
Parts Information
Save These Instructions

121312.14.57

Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
TABLE OF CONTENTS
TABLE OF CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CONDENSATE (NO M/S)
PARTS Ordering INFORMATION. . . . . . . . . . . . . . . . . . . 3 ASSEMBLY drawing and parts list. . . . . . . . . . . . . 142
DRIVE TRAIN (FIXED SPEED) CONTROLS ON/OFF & MODULATION
ASSEMBLY drawing and parts list. . . . . . . . . . . . . . 4 ASSEMBLY drawing and parts list. . . . . . . . . . . . . 143
DRIVE TRAIN (VSD) CONTROLS VSD
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 20 Assembly drawing and parts list. . . . . . . . . . . . . 159
SEPARATOR TANK FOOD GRADE COOLANT/lubricant
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 30 Assembly drawing and parts list. . . . . . . . . . . . . 175
STARTER BOX PORO Assembly drawing and parts list. . . . . . . 180
ASSEMBLY DRAWING AND parts list. . . . . . . . . . . . . 44 PHASE MONITOR (FIXED SPEED)
STARTER BOX (FIXED SPEED) Assembly drawing and parts list. . . . . . . . . . . . . 183
Assembly drawing and parts list. . . . . . . . . . . . . 56 DECAL Assembly drawing and parts list. . . . . . 185
STARTER BOX (VSD) DRYER SERVICE
Assembly drawing and parts list. . . . . . . . . . . . . 63 Assembly drawing and parts list. . . . . . . . . . . . . 196
COOLING (AIR COOLED) FROST/FREEZE PROTECTION
Assembly drawing and parts list. . . . . . . . . . . . . 71 Assembly drawing and parts list. . . . . . . . . . . . . 203
COOLING (AIR COOLED WITH ERS) ReCOMMendeD parts list. . . . . . . . . . . . . . . . . . . . . . . 211
Assembly drawing and parts list. . . . . . . . . . . . . 81 ReCOMMendeD parts list. . . . . . . . . . . . . . . . . . . . . . . 212
CUSTOMER CONNECTION - NO DRYER
Assembly drawing and parts list. . . . . . . . . . . . . 98
CUSTOMER CONNECTION - W/DRYER
AIR FILTER
ENCLOSURE
OUTDOOR MODIFICATION
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 122
PRE-FILTER (STANDARD)
PRE-FILTER (HIGH DUST - NO DRYER)
PRE-FILTER (HIGH DUST - W/DRYER)
assembly drawing and parts list. . . . . . . . . . . . . 129
CONDENSATE STANDARD - NO DRYER
CONDENSATE STANDARD - DRYER
CONDENSATE NO LOSS - NO DRYER
CONDENSATE NO LOSS - DRYER
80448095 Rev. B
121312.14.57
PARTS Ordering INFORMATION

These products are designed and constructed to provide long, trouble-free  Return Goods Policy
service. In time it may be necessary to order and install new parts to replace
those that have been subjected to wear. Ingersoll Rand will not accept any returned goods for warranty or service
work unless prior arrangements have been made and written authorization
For your convenience and future reference it is recommended that the has been provided from the location where the goods were purchased.
following information be recorded.
Products which have been modified without Ingersoll Rand approval,
Model Number ________________________________ mishandled or misused will not be repaired or replaced under warranty. A
Serial Number _________________________________ printed copy of the warranty which applies to this product is provided inside
Date Purchased ________________________________ the back cover of this manual.
When ordering replacement parts, please specify the following:  Disposal
1. Complete model number and serial number as it appears on the data
(name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
When the life of the product has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so that they
NOTICE
may be recycled.
• Continuing improvement and advancement of design may Refer all communications to the nearest Ingersoll Rand Office or Distributor.
cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.
• Sections of this manual may not apply to your product.
• Using other than genuine Ingersoll Rand replacement parts
may invalidate the warranty.
80448095 Rev. B
121312.14.57
DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Assemble Orifice and Oil Feed Fittings and Oil Scavenge Fittings.
(Dwg. 23920978F2)
PARTS LIST
Item Part No. Description Qty.

1 SEE LIST ORIFICE, MAIN INJECTION 1
2 54416920 ASSEMBLY, AIREND (STATIONARY) 1
3 96759980 CONNECTOR, 6 mm TUBE, ORFS x 1/4-19 BSPP-ED 1
4 96765425 CONNECTOR, 1/4 “ - 6 mm TUBE,ORFS x M12x1.5 METRIC-ED 2
ALTERNATE PARTS LIST
Item Part No. Where Used

45 kW ALL BUT 200 PSIG
23661127
37 kW ALL HIGH AMBIENT BUT 200 PSIG
1 37 kW ALL NON-HIGH AMBIENT
24157448 37 kW HIGH AMBIENT 200 PSIG
45 kW 200 PSIG
80448095 Rev. B
121312.14.57

Assemble Driven Gear.
(Dwg. 23920978F3)
PARTS LIST

1 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0 1
23689375 GEAR SET 1.039 RATIO CF90G6 1
23689391 GEAR SET 1:1RATIO 1
24170904 GEAR SET 1.213 RATIO CF90 AIREND 1
88101936 GEAR SET, 1.53658 RATIO CF90G6 1
2 88115738 GEAR SET 1.213 RATIO CF90 AIREND 1
88115753 GEAR SET, 1.419 RATIO (61/43T) CF90 1
88143821 GEAR SET 1.261 RATIO (58/46T) 1
88143821 GEAR SET 1.261 RATIO (58/46T) 1
NOTES:
1. REMOVE GEARCASE HOUSING BEFORE MOUNTING THE GEAR. GEARCASE HOUSING IS A PART OF AIREND.
80448095 Rev. B
121312.14.57

Assemble Motor Adapter, Shaft Seal to Motor.
(Dwg. 23920978F4)
PARTS LIST

1 SEE LIST MOTOR, DRIVE 1
2 88142427 SEAL HOUSING, MOTOR SHAFT 1
3 88142450 SEAL, SHAFT HIGH PRESSURE 1
4 93472215 ADAPTER, OF 93472215 PLATE 1
5 93481331 SLEEVE, SHAFT CF90 50 Hz 1
6 93481364 GASKET, MOTOR/ADAPTERPLATE (CF90G6) 1
7 95023107 O-RING, STANDARD -156 4.250 ID x 0.094 WIDTH 1
9 96702246 SCREW, HEX HEAD M6-1.00 x 25.0 LONG 4
10 96711882 NUT, HEX STYLE 1 COURSE THD M16-2.00 4
11 96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0 2
12 96739834 SCREW, SOCKET HEAD M16 x 90.0 LONG 4
13 96764469 PIN, PARALLEL (DOWEL), HARDENDED 8.0 DIA. x 60.0 2
80448095 Rev. B
121312.14.57

(Dwg. 23920978F4)

23636996 MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE1)
23637093 MOTOR, DRIVE 50 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)
1 23637119 MOTOR, DRIVE 50 hp 575V 60 Hz WITH SPACE HEATER, TEFC (PREMIUM EFF.)
23637127 MOTOR, DRIVE 60 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)
23637135 MOTOR, DRIVE 60 hp, 575V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)
23637143 MOTOR, DRIVE 50 hp 380V 60 Hz (INMETRO)
23637168 MOTOR, DRIVE 50 hp 220/440V 60 Hz TEFC (INMETRO)
23637176 MOTOR, DRIVE 50 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)
23637184 MOTOR, DRIVE 50 hp 575V 60 Hz TEFC (PREMIUM EFF.)
23637192 MOTOR, DRIVE 60 hp 380V 60 Hz TEFC (INMETRO)
80448095 Rev. B
121312.14.57

(Dwg. 23920978F4)

23637218 MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (INMETRO)
23637226 MOTOR, DRIVE 60 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)
23677693 MOUNT, MOTOR R37-45 kW (FIXED SPEED)
1 23753288 MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 575V)
23887482 MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (IE3)
24064057 MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 400V)
80448095 Rev. B
121312.14.57

Assemble Driver Gear to Motor Shaft.
(Dwg. 23920978F5)
PARTS LIST

1 23746134 SPACER, CLAMP PLATE MOTOR - BORE 55 1
23689391 GEAR SET 1:1RATIO 1
88101936 GEAR SET, 1.53658 RATIO CF90G6 1
3 88115738 GEAR SET 1.213 RATIO CF90 AIREND 1
88115753 GEAR SET, 1.419 RATIO (61/43T) CF90 1
88143821 GEAR SET 1.261 RATIO (58/46T) 1
88143821 GEAR SET 1.261 RATIO (58/46T) 1
80448095 Rev. B
121312.14.57

Assemble Motor, Airend and O-Ring Together.
(Dwg. 23920978F6)
PARTS LIST

1 95720272 O-RING, STANDARD -374, 9.250 ID x 0.188 WIDTH 1
10 80448095 Rev. B
121312.14.57

Assemble Breather and Scavenge Fitting to the Gear Case.
(Dwg. 23920978F7)
PARTS LIST

1 39111893 BREATHER, FILTER 0.25 “ NPT 1
2 96760137 ELBOW, 90 - 0.25-19 BSPP SIZE 4 ORFS, 6mm TUBE END 1
80448095 Rev. B 11
121312.14.57

Assemble Gearcase Scavenge Line and Check Valve.
(Dwg. 23920978F8
PARTS LIST

1 23795800 TUBE, 0.25 SEAL SCAVENGE AIREND SIDE 1
2 24096117 VALVE, IN-LINE CHECK (3/8 “ ORFS MALE x 1/4 “ ORFS MALE) 1
3 24096133 TUBE, 0.25 SEAL SCAVENGE MOTOR SIDE 1
12 80448095 Rev. B
121312.14.57

Assemble Oil Manifold, Oil Injection Line and Rear Bearing Feed Line.
(Dwg. 23920978F9)
PARTS LIST

1 23676026 MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS 1
2 23692973 TUBE, MAIN OIL INJECTION 1
3 23692981 TUBE, REAR BEARING FEED FIXED SPEED 1
80448095 Rev. B 13
121312.14.57

Assemble the Discharge Elbow.
(Dwg. 23920978F10)
PARTS LIST

1 23522253 SENSOR, TEMPERATURE THERMISTOR 1
2 23968274 ELBOW, AIREND DISCHARGE (MACHINING - CF90) 1
3 95987236 O-RING, STANDARD -239, 3.625 ID x 0.125 WIDTH 1
5 96757000 PLUG, HEX HEAD M12 1
6 96759295 O-RING, M12 x 1.5, 9.300 ID x 2.200 WIDTH 1
14 80448095 Rev. B
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Assemble Airend Isolator to Airend and Base.
(Dwg. 23920978F11)
PARTS LIST

1 23591787 MOUNT, ISOLATION DUROMETER 45 1
NOTE:
1. INSTALL HAND TIGHT
2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS
REACHED.
80448095 Rev. B 15
121312.14.57

Assemble Motor Isolators, Motor Support and Drive Train To The Base.
(Dwg. 23920978F12)
PARTS LIST

2 23677693 MOUNT, MOTOR R37-45 kW (FIXED SPEED) 1
5 96765169 WASHER, LOCK HELICAL SPRING M16 4
NOTE:
1. INSTALL HAND TIGHT
2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS
REACHED.
16 80448095 Rev. B
121312.14.57

Assemble Inlet Valve, Motor Conduit, Fittings and Motor Ground Strap to Motor and the Starter Box.
(Dwg. 23920978F13)
PARTS LIST

1 SEE LIST VALVE, INLET 1
2 23877145 CABLE, EARTH GROUND 15 “ (4AWG) 1
3 54564059 CONNECTOR, 2.00 NEMA 1&4 NONMETALIC LIQUIDTIGHT 2
6 96704218 SCREW, HEX HEAD FLANGE M8 x 16.0 LONG 1
Item Part No. Description

23600398 VALVE, INLET hpKG80 MODULATION FIXED SPEED
1
23600406 VALVE, INLET HAKG80 ON/OFF FIXED SPEED
80448095 Rev. B 17
121312.14.57

Assemble Airend Shipping Brace.
(Dwg. 23920978F14)
PARTS LIST

1 23676471 BRACE, AIREND SHIPPING 1
2 54656905 TAPTITE SCREW M10 x 1,5 x 30 LG 1
18 80448095 Rev. B
121312.14.57

Assemble Motor Shipping Brace
(Dwg. 23920978F15)
PARTS LIST

80448095 Rev. B 19
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DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Assemble Orifice, Oil Feed Fittings and Oil Scavenge Fittings.
(Dwg. 23920986D2)
PARTS LIST

1 23660111 ASSEMBLY, AIREND CF90VSD R SERIES 1
2 23661127 ORIFICE, CONNECTOR M26-1.5 x .75 ORFS (8.00 mm) 1
3 23717234 TEE, M12X1.5 METRIC IN.G IN. x .25 ORFS x .25 ORFS 1
4 96765425 CONNECTOR, 1/4 IN - 6 mm TUBE, ORFS x M12X1.5 METRIC-ED 1
20 80448095 Rev. B
121312.14.57

Assemble Oil Feed Fittings.
(Dwg. 23920986D3)
PARTS LIST

1 96957832 CONNECTOR .25 TUBE x .438-20 UN 3
80448095 Rev. B 21
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Assemble Oil Tubes, Oil Seal Feed Tube and End Fittings.
(Dwg. 23920986D4)
PARTS LIST

1 23453483 CONNECTOR, 6 mm TUBE x .25 BSPP (FEMALE) 2
2 23662083 TUBE, SEAL SCAVENGE (6 mm DIAMETER TUBE) 2
3 23715113 TUBE, OIL SEAL FEED 1
4 23715139 TUBE, OIL SEAL FEED 1
5 96759550 ELBOW, PUSH IN G1/4 x 6 mm TUBE 1
6 96759634 CONNECTOR, PUSH IN G1/4 x 6 mm TUBE 1
22 80448095 Rev. B
121312.14.57

Assemble Oil Injection Manifold and Tube and Gearcase Scavenge Tube.
(Dwg. 23920986D5)
PARTS LIST

1 23676026 MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS 1
2 23692973 TUBE, MAIN OIL INJECTION 1
3 23715105 TUBE, GEARCASE SCAVENGE 1
80448095 Rev. B 23
121312.14.57

Assemble Motor to Airend.
(Dwg. 23920986D6)
PARTS LIST

1 22054456 WASHER, WIDE FLAT WASHER SAE HARDENED 1
2 22055560 WASHER, 1.0 BELLEVILLE SPRING 2
3 22056279 SPACER, 44 mm OD 1
4 22059307 BOLT, HEX HEAD M24 x 90 mm 1
5 22504575 SCREW, M16 x 75 SOCKET HEAD CAP W/ EPOXY COATED THREADS 4
6 23753593 DEFLECTOR, MOTOR EXHAUST 1
7 SEE LIST MOTOR 1
9 54672001 GASKET, VITON 1
10 96705645 WASHER, PRODUCT GRADE A M16 4
ITEM PART NO. DESCRIPTION
24064057 ASSEMBLY, STATOR (380 - 460V)
7
23753288 ASSEMBLY, STATOR (575V)
NOTE:
USE FEELER GAUGE TO CHECK CLEARENCE BETWEEN ROTOR AND STATOR.
24 80448095 Rev. B
121312.14.57

Assemble Discharge Elbow.
(Dwg. 23920986D7)
PARTS LIST

2 23968274 ELBOW, AIREND DISCHARGE (MACHINING - CF90) 1
5 96757000 PLUG, HEX HEAD M12 1
6 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH 1
80448095 Rev. B 25
121312.14.57

Assemble Drive Train to Base And The Inlet Vlave to the Drive Train.
(Dwg. 23920986D8)
PARTS LIST

2 23600414 VALVE, INLET HK80 VARIABLE SPEED 1
NOTES: 1. INSTALL HAND TIGHT

2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 Nm / 70 Ft-lbs is
REACHED.
26 80448095 Rev. B
121312.14.57

Assemble Motor Conduit, Fittings and Ground Strap.
(Dwg. 23920986D9)
PARTS LIST

1 23359813 STRAP, EARTH GROUND 1070 mm LONG 1
2 39132311 CONDUIT, 2.0 “ SEALTITE GREY a/R
3 95373924 ELBOW, INSULATED THROAT 2.00 NPT x 2.00 CONDUIT 2
4 96701412 WASHER, PLAIN GRADE C, 12 1
6 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 1
80448095 Rev. B 27
121312.14.57

Assemble Airend Shipping Bracket at Discharge Elbow, Airend Foot and Base.
(Dwg. 23920986D10)
PARTS LIST

28 80448095 Rev. B
121312.14.57

Assemble Sound Baffle.
(Dwg. 23920986D11)
PARTS LIST

1 23986904 ASSEMBLY, VSD MOTOR BAFFLE (WITH FOAM) 1
80448095 Rev. B 29
121312.14.57
SEPARATOR TANK ASSEMBLY drawing and parts list

Assemble Drain Fittings, Sight Glass, Oil Fill Plug and Wet Side Pressure Elbow.
(Dwg. 23817570H2)
PARTS LIST

1 23404866 ASSEMBLY, SIGHT GLASS 1
2 SEE LIST TANK, SEPARATOR 1
3 23700370 TRANSDUCER, PRESSURE 225 PSI, 5 VDC 1
4 23700404 ELBOW, 90 DEGREE STREET (M12 x 1.5 - ISO 6149) 1
5 23980840 PLUG OIL FILL (M27X 2 - ISO 6149-3) 1
6 SEE LIST DECAL, OIL 1
7 24096901 VALVE, DRAIN M 22 x 1.5 1

23594500 TANK, SEPARATOR (ASME, CRN, NR-13)
23594534 TANK, SEPARATOR (CE)
23594518 TANK, SEPARATOR (GB-150)
2
23594542 TANK, SEPARATOR (ASME-PACIFIC RIM)
23594559 TANK, SEPARATOR (AS1210)
23594526 TANK, SEPARATOR (TUV)
24071755 FOOD GRADE
6
23540586 ULTRA COOLANT
30 80448095 Rev. B
121312.14.57

Assemble Safety Valve and Oil Sump Elbow.
(Dwg. 23817570H3)
PARTS LIST

1 SEE LIST VALVE, PRESSURE RELIEF 1
2 23443799 VALVE, PRESSURE RELIEF 16 BAR GB M16 1
3 23629058 ELBOW, 90 STREET M16 x 1.5 ISO 6149 1
4 96757703 ELBOW, 90 0.75 TUBE x M27 1

23443773 VALVE, PRESSURE RELIEF (ASME/CRN)
1
23443765 VALVE, PRESSURE RELIEF (CE)
80448095 Rev. B 31
121312.14.57

Assemble Separator Element.
(Dwg. 23817570H4)
PARTS LIST

1 23675010 ELEMENT, SEPARATOR TANK MANN & HUMMEL 1
32 80448095 Rev. B
121312.14.57

Assemble Scavenge Tube, Check Valve and Blowdown Fitting.
(Dwg. 23817570H5)
PARTS LIST

1 22480404 CLAMP, 0.25 “ TUBE INSULATED 1
2 23413479 ADAPTER, THERMO-COUPLE (0.25 “ BSPP x 0.25 “ TUBE) 1
3 23685043 TUBE, SCAVENGE 0.25 OD 1
4 23709942 VALVE, ORIFICE/CHECK (1.04 mm / 0.041 “) 1
5 24140808 ELBOW, PUSH CONNECT (12mm) (KIT) 1
NOTE:
1. ATTACH CLAMP TO SCAVENGE TUBE (P/N 23685043) BEFORE ASSEMBLING TUBE TO ADAPTER AND ORIFICE.
80448095 Rev. B 33
121312.14.57

Assemble Oil Filter Assembly to the Tank.
(Dwg. 23817570H6)
PARTS LIST

3 23935042 FILTER, COOLANT (M27 x 2 - DONALDSON) 1
4 23935836 CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5) 1
5 SEE LIST SUPPORT, OIL FILTER 1
6 96704416 NUT, HEX FLANGE LOCK SERRATED M8-1.25 2
9 96757703 ELBOW, 90 0.75 TUBE x M27 1
10 96758065 CONNECTOR 0.75 TUBE x M27 1

24093767 SUPPORT, OIL FILTER (STANDARD)
5
23935703 SUPPORT, OIL FILTER (FOOD GRADE ONLY)
34 80448095 Rev. B
121312.14.57

Assemble Hot Side Thermal Control Valve (HSTCV) and Fittings.
(Dwg. 23817570H7)
PARTS LIST

1 SEE LIST VALVE, ASSEMBLY HS THERMAL 51 mm-M27 1
2 23766496 VALVE, CHECK IN LINE M27X2 ISO 6149 x .75 ORFS 1
3 95973434 FLANGE CLAMP, SPLIT HALF 2.00 NOMINAL 2
4 95987988 O-RING, STANDARD -228 2.250 ID x .125 WIDTH 1
5 96714050 SCREW, HEX HEAD M12 x 70.0 LONG 4
6 96758065 CONNECTOR .75 TUBE x M27 3

23635758 VALVE, ASSEMBLY HS THERMAL 51 mm-M27 180°F - 195°F
1
23635774 VALVE, ASSEMBLY HS THERMAL 51 mm-M27 185°F-203°F
80448095 Rev. B 35
121312.14.57

Assemble Oil Filter Tube, Oil Line Hoses and Blowdown Hose.
(Dwg. 23817570H8)
PARTS LIST

1 23674112 TUBE, 0.75 HSTCV TO OIL FILTER 1
2 85574242 HOSE, 0.75 ORFS STR x ORFS 90 -12 (22 “ LONG) 1
3 85574366 HOSE, 0.75 “ - 24 “ LONG (ORFS FEMALE STR x ORFS FEMALE ELBOW) 1
36 80448095 Rev. B
121312.14.57

Assemble Ground Strap to Tank Leg.
(Dwg. 23817570H9)
PARTS LIST

1 SEE LIST CABLE, EARTH GROUND 50 “ LONG (10 AWG) 1
Item Part No. Description Where Used

22222863 STRAP, EARTH GROUND 1500 mm LONG VSD
1
23877160 CABLE, EARTH GROUND 50” LONG FIXED SPEED
80448095 Rev. B 37
121312.14.57

Assemble Isolation Mounts to the Base And Set the Separator Tank in Place.
(Dwg. 23817570H10)
PARTS LIST

1 23388994 MOUNT, ISOLATION (M10 x 0.75 “ LONG STUDS) 3
2 23676489 SPACER, SHIPPING BRACE 3
NOTES:
1. INSTALL HAND TIGHT.
2. TORQUE UNTIL ISOLATOR BEGINS TO ROTATE OR A MAXIMUM TORQUE OF 40 Nm / 30 Ft-lbs IS REACHED.
3. TORQUE TAPTITE SCREWS AFTER TIGHTENING ISOLATION MOUNTS.
38 80448095 Rev. B
121312.14.57

Assemble Ground Strap to the Back of the Starter Box (Route Under Base Channel).
(Dwg. 23817570H11)
PARTS LIST
80448095 Rev. B 39
121312.14.57

Assemble Airend Discharge Tube
(Dwg. 23817570H12)
PARTS LIST

1 23630015 TUBE, AIREND TO TANK INLET 2.0 CODE 61/62 AND AIREND 1
NOTES:
1. LEAVE LEFT HAND SPLIT FLANGE IN PLACE AND REMOVE THE OTHER TO ASSEMBLE THE TUBE.
2. ATTACH ONLY THE BOTTOM SPLIT FLANGE UNTIL THE TUBE IS IN PLACE.
40 80448095 Rev. B
121312.14.57

Assemble Oil Feed Hose to the Airend.
(Dwg. 23817570H13)
PARTS LIST
80448095 Rev. B 41
121312.14.57
SEPARATOR TANK ASSEMBLY DRAWING AND parts list

Assemble the Blowdown Hose to the Inlet Valve.
(Dwg. 23817570H14)
PARTS LIST
42 80448095 Rev. B
121312.14.57
SEPARATOR TANK ASSEMBLY DRAWING AND parts list

Assemble Oil Scavenge Tube from the Separator Tank to the Airend.
(Dwg. 23817570H15)
PARTS LIST

1 85571628 HOSE, 0.26 “ x 18 “ LONG (ORFS STR x ORFS STR) 1
80448095 Rev. B 43
121312.14.57
STARTER BOX ASSEMBLY DRAWING AND parts list

Assemble Fixed Speed Starter Box and mmS.
(Dwg. 23920994B2)
PARTS LIST

23702483 STARTER BOX, 45 kW 220V-230V 60 Hz (AC-SD) 1
23702491 STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD) 1
23702509 STARTER BOX, 45 kW 380V 60 Hz (AC-SD) 1
23702533 STARTER BOX, 1S, 37-45 kW 220V-230V 60 Hz (AC-SS) 1
23702541 STARTER BOX, 1S, 37-45 kW 440V-460V 60 Hz (AC-SS) 1
1
23702558 STARTER BOX, 1S, 37-45 kW 380V 60 Hz (AC-SS) 1
24119844 STARTER BOX, 37 kW 220V-230V 60 Hz (AC-SD) 1
24119851 STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD) 1
44 80448095 Rev. B
121312.14.57

Assemble VSD Starter Box, Drive and mmS / Fan Drive.
(Dwg. 23920994B3)
PARTS LIST

1 23697873 DRIVE, MDV75TIR R37-45 kW 1
2 23702467 STARTER BOX, 1S, 37-45 kW 380-480V VSD 1
NOTES:
1. PART NUMBER 67747576 IS NOT SHOWN
2. PART NUMBER 23668858 IS TO BE WIRED INTO TERMINALS 8 AND 10 IN THE P4 CONNECTOR.
80448095 Rev. B 45
121312.14.57

Assemble Power Connections with Proper Torque on the Drive.
(Dwg. 23920994B4)
PARTS LIST
46 80448095 Rev. B
121312.14.57

Assemble User Interface Frame to the Front of the Starter Box Door.
(Dwg. 23920994B5)
PARTS LIST

1 23524879 WASHER, FLAT M6, COPPER 8
2 SEE LIST ASSEMBLY, CONTROLLER 1
3 23829344 SCREW, SELF THREADING M6 x 12 mm LONG 8
4 45657103 FRAME, USER INTERFACE 1
5 95929055 WASHER, LOCK EXTERNAL TOOTH FLAT TYPE A, .25 8
6 96727565 BOLT, HEX FLANGE M6-1 x 10.0 LONG 8

23629512 ASSEMBLY, CONTROLLER (STANDARD)
2
23711288 ASSEMBLY, CONTROLLER (ENHANCED)
80448095 Rev. B 47
121312.14.57

Assemble Connectors in the Controller.
(Dwg. 23920994B6)
PARTS LIST
48 80448095 Rev. B
121312.14.57

Assemble Pressure Transducers to the Starter Box Bracket.
(Dwg. 23920994B7)
PARTS LIST

2 23700388 TRANSDUCER, VACUUM 0 - 15 PSIG 1
3 23700396 BULKHEAD, FEMALE UNION 3
80448095 Rev. B 49
121312.14.57

Assemble the Starter Box to the Base.
(Dwg. 23920994B8)
PARTS LIST

1 39875570 CABLE, TRANSDUCER INTELLISYS SG 3
50 80448095 Rev. B
121312.14.57

Assemble the Ground Strap from the Starter Box to the Base.
Dwg. 23920994B9)
PARTS LIST

1 96701438 WASHER, PLAIN GRADE C, 16 4
80448095 Rev. B 51
121312.14.57

Assemble the Electrical Schematic Decal to the Inside of the Starter Box Door.
(Dwg. 23920994B10)
PARTS LIST

1 SEE LIST CABLE, EARTH GROUND 1

22079370 STRAP, EARTH GROUND 700mm LONG VSD
2
23877145 CABLE, EARTH GROUND 19” LONG (4 AWG) FIXED SPEED
52 80448095 Rev. B
121312.14.57

Assemble Fixed Speed Dryer Option Relay and Fuses to the Back Panel.
(Dwg. 23920994B11)
PARTS LIST

1 SEE LIST SCHEMATIC, ELECTRICAL 1

23603582 SCHEMATIC, ELECTRICAL (FIXED SPEED - STAR DELTA)
23603590 SCHEMATIC, ELECTRICAL (FIXED SPEED - SOLID STATE)
1
23603574 SCHEMATIC, ELECTRICAL (VSD)
23843899 SCHEMATIC, ELECTRICAL (575V - VSD)
80448095 Rev. B 53
121312.14.57

Assemble VSD Dryer Option Relay and Fuses to Back Panel.
(Dwg. 23920994B12)
PARTS LIST

1 22085864 SUPPRESSOR, ARC 1
2 23445174 FUSE, CCMR, 15 A, 600 VAC 3
3 23666373 HOLDER, FUSE 3PH 10 x 38 mm 1
4 39108121 WIRE, 12 AWG BLACK A/R
5 39266200 RELAY, K1-2 N37 kW - 300 hp 1
NOTES:
1. PART NUMBER 39108121 IS NOT SHOWN.
54 80448095 Rev. B
121312.14.57

Assemble Finger Guards.
(Dwg. 23920994B13)
PARTS LIST

2 23445174 FUSE, CCMR, 15 A, 600 VAC 3
3 23626567 ADAPTER, DIN-RAIL 2
4 39108121 WIRE, 12 AWG BLACK A/R
5 39266200 RELAY, K1-2 N37 kW - 300 hp 1
6 39479035 HOLDER, FUSE 3 POLE 1
7 95986097 TERMINAL, RING TONGUE 16-14 WIRE - NO. 10 6
NOTES:
1. PART NUMBER 39108121 IS NOT SHOWN.
80448095 Rev. B 55
121312.14.57
STARTER BOX (FIXED SPEED) Assembly drawing and parts list

Assemble Fixed Speed Enclosure Starter Box .
(Dwg. 23921083B2)
PARTS LIST

1 22159842 HINGE, PIN HALF 4
2 23409154 GASKET, POWER-IN PLATE STARTER BOX 1
3 23409162 PLATE, STARTER BOX POWER 1
4 23652191 ENCLOSURE, STARTERBOX FIXED SPEED 1
56 80448095 Rev. B
121312.14.57

Back Panel Assembly.
(Dwg. 23921083B3)
PARTS LIST

23701402 ASSEMBLY, BACKPANEL 37-45 kW, S/D, 220V-230V, 60Hz
23701410 ASSEMBLY, BACKPANEL 37-45 kW, S/D, 400V, 50Hz
23701543 ASSEMBLY, BACKPANEL 37-45 kW, S/D, 440V-460V, 60Hz
80448095 Rev. B 57
121312.14.57

Back Panel Assembly (Soft Start).
(Dwg. 23921083B4)
PARTS LIST

23701394 ASSEMBLY, BACKPANEL (37-45 kW SS, 400V, 50 Hz)
23701618 ASSEMBLY, BACKPANEL (37-45 kW, S.S., 220V/230V, 60 Hz)
23701626 ASSEMBLY, BACKPANEL (37-45 kW, S.S., 380V, 60 Hz)
23701634 ASSEMBLY, BACKPANEL (37-45 kW, S.S., 440V/460V, 60 Hz)
23701659 ASSEMBLY, BACKPANEL (37-45 kW, S.S., 575V, 60 Hz)
58 80448095 Rev. B
121312.14.57

Assemble Back Panel and Grounding Lug to Starter Box.
(Dwg. 23921083B5)
PARTS LIST

1 23468762 LUG, GROUND 1
80448095 Rev. B 59
121312.14.57

Assemble Cable Glands to Starter Box.
(Dwg. 23921083B6)
PARTS LIST

1 22501720 GLAND, CABLE M25 x 1.5 2
2 23547763 GLAND, WIRE WITH LOCKING NUT 7
60 80448095 Rev. B
121312.14.57

Assemble Cover Panel.
(Dwg. 23921083B7)
PARTS LIST

1 23409139 PANEL, CLEAR STARTER BOX 1
2 23523491 RETAINER, 6mm SCREW 6
80448095 Rev. B 61
121312.14.57

Assemble Door and Emergency Stop Switch.
(Dwg. 23921083B8)
PARTS LIST

1 22222855 STRAP, GROUND 250mm LONG 1
2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 6
3 23262405 PLATE, EMERGENCY STOP SWITCH 1
4 23652282 DOOR, STARTER BOX 1
5 23990716 STOP, EMERGENCY 1
6 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS ) 1
7 39186093 PLUG, 6 POSITION 2
10 39242375 PLUG, 10 POSITION 1
11 54719182 CONNECTOR, 2 WAY 1
13 54729520 CONNECTOR, 12 WAY 2
14 93580140 HINGE, PIN 4
15 96703756 NUT, HEX STYLE 1 COARSE THD M4-0.7 4
62 80448095 Rev. B
121312.14.57
STARTER BOX (VSD) Assembly drawing and parts list

Assemble VSD Drive Enclosure Starter Box.
(Dwg. 23921091B2)
PARTS LIST

2 23409154 GASKET, POWER-IN PLATE STARTER BOX 1
3 23409162 PLATE, STARTER BOX POWER 1
4 23652183 ENCLOSURE, STARTER BOX (VSD) 1
80448095 Rev. B 63
121312.14.57

Assemble Drive Box Intake Filter and Heater.
(Dwg. 23921091B3)
PARTS LIST

1 22203657 GUARD, HEATER 1
2 22245450 HEATER, 62.5 WATTS - 120V/250 WATTS - 240 V 1
3 23464829 FILTER, DRIVE BOX INTAKE (PFA 60,000) 1
64 80448095 Rev. B
121312.14.57

Assemble Line Reactor.
(Dwg. 23921091B4)
PARTS LIST

1 23596638 PLATE, LINE REACTOR MOUNTING 1
2 23702178 REACTOR, LINE (MTE RL-10002) 1
80448095 Rev. B 65
121312.14.57

List, Back Panel Assemblies.
(Dwg. 23921091B5)
PARTS LIST

23701386 ASSEMBLY, BACKPANEL 37-45 kW VSD, 380-480V
66 80448095 Rev. B
121312.14.57

Assemble Back Panel to Starter Box.
(Dwg. 23921091B6)
PARTS LIST

1 23468762 LUG, GROUND 1
80448095 Rev. B 67
121312.14.57

Assemble Gland Wire and Cable Service Comm.
(Dwg. 23921091B7)
PARTS LIST

1 22501720 GLAND, CABLE M25 x 1.5 2
NOTE: 1. TORQUE FOR WIRE GLANDS IS 2.5Nm.
68 80448095 Rev. B
121312.14.57

Assemble Cover Panel, Drive, and Line Reactor.
(Dwg. 23921091B8)
PARTS LIST

2 23536964 COVER, ANGLED 1
3 23655335 SHIELD, CLEAR STARTER BOX RIGHT 1
4 23655343 PANEL, DRIVE 1
5 23799034 COVER, LINE REACTOR 1
80448095 Rev. B 69
121312.14.57

Assemble Door and Emergency Switch.
(Dwg. 23921091B9)
PARTS LIST

1 22222855 STRAP, GROUND 250mm LONG 1
2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET) 1
3 23262405 PLATE, EMERGENCY STOP SWITCH 6
4 23517931 SWITCH, EMERGENCY STOP (LATCHING 4N/C) 1
5 23652282 DOOR, STARTER BOX 1
6 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS ) 1
10 39242375 PLUG, 10 POSITION 1
13 54729520 CONNECTOR, 12 WAY 2
14 93580140 HINGE, PIN 4
15 96703756 NUT, HEX STYLE 1 COARSE THD M4-.7 4
70 80448095 Rev. B
121312.14.57
COOLING (AIR COOLED) Assembly drawing and parts list

Assemble Cooling Module Support Legs and Channel. .
(Dwg. 23816234C2)
PARTS LIST

1 23657281 LEG, COOLER / BLOWER SUPPORT 1
2 23787666 CHANNEL, REAR COOLING MODULE 1
3 23787682 CHANNEL, FRONT (SHORT) COOLING MODULE 1
4 23928146 PLATE, WATER CONNECTION COVER 1
8 96738372 SCREW, HEX HEAD M16-2.00X 25.0 LONG 6
80448095 Rev. B 71
121312.14.57

Assemble Plenum to the Blower Housing.
(Dwg. 23816234C3)
PARTS LIST

1 23623184 PLENUM, COOLER (AIR COOLED) 1
2 SEE LIST HOUSING, BLOWER 1

23787096 HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)
2
23787104 HOUSING, BLOWER (60 Hz - FIXED SPEED)
72 80448095 Rev. B
121312.14.57

Assemble Blower Motor and Top Motor Cover.
(Dwg. 23816234C4)
PARTS LIST

1 22501720 GLAND, CABLE M25X1.5 1
2 23532039 CABLE, ASSEMBLY 14 AWGX 1700mm FAN MOTOR 1
3 SEE List MOTOR, FAN 1.5 kW 1
4 SEE LIST BLOWER 1
5 SEE LIST COVER, BLOWER HOUSING 1

23762107 BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)
4
23762099 BLOWER, 500 x 120 (60 Hz - FIXED SPEED)
23787435 COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)
5
23791726 COVER, BLOWER HOUSING (60 Hz - FS)
80448095 Rev. B 73
121312.14.57

Assemble Blower Motor and Top Motor Cover.
(Dwg. 23816234C4)

23688583 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3
23688609 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM
23688617 MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO
23688625 MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM
3 23688633 MOTOR, FAN 1.5 kW 575V/3-PH/60 Hz 4 POLE NEMA PREM
23775356 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO
23775364 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3
23775372 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO
23889272 MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE
74 80448095 Rev. B
121312.14.57

Assemble Blower Cone to the Housing
(Dwg. 23816234C5)
PARTS LIST

1 23728215 CONE, INLET 500 mm BLOWER 1
3 96745559 WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6 6
80448095 Rev. B 75
121312.14.57

Assemble Oil Cooler to the Blower Housing / Plenum Assembly
(Dwg. 23816234C6)
PARTS LIST

2 24052797 COOLER, OIL (CRN) 1
6 96757000 PLUG, HEX HEAD M12 1
7 96757703 ELBOW, 90 .75 TUBE x M27 1
NOTEs:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST.
COOLERS MUST NOT BE LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.
3. SENSOR P/N 23522238 & O-RING P/N 96759295 ARE USED ON VSD UNITS ONLY.
76 80448095 Rev. B
121312.14.57

Assemble Aftercooler and Cooler Access Covers
(Dwg. 23816234C7)
PARTS LIST

1 23394190 GASKET, SELF GRIPPING A/R
3 23546211 COVER, COOLER ACCESS 2
4 24052789 COOLER, AIR 1
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED
TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.
80448095 Rev. B 77
121312.14.57

Assemble Plugs/Sensers to Aftercooler
(Dwg. 23816234C8)
PARTS LIST

1 23522246 SENSOR, TEMPERATURE THERMISTOR (With dryer option only) 1
2 96757000 PLUG, HEX HEAD M12 (no dryer option only) 1
3 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (With dryer option only) 1
4 96759550 ELBOW, PUSH IN G1/4 x 6 mm TUBE (With dryer option only) 1
5 96761432 PLUG, HEX HEAD .25 BSPP (no dryer option only) 1
78 80448095 Rev. B
121312.14.57

Assemble Blower Housing to the Support Rails
(Dwg. 23816234C9)
PARTS LIST

1 96718663 SCREW, HEX HEAD FLANGEM10 x 30.0 LONG 4
80448095 Rev. B 79
121312.14.57

Assemble MPCV, Cooler Hoses and Fan Motor Cable to Separator Tank
(Dwg. 23816234C10)
PARTS LIST

1 23388135 VALVE, MIN. PRESS. CHECK DN38 OUTLET & DN 51 INLET 1
2 85574242 HOSE, 0.75 “ - 22 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW) 1
3 85574309 HOSE, 0.75 “ - 32 “ LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW) 1
4 85576643 HOSE, 1.5 x ISO 6162 STR x ISO6162 90 -24 (34 “ LONG) 1
5 95973434 FLANGE CLAMP, SPLITHALF 2.00 NOMINAL 2
6 95987970 O-RING, STANDARD -225 1.875ID x 0.125 WIDTH 2
7 95987988 O-RING, STANDARD -228 2.250ID x 0.125 WIDTH 1
80 80448095 Rev. B
121312.14.57
COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Cooling Module Support Legs
(Dwg. 23717192D2)
PARTS LIST

2 23787666 CHANNEL, REAR COOLING MODULE 1
3 23787682 CHANNEL, FRONT (SHORT) COOLING MODULE 1
80448095 Rev. B 81
121312.14.57
Assemble Plenum to the Blower Housing
(Dwg. 23717192D3)
PARTS LIST

1 23623184 PLENUM, COOLER (AIR COOLED) 1
2 SEE LIST HOUSING, BLOWER 1

23787096 HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)
2
23787104 HOUSING, BLOWER (60 Hz - FIXED SPEED)
82 80448095 Rev. B
121312.14.57
Assemble Blower Motor and Top Motor Cover
(Dwg. 23717192D4)
PARTS LIST

1 22501720 GLAND, CABLE M25 X1.5 1
2 23532039 CABLE, ASSEMBLY 14 AWG x 1700mm FAN MOTOR 1
3 SEE BOM MOTOR, FAN 1.5 kW 400V/3-PH/50Hz TEFC 4 POLE IE3 1
4 SEE LIST BLOWER 1
5 SEE LIST COVER, BLOWER HOUSING 1

23762107 BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)
4
23762099 BLOWER, 500 x 120 (60 Hz - FIXED SPEED)
23787435 COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)
5
23791726 COVER, BLOWER HOUSING (60 Hz - FS)
80448095 Rev. B 83
121312.14.57
Assemble Blower Motor and Top Motor Cover
(Dwg. 23717192D4)

23688583 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3
23688609 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM
23688617 MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO
23688625 MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM
3 23688633 MOTOR, FAN 1.5 kW 575V/3-PH/60 Hz 4 POLE NEMA PREM
23775356 MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO
23775364 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3
23775372 MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO
23889272 MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE
84 80448095 Rev. B
121312.14.57
Assemble Blower Cone to the Housing
(Dwg. 23717192D5)
PARTS LIST

1 23728215 CONE, INLET 500 mm BLOWER 1
80448095 Rev. B 85
121312.14.57
Assemble Oil Cooler to the Blower Housing / Plenum Assembly
(Dwg. 23717192D6)
PARTS LIST

3 96704309 FILTER, COOLANT (M27 x 2 - DONALDSON) 4
4 96704812 CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5) 8
5 96714399 SUPPORT, OIL FILTER 4
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.
3. SENSOR P/N 23522238 & O-RING P/N 96759295 ARE USED ON VSD UNITS ONLY.
86 80448095 Rev. B
121312.14.57
Assemble Aftercooler and Cooler Access Covers
(Dwg. 23717192D7)
PARTS LIST

1 23394190 GASKET, SELF GRIPPING A/R
3 23546211 COVER, COOLER ACCESS 2
4 24052789 COOLER, AIR (CRN/PED) 1
NOTES:
1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
BLOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.
80448095 Rev. B 87
121312.14.57
Assemble Plugs/Sensers to Aftercooler
(Dwg. 23717192D8)
PARTS LIST

1 23522246 SENSOR, TEMPERATURE THERMISTOR (FS AND VSD DRYER OPTION ONLY) 1
2 96757000 PLUG, HEX HEAD M12 (FS AND VSD NO DRYER OPTION ONLY) 1
3 96759295 O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (FS AND VSD DRYER OPTION ONLY) 1
4 96759550 ELBOW, PUSH ING 1/4 x 6 mm TUBE (FS AND VSD DRYER OPTION ONLY) 1
5 96761432 PLUG, HEX HEAD 0.25 BSPP (FS AND VSD NO DRYER OPTION ONLY) 1
88 80448095 Rev. B
121312.14.57
Assemble Blower Housing to the Support Rails
(Dwg.23717192D9)
PARTS LIST

NOTE: 1. HAND TIGHTEN THE FIRST NUT AS MUCH AS POSSIBLE. THEN TIGHTEN SECOND NUT WITH A WRENCH.
80448095 Rev. B 89
121312.14.57
Assemble Fittings to the ERS Cooler
(Dwg. 23717192D10)
PARTS LIST

1 23690779 COOLER, OIL WATER-COOLED 1
2 95953337 ELBOW, 1.00 TUBE x 1.00 NPT 2
3 96757000 PLUG, HEX HEAD M12 1
90 80448095 Rev. B
121312.14.57
Assemble ERS Cooler and Water Inlet / Outlet Plate to the Base
(Dwg. 23717192D11)
PARTS LIST

1 23690787 BRACKET, OIL COOLER MOUNTING WATER-COOLED 1
2 23694623 TUBE, WATER IN (ERS) 1
3 23698491 PLATE, COUPLING ST. STL. ERS 1
4 23901531 TUBE, WATER OUT (ERS) 1
5 39183314 ADAPTER, 1.00 NPT MALE TO 1.00 JIS/BSPT FEMALE 2
7 95924940 ELBOW, 1.00 TUBE x 1.0 TUBE 2
8 95973046 CONNECTOR, 1.00 TUBE x 1.00 NPT 2
11 96742689 BOLT, HEX FLANGE M6-1.00 x 16.0 LONG 4
NOTE:
1. ADAPTERS ARE ONLY USED FOR BSPT CUSTOMER CONNECTION OPTION.
80448095 Rev. B 91
121312.14.57
Assemble Water Inlet and Outlet Hoses
(Dwg. 23717192D12)
PARTS LIST

1 23694813 CLAMP, 1.0 “ TUBE 2
2 23901549 TUBE, WATER-IN, OIL COOLER 1
3 85561025 HOSE, HYD (-16) STR JIC x STR JIC (26 “ LONG) 1
92 80448095 Rev. B
121312.14.57
Assemble ERS Thermal Valve to the Oil Cooler
(Dwg. 23717192D13)
PARTS LIST

1 23615090 VALVE, TEMPERATURE CONTROL 135F, M33 x 2 PORTS PER ISO 6149-1 1
2 23690811 TUBE, COMMON WATER PIPING 1
3 96757703 ELBOW, 90 .75 TUBE x M27 2
4 96758073 CONNECTOR .75 TUBE x M33 1
5 96758412 TEE, 0.75 0.75 x M27 x 0.75 1
6 96763909 REDUCER/EXPANDER, M33 x 2 x M27 x 2 2
80448095 Rev. B 93
121312.14.57
Assemble ERS Piping to the ERS Coolers
(Dwg. 23717192D14)
PARTS LIST

1 23886310 TUBE, TCV TO COOLER 1
2 85574309 HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (32 “ LONG) 1
94 80448095 Rev. B
121312.14.57
Assemble Hose Runs to the HSTCV and the Fan Motor Cable to the Starter Box
(Dwg. 23717192D15)
PARTS LIST

80448095 Rev. B 95
121312.14.57
Assmble MPCV to the Separator Tank
(Dwg. 23717192D16)
PARTS LIST

1 23388135 VALVE, MIN. PRESS. CHECK DN 38 OUTLET & DN 51 INLET 1
96 80448095 Rev. B
121312.14.57
Assemble Hose from the Mpcv to the Aftercooler
(Dwg.23717192D17)
PARTS LIST

1 85576643 DRIVE, HPM 1
2 95987970 STARTER BOX 2
80448095 Rev. B 97
121312.14.57
CUSTOMER CONNECTION - NO DRYER Assembly drawing and parts list

Assemble Tube to Moisture Separator and Customer Connection
(Dwg. 23811847B2)
PARTS LIST

2 23900657 SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 “ NPT) 1
3 SEE LIST CONNECTION, CUSTOMER 1
4 23989320 TUBE, AFTER-COOLER TO M/S 1
5 85566313 CLAMP, FILTER - SIZE L4-M1 2

23987977 CONNECTION, CUSTOMER DN38 x 1.5 NPT
3 23987985 CONNECTION, CUSTOMER DN38 x 1.5 BSPT
23987993 CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)
98 80448095 Rev. B
121312.14.57

Assemble Tube to Customer Connection (No Moisture Separator Option)
(Dwg. 23811847B3)
PARTS LIST

3 23989338 TUBE, AFTER-COOLER TO PACKAGE AIR DISCHARGE MANIFOLD 1
5 96759634 CONNECTOR, PUSHING 1/4 x 6 mm TUBE 1

80448095 Rev. B 99
121312.14.57

Assemble to Enclosure Right Vertical Support And Cooler
(Dwg. 23811847B4)
PARTS LIST

1 23798499 SUPPORT, CUSTOMER CONNECTION 1
100 80448095 Rev. B

121312.14.57

Assemble Package Discharge Relief Valve. (Gb - Air Cooled & Ers)
(Dwg. 23811847B5)
PARTS LIST

1 SEE LIST VALVE, PRESSURE RELIEF 1

23443807 VALVE, PRESSURE RELIEF 8.5 BAR GB M16
1
23443823 VALVE, PRESSURE RELIEF 11 BAR GB M16
80448095 Rev. B 101

121312.14.57
CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list

Assemble Dryer Support to Base
(Dwg. 23811524B2)
PARTS LIST

1 23831571 LEG, DRYER SUPPORT 1
2 23831597 CHANNEL, DRYER SUPPORT 1
NOTES:
1. INSTALL DRYER BEFORE STARTER BOX.
102 80448095 Rev. B

121312.14.57

Assemble Dryer and Foam.
Dwg. 23811524B3)
PARTS LIST

1 SEE LIST DRYER, INTEGRATED 1
2 23878416 FOAM, DRYER (BOTTOM) 1
3 23878424 FOAM, DRYER (LEFT / RIGHT SIDE) 2
4 23992654 BRACKET, DRYER SUPPORT 2

23836208 DRYER, INTEGRATED R404a 460/3/60
1
23876824 DRYER, INTEGRATED R404a 400/3/50
80448095 Rev. B 103

121312.14.57

Assemble Dryer Discharge Tube to Customer Connection Valve
(Dwg. 23811524B4)
PARTS LIST

2 23990773 TUBE, DRYER OUTLET TO PACKAGE AIR DISCHARGE 1
4 96757000 PLUG, HEX HEAD M12 1
5 96759634 CONNECTOR, PUSH ING 1/4 x 6 mm TUBE 1

104 80448095 Rev. B

121312.14.57

Assemble the Customer Connection Tube Assembly to Dryer
(Dwg. 23811524B5)
PARTS LIST

1 23798499 SUPPORT, CUSTOMER CONNECTION 1
4 96761069 ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END 1
80448095 Rev. B 105

121312.14.57

Assemble Filter Tube and Cooler Discharge Tube to Moisture Separator
(Dwg. 23811524B6)
PARTS LIST

1 23900657 SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 “ NPT) 1
2 23990757 TUBE, AFTER-COOLER TO M/S (DRYER) 1
3 23990765 TUBE, FILTER TO DRYER INLET 1
5 85567378 FILTER, COMPRESSED AIR F424IHX (NO DRAIN) 1
106 80448095 Rev. B

121312.14.57

Assemble to Dryer and Cooler
(Dwg. 23811524B7)
PARTS LIST

1 95987970 O-RING, STANDARD -225 1.875 ID x .125 WIDTH 1
3 96761069 ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END 1
80448095 Rev. B 107

121312.14.57

Assemble Package Discharge Relief Valve. (GB Air Cooled & ERS)
(Dwg. 23811524B8)
PARTS LIST

1 SEE LIST PACKAGE DISCHARGE RELIEF VALVE 1

1
23443823 VALVE, PRESSURE RELIEF 11 BAR GB M16
108 80448095 Rev. B

121312.14.57
AIR FILTER Assembly drawing and parts list

Assemble Fiter Support.(Fixed Speed)
(Dwg. 23809403E2)
PARTS LIST

1 23975857 BRACKET, AIR FILTER (STANDARD) 1
80448095 Rev. B 109

121312.14.57

Assemble Air Filter. (Fixed Speed)
(Dwg. 23809403E3)
PARTS LIST

1 23676448 FILTER, AIR STANDARD (MANN+HUMMEL) 1
110 80448095 Rev. B

121312.14.57

Assemble Hose Filter from Air Filter to Inlet Valve. (Fixed Speed)
(Dwg. 23809403E4)
PARTS LIST

1 23976772 HOSE, AIR FILTER TO INLET VALVE (STANDARD) 1
2 39110556 CLAMP, WORM SCREW 4.25 “ - 6.00 “ 1
3 39123013 CLAMP, WORM 1
80448095 Rev. B 111

121312.14.57

Assemble Air Filter Support. (High Dust & Standard VSD)
(Dwg. 23809403E5)
PARTS LIST

1 23975808 BRACKET, AIR FILTER (HIGH DUST) 1
112 80448095 Rev. B

121312.14.57

Assemble Air Filter. (High Dust & Standard VSD)
(Dwg. 23809403E6)
PARTS LIST

1 SEE LIST FILTER, AIR (MANN+HUMMEL ) 1

23676463 FILTER, HI-DUST
1
23676448 FILTER, STANDARD
80448095 Rev. B 113

121312.14.57

Assemble Air Filter Support. (High Dust & Standard VSD)
. 23809403E7)
PARTS LIST

1 23970965 HOSE, AIR FILTER TO INLET VALVE (HIGH DUST) 1
2 39110556 CLAMP, WORM SCREW 4.25 “ - 6.00 “ 1
3 39123013 CLAMP, WORM 1
114 80448095 Rev. B

121312.14.57
ENCLOSURE Assembly drawing and parts list

Assemble Base.
(Dwg. 23921000B2)
PARTS LIST

1 23510894 PLUG, 0.50 “ BSPT 3
2 SEE LIST BASE, 37-45 kW 1
3 39480470 COVER, FORKLIFT COVER 4

23975303 BASE, 37-45 kW (STANDARD)
2
23975311 BASE, 37-45 kW (CONTAINMENT)
80448095 Rev. B 115

121312.14.57

Assemble Vertical Support and Corner Panels.
(Dwg. 23921000B3)
PARTS LIST

1 23788649 ASSEMBLY, RIGHT FRONT CORNER (WITH FOAM) 1
2 23788748 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 1
3 23788763 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) 1
4 23788797 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) 1
116 80448095 Rev. B

121312.14.57

Assemble Top Supports.
(Dwg. 23921000B4)
PARTS LIST

1 23789431 ANGLE, FRONT ENCLOSURE FRAME 1
2 23789449 ANGLE, REAR ENCLOSURE FRAME 1
80448095 Rev. B 117

121312.14.57

Assemble Top Panels.
(Dwg. 23921000B5)
PARTS LIST

1 23789217 ASSEMBLY, TOP RIGHT (PANEL W/ FOAM) 1
2 SEE LIST ASSEMBLY, TOP LEFT EXHAUST PANEL 1
4 54699368 SCREW, HEX HEAD M6 x 35 ZINC W/PL WASHER 15

23827330 ASSEMBLY, TOP LEFT EXHAUST PANEL (WITH DRYER)
2
23789316 ASSEMBLY, TOP LEFT EXHAUST PANEL (NO DRYER)
118 80448095 Rev. B

121312.14.57

Assemble Front Door.
(Dwg. 23921000B6)
PARTS LIST

3 23788938 ASSEMBLY, FRONT DOOR (WITH FOAM) 1
4 93580140 HINGE, PIN 2
80448095 Rev. B 119

121312.14.57

Assemble Back Side Common Doors.
(Dwg. 23921000B7)
PARTS LIST

3 23788615 ASSEMBLY, COMMON DOOR (WITH FOAM) 2
4 93580140 HINGE, PIN 4
120 80448095 Rev. B

121312.14.57

Assemble Right Side Door.
(Dwg. 23921000B8
PARTS LIST

3 23788615 ASSEMBLY, COMMON DOOR (WITH FOAM) 1
4 93580140 HINGE, PIN 2
80448095 Rev. B 121

121312.14.57
OUTDOOR MODIFICATION ASSEMBLY drawing and parts list

Assemble Odm Exhaust Hood Chute..
(Dwg. 23921018A2)
PARTS LIST

1 23907447 CHUTE, ODM EXHAUST HOOD 1
2 35140409 SEAL, RUBBER STRIP 1/4 THK x 3/4 W A/R
122 80448095 Rev. B

121312.14.57
PRE-FILTER (STANDARD) ASSEMBLY drawing and parts list

Assemble Package Intake Door. (No Dryer)
(Dwg. 23814692C2)
PARTS LIST

1 22159842 HINGE, DOOR PIN BOLT ON 2
3 23799182 PAD, PRE-FILTER (10 x 490 x 494) 1
4 23799208 GRILL, INTAKE 1
5 24130353 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD) 1
6 93580140 PIN, HINGE 2

24130353 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)
3
24130429 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (ODM)
80448095 Rev. B 123

121312.14.57
PRE-FILTER (STANDARD) ASSEMBLY drawing and parts list

Assemble Package Intake Door. (With Dryer)
(Dwg. 23814692C3)
PARTS LIST

1 22159842 HINGE, DOOR PIN BOLT ON 2
3 23799182 PAD, PRE-FILTER (10 x 490 x 494) 1
4 23799208 GRILL, INTAKE 1
5 23835507 GRILL, INTAKE (DRYER) 1
6 23835515 PAD, PRE-FILTER (10 x 489 x 338) 1
7 24130395 ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (W/ DRYER) 1
8 93580140 PIN, HINGE 2
124 80448095 Rev. B

121312.14.57
PRE-FILTER (HIGH DUST - NO DRYER) ASSEMBLY drawing and parts list

Assemble Pre-filter Panels.
(Dwg. 23814718B2)
PARTS LIST

1 23909138 ASSEMBLY, SIDE PANEL (WITH FOAM) 2
2 23909179 ASSEMBLY, BOTTOM PANEL (WITH FOAM) 1
3 23909203 ASSEMBLY, TOP PANEL (WITH FOAM) 1
80448095 Rev. B 125

121312.14.57

Assemble Air Filters.
(Dwg. 23814718B3)
PARTS LIST

1 23517519 TAB, FILTER PANEL 8
2 23909211 ANGLE, PRE-FILTER 1
3 23909229 FILTER, PANEL AIR 2
126 80448095 Rev. B

121312.14.57

Assemble Door Intake Air Filter.
(Dwg. 23814718B4)
PARTS LIST

3 23909237 ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM) 1
4 93580140 HINGE, PIN 2
80448095 Rev. B 127

121312.14.57

Assemble Left End Panel.
(Dwg. 23814718B5)
PARTS LIST

1 23909278 ASSEMBLY, LEFT END PANEL (WITH FOAM) 1
128 80448095 Rev. B

121312.14.57
PRE-FILTER (HIGH DUST - W/DRYER)assembly drawing and parts list

Assemble Pre-filter Panels And Air Block Panel.
(Dwg. 23921026A2)
PARTS LIST

4 23923956 ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER) 1
5 23924145 PANEL, AIR BLOCK 1
80448095 Rev. B 129

121312.14.57

Assemble Air Filters.
(Dwg. 23921026A3)
PARTS LIST

1 23517519 TAB, FILTER PANEL 16
130 80448095 Rev. B

121312.14.57

Assemble Door Intake Air Filter.
(Dwg. 23921026A4)
PARTS LIST

2 23180565 LATCH, DOOR (NEMA 4) 28mmHEAD / 24mm OFFSET 2
3 23924012 ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM) 1
4 93580140 HINGE, PIN 2
80448095 Rev. B 131

121312.14.57
CONDENSATE STANDARD - NO DRYER ASSEMBLY drawing and parts list

Assemble Condensate Plate and Connectors.
(Dwg. 23813769B2)
PARTS LIST

1 22219026 CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD 1
2 23587082 PLATE, CONDENSATE STANDARD (NO DRYER) 1
4 95916011 NIPPLE, 0.375 NPTF x 0.25 NPTF 1
132 80448095 Rev. B

121312.14.57
CONDENSATE STANDARD - NO DRYER ASSEMBLY drawing and parts list

Assemble Solenoid Valve, Cable Assembly and Nylon Tube.
(Dwg. 23813769B3)
PARTS LIST

1 23452287 COUPLING, 0.50 BSPP 1
2 23452311 TUBE, NYLON 10mm OD BLUE A/R
3 23532104 CABLE ASSEMBLY, 9SV 1
4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP “, 0.25 NPT OUT 1
5 96766001 CONNECTOR, PUSH IN G1/2 x 10 MM TUBE 2
80448095 Rev. B 133

121312.14.57
CONDENSATE STANDARD - DRYER ASSEMBLY drawing and parts list

(Dwg. 23814700B2)
PARTS LIST

1 22219026 CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD 3
2 23452287 COUPLING, 0.50 BSPP 1
3 23587090 PLATE, CONDENSATE STANDARD (WITH DRYER) 1
4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT 1
6 95916011 NIPPLE, 0.375 NPTF x 0.25 NPTF 1
7 96762125 CONNECTOR, PUSH IN R3/8 x 10 mm TUBE 2
134 80448095 Rev. B

121312.14.57

Assemble Drain Valve and Nylon Tube to Dryer.
(Dwg. 23814700B3)
PARTS LIST

1 23452311 TUBE, CONDENSATE 10 mm OD BLUE A/R
80448095 Rev. B 135

121312.14.57

Assemble Solenoid Valve, Cable Assembly and Nylon Tube to Filter and Moisture Separator.
(Dwg. 23814700B4)
PARTS LIST

4 23588940 VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT 2
5 96761952 CONNECTOR, PUSH IN R1/4 x 10 mm TUBE 2
136 80448095 Rev. B

121312.14.57
CONDENSATE NO LOSS - NO DRYER ASSEMBLY drawing and parts list

Assemble Condensate Plate And Connectors.
(Dwg. 23921034C2)
PARTS LIST

1 22219026 CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD 1
2 23587082 PLATE, CONDENSATE STANDARD (NO DRYER) 1
3 39311329 FITTING, BARBED 1/2” HOSE x 3/8” NPT 1
80448095 Rev. B 137

121312.14.57
CONDENSATE NO LOSS - NO DRYER ASSEMBLY drawing and parts list

Assemble No-loss Drain Valve and Nylon Tube.
(Dwg. 23921034C3)
PARTS LIST

1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE 1
2 23434848 VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP 1
3 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R
4 95220844 CLAMP, HOSE WORM DRIVE STAINLESS STEEL 2
5 95952990 COUPLING, STANDARD 0.25 NPT x 1.13 LONG 1
6 96760939 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16 mm TUBE END 1
7 96766654 CONNECTOR, 0.62 ORFS SW x .50 BSPPED SS 1
138 80448095 Rev. B

121312.14.57
CONDENSATE NO LOSS - DRYER ASSEMBLY drawing and parts list

(Dwg. 23921042B2)
PARTS LIST

1 22219026 CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD 3
2 23587090 PLATE, CONDENSATE STANDARD (WITH DRYER) 1
3 39311329 FITTING, BARBED 1/2” HOSE x 3/8” NPT 3
80448095 Rev. B 139

121312.14.57

Assemble No-loss Drain Valve to Dryer.
(Dwg. 23921042B3)
PARTS LIST

1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE 1
3 23696537 TUBE, 0.75 SS CONDENSATE MOIST SEP TO VALVE 1
4 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R
7 96760962 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 12 ORFS, 18, 20 mm TUBE END 1
8 96761697 CONNECTOR, 18, 19, 20 mm TUBE ORFS x 1/2-14 BSPP-ED 1
140 80448095 Rev. B

121312.14.57

Assemble No-loss Drain Valve to Moisture Separator and Filter.
(Dwg. 23921042B4)
PARTS LIST

1 22721922 ELBOW, 90 BEADED HOSE BARB 0.25 PM x .50 HOSE 1
3 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R
4 23697220 HOSE, 0.50 “ - I.D. (BULK) A/R
5 39311311 FITTING, BARBED 1/4” NPT x 1/2” HOSE 1
8 96760939 ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16mm TUBE END 2
9 96766654 CONNECTOR, 0.62 ORFS SW x 0.50 BSPPED SS 2
80448095 Rev. B 141

121312.14.57
CONDENSATE (NO M/S) ASSEMBLY drawing and parts list

Assemble Condensate Plate Cover.
(Dwg. 23924376B2)
PARTS LIST

1 23724602 PLATE, CONDENSATE COVER (NO M/S) 1
142 80448095 Rev. B

121312.14.57
CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list

Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT)
(Dwg. 23921059C2)
PARTS LIST

1 22052609 TIE, CABLE - BASE 15
2 23529373 CABLE, TRANSDUCER SGv (LENGTH 5025 mm) 1
3 39230461 GROMMET, 2 “ 1
NOTES:
ROUTE THE CABLE UNDER THE BASE (AS SHOWN).

DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
80448095 Rev. B 143

121312.14.57

Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT ON/OFF Only)
(Dwg. 23921059C3)
PARTS LIST

1 23452303 TUBE, NYLON 6 mm OD BLUE A/R
2 23702954 PLUG, 6 mm (PUSH TO CONNECT) 1
NOTES:
ROUTE THE NYLON TUBE UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
144 80448095 Rev. B

121312.14.57

Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT Modulation Only)
(Dwg. 23921059C4)
PARTS LIST

2 23828882 VALVE, CHECK 0.25” BSPP FEMALE x 6MM TUBE 1
3 23868276 ORIFICE FITTING, DIA. 0.33 mm x 1/4” BSPP MALE 1
4 96759766 TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE 1
80448095 Rev. B 145

121312.14.57

Route Nylon Tubing for Package Discharge Pressure. (4APT ON/OFF Only)
(Dwg. 23921059C5)
PARTS LIST

1 22052609 TIE, CABLE - BASE 6
NOTE:
DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES AND TUBING HAS BEEN ROUTED.
146 80448095 Rev. B

121312.14.57

Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)
(Dwg. 23921059C6)
PARTS LIST

4 96759709 TEE, EQUAL, TUBE FITTING, MALE BRANCH, 6 mm TUBE 1
NOTES:
1. THE TEE AND NYLON TUBE RUN FROM THE TEE TO THE INLET VALVE ARE ONLY USED ON MODULATION
UNITS.
2. DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES AND TUBING HAS BEEN ROUTED.
80448095 Rev. B 147

121312.14.57

Route Transducer Cables from the Oil Filter Head to the Starter Box (5CPT & 6CPT) & Cable Tie Ground
Straps.
(Dwg. 23921059C7)
PARTS LIST

1 23529373 CABLE, TRANSDUCER SGv LENGTH 5025 mm) 2
NOTES:
ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
148 80448095 Rev. B

121312.14.57

Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2CTT & 2ATT)
(Dwg. 23921059C8)
PARTS LIST
NOTES:
ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED..
80448095 Rev. B 149

121312.14.57

Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)
(Dwg. 23921059C9)
PARTS LIST
NOTES:
ROUTE THE CABLES AS SHOWN.
150 80448095 Rev. B

121312.14.57

Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).
(Dwg. 23921059C10)
PARTS LIST
NOTES:

80448095 Rev. B 151

121312.14.57

Route Pressure Sensor Differential Tubing Before the M/S & Filter (7APT - Dryer)
(Dwg. 23921059C11)
PARTS LIST

NOTES:
ROUTE THE NYLON TUBE AS SHOWN.

152 80448095 Rev. B

121312.14.57

Route Load/Blowdown and Modulation Cable from Inlet Valve to Starter Box (1SV & 5SV)
(Dwg. 23921059C12)
PARTS LIST

1 23531841 CABLE, 5SV (MODULATION) FORM B FX SPEED (LENGTH 6050 mm) 1
2 23531858 CABLE, LOAD FORM B FX SPEED (LENGTH 6050 mm) 1
NOTES:
1. MODULATION UNITS USE BOTH CABLES, AS SHOWN.ON/OFF UNITS ONLY USE 1SV CABLE P/N 23531858.
2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
80448095 Rev. B 153

121312.14.57

Route Condensate Valve Cable to the Starter Box (9SV - No Dryer Standard Shown)
(Dwg. 23921059C13)
PARTS LIST

1 SEE LIST CABLE ASSEMBLY, 9SV 1

23532104 CABLE ASSEMBLY, 9SV (STD CONDENSATE)
1
23529753 CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)
NOTES:
1. ROUTE THE CABLE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.
3. FOR NO MOISTURE SEPARATOR OPTION PLUG GLAND WITH PLUG P/N 39155353.
154 80448095 Rev. B

121312.14.57

Route Condensate Valve Cables to the Starter Box (9SV, 10SV & 11SV - Dryer Option Standard Shown)
(Dwg. 23921059C14)
PARTS LIST

1 SEE LIST CABLE ASSEMBLY, 9SV 1

23532104 CABLE ASSEMBLY, 9SV (STD CONDENSATE)
1
23529753 CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)
NOTES:
1. ROUTE THE CABLES, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN
ROUTED.
2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.
80448095 Rev. B 155

121312.14.57

Route Blower Motor Cable to the Starter Box.
(Dwg. 23921059C15)
PARTS LIST
156 80448095 Rev. B

121312.14.57

Route Cables from the Dryer to the Starter Box (Dryer Packages Only)
(Dwg. 23921059C16)
PARTS LIST
80448095 Rev. B 157

121312.14.57

Starter Box Cable Layout.
(Dwg. 23921059C17)
PARTS LIST
158 80448095 Rev. B

121312.14.57
CONTROLS VSD Assembly drawing and parts list

Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT).
(Dwg. 23921067B2)
PARTS LIST

2 23529373 CABLE, TRANSDUCER SGv LENGTH 5025 mm) 1
3 39230461 GROMMET, 2 “ 1
NOTES:
ROUTE THE CABLE DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
80448095 Rev. B 159

121312.14.57

Route Nylon Tube from the Inlet Valve to the Starter Box (1AVPT).
(Dwg. 23921067B3)
PARTS LIST

NOTES:
ROUTE THE NYLON TUBING DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
160 80448095 Rev. B

121312.14.57

Route Nylon Tube for the Package Discharge Pressure and the Seal Aspirator (4APT).
(Dwg. 23921067B4)
PARTS LIST

6 23467814 STRAINER, ORIFICE 1/4 “ x 1/4 “ BSPP FEMALE 1
7 96759634 CONNECTOR, PUSH IN G1/4 x 6 MM TUBE 1
8 96759733 TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE 1
NOTES:
80448095 Rev. B 161

121312.14.57

Route the Transducer Cables from the Oil Filter Head to the Starter Box (5CPT & 6CPT).
(Dwg. 23921067B5)
PARTS LIST

1 23529373 CABLE, TRANSDUCER SGv (LENGTH 5025 mm) 2
NOTES:
ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
162 80448095 Rev. B

121312.14.57

Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2CTT & 2ATT).
(Dwg. 23921067B6)
PARTS LIST
NOTES:
ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
80448095 Rev. B 163

121312.14.57

Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)
(Dwg. 23921067B7)
PARTS LIST

NOTES:
ROUTE THE CABLES AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
164 80448095 Rev. B

121312.14.57

Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).
(Dwg. 23921067B8)
PARTS LIST
NOTES:

80448095 Rev. B 165

121312.14.57

Route Pressure Sensor Differential Tubing Before The M/S & Filter (7APT - Dryer).
(Dwg. 23921067B9)
PARTS LIST

1 23452303 TUBE, NYLON 6 mm OD BLUE a/r
NOTES:

166 80448095 Rev. B

121312.14.57

Route Ambient Air Intake Temperature Sensor Cable to the Starter Box (1ATT).
(Dwg. 23921067B10)
PARTS LIST

2 23986912 BRACKET, TEMPERATURE SENSOR (VSD) 1
4 96764493 NUT, HEX THIN CHAMFERED M12 x 1.5 1
NOTES:

80448095 Rev. B 167

121312.14.57

Route Cooler Out Temperature Sensor Cable to Starter Box (3CTT - Air Cooled Only).
(Dwg. 23921067B11)
PARTS LIST
168 80448095 Rev. B

121312.14.57

Route Cable from the Inlet Valve to the Starter Box (1SV).
(Dwg. 23921067B12)
PARTS LIST

1 23531858 CABLE, LOAD FORM B FX SPEED LENGTH 6050 mm) 1
NOTES:

80448095 Rev. B 169

121312.14.57

Route No Loss Drain Cables to the Starter Box (CDV1 & CDE1 - No Dryer Option).
(Dwg. 23921067B13)
PARTS LIST

1 23529753 CABLE, 20-3 CONDUCTOR 600 VOLT a/r
NOTES:
1. ROUTE THE CABLES AS SHOWN.

2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
3. FOR THE NO MOISTURE SEPARATOR OPTION PLUG GLANDS WITH PLUG P/N 39155353.
170 80448095 Rev. B

121312.14.57

Route No Loss Drain Cables to the Starter Box (CDV1, CDE1, CDV2, CDE2, CDV3 & CDE3 - Dryer Option)
(Dwg. 23921067B14)
PARTS LIST

1 23529753 CABLE, 20-3 CONDUCTOR 600 VOLT a/r
NOTES:

80448095 Rev. B 171

121312.14.57

Route The Blower Motor Cable to the Starter Box (FM - Air Cooled)
(Dwg. 23921067B15)
PARTS LIST
172 80448095 Rev. B

121312.14.57

Route Cables From the Dryer to the Starter Box (Dryer Packages Only).
(Dwg. 23921067B16)
PARTS LIST

4 23923956 ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER) 1
5 23924145 PANEL, AIR BLOCK 1
80448095 Rev. B 173

121312.14.57

Starter Box Cable Layout.
(Dwg. 23921067B17)
PARTS LIST
174 80448095 Rev. B

121312.14.57
FOOD GRADE COOLANT/lubricant Assembly drawing and parts list

Assemble Filter Support Bracket and Filter.
(Dwg. 24106056C2)
PARTS LIST

1 23935703 SUPPORT, OIL FILTER 1
2 38430880 BASE, FILTER MOUNTING 1
3 38430906 FILTER, ION EXCHANGE RESIN 125-450 hp 1
80448095 Rev. B 175

121312.14.57

Assemble Plugs and Fittings to Filter Head.
(Dwg. 24106056C3)
PARTS LIST

1 95928230 PLUG, SOCKET 0.25 NPT 2
2 96955661 ELBOW, 90 0.25 ORFS x 0.25 NPTF 1
3 96956198 CONNECTOR 0.25 TUBE x 0.25 NPTF 1
176 80448095 Rev. B

121312.14.57

Assemble Tube Scavenge Line to Filter Head Fitting.
(Dwg. 24106056C4)
PARTS LIST

1 23685050 TUBE, SCAVENGE TO FILTER (FOOD GRADE) 1
80448095 Rev. B 177

121312.14.57

Assemble Tube Scavenge from Filter Head to Airend.
(Dwg. 24106056C5)
PARTS LIST

1 85571610 HOSE, 0.25 “ x 20 “ LONG STR ORFS x 90 ELBOW ORFS 1
178 80448095 Rev. B

121312.14.57

Assemble Coolant Decal
(Dwg. 24106056C6)
PARTS LIST

1 24071755 DECAL, ULTRA FG FILLER CAP 1.125” DIA. 1
80448095 Rev. B 179

121312.14.57
PORO Assembly drawing and parts list

Assemble Horn to Starter Back Panel.
(Dwg. 24118580A2)
PARTS LIST

1 35249721 SCREW, SLOTTED WASHER HEAD TAPPING NO. 8 x 0.63 LONG 2
2 39100136 MOD ALRM HORN W/WEATHER RESISTANT BACK BOX 1
3 39129085 WIRE, 16 GA - (RED) 1450
4 39146782 WIRE, 16 GA - (WHITE) 1450
5 39265640 CONNECTOR, STRAIN RELIEF 1
180 80448095 Rev. B

121312.14.57

Assemble Option Module to Controller.
(Dwg. 24118580A3)
PARTS LIST

1 23652951 MODULE, OPTION Xe-145-F, BLANK 1
80448095 Rev. B 181

121312.14.57

Assemble Poro Decal to the Bezel on Starter Box.
(Dwg. 24118580A4)
PARTS LIST

1 23550171 DECAL, PORO 1
182 80448095 Rev. B

121312.14.57
PHASE MONITOR (FIXED SPEED) Assembly drawing and parts list

Assemble 220-480V Phase Monitor Option
(Dwg. 23762974C2)
PARTS LIST

1 23083520 MONITOR, 3 PHASE 1
2 23625759 BREAKER, CIRCUIT 2-POLE 1
3 35244185 WIRE,16 AWG-BLACK A/R
4 39136676 TERMINAL LUG (14-16 GAUGE) 3
5 39204763 WIRE, 16 GA - BLUE A/R
NOTES:
1. WIRE P/N’S 39204763 AND 35244185 ARE NOT SHOWN.
80448095 Rev. B 183

121312.14.57
PHASE MONITOR (FIXED SPEED) Assembly drawing and parts list

Assemble 575V Phase Monitor Option
(Dwg. 23762974C3)
PARTS LIST

1 22317812 HOLDER, FUSE CC CLASS 600 VOLTS 30 AMP 2 POLE 1
2 23626559 FUSE, 0.1A CLASS CC 2
3 23626567 ADAPTER, DIN-RAIL 2
4 35244185 WIRE,16 AWG-BLACK A/R
5 35249721 SCREW, SLOTTED WASHER HEAD #8 x 0.63 LONG 4
6 39136676 TERMINAL LUG (14-16 GAUGE) 10
7 39204763 WIRE, 16 GA - BLUE A/R
8 39225479 MONITOR, 575V PHASE 1
NOTES:
1. WIRE P/N’S 39204763 AND 35244185 ARE NOT SHOWN.
184 80448095 Rev. B

121312.14.57
DECAL Assembly drawing and parts list

Assemble Decals on the Starter Box, Front Door & the Left Rear Corner
(Dwg. 24119836C2)
PARTS LIST

1 22913032 DECAL, IR LOGO 600mm (23.6 “) LONG 1
2 23540099 DECAL, WARNING 1
3 23790876 DECAL, TOTAL AIR SYSTEM (DRYER) 1
4 SEE LIST DECAL, UNIT MODEL 1
5 24125718 DECAL, DANGER CONTAMINATED AIR 1
6 24125726 DECAL, NOTICE AIR DISCHARGE 1
7 SEE LIST RIVET, POP 1/8 “ (DOME HEAD) 4
8 92867407 DECAL, DO NOT INHALE 1
9 92867498 DECAL, AIR DISCHARGE 1
10 93166478 DECAL, CONDENSATE DRAIN 1
11 93166486 DECAL, POWER INLET 1
12 DATAPLATE PLATE, DATA 1

24096107 DECAL, R37IE
23555378 DECAL, R45I
4
24169427 DECAL, R37NE
23555493 DECAL, R45N
92512540 RIVETS USED WITH ISO DECALS
7
NONE NOT USED WITH LANGUAGE DECALS
NOTE:
DATA PLATE TO BE SPECIFIC TO REGION WHERE BUILT.
80448095 Rev. B 185

121312.14.57

Assemble Decals on the Inside of the Fixed Speed Starter Box. (Fixed Speed)
(Dwg. 24119836C3)
PARTS LIST

1 SEE list DECAL, WARNING HAZARDOUS VOLTAGE 2

32343568 LANGUAGE DECAL
1
92930593 ISO DECAL
186 80448095 Rev. B

121312.14.57

Assemble Decals On The Inside Of The VSD Drive Box. (VSD)
(Dwg. 24119836C4)
PARTS LIST

1 23538754 DECAL, 15 MINUTE WARNING 1
2 SEE LIST DECAL, WARNING HAZARDOUS VOLTAGE 2

2
92930593 ISO DECAL
80448095 Rev. B 187

121312.14.57

Assemble Decals to the Separator Tank and Piping to the Tank.
(Dwg. 24119836C5)
PARTS LIST

1 23551559 TAG, SHIPPING BRACE 4
2 SEE LIST DECAL, MAINTENANCE R-SERIES 1
3 SEE LIST DECAL, WARNING HIGH PRESSURE 2
4 SEE LIST DECAL, WARNING HOT SURFACE 4
5 93166460 DECAL, COOLANT DRAIN 1

23893902 FIXED SPEED (FOOD GRADE)
23893928 VSD (FOOD GRADE)
2
24237117 FIXED SPEED (ULTRA COOLANT)
24237125 VSD (ULTRA COOLANT)
3
92930585 ISO DECAL
4
92867530 ISO DECAL
188 80448095 Rev. B

121312.14.57

Assemble Decals to the Blower Housing & Cooler.
(Dwg. 24119836C6)
PARTS LIST

1 SEE LIST DECAL, WARNING EXPOSED FAN 1
4 SEE LIST DECAL, LOCK AND TAG OUT 1

1
93165959 ISO DECAL
2
92930593 ISO DECAL
3
92867530 ISO DECAL
4
92867522 ISO DECAL
80448095 Rev. B 189
121312.14.57

Assemble Decals to the Airend, Blower Housing, Blower Motor & Cooler.
(Dwg. 24119836C7)
PARTS LIST

1 SEE LIST DECAL, WARNING EXPOSED FAN 1
3 93165983 DECAL, ROTATION 1

1
93165959 ISO DECAL
2
92867530 ISO DECAL
190 80448095 Rev. B

121312.14.57

Assemble Decal on the Moisture Separator. (No Dryer & Option with M/S. Skip If No M/S is required)
(Dwg. 24119836C8)
PARTS LIST


1
92930585 ISO DECAL
80448095 Rev. B 191

121312.14.57

Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)
(Dwg. 24119836C9)
PARTS LIST


1
92930585 ISO DECAL
192 80448095 Rev. B

121312.14.57

Assemble Motor Rotation Decal and Shipping Tag to Motor (Fixed Speed)
(Dwg. 24119836C10)
PARTS LIST

80448095 Rev. B 193

121312.14.57

Assemble VSD Motor Specific Decals. (VSD)
(Dwg. 24119836C11)
PARTS LIST

3 93165959 DECAL, USE GUARDS WHEN RUNNING 1

2
92867530 ISO DECAL
.
194 80448095 Rev. B

121312.14.57

Assemble Decal to VSD Motor Conduit Pad & Shipping Tag. (VSD)
(Dwg. 24119836C12)
PARTS LIST


2
92930593 ISO DECAL
80448095 Rev. B 195

121312.14.57
DRYER SERVICE Assembly drawing and parts list

Assemble Evaporator, Bypass Valve and Compressor.
(Dwg. 24137200A2)
PARTS LIST

1 SEE LIST HEAT EXCHANGER 1
2 SEE LIST HGBPV 1
3 SEE LIST COMPRESSOR 1

460/3/60, 400/3/50,
1 23516388 HEAT EXCHANGER, B&P OMI 3
380/3/60, 230/3/60
460/3/60, 400/3/50,
2 23634876 BYPASS VALVE DANFOSS TEHE, OR4
380/3/60, 230/3/60
23895824 COMPRESSOR, MANEUROP MTZ22JC4 R134a, R404a, R407c, R507a 460/3/60
3 24127284 COMPR. MANEUROP MTZ22JC9 380/3/60 460/3/60, 230/3/60
24127276 COMPR. MANEUROP MTZ22JC3 230/3/60 R134a-R404a-R407c-R507a 400/3/50
196 80448095 Rev. B

121312.14.57

Assemble Pressure Switchs and Capillary Tube.
(Dwg. 24137200A3)
PARTS LIST

1 SEE LIST SWITCH, FAN CONTROL 1
2 SEE LIST SWITCH, HIGH PRESSURE 1

460/3/60, 400/3/50
1 18301622 SWITCH, PRESSURE FAN
380/3/60, 230/3/60
460/3/60, 400/3/50
2 18301630 SWITCH, PRESSURE
380/3/60, 230/3/60
23670805 TUBE, CAPILLARY ID 2.0 x 2100 LG. 460/3/60
3 24153405 CAPILLARY TUBE, Di 2 x 3... 380/3/60, 230/3/60
23682008 TUBE, CAPILLARY ID 1.8 x 1950 LG. 400/3/50
80448095 Rev. B 197

121312.14.57

Assemble Contactor and Circuit Breakers.
(Dwg. 24137200A4)
PARTS LIST

1 SEE LIST CONTACTOR, COMPRESSOR 1
2 SEE LIST CIRCUIT BREAKER, FAN 1
3 SEE LIST CIRCUIT BREAKER, COMPRESSOR 1

460/3/60, 400/3/50
23808397 4KW 24V 1NC UL-CSA AB 100-C09KJ01
1 380/3/60
23545312 CONTACTOR, SWITCH 5.5KW 24V 1NC UL-CSA 230/3/60
460/3/60, 400/3/50
23859291 AB 140M-C2E-B10 0.63-1A
2 380/3/60
24154171 140M-C2E-B25 230/3/60
460/3/60, 400/3/50
24103343 AB 140M-C2E-B63 4.0-6.3A
3 380/3/60
24060436 AB 140M-C2E-C16 10-16 A 230/3/60
198 80448095 Rev. B

121312.14.57

Assemble Relay, Fuse Transformer and Transformer.
(Dwg. 24137200A5)
PARTS LIST

1 SEE LIST RELAY, BASE 1
2 SEE LIST FUSE, TRANSFORMER PRIMARY CIRCUIT 2
3 SEE LIST TRANSFORMER 1

23913932 RELAY, BASE 460/3/60, 230/3/60
1
23777782 BASE WITH SPRING CLAMPS - 400/3/50, 380/3/60
23913965 FUSE, 0.5A UL-CSA 10x38 TIME DELAY CLASS CC 460/3/60, 230/3/60
2
18301762 FUSE 0.5A AM 10.3 x 38 400/3/50, 380/3/60
24103970 TRANSFORMER 460/3/60
18302059 TRANSFORMER 100VA PRIM. 400V SEC. 0-12-24V SINGLE PHASE 400/3/50
3
23808488 TRANSFORMER 100VA PRIM.380V SEC.0-12-24V SINGLE PHASE 380/3/60
24127359 TRANSFORMER 230/3/60
80448095 Rev. B 199

121312.14.57

Assemble Relay, Fan Contactor and Fuse.
(Dwg. 24137200A6)
PARTS LIST

1 SEE LIST SWITCH, PRESSURE SIGNAL RELAY 1
2 SEE LIST CONTACTOR, FAN 1
3 SEE LIST FUSE, TRANSFORMER SECONDARY CIRCUIT 1

460/3/60, 400/3/50
1 23777477 RELAY AB 700-HP32A24 24V AC
380/3/60, 230/3/60
460/3/60, 400/3/50
2 23808397 4kW 24V 1NC UL-CSA AB 100-C09KJ01
380/3/60, 230/3/60
23913973 FUSE, 5A UL-CSA 10x38 TIME DELAY CLASS CC 460/3/60, 230/3/60
3
18301788 FUSE, SECONDARY 6A 10X38 400/3/50, 380/3/60
200 80448095 Rev. B

121312.14.57

Assemble Temperature Sensors, Schrader Valve and Filter Dryer.
(Dwg. 24137200A7)
PARTS LIST

1 SEE LIST SENSOR, TEMPERATURE 2
2 SEE LIST VALVE SCHRADER CORE 3
3 SEE LIST FILTER, DRYER 1

460/3/60, 400/3/50
1 23807951 SENSORS, TEMPERATURE
380/3/60, 230/3/60
460/3/60, 400/3/50
2 23808322 VALVE SCHRADER CORE
380/3/60, 230/3/60
460/3/60, 400/3/50
3 38459707 FILTER, DRYER DCL 083S 10mm ODS
380/3/60, 230/3/60
80448095 Rev. B 201

121312.14.57

Assemble Fan to the Condenser.
(Dwg. 24137200A8)
PARTS LIST

1 SEE LIST CONDENSER 1
2 SEE LIST FAN, CONDENSER 1

460/3/60, 400/3/50
1 23888324 CONDENSER, R37-45 kW
380/3/60, 230/3/60
460/3/60, 400/3/50
2 24024846 FAN, D230/277 VIP54, ASP, UL/CSA, WITH GRID
380/3/60, 230/3/60
202 80448095 Rev. B

121312.14.57
FROST/FREEZE PROTECTION Assembly drawing and parts list

Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)
(Dwg. 24133829A2)
PARTS LIST

1 23455520 SUPPRESSOR, SURGE 1
2 23541568 FUSE, 30A 600V BUSSMAN JJS-30 3
3 23554801 HEATER, 250 WATTS 120 VOLTS 2
4 23580004 BLOCK, FUSE 30A, 600V, 3-POLE 1
5 23644677 SOCKET, DIN RAIL MOUNT 1
6 23644685 SPRING, PULLOVER WIRE 1
7 23644743 RELAY, PLUG-IN, DPDT 1
8 23684301 BREAKER, CIRCUIT 30A 2 POLE 1
9 23702624 DRIVE, FAN VF (FC051M2) 2.2KW 1
10 54766928 THERMOSTAT, NORMALLY CLOSED 1
14 96751722 SCREW, TAPPING HEX WASHER HEAD M4 x 10.00 LONG 1
80448095 Rev. B 203

121312.14.57

Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)
(Dwg. 24133829A3)
PARTS LIST

2 23644677 SOCKET, DIN RAIL MOUNT 1
3 23644685 SPRING, PULLOVER WIRE 1
4 23644701 RELAY, PLUG-IN, DPDT 1
5 23668833 CAPACITOR, PLASTIC FILM 1
6 23847247 KIT, TERMINAL BLOCK (FROST / FREEZE PROTECTION) 1
204 80448095 Rev. B

121312.14.57

Assemble 230V 60 Hz Freeze Protection Specific Components Inside of the Starter Box
(Dwg. 24133829A4)
PARTS LIST

1 23580004 BLOCK, FUSE 30A, 600V, 3-POLE 1
2 23833643 FUSE, TIME DELAY, CLASS CC 20A, 600V, 200KAIC 3
80448095 Rev. B 205

121312.14.57

Assemble Diode to the Controller (All Voltages and Frequencies)
(Dwg. 24133829A5)
PARTS LIST

1 23668858 DIODE, TVS 1
206 80448095 Rev. B

121312.14.57

Assemble Components to the Outside of the Starter Box (All Voltages and Frequencies)
(Dwg. 24133829A6)
PARTS LIST

1 35275494 HUB, MYERS 0.50 “ 1
2 39108949 LOCKNUT, 0.50 “ SEALING 3
4 39180997 SEAL 0.50 “ HEAT TRACING CABLE 2
5 39482898 THERMOSTAT, AMBIENT SENSING LOW AMBIENT 1
6 95785192 NIPPLE, EXTRA STRONG 0.50 NPT x 1.13 LONG 1
80448095 Rev. B 207

121312.14.57

Assemble Heaters for Separator Tank, Drive and Blower Motor (All Voltages and Frequencies)
(Dwg. 24133829A7)
PARTS LIST

1 SEE LIST HEATER 1
2 SEE LIST HEATER 3
3 SEE LIST HEATER 1
4 24129892 BRACKET, MOTOR HEATER 1
8 97330401 SEALANT, HEAT RESISTANT 1

23538150 HEATER, 1000 WATTS 120 VOLTS (60 Hz)
1
2
3
208 80448095 Rev. B

121312.14.57

Assemble Heat Trace Tubing and Insulation (All Voltages and Frequencies)
(Dwg. 24133829A8)
PARTS LIST

1 23540545 TUBING, 6 mm TEFLON (CLEAR) A/R
2 23540552 TUBING, 10 mm TEFLON (CLEAR) A/R
3 35268788 CABLE TIE 1
4 SEE LIST CABLE, HEAT TRACING A/R
5 39181037 INSULATION, 5/8 “ IDX1/2 “ THK. PIPE 1
6 39182076 TAPE, 3M 1
7 39197546 TAPE, ALUMINUM FOIL 1
8 39205059 END SEAL CAP HLT HEAT TRACING CABLE 1
9 39497987 INSULATION, SHEET 36 “ x 48 “ x 0.50 “ THK 1

39237078 39181011 CABLE, HEAT TRACING (60 Hz)
1
39237078 CABLE, HEAT TRACING (50 Hz)
1. WRAPPING INSTRUCTIONS: WRAP THE 5 WATT HEAT TRACING CABLE WITH P/N’S 39187037 & 39197546.
THEN BOUND IT WITH P/N 35268788, AS REQUIRED.
2. WRAP THE ENTIRE M/S WITH P/N 39497987.
3. WHEN BUILDING A NO MOISTURE SEPARATOR OPTION P/N’S 23540552 AND 39497987 ARE NOT USED.
4. HEAT TRACE AND WRAP PER NOTE 1 FROM 4APT TO THE CUSTOMER CONNECTION AND INCLUDE 3
WRAPS AROUND THE LOWER 6 “ (152 MM) OF THE M/S AND CONTINUE TO THE 10MM TUBING TO
THE BASE.
5. IF THE UNIT HAS MODULATION, CONTINUE TO WRAP FROM 1AVPT TO THE TEE. tHE TEE CONNECTS TO
THE 4APT LINE.
6. HEAT TRACE AND WRAP PER NOTE 1 FROM 1AVPT TO THE INLET VALVE. INCLUDE THE METAL ELBOW OF
THE BLOWDOWN HOSE AT THE INLET VALVE, INCLUDING ALL TUBING ON THE INLET VALVE.
80448095 Rev. B 209
121312.14.57

Assemble 230 Volt Transformer (230 Volt 60 Hertz only)
(Dwg. 24133829A9)
PARTS LIST

1 23831597 CHANNEL, DRYER SUPPORT 1
2 23847239 TRANSFORMER, 6 KVA 230V/3PH/60HZ 1
3 24096000 SUPPORT, TRANSFORMER 575V 1
4 39132279 CONDUIT, 0.75 “ UL SEALTITE 300
6 95318457 ELBOW, INSULATED THROAT 0.75 NPT X0.75 CONDUIT 1
7 95359295 CONNECTOR, INSULATED THROAT 0.75 NPT x 0.75 CONDUIT 1
210 80448095 Rev. B

121312.14.57
ReCOMMendeD parts list
FIELD KITS
CCN DESCRIPTION
24106163 KIT, ENERGY RECOVERY SYSTEM
24106213 KIT, HIGH DUST PACKAGE PRE-FILTER (NO DRYER)
24106221 KIT, HIGH DUST PACKAGE PRE-FILTER (W/ DRYER)
24106239 KIT, HIGH DUST AIR INLET FILTER
24244311 KIT, REMOTE SENSING (Xe)
23655087 KIT , DANFOSS FC51 DRIVE SERVICE TOOL
24106288 KIT, FOOD GRADE LUBRICANT W/ EXTEND FILTER FIELD
24107625 KIT, OUTDOOR MODIFICATION
24107690 KIT, DRYER BYPASS
24118572 KIT , PORO FIELD
24109415 KIT, FIELD INSTALLATION MODULATION OPTION
MAINTENANCE KITS
CCN DESCRIPTION HOURS
24108383 KIT, START-UP (FOOD GRADE)
24108615 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER 6 Mon/4000 Hrs
24108656 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 6 Mon/4000 Hrs
24108664 KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER 6 Mon/4000 Hrs
24108672 KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER W/ DRYER 6 Mon/4000 Hrs
24108706 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER 6 Mon/4000 Hrs
24108714 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 6 Mon/4000 Hrs
24109183 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER 1yr/6000/8000Hrs
24109217 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 1yr/6000/8000Hrs
24109225 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER 1yr/6000/8000Hrs
24109233 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 1yr/6000/8000Hrs
SERVICE KITS
CCN DESCRIPTION
24107781 KIT, SERVICE HOSES
24107914 KIT, SERVICE HOSES (ERS)
24107948 KIT, SERVICE HSTCV 51MM-M27 180-198˚F
24107989 KIT, SERVICE HSTCV 51MM-M27 185-203˚F
23467244 KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)
23467251 KIT, SERVICE CYLINDER HPKG 110 / 120 / 140
24109423 KIT, SERVICE MODULATION BLOCK PVVF18ENO
23467244 KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)
24109365 KIT, SERVICE HAKG/HPKG 80 VALVE (FIXED SPEED)
24109381 KIT, SERVICE BLOWDOWN BLOCK VVF12ENO (80)
24109399 KIT, SERVICE INTERVAL 8K HRS FS ON/OFF (HAKG 80) & VS (HK80)
24109407 KIT, SERVICE INTERVAL 8K HRS FS MOD (HPKG 80)
24176992 KIT, SERVICE MPCV DN 38 OUT & DN 51 “
80448095 Rev. B 211

121312.14.57
ReCOMMendeD parts list

VSD DRIVE PARTS
CCN DESCRIPTION
23485535 BOARD, CONTROL
22235030 BOARD, POWER (INTERFACE) 400-480V
23620438 BOARD, POWER (INTERFACE)
22235048 BOARD, DC BUS SENSING
23927049 BOARD, DISTRIBUTION
23700990 BOARD, I.D. 37 kW 400-480V
23701006 BOARD, I.D. 45 kW 400-480V
23785587 BOARD, I.D. 37 kW 575V
23785579 BOARD, I.D. 45 kW 575V
23939366 MODULE, INPUT RECTIFIER 400-480V
23615628 MODULE, INPUT RECTIFIER 575V
23581762 MODULE, EMC PROTECTION 400-480V
23615644 MODULE, EMC PROTECTION 575V
23939374 MODULE, OUTPUT IGBT 400-480V
23615651 MODULE, OUTPUT IGBT 575V
22076087 FUSE
23620461 CABLE, MAIN CONTROL
23735509 KIT, COOLING FAN
23735517 CAPACITOR, FAN STARTING
23620446 BOARD, EMC - 575V
23529746 BOARD, EMC - 400-480V
23581754 SENSOR, THERMAL, RECTIFIER
23785603 DRIVE, COMPLETE 37 kW 400-480V
23785595 DRIVE, COMPLETE 45 kW 400-480V
23785629 DRIVE, COMPLETE 37 kW 575V
23785611 DRIVE, COMPLETE 45 kW 575V
23655087 TOOL, DRIVE (VSD FAN )
CONSUMABLES
CCN DESCRIPTION
23676455 ELEMENT, AIR CLEANER (STD)
23676455 ELEMENT, AIR CLEANER (HIGH DUST)
23675010 ELEMENT, SEPARATOR TANK
23935059 ELEMENT, COOLANT FILTER
23564446 ELEMENT, STARTER BOX FILTER
23700990 PAD, PRE-FILTER
23785587 FILTER, PANEL, AIR (HD)
38430906 FILTER, X-TEND FOOD GRADE
85565794 ELEMENT, COMPRESSED AIR DRYER
23799182 FILTER, PANEL MAIN (STD)
23835515 FILTER, PANEL DRYER(STD)
23909229 FILTER, PANEL MAIN (HD)
23924269 FILTER, PANEL DRYER(HD)
212 80448095 Rev. B

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© 2012 Ingersoll-Rand, plc

Lista de Peças R37-45 Fixa e Variavel 80448095-B 12-2012

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Lista de Peças R37-45 Fixa e Variavel 80448095-B 12-2012

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121312.14.

Contact-Cooled Rotary Screw Air Compressor

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PARTS Ordering INFORMATION

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

ALTERNATE PARTS LIST

Item Part No. Where Used

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

ALTERNATE PARTS LIST

Item Part No. Where Used

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

ALTERNATE PARTS LIST

Item Part No. Where Used

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

ALTERNATE PARTS LIST

Item Part No. Description

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

NOTES: 1. INSTALL HAND TIGHT

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list

Item Part No. Description Qty.

SEPARATOR TANK ASSEMBLY drawing and parts list