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Serial Number Range

CWP Super from 0196-101

Series

Part No. 40459


Rev D26
June 2018
June 2018

2 CWP Super Series Part No. 40459


June 2018

How to Read Your Serial Number

Part No. 40459 CWP Super Series 3


June 2018

Table of Contents

402.1 Hydraulic Power Unit, DC..........................................52


This manual is updated frequently. If you have a 403.1 Hydraulic Power Unit, AC..........................................54
printed manual, you can keep it up to date by
404.1 Ground Controls, DC Powered Models......................56
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 405.1 Ground Controls, AC Powered Models......................60
information, visit the Parts Lookup System on the 406.1 Control Cable Assembly, CWP-8S and CWP-15S Models
Genie website at www.genielift.com. Without Platform Outreach and CWP-15S With Utility
Platform...............................................................................64
407.1 Control Cable Assembly, CWP-12S With and Without
How to Read Your Serial Number..........................................3 Platform Outreach...............................................................66
Parts Stocking List.................................................................7 408.1 Control Cable Assembly, CWP-8S and CWP-15S Models
How to Order Parts................................................................8 With Platform Outreach.......................................................68
Service Parts Fax Order Form...............................................9 409.1 Battery and Battery Charger Installation...................70
410.1 Battery Charger, ANSI Models..................................72
411.1 Battery Charger, Worldwide Models..........................74
Electronic Version 412.1 Battery Charger, CE Models......................................76
Click on any page number to view the figure. 413.1 Hydraulic Hoses and Fittings - Models Without Power
Wheel Assist Option............................................................78
414.1 Hydraulic Hoses and Fittings, Models with Power Wheel
100 Decals and Paint Assist Option.......................................................................80
101.1 Decals and Paint........................................................10
102.1 Decals and Paint, Models with Utility Platform..........12 500 Platform Components
501.1 Aluminum Platform Assembly with Sliding Mid-rail
103.1 Decals and Paint, Models with Platform Outreach or
Entry....................................................................................82
Fiberglass Platform..............................................................14
502.1 Aluminum Platform Assembly with Gated Entry (from
0199-828)............................................................................84
200 Base Components
201.1 Base Assembly, View 1..............................................16 502.2 Aluminum Platform Assembly with Gated Entry (to serial
number 0199-827)...............................................................86
202.1 Base Assembly, View 2 (from serial number
0197-491)............................................................................18 503.1 Aluminum Extra Large Platform Assembly, Front and
Side Entry (from serial number 0199-828)..........................88
202.2 Base Assembly, View 2 (to serial number
0197-490)............................................................................20 503.2 Aluminum Extra Large Platform Assembly, Front and
Side Entry (to serial number 0199-827)...............................90
300 Mast Components 504.1 Fiberglass Platform Assembly...................................92
301.1 Number 1 Column and Hydraulic Cylinder Assemblies, 505.1 Utility Platform Assembly, CWP-12S.........................94
All Models............................................................................22 506.1 Utility Platform Assembly, CWP-15S.........................96
302.1 Number 2 Column Assembly, CWP-8S.....................24 507.1 Utility Platform Assembly with Gated Entry (from
303.1 Number 2 and 3 Column Assembiles, CWP-12S......26 0199-828)............................................................................98
304.1 Number 2, 3 and 4 Column Assemblies, CWP-15S...28 507.2 Utility Platform Assembly with Gated Entry (to serial
305.1 Carriage Assembly, CWP-8S.....................................30 number 0199-827).............................................................100
306.1 Carriage Assembly, CWP-12S...................................32 508.1 Platform Controls, Models without Platform
Outreach............................................................................102
307.1 Carriage Assembly, CWP-15S...................................34
509.1 Platform Controls, Models with Platform Outreach...104
308.1 Carriage Assembly, Models with Utility Platform.......36
510.1 Platform Controls, Models with Utility Platform........106
309.1 Lifting Chain Assemblies, CWP-8S...........................38
511.1 Platform Controls, CE Models.................................108
310.1 Lifting Chain Assemblies, CWP-12S.........................40
311.1 Lifting Chain Assemblies, CWP-15S.........................42
600 Accessories
312.1 Sequencing Cables....................................................44 601.1 Platform Outreach, View 1.......................................110
313.1 Mast Covers...............................................................46 602.1 Platform Outreach, View 2.......................................112
314.1 Number 1 Column Attached Parts.............................48 603.1 Power Wheel Assist Option (from 0197-569)...........114
603.2 Power Wheel Assist Option (from 0197-491 to
400 Power Groups 0197-568)..........................................................................116
401.1 Power Unit and Ground Controls Installation.............50

4 CWP Super Series Part No. 40459


June 2018

Table of Contents (continued)

603.3 Power Wheel Assist Option (to 0197-490)...............118


604.1 Power Wheel Assist Manifold Assembly (from serial
number 0197-569).............................................................120
604.2 Power Wheel Assist Manifold Assembly (from 0197-403
to 0197-569)......................................................................122
604.3 Power Wheel Assist Manifold Assembly (to serial number
0197-402)..........................................................................124
605.1 Power Wheel Assist Battery Installation..................126
606.1 Flashing Beacon and Descent Alarm......................128
607.1 Platform Accessories...............................................130

Indices
Part Number Index.............................................................132
Part Description Index.......................................................135

Cross References
Fittings Cross Reference...................................................140

Part No. 40459 CWP Super Series 5


June 2018

Notes

6 CWP Super Series Part No. 40459


June 2018

Parts Stocking List

Part No. 40459 CWP Super Series 7


June 2018

How To Order Parts

8 CWP Super Series Part No. 40459


June 2018

Fax Order Form

Part No. 40459 CWP Super Series 9


100 Decals and Paint June 2018

101.1 Decals and Paint

10 CWP Super Series Part No. 40459


June 2018 100 Decals and Paint

101.1 Decals and Paint

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268GT PAINT,AEROSOL,GENIE GRAY*** 23 31077GT DECAL,CAUTION,COLLISION


HAZARD.................................................1
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
24 31076GT DECAL,CAUTION,8A MAX.115V AC**....1
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
25 37155GT DECAL, NOTICE, OPER INST CWP......1
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
26 37162GT DECAL, DANGER, GEN SAFE CWP.....1
-- 41308GT DECAL KIT-SAFTEY/INST. CWP-S
includes index numbers 1 through 8, 10, 27 44999GT DECAL,LABEL, CONTROL ACTIVATE...1
11, 12, 14, 16 through 19, 22 through 27, CE models
30 and 31 28 46212GT DECAL,NOTICE,SIDE FRC/WIND,CE....1
-- 41309GT DECAL KIT-CWP PLATFORM CE models
includes index numbers 2, 9, 26 and 28 29 37143GT DECAL,NOTICE, LOAD CAP 300..........1
1 31070GT DECAL,DANGER,TIP-OVER HAZARD...1 models with Platform Outreach
2 31071GT DECAL,WARNING,FAILURE TO 29 37144GT DECAL, NOTICE, LOAD CAP 350.........1
READ......................................................1 models without Platform Outreach
3 38149GT DECAL,LABEL,PATENTS.......................1 30 27868GT DECAL,DANGER-TIP OVER..................1
4 37161GT DECAL,INTERLOCK DISPLAY 31 38122GT DECAL,LABEL, OM STORAGE..............1
CWP/SP..................................................1
5 31068GT DECAL,DANGER,BATTERY SAFETY.....1
6 38142GT DECAL, LABEL, CIRCUIT BREAKER.....1
7 27865GT DECAL,BUBBLE LEVEL***....................1
8 37141GT DECAL, NOTICE, MANUAL
LOWERING............................................1
9 52996GT DECAL,COSMETIC,GENIE LOGO........2
10 31245GT DECAL,WARNING,COLLISION
HAZARD.................................................1
11 27857GT DECAL,COMPONENT DAMAGE,CAP....1
12 28157GT DECAL,USE DEXRON***.......................1
13 33550GT TAPE,WARNING,BLK/YEL, 50'***..........1
14 27863GT DECAL,LOAD SHIFT HAZARD..............2
15 62047GT DECAL,COSMETIC,GENIE CWP-8S.....2
15 62048GT DECAL,COSMETIC,GENIE CWP-12S....2
15 62049GT DECAL,COSMETIC,GENIE CWP-15S....2
16 38118GT DECAL,DANGER,PWA
SAFETY/SETUP.....................................1
Power Wheel Assist models
16 48645GT DECAL,DANGER,PWA
SAFETY/SETUP.....................................1
CE models with Power Wheel Assist
17 31075GT DECAL,CAUTION,CRUSHING
HAZARD.................................................2
18 37145GT DECAL, MANUAL LOWERING VALVE....1
19 40530GT DECAL, WARNING, BODILY INJURY.....2
20 80940GT ASSY,SER # LABEL,POWERED/GR
**.............................................................1
21 48644GT DECAL,LABEL,FUNCTN ENABL
LEVER....................................................1
Power Wheel Assist models
22 38117GT DECAL, LABEL, PWA OPER INST........1
Power Wheel Assist models

Part No. 40459 CWP Super Series 11


100 Decals and Paint June 2018

102.1 Decals and Paint, Models with Utility Platform

12 CWP Super Series Part No. 40459


June 2018 100 Decals and Paint

102.1 Decals and Paint, Models with Utility Platform

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268GT PAINT,AEROSOL,GENIE GRAY*** 27 80940GT ASSY,SER # LABEL,POWERED/GR


**.............................................................1
-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
28 38118GT DECAL,DANGER,PWA
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
SAFETY/SETUP.....................................1
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)** models with Power Wheel Assist
-- 41311GT DECAL KIT-STOCKPICKER 28 48645GT DECAL,DANGER,PWA
includes index numbers 1, 2, 4 through 18, SAFETY/SETUP.....................................1
20 through 23, 25, 26, 28, 30, 31 and 32 models with Power Wheel Assist
-- 41312GT DECAL KIT-STOCKPICKER PLAT. 29 48644GT DECAL,LABEL,FUNCTN ENABL
includes index numbers 1, 5, 9, 16, 32 LEVER....................................................1
1 38124GT DECAL,DANGER, GEN SAFETY, SP.....1 models with Power Wheel Assist

2 31076GT DECAL,CAUTION,8A MAX.115V AC**....1 30 38117GT DECAL, LABEL, PWA OPER INST........1
models with Power Wheel Assist
3 46212GT DECAL,NOTICE,SIDE FRC/WIND,CE....1
CE models 31 38142GT DECAL, LABEL, CIRCUIT BREAKER.....1

4 37155GT DECAL, NOTICE, OPER INST CWP......1 32 31077GT DECAL,CAUTION,COLLISION


HAZARD.................................................1
5 37144GT DECAL, NOTICE, LOAD CAP 350.........1
CSA models
5 38123GT DECAL, NOTICE, MAX CAP 500 LBS.....1
ANSI and CE models
6 44999GT DECAL,LABEL, CONTROL ACTIVATE...1
CE models
7 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
8 38122GT DECAL,LABEL, OM STORAGE..............1
9 38121GT DECAL, WARNING, NO RIDERS
COMP.....................................................3
10 37161GT DECAL,INTERLOCK DISPLAY
CWP/SP..................................................1
11 38149GT DECAL,LABEL,PATENTS.......................1
12 40530GT DECAL, WARNING, BODILY INJURY.....2
13 31068GT DECAL,DANGER,BATTERY SAFETY.....1
14 27865GT DECAL,BUBBLE LEVEL***....................1
15 31070GT DECAL,DANGER,TIP-OVER HAZARD...1
16 52996GT DECAL,COSMETIC,GENIE LOGO........2
17 27868GT DECAL,DANGER-TIP OVER..................1
18 27863GT DECAL,LOAD SHIFT HAZARD..............2
19 33550GT TAPE,WARNING,BLK/YEL, 50'***..........2
20 31245GT DECAL,WARNING,COLLISION
HAZARD.................................................1
21 37141GT DECAL, NOTICE, MANUAL
LOWERING............................................1
22 28157GT DECAL,USE DEXRON***.......................1
23 27857GT DECAL,COMPONENT DAMAGE,CAP....1
24 62048GT DECAL,COSMETIC,GENIE CWP-12S....2
24 62049GT DECAL,COSMETIC,GENIE CWP-15S....2
25 31075GT DECAL,CAUTION,CRUSHING
HAZARD.................................................2
26 37145GT DECAL, MANUAL LOWERING VALVE....1

Part No. 40459 CWP Super Series 13


100 Decals and Paint June 2018

103.1 Decals and Paint, Models with Platform Outreach or Fiberglass Platform

14 CWP Super Series Part No. 40459


June 2018 100 Decals and Paint

103.1 Decals and Paint, Models with Platform Outreach or Fiberglass Platform

Item Part No. Description Qty.

-- 1268GT PAINT,AEROSOL,GENIE GRAY***


-- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
-- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
-- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
-- 41319GT DECAL KIT-FIBERGLASS PLAT
includes index numbers 1, 2, 4, 5 and 8
-- 41320GT DECAL KIT-PLAT. OUTREACH
includes index numbers 5, 6, 7, 9, 10 and
11
1 52996GT DECAL,COSMETIC,GENIE LOGO........1
2 37162GT DECAL, DANGER, GEN SAFE CWP.....1
3 46212GT DECAL,NOTICE,SIDE FRC/WIND,CE....1
CE models
4 31071GT DECAL,WARNING,FAILURE TO
READ......................................................1
5 31076GT DECAL,CAUTION,8A MAX.115V AC**....2
6 37143GT DECAL,NOTICE, LOAD CAP 300..........1
7 44999GT DECAL,LABEL, CONTROL ACTIVATE...1
CE models
8 38122GT DECAL,LABEL, OM STORAGE..............1
9 38116GT DECAL,DANGER,OUTRCH
SAFE/SETUP..........................................1
10 43657GT DECAL,DANGER,TIP-OVER,OUTREACH.1
11 37155GT DECAL, NOTICE, OPER INST CWP......1

Part No. 40459 CWP Super Series 15


200 Base Components June 2018

201.1 Base Assembly, View 1

16 CWP Super Series Part No. 40459


June 2018 200 Base Components

201.1 Base Assembly, View 1

Item Part No. Description Qty.

--
1 46027-SGT Bracket - Terminal Strip...........................1
Serial numbers from 492 to 718
2 38978GT TAPE,DOUBLE BACKED FOAM
Serial numbers from 492 to 718
3 13098GT TERMINAL STRIP,10 POLE...................1
Serial numbers from 492 to 718
4 37761GT SWITCH,PUSHBUTTON,BORE
MOUNT...................................................3
4 46025-SGT PLATE,SPRING ALIGN,CWP,BLUE **
5 46025-SGT PLATE,SPRING ALIGN,CWP,BLUE **
Serial numbers from 576 to 1033
5 57520-SGT BRACKET,HANDLE INTRLOCK CWP
BL............................................................1
Serial numbers from 1034 to 1248
6 6090GT SCREW,HHC,1/4-20 X .75......................8
7 6356GT WASHER,LOCK,.25................................8
8 6091GT NUT,NYLOCK,1/4-20..............................6
9 37872GT MAST BRACE,FRONT R.H....................1
10 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........4
11 6097GT WASHER,FLAT,USS,3/8",Y....................4
12 4828GT NUT,NYLOCK,3/8-16..............................4
13 7265GT RIVET,STEEL,P, .25 X .375....................2
14 38071-SGT MAST BRACE,REAR,RIGHT SIDE***.....1
15 6889GT NUT,LP NYLOCK,1/4-20.........................4
16 43136GT SCREW,PHM,1/4-20 X .625...................4
17 41375-SGT PLATE,BATTERY DOOR,CWP...............2
18 37930-SGT HINGE,BATTERY BOX DOOR,"BLUE"...2
19 33674GT PIN,LOCK,SHORT***.............................2
20 37430-SGT BRACKET,FOOT SWITCH,"BLUE".........2
21 38623GT SPRING,POST SENSOR,IWP/CWP......2
22 37429GT SPRING HOLDER, POST SNSR,CWP...2
23 29970-SGT FOOT PAD WELDMENT- REAR.............2
24 23903GT SCREW,FHS,1/4-20 X .5 BLACK...........4
24 8514GT SCREW,FHS,1/4-20 X .75......................4
25 31199GT FOOT PAD,NYLON,MOLDED.................2
26 14815GT PIN,ROLL,SST,.25 X 2.25.......................2
27 41307GT BASE ASSY. W/DECALS........................1
27 48333GT BASE ASSY. W/DECALS CWP15-CE.....1
CE Models
28 38070-SGT MAST BRACE,REAR,LEFT SIDE***......1
29 37873GT MAST BRACE,FRONT L.H.....................1
30 10006GT SCREW,HHC,3/4-10 X 5.........................2
31 10256GT WASHER,FLAT,USS,3/4",Y....................4
32 10258GT NUT,NYLOCK,3/4-10,GRD.2..................2
33 69596GT WHEEL,PERF,10X2.5,OFFSET HUB.....2
includes bushing and washers

Part No. 40459 CWP Super Series 17


200 Base Components June 2018

202.1 Base Assembly, View 2 (from serial number 0197-491)

18 CWP Super Series Part No. 40459


June 2018 200 Base Components

202.1 Base Assembly, View 2 (from serial number 0197-491)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Please refer to 603.1 or 603.2 to order 25 7713GT NUT, LP NYLOCK, 3/8-16.......................2


parts for the power wheel assist option. 26 58002GT KIT,HANDLE CONVERSION,CWP***.....1
1 38979GT SCREW,PHM,1/4-20X.5 PHIL................6 Please refer to 603.1 or 603.2 to order
parts for the power wheel assist option.
2 6091GT NUT,NYLOCK,1/4-20..............................2
27 38609GT CAM FOLLOWER,.75 DIA.375 SHAFT...2
3 38456-SGT BRACKET,CABLE WRAP TMZ PLAT......1
28 44330GT BLOCK, CAM FOLLOWER.....................1
4 COVER, LATCH BOX..............................1
component no longer available 29 48512GT WASHER,THRST,BZ,.765X1.75X.125....2
5 6090GT SCREW,HHC,1/4-20 X .75......................6 30 41007GT SCREW,SET,PATCH 3/8-16 X .75..........2
6 6356GT WASHER,LOCK,.25................................8 31 48514GT BUSHING,FLANGE .5 X 7/8 X 5/16.......2
7 38238GT CABLE,RELEASE...................................1 32 43799GT PLATE,WHEEL PIVOT UNPAINTED......2
includes mounting fasteners 33 57787-SGT KIT,WHEEL,TPE,8 X 2,3/4,1/2................1
8 37456GT PLATE,LATCH,HANDLE,CWP/SP..........1 34 6198GT NUT,NYLOCK,1/2-13..............................1
9 40192GT SPRING GUIDE**...................................1 35 13775GT WASHER,FLAT,1.063 X 2 X .134............2
Serial numbers from 385 to 988
36 8220GT SCREW,HHC,1/2-13 X 4.........................1
9 57459GT SPRING GUIDE, CWP**
Serial numbers from 989 to 1248 37 10107GT SCREW,HHC,5/16-18 X .75....................6
10 38610GT SPRING,8"LG,168 LB/IN,.625ID**..........1 38 6886GT WASHER,LOCK,.313..............................6
Serial numbers from 385 to 988 39 44291GT WELDMENT,WHEEL PIVOT-CWP.........1
10 57189GT SPRING,7",200 LB/IN,.625 ID** 40 11335GT SCREW,SHS,3/8-16 X .5........................2
Serial numbers from 989 to 1248
41 37038GT WASHER,FLAT,.5X .125,HARDENED*...4
11 40032GT SPRING,3/8"L, .068 WIRE......................1
12 6035GT WASHER,FLAT,USS,5/8",Y....................1
13 37455-SGT Handle Latch...........................................1
14 37751GT BUSHING,BRONZE,1 X 1.375 X .75......4
15 44331GT WELDMENT,REARWHEEL JACK..........1
16 44327GT HANDLE GRIP,.625IDX4.25...................2
17 35464-418-SGT TUBE,RD,ALUM .75 X .11 X 4.18...........2
18 44324-SGT Hand Guard............................................2
18 49009-SGT FORMING,HAND GUARD,PWA,CWP**
Serial numbers from 763 to 1248
18 69281GT HAND GUARD,STEER HAND(49009A**
Serial numbers from 385 to 762
19 12461GT SCREW,HHC,1/2-13 X 5,GRD.8.............2
20 6086GT NUT,LP NYLOCK,1/2-13.........................2
21 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.........1
22 44339-SGT FORMING,UPPER BOX W/O PWA........1
Serial numbers from 0197-518 to 0197-568
22 49033-SGT FORMING,UPPER BOX,MANUAL,CWP**
Serial numbers from 762 to 1248
22 69282GT COVER,STEER HANDLE(44339A)........1
22 69283GT COVER,STEER HANDLE (49033A).......1
Serial numbers from 0197-569 to 0199-761
23 46018PGT BRACKET,BOX.......................................1
Serial numbers to 0197-568
23 46681-SGT BRACKET,SWITCHES,REAR
WHL,CWP...............................................1
Serial numbers from 0197-569
24 11968GT SCREW,BHHS,1/4-20 X 1......................2

Part No. 40459 CWP Super Series 19


200 Base Components June 2018

202.2 Base Assembly, View 2 (to serial number 0197-490)

20 CWP Super Series Part No. 40459


June 2018 200 Base Components

202.2 Base Assembly, View 2 (to serial number 0197-490)

Item Part No. Description Qty.

-- Please refer to 603.3 to order parts for the


power wheel assist option.
1 Ref. Cover - Drive Manifold.....................1
(from SN 403 to 490) (refer to Figure 2-B)
1 37466-SGT FORMING,TOP,LATCH BOX,"BLUE"......1
(from SN 37 to 402)
2 38979GT SCREW,PHM,1/4-20X.5 PHIL................3
3 38456-SGT BRACKET,CABLE WRAP TMZ PLAT......1
4 38501PGT COVER,MICROSWITCH........................1
5 37761GT SWITCH,PUSHBUTTON,BORE
MOUNT...................................................1
includes mounting fastener
6 6090GT SCREW,HHC,1/4-20 X .75......................6
7 6356GT WASHER,LOCK,.25................................6
8 57189GT SPRING,7",200 LB/IN,.625 ID**.............1
9 57459GT SPRING GUIDE, CWP**.........................1
10 38238GT CABLE,RELEASE...................................1
includes mounting fasteners
11 37456GT PLATE,LATCH,HANDLE,CWP/SP..........1
12 40032GT SPRING,3/8"L, .068 WIRE......................1
13 37455P-SGT LATCH,HANDLE,CWP/SP,"BLUE"..........1
14 37751GT BUSHING,BRONZE,1 X 1.375 X .75......4
15 37463GT WELDMENT,STERRING,CWP/SP.........1
16 41007GT SCREW,SET,PATCH 3/8-16 X .75..........2
17 38514GT ROLLER HOLDER,ZINC PLATED%%....1
18 40391-SGT COVER,STEERING
HANDLE,PAINTED.................................1
19 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....4
20 58002GT KIT,HANDLE CONVERSION,CWP***.....1
Please refer to 603.3 to order parts for the
power wheel assist option.
21 1259223GT BOLT,SHS,3/8X.375X5/16-18,ZAG.........2
22 6002GT NUT,LP NYLOCK,5/16-18.......................2
23 38609GT CAM FOLLOWER,.75 DIA.375 SHAFT...2
24 40021GT WASHER,FLAT,.390 ID X .625 OD.........6
25 40022GT BUSHING,FLANGE,.375 X .5LG............2
26 8220GT SCREW,HHC,1/2-13 X 4.........................1
27 6198GT NUT,NYLOCK,1/2-13..............................1
28 57787-SGT KIT,WHEEL,TPE,8 X 2,3/4,1/2................1
29 37865GT WELDMENT,WHEEL PIVOT,CWP..........1
30 41205PGT BRACKET,SWITCH MOUNT,PTD..........1
Serial numbers from 101 to 599999

Part No. 40459 CWP Super Series 21


300 Mast Components June 2018

301.1 Number 1 Column and Hydraulic Cylinder Assemblies, All Models

22 CWP Super Series Part No. 40459


June 2018 300 Mast Components

301.1 Number 1 Column and Hydraulic Cylinder Assemblies, All Models

Item Part No. Description Qty.

-- 90337GT BOE LUBE..............................................1


lubricant
1 38013GT SHIM NUT,ADJUSTER...........................4
2 40946GT BOLT,SHIM.............................................4
3 38011GT SHIM,SIDE PAD......................................4
4 6022GT NUT,HEX,3/8-16.....................................4
5 6097GT WASHER,FLAT,USS,3/8",Y....................6
6 7713GT NUT, LP NYLOCK, 3/8-16.......................2
7 6052GT WASHER,SHIM,.5 X .875 X .063............2
8 38026GT ROLLER, MACHINED AWP***...............2
9 35706GT BOLT,ROLLER,.470"(SHORT)................2
10 35709GT BLOCK,SLIDE,UPPER...........................1
11 80949GT CYLINDER, LIFT 41" STROKE, DY*......1
-- 40110GT SEAL KIT,35736,37 SAME AS38168
Texas cylinder
-- 80941GT SEAL KIT,DONYANG CYL (35736)**
Dongyang cylinder
12 35725GT VALVE,FLOW CONTROL
PREAS.COMP.........................................1
13 35726GT VALVE,HYDRAULIC CHECK..................1
14 48905GT CONN,520120-4***.................................2
15 40571GT ASSY, MAN LWR VALVE
W/HNDL,12V..........................................1
includes index numbers 16, 17 and 18
16 35724GT VALVE,NC SOLENOID,MANUAL LWR
(includes items 17-18)
17 52943GT NUT,SOLENOID VALVE COIL................1
18 38068GT KNOB,PUSH/PULL,RED........................1
19 35727-SGT PLATE,CYLINDER MOUNT,PAINTED.....4
20 38028GT NUT,LP NYLOCK,5/8-11.........................1
21 1268235GT SCREW,HHC,5/8-11 X 8.00....................1
22 6086GT NUT,LP NYLOCK,1/2-13.........................3
23 38601GT SCREW,HHC,1/2-13 X 7.5......................3
24 35749GT COLUMN #1, 57" SUPER SERIES.........1

Part No. 40459 CWP Super Series 23


300 Mast Components June 2018

302.1 Number 2 Column Assembly, CWP-8S

24 CWP Super Series Part No. 40459


June 2018 300 Mast Components

302.1 Number 2 Column Assembly, CWP-8S

Item Part No. Description Qty.

1 41559GT COLUMN #2,CWP/GR-8........................1


2 45425GT SCREW,FHS,3/8-16 X .75......................2
3 35707GT SHAFT,LIFTING CHAINS,20MM DIA......1
4 38709GT WASHER,SHIM,.938 X 1.37 X .048........4
5 38447GT PULLEY W/BEARINGS..........................2
6 35711GT SPACER,SHAFT,.840"LG.......................1
7 35722GT SPACER,SHAFT,.310.............................1
8 35706GT BOLT,ROLLER,.470"(SHORT)................2
9 38026GT ROLLER, MACHINED AWP***...............2
10 6052GT WASHER,SHIM,.5 X .875 X .063............2
11 6097GT WASHER,FLAT,USS,3/8",Y....................2
12 7713GT NUT, LP NYLOCK, 3/8-16.......................2
13 35710GT BLOCK,SLIDE,LOWER..........................1

Part No. 40459 CWP Super Series 25


300 Mast Components June 2018

303.1 Number 2 and 3 Column Assembiles, CWP-12S

26 CWP Super Series Part No. 40459


June 2018 300 Mast Components

303.1 Number 2 and 3 Column Assembiles, CWP-12S

Item Part No. Description Qty.

1 45425GT SCREW,FHS,3/8-16 X .75......................4


2 35707GT SHAFT,LIFTING CHAINS,20MM DIA......2
3 38709GT WASHER,SHIM,.938 X 1.37 X .048........7
4 38447GT PULLEY W/BEARINGS..........................4
5 35709GT BLOCK,SLIDE,UPPER...........................2
6 35722GT SPACER,SHAFT,.310.............................2
7 35715GT PULLEY,SMALL CHAIN..........................2
8 35711GT SPACER,SHAFT,.840"LG.......................1
9 37686GT SPACER,SHAFT,1.400...........................1
10 35751GT COLUMN #3, 57" SUPER SERIES.........1
11 35710GT BLOCK,SLIDE,LOWER..........................2
12 35750GT COLUMN #2, 57" CWP-12'/15' SS.........1
13 38011GT SHIM,SIDE PAD......................................8
14 40946GT BOLT,SHIM.............................................8
15 38013GT SHIM NUT,ADJUSTER...........................8
16 46017GT NUT,HEX,JAM,LP 3/8-16,.......................8
17 6097GT WASHER,FLAT,USS,3/8",Y..................10

Part No. 40459 CWP Super Series 27


300 Mast Components June 2018

304.1 Number 2, 3 and 4 Column Assemblies, CWP-15S

28 CWP Super Series Part No. 40459


June 2018 300 Mast Components

304.1 Number 2, 3 and 4 Column Assemblies, CWP-15S

Item Part No. Description Qty.

1 45425GT SCREW,FHS,3/8-16 X .75......................6


2 35707GT SHAFT,LIFTING CHAINS,20MM DIA......3
3 38709GT WASHER,SHIM,.938 X 1.37 X .048........7
4 38447GT PULLEY W/BEARINGS..........................4
5 35709GT BLOCK,SLIDE,UPPER...........................2
6 38316GT SPACER,.560 AWP MAST......................1
7 6097GT WASHER,FLAT,USS,3/8",Y..................18
8 7713GT NUT, LP NYLOCK, 3/8-16.....................10
9 35706GT BOLT,ROLLER,.470"(SHORT)..............10
10 38026GT ROLLER, MACHINED AWP***.............10
11 6052GT WASHER,SHIM,.5 X .875 X .063..........10
12 35722GT SPACER,SHAFT,.310.............................2
13 35715GT PULLEY,SMALL CHAIN..........................2
14 35711GT SPACER,SHAFT,.840"LG.......................1
15 37686GT SPACER,SHAFT,1.400...........................1
16 35754GT COLUMN #6, 57" SUPER SERIES**......1
(replaced P/N 35752)
17 35710GT BLOCK,SLIDE,LOWER..........................3
18 35751GT COLUMN #3, 57" SUPER SERIES.........1
19 35750GT COLUMN #2, 57" CWP-12'/15' SS.........1
20 38011GT SHIM,SIDE PAD......................................8
21 40946GT BOLT,SHIM.............................................8
22 38013GT SHIM NUT,ADJUSTER...........................8
23 6022GT NUT,HEX,3/8-16.....................................8

Part No. 40459 CWP Super Series 29


300 Mast Components June 2018

305.1 Carriage Assembly, CWP-8S

30 CWP Super Series Part No. 40459


June 2018 300 Mast Components

305.1 Carriage Assembly, CWP-8S

Item Part No. Description Qty.

1 2223GT LANYARD ASSY HOIST/AWP-7"**........1


1 40267GT BOX,INSTRUCT. STORAGE,S
SERIES...................................................1
(includes items 3 and 4)
2 40517GT CARRIAGE ASSY.CWP-8S/CWP-15S....1
models without Platform Outreach; includes
index numbers 1,3, 4 and 13 through 16
2 41321GT CARRIAGE ASSY,CWP-8S/CWP-15S....1
models with Platform Outreach; includes
index numbers 13 through 16
3 6271GT RIVET,STL,STL.MAN,P,.25 X .25...........2
4 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2
5 7713GT NUT, LP NYLOCK, 3/8-16.......................4
6 6097GT WASHER,FLAT,USS,3/8",Y....................4
7 35706GT BOLT,ROLLER,.470"(SHORT)................4
8 38026GT ROLLER, MACHINED AWP***...............4
9 6052GT WASHER,SHIM,.5 X .875 X .063............4
10 40965GT SPACER,PLATFORM,CWP 8'................2
models without Platform Outreach
11 32645GT SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....6
12 4828GT NUT,NYLOCK,3/8-16..............................6
13 6884GT SCREW,HHC,1/4-20 X 2.5......................2
14 6091GT NUT,NYLOCK,1/4-20..............................4
15 40978GT SPACER,JUNCTION BOX......................1
models without Platform Outreach
16 57195GT GUIDE, SLIDER CARRIAGE..................2
17 7266GT RIVET,STL,STL,P,.25 X .75....................8
18 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
19 38005GT SLIDE BLOCK,CARRIAGE%%..............1

Part No. 40459 CWP Super Series 31


300 Mast Components June 2018

306.1 Carriage Assembly, CWP-12S

32 CWP Super Series Part No. 40459


June 2018 300 Mast Components

306.1 Carriage Assembly, CWP-12S

Item Part No. Description Qty.

1 2223GT LANYARD ASSY HOIST/AWP-7"**........1


1 40267GT BOX,INSTRUCT. STORAGE,S
SERIES...................................................1
(includes items 3 and 4)
2 40518GT CARRIAGE ASSY.CWP-12S..................1
models without Platform Outreach; includes
index numbers 1, 3, 4 and 13 through 16
2 41322GT CARRIAGE ASSY.CWP-12S..................1
models with Platform Outreach; includes
index numbers 13 through 16
3 6271GT RIVET,STL,STL.MAN,P,.25 X .25...........2
4 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2
5 38988GT TUBE,SPACER,UPPER..........................1
models without Platform Outreach
6 6326GT SCREW,HHC,3/8-16 X 3.........................6
7 4828GT NUT,NYLOCK,3/8-16..............................6
8 7713GT NUT, LP NYLOCK, 3/8-16.......................4
9 6097GT WASHER,FLAT,USS,3/8",Y....................4
10 35706GT BOLT,ROLLER,.470"(SHORT)................4
11 38026GT ROLLER, MACHINED AWP***...............4
12 6052GT WASHER,SHIM,.5 X .875 X .063............4
13 57195GT GUIDE, SLIDER CARRIAGE..................2
14 7266GT RIVET,STL,STL,P,.25 X .75....................8
15 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
16 38005GT SLIDE BLOCK,CARRIAGE%%..............1

Part No. 40459 CWP Super Series 33


300 Mast Components June 2018

307.1 Carriage Assembly, CWP-15S

34 CWP Super Series Part No. 40459


June 2018 300 Mast Components

307.1 Carriage Assembly, CWP-15S

Item Part No. Description Qty.

1 2223GT LANYARD ASSY HOIST/AWP-7"**........1


1 40267GT BOX,INSTRUCT. STORAGE,S
SERIES...................................................1
(includes items 3 and 4)
2 40517GT CARRIAGE ASSY.CWP-8S/CWP-15S....1
models without Platform Outreach; includes
index numbers 1, 3, 4 and 10 through 13
2 41321GT CARRIAGE ASSY,CWP-8S/CWP-15S....1
models with Platform Outreach; includes
index numbers 10 through 13
3 6271GT RIVET,STL,STL.MAN,P,.25 X .25...........2
4 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2
5 7713GT NUT, LP NYLOCK, 3/8-16.......................4
6 6097GT WASHER,FLAT,USS,3/8",Y....................4
7 35706GT BOLT,ROLLER,.470"(SHORT)................4
8 38026GT ROLLER, MACHINED AWP***...............4
9 6052GT WASHER,SHIM,.5 X .875 X .063............4
10 57195GT GUIDE, SLIDER CARRIAGE..................2
11 7266GT RIVET,STL,STL,P,.25 X .75....................8
12 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
13 38005GT SLIDE BLOCK,CARRIAGE%%..............1

Part No. 40459 CWP Super Series 35


300 Mast Components June 2018

308.1 Carriage Assembly, Models with Utility Platform

36 CWP Super Series Part No. 40459


June 2018 300 Mast Components

308.1 Carriage Assembly, Models with Utility Platform

Item Part No. Description Qty.

1 14182GT SCREW,FHS,1/4-20 X 1.........................4


2 6091GT NUT,NYLOCK,1/4-20..............................4
3 38014GT SHIM, CARRIAGE..................................2
4 41295GT CARRIAGE ASSY.,SP-12S.....................1
includes items 18 through 21
4 41296GT CARRIAGE ASSY.,SP-15S.....................1
includes items 18 through 21
5 41262GT PLATE-REINFORCEMENT
W/DECALS.............................................1
6 6271GT RIVET,STL,STL.MAN,P,.25 X .25...........2
7 75144GT WASHER,FLAT,SAE 1/4",ZINC...............2
8 2223GT LANYARD ASSY HOIST/AWP-7"**........1
8 40267GT BOX,INSTRUCT. STORAGE,S
SERIES...................................................1
(includes items 6 and 7)
9 69495GT HAND CONTRL MOUNT ASSY
W/DEC....................................................1
includes items 6, 7 and 8
10 8516GT SCREW, HCC, 3/8-16 X 1.50..................2
11 4828GT NUT,NYLOCK,3/8-16..............................4
12 6175GT SCREW,HHC,3/8-16 X 1.........................2
13 6097GT WASHER,FLAT,USS,3/8",Y....................4
14 7713GT NUT, LP NYLOCK, 3/8-16.......................4
15 35706GT BOLT,ROLLER,.470"(SHORT)................4
16 38026GT ROLLER, MACHINED AWP***...............4
17 6052GT WASHER,SHIM,.5 X .875 X .063............4
18 57195GT GUIDE, SLIDER CARRIAGE..................2
19 7266GT RIVET,STL,STL,P,.25 X .75....................8
20 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
21 38005GT SLIDE BLOCK,CARRIAGE%%..............1

Part No. 40459 CWP Super Series 37


300 Mast Components June 2018

309.1 Lifting Chain Assemblies, CWP-8S

38 CWP Super Series Part No. 40459


June 2018 300 Mast Components

309.1 Lifting Chain Assemblies, CWP-8S

Item Part No. Description Qty.

1 35714GT SCREW,FHS,3/8-16 X 2.25....................4


2 5397GT WASHER,FLAT,USS,5/16",Y..................4
3 4828GT NUT,NYLOCK,3/8-16..............................4
4 6534GT PIN,GROOVED- .200 X .75*...................4
5 40550GT CHAIN ASSY#1,57"COL. S-SERIES......2
includes index numbers 4, 6, and 16
5 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....2
6 35699GT CHAIN TERMINAL CASTING,#1............2
7 40945GT SCREW,FHS,1/4-20 X 2.25....................1
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
9 Ref. Carriage Assembly..........................1
Ref. Carriage Assembly (refer to 305.1)
10 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......1
11 35712GT NUT,NYLOCK,3/8-24..............................2
12 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................1
13 35705GT BOLT-ROCKER, S-SERIES....................1
14 6095GT WASHER,FLAT,USS,1/2",Y....................1
15 6086GT NUT,LP NYLOCK,1/2-13.........................1
16 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........2
includes index number 4
17 41559GT COLUMN #2,CWP/GR-8........................1
(refer to 302.1)
18 35749GT COLUMN #1, 57" SUPER SERIES.........1
(refer to 301.1)

Part No. 40459 CWP Super Series 39


300 Mast Components June 2018

310.1 Lifting Chain Assemblies, CWP-12S

40 CWP Super Series Part No. 40459


June 2018 300 Mast Components

310.1 Lifting Chain Assemblies, CWP-12S

Item Part No. Description Qty.

1 35714GT SCREW,FHS,3/8-16 X 2.25....................6


2 5397GT WASHER,FLAT,USS,5/16",Y..................6
3 4828GT NUT,NYLOCK,3/8-16..............................6
4 6534GT PIN,GROOVED- .200 X .75*...................8
5 40550GT CHAIN ASSY#1,57"COL. S-SERIES......2
includes index numbers 4, 6 and 20
5 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....2
6 35699GT CHAIN TERMINAL CASTING,#1............2
7 40945GT SCREW,FHS,1/4-20 X 2.25....................1
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
9 41246GT CHAIN ASSY.#2 COL. (CYLINDER).......1
includes index numbers 6, 8 and 20
9 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....1
10 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....1
10 41248GT CHAIN ASSY. #2 COL.CWP/SP.............1
includes index numbers 6, 11 and 20
11 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
12 Ref. Carriage Assembly..........................2
(refer to 306.1)
13 35751GT COLUMN #3, 57" SUPER SERIES.........1
(refer to 303.1)
14 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......2
15 35712GT NUT,NYLOCK,3/8-24..............................4
16 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................2
17 35705GT BOLT-ROCKER, S-SERIES....................2
18 6095GT WASHER,FLAT,USS,1/2",Y....................2
19 6086GT NUT,LP NYLOCK,1/2-13.........................2
20 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
includes index number 21
21 35750GT COLUMN #2, 57" CWP-12'/15' SS.........1
(refer to303.1)
22 35749GT COLUMN #1, 57" SUPER SERIES.........1
(refer to301.1)

Part No. 40459 CWP Super Series 41


300 Mast Components June 2018

311.1 Lifting Chain Assemblies, CWP-15S

42 CWP Super Series Part No. 40459


June 2018 300 Mast Components

311.1 Lifting Chain Assemblies, CWP-15S

Item Part No. Description Qty. Item Part No. Description Qty.

1 35699GT CHAIN TERMINAL CASTING,#1............2 26 35750GT COLUMN #2, 57" CWP-12'/15' SS.........1
(refer to 304.1)
2A 40550GT CHAIN ASSY#1,57"COL. S-SERIES......2
includes index numbers 1, 3 and 18 27 35749GT COLUMN #1, 57" SUPER SERIES.........1
(refer to 301.1)
2B 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....2
3 6534GT PIN,GROOVED- .200 X .75*...................8
4 40945GT SCREW,FHS,1/4-20 X 2.25....................1
5 35714GT SCREW,FHS,3/8-16 X 2.25....................8
6 5397GT WASHER,FLAT,USS,5/16",Y..................8
7 4828GT NUT,NYLOCK,3/8-16..............................8
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
9A 41246GT CHAIN ASSY.#2 COL. (CYLINDER).......1
includes index numbers 3, 8 and 18
9B 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....1
10A 41248GT CHAIN ASSY. #2 COL.CWP/SP.............1
includes index numbers 3, 11 and 18
10B 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE.....1
11 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
12A 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
Serial numbers from 101 to 165
12B 38980GT CHAIN TERM,PULLEY
SUPPORT-ZNC.......................................2
Serial numbers from 166 to 599999
13A 41250GT CHAIN ASSY.SMALL CHAIN CWP/SP...2
includes index numbers 12B and 14B
13B 41249GT CHAIN,SMALL,53.5"...............................2
14A 6534GT PIN,GROOVED- .200 X .75*...................4
Serial numbers from 101 to 165
14B 38986GT PIN,GROOVED,.200 X .50*....................4
Serial numbers from 166 to 599999
15 Ref. Carriage Assembly..........................4
(refer to 307.1)
16A 41224GT CHAIN TERM.LWR.SS(1 SLOT).............2
includes index number 14B
16B 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
includes index number 14A
17 35754GT COLUMN #6, 57" SUPER SERIES**......1
(refer to 304.1)
18 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
includes index number 3
19 35751GT COLUMN #3, 57" SUPER SERIES.........1
(refer to 304.1)
20 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......3
21 35712GT NUT,NYLOCK,3/8-24..............................6
22 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................3
23 35705GT BOLT-ROCKER, S-SERIES....................3
24 6097GT WASHER,FLAT,USS,3/8",Y....................3
25 6086GT NUT,LP NYLOCK,1/2-13.........................3

Part No. 40459 CWP Super Series 43


300 Mast Components June 2018

312.1 Sequencing Cables

44 CWP Super Series Part No. 40459


June 2018 300 Mast Components

312.1 Sequencing Cables

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................2


2 6091GT NUT,NYLOCK,1/4-20..............................5
CWP-8S
3 35734GT FORMING, SEQUENCING, CARR, ZN...1
4 44895GT SPACER,TUBE,1/4X3/8X.50"LONG.......2
CWP-12S
5 35730GT BRACKET,SEQUENCING,ZINC *...........3
CWP-15S
6 38979GT SCREW,PHM,1/4-20X.5 PHIL..............15
CWP-15S
7 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......18
CWP-15S
8 41077GT SCREW,SHC,1/4-20 X .875....................3
CWP-15S
9 12906GT WASHER,FENDER,.25 X 1.25 X.062.....4
CWP-12S
10 35733GT PULLEY,SEQUENCING,NYLATRON.....3
CWP-8S
11 40548GT CABLE ASSY.SEQ.CRGE 57"
CWP/SP..................................................2
includes index number 3
11 40549GT CABLE ASSY,SEQ 54", GR/CWP/SP.....2
includes index number 5
11 69238GT CABLE ASSY, CARRIAGE, CWP/GR.....1
Serial numbers from 844 to 1248; CWP-8S
(includes index number 3)
12 38339GT BRACKET,SEQUENCING,UPPER,ZINC*.1
CWP-8S
12 57147GT BRACKET,SEQUENCING,UPPER,ZI***..1
Serial numbers from 844 to 1248; CWP-8S
13 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......2
CWP-8S
14 8849GT SPRING, TENSION CABLE....................1
CWP-8S

Part No. 40459 CWP Super Series 45


300 Mast Components June 2018

313.1 Mast Covers

46 CWP Super Series Part No. 40459


June 2018 300 Mast Components

313.1 Mast Covers

Item Part No. Description Qty.

1 38314GT FLAP,MAST COVER #1,#3,& #5.............1


CE models; CWP-15S
2 35786GT FLAP,MAST COVER #2 & #4..................1
ANSI models; CWP-15S
3 38315GT FLAP,CARRIAGE COVER***..................1
CWP-15S
4 40004GT SCREW,SHC,1/4-20 X .375 BLK............6
CWP-15S
5 41055GT WASHER,T-SLOT...................................8
CWP-15S
6 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............6
CWP-15S
7 7265GT RIVET,STEEL,P, .25 X .375....................5
CWP-15S
8 6638GT WASHER,FLAT,USS,1/4"Y.....................5
CWP-15S
9 6090GT SCREW,HHC,1/4-20 X .75......................4
CWP-15S
10 6091GT NUT,NYLOCK,1/4-20..............................4
CWP-15S
11 44264-SGT PLATE, UPPER BELLOW MNT, CE.......1
CE models; CWP-15S
12 44372GT BELLOW, CE..........................................1
CE models; CWP-15S
13 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........4
CWP-15S
14 44266GT FORMING, BELLOW BRKT,CE,LH........1
CE models; CWP-15S
15 44265GT FORMING, BELLOW BRKT,CE,RH**.....1
CE models; CWP-15S
16 57264GT NUT, 1/4-20 T..........................................2
CWP-15S

Part No. 40459 CWP Super Series 47


300 Mast Components June 2018

314.1 Number 1 Column Attached Parts

48 CWP Super Series Part No. 40459


June 2018 300 Mast Components

314.1 Number 1 Column Attached Parts

Item Part No. Description Qty.

1 Ref. Number 1 Column


(refer to 301.1)
2 4828GT NUT,NYLOCK,3/8-16..............................8
3 8516GT SCREW, HCC, 3/8-16 X 1.50..................4
4 6638GT WASHER,FLAT,USS,1/4"Y.....................3
5 7265GT RIVET,STEEL,P, .25 X .375....................4
6 44372GT BELLOW, CE..........................................1
CE models
7 44263-SGT FORMING, LOWER BELLOW
MNT,CE...................................................1
CE models
8 8255GT SCREW,HHC,3/8-16 X .75......................2
9 7713GT NUT, LP NYLOCK, 3/8-16.......................2
10 37711GT FORMING, LIFTING EYE.......................1
11 41285GT STRUT MOUNT W/DECAL CWP-SP.....1
12 6097GT WASHER,FLAT,USS,3/8",Y....................4
13 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........4
14 37872GT MAST BRACE,FRONT R.H....................1
15 38071-SGT MAST BRACE,REAR,RIGHT SIDE***.....1
16 6090GT SCREW,HHC,1/4-20 X .75......................1
17 6091GT NUT,NYLOCK,1/4-20..............................3
18 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1
19 38070-SGT MAST BRACE,REAR,LEFT SIDE***......1
20 37873GT MAST BRACE,FRONT L.H.....................1
21 38503-SGT ANGLE,CABLE ANCHOR......................1
22 7339GT SCREW, HHC, 1/4-20 X .5......................2
23 6356GT WASHER,LOCK,.25................................2
24 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........2
25 38238GT CABLE,RELEASE...................................1
26 29977GT SPRING- PUMP RETURN- IWP.............1
27 40606GT BLOCK,INTERLOCK SLIDER IWP........1
28 8915GT SCREW,HHC,1/4-20 X 1.25....................2
29 20980GT WASHER,NYLON,.434 X.263X.049.......1
30 107027GT KIT,SRV,IWP LEVEL SENSOR***...........1
31 37509GT SPACER,LEVEL SENSOR.....................1

Part No. 40459 CWP Super Series 49


400 Power Groups June 2018

401.1 Power Unit and Ground Controls Installation

50 CWP Super Series Part No. 40459


June 2018 400 Power Groups

401.1 Power Unit and Ground Controls Installation

Item Part No. Description Qty.

-- 41286GT POWER OPTION 110VAC, CWP/SP


includes index numbers 1, 2, 3, 7, 8, 9, 12,
13, 14, 19 and 20
-- 41287GT POWER OPTION 220VAC, CWP/SP
includes index numbers 1, 2, 3, 7, 8, 9, 12,
13, 14, 19 and 20
-- 41288GT POWER OPTION 12VDC, CWP/SP
includes index numbers 1, 2, 3 through 9,
11, 19 and 20
1 Ref. Ground Controls
(refer to 404.1 or 405.1)
2 37765-SGT PLATE,CONTROL BOX,"BLUE".............1
3 37764-SGT PLATE,MOTOR MOUNT,"BLUE"............1
4 6175GT SCREW,HHC,3/8-16 X 1.........................2
5 6097GT WASHER,FLAT,USS,3/8",Y....................4
6 7713GT NUT, LP NYLOCK, 3/8-16.......................2
7 124649GT COVER,MOTOR W/WORDS,AWP/IW.....1
USA, AUSTRALIA, CANADA MODELS
7 124650GT COVER,MOTOR W/SYMBOL,AWP/IWP
ASIA, SOUTH AMERICA, EUROPE
MODELS
8 40004GT SCREW,SHC,1/4-20 X .375 BLK............4
9 14295GT WASHER,SHIM,.265 X .5 X .030............4
10 Ref. Hydraulic Hoses and Fittings...........4
(refer to 413.1 or 414.1)
11 Ref. Hydraulic Power Unit - DC...............4
(refer to 402.1)
12 Ref. AC Hydraulic Power Unit - AC.........4
(refer to 403.1)
13 7339GT SCREW, HHC, 1/4-20 X .5......................4
14 6638GT WASHER,FLAT,USS,1/4"Y.....................4
15 4828GT NUT,NYLOCK,3/8-16..............................4
16 33681GT SCREW,HHC,3/8-16 X .625....................2
17 6021GT WASHER,LOCK,.375..............................2
18 38455GT PLATE,SHIELD,TOOL DROP.................1
19 12011GT SCREW,BHHS,1/4-20 X .5,Y/ZINC.........4
20 6356GT WASHER,LOCK,.25................................4

Part No. 40459 CWP Super Series 51


400 Power Groups June 2018

402.1 Hydraulic Power Unit, DC

52 CWP Super Series Part No. 40459


June 2018 400 Power Groups

402.1 Hydraulic Power Unit, DC

Item Part No. Description Qty.

-- 100989GT POWER UNIT,12V DC***


1 38151GT MOTOR,12V DC***.................................1
includes index number 18
-- 38152GT BRUSH KIT,12V DC MTR (08111-D)......1
for motors with stamp "8111-D"
-- T114885GT BRUSH KIT,SVC,(MOTOR 38151)***
for motors with stamp "8111-I"
2 44991GT SOLENOID STRAP, MONARCH**..........1
3 38153GT SOLENOID,MOTOR START***...............1
4 38156GT VALVE,RELIEF KIT,MONARCH**...........1
5 100866GT VALVE,2-POS 2-WAY***.........................1
includes index numbers 6 and 7
5 40392GT CARTRIDGE WITH NUT***....................1
includes index number 7
-- 40392GT CARTRIDGE WITH NUT***....................1
includes index number 7; for 38162
6 40319GT COIL,10V DC***......................................1
7 100869GT NUT,SOLENOID VALVE***.....................1
8 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....6
9 40397GT RESERVOIR W/DECAL,SUPER
SERIES...................................................1
10 40426GT PLUG, PIPE, FLUSH 1/4 PTF................1
11 38161GT GAUGE-SIGHT.......................................1
12 38159GT BREATHER CAP....................................1
13 38160GT FILTER,PICK-UP SCREEN***................1
14 40318GT SEAL,O-RING,PUMP***.........................1
15 38155GT VALVE-CHECK KIT.................................1
16 38154GT PUMP
ASSEMBLY,MONARCH,AC/DC***..........1
includes index numbers 4, 14, 15 and 17
17 40401GT SEAL,MOTOR.........................................1
18 40400GT BEARING,MOTOR..................................1

Part No. 40459 CWP Super Series 53


400 Power Groups June 2018

403.1 Hydraulic Power Unit, AC

54 CWP Super Series Part No. 40459


June 2018 400 Power Groups

403.1 Hydraulic Power Unit, AC

Item Part No. Description Qty.

-- 100990GT POWER UNIT,110-220 AC***


1 145343GT MOTOR,115/230V AC (124198)
CE models
1 38163GT MOTOR, 115/230V AC............................1
includes index numbers 2, 3 and 18
2 40399GT CAPACITOR,MOTOR..............................1
3 40430GT COVER,CAPACITOR..............................1
4 38156GT VALVE,RELIEF KIT,MONARCH**...........1
5 100866GT VALVE,2-POS 2-WAY***.........................1
includes index numbers 6 and 7
5 40392GT CARTRIDGE WITH NUT***....................1
includes index number 7
-- 40392GT CARTRIDGE WITH NUT***....................1
includes index number 7; for 38162
6 40319GT COIL,10V DC***......................................1
7 100869GT NUT,SOLENOID VALVE***.....................1
8 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....6
9 40397GT RESERVOIR W/DECAL,SUPER
SERIES...................................................1
10 40426GT PLUG, PIPE, FLUSH 1/4 PTF................1
11 38161GT GAUGE-SIGHT.......................................1
12 38159GT BREATHER CAP....................................1
13 38160GT FILTER,PICK-UP SCREEN***................1
14 40318GT SEAL,O-RING,PUMP***.........................1
15 38155GT VALVE-CHECK KIT.................................1
16 38164GT PUMP ASSEMBLY..................................1
includes index numbers 4, 14, 15 and 17
17 40401GT SEAL,MOTOR.........................................1
18 40400GT BEARING,MOTOR..................................1

Part No. 40459 CWP Super Series 55


400 Power Groups June 2018

404.1 Ground Controls, DC Powered Models

56 CWP Super Series Part No. 40459


June 2018 400 Power Groups

404.1 Ground Controls, DC Powered Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 40283GT GROUND CNTRL.BOX ASSY 12VDC*** 14 6935GT LOCKNUT,ELEC,1/2"..............................2


includes index numbers 1 through 10, 13 15 6540GT WIRE CABLE,16/6,SO,BULK
through 16 and 21 through 32
16 33605GT PLUG,NYLON .812 BLACK DOMED......1
1 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1
17 FUSE,13 AMP,220V PLUG.....................1
1 66816GT CONTACT,N.O.*** (component no longer available) refer to
1 66821GT BASE,WITHOUT CONTACTS BS1362 BUSS TDC180-13A
1 80076GT BUTTON,PUSH,BLACK W/SEAL...........1 17 40066GT POWER CORD,UNTERM, UK 220/50.....1
2 124641GT KIT,ESTOP, A/IWP/DPL..........................1 18 40067GT POWER CORD,UNTERM,
EURO,220/50..........................................1
2 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1 19 40065GT POWER CORD,UNTERM, UK 110/50.....1
2 66818GT CONTACT,NC.........................................1 20 40064GT POWER CORD,UNTERM, DOM,
110/50.....................................................1
2 66821GT BASE,WITHOUT CONTACTS
21 31182GT SCREW,PHIL,PHM,10-32 X.38,SEMS....6
3 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS
22 37704GT PLATE,PANEL,AWP95............................1
3 21982GT KEY,SINGLE***.......................................1
23 33582GT SPACER,TRANSFORMER**................12
3 37947GT KEYS,10 PACK***...................................1
23 69847GT SPACER, TRANSFORMER**...............12
3 58462GT KEYSWITCH,2POS.MNTND
W/BASE**...............................................1 23 85252GT KIT,SPACER,PCB,GC BOX..................12
includes 1 pair of keys includes both spacers
3 66816GT CONTACT,N.O.***...................................1 24 33585GT NUT,COUPLER,10-24 X .75...................4
includes 1 pair of keys 25 TERM.STRIP ASSY.CONRL BOX-DC**
4 40278GT GROUND CNTRL.BOX W/DECALS (43621)....................................................1
DC**........................................................1 (component no longer available)
5 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS......1 25 40334GT TERMINAL,4 CONDUCTOR...................1
includes 2 each N.O. contact 25 40336GT TERMINAL,END PLATE.........................1
5 58462GT KEYSWITCH,2POS.MNTND W/BASE** 26 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....4
5 66816GT CONTACT,N.O.*** 27 69864GT FUSE,5 AMP,ATC...................................4
6 124641GT KIT,ESTOP, A/IWP/DPL..........................1 1
includes 2 each N.C. contact
28 35039GT FUSE,5 AMP...........................................1
6 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
1
6 66818GT CONTACT,NC
29 1257696GT PCB,ASSY,AWP/IWP/DPL/CWP............1
6 66821GT BASE,WITHOUT CONTACTS
includes index number 27
7 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1
30 38583GT COVER,BATTERY..................................1
includes 1 each N.O. contact
31 38017GT BATTERY HOLDER................................1
7 66816GT CONTACT,N.O.***
32A 38018GT BATTERY,AA,1.5V..................................8
7 66821GT BASE,WITHOUT CONTACTS
32B 145047GT BATTERY,AA,1.5V,CE.............................8
7 80076GT BUTTON,PUSH,BLACK W/SEAL
will also work for ANSI
8 38217GT HARNESS,WIRE-CONTROL. S
33 33587GT SCREW,RHM,10-24 X 3**......................4
SERIES...................................................1
33 69845GT SCREW,RHM 10-24 X 2.75**.................4
9 38216GT HARNESS,WIRE-INTRLOCK.S
SERIES...................................................1 33 85253GT KIT,SCREW, PCB,GC BOX.....................4
includes both screws
10 10153GT SCREW,PHIL,PHM,6-32X.38,SF.TAP.....8
11 Ref. Control Cable Assembly, Ground
Controls to Platform................................8
(refer to 406.1, 407.1 or 408.1)
12 Ref. Control Cable Assembly, Ground
Controls to Base.....................................8
(refer to 406.1, 407.1 or 408.1)
13 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......2

Part No. 40459 CWP Super Series 57


400 Power Groups June 2018

404.1 Ground Controls, DC Powered Models


(continued)

Item Part No. Description Qty.

Footnotes
1: The CWP Super Series Models were
produced using two different fuese on the Pc
board in the ground control box. A serial
number break is not available. Refer to
specific PC board to determine correct fuse
type.

58 CWP Super Series Part No. 40459


June 2018 400 Power Groups

404.1 Ground Controls, DC Powered Models


(continued)

This Page Intentionally Left Blank

Part No. 40459 CWP Super Series 59


400 Power Groups June 2018

405.1 Ground Controls, AC Powered Models

60 CWP Super Series Part No. 40459


June 2018 400 Power Groups

405.1 Ground Controls, AC Powered Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33996GT SCREWDRIVER,TERMINAL BLOCK 9 38217GT HARNESS,WIRE-CONTROL. S


SERIES...................................................1
-- 40279GT GROUND CNTRL.BOX ASSY.110 AC**
includes index numbers 1 through 11, 14 10 38216GT HARNESS,WIRE-INTRLOCK.S
through 17 and 22 through 36 SERIES...................................................1
-- 40280GT GROUND CNTRL.BOX ASSY.220 AC** 11 10153GT SCREW,PHIL,PHM,6-32X.38,SF.TAP.....8
includes index numbers 1 through 11, 14 12 Ref. Power Cable Assembly, Ground
through 17 and 22 through 36 Controls to Platform................................8
-- 69290GT GRND CNTRL BOX ASSY,85V AC,JA* (refer to 406.1, 407.1 or 408.1)
Japanese models; includes index numbers 13 Ref. Power Cable Assembly, Ground
1 through 11, 14 through 17 and 22 through Controls to Base.....................................8
36 (refer to 406.1, 407.1 or 408.1)
1 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1 14 43956GT WIRE CABLE,14/3 CON.TPE
1 66816GT CONTACT,N.O.*** JKT*...........................................26-inches
1 66821GT BASE,WITHOUT CONTACTS 15 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......3
1 80076GT BUTTON,PUSH,BLACK W/SEAL...........1 16 6935GT LOCKNUT,ELEC,1/2"..............................3
2 124641GT KIT,ESTOP, A/IWP/DPL..........................1 17 43956GT WIRE CABLE,14/3 CON.TPE
JKT*...........................................29-inches
2 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1 18 FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
2 66818GT CONTACT,NC.........................................1
BS1362 BUSS TDC180-13A
2 66821GT BASE,WITHOUT CONTACTS
18 40066GT POWER CORD,UNTERM, UK 220/50.....1
3 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS......1
19 40067GT POWER CORD,UNTERM,
includes 1 pair of keys
EURO,220/50..........................................1
3 21982GT KEY,SINGLE***.......................................1
20 40065GT POWER CORD,UNTERM, UK 110/50.....1
3 37947GT KEYS,10 PACK***...................................1
21 40064GT POWER CORD,UNTERM, DOM,
3 58462GT KEYSWITCH,2POS.MNTND 110/50.....................................................1
W/BASE**...............................................1
22 31182GT SCREW,PHIL,PHM,10-32 X.38,SEMS....6
includes 1 pair of keys
23 33582GT SPACER,TRANSFORMER**..................8
3 66816GT CONTACT,N.O.***...................................1
23 37704GT PLATE,PANEL,AWP95............................1
4 40277GT GROUND CNTRL.BOX
W/DECALS,AC**.....................................1 23 69846GT SPACER, TRANSFORMER, AC.............8
5 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS......2 23 85254GT KIT,SPACER,TRANSFORMER,AC.........8
includes 2 each N.O. contacts includes both spacers
5 58462GT KEYSWITCH,2POS.MNTND 24 33584GT RELAY,MOTOR CONTACTOR................1
W/BASE**...............................................2 25 20342GT #6 SQ.DR.SELF DRILL/TAP SCREW.....2
5 66816GT CONTACT,N.O.*** 26 40334GT TERMINAL,4 CONDUCTOR...................1
6 124641GT KIT,ESTOP, A/IWP/DPL..........................1 26 40335GT TERMINAL,2 CONDUCTOR...................1
includes 2 each N.C. contacts
26 40336GT TERMINAL,END PLATE.........................1
6 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1 26 40507GT TERM.STRIP ASSY.CONTROL
BOX-AC..................................................1
6 66818GT CONTACT,NC
27 33586GT TRANSFORMER (S-SERIES)****..........1
6 66821GT BASE,WITHOUT CONTACTS
27 69623GT TRANSFORMER, 85V TO 105V, JA.......1
7 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......2 Japanese models
includes 1 each N.O. contact
29 1257696GT PCB,ASSY,AWP/IWP/DPL/CWP............1
7 66816GT CONTACT,N.O.*** includes index number 31
7 66821GT BASE,WITHOUT CONTACTS 30 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....4
7 80076GT BUTTON,PUSH,BLACK W/SEAL...........2 31 69864GT FUSE,5 AMP,ATC...................................1
8 1277226GT ASSEMBLY,CIRCUIT BREAKER,15AMP 1
8 38021GT CIRCUIT BREAKER, 8 AMP **...............1
32 35039GT FUSE,5 AMP...........................................1
1

Part No. 40459 CWP Super Series 61


400 Power Groups June 2018

405.1 Ground Controls, AC Powered Models


(continued)

Item Part No. Description Qty.

33 33585GT NUT,COUPLER,10-24 X .75...................4


33 33587GT SCREW,RHM,10-24 X 3**......................4
33 69845GT SCREW,RHM 10-24 X 2.75**.................4
33 85253GT KIT,SCREW, PCB,GC BOX.....................4
includes both screws
34 38583GT COVER,BATTERY..................................1
35 38017GT BATTERY HOLDER................................1
36A 38018GT BATTERY,AA,1.5V..................................8
36B 145047GT BATTERY,AA,1.5V,CE.............................8
will also work for ANSI
Footnotes
1: The CWP Super Series Models were
produced using two different fuses on the PC
board in the ground control box. A serial
number break is not available. Refer to
specific PC board to determine correct fuse
type.

62 CWP Super Series Part No. 40459


June 2018 400 Power Groups

405.1 Ground Controls, AC Powered Models


(continued)

This Page Intentionally Left Blank

Part No. 40459 CWP Super Series 63


400 Power Groups June 2018

406.1 Control Cable Assembly, CWP-8S and CWP-15S Models Without Platform Outreach
and CWP-15S With Utility Platform

64 CWP Super Series Part No. 40459


June 2018 400 Power Groups

406.1 Control Cable Assembly, CWP-8S and CWP-15S Models Without Platform Outreach
and CWP-15S With Utility Platform

Item Part No. Description Qty.

1 8915GT SCREW,HHC,1/4-20 X 1.25....................2


2 22699GT WASHER,FLAT,M10,ZINC PLTD............8
CWP-15S
3 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
4 40735GT SPACER, 1/4ID3/8OD, .875LG...............2
5 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........2
6 38207GT POWER CABLE,MAST TO PLAT,25-S....1
7 40546GT POWER CABLE,MAST TO BASE
CWP/S....................................................1
8 23396GT SPRING,CONTROL CABLE, AWP.........1
9 23788GT BUSHING,STRAIN RELIEF, 53/64"........1
10 23787-SGT BRACKET,CONTROL CABLE
TENSION................................................1

Part No. 40459 CWP Super Series 65


400 Power Groups June 2018

407.1 Control Cable Assembly, CWP-12S With and Without Platform Outreach

66 CWP Super Series Part No. 40459


June 2018 400 Power Groups

407.1 Control Cable Assembly, CWP-12S With and Without Platform Outreach

Item Part No. Description Qty.

1 23788GT BUSHING,STRAIN RELIEF, 53/64"........1


2 23787-SGT BRACKET,CONTROL CABLE
TENSION................................................1
3 23396GT SPRING,CONTROL CABLE, AWP.........1
4 40544GT PWR.CABLE
ASSY.CWP12GRND-PLT.......................1
5 40546GT POWER CABLE,MAST TO BASE
CWP/S....................................................1
6 7339GT SCREW, HHC, 1/4-20 X .5......................2
7 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........5
8 40655GT PLATE,JUNCTION BOX MOUNT...........1
9 6090GT SCREW,HHC,1/4-20 X .75......................2
10 6091GT NUT,NYLOCK,1/4-20..............................2
11 40285GT OUTLET BOX,OVAL,DRILLED (LL19).....1
12 6633GT OUTLET BOX CAP.................................1
13 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........2
14 12560GT COIL CORD,16/6,24"COIL......................1
15 8915GT SCREW,HHC,1/4-20 X 1.25....................3
16 22699GT WASHER,FLAT,M10,ZINC PLTD............6
17 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......3
18 40735GT SPACER, 1/4ID3/8OD, .875LG...............2

Part No. 40459 CWP Super Series 67


400 Power Groups June 2018

408.1 Control Cable Assembly, CWP-8S and CWP-15S Models With Platform Outreach

68 CWP Super Series Part No. 40459


June 2018 400 Power Groups

408.1 Control Cable Assembly, CWP-8S and CWP-15S Models With Platform Outreach

Item Part No. Description Qty.

1 8915GT SCREW,HHC,1/4-20 X 1.25....................2


2 22699GT WASHER,FLAT,M10,ZINC PLTD............4
CWP-8S
3 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......6
4 40735GT SPACER, 1/4ID3/8OD, .875LG...............2
5 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........2
6 38205GT POWER CABLE,MAST/PLAT,15-S**......1
6 40544GT PWR.CABLE
ASSY.CWP12GRND-PLT.......................1
7 40546GT POWER CABLE,MAST TO BASE
CWP/S....................................................1
8 124104GT SWITCH,LIMIT.XCKP.ZCP21..................1
CE models; fasteners included
9 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......2
CE models
10 1505GT WIRE CABLE,16/2 SJO,BULK...12-inches
CE models
11 46182-SGT BRACKET,OUTREACH INTERLK
SWTCH...................................................1
CE models
12 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........2
13 46410GT OUTLET BOX,TEE (T19)........................1
CE models
14 6888GT SCREW,HHC,1/4-20 X 1.........................2
15 6889GT NUT,LP NYLOCK,1/4-20.........................2
16 6633GT OUTLET BOX CAP.................................1
17 12560GT COIL CORD,16/6,24"COIL......................1
18 40285GT OUTLET BOX,OVAL,DRILLED (LL19).....1
19 7339GT SCREW, HHC, 1/4-20 X .5......................2
20 23396GT SPRING,CONTROL CABLE, AWP.........1
21 23787-SGT BRACKET,CONTROL CABLE
TENSION................................................1
22 23788GT BUSHING,STRAIN RELIEF, 53/64"........1

Part No. 40459 CWP Super Series 69


400 Power Groups June 2018

409.1 Battery and Battery Charger Installation

70 CWP Super Series Part No. 40459


June 2018 400 Power Groups

409.1 Battery and Battery Charger Installation

Item Part No. Description Qty. Item Part No. Description Qty.

-- BATT.PACK OPTION,CWP,CE (46589) 12 46956-SGT COVER,CHARGER,CE,CWP,PAINTED..1


(component no longer available) CE models
-- 46321GT BATTERY PACK - 115/60HZ, CWP 13 40221GT GROMMET,RUBBER .25 X .375............4
1 37758GT BATTERY BOX,WHITE,SMALL W/LID....1 14 38979GT SCREW,PHM,1/4-20X.5 PHIL................4
Serial numbers from 101 to 294
1 57161GT BATTERY BOX,BLK W/ LID, GRP 27.....1
Serial numbers from 295 to 599999
2 69229GT NUT,WING 5/16-18.................................2
CWP Super Series Models were produced
using one of two different threaded post
sizes on the 57159 battery; 5/16" or 3/8".
Refer to the specific machine to determine
the correct wing nut.
2 69230GT NUT,WING,3/8-16...................................2
CWP Super Series Models were produced
using one of two different threaded post
sizes on the 57159 battery; 5/16" or 3/8".
Refer to the specific machine to determine
the correct wing nut.
3 57159GT BATTERY,12V GRP 27,105 AH, DRY.....1
4 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
4 40189GT BATT.CBL.ASSY,BATT-MTR,BB/PW.......1
on models with Power Wheel Option
4 40190GT BATT.CBL.,BATT-MTR,BB\W/O PW........1
Serial numbers from 295 to 599999 (on
models without Power Wheel Option) (use
with battery box 57161)
4 41253GT BATT.CABLE ASSY.-CWP/SP................1
Battery Pack
4 57162GT BATTERY TERMINAL PROTECTORS....2
4A 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
4A 57162GT BATTERY TERMINAL PROTECTORS....2
4B 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
4B 57162GT BATTERY TERMINAL PROTECTORS....2
4C 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
5 6889GT NUT,LP NYLOCK,1/4-20.........................2
6 6638GT WASHER,FLAT,USS,1/4"Y.....................6
7 8915GT SCREW,HHC,1/4-20 X 1.25....................2
8 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
8 41254GT BATT. CABLE ASSY.BATT-MOTOR........1
Serial numbers from 101 to 294
9 6090GT SCREW,HHC,1/4-20 X .75......................4
10 6356GT WASHER,LOCK,.25................................4
11 Ref. Battery Charger...............................4
(refer to 410.1, 411.1 or 412.1)
12 40194-SGT COVER,CHARGER HOUSING,"BLUE"...1

Part No. 40459 CWP Super Series 71


400 Power Groups June 2018

410.1 Battery Charger, ANSI Models

72 CWP Super Series Part No. 40459


June 2018 400 Power Groups

410.1 Battery Charger, ANSI Models

Item Part No. Description Qty.

-- 38581GT CHARGER,12V,10A,AUTOMATIC,DOM*
1 38165GT TIMER, ELECTRONIC............................1
2 40396GT CORDSET-AC (38581 CHARGER)........1
3 16364GT BUSHING-6671 CHARG.,MOD# 6685....1
4 38166GT AMMETER, 12 AMP...............................1
5 40395GT SWITCH-POWER,CHARGER, SP/ST.....1
6 24036GT FUSE HOLDER, CHARGER..................1
models produced before 12/1/98
7 33551GT FUSE,3 AMP...........................................1
models produced before 12/1/98
8 65804GT CIRCUIT BREAKER,4 AMP 38581........1
models produced after 11/30/98
9 38175GT CIRCUIT BREAKER-LESTER
CHARGER..............................................1
10 40394GT TRANSFORMER, CHARGER (38581)....1
11 41218GT COVER,CHARGER #38581...................1

Part No. 40459 CWP Super Series 73


400 Power Groups June 2018

411.1 Battery Charger, Worldwide Models

74 CWP Super Series Part No. 40459


June 2018 400 Power Groups

411.1 Battery Charger, Worldwide Models

Item Part No. Description Qty.

-- CHARGER,12V DC,WORLD WIDE


(complete charger no longer available)
1 38165GT TIMER, ELECTRONIC............................1
2 FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
BS1362 BUSS TDC180-13A
2 55018GT POWER CORD,UK-HIGH VOLTAGE,
8".............................................................1
3 55019GT POWER CORD,NOVON, 8"....................1
4 55020GT POWER
CORD,ENGLAND,240V,16AMP..............1
5 55021GT POWER CORD,US 110, 8".....................1
6 48282GT POWER CORD, IEC 320 BLANK, 79".....1
7 38166GT AMMETER, 12 AMP...............................1
8 38174GT SWITCH-POWER,CHARGER, DP/DT....1
9 33551GT FUSE,3 AMP...........................................2
models produced before 12/1/98
10 24036GT FUSE HOLDER, CHARGER..................2
models produced before 12/1/98
11 69231GT CIRCUIT BREAKER,2AMP,WW.............2
models produced after 11/30/98
12 38173GT SWITCH, VOLTAGE................................1
13 38175GT CIRCUIT BREAKER-LESTER
CHARGER..............................................1
includes mounting fastener
14 38172GT TRANSFORMER, CHARGER (31188)....1
15 41288GT POWER OPTION 12VDC, CWP/SP.......1

Part No. 40459 CWP Super Series 75


400 Power Groups June 2018

412.1 Battery Charger, CE Models

76 CWP Super Series Part No. 40459


June 2018 400 Power Groups

412.1 Battery Charger, CE Models

Item Part No. Description Qty.

-- 46588GT CHARGER,12V 10A,CE


CE
1 46314GT CASE ASSY, CE CHARGER, 46588......1
2 FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
BS1362 BUSS TDC180-13A
2 40070GT POWER CORD,CHARGER,UK 220/50...1
3 40071GT POWER CORD,CHARGER,NOVON......1
4 40069GT POWER CORD,CHARGER,UK 110/50...1
5 40068GT POWER CORD,CHARGER,DOM...........1
6 38652GT POWER CORD W/ NO PLUG................1
7 46308GT CAPACITOR, CE CHARGER, 46588......1
8 46309GT TIMER ASSY,ELECTRONIC,CE
CHARG...................................................1
9 46310GT RELAY,CHARGER CE, 46588................1
10 46312GT CIRCUIT BREAKER,INPUT CE
CHARG...................................................2
11 46311GT CIRCUIT BREAKER,OUTPUT CE
CHAR......................................................2
12 38174GT SWITCH-POWER,CHARGER, DP/DT....1
13 38166GT AMMETER, 12 AMP...............................1
14 38173GT SWITCH, VOLTAGE................................1
15 27262GT HEATSINK ASSY W/DIODES (23442)....1
16 46317GT TRANSFORMER, CE CHARGER,
46588......................................................1

Part No. 40459 CWP Super Series 77


400 Power Groups June 2018

413.1 Hydraulic Hoses and Fittings - Models Without Power Wheel Assist Option

78 CWP Super Series Part No. 40459


June 2018 400 Power Groups

413.1 Hydraulic Hoses and Fittings - Models Without Power Wheel Assist Option

Item Part No. Description Qty.

1 38449GT EXTENSION, MALE, .25 TO .25SAE......2


2 38770GT HYDR. HOSE ASSY, CWP.....................2
1

3 12340GT ELBOW,070220-4-6................................2
Footnotes
1: Hose End - Female JIC Swivel, 4-4 (Synflex
3903-04544), Hose End - 90 Female JIC
Swivel, 4 JIC, Long (Synflex 3903-04844) and
Hose - 1/4" Thermoplastic Medium Pressure
(Synflex 3130-04)

Part No. 40459 CWP Super Series 79


400 Power Groups June 2018

414.1 Hydraulic Hoses and Fittings, Models with Power Wheel Assist Option

80 CWP Super Series Part No. 40459


June 2018 400 Power Groups

414.1 Hydraulic Hoses and Fittings, Models with Power Wheel Assist Option

Item Part No. Description Qty.

1 38449GT EXTENSION, MALE, .25 TO .25SAE......2


2 38776GT HOSE ASSY 28.5"CWP W/PWR
ASSIS.....................................................1
1

3 13921GT ELBOW,070220-4-4................................6
4 38777GT HOSE ASSY 33.5"CWP W/PWR
ASSIS.....................................................1
1

5 38775GT HOSE ASSY 38.5"CWP W/PWR


ASSIS.....................................................2
2

6 12340GT ELBOW,070220-4-6................................2
7 38778GT HOSE ASSY 55.5"CWP W/PWR
ASSIS.....................................................2
3

8 35497GT CONNECTOR,070120-4-10....................2
Footnotes
1: Hose End - Female JIC Swivel, 4-2 (Synflex
3903-02544), Hose End - Female JIC Swivel,
4-2 (Synflex 3903-02544) and Hose - 1/8"
Thermoplastic Medium Pressure (Synflex
3130-02)
2: Hose End - Female JIC Swivel, 4-4 (Synflex
3903-04544), Hose End - Female JIC Swivel,
4-4 (Synflex 3903-04544) and Hose - 1/4"
Thermoplastic Medium Pressure (Synflex
3130-04)
3: Hose End - Female JIC Swivel, 4-4 (Synflex
3903-04544), Hose End - 90° Female JIC
Swivel, 4 JIC, Long (Synflex 3903-04844),
Hose Protector - 1/4", Black and Hose - 1/4"
Thermoplastic Medium Pressure, Extra Flex
(Synflex 3160-04)

Part No. 40459 CWP Super Series 81


500 Platform Components June 2018

501.1 Aluminum Platform Assembly with Sliding Mid-rail Entry

82 CWP Super Series Part No. 40459


June 2018 500 Platform Components

501.1 Aluminum Platform Assembly with Sliding Mid-rail Entry

Item Part No. Description Qty.

-- 38202GT PLAT.ASSY/DECALS,STD,AWP/IWP
ANSI and CSA models; includes index
numbers 4 through 9, 12, 13 and 14
-- 69239GT PLAT.ASSY/DECALS,STD,CE
CE models; includes index numbers 4
through 9, 12, 13 and 14
1 4828GT NUT,NYLOCK,3/8-16..............................8
2 4828GT NUT,NYLOCK,3/8-16..............................2
3 6550GT U-BOLT,3/8 X 1 YZ..................................1
4 38203GT RAILING ASSY,WORD,
AWP-IWP&CWP.....................................1
ANSI and CSA models; includes index
numbers 5 through 9
4 69240GT RAILING WELD.W/DECALS,CE.............1
CE models; includes index numbers 5
through 9
5 31146GT WIRE LOOM,.413"
NON-SLIT***.............................16-inches
5 41292GT MID-RAIL GUIDE WITH LOOM..............2
6 6888GT SCREW,HHC,1/4-20 X 1.........................2
7 6638GT WASHER,FLAT,USS,1/4"Y.....................4
8 6091GT NUT,NYLOCK,1/4-20............................10
9 37391GT TUBE,STD.SLIDING MIDRAIL-21..........1
10 38586GT CLAMP,PLATFORM MOUNT..................2
11 6175GT SCREW,HHC,3/8-16 X 1.........................6
12 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
13 38204GT TOEBOARD-STD.W/DECALS
AWP/IWP................................................1
includes index number 12
14 4266GT SCREW,HHC,1/4-20 X 2.........................8
15 Ref. Carriage Assembly..........................8
(refer to 305.1, 306.1 or 307.1)

Part No. 40459 CWP Super Series 83


500 Platform Components June 2018

502.1 Aluminum Platform Assembly with Gated Entry (from 0199-828)

84 CWP Super Series Part No. 40459


June 2018 500 Platform Components

502.1 Aluminum Platform Assembly with Gated Entry (from 0199-828)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 38218GT PLAT.ASSY W/DECALS,GATED,ULTRA 9 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6


ANSI and CSA models; includes index for models manufactured before 2015 that
numbers 3 through 18 and 21 through 24 have not been updated with the new gate
arms that include the bushings
-- 40256GT PLAT.ASSY W/DECALS,GATED,NRW.
ANSI and CSA models; includes index 10A 824462GT ASM, ARM, LOWER PIVOT STD...........1
numbers 3 through 18 and 21 through 24 (replaced 40264)
-- 40261GT PLAT ASSY-GTD/STD-WORDS.............1 10B 145191GT ASM, TUBE AWP NRW GATED
ANSI and CSA models; includes index (replaced 40260) (includes 1 each item 8)
numbers 3 through 18 and 21 through 24 10C 145192GT ASM, TUBE AWP ULT NRW GATED
-- 69241GT PLAT.ASSY W/DECALS,GATED,CE (replaced 38222) (includes 1 each item 8)
CE models; includes index numbers 3 11 38338GT PIN,SPRING,.25X.75 ZINC PLATED
through 18 and 21 through 24
12A 824472GT ASM, GATE ARM STD............................1
-- 69242GT PLAT.ASSY W/DECALS,GATED,NRWCE (replaced 37982)
CE models; includes index numbers 3
through 18 and 21 through 24 12B 824457GT ASM, UPPER GATE ARM NRW
(replaced 38050)
-- 69243GT PLAT.ASSY W/DECALS,GATED
CE models; includes index numbers 3 12C 824510GT ASM, GATE ARM ULTRA NRW, UPPER
through 18 and 21 through 24 (replaced 38048)
1 4828GT NUT,NYLOCK,3/8-16..............................8 13 37732GT PIN,PULL................................................1
2 4828GT NUT,NYLOCK,3/8-16..............................2 14 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
3A 40262GT RAIL.WELD W/DECALS,GATED,STD.....1 15A 26787GT KNOB......................................................2
ANSI and CSA models; includes 1 each of 15B 2095GT SCREW,SET,HS 10-32 X.25...................1
index number 8 and index number 11 and
18 16 26780GT PLATE,HINGE.........................................2

3B 69272GT RAIL.WELD W/DECALS,GATED,STD.....1 17 57138GT LATCH ROTATOR, GATED


CE models; includes 1 each of index PLATFORM.............................................1
number 8 and index number 11 and 18 18 26785GT BUMPER,RUBBER.................................1
3C 40257GT RAIL.WELD 19 6175GT SCREW,HHC,3/8-16 X 1.........................6
W/DECALS,GATED,NRW.......................1
20 38586GT CLAMP,PLATFORM MOUNT..................2
ANSI and CSA models; includes 1 each of
index number 8 and index number 11 and 21 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
18 22 6888GT SCREW,HHC,1/4-20 X 1.........................4
3D 69273GT RAIL.WELD W/DECALS,GATED,NAR.....1 23A 38204GT TOEBOARD-STD.W/DECALS
CE models; includes 1 each of index AWP/IWP................................................1
number 8 and index number 11 and 18 includes index number 21
3E 38219GT RAIL.WELD 23B 40258GT TOEBOARD W/DECALS,NARROW.......1
W/DECALS,GATED,ULTRA....................1 includes index number 21
ANSI and CSA models; includes 1 each of
index number 8 and index number 11 and 23C 38220GT TOEBOARD
18 W/DECALS,ULTRA,NARROW................1
includes index number 21
3F 69274GT RAIL.WELD
W/DECALS,GATED,ULTRA....................1 24 4266GT SCREW,HHC,1/4-20 X 2.........................4
CE models; includes 1 each of index 25 6550GT U-BOLT,3/8 X 1 YZ..................................1
number 8 and index number 11 and 18
4 6091GT NUT,NYLOCK,1/4-20............................16
5 12013GT SHIM,.375 X .063....................................8
for models manufactured before 2015 that
have not been updated with the new gate
arms that include the bushings
6 6884GT SCREW,HHC,1/4-20 X 2.5......................6
7 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
8 40265GT BALL STUD,GAS STRUT (38593)***......2

Part No. 40459 CWP Super Series 85


500 Platform Components June 2018

502.2 Aluminum Platform Assembly with Gated Entry (to serial number 0199-827)

86 CWP Super Series Part No. 40459


June 2018 500 Platform Components

502.2 Aluminum Platform Assembly with Gated Entry (to serial number 0199-827)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Narrow Gated Platform Assembly with 16 26787GT KNOB......................................................2


Decals to SN 827
to SN 827 (refer to 502.1) 17 26780GT PLATE,HINGE.........................................2
1 4828GT NUT,NYLOCK,3/8-16..............................8 to SN 827
to SN 827 18 37732GT PIN,PULL................................................1
2 4828GT NUT,NYLOCK,3/8-16..............................2 to SN 827
to SN 827 18 38223GT BRKT.LATCH ASSY.GATED,S
3 6550GT U-BOLT,3/8 X 1 YZ..................................1 SERIES...................................................1
to SN 827 to SN 827
4 38219GT RAIL.WELD 18 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
W/DECALS,GATED,ULTRA....................1 to SN 827
includes 1 each of index number 9 and 19 37723GT LATCH ROTATOR WELDMENT,ZINC.....1
index number 12 and 21; to SN 827 to SN 827
4 40257GT RAIL.WELD 20 37979GT PLATE,SHIM...........................................2
W/DECALS,GATED,NRW.......................1 to SN 827
includes 1 each of index number 9 and
index number 12 and 21; to SN 827 21 26785GT BUMPER,RUBBER.................................1
to SN 827
4 40262GT RAIL.WELD W/DECALS,GATED,STD.....1
includes 1 each of index number 9 and 22 6175GT SCREW,HHC,3/8-16 X 1.........................6
index number 12 and 21; to SN 827 to SN 827
5 6091GT NUT,NYLOCK,1/4-20............................16 23 38586GT CLAMP,PLATFORM MOUNT..................2
to SN 827 to SN 827
6 12013GT SHIM,.375 X .063....................................8 24 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
for models manufactured before 2015 that to SN 827
have not been updated with the new gate 25 6888GT SCREW,HHC,1/4-20 X 1.........................4
arms that include the bushings to SN 827
7 6884GT SCREW,HHC,1/4-20 X 2.5......................6 26 38204GT TOEBOARD-STD.W/DECALS
8 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1 AWP/IWP................................................1
includes index number 24; to SN 827
9 40265GT BALL STUD,GAS STRUT (38593)***......2
26 38220GT TOEBOARD
10 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6 W/DECALS,ULTRA,NARROW................1
for models manufactured before 2015 that includes index number 24; to SN 827
have not been updated with the new gate
arms that include the bushings 26 40258GT TOEBOARD W/DECALS,NARROW.......1
includes index number 24; to SN 827
11A 824462GT ASM, ARM, LOWER PIVOT STD...........1
(replaced 40264) 27 4266GT SCREW,HHC,1/4-20 X 2.........................4
to SN 827
11B 145191GT ASM, TUBE AWP NRW GATED
(replaced 40260) (includes 1 each item 8)
11C 145192GT ASM, TUBE AWP ULT NRW GATED......1
includes each of 1 of index number 9
12 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
13A 824472GT ASM, GATE ARM STD............................1
(replaced 37982)
13B 824457GT ASM, UPPER GATE ARM NRW
(replaced 38050)
13C 824510GT ASM, GATE ARM ULTRA NRW, UPPER
(replaced 38048)
14 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
to SN 827
15 38582GT SCREW,SHC,1/4-20 X 1.........................2
to SN 827
16 2095GT SCREW,SET,HS 10-32 X.25...................2
to SN 827

Part No. 40459 CWP Super Series 87


500 Platform Components June 2018

503.1 Aluminum Extra Large Platform Assembly, Front and Side Entry (from serial number
0199-828)

88 CWP Super Series Part No. 40459


June 2018 500 Platform Components

503.1 Aluminum Extra Large Platform Assembly, Front and Side Entry (from serial number
0199-828)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 40179GT PLATFORM ASSY,XL FRT/SIDE ENTY 21 31146GT WIRE LOOM,.413"


ANSI and CSA models; includes index NON-SLIT***.............................16-inches
numbers 1 through 23; from SN 828 (refer from SN 828
to 503.1) 21 41292GT MID-RAIL GUIDE WITH LOOM..............2
-- 69275GT PLAT ASSY,XL FRT/SIDE ENTRY from SN 828
CE models; includes index numbers 1 22 6888GT SCREW,HHC,1/4-20 X 1.........................2
through 23; from SN 828 from SN 828
1 37391GT TUBE,STD.SLIDING MIDRAIL-21..........1 23 6638GT WASHER,FLAT,USS,1/4"Y.....................2
from SN 828 from SN 828
2 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
from SN 828
3 6884GT SCREW,HHC,1/4-20 X 2.5......................5
from SN 828
4 12013GT SHIM,.375 X .063....................................8
from SN 828
5 6889GT NUT,LP NYLOCK,1/4-20.........................8
from SN 828
6 26785GT BUMPER,RUBBER.................................1
from SN 828
7 824472GT ASM, GATE ARM STD............................1
8 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6
from SN 828
9 40265GT BALL STUD,GAS STRUT (38593)***......2
from SN 828
10 6002GT NUT,LP NYLOCK,5/16-18.......................1
from SN 828
11 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
from SN 828
12 824462GT ASM, ARM, LOWER PIVOT STD...........1
replaced 40264
13 37732GT PIN,PULL................................................1
from SN 828
14 2095GT SCREW,SET,HS 10-32 X.25...................2
from SN 828
14 26787GT KNOB......................................................2
from SN 828
15 26780GT PLATE,HINGE.........................................2
from SN 828
16 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
from SN 828
17 57138GT LATCH ROTATOR, GATED
PLATFORM.............................................1
from SN 828
18 44977GT TOEBOARD-STD.W/DECALS,X-LARGE.1
includes index number 19; from SN 828
19 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
from SN 828
20 44978GT RAIL.WELD W/DECALS,GATED,X-LG....1
includes index numbers 2, 6, 1 each of
index number 9 and index number 10; from
SN 828

Part No. 40459 CWP Super Series 89


500 Platform Components June 2018

503.2 Aluminum Extra Large Platform Assembly, Front and Side Entry (to serial number
0199-827)

90 CWP Super Series Part No. 40459


June 2018 500 Platform Components

503.2 Aluminum Extra Large Platform Assembly, Front and Side Entry (to serial number
0199-827)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 40179GT PLATFORM ASSY,XL FRT/SIDE ENTY 22 44978GT RAIL.WELD W/DECALS,GATED,X-LG....1


to SN 827 (refer to 503.1) includes index numbers 2, 6, 1 each of
index number 9 and index number 10; to
1 37391GT TUBE,STD.SLIDING MIDRAIL-21..........1
SN 827
to SN 827
23 31146GT WIRE LOOM,.413"
2 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
NON-SLIT***.............................16-inches
to SN 827
to SN 827
3 6884GT SCREW,HHC,1/4-20 X 2.5......................5
23 41292GT MID-RAIL GUIDE WITH LOOM..............2
to SN 827
to SN 827
4 12013GT SHIM,.375 X .063....................................8
24 8915GT SCREW,HHC,1/4-20 X 1.25....................2
to SN 827
to SN 827
5 6091GT NUT,NYLOCK,1/4-20..............................8
25 6638GT WASHER,FLAT,USS,1/4"Y.....................2
to SN 827
to SN 827
6 26785GT BUMPER,RUBBER.................................1
to SN 827
7 824472GT ASM, GATE ARM STD............................1
8 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6
to SN 827
9 40265GT BALL STUD,GAS STRUT (38593)***......2
to SN 827
10 6002GT NUT,LP NYLOCK,5/16-18.......................1
to SN 827
11 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
to SN 827
12 824462GT ASM, ARM, LOWER PIVOT STD...........1
replaced 40264
13 2095GT SCREW,SET,HS 10-32 X.25...................2
to SN 827
13 26787GT KNOB......................................................2
to SN 827
14 26780GT PLATE,HINGE.........................................2
to SN 827
15 37979GT PLATE,SHIM...........................................2
to SN 827
16 37723GT LATCH ROTATOR WELDMENT,ZINC.....1
to SN 827
17 37732GT PIN,PULL................................................1
to SN 827
17 38223GT BRKT.LATCH ASSY.GATED,S
SERIES...................................................1
to SN 827
17 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
to SN 827
18 44977GT TOEBOARD-STD.W/DECALS,X-LARGE.1
includes index number 19; to SN 827
19 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
to SN 827
20 38582GT SCREW,SHC,1/4-20 X 1.........................2
to SN 827
21 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
to SN 827

Part No. 40459 CWP Super Series 91


500 Platform Components June 2018

504.1 Fiberglass Platform Assembly

92 CWP Super Series Part No. 40459


June 2018 500 Platform Components

504.1 Fiberglass Platform Assembly

Item Part No. Description Qty.

1 40268GT PLAT.ASSY.FIBER,W/DECALS..............1
ANSI and CSA models; includes index
numbers 2, 3, 4, 8, 9 and 14
1 40270GT PLAT.ASSY.W/ DECALS NRW. FIBER....1
ANSI and CSA models; includes index
numbers 2, 3, 4, 8, 9 and 14
1 69276GT PLAT.ASSY.W/DECALS,STD FIBER......1
CE models; includes index numbers 2, 3,
4, 8, 9 and 14
1 69277GT PLAT.ASSY.W/ DECALS NRW. FIBER....1
CE models; includes index numbers 2, 3,
4, 8, 9 and 14
2 6271GT RIVET,STL,STL.MAN,P,.25 X .25...........4
3 6638GT WASHER,FLAT,USS,1/4"Y.....................4
3 75144GT WASHER,FLAT,SAE 1/4",ZINC...............4
4 46695-SGT INSTR. TUBE MOUNT, FIBER PLAT......1
5 2223GT LANYARD ASSY HOIST/AWP-7"**........1
5 40267GT BOX,INSTRUCT. STORAGE,S
SERIES...................................................1
(includes items 2 and 3)
6 8149GT SPACER,NYLON .257 X .5 X .75"..........2
7 23838GT SCREW,FHM,1/4-20X1.75,GR2.............2
8 6889GT NUT,LP NYLOCK,1/4-20.........................2
9 40269GT SLIDING MIDRAIL ASSY.STD.FIBER.....1
9 40271GT SLIDING MIDRAIL ASSY,NRW.FIBER....1
10 6708GT SCREW,HHC,3/8-16 X 2.25....................6
11 6097GT WASHER,FLAT,USS,3/8",Y....................6
12 14016GT WASHER,FLAT,502 X 1.747 X.04...........6
13 4828GT NUT,NYLOCK,3/8-16..............................6
14 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
15 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH
16 80058GT SCREW,PHP,1/4-20 X .875

Part No. 40459 CWP Super Series 93


500 Platform Components June 2018

505.1 Utility Platform Assembly, CWP-12S

94 CWP Super Series Part No. 40459


June 2018 500 Platform Components

505.1 Utility Platform Assembly, CWP-12S

Item Part No. Description Qty.

1 4828GT NUT,NYLOCK,3/8-16..............................8
2 6175GT SCREW,HHC,3/8-16 X 1.........................2
3 41262GT PLATE-REINFORCEMENT
W/DECALS.............................................1
4 69495GT HAND CONTRL MOUNT ASSY
W/DEC....................................................1
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
6 38988GT TUBE,SPACER,UPPER..........................1
7 41261GT MAT.STOR. CMPTMNT.W/DCLS. SP......1
ANSI models; includes index number 8
7 58005-SGT MAT.STOR.CMPTMNT,W/DECALS,CE...1
CE models; includes index number 8
7 69270GT PLAT MATERIAL STOR ASSY W/DEC....1
CSA models; includes index number 8
8 33674GT PIN,LOCK,SHORT***.............................2
9 6637GT SCREW,HHC,1/4-20 X 1.75..................10
10 6889GT NUT,LP NYLOCK,1/4-20.......................10
11 4266GT SCREW,HHC,1/4-20 X 2.........................8
12 6091GT NUT,NYLOCK,1/4-20............................18
13 12981GT SCREW,HHC,3/8-16 X 4.5......................2
14 41259GT RAILING ASSY. W/DECALS S-PCKER...1
15 38586GT CLAMP,PLATFORM MOUNT..................2
16 5387GT SCREW,HHC,3/8-16 X 4.........................2
17 6090GT SCREW,HHC,1/4-20 X .75......................8
ANSI and CSA models
17 6888GT SCREW,HHC,1/4-20 X 1.........................4
CE models
18 41294GT PLATE-REMOVE.STORAGE
SHELF-SP..............................................1
19 49456GT TOEBOARD ATTACH.UTILITY PLFM.....1
CE models
20 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........3
21 41260GT TOEBOARD FORM.W/DECALS
S-PCKER................................................1
includes index number 20
22 6326GT SCREW,HHC,3/8-16 X 3.........................2

Part No. 40459 CWP Super Series 95


500 Platform Components June 2018

506.1 Utility Platform Assembly, CWP-15S

96 CWP Super Series Part No. 40459


June 2018 500 Platform Components

506.1 Utility Platform Assembly, CWP-15S

Item Part No. Description Qty.

1 4828GT NUT,NYLOCK,3/8-16............................10
2 6175GT SCREW,HHC,3/8-16 X 1.........................8
3 41262GT PLATE-REINFORCEMENT
W/DECALS.............................................1
4 41701GT PLATE,HAND CONTROL MOUNT.........1
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
6 41261GT MAT.STOR. CMPTMNT.W/DCLS. SP......1
ANSI models; includes index number 7
6 58005-SGT MAT.STOR.CMPTMNT,W/DECALS,CE...1
CE models; includes index number 7
6 69270GT PLAT MATERIAL STOR ASSY W/DEC....1
CSA models; includes index number 7
7 33674GT PIN,LOCK,SHORT***.............................2
8 6637GT SCREW,HHC,1/4-20 X 1.75..................10
9 6889GT NUT,LP NYLOCK,1/4-20.......................18
10 4266GT SCREW,HHC,1/4-20 X 2.........................8
11 6091GT NUT,NYLOCK,1/4-20............................10
12 8179GT SCREW,HHC,1/4-20 X 2.25....................2
13 41259GT RAILING ASSY. W/DECALS S-PCKER...1
14 38586GT CLAMP,PLATFORM MOUNT..................2
15 6090GT SCREW,HHC,1/4-20 X .75......................8
ANSI and CSA models
15 6888GT SCREW,HHC,1/4-20 X 1.........................4
CE models
16 41294GT PLATE-REMOVE.STORAGE
SHELF-SP..............................................1
17 49456GT TOEBOARD ATTACH.UTILITY PLFM.....1
CE models
18 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........3
19 41260GT TOEBOARD FORM.W/DECALS
S-PCKER................................................1
includes index number 18

Part No. 40459 CWP Super Series 97


500 Platform Components June 2018

507.1 Utility Platform Assembly with Gated Entry (from 0199-828)

98 CWP Super Series Part No. 40459


June 2018 500 Platform Components

507.1 Utility Platform Assembly with Gated Entry (from 0199-828)

Item Part No. Description Qty.

-- 41258GT STOCKPICKER PLAT.ASSY W/DEC.


1 40712GT TUBE,STD.SLIDING MIDRAIL-16.75.....2
2 6884GT SCREW,HHC,1/4-20 X 2.5......................5
3 12013GT SHIM,.375 X .063....................................8
4 6091GT NUT,NYLOCK,1/4-20..............................8
5 26785GT BUMPER,RUBBER.................................1
6 38958GT WELDMENT,GATE,UTILITY PLFM........1
7 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6
8 40265GT BALL STUD,GAS STRUT (38593)***......2
9 6002GT NUT,LP NYLOCK,5/16-18.......................2
10 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
11 38940GT LOWER PIVOT ARM,UTILITY PLFM.....1
includes index number 8
12 37732GT PIN,PULL................................................1
13 6889GT NUT,LP NYLOCK,1/4-20.........................8
14 2095GT SCREW,SET,HS 10-32 X.25...................2
14 26787GT KNOB......................................................2
15 26780GT PLATE,HINGE.........................................2
16 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
17 57138GT LATCH ROTATOR, GATED
PLATFORM.............................................1
18 41259GT RAILING ASSY. W/DECALS S-PCKER...1
includes index number 1, 2 of index number
4, 5 through 15, 19, 20, 21 and 22
18 41260GT TOEBOARD FORM.W/DECALS
S-PCKER................................................1
19 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
20 31146GT WIRE LOOM,.413"
NON-SLIT***.............................16-inches
20 41292GT MID-RAIL GUIDE WITH LOOM..............4
21 8915GT SCREW,HHC,1/4-20 X 1.25....................2
22 6638GT WASHER,FLAT,USS,1/4"Y.....................2

Part No. 40459 CWP Super Series 99


500 Platform Components June 2018

507.2 Utility Platform Assembly with Gated Entry (to serial number 0199-827)

100 CWP Super Series Part No. 40459


June 2018 500 Platform Components

507.2 Utility Platform Assembly with Gated Entry (to serial number 0199-827)

Item Part No. Description Qty.

-- 41258GT STOCKPICKER PLAT.ASSY W/DEC.


1 40712GT TUBE,STD.SLIDING MIDRAIL-16.75.....2
2 6884GT SCREW,HHC,1/4-20 X 2.5......................5
3 12013GT SHIM,.375 X .063....................................8
4 6091GT NUT,NYLOCK,1/4-20..............................8
5 26785GT BUMPER,RUBBER.................................1
6 38958GT WELDMENT,GATE,UTILITY PLFM........1
7 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............6
8 40265GT BALL STUD,GAS STRUT (38593)***......2
9 6002GT NUT,LP NYLOCK,5/16-18.......................2
10 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
11 38940GT LOWER PIVOT ARM,UTILITY PLFM.....1
includes index number 8
12 2095GT SCREW,SET,HS 10-32 X.25...................2
12 26787GT KNOB......................................................2
13 26780GT PLATE,HINGE.........................................2
14 37979GT PLATE,SHIM...........................................2
15 37723GT LATCH ROTATOR WELDMENT,ZINC.....1
16 37732GT PIN,PULL................................................1
16 38223GT BRKT.LATCH ASSY.GATED,S
SERIES...................................................1
16 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
17 38582GT SCREW,SHC,1/4-20 X 1.........................2
18 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
19 Ref. Railing Assembly with Decals..........1
(refer to 507.1)
20 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
21 31146GT WIRE LOOM,.413"
NON-SLIT***.............................16-inches
21 41292GT MID-RAIL GUIDE WITH LOOM..............4
22 8915GT SCREW,HHC,1/4-20 X 1.25....................2
23 6638GT WASHER,FLAT,USS,1/4"Y.....................2

Part No. 40459 CWP Super Series 101


500 Platform Components June 2018

508.1 Platform Controls, Models without Platform Outreach

102 CWP Super Series Part No. 40459


June 2018 500 Platform Components

508.1 Platform Controls, Models without Platform Outreach

Item Part No. Description Qty.

1 100256GT CONTROL BOX,THREE BUTTON.........1


includes index numbers 9 and 10
1 128502GT KIT UNIV HORN PUSH BLK ZB5AC24...1
1 145297GT KIT,SELECTOR
SWITCH,AWP/IWP/DP...........................1
1 35613GT E-STOP BUTTON KIT.............................1
2 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........1
3 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....1
4 10777GT COVER,BLANK.......................................1
includes gasket and mounting fasteners
4 45437GT COVER,GFCI,WEATHERPROOF..........1
includes gasket and mounting fasteners
5 13585GT OUTLET, 110V........................................1
6 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1
7 12456GT NIPPLE,1/2" CONDUIT...........................1
8 230000GT SCREW,FHS,10-24X.500.......................2
9 11104GT CONTACTOR BLOCK,N.O.....................3
10 11105GT CONTACTOR BLOCK,N.C......................1

Part No. 40459 CWP Super Series 103


500 Platform Components June 2018

509.1 Platform Controls, Models with Platform Outreach

104 CWP Super Series Part No. 40459


June 2018 500 Platform Components

509.1 Platform Controls, Models with Platform Outreach

Item Part No. Description Qty.

1 100256GT CONTROL BOX,THREE BUTTON.........1


includes index numbers 10 and 11
1 128502GT KIT UNIV HORN PUSH BLK ZB5AC24...1
1 145297GT KIT,SELECTOR
SWITCH,AWP/IWP/DP...........................1
1 35613GT E-STOP BUTTON KIT.............................1
2 43956GT WIRE CABLE,14/3 CON.TPE JKT*
3 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........2
4 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1
5 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....2
6 10777GT COVER,BLANK.......................................1
includes gasket and mounting fasteners
6 45437GT COVER,GFCI,WEATHERPROOF..........1
includes gasket and mounting fasteners
7 13585GT OUTLET, 110V........................................1
8 8843GT COVER,KNOCK OUT HOLE,4 PER
BAG........................................................1
9 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS.....2
10 11104GT CONTACTOR BLOCK,N.O.....................3
11 11105GT CONTACTOR BLOCK,N.C......................1

Part No. 40459 CWP Super Series 105


500 Platform Components June 2018

510.1 Platform Controls, Models with Utility Platform

106 CWP Super Series Part No. 40459


June 2018 500 Platform Components

510.1 Platform Controls, Models with Utility Platform

Item Part No. Description Qty.

1 100256GT CONTROL BOX,THREE BUTTON.........1


includes index numbers 9 and 10
1 128502GT KIT UNIV HORN PUSH BLK ZB5AC24...1
1 145297GT KIT,SELECTOR
SWITCH,AWP/IWP/DP...........................1
1 35613GT E-STOP BUTTON KIT.............................1
2 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........1
3 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....2
4 10777GT COVER,BLANK.......................................1
includes gasket and mounting fasteners
4 45437GT COVER,GFCI,WEATHERPROOF..........1
includes gasket and mounting fasteners
5 13585GT OUTLET, 110V........................................1
6 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1
7 12456GT NIPPLE,1/2" CONDUIT...........................1
8 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS.....2
9 11104GT CONTACTOR BLOCK,N.O.....................3
10 11105GT CONTACTOR BLOCK,N.C......................1

Part No. 40459 CWP Super Series 107


500 Platform Components June 2018

511.1 Platform Controls, CE Models

108 CWP Super Series Part No. 40459


June 2018 500 Platform Components

511.1 Platform Controls, CE Models

Item Part No. Description Qty.

1 128502GT KIT UNIV HORN PUSH BLK ZB5AC24...1


1 145297GT KIT,SELECTOR
SWITCH,AWP/IWP/DP...........................1
1 35613GT E-STOP BUTTON KIT.............................1
1 46587GT SWITCH,PLATFORM,DPL,CE................1
includes index numbers 10 and 11
2 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1
3 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........1
4 10777GT COVER,BLANK.......................................1
includes gasket, blank cover and mounting
fasteners
5 57075GT SCREW,PHIL,8-32X.50,SELF TAP.........4
6 T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1
includes rubber gasket
7 33629GT PLATE,UK POWER TO PLATFORM.......1
8 12456GT NIPPLE,1/2" CONDUIT...........................1
9 230000GT SCREW,FHS,10-24X.500.......................4
10 11104GT CONTACTOR BLOCK,N.O.....................3
11 11105GT CONTACTOR BLOCK,N.C......................1

Part No. 40459 CWP Super Series 109


600 Accessories June 2018

601.1 Platform Outreach, View 1

110 CWP Super Series Part No. 40459


June 2018 600 Accessories

601.1 Platform Outreach, View 1

Item Part No. Description Qty.

1 Ref. Carriage Assembly


(refer to 305.1, 306.1 or 307.1)
2 37668GT EXTRU.,MACHINED,BACK,OUTREACH.1
3 11335GT SCREW,SHS,3/8-16 X .5........................2
4 38963GT SPACER,1"OD X 1.296"LG.....................2
5 38031GT BUSHING,FLANGE,.75ID X .875OD......8
6 38735GT TUBE,COUPLER BAR 6.156",ZINC.......2
7 109820GT FORMING,OUTREACH PIVOT..............1
8 40326GT SPACER,1"OD X 2.844"LG.....................1
9 37368PGT PLATE,PLATFORM PIVOT,"BLUE".........2
10 38964GT SPACER,1"OD X .859"LG.......................2
11 40483GT OUTREACH-PLAT.MNT W/WORD
DECAL....................................................1
12 80982GT KIT, SLIDER-CHAIN ASSY.IWP..............1
13 37373GT COUPLER BAR,4.31",OUTREACH........1
14 38966GT SPACER,1"OD X .375"LG.......................2
15 6052GT WASHER,SHIM,.5 X .875 X .063............4
16 38016GT ROLLER,PLASTIC,AWP96**..................4
17 38975GT BOLT,ROLLER,.720"(LONG)..................4
18 37682GT SLIDE PAD,PLASTIC,OUTREACH.........1
19 38965GT SPACER,1"OD X .718"LG.......................2
20 37371GT COUPLER BAR,3.56",OUTREACH........1
21 31176GT PIN,CLEVIS,.75 X 4.5 LG.......................1
22 5361GT PIN,COTTER,.125 X 1.5.........................1
23 6175GT SCREW,HHC,3/8-16 X 1.........................6
24 4828GT NUT,NYLOCK,3/8-16..............................6

Part No. 40459 CWP Super Series 111


600 Accessories June 2018

602.1 Platform Outreach, View 2

112 CWP Super Series Part No. 40459


June 2018 600 Accessories

602.1 Platform Outreach, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 37378GT TUBE,HOUSING DRIVE SHAFT............1 42 40419GT CHAIN ASSY.OUTREACH......................1


includes index number 41
2 38030GT BUSHING,CLIP,.5 ID...............................4
3 37379GT SPROCKET, ROLLER CHAIN, #35B10...2
4 11978GT WASHER,FLAT,NYLON.515X.88X.093...8
5 37377GT SHAFT, DRIVE, OUTREACH..................1
6 40573GT DECAL PLATE
W/DECAL,OUTREACH..........................1
7 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....1
8 28083GT WASHER,NYLON...................................1
9 37374GT FORMING,COVER,OUTREACH............1
10 33720GT BEARING,FLANGE,3/8 ( AWP & ST).....2
11 28487GT SCREW,BHHS,3/8-16 X 1......................4
12 5397GT WASHER,FLAT,USS,5/16",Y................12
13 23396GT SPRING,CONTROL CABLE, AWP.........1
14 41251GT SWITCH BOX
MOUNT-WORD,OUTRCH.......................1
15 36874GT SCREW,BHHS,3/8-16 X 2.5...................5
16 4828GT NUT,NYLOCK,3/8-16..............................5
17 38962GT SCREW,NYLON,PHU,1/4-20 X.375LG....1
18 13863GT NUT,COUPLING, 1/4-20 X .875..............1
19 6356GT WASHER,LOCK,.25................................1
20 6638GT WASHER,FLAT,USS,1/4"Y.....................3
21 6082GT HANDLE BALL KNOB............................1
22 8178GT SCREW,HHC,3/8-16 X 2.5......................2
23 4828GT NUT,NYLOCK,3/8-16..............................2
24 6021GT WASHER,LOCK,.375..............................1
25 6090GT SCREW,HHC,1/4-20 X .75......................8
26 37383GT FORMED,HANDLE,ZINC,OUTREACH....1
27 14723GT SCREW,HHC,5/16-18 X 1.75..................1
28 6002GT NUT,LP NYLOCK,5/16-18.......................1
29 124984GT SPRING,TORSION,45 DEGREE............1
30 6898GT WASHER,SHIM,.625 X 1.188X.064........1
31 6091GT NUT,NYLOCK,1/4-20..............................7
32 7713GT NUT, LP NYLOCK, 3/8-16.......................2
33 6700GT WASHER,STAR,EXTERNAL,.375..........2
34 40483GT OUTREACH-PLAT.MNT W/WORD
DECAL....................................................1
35 32522GT DOWN STOP..........................................2
36 40707GT SPACER, 3/8 IDX1.25 LONG..................2
37 37690GT TUBE,HOUSING IDLER SHAFT............1
38 37692GT SHAFT, IDLER, OUTREACH..................1
39 80982GT KIT, SLIDER-CHAIN ASSY.IWP..............1
40 38044GT SCREW,SHC,8-32 X 1 YELLOW ZINC....2
41 11307GT CHAIN CONN.LINK #35 3/8 X 3/16........1

Part No. 40459 CWP Super Series 113


600 Accessories June 2018

603.1 Power Wheel Assist Option (from 0197-569)

114 CWP Super Series Part No. 40459


June 2018 600 Accessories

603.1 Power Wheel Assist Option (from 0197-569)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 69505GT SERV KIT, PW SPEED CONTROL 27 49012-SGT WELDMENT,HANDLE,PWA,CWP..........1


Serial numbers from 758 to 1248
1 Ref. Manifold - Power Wheel
(refer to 604.1) 27 69287GT WELDMENT,STEERING
HANDLE,PWA........................................1
2 124577GT E-STOP ASM, 40MM..............................1
Serial numbers from 385 to 757
2 66812GT BUTTON,PUSH,RED MUSHROOM
28 7713GT NUT, LP NYLOCK, 3/8-16.......................1
HEAD......................................................1
29 44330GT BLOCK, CAM FOLLOWER.....................1
2 66818GT CONTACT,NC.........................................1
30 38609GT CAM FOLLOWER,.75 DIA.375 SHAFT...2
2 66821GT BASE,WITHOUT CONTACTS
31 48512GT WASHER,THRST,BZ,.765X1.75X.125....2
3 38968GT SEE 11968, 1/4-20 X 1...........................2
32 41007GT SCREW,SET,PATCH 3/8-16 X .75..........2
4 6356GT WASHER,LOCK,.25................................6
33 48514GT BUSHING,FLANGE .5 X 7/8 X 5/16.......2
5 49011-SGT SWITCH MOUNT,STEER
HANDL,PWA**........................................6 34 37751GT BUSHING,BRONZE,1 X 1.375 X .75......5
Serial numbers from 758 to 1248 35 11335GT SCREW,SHS,3/8-16 X .5........................2
5 69286GT SWITCH MOUNT,STEER 36 37038GT WASHER,FLAT,.5X .125,HARDENED*...4
HDL(49011A*..........................................1
Serial numbers from 385 to 757 37 10107GT SCREW,HHC,5/16-18 X .75....................6
6 12348GT SCREW,RHM,6-32 X .75........................2 38 6886GT WASHER,LOCK,.313..............................6
7 11806GT WASHER,LOCK,#6.................................2 39 43833-SGT PLATE,BEARING MOUNT IWP..............1
8 48614GT SWITCH,ROCKR,4PDT,12 TERMINAL...1 40 13775GT WASHER,FLAT,1.063 X 2 X .134............4
9 37761GT SWITCH,PUSHBUTTON,BORE 41 69594GT WHEEL,8 X 2,1" KEYED HOLE..............1
MOUNT...................................................1 42 43834GT PLATE,HYD.MOTOR MOUNT................1
10 44327GT HANDLE GRIP,.625IDX4.25...................2 43 37754GT MOTOR,HYDRAULIC,DC,POWER
11 35464-418-SGT TUBE,RD,ALUM .75 X .11 X 4.18...........2 DRIVE.....................................................1
includes index number 44
12 12461GT SCREW,HHC,1/2-13 X 5,GRD.8.............2
43 65616GT SEAL KIT PWR WHL MOTOR................1
13 6086GT NUT,LP NYLOCK,1/2-13.........................2
44 40503GT KEY-DRIVE MOTOR SHAF, 1/4".............1
14 49009-SGT FORMING,HAND
GUARD,PWA,CWP**..............................1 45 6096GT SCREW,HHC,1/2-13 X 2 GR5................2
Serial numbers from 758 to 1248 46 6198GT NUT,NYLOCK,1/2-13..............................2
14 69281GT HAND GUARD,STEER 47 44291GT WELDMENT,WHEEL PIVOT-CWP.........1
HAND(49009A**.....................................1
Serial numbers from 385 to 757 48 44331GT WELDMENT,REARWHEEL JACK..........1

15 48430GT BRACKET,ENABLE 49 6175GT SCREW,HHC,3/8-16 X 1.........................2


HANDLE,PW,CWP.................................1 50 4828GT NUT,NYLOCK,3/8-16..............................2
16 20980GT WASHER,NYLON,.434 X.263X.049.......9 51 44096GT BRACKET,MANIFOLD MOUNT..............1
17 49006GT HANDLE,ENABLE,PWA,IWP/CWP........1 52 8255GT SCREW,HHC,3/8-16 X .75......................2
18 4512GT SPACER,NYL .25 X .69 X .25.................1 53 6021GT WASHER,LOCK,.375..............................2
19 5365GT NUT,NYLOCK,10-24...............................3
20 SWITCH,TOGGLE,SPDT***...................1
(direct replacement for 96418)
20 T114691GT ASSY,SWITCH,TOGGLE,SPDT*******....1
(direct replacement for 96418)
21 46681GT BRACKET,SWITCHES,REAR
WHL,CW**..............................................1
22 40207GT SWITCH CUSHION................................1
23 69271GT COVER,DIR.,REVERS,SWITCH**.........1
24 17017GT SCREW,SHS,10-24 X .38.......................2
25 5115GT SCREW,SHS,10-24 X 1..........................1
26 11968GT SCREW,BHHS,1/4-20 X 1......................4

Part No. 40459 CWP Super Series 115


600 Accessories June 2018

603.2 Power Wheel Assist Option (from 0197-491 to 0197-568)

116 CWP Super Series Part No. 40459


June 2018 600 Accessories

603.2 Power Wheel Assist Option (from 0197-491 to 0197-568)

Item Part No. Description Qty. Item Part No. Description Qty.

1 33681GT SCREW,HHC,3/8-16 X .625....................2 36 6096GT SCREW,HHC,1/2-13 X 2 GR5................2


2 6097GT WASHER,FLAT,USS,3/8",Y....................4 37 6198GT NUT,NYLOCK,1/2-13..............................2
3 44096GT BRACKET,MANIFOLD MOUNT..............1 38 44291GT WELDMENT,WHEEL PIVOT-CWP.........1
Serial numbers from 404 to 568 39 42375GT SCREW,SHS,3/8-16 X.375,ZINC............2
4 43953GT MANIFOLD,POWER ASSIST.................1 40 44331GT WELDMENT,REARWHEEL JACK..........1
(refer to 604.2)
41 6175GT SCREW,HHC,3/8-16 X 1.........................2
5 37751GT BUSHING,BRONZE,1 X 1.375 X .75......5
42 4828GT NUT,NYLOCK,3/8-16..............................2
6 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.........1
7 6091GT NUT,NYLOCK,1/4-20..............................1
8 44326GT FORMING,UPPER BOX W/PWA**.........1
9 44338GT SWITCH,SEALED ROCKER, 6 TERM....1
10 35464-418-SGT TUBE,RD,ALUM .75 X .11 X 4.18...........2
11 44327GT HANDLE GRIP,.625IDX4.25...................2
12 12461GT SCREW,HHC,1/2-13 X 5,GRD.8.............2
13 6086GT NUT,LP NYLOCK,1/2-13.........................2
14 44324-SGT Hand Guard............................................1
15 37761GT SWITCH,PUSHBUTTON,BORE
MOUNT...................................................1
16 46018PGT BRACKET,BOX.......................................1
17 6888GT SCREW,HHC,1/4-20 X 1.........................2
18 6356GT WASHER,LOCK,.25................................2
19 40207GT SWITCH CUSHION................................1
20 40572GT COVER-REVERSE SWITCH W/
DECL**....................................................1
21 17017GT SCREW,SHS,10-24 X .38.......................2
22 58002GT KIT,HANDLE CONVERSION,CWP***.....1
Serial numbers from 37 to 490
22 69284GT KIT,STEERING HANDLE UPDATE.........1
includes index numbers 8 and 14 (from 491
to 518)
23 38609GT CAM FOLLOWER,.75 DIA.375 SHAFT...2
24 44330GT BLOCK, CAM FOLLOWER.....................2
25 48512GT WASHER,THRST,BZ,.765X1.75X.125....2
26 41007GT SCREW,SET,PATCH 3/8-16 X .75..........2
27 48514GT BUSHING,FLANGE .5 X 7/8 X 5/16.......2
28 10107GT SCREW,HHC,5/16-18 X .75....................6
29 6886GT WASHER,LOCK,.313..............................6
30 43833-SGT PLATE,BEARING MOUNT IWP..............1
31 13775GT WASHER,FLAT,1.063 X 2 X .134............4
32 69594GT WHEEL,8 X 2,1" KEYED HOLE..............1
33 43834GT PLATE,HYD.MOTOR MOUNT................1
34 37754GT MOTOR,HYDRAULIC,DC,POWER
DRIVE.....................................................1
includes index number 35
34 65616GT SEAL KIT PWR WHL MOTOR................1
35 40503GT KEY-DRIVE MOTOR SHAF, 1/4".............1

Part No. 40459 CWP Super Series 117


600 Accessories June 2018

603.3 Power Wheel Assist Option (to 0197-490)

118 CWP Super Series Part No. 40459


June 2018 600 Accessories

603.3 Power Wheel Assist Option (to 0197-490)

Item Part No. Description Qty. Item Part No. Description Qty.

1 37875GT MANIFOLD,SELF DRIVE........................1 34 6356GT WASHER,LOCK,.25................................4


(refer to 604.2 or 604.3) 35 6638GT WASHER,FLAT,USS,1/4"Y.....................4
2 37463GT WELDMENT,STERRING,CWP/SP.........1
3 37751GT BUSHING,BRONZE,1 X 1.375 X .75......5
4 41007GT SCREW,SET,PATCH 3/8-16 X .75..........2
5 38514GT ROLLER HOLDER,ZINC PLATED%%....1
6 37761GT SWITCH,PUSHBUTTON,BORE
MOUNT...................................................1
7 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....2
8 SWITCH,ROCKER,DPDT,6
TERMINAL*............................................1
component no longer available
9 40217PGT SWITCH
MT,STEER.HANDLE,PAINTED..............1
10 40207GT SWITCH CUSHION................................1
11 40572GT COVER-REVERSE SWITCH W/
DECL**....................................................1
(decals are listed in Section One)
12 17017GT SCREW,SHS,10-24 X .38.......................2
13 58002GT KIT,HANDLE CONVERSION,CWP***.....1
14 1259223GT BOLT,SHS,3/8X.375X5/16-18,ZAG.........2
15 6002GT NUT,LP NYLOCK,5/16-18.......................2
16 38609GT CAM FOLLOWER,.75 DIA.375 SHAFT...2
17 40021GT WASHER,FLAT,.390 ID X .625 OD.........6
18 40022GT BUSHING,FLANGE,.375 X .5LG............2
19 10107GT SCREW,HHC,5/16-18 X .75....................6
20 6886GT WASHER,LOCK,.313..............................6
21 43833-SGT PLATE,BEARING MOUNT IWP..............1
22 13775GT WASHER,FLAT,1.063 X 2 X .134............4
23 69594GT WHEEL,8 X 2,1" KEYED HOLE..............1
24 43834GT PLATE,HYD.MOTOR MOUNT................1
25 37754GT MOTOR,HYDRAULIC,DC,POWER
DRIVE.....................................................1
includes index number 26
25 65616GT SEAL KIT PWR WHL MOTOR................1
26 40503GT KEY-DRIVE MOTOR SHAF, 1/4".............1
27 6096GT SCREW,HHC,1/2-13 X 2 GR5................2
28 6198GT NUT,NYLOCK,1/2-13..............................2
29 44291GT WELDMENT,WHEEL PIVOT-CWP.........1
30 33681GT SCREW,HHC,3/8-16 X .625....................2
31 6097GT WASHER,FLAT,USS,3/8",Y....................2
32 38624PGT MANIFOLD MOUNT,SELF
DRIVE,BLUE...........................................1
Serial numbers from 37 to 402
32 44096GT BRACKET,MANIFOLD MOUNT..............1
Serial numbers from 403 to 490
33 6090GT SCREW,HHC,1/4-20 X .75......................4

Part No. 40459 CWP Super Series 119


600 Accessories June 2018

604.1 Power Wheel Assist Manifold Assembly (from serial number 0197-569)

120 CWP Super Series Part No. 40459


June 2018 600 Accessories

604.1 Power Wheel Assist Manifold Assembly (from serial number 0197-569)

Item Part No. Description Qty.

A System Pressure
B All Functions
C Forward/Reverse
D Brake
E System Relief
-- 57168GT MANIFOLD,CWP/IWP,PWA,W/BRAKE**.1
Complete
1 MANIFOLD,BLOCK ONLY,IWP-S/CWP
(46257)....................................................1
(component no longer available)
2 44228GT SEAL KIT, VALVE....................................1
2 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
3 44228GT SEAL KIT, VALVE....................................1
3 44997GT VALVE,SOLENOID,2POS 2WAY N.O.*....1
4 46215GT COIL,SOLENOID,IWP-S/CWP PWR
AS...........................................................3
5 46258GT NUT, CARTRIDGE VALVE......................1
6 44236GT SPACER-DUAL COIL,#8***....................1
7 44973GT NUT,COIL (39909)..................................1
8 44229GT SEAL KIT, VALVE....................................1
8 52912GT VALVE,3POSITION,4WAY*.....................1
9 44228GT SEAL KIT, VALVE....................................1
9 46217GT VALVE,RELIEF IWP-S/CWP-S...............1
10 57255GT VALVE,CROSS PORT RELIEF...............1
Serial numbers from 881 to 1248

Part No. 40459 CWP Super Series 121


600 Accessories June 2018

604.2 Power Wheel Assist Manifold Assembly (from 0197-403 to 0197-569)

122 CWP Super Series Part No. 40459


June 2018 600 Accessories

604.2 Power Wheel Assist Manifold Assembly (from 0197-403 to 0197-569)

Item Part No. Description Qty.

A System Pressure
B 1
All Functions
C Forward/Reverse
D System Relief
1 43953GT MANIFOLD,POWER ASSIST.................1
Complete
2 44228GT SEAL KIT, VALVE....................................1
2 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
1

3 44228GT SEAL KIT, VALVE....................................1


3 44997GT VALVE,SOLENOID,2POS 2WAY N.O.*....1
1
2 position, 2 way
4 21444GT COIL,12 VOLT (21299 MANIFOLD)........1
5 46258GT NUT, CARTRIDGE VALVE......................1
6 44973GT NUT,COIL (39909)..................................1
7 46215GT COIL,SOLENOID,IWP-S/CWP PWR
AS...........................................................2
1
Size 8, Dual Spade, 10V DC
8 44236GT SPACER-DUAL COIL,#8***....................1
9 39346GT VALVE,SOLENOID 3 POS.4 WAY***......1
9 44229GT SEAL KIT, VALVE....................................1
1
3 position, 4 way with nut
10 44228GT SEAL KIT, VALVE....................................1
1

10 46217GT VALVE,RELIEF IWP-S/CWP-S...............1


1500 psi (103 bar)
Footnotes
1: Serial numbers from 403 to 569

Part No. 40459 CWP Super Series 123


600 Accessories June 2018

604.3 Power Wheel Assist Manifold Assembly (to serial number 0197-402)

124 CWP Super Series Part No. 40459


June 2018 600 Accessories

604.3 Power Wheel Assist Manifold Assembly (to serial number 0197-402)

Item Part No. Description Qty.

A All Functions; to SN 402


B Reverse; to SN 402
C Forward; to SN 402
D System Pressure; to SN 402
-- 37875GT MANIFOLD,SELF DRIVE
Complete to SN 402
1 27762GT VALVE,SOLENOID
includes index numbers 2 and 3; to SN 402
1 48342GT VALVE, SOLENOID 2P3W W/O COIL.....3
to SN 402
2 45912GT NUT,SOLENOID VALVE 2P3W...............3
to SN 402
3 21444GT COIL,12 VOLT (21299 MANIFOLD)........3
to SN 402
4 48343GT MANIFOLD BODY, PWR.WHL.
IWPCWP.................................................1
to SN 402
5 45543GT VALVE,CHECK, 50 PSI...........................1
to SN 402

Part No. 40459 CWP Super Series 125


600 Accessories June 2018

605.1 Power Wheel Assist Battery Installation

126 CWP Super Series Part No. 40459


June 2018 600 Accessories

605.1 Power Wheel Assist Battery Installation

Item Part No. Description Qty.

1 18189GT BOOT,BATTERY TERMINAL,RED..........1


to SN 0199-845
1 57159GT BATTERY,12V GRP 27,105 AH, DRY.....1
2 57161GT BATTERY BOX,BLK W/ LID, GRP 27.....1
Serial numbers from 295 to 599999
3 69229GT NUT,WING 5/16-18.................................2
CWP Super Series were produced using
one of two different threaded post sizes on
the 57159 battery. Refer to the specific
machine to determine the correct wing nut
size.
3 69230GT NUT,WING,3/8-16...................................2
CWP Super Series Models were produced
using one of two different threaded post
sizes on the 57159 battery; 5/16" or 3/8".
Refer to the specific machine to determine
the correct wing nut.
4 40436GT STRAP ASSY.-BATT. HOLD DOWN.......1
5 41253GT BATT.CABLE ASSY.-CWP/SP................1
6 6889GT NUT,LP NYLOCK,1/4-20.........................2
7 6638GT WASHER,FLAT,USS,1/4"Y.....................2
8 8915GT SCREW,HHC,1/4-20 X 1.25....................2
9 41220GT PWR CBLE ASSY BATT TO MOTOR.....1

Part No. 40459 CWP Super Series 127


600 Accessories June 2018

606.1 Flashing Beacon and Descent Alarm

128 CWP Super Series Part No. 40459


June 2018 600 Accessories

606.1 Flashing Beacon and Descent Alarm

Item Part No. Description Qty.

-- 37636-SGT ACCS.DESCEND LIGHT/ALARM(SERV)


includes index numbers 2 through 13 and
installation instructions
1 37765-SGT PLATE,CONTROL BOX,"BLUE".............1
2 6562GT WIRE CABLE,16/4 SJO,BULK
3 6935GT LOCKNUT,ELEC,1/2"..............................1
4 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
5 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........1
6 6638GT WASHER,FLAT,USS,1/4"Y.....................4
7 43136GT SCREW,PHM,1/4-20 X .625...................4
8 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
9 231237GT STROBE, AC COMPAT., 12-80V AMB.....1
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
10 6606GT SCREW,RHM,10-32 X .75......................3
11 6607GT WASHER,LOCK,#10 PLTD.....................3
12 15513GT NUT,HEX,10-32......................................3
13 41452-SGT PLATE,STROBE/ALARM
MTG,PAINTED........................................1

Part No. 40459 CWP Super Series 129


600 Accessories June 2018

607.1 Platform Accessories

130 CWP Super Series Part No. 40459


June 2018 600 Accessories

607.1 Platform Accessories

Item Part No. Description Qty.

1 41264GT DECAL,PLAT LOCATE LIGHT................1


1 43078GT LASER,LOCATING ACCESSORY..........1
includes mounting hardware and
installation instructions
2 9599-SGT TOOL TRAY............................................1
3 38226GT TUBE CADDY,AWP PLATFORM***........1
includes mounting hardware and assembly
instructions

Part No. 40459 CWP Super Series 131


June 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10006GT ...................17 2095GT .....................85, 87, 89, 91, 35497GT ...................81 37761GT ...................17, 21, 115, 117,
100256GT .................103, 105, 107 99, 101 35613GT ...................103, 105, 107, 119
100866GT .................53, 55 20980GT ...................49, 115 109 37764-SGT ................51
100869GT .................53, 55 21018GT ...................21, 53, 55, 57, 35695GT ...................41, 43 37765-SGT ................51, 129
100989GT .................53 61–62, 103, 105, 35697GT ...................39, 41, 43 37865GT ...................21
100990GT .................55 107, 113, 119 35698GT ...................39, 41, 43 37872GT ...................17, 49
10107GT ...................19, 115, 117, 119 21019GT ...................105, 107 35699GT ...................39, 41, 43 37873GT ...................17, 49
10153GT ...................57, 61–62 21444GT ...................123, 125 35705GT ...................39, 41, 43 37875GT ...................119, 125
10256GT ...................17 21618GT ...................49 35706GT ...................23, 25, 29, 31, 37930-SGT ................17
10258GT ...................17 21982GT ...................57, 61–62 33, 35, 37 37947GT ...................57, 61–62
107027GT .................49 2223GT .....................31, 33, 35, 37, 93 35707GT ...................25, 27, 29 37979GT ...................87, 91, 101
10775GT ...................103, 105, 107, 226393GT .................129 35709GT ...................23, 27, 29 38005GT ...................31, 33, 35, 37
109 226802GT .................85, 87, 89, 91, 35710GT ...................25, 27, 29 38011GT ...................23, 27, 29
10777GT ...................103, 105, 107, 99, 101 35711GT ...................25, 27, 29 38013GT ...................23, 27, 29
109 22699GT ...................65, 67, 69 35712GT ...................39, 41, 43 38014GT ...................37
109820GT .................111 230000GT .................103, 109 35714GT ...................39, 41, 43 38016GT ...................111
11104GT ...................103, 105, 107, 231237GT .................129 35715GT ...................27, 29 38017GT ...................57, 62
109 23394GT ...................65, 67, 69 35722GT ...................25, 27, 29 38018GT ...................57, 62
11105GT ...................103, 105, 107, 23396GT ...................65, 67, 69, 113 35724GT ...................23 38021GT ...................61–62
109 23787-SGT ................65, 67, 69 35725GT ...................23 38026GT ...................23, 25, 29, 31,
11307GT ...................113 23788GT ...................65, 67, 69 35726GT ...................23 33, 35, 37
11335GT ...................19, 111, 115 23838GT ...................93 35727-SGT ................23 38028GT ...................23
11806GT ...................115 23903GT ...................17 35730GT ...................45 38030GT ...................113
11890GT ...................39, 41, 43 24036GT ...................73, 75 35733GT ...................45 38031GT ...................111
11968GT ...................19, 115 24537GT ...................83, 85, 87, 89, 35734GT ...................45 38044GT ...................113
11978GT ...................113 91, 93, 95, 97 35749GT ...................23, 39, 41, 43 38068GT ...................23
12011GT ...................51 26780GT ...................85, 87, 89, 91, 35750GT ...................27, 29, 41, 43 38070-SGT ................17, 49
12013GT ...................85, 87, 89, 91, 99, 101 35751GT ...................27, 29, 41, 43 38071-SGT ................17, 49
99, 101 26785GT ...................85, 87, 89, 91, 35754GT ...................29, 43 38116GT ...................15
12340GT ...................79, 81 99, 101 35786GT ...................47 38117GT ...................11, 13
12348GT ...................115 26787GT ...................85, 87, 89, 91, 35991GT ...................45, 47, 49, 65, 38118GT ...................11, 13
124104GT .................69 99, 101 67, 69 38121GT ...................13
12456GT ...................103, 107, 109 27262GT ...................77 36874GT ...................113 38122GT ...................11, 13, 15
124577GT .................115 27762GT ...................125 37038GT ...................19, 115 38123GT ...................13
12461GT ...................19, 115, 117 27857GT ...................11, 13 37141GT ...................11, 13 38124GT ...................13
124641GT .................57, 61–62 27863GT ...................11, 13 37143GT ...................11, 15 38142GT ...................11, 13
124642GT .................57, 61–62 27865GT ...................11, 13 37144GT ...................11, 13 38149GT ...................11, 13
124644GT .................57, 61–62 27868GT ...................11, 13 37145GT ...................11, 13 38151GT ...................53
124649GT .................51 28083GT ...................113 37155GT ...................11, 13, 15 38152GT ...................53
124650GT .................51 28157GT ...................11, 13 37161GT ...................11, 13 38153GT ...................53
124984GT .................113 28236GT ...................13 37162GT ...................11, 15 38154GT ...................53
12560GT ...................67, 69 28487GT ...................113 37368PGT .................111 38155GT ...................53, 55
1257696GT ...............57, 61–62 29970-SGT ................17 37371GT ...................111 38156GT ...................53, 55
1259223GT ...............21, 119 29977GT ...................49 37373GT ...................111 38159GT ...................53, 55
1268235GT ...............23 31068GT ...................11, 13 37374GT ...................113 38160GT ...................53, 55
1268GT .....................11, 13, 15 31070GT ...................11, 13 37377GT ...................113 38161GT ...................53, 55
1277226GT ...............61–62 31071GT ...................11, 15 37378GT ...................113 38163GT ...................55
128502GT .................103, 105, 107, 31075GT ...................11, 13 37379GT ...................113 38164GT ...................55
109 31076GT ...................11, 13, 15 37383GT ...................113 38165GT ...................73, 75
12906GT ...................45 31077GT ...................11, 13 37391GT ...................83, 89, 91 38166GT ...................73, 75, 77
12981GT ...................95 31146GT ...................83, 89, 91, 99, 37429GT ...................17 38172GT ...................75
13098GT ...................17 101 37430-SGT ................17 38173GT ...................75, 77
13585GT ...................103, 105, 107 31176GT ...................111 37455-SGT ................19 38174GT ...................75, 77
13775GT ...................19, 115, 117, 119 31182GT ...................57, 61–62 37455P-SGT .............21 38175GT ...................73, 75
13863GT ...................113 31199GT ...................17 37456GT ...................19, 21 38187GT ...................39, 41, 43
13921GT ...................81 31245GT ...................11, 13 37463GT ...................21, 119 38202GT ...................83
14016GT ...................93 32150GT ...................11, 13, 15 37466-SGT ................21 38203GT ...................83
14182GT ...................37 32151GT ...................11, 13, 15 37509GT ...................49 38204GT ...................83, 85, 87
14295GT ...................51 32522GT ...................113 37636-SGT ................129 38205GT ...................69
145047GT .................57, 62 32645GT ...................31 37668GT ...................111 38207GT ...................65
145191GT .................85, 87 33550GT ...................11, 13 37682GT ...................111 38216GT ...................57, 61–62
145192GT .................85, 87 33551GT ...................73, 75 37686GT ...................27, 29 38217GT ...................57, 61–62
145297GT .................103, 105, 107, 33582GT ...................57, 61–62 37690GT ...................113 38218GT ...................85
109 33584GT ...................61–62 37692GT ...................113 38219GT ...................85, 87
145343GT .................55 33585GT ...................57, 62 37704GT ...................57, 61–62 38220GT ...................85, 87
14723GT ...................113 33586GT ...................61–62 37711GT ...................49 38223GT ...................87, 91, 101
14815GT ...................17 33587GT ...................57, 62 37719GT ...................85, 87, 89, 91, 38226GT ...................131
1484GT .....................11, 13, 15 33605GT ...................57 99, 101 38234GT ...................45
1505GT .....................69 33629GT ...................109 37723GT ...................87, 91, 101 38238GT ...................19, 21, 49
15513GT ...................129 33674GT ...................17, 95, 97 37732GT ...................85, 87, 89, 91, 38314GT ...................47
16364GT ...................73 33681GT ...................51, 117, 119 99, 101 38315GT ...................47
17017GT ...................115, 117, 119 33720GT ...................113 37751GT ...................19, 21, 115, 117, 38316GT ...................29
18189GT ...................127 33996GT ...................61–62 119 38338GT ...................85, 87, 89, 91,
19436GT ...................71 35039GT ...................57, 61–62 37754GT ...................115, 117, 119 99, 101
20342GT ...................61–62 35464-418-SGT .........19, 115, 117 37758GT ...................71 38339GT ...................45

132 CWP Super Series Part No. 40459


June 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

38447GT ...................25, 27, 29 40279GT ...................61–62 41296GT ...................37 46681-SGT ................19


38449GT ...................79, 81 40280GT ...................61–62 41307GT ...................17 46681GT ...................115
38455GT ...................51 40283GT ...................57 41308GT ...................11 46695-SGT ................93
38456-SGT ................19, 21 40285GT ...................67, 69 41309GT ...................11 46956-SGT ................71
38501PGT .................21 40318GT ...................53, 55 41311GT ...................13 48282GT ...................75
38503-SGT ................49 40319GT ...................53, 55 41312GT ...................13 4828GT .....................17, 31, 33, 37,
38514GT ...................21, 119 40326GT ...................111 41319GT ...................15 39, 41, 43, 49,
38581GT ...................73 40334GT ...................57, 61–62 41320GT ...................15 51, 83, 85, 87,
38582GT ...................87, 91, 101 40335GT ...................61–62 41321GT ...................31, 35 93, 95, 97, 111,
38583GT ...................57, 62 40336GT ...................57, 61–62 41322GT ...................33 113, 115, 117
38586GT ...................83, 85, 87, 95, 97 40391-SGT ................21 41375-SGT ................17 48333GT ...................17
38601GT ...................23 40392GT ...................53, 55 41452-SGT ................129 48342GT ...................125
38609GT ...................19, 21, 115, 117, 40394GT ...................73 41559GT ...................25, 39 48343GT ...................125
119 40395GT ...................73 41701GT ...................97 48430GT ...................115
38610GT ...................19 40396GT ...................73 42375GT ...................117 48512GT ...................19, 115, 117
38623GT ...................17 40397GT ...................53, 55 4266GT .....................83, 85, 87, 95, 97 48514GT ...................19, 115, 117
38624PGT .................119 40399GT ...................55 43078GT ...................131 48614GT ...................115
38652GT ...................77 40400GT ...................53, 55 43136GT ...................17, 129 48644GT ...................11, 13
38709GT ...................25, 27, 29 40401GT ...................53, 55 43657GT ...................15 48645GT ...................11, 13
38730GT ...................47 40419GT ...................113 43799GT ...................19 48905GT ...................23
38735GT ...................111 40426GT ...................53, 55 43833-SGT ................115, 117, 119 49006GT ...................115
38770GT ...................79 40430GT ...................55 43834GT ...................115, 117, 119 49009-SGT ................19, 115
38775GT ...................81 40436GT ...................127 43953GT ...................117, 123 49011-SGT ................115
38776GT ...................81 40483GT ...................111, 113 43956GT ...................61–62, 105 49012-SGT ................115
38777GT ...................81 40503GT ...................115, 117, 119 44096GT ...................115, 117, 119 49033-SGT ................19
38778GT ...................81 40507GT ...................61–62 44228GT ...................121, 123 49456GT ...................95, 97
38940GT ...................99, 101 40517GT ...................31, 35 44229GT ...................121, 123 5115GT .....................115
38958GT ...................99, 101 40518GT ...................33 44236GT ...................121, 123 52912GT ...................121
38962GT ...................113 40530GT ...................11, 13 44263-SGT ................49 52943GT ...................23
38963GT ...................111 40544GT ...................67, 69 44264-SGT ................47 52996GT ...................11, 13, 15
38964GT ...................111 40546GT ...................65, 67, 69 44265GT ...................47 5361GT .....................111
38965GT ...................111 40548GT ...................45 44266GT ...................47 5365GT .....................115
38966GT ...................111 40549GT ...................45 44291GT ...................19, 115, 117, 119 5387GT .....................95
38968GT ...................115 40550GT ...................39, 41, 43 44324-SGT ................19, 117 5397GT .....................39, 41, 43, 113
38975GT ...................111 40571GT ...................23 44326GT ...................117 55018GT ...................75
38978GT ...................17 40572GT ...................117, 119 44327GT ...................19, 115, 117 55019GT ...................75
38979GT ...................19, 21, 45, 71 40573GT ...................113 44330GT ...................19, 115, 117 55020GT ...................75
38980GT ...................43 40606GT ...................49 44331GT ...................19, 115, 117 55021GT ...................75
38986GT ...................43 40655GT ...................67 44338GT ...................117 57075GT ...................109
38988GT ...................33, 95 40707GT ...................113 44339-SGT ................19 57116GT ...................85, 87, 89, 91,
39346GT ...................123 40712GT ...................99, 101 44372GT ...................47, 49 99, 101
40004GT ...................47, 51 40735GT ...................65, 67, 69 44895GT ...................45 57138GT ...................85, 89, 99
40021GT ...................21, 119 40945GT ...................39, 41, 43 44973GT ...................121, 123 57147GT ...................45
40022GT ...................21, 119 40946GT ...................23, 27, 29 44977GT ...................89, 91 57159GT ...................71, 127
40032GT ...................19, 21 40965GT ...................31 44978GT ...................89, 91 57161GT ...................71, 127
40064GT ...................57, 61–62 40978GT ...................31 44991GT ...................53 57162GT ...................71
40065GT ...................57, 61–62 41007GT ...................19, 21, 115, 117, 44997GT ...................121, 123 57168GT ...................121
40066GT ...................57, 61–62 119 44999GT ...................11, 13, 15 57189GT ...................19, 21
40067GT ...................57, 61–62 41055GT ...................47 4512GT .....................115 57195GT ...................31, 33, 35, 37
40068GT ...................77 41077GT ...................45 45383GT ...................129 57255GT ...................121
40069GT ...................77 41205PGT .................21 45425GT ...................25, 27, 29 57264GT ...................47
40070GT ...................77 41218GT ...................73 45437GT ...................103, 105, 107 57459GT ...................19, 21
40071GT ...................77 41220GT ...................127 45470GT ...................129 57520-SGT ................17
40110GT ...................23 41224GT ...................43 45543GT ...................125 57787-SGT ................19, 21
40179GT ...................89, 91 41246GT ...................41, 43 45912GT ...................125 58002GT ...................19, 21, 117, 119
40189GT ...................71 41247GT ...................39, 41, 43 46017GT ...................27 58005-SGT ................95, 97
40190GT ...................71 41248GT ...................41, 43 46018PGT .................19, 117 58462GT ...................57, 61–62
40192GT ...................19 41249GT ...................43 46025-SGT ................17 6002GT .....................21, 89, 91, 99,
40194-SGT ................71 41250GT ...................43 46027-SGT ................17 101, 113, 119
40207GT ...................115, 117, 119 41251GT ...................113 46182-SGT ................69 6019GT .....................17, 49, 95, 97
40217PGT .................119 41253GT ...................71, 127 46212GT ...................11, 13, 15 6021GT .....................51, 113, 115
40221GT ...................71 41254GT ...................71 46215GT ...................121, 123 6022GT .....................23, 29
40256GT ...................85 41258GT ...................99, 101 46216GT ...................121, 123 6035GT .....................19
40257GT ...................85, 87 41259GT ...................95, 97, 99 46217GT ...................121, 123 6052GT .....................23, 25, 29, 31,
40258GT ...................85, 87 41260GT ...................95, 97, 99 46258GT ...................121, 123 33, 35, 37, 111
40261GT ...................85 41261GT ...................95, 97 46308GT ...................77 6082GT .....................113
40262GT ...................85, 87 41262GT ...................37, 95, 97 46309GT ...................77 6086GT .....................19, 23, 39, 41,
40265GT ...................85, 87, 89, 91, 41264GT ...................131 46310GT ...................77 43, 115, 117
99, 101 41285GT ...................49 46311GT ...................77 6090GT .....................17, 19, 21, 45,
40267GT ...................31, 33, 35, 37, 93 41286GT ...................51 46312GT ...................77 47, 49, 67, 71,
40268GT ...................93 41287GT ...................51 46314GT ...................77 95, 97, 113, 119
40269GT ...................93 41288GT ...................51, 75 46317GT ...................77 6091GT .....................17, 19, 31, 37,
40270GT ...................93 41292GT ...................83, 89, 91, 99, 46321GT ...................71 45, 47, 49, 67,
40271GT ...................93 101 46410GT ...................69 83, 85, 87, 91,
40277GT ...................61–62 41294GT ...................95, 97 46587GT ...................109 95, 97, 99, 101,
40278GT ...................57 41295GT ...................37 46588GT ...................77 113, 117

Part No. 40459 CWP Super Series 133


June 2018

Part Number Index (continued)

Part Number Page Part Number Page

6095GT .....................39, 41 69505GT ...................115


6096GT .....................115, 117, 119 69594GT ...................115, 117, 119
6097GT .....................17, 23, 25, 27, 69596GT ...................17
29, 31, 33, 35, 69623GT ...................61–62
37, 43, 49, 51, 69845GT ...................57, 62
93, 117, 119 69846GT ...................61–62
6175GT .....................37, 51, 83, 85, 69847GT ...................57
87, 95, 97, 111, 69864GT ...................57, 61–62
115, 117 7056GT .....................57, 61–62, 69,
6198GT .....................19, 21, 115, 117, 129
119 7057GT .....................67, 69, 103, 105,
62047GT ...................11 107, 109
62048GT ...................11, 13 72282GT ...................129
62049GT ...................11, 13 72326GT ...................129
6271GT .....................31, 33, 35, 37, 93 7265GT .....................17, 47, 49
6326GT .....................33, 95 7266GT .....................31, 33, 35, 37
6356GT .....................17, 19, 21, 49, 7339GT .....................49, 51, 67, 69
51, 71, 113, 115, 75144GT ...................31, 33, 35, 37, 93
117, 119 7713GT .....................19, 23, 25, 29,
6534GT .....................39, 41, 43 31, 33, 35, 37,
6540GT .....................57 49, 51, 113, 115
6550GT .....................83, 85, 87 80058GT ...................93
65616GT ...................115, 117, 119 80076GT ...................57, 61–62
6562GT .....................129 80940GT ...................11, 13
65804GT ...................73 80941GT ...................23
6606GT .....................129 80949GT ...................23
6607GT .....................129 80982GT ...................111, 113
6633GT .....................67, 69 8149GT .....................93
6637GT .....................95, 97 8178GT .....................113
6638GT .....................47, 49, 51, 71, 8179GT .....................97
83, 89, 91, 93, 8220GT .....................19, 21
99, 101, 113, 824457GT .................85, 87
119, 127, 129 824462GT .................85, 87, 89, 91
66812GT ...................57, 61–62, 115 824472GT .................85, 87, 89, 91
66816GT ...................57, 61–62 824510GT .................85, 87
66818GT ...................57, 61–62, 115 8255GT .....................49, 115
66821GT ...................57, 61–62, 115 8514GT .....................17
6700GT .....................113 8516GT .....................37, 49
6708GT .....................93 85252GT ...................57
6833GT .....................93 85253GT ...................57, 62
6878GT .....................19, 117 85254GT ...................61–62
6884GT .....................31, 85, 87, 89, 8843GT .....................105
91, 99, 101 8849GT .....................45
6886GT .....................19, 115, 117, 119 8915GT .....................49, 65, 67, 69,
6888GT .....................69, 83, 85, 87, 71, 91, 99, 101,
89, 95, 97, 117 127
6889GT .....................17, 69, 71, 89, 8920GT .....................31, 33, 35, 37
93, 95, 97, 99, 90337GT ...................23
127 9599-SGT ..................131
6898GT .....................113 T112563GT ...............109
69229GT ...................71, 127 T114691GT ...............115
69230GT ...................71, 127 T114885GT ...............53
69231GT ...................75
69238GT ...................45
69239GT ...................83
69240GT ...................83
69241GT ...................85
69242GT ...................85
69243GT ...................85
69270GT ...................95, 97
69271GT ...................115
69272GT ...................85
69273GT ...................85
69274GT ...................85
69275GT ...................89
69276GT ...................93
69277GT ...................93
69281GT ...................19, 115
69282GT ...................19
69283GT ...................19
69284GT ...................117
69286GT ...................115
69287GT ...................115
69290GT ...................61–62
6935GT .....................57, 61–62, 129
69495GT ...................37, 95

134 CWP Super Series Part No. 40459


June 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BRACKET,CONTROL CABLE TENSION....65, CHAIN TERM,PULLEY SUPORT-ZINC......41,
# 67, 69 43
BRACKET,ENABLE HANDLE,PW,CWP.....115 CHAIN TERM,PULLEY SUPPORT-ZNC.....43
#6 SQ.DR.SELF DRILL/TAP SCREW.....61–62
BRACKET,FOOT SWITCH,"BLUE".....17 CHAIN TERM.LWR.SS(1 SLOT).....43
BRACKET,HANDLE INTRLOCK CWP BL.....17 CHAIN TERM.LWR.SS(2 SLOT)*.....39, 41, 43
A BRACKET,MANIFOLD MOUNT........115, 117, CHAIN TERMINAL CASTING,#1.....39, 41, 43
ACCS.DESCEND LIGHT/ALARM(SERV)...129 119 CHAIN,SMALL,53.5".....43
ALARM,WARBLE TONE 5-30 VDC***.....129 BRACKET,OUTREACH INTERLK SWTCH...69 CHAIN,STD.LEAF(LG)53.5"S-SERIE....39, 41,
AMMETER, 12 AMP.....73, 75, 77 BRACKET,SEQUENCING,UPPER,ZI***.....45 43
ANGLE,CABLE ANCHOR.....49 BRACKET,SEQUENCING,UPPER,ZINC*.....45 CHARGER,12V 10A,CE.....77
ASM, GATE ARM STD.....85, 87, 89, 91 BRACKET,SEQUENCING,ZINC *.....45 CHARGER,12V DC,WORLD WIDE.....75
ASM, ARM, LOWER PIVOT STD....85, 87, 89, BRACKET,SWITCH MOUNT,PTD.....21 CHARGER,12V,10A,AUTOMATIC,DOM*.....73
91 BRACKET,SWITCHES,REAR WHL,CW**...115 CIRCUIT BREAKER, 8 AMP **.....61–62
ASM, GATE ARM ULTRA NRW, UPPER.....85, BRACKET,SWITCHES,REAR WHL,CWP.....19 CIRCUIT BREAKER,2AMP,WW.....75
87 BREATHER CAP.....53, 55 CIRCUIT BREAKER,4 AMP 38581.....73
ASM, TUBE AWP NRW GATED.....85, 87 BRKT.LATCH ASSY.GATED,S SERIES......87, CIRCUIT BREAKER,INPUT CE CHARG.....77
ASM, TUBE AWP ULT NRW GATED.....85, 87 91, 101 CIRCUIT BREAKER,OUTPUT CE CHAR.....77
ASM, UPPER GATE ARM NRW.....85, 87 BRUSH KIT,12V DC MTR (08111-D).....53 CIRCUIT BREAKER-LESTER CHARGER..73,
ASSEMBLY,CIRCUIT BREAKER,15AMP....61– BRUSH KIT,SVC,(MOTOR 38151)***.....53 75
62 BUMPER,RUBBER.....85, 87, 89, 91, 99, 101 CLAMP,0.31,#5 X 1/4,RUB CUSH.....129
ASSY, MAN LWR VALVE W/HNDL,12V.....23 BUSHING,1.5 X 3/8 OD X 1/4 ID.....85, 87, 89,
CLAMP,0.50,#8 X 1/4,RUB CUSH.....93
ASSY,SER # LABEL,POWERED/GR **.....11, 91, 99, 101 CLAMP,1.13,#18 X 1/4,RUB CUSH.....49
13 BUSHING,BRONZE,1 X 1.375 X .75.....19, 21,CLAMP,PLATFORM MOUNT.....83, 85, 87, 95,
ASSY,SWITCH,TOGGLE,SPDT*******.....115 115, 117, 119 97
BUSHING,CLIP,.5 ID.....113 COIL CORD,16/6,24"COIL.....67, 69
BUSHING,FLANGE .5 X 7/8 X 5/16....19, 115,COIL,10V DC***.....53, 55
B 117 COIL,12 VOLT (21299 MANIFOLD).....123, 125
BALL STUD,GAS STRUT (38593)***....85, 87, BUSHING,FLANGE,.375 X .5LG.....21, 119 COIL,SOLENOID,IWP-S/CWP PWR AS...121,
89, 91, 99, 101 BUSHING,FLANGE,.75ID X .875OD.....111 123
BASE ASSY. W/DECALS.....17 BUSHING,FLANGE,3/8 OD X 1/4 ID.....45 COLUMN #1, 57" SUPER SERIES......23, 39,
BASE ASSY. W/DECALS CWP15-CE.....17 BUSHING,STRAIN RELIEF, 53/64"......65, 67, 41, 43
BASE,WITHOUT CONTACTS...57, 61–62, 115 69 COLUMN #2, 57" CWP-12'/15' SS.......27, 29,
BATT. CABLE ASSY.BATT-MOTOR.....71 BUSHING-6671 CHARG.,MOD# 6685.....73 41, 43
BATT.CABLE ASSY.-CWP/SP.....71, 127 BUTTON,PUSH,BLACK W/SEAL.....57, 61–62 COLUMN #2,CWP/GR-8.....25, 39
BATT.CBL.,BATT-MTR,BB\W/O PW.....71 BUTTON,PUSH,RED MUSHROOM COLUMN #3, 57" SUPER SERIES......27, 29,
BATT.CBL.ASSY,BATT-MTR,BB/PW.....71 HEAD.....57, 61–62, 115 41, 43
BATT.PACK OPTION,CWP,CE (46589).....71 COLUMN #6, 57" SUPER SERIES**.....29, 43
BATTERY BOX,BLK W/ LID, GRP 27....71, 127 CONN, SQZ, 1/2NPT .38-.50, SM**.....57, 61–
BATTERY BOX,WHITE,SMALL W/LID.....71 C 62, 69, 129
BATTERY HOLDER.....57, 62 CABLE ASSY, CARRIAGE, CWP/GR.....45
CONN,520120-4***.....23
BATTERY PACK - 115/60HZ, CWP.....71 CABLE ASSY,SEQ 54", GR/CWP/SP.....45
CONN. SQZ,1/2NPT .39-.56 MED........67, 69,
BATTERY TERMINAL PROTECTORS.....71 CABLE ASSY.SEQ.CRGE 57" CWP/SP.....45
103, 105, 107, 109
BATTERY,12V GRP 27,105 AH, DRY.........71, CABLE,RELEASE.....19, 21, 49
CONNECTOR,070120-4-10.....81
127 CAM FOLLOWER,.75 DIA.375 SHAFT......19,
CONNECTOR,ANDERSON SB 175,1/0G.....71
BATTERY,AA,1.5V.....57, 62 21, 115, 117, 119
CONTACT,N.O.***.....57, 61–62
BATTERY,AA,1.5V,CE.....57, 62 CAPACITOR, CE CHARGER, 46588.....77
CONTACT,NC.....57, 61–62, 115
BEARING,FLANGE,3/8 ( AWP & ST).....113 CAPACITOR,MOTOR.....55
CONTACTOR BLOCK,N.C.......103, 105, 107,
BEARING,MOTOR.....53, 55 CARRIAGE ASSY,CWP-8S/CWP-15S.......31,
109
BELLOW, CE.....47, 49 35
CONTACTOR BLOCK,N.O.......103, 105, 107,
BLOCK, CAM FOLLOWER.....19, 115, 117 CARRIAGE ASSY.,SP-12S.....37
109
BLOCK,INTERLOCK SLIDER IWP.....49 CARRIAGE ASSY.,SP-15S.....37
CONTROL BOX,THREE BUTTON....103, 105,
BLOCK,SLIDE,LOWER.....25, 27, 29 CARRIAGE ASSY.CWP-12S.....33
107
BLOCK,SLIDE,UPPER.....23, 27, 29 CARRIAGE ASSY.CWP-8S/CWP-15S.......31,
CORDSET-AC (38581 CHARGER).....73
BOE LUBE.....23 35
COUPLER BAR,3.56",OUTREACH.....111
BOLT,CARRIAGE,1/4-20 X .75,G2.....19, 117 CARTRIDGE WITH NUT***.....53, 55
COUPLER BAR,4.31",OUTREACH.....111
BOLT,ROLLER,.470"(SHORT)........23, 25, 29, CASE ASSY, CE CHARGER, 46588.....77
COVER, LATCH BOX.....19
31, 33, 35, 37 CHAIN ASSY#1,57"COL. S-SERIES.....39, 41,
COVER,BATTERY.....57, 62
BOLT,ROLLER,.720"(LONG).....111 43
COVER,BLANK.....103, 105, 107, 109
BOLT,SHIM.....23, 27, 29 CHAIN ASSY. #2 COL.CWP/SP.....41, 43
COVER,CAPACITOR.....55
BOLT,SHS,3/8X.375X5/16-18,ZAG.....21, 119 CHAIN ASSY.#2 COL. (CYLINDER).....41, 43
COVER,CHARGER #38581.....73
BOLT-ROCKER, S-SERIES.....39, 41, 43 CHAIN ASSY.OUTREACH.....113
COVER,CHARGER HOUSING,"BLUE".....71
BOOT,BATTERY TERMINAL,RED.....127 CHAIN ASSY.SMALL CHAIN CWP/SP.....43
COVER,CHARGER,CE,CWP,PAINTED.....71
BOX,INSTRUCT. STORAGE,S SERIES.....31, CHAIN CONN.LINK #35 3/8 X 3/16.....113
COVER,DIR.,REVERS,SWITCH**.....115
33, 35, 37, 93 CHAIN TENSION ROCKER CAST.ZINC.....39,
COVER,GFCI,WEATHERPROOF.....103, 105,
Bracket - Terminal Strip.....17 41, 43
107
BRACKET,BOX.....19, 117 CHAIN TERM,CLEVIS CYL.,ZINC....39, 41, 43
COVER,KNOCK OUT HOLE,4 PER BAG...105
BRACKET,CABLE WRAP TMZ PLAT......19, 21 COVER,MICROSWITCH.....21

Part No. 40459 CWP Super Series 135


June 2018

Part Description Index (continued)

COVER,MOTOR W/SYMBOL,AWP/IWP.....51 DECAL,WARNING,COLLISION HAZARD...11, HAND GUARD,STEER HAND(49009A**....19,


COVER,MOTOR W/WORDS,AWP/IW.....51 13 115
COVER,STEER HANDLE (49033A).....19 DECAL,WARNING,FAILURE TO READ.....11, HANDLE BALL KNOB.....113
COVER,STEER HANDLE(44339A).....19 15 HANDLE GRIP,.625IDX4.25.....19, 115, 117
COVER,STEERING HANDLE,PAINTED.....21 DOWN STOP.....113 Handle Latch.....19
COVER-REVERSE SWITCH W/ HANDLE,ENABLE,PWA,IWP/CWP.....115
DECL**.....117, 119 E HARNESS,WIRE-CONTROL. S SERIES....57,
CYLINDER, LIFT 41" STROKE, DY*.....23 61–62
E-STOP ASM, 40MM.....115
HARNESS,WIRE-INTRLOCK.S SERIES....57,
E-STOP BUTTON KIT.....103, 105, 107, 109
D 61–62
ELBOW,070220-4-4.....81
HEATSINK ASSY W/DIODES (23442).....77
DECAL KIT-CWP PLATFORM.....11 ELBOW,070220-4-6.....79, 81
HINGE,BATTERY BOX DOOR,"BLUE".....17
DECAL KIT-FIBERGLASS PLAT.....15 EXTENSION, MALE, .25 TO .25SAE.....79, 81
HOSE ASSY 28.5"CWP W/PWR ASSIS.....81
DECAL KIT-PLAT. OUTREACH.....15 EXTRU.,MACHINED,BACK,OUTREACH....111
HOSE ASSY 33.5"CWP W/PWR ASSIS.....81
DECAL KIT-SAFTEY/INST. CWP-S.....11
HOSE ASSY 38.5"CWP W/PWR ASSIS.....81
DECAL KIT-STOCKPICKER.....13 F HOSE ASSY 55.5"CWP W/PWR ASSIS.....81
DECAL KIT-STOCKPICKER PLAT......13
FILTER,PICK-UP SCREEN***.....53, 55 HOUSING, LATCH, AWP/IWP/CWP.....85, 87,
DECAL PLATE W/DECAL,OUTREACH.....113
FLAP,CARRIAGE COVER***.....47 89, 91, 99, 101
DECAL, DANGER, GEN SAFE CWP.....11, 15
FLAP,MAST COVER #1,#3,& #5.....47 HYDR. HOSE ASSY, CWP.....79
DECAL, LABEL, CIRCUIT BREAKER.....11, 13
FLAP,MAST COVER #2 & #4.....47
DECAL, LABEL, PWA OPER INST.....11, 13
FLASHTUBE,STRAIGHT,360DEG,BULB....129 I
DECAL, MANUAL LOWERING VALVE.......11,
FOOT PAD WELDMENT- REAR.....17
13 INSTR. TUBE MOUNT, FIBER PLAT......93
FOOT PAD,NYLON,MOLDED.....17
DECAL, NOTICE, LOAD CAP 350.....11, 13
FORMED,HANDLE,ZINC,OUTREACH.....113
DECAL, NOTICE, MANUAL LOWERING....11, K
FORMING, BELLOW BRKT,CE,LH.....47
13
FORMING, BELLOW BRKT,CE,RH**.....47 KEY,SINGLE***.....57, 61–62
DECAL, NOTICE, MAX CAP 500 LBS.....13
FORMING, LIFTING EYE.....49 KEY-DRIVE MOTOR SHAF, 1/4".......115, 117,
DECAL, NOTICE, OPER INST CWP.....11, 13,
FORMING, LOWER BELLOW MNT,CE.....49 119
15
FORMING, SEQUENCING, CARR, ZN.....45 KEYS,10 PACK***.....57, 61–62
DECAL, WARNING, BODILY INJURY.....11, 13
FORMING,COVER,OUTREACH.....113 KEYSWITCH,2POS.MNTND W/BASE**.....57,
DECAL, WARNING, NO RIDERS COMP.....13
FORMING,HAND GUARD,PWA,CWP**.....19, 61–62
DECAL,BUBBLE LEVEL***.....11, 13
115 KIT UNIV HORN PUSH BLK ZB5AC24.....103,
DECAL,CAUTION,8A MAX.115V AC**.......11,
FORMING,OUTREACH PIVOT.....111 105, 107, 109
13, 15
FORMING,TOP,LATCH BOX,"BLUE".....21 KIT, SLIDER-CHAIN ASSY.IWP.....111, 113
DECAL,CAUTION,COLLISION HAZARD....11,
FORMING,UPPER BOX W/O PWA.....19 KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5....57, 61–
13
FORMING,UPPER BOX W/PWA**.....117 62
DECAL,CAUTION,CRUSHING HAZARD....11,
FORMING,UPPER BOX,MANUAL,CWP**....19 KIT,ESTOP, A/IWP/DPL.....57, 61–62
13
FUSE HOLDER, CHARGER.....73, 75 KIT,HANDLE CONVERSION,CWP***...19, 21,
DECAL,COMPONENT DAMAGE,CAP.......11,
FUSE,13 AMP,220V PLUG.......57, 61–62, 75, 117, 119
13
77 KIT,KEYSWITCH, A/IWP/DPL,2PKS.....57, 61–
DECAL,COSMETIC,GENIE CWP-12S....11, 13
FUSE,3 AMP.....73, 75 62
DECAL,COSMETIC,GENIE CWP-15S....11, 13
FUSE,5 AMP.....57, 61–62 KIT,SCREW, PCB,GC BOX.....57, 62
DECAL,COSMETIC,GENIE CWP-8S.....11
FUSE,5 AMP,ATC.....57, 61–62 KIT,SELECTOR SWITCH,AWP/IWP/DP...103,
DECAL,COSMETIC,GENIE LOGO......11, 13,
105, 107, 109
15
G KIT,SPACER,PCB,GC BOX.....57
DECAL,DANGER, GEN SAFETY, SP.....13
KIT,SPACER,TRANSFORMER,AC.....61–62
DECAL,DANGER,BATTERY SAFETY.....11, 13 GAS STRUT,20LB,13"EXT-9"CLOSED......85,
KIT,SRV,IWP LEVEL SENSOR***.....49
DECAL,DANGER,OUTRCH SAFE/SETUP...15 87, 89, 91, 99, 101
KIT,STEERING HANDLE UPDATE.....117
DECAL,DANGER,PWA SAFETY/SETUP....11, GAUGE-SIGHT.....53, 55
KIT,WHEEL,TPE,8 X 2,3/4,1/2.....19, 21
13 GLIDE BUTTON,SIDE,GLL,.100 TK.....39, 41,
KNOB.....85, 87, 89, 91, 99, 101
DECAL,DANGER,TIP-OVER HAZARD......11, 43
KNOB,PUSH/PULL,RED.....23
13 GRND CNTRL BOX ASSY,85V AC,JA*......61–
DECAL,DANGER,TIP-OVER,OUTREACH....15 62
DECAL,DANGER-TIP OVER.....11, 13 GROMMET,RUBBER .25 X .375.....71 L
DECAL,INTERLOCK DISPLAY CWP/SP....11, GROUND CNTRL.BOX ASSY 12VDC***.....57 LANYARD ASSY HOIST/AWP-7"**......31, 33,
13 GROUND CNTRL.BOX ASSY.110 AC**.....61– 35, 37, 93
DECAL,LABEL, CONTROL ACTIVATE......11, 62 LASER,LOCATING ACCESSORY.....131
13, 15 GROUND CNTRL.BOX ASSY.220 AC**.....61– LATCH ROTATOR WELDMENT,ZINC.........87,
DECAL,LABEL, OM STORAGE.....11, 13, 15 62 91, 101
DECAL,LABEL,FUNCTN ENABL LEVER...11, GROUND CNTRL.BOX W/DECALS DC**.....57 LATCH ROTATOR, GATED PLATFORM.....85,
13 GROUND CNTRL.BOX W/DECALS,AC**...61– 89, 99
DECAL,LABEL,PATENTS.....11, 13 62 LATCH,HANDLE,CWP/SP,"BLUE".....21
DECAL,LOAD SHIFT HAZARD.....11, 13 GUIDE, SLIDER CARRIAGE.....31, 33, 35, 37 LENS,AMBER,STROBE,FIREBOLT.....129
DECAL,NOTICE, LOAD CAP 300.....11, 15 LOCKNUT,ELEC,1/2".....57, 61–62, 129
DECAL,NOTICE,SIDE FRC/WIND,CE.......11, LOWER PIVOT ARM,UTILITY PLFM....99, 101
13, 15
H
DECAL,PLAT LOCATE LIGHT.....131 HAND CONTRL MOUNT ASSY W/DEC.....37,
DECAL,USE DEXRON***.....11, 13 95 M
DECAL,WARN,IMPROPER OPERATION.....13 Hand Guard.....19, 117 MANIFOLD BODY, PWR.WHL. IWPCWP....125
MANIFOLD MOUNT,SELF DRIVE,BLUE....119

136 CWP Super Series Part No. 40459


June 2018

Part Description Index (continued)

MANIFOLD,BLOCK ONLY,IWP-S/CWP P POWER CORD,CHARGER,UK 110/50.....77


(46257).....121 POWER CORD,CHARGER,UK 220/50.....77
PAINT,AEROSOL,BRIGHT BLUE***.....11, 13,
MANIFOLD,CWP/IWP,PWA,W/BRAKE**.....121 POWER CORD,ENGLAND,240V,16AMP.....75
15
MANIFOLD,POWER ASSIST.....117, 123 POWER CORD,NOVON, 8".....75
PAINT,AEROSOL,GENIE GRAY***.......11, 13,
MANIFOLD,SELF DRIVE.....119, 125 POWER CORD,UK-HIGH VOLTAGE, 8".....75
15
MAST BRACE,FRONT L.H......17, 49 POWER CORD,UNTERM, DOM, 110/50....57,
PAINT,WET,GENIE BLUE (1 GL)**.......11, 13,
MAST BRACE,FRONT R.H......17, 49 61–62
15
MAST BRACE,REAR,LEFT SIDE***.....17, 49 POWER CORD,UNTERM, EURO,220/50...57,
PAINT,WET,GENIE GRAY (1 GL)**.......11, 13,
MAST BRACE,REAR,RIGHT SIDE***.....17, 49 61–62
15
MAT.STOR. CMPTMNT.W/DCLS. SP.....95, 97 POWER CORD,UNTERM, UK 110/50........57,
PCB,ASSY,AWP/IWP/DPL/CWP.....57, 61–62
MAT.STOR.CMPTMNT,W/DECALS,CE......95, 61–62
PIN,CLEVIS,.75 X 4.5 LG......111
97 POWER CORD,UNTERM, UK 220/50........57,
PIN,COTTER,.125 X 1.5.....111
MID-RAIL GUIDE WITH LOOM......83, 89, 91, 61–62
PIN,GROOVED,.200 X .50*.....43
99, 101 POWER CORD,US 110, 8".....75
PIN,GROOVED- .200 X .75*.....39, 41, 43
MOTOR, 115/230V AC.....55 POWER OPTION 110VAC, CWP/SP.....51
PIN,LOCK,SHORT***.....17, 95, 97
MOTOR,115/230V AC (124198).....55 POWER OPTION 12VDC, CWP/SP.....51, 75
PIN,PULL.....85, 87, 89, 91, 99, 101
MOTOR,12V DC***.....53 POWER OPTION 220VAC, CWP/SP.....51
PIN,ROLL,SST,.25 X 2.25.....17
MOTOR,HYDRAULIC,DC,POWER POWER UNIT,110-220 AC***.....55
PIN,SPRING,.25X.75 ZINC PLATED.....85, 87,
DRIVE.....115, 117, 119 POWER UNIT,12V DC***.....53
89, 91, 99, 101
PULLEY W/BEARINGS.....25, 27, 29
PLAT ASSY,XL FRT/SIDE ENTRY.....89
N PULLEY,ELEC.CNTRL.CABLE,AWP....65, 67,
PLAT ASSY-GTD/STD-WORDS.....85
69
NIPPLE,1/2" CONDUIT.....103, 107, 109 PLAT MATERIAL STOR ASSY W/DEC......95,
PULLEY,SEQUENCING,NYLATRON.....45
NUT - PLASTIC,RING FOR ALARMS.....129 97
PULLEY,SMALL CHAIN.....27, 29
NUT, 1/4-20 T.....47 PLAT.ASSY W/DECALS,GATED.....85
PUMP ASSEMBLY.....55
NUT, CARTRIDGE VALVE.....121, 123 PLAT.ASSY W/DECALS,GATED,CE.....85
PUMP ASSEMBLY,MONARCH,AC/DC***.....53
NUT, LP NYLOCK, 3/8-16...19, 23, 25, 29, 31, PLAT.ASSY W/DECALS,GATED,NRW......85
PWR CBLE ASSY BATT TO MOTOR.....127
33, 35, 37, 49, 51, 113, 115 PLAT.ASSY W/DECALS,GATED,NRWCE.....85
PWR.CABLE ASSY.CWP12GRND-PLT.....67,
NUT,COIL (39909).....121, 123 PLAT.ASSY W/DECALS,GATED,ULTRA.....85
69
NUT,COUPLER,10-24 X .75.....57, 62 PLAT.ASSY.FIBER,W/DECALS.....93
NUT,COUPLING, 1/4-20 X .875.....113 PLAT.ASSY.W/ DECALS NRW. FIBER.....93
NUT,HEX,10-32.....129 PLAT.ASSY.W/DECALS,STD FIBER.....93 R
NUT,HEX,3/8-16.....23, 29 PLAT.ASSY/DECALS,STD,AWP/IWP.....83 RAIL.WELD W/DECALS,GATED,NAR.....85
NUT,HEX,JAM,LP 3/8-16,.....27 PLAT.ASSY/DECALS,STD,CE.....83 RAIL.WELD W/DECALS,GATED,NRW.......85,
NUT,LP NYLOCK,1/2-13.....19, 23, 39, 41, 43, PLATE, UPPER BELLOW MNT, CE.....47 87
115, 117 PLATE,BATTERY DOOR,CWP.....17 RAIL.WELD W/DECALS,GATED,STD........85,
NUT,LP NYLOCK,1/4-20.....17, 69, 71, 89, 93, PLATE,BEARING MOUNT IWP........115, 117, 87
95, 97, 99, 127 119 RAIL.WELD W/DECALS,GATED,ULTRA.....85,
NUT,LP NYLOCK,5/16-18........21, 89, 91, 99, PLATE,CONTROL BOX,"BLUE".....51, 129 87
101, 113, 119 PLATE,CYLINDER MOUNT,PAINTED.....23 RAIL.WELD W/DECALS,GATED,X-LG.......89,
NUT,LP NYLOCK,5/8-11.....23 PLATE,HAND CONTROL MOUNT.....97 91
NUT,NYLOCK,1/2-13.....19, 21, 115, 117, 119 PLATE,HINGE.....85, 87, 89, 91, 99, 101 RAILING ASSY,WORD, AWP-IWP&CWP.....83
NUT,NYLOCK,1/4-20.....17, 19, 31, 37, 45, 47, PLATE,HYD.MOTOR MOUNT.....115, 117, 119 RAILING ASSY. W/DECALS S-PCKER......95,
49, 67, 83, 85, 87, 91, 95, 97, 99, 101, 113, PLATE,JUNCTION BOX MOUNT.....67 97, 99
117 PLATE,LATCH,HANDLE,CWP/SP.....19, 21 RAILING WELD.W/DECALS,CE.....83
NUT,NYLOCK,10-24.....115 PLATE,MOTOR MOUNT,"BLUE".....51 RELAY,CHARGER CE, 46588.....77
NUT,NYLOCK,3/4-10,GRD.2.....17 PLATE,PANEL,AWP95.....57, 61–62 RELAY,MOTOR CONTACTOR.....61–62
NUT,NYLOCK,3/8-16.....17, 31, 33, 37, 39, 41, PLATE,PLATFORM PIVOT,"BLUE".....111 RESERVOIR W/DECAL,SUPER SERIES...53,
43, 49, 51, 83, 85, 87, 93, 95, 97, 111, 113, PLATE,SHIELD,TOOL DROP.....51 55
115, 117 PLATE,SHIM.....87, 91, 101 RIVET,ALUM,ALUM,P,.156 X .375........31, 33,
NUT,NYLOCK,3/8-24.....39, 41, 43 PLATE,SPRING ALIGN,CWP,BLUE **.....17 35, 37
NUT,SOLENOID VALVE 2P3W.....125 PLATE,STROBE/ALARM MTG,PAINTED....129 RIVET,STEEL,P, .25 X .375.....17, 47, 49
NUT,SOLENOID VALVE COIL.....23 PLATE,UK POWER TO PLATFORM.....109 RIVET,STL,STL,P,.25 X .75.....31, 33, 35, 37
NUT,SOLENOID VALVE***.....53, 55 PLATE,WHEEL PIVOT UNPAINTED.....19 RIVET,STL,STL.MAN,P,.25 X .25....31, 33, 35,
NUT,WELD 1/4-20, PLATED L.L.**.......45, 47, PLATE-REINFORCEMENT W/DECALS.....37, 37, 93
49, 65, 67, 69 95, 97 ROLLER HOLDER,ZINC PLATED%%.......21,
NUT,WELD,ANGLE,1/4" T-SLOT.....47 PLATE-REMOVE.STORAGE SHELF-SP....95, 119
NUT,WING 5/16-18.....71, 127 97 ROLLER, MACHINED AWP***.......23, 25, 29,
NUT,WING,3/8-16.....71, 127 PLATFORM ASSY,XL FRT/SIDE ENTY.....89, 31, 33, 35, 37
91 ROLLER,PLASTIC,AWP96**.....111
PLUG, PIPE, FLUSH 1/4 PTF.....53, 55
O PLUG,NYLON .812 BLACK DOMED.....57
OUTLET BOX CAP.....67, 69 POWER CABLE,MAST TO BASE CWP/S...65,
S
OUTLET BOX,OVAL,DRILLED (LL19).....67, 69 SCREW, HCC, 3/8-16 X 1.50.....37, 49
67, 69
OUTLET BOX,TEE (T19).....69 SCREW, HHC, 1/4-20 X .5.....49, 51, 67, 69
POWER CABLE,MAST TO PLAT,25-S.....65
OUTLET, 110V.....103, 105, 107 SCREW,BHHS,1/4-20 X .5,Y/ZINC.....51
POWER CABLE,MAST/PLAT,15-S**.....69
OUTREACH-PLAT.MNT W/WORD SCREW,BHHS,1/4-20 X 1.....19, 115
POWER CORD W/ NO PLUG.....77
DECAL.....111, 113 SCREW,BHHS,3/8-16 X 1.....113
POWER CORD, IEC 320 BLANK, 79".....75
SCREW,BHHS,3/8-16 X 2.5.....113
POWER CORD,CHARGER,DOM......77
SCREW,FHM,1/4-20X1.75,GR2.....93
POWER CORD,CHARGER,NOVON.....77

Part No. 40459 CWP Super Series 137


June 2018

Part Description Index (continued)

SCREW,FHS,1/4-20 X .5 BLACK.....17 SEAL KIT PWR WHL MOTOR.....115, 117, 119 SWITCH,LIMIT.XCKP.ZCP21.....69
SCREW,FHS,1/4-20 X .75.....17 SEAL KIT, VALVE.....121, 123 SWITCH,PLATFORM,DPL,CE.....109
SCREW,FHS,1/4-20 X 1.....37 SEAL KIT,35736,37 SAME AS38168.....23 SWITCH,PUSHBUTTON,BORE MOUNT....17,
SCREW,FHS,1/4-20 X 2.25.....39, 41, 43 SEAL KIT,DONYANG CYL (35736)**.....23 21, 115, 117, 119
SCREW,FHS,10-24X.500.....103, 109 SEAL,MOTOR.....53, 55 SWITCH,ROCKER,DPDT,6 TERMINAL*.....119
SCREW,FHS,3/8-16 X .75.....25, 27, 29 SEAL,O-RING,PUMP***.....53, 55 SWITCH,ROCKR,4PDT,12 TERMINAL.....115
SCREW,FHS,3/8-16 X 2.25.....39, 41, 43 SEE 11968, 1/4-20 X 1.....115 SWITCH,SEALED ROCKER, 6 TERM......117
SCREW,HHC,1/2-13 X 2 GR5.....115, 117, 119 SERV KIT, PW SPEED CONTROL.....115 SWITCH,TOGGLE,SPDT***.....115
SCREW,HHC,1/2-13 X 4.....19, 21 SHAFT, DRIVE, OUTREACH.....113 SWITCH-POWER,CHARGER, DP/DT....75, 77
SCREW,HHC,1/2-13 X 5,GRD.8....19, 115, 117 SHAFT, IDLER, OUTREACH.....113 SWITCH-POWER,CHARGER, SP/ST.....73
SCREW,HHC,1/2-13 X 7.5.....23 SHAFT,LIFTING CHAINS,20MM DIA....25, 27,
SCREW,HHC,1/4-20 X .75.......17, 19, 21, 45, 29 T
47, 49, 67, 71, 95, 97, 113, 119 SHIM NUT,ADJUSTER.....23, 27, 29
T-BOX, 2.75 x 4.5 x 2.0.....103, 105, 107, 109
SCREW,HHC,1/4-20 X 1.....69, 83, 85, 87, 89, SHIM, CARRIAGE.....37
TAPE,DOUBLE BACKED FOAM.....17
95, 97, 117 SHIM,.375 X .063.....85, 87, 89, 91, 99, 101
TAPE,NON-SKID,DIE CUT,6"X 2'....83, 85, 87,
SCREW,HHC,1/4-20 X 1.25.....49, 65, 67, 69, SHIM,SIDE PAD.....23, 27, 29
89, 91, 93, 95, 97
71, 91, 99, 101, 127 SLIDE BLOCK,CARRIAGE%%......31, 33, 35,
TAPE,WARNING,BLK/YEL, 50'***.....11, 13
SCREW,HHC,1/4-20 X 1.75.....95, 97 37
TERM.STRIP ASSY.CONRL BOX-DC**
SCREW,HHC,1/4-20 X 2.....83, 85, 87, 95, 97 SLIDE PAD,PLASTIC,OUTREACH.....111
(43621).....57
SCREW,HHC,1/4-20 X 2.25.....97 SLIDING MIDRAIL ASSY,NRW.FIBER.....93
TERM.STRIP ASSY.CONTROL BOX-AC....61–
SCREW,HHC,1/4-20 X 2.5.......31, 85, 87, 89, SLIDING MIDRAIL ASSY.STD.FIBER.....93
62
91, 99, 101 SOLENOID STRAP, MONARCH**.....53
TERMINAL STRIP,10 POLE.....17
SCREW,HHC,3/4-10 X 5.....17 SOLENOID,MOTOR START***.....53
TERMINAL,2 CONDUCTOR.....61–62
SCREW,HHC,3/8-16 X .625.....51, 117, 119 SPACER, 1/4ID3/8OD, .875LG.....65, 67, 69
TERMINAL,4 CONDUCTOR.....57, 61–62
SCREW,HHC,3/8-16 X .75.....49, 115 SPACER, 3/8 IDX1.25 LONG.....113
TERMINAL,END PLATE.....57, 61–62
SCREW,HHC,3/8-16 X 1.....37, 51, 83, 85, 87, SPACER, TRANSFORMER**.....57
TIMER ASSY,ELECTRONIC,CE CHARG.....77
95, 97, 111, 115, 117 SPACER, TRANSFORMER, AC.....61–62
TIMER, ELECTRONIC.....73, 75
SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 49, SPACER,.560 AWP MAST.....29
TOEBOARD ATTACH.UTILITY PLFM.....95, 97
95, 97 SPACER,1"OD X .375"LG.....111
TOEBOARD FORM.W/DECALS
SCREW,HHC,3/8-16 X 2.25.....93 SPACER,1"OD X .718"LG.....111
S-PCKER.....95, 97, 99
SCREW,HHC,3/8-16 X 2.5.....113 SPACER,1"OD X .859"LG.....111
TOEBOARD W/DECALS,NARROW.....85, 87
SCREW,HHC,3/8-16 X 3.....33, 95 SPACER,1"OD X 1.296"LG.....111
T O E B O A R D
SCREW,HHC,3/8-16 X 4.....95 SPACER,1"OD X 2.844"LG.....111
W/DECALS,ULTRA,NARROW.....85, 87
SCREW,HHC,3/8-16 X 4.5.....95 SPACER,JUNCTION BOX.....31
TOEBOARD-STD.W/DECALS AWP/IWP....83,
SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....31 SPACER,LEVEL SENSOR.....49
85, 87
SCREW,HHC,5/16-18 X .75.......19, 115, 117, SPACER,NYL .25 X .69 X .25.....115
TOEBOARD-STD.W/DECALS,X-LARGE....89,
119 SPACER,NYLON .257 X .5 X .75".....93
91
SCREW,HHC,5/16-18 X 1.75.....113 SPACER,PLATFORM,CWP 8'.....31
TOOL TRAY.....131
SCREW,HHC,5/8-11 X 8.00.....23 SPACER,SHAFT,.310.....25, 27, 29
TRANSFORMER (S-SERIES)****.....61–62
SCREW,NYLON,PHU,1/4-20 X.375LG.....113 SPACER,SHAFT,.840"LG.....25, 27, 29
TRANSFORMER, 85V TO 105V, JA.....61–62
SCREW,PHIL,8-32X.50,SELF TAP.....109 SPACER,SHAFT,1.400.....27, 29
TRANSFORMER, CE CHARGER, 46588.....77
SCREW,PHIL,PHM,10-24 X.38,SEMS.......21, SPACER,TRANSFORMER**.....57, 61–62
TRANSFORMER, CHARGER (31188).....75
53, 55, 57, 61–62, 103, 105, 107, 113, 119 SPACER,TUBE,1/4X3/8X.50"LONG.....45
TRANSFORMER, CHARGER (38581).....73
SCREW,PHIL,PHM,10-24 X.5,SEMS.......105, SPACER-DUAL COIL,#8***.....121, 123
TUBE CADDY,AWP PLATFORM***.....131
107 SPRING GUIDE**.....19
TUBE,COUPLER BAR 6.156",ZINC.....111
SCREW,PHIL,PHM,10-32 X.38,SEMS.......57, SPRING GUIDE, CWP**.....19, 21
TUBE,HOUSING DRIVE SHAFT.....113
61–62 SPRING HOLDER, POST SNSR,CWP.....17
TUBE,HOUSING IDLER SHAFT.....113
SCREW,PHIL,PHM,6-32X.38,SF.TAP.........57, SPRING, TENSION CABLE.....45
TUBE,RD,ALUM .75 X .11 X 4.18.......19, 115,
61–62 SPRING,3/8"L, .068 WIRE.....19, 21
117
SCREW,PHM,1/4-20 X .625.....17, 129 SPRING,7",200 LB/IN,.625 ID**.....19, 21
TUBE,SPACER,UPPER.....33, 95
SCREW,PHM,1/4-20X.5 PHIL.....19, 21, 45, 71 SPRING,8"LG,168 LB/IN,.625ID**.....19
TUBE,STD.SLIDING MIDRAIL-16.75....99, 101
SCREW,PHP,1/4-20 X .875.....93 SPRING,CONTROL CABLE, AWP.......65, 67,
TUBE,STD.SLIDING MIDRAIL-21.....83, 89, 91
SCREW,RHM 10-24 X 2.75**.....57, 62 69, 113
SCREW,RHM,10-24 X 3**.....57, 62 SPRING,POST SENSOR,IWP/CWP.....17
SCREW,RHM,10-32 X .75.....129 SPRING,TORSION,45 DEGREE.....113 U
SCREW,RHM,6-32 X .75.....115 SPRING- PUMP RETURN- IWP.....49 U-BOLT,3/8 X 1 YZ.....83, 85, 87
SCREW,SET,HS 10-32 X.25.....85, 87, 89, 91, SPROCKET, ROLLER CHAIN, #35B10.....113
99, 101 STOCKPICKER PLAT.ASSY W/DEC..........99,
SCREW,SET,PATCH 3/8-16 X .75........19, 21, 101
V
115, 117, 119 STRAP ASSY.-BATT. HOLD DOWN.....127 VALVE, SOLENOID 2P3W W/O COIL.....125
SCREW,SHC,1/4-20 X .375 BLK.....47, 51 STROBE, AC COMPAT., 12-80V AMB.....129 VALVE,2-POS 2-WAY***.....53, 55
SCREW,SHC,1/4-20 X .875.....45 STRUT MOUNT W/DECAL CWP-SP.....49 VALVE,3POSITION,4WAY*.....121
SCREW,SHC,1/4-20 X 1.....87, 91, 101 SVC KIT,UK RECEPT.REPLACEMENT.....109 VALVE,CHECK, 50 PSI.....125
SCREW,SHC,8-32 X 1 YELLOW ZINC.....113 SWITCH BOX MOUNT-WORD,OUTRCH....113 VALVE,CHECK,IWP-S/CWP PWR ASSI...121,
SCREW,SHS,10-24 X .38.....115, 117, 119 SWITCH CUSHION.....115, 117, 119 123
SCREW,SHS,10-24 X 1.....115 SWITCH MOUNT,STEER HANDL,PWA**...115 VALVE,CROSS PORT RELIEF.....121
SCREW,SHS,3/8-16 X .5.....19, 111, 115 SWITCH MOUNT,STEER HDL(49011A*.....115 VALVE,FLOW CONTROL PREAS.COMP......23
SCREW,SHS,3/8-16 X.375,ZINC.....117 SWITCH MT,STEER.HANDLE,PAINTED....119 VALVE,HYDRAULIC CHECK.....23
SCREWDRIVER,TERMINAL BLOCK.....61–62 SWITCH, VOLTAGE.....75, 77 VALVE,NC SOLENOID,MANUAL LWR.....23
VALVE,RELIEF IWP-S/CWP-S.....121, 123

138 CWP Super Series Part No. 40459


June 2018

Part Description Index (continued)

VALVE,RELIEF KIT,MONARCH**.....53, 55
VALVE,SOLENOID.....125
VALVE,SOLENOID 3 POS.4 WAY***.....123
VALVE,SOLENOID,2POS 2WAY N.O.*.....121,
123
VALVE-CHECK KIT.....53, 55

W
WASHER,FENDER,.25 X 1.25 X.062.....45
WASHER,FLAT,.390 ID X .625 OD.....21, 119
WASHER,FLAT,.5X .125,HARDENED*......19,
115
WASHER,FLAT,1.063 X 2 X .134........19, 115,
117, 119
WASHER,FLAT,502 X 1.747 X.04.....93
WASHER,FLAT,M10,ZINC PLTD......65, 67, 69
WASHER,FLAT,NYLON.515X.88X.093.....113
WASHER,FLAT,SAE 1/4",ZINC......31, 33, 35,
37, 93
WASHER,FLAT,USS,1/2",Y.....39, 41
WASHER,FLAT,USS,1/4"Y.......47, 49, 51, 71,
83, 89, 91, 93, 99, 101, 113, 119, 127, 129
WASHER,FLAT,USS,3/4",Y.....17
WASHER,FLAT,USS,3/8",Y......17, 23, 25, 27,
29, 31, 33, 35, 37, 43, 49, 51, 93, 117, 119
WASHER,FLAT,USS,5/16",Y.....39, 41, 43, 113
WASHER,FLAT,USS,5/8",Y.....19
WASHER,LOCK,#10 PLTD.....129
WASHER,LOCK,#6.....115
WASHER,LOCK,.25.....17, 19, 21, 49, 51, 71,
113, 115, 117, 119
WASHER,LOCK,.313.....19, 115, 117, 119
WASHER,LOCK,.375.....51, 113, 115
WASHER,NYLON.....113
WASHER,NYLON,.434 X.263X.049.....49, 115
WASHER,SHIM,.265 X .5 X .030.....51
WASHER,SHIM,.5 X .875 X .063....23, 25, 29,
31, 33, 35, 37, 111
WASHER,SHIM,.625 X 1.188X.064.....113
WASHER,SHIM,.938 X 1.37 X .048.....25, 27,
29
WASHER,STAR,EXTERNAL,.375.....113
WASHER,T-SLOT.....47
WASHER,THRST,BZ,.765X1.75X.125.......19,
115, 117
WELDMENT,GATE,UTILITY PLFM.....99, 101
WELDMENT,HANDLE,PWA,CWP.....115
WELDMENT,REARWHEEL JACK......19, 115,
117
WELDMENT,STEERING HANDLE,PWA.....115
WELDMENT,STERRING,CWP/SP.....21, 119
WELDMENT,WHEEL PIVOT,CWP.....21
WELDMENT,WHEEL PIVOT-CWP.....19, 115,
117, 119
WHEEL,8 X 2,1" KEYED HOLE.......115, 117,
119
WHEEL,PERF,10X2.5,OFFSET HUB.....17
WIRE CABLE,14/3 CON.TPE JKT*......61–62,
105
WIRE CABLE,16/2 SJO,BULK.....69
WIRE CABLE,16/4 SJO,BULK.....129
WIRE CABLE,16/6,SO,BULK.....57
WIRE LOOM,.413" NON-SLIT***.....83, 89, 91,
99, 101

Part No. 40459 CWP Super Series 139


June 2018

Fitting Cross References

140 CWP Super Series Part No. 40459


June 2018

Fitting Cross References (Continued)

Part No. 40459 CWP Super Series 141


June 2018

Fitting Cross References (Continued)

142 CWP Super Series Part No. 40459


June 2018

Fitting Cross References (Continued)

Part No. 40459 CWP Super Series 143


June 2018

Fitting Cross References (Continued)

144 CWP Super Series Part No. 40459


June 2018

Fitting Cross References (Continued)

Part No. 40459 CWP Super Series 145


June 2018

Fitting Cross References (Continued)

146 CWP Super Series Part No. 40459


Parts Manual

Rev D26
Part No.
40459
CWP Super Series from 0196-101

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