Pneumatics

High performance pneumatic valve system

02 Directional Control Valves

Automation Technology
 Bosch Components
Bosch Directional Control Valves work work alone or in
a system.
compatibly with these other Bosch
components to increase your productivity Manifold

and flexibility. Systems

Bosch Pneumatics
• Compact and Modular Design
Remote
• Body-ported or manifold-ported I/Os
• BSPP and NPTF porting available
For information call:
1-414-554-7100

PCs
and PLCs

Bosch Assembly Technology

• Air channels- a standardized system of Air
Channels
durable extruded aluminum strut and
connectors to distribute compressed air to
pneumatic components without tubing
• Standard fastening hardware suitable for
attaching the air service units to the Bosch
structural framing profile
Air
For information call: 1-800-32BOSCH Service Units

Bosch Automation
Technology
• Hydraulics
Bosch Remote I/Os
• For high flexibility in a decentralized • Pneumatics
architecture of state-of-the-art production
• Operate jointly with the VTS manifold system • Drives
For information call: 1-860-409-7070 • CNC’s
• PLC Controls
• Welding Technology
• Assembly Technology
• Fastening Technology

id
Fluwer y
Po log
n o
ch
Te

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tio
ca e n olo
pli ar ch
Ap oftw ry
S Te cto n
on Fa atio
ati u tom
om
A
Bosch PCs and PLCs with PLC Environment Bosch Air Service Units t
Au
• Provide standard communication networks • Precision filter and pressure regulator
– PROFIBUS-DP • An air preparation unit that will meet al
nic
– DeviceNet requirements for clean-room food ch rs ols
Te ente ontr
C al
– InterBus-S processing, electronics and medical tri ic C
us on
Indlectr
• For optimal master in a communication applications E
network with the VTS control manifold system For information call:
For information call: 1-860-409-7070 1-414-554-7100
VTS 02 Manifold, The Next Generation

Complete your application needs with the VTS 02 Manifold. Bosch has taken the 02 valve family to the next generation and
now offers an integrated valve and manifold assembly. A turnkey solution with compactness and flexibility to fulfill the most
demanding production, process or industrial operation.

Some of the many standard features are:

• Operation by multiple plugs, DeviceNet, Interbus-S or Profibus-DP

• 4 – 16 valve stations

• 5/3, 5/2 or DUAL 3/2 valve configurations

• Up to 32 valve stations using DUAL 3/2 valves

• Field expandable valve stations

• Solenoid coils operate by 24 V DC, low 1.2 Watt power consumption

• Manual overrides and LED indicators integrated into each valve

• Internal or external pilot supply for vacuum applications

• Top valve porting or side manifold porting

• Up to 32 I/O’s, 8 per module

For additional information on the VTS 02 Manifold, contact your nearest Bosch Automation Technology distributor or
representative today.
Experience that will benefit you directly
Choosing Bosch means choosing the
highest quality components and
expert advice. And it certainly pays: in
the complete range of state-of-the-art
pneumatic equipment; in the function-
al reliability of the components and
systems; and in the Bosch total ser-
vice commitment, provided right from
the start.
The complete pneumatic range
As one of the leading manufacturers
of automation technology, Bosch also
offers a fully comprehensive range of
pneumatic equipment: cylinders,
valves, air-service units, systems
technology and accessories. In other
words, you obtain everything from a
single source. That simplifies the pur-
chasing process and provides you
with a clear overview.
Sound training in theory and in
practice
Wherever challenges have to be met
in clamping, holding and conveyance
operations, pneumatic technology
opens up new and varied application
opportunities. A precondition for the
optimum use of innovative pneumatic
products, however, is a precise
knowledge of the technical details
and of the advantages of the various
products. For delivering this expertise
in a comprehensive way, Bosch
offers pneumatic training seminars. At
the Bosch Training Center in Racine,
you and your associates can take
advantage of seminar rooms, training
workstations with the latest technolo-
gy as well as efficient teaching and
learning resources.
Just contact our training specialists
at: (414) 554-7100.
The advantages of customer-
focused synergy
raul
yd i
In combining the sectors of
H
c
Pneumatics, Hydraulics, Control
BOSCH
DIN ISO 9001
Electronics and Assembly Systems to
form a single division, Bosch
Automation Technology, we have also
optimized our service and sales
P n
c
eu a ti structures. As our customer, you
m now profit more than ever from the
extensive expertise covering all these
fields, from cost-optimized production
facilities and an even more efficient
Certification to DIN ISO 9001 sales organization. Our range of
services includes expert advice,
At Bosch, the demands of our cus- technical support, as well as the
tomers have always been our number provision of systems solutions, and
one priority. For this reason, we have ranges from practice-related customer
a system of quality management training to a direct on-line service.
which has been built up and
improved over decades. The thor- If you have installed Bosch pneumat-
oughness and effectiveness of our ic equipment, you can rely on our
quality assurance policy has now also comprehensive international sales
been confirmed by independent and service network – on all conti-
sources: Bosch Fluid Engineering is nents for your service needs. A
certified to the internationally recog- reassuring feeling, especially when
nized standard DIN ISO 9001. considering today’s international
marketplace.
Environmentally friendly products
As in all areas within Bosch, the
development of environmentally
friendly products is also a key objec-
tive for the Pneumatic Division.
Functional reliability and environmen-
tal friendliness are company goals
with equal significance. Pneumatic
products excel through design which
allows for easy recycling, environ-
mentally friendly manufacturing
processes, low-noise and largely
oil-free operation. A long service
life in the most varied fields of
application is also a feature of Bosch
pneumatics products.
 2 Pneumatics
02 Directional Control Valves from Bosch
The 02 range of directional control
valves from Bosch features pneu-
matically and electrically controlled
valves in both 5/2 and 5/3 versions,
with many different variations. Also
offered is our own unique (DUAL)
3/2 valve. This design features two
3/2 valves in a single valve body
that operate independently of each
other.
Only .71” (18 mm) wide – but with
a flow of up to .60 Cv
Despite being only .71” (18 mm)
wide, the subbase mounted valve,
with porting interface to VDMA
24563, has a flow rate of .45 Cv,
while the nominal flow of the body
ported version is as much as .50
Cv. The DUAL 3/2 has a nominal
flow rate as high as .60 Cv.
2 types of connection: body ported
and subbase mounted valves
The body ported valve (1/8 NPT or
G 1/8)can be connected either
directly as a single valve or together
with other valves on a manifold
block. The subbase mounted valve
can be mounted on either a single
Manifold subbase for subbase mount-
ed valves with electrically controlled
directional valves: 5/2 change-over
type, 5/2 type and 5/3 type
Pneumatically controlled 02 directional
control valve, 5/2 body ported version,
change-over type
or a manifold subbase. And the sub-
base mounted version is available
with either internal or external pilot-
ing, and also for use with vacuum.
Manifold block for 2 to 10 valves
The manifold block is designed for
two to ten body ported valves with
ducted pilot exhaust air.
Unoccupied valve locations can be
covered with blanking plates.
Manifold subbase
for 2 to 16 valves
The manifold subbase for 2 to 16
subbase valves is also designed for
ducted pilot exhaust air. And
assembly, using threaded rods in
three standard lengths, is amazingly
simple. A comprehensive range of
8m ”
m)
(1 .71
Electrically controlled 02 directional
control valve, 5/2 subbase mounted
version, change-over type
accessories is available, which
includes a supply connection plate,
a blanking plate and channel sepa-
rators for port 1 or ports 3 and 5.
Also for assembly on manifold
strips
The pilot valves of the 02 dcv series
are also available as 3/2 solenoid
valves, which can be assembled on
separate manifold strips. Manifold
strips for 2 to ten solenoid valves
are available as special accessories.
Designed for 2 or more pressure
stages
The 02 series manifold system has
been designed with the flexibility to
support multiple supply pressure
systems. Through the use of separa-
tor plugs, gaskets and pressure
connection plates, supply air and
exhaust air can be isolated to
accommodate your multiple pres-
sure application needs.
 Pneumatics 3

Index

02 Directional Control Valves Page

Bosch Technical Expertise 1

02 From Bosch 2

Features and Benefits 4

Technical Information 6

(DUAL) 3/2 Body Ported Valves 8

1/8 NPT & G 1/8, Solenoid Operated

5/2 Body Ported Valves 9

1/8 NPT & G 1/8, Solenoid Operated

5/3 Body Ported Valves 10

1/8 NPT & G 1/8, Solenoid Operated

5/2 Body Ported Valves 11

1/8 NPT & G 1/8, Pneumatically Operated

5/3 Body Ported Valves 12

1/8 NPT & G 1/8, Pneumatically Operated

Manifold Accessories for Body Ported 13

Valves

(DUAL) 3/2 Subbase Mounted Valves 14

Solenoid Operated

5/2 Subbase Mounted Valves 15

Solenoid Operated

5/3 Subbase Mounted Valves 16

Solenoid Operated

5/2 Subbase Mounted Valves 17

Pneumatically Operated

5/3 Subbase Mounted Valves 18

Pneumatically Operated

Manifold Accessories for Subbase Mounted 19

Valves

Accessories and Service Items 22

Part Number Summary 23

Information Request 27
4 Pneumatics

BODY-PORTED
5/2 VALVE WITH 4
DOUBLE SOLENOID 1
SHOWN
8
6

4
DUAL 3/2 SUBBASE
MOUNTED VALVE 1
SHOWN
2
6

3
 Pneumatics 5

BOSCH Directional Control Valves, 02 Series

Quality and Performance for Solutions to Move You Forward.

Feature Benefit

1 High Flow Performance (up to .60 Cv) in a Narrow .71” Compact Design Reduces Space and Mounting
(18mm) Valve Body. Requirements.

2 Zero Overlap Spool Design using Low Friction Buna N Allows for High Flow and Fast Switching Times, Maximize
Seals. Machine Cycling.

Suitable for Non Lubricated Operation. Excellent for Applications in Food, Medical and
Pharmaceutical Industries.

3 (DUAL) 3/2 Valves Available in One Valve Body and Minimize Space Requirements for Single Acting Actuators
Operates Independently of Each Other. or Blow Off Applications.

Valve Configurations Available in (DUAL) 3/2, 5/2 and 5/3 Satisfy Any Application Requirements.
Vavles.

Pneumatically and Solenoid Operated Valves Available. Satisfy any OEM Requirements.

4 High Impact Plastic Encapsulated Solenoid Pilot Valve. Compact Design Reduces Space and Simplifies Field
Voltage Conversions.

5 Both AC and DC Pilot Valves Available. Optional 24 V DC, Can be Operated Directly by Cost efficient PC or PLC
1 Watt Coil Available. Controls.

6 Electrically Operated Valves Available with Push or Detent Operate or Test Valves Without Electrical Power.
Overrides.

7 All Electrical Connectors Conform to DIN 43650, Form C. Global Standard Widely Accepted in all Industries.

IP 65 Rating when Using Bosch Connector. Suitable for Wet and Dusty Environments.

External Pilot Control Available on (DUAL) 3/2, 5/2 and Can be Used for Vacuum or Dual-Pressure Operation.
5/3 Subbase Mounted Valves.

8 Body Ported Valves, Manifolds and Subplate Accessories Satisfy any OEM Requirement.
Available in 1/8 NPT and G 1/8 Ports.

9 Subbase Mounted Valves Conform to VDMA 24563 Widely Accepted Global Standard to Satisfy International
Porting Interface. Requirements.

Blanking Plates Available for Both Manifold and Subplate Block Off Unused Stations if Required.
Mounts.

Separate Gasket for Two Pressure Ranges on Subplate Use Common Subplate, Minimizing Space Requirements.
Versions.

Connection Plate Available for Multiple Working Pressures. Use Common Subplate, Minimizing Space Requirements.
6 Pneumatics

Technical Information

Product range overview Bosch 02

Directional Control Valves:

02 Directional Control Valve

Body Ported Pipe-connection valves Subbase mounted valves

Pneumatically Electrically
controlled controlled

5/2 5/3 (DUAL) 3/2 5/2 5/3

4 2 4 2 4 2 4 2 4 2
14 12
14 12 14 12 14 12 14 12

51 3 51 3 1 5 3 1 51 3 51 3
4 2 4 2 4 2 4 2 4 2
14 12
14 12 14 12 14 12 14 12

51 3 51 3 1 5 3 1 51 3 51 3
4 2 4 2 4 2
14 12
14 12 14 12

51 3 1 5 3 1 51 3

Pneumatically Electrically
controlled controlled

Internal External
pilot control pilot control

5/2 5/3 (DUAL) 3/2 5/2 5/3 (DUAL) 3/2 5/2 5/3

4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2
14 12 14 12
14 12 14 12 14 12 14 12 14 12 14 12

51 3 51 3 1 5 3 1 51 3 51 3 1 5 3 1 51 3 51 3
4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2
14 12 14 12
14 12 14 12 14 12 14 12 14 12 14 12

51 3 51 3 1 5 3 1 51 3 51 3 1 5 3 1 51 3 51 3
4 2 4 2 4 2 4 2 4 2
14 12 14 12
14 12 14 12 14 12

51 3 1 5 3 1 51 3 1 5 3 1 51 3

For (DUAL) 3/2, in the number groups For 5/2, in the number groups For 5/3, in the number groups
0 820 037 ... (electrically controlled). 0 820 238 ... (pneumatically controlled) 0 820 239 ... (pneumatically controlled)
0 820 038 ... (electrically controlled). 0 820 039 ... (electrically controlled).
Note: Detailed information on 02
directional control valves is contained
in this catalog.
 Pneumatics 7

Technical Information (Continued)

General
Valve Type: Spool with low friction Buna Seals
Medium: Lubricated or Unlubricated, Filtered, Compressed Air, 8µm recommended
Mounting: .13” (3.2mm) dia through holes for Body Ported Valves or,
M3 screws for Subbase Mounted Valves
Position: Any
Ambient Temp: 125° F (50° C) (maximum)
Medium Temp: 140° F (60° C) (maximum)

Pneumatic
Min Working Pressure: Minumum Pilot Pressure:
Pneumatically Operated (Body Ported & Subbase Valves)
5/2 Single Operator 30 PSI (2.0 Bar) 30 PSI (2.0 Bar)
5/2 Double Operator Vacuum 22 PSI (1.5 Bar)
5/3 All Operators Vacuum 32 PSI (2.2 Bar)
Solenoid Operated (Internally Piloted, Body Ported & Subbase Valves)
(DUAL) 3/2 All 32 PSI (2.2 Bar) 32 PSI (2.2 Bar)
5/2 Single Solenoid 30 PSI (2.0 Bar) 30 PSI (2.0 Bar)
5/2 Double Solenoid 22 PSI (1.5 Bar) 22 PSI (1.5 Bar)
5/3 All Operators 32 PSI (2.2 Bar) 32 PSI (2.2 Bar)

Solenoid Operated (Externally Piloted, Subbase Valves Only)

(DUAL) 3/2 All Vacuum 32 PSI (2.2 Bar)
5/2 Single Solenoid Vacuum 30 PSI (2.0 Bar)
5/2 Double Solenoid Vacuum 22 PSI (1.5 Bar)
5/3 All Operators Vacuum 32 PSI (2.2 Bar)

Nominal Working Pressure: 150 PSI (10 Bar) All valves

Nominal Flow Capacity:

(DUAL) 3/2 All Operators
Body Ported .60 Cv (600 L/min)
Subbase Mount .45 Cv (450 L/min)
5/2 All Operators
Body Ported .50 Cv (500 L/min)
Subbase Mount .45 Cv (450 L/min)
5/3 All operators (Body Ported & Subbase Valves)
Center Position End Position
Closed Center – .40 Cv (400 L/min)
Cylinder Ports Open .25 Cv (250 L/min) .25 Cv (250 L/min)
Cylinder Ports Pressurized .25 Cv (250 L/min) .25 Cv (250 L/min)

Electrical
Voltage 230 V AC 110 V AC 24 V AC 24 V DC 24 V DC 12 V DC
Power 1.5 VA 1.5 VA 1.5 VA 2.0 W 1.0 W 2.0 W
Duty Rating 100%
Protection IP 00 or IP 65 with Socket Connector per DIN 40 050
Solenoid Connectors Socket Connectors Conform to DIN 43 650, Form C
 8 Pneumatics

(DUAL) 3/2 Body Ported Valves – Solenoid Operated

Inches (millimeters)

1/8 NPT or G 1/8 .11

(2.8)

.62 .62
(15.7) (15.7)
2.34
(59.5)

2.60
(66)
1 827 414 111 000
1.54 XXXX xxxxxx 4 2
(39) xxxxxx

1.10 .98
0 820 ... ...
(28) 916
(25)
5 1 3
ø .13
ø (3.2)
.63
4.69 (16)
(119) 5.69
6.69 (144)
(170) 8.39
(213)
Manual Override
38 (1.50)

.71
(18)

.62 .13 .08 .49

(15.8) (3.2) (2) (12.5)

1/8 NPT G 1/8

Description Voltage Push Override Detent Override Push Override Detent Override
(DUAL) 3/2 Valve 230 AC 0 820 037 015 0 820 037 115 0 820 037 001 0 820 037 101
N.C./N.C. 24 DC, 2W 0 820 037 016 0 820 037 116 0 820 037 002 0 820 037 102
4 2
24 DC, 1W 0 820 037 017 0 820 037 117 0 820 037 003 0 820 037 103
14 12
24 AC 0 820 037 018 0 820 037 118 0 820 037 004 0 820 037 104
1 5 3 1
110 AC 0 820 037 019 0 820 037 119 0 820 037 005 0 820 037 105
(DUAL) 3/2 Valve 230 AC 0 820 037 040 0 820 037 140 0 820 037 025 0 820 037 125
N.O./N.O. 24 DC, 2W 0 820 037 041 0 820 037 141 0 820 037 026 0 820 037 126
4 2 24 DC, 1W 0 820 037 042 0 820 037 142 0 820 037 027 0 820 037 127
14 12
24 AC 0 820 037 043 0 820 037 143 0 820 037 028 0 820 037 128
1 5 3 1
110 AC 0 820 037 044 0 820 037 144 0 820 037 029 0 820 037 129
(DUAL) 3/2 Valve 230 AC 0 820 037 065 0 820 037 165 0 820 037 050 0 820 037 150
N.C./N.O. 24 DC, 2W 0 820 037 066 0 820 037 166 0 820 037 051 0 820 037 151
4 2
24 DC, 1W 0 820 037 067 0 820 037 167 0 820 037 052 0 820 037 152
14 12
24 AC 0 820 037 068 0 820 037 168 0 820 037 053 0 820 037 153
1 5 3 1
110 AC 0 820 037 069 0 820 037 169 0 820 037 054 0 820 037 154
See page 13 for manifold accessories.
See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.
 Pneumatics 9

5/2 Body Ported Valves – Solenoid Operated

Inches (millimeters)

1/8 NPT OR G 1/8 .11

(2.8)

.62 .62
(15.7) (15.7)
1.30
(33)

2.60
(66)
1 827 414 111 000
1.54 XXXX xxxxxx 4 2
(39) xxxxxx

1.10 .98
0 820 ... ...
(28) 916
(25)
5 1 3
ø .13
ø (3.2)
.63
(16)

Single Solenoid 3.52 (89.5)

Double Solenoid 4.45 (113)

4.53
(115)
6.46
(164)
5.35
(136)
8.15
(207)
Manual Override

38 (1.50)

.71
(18)

.08 .49
.62 (2) (12.5)
(15.8) .13
(3.2)

1/8 NPT G 1/8

Description Voltage Push Override Detent Override Push Override Detent Override
5/2 Valve 230 AC 0 820 038 115 0 820 038 140 0 820 038 101 0 820 038 125
Single Solenoid 24 DC, 2W 0 820 038 116 0 820 038 141 0 820 038 102 0 820 038 126
Spring and Air
Return 24 DC, 1W 0 820 038 117 0 820 038 142 0 820 038 103 0 820 038 127
14
4 2
12
24 AC 0 820 038 118 0 820 038 143 0 820 038 104 0 820 038 128
51 3 110 AC 0 820 038 119 0 820 038 144 0 820 038 105 0 820 038 129
5/2 Valve 230 AC 0 820 038 615 0 820 038 640 0 820 038 601 0 820 038 625
Double Solenoid 24 DC, 2W 0 820 038 616 0 820 038 641 0 820 038 602 0 820 038 626
24 DC, 1W 0 820 038 617 0 820 038 642 0 820 038 603 0 820 038 627
4 2

14 12 24 AC 0 820 038 618 0 820 038 643 0 820 038 604 0 820 038 628
51 3
110 AC 0 820 038 619 0 820 038 644 0 820 038 605 0 820 038 629
See page 13 for manifold accessories.
See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.
 10 Pneumatics

5/3 Body Ported Valves – Solenoid Operated

Inches (millimeters)
1/8 NPT or G 1/8 .11
(2.8)

.62 .62
(15.7) (15.7)
2.58
(65.5)

2.60
(66)
1 827 414 111 000
1.54 XXXX xxxxxx 4 2
(39) xxxxxx

1.10 .98
0 820 ... ...
(28) 916
(25)
5 1 3
ø .13
ø (3.2)
.63
(16)
4.80
(122)
5.81
(147.6)
6.81
(173)
8.50
(216)
Manual Override

38 (1.50)

.71
(18)

.62 .08 .49

(15.8) (2) (12.5)
.13
(3.2)

1/8 NPT G 1/8

Description Voltage Push Override Detent Override Push Override Detent Override
5/3 Valve 230 AC 0 820 039 020 0 820 039 120 0 820 039 015 0 820 039 115
Closed Center 24 DC, 2W 0 820 039 021 0 820 039 121 0 820 039 016 0 820 039 116
4 2 24 DC, 1W 0 820 039 022 0 820 039 122 0 820 039 017 0 820 039 117
14 12

51 3
24 AC 0 820 039 023 0 820 039 123 0 820 039 018 0 820 039 118
110 AC 0 820 039 024 0 820 039 124 0 820 039 019 0 820 039 119
5/3 Valve 230 AC 0 820 039 045 0 820 039 145 0 820 039 030 0 820 039 130
Cylinder Ports 24 DC, 2W 0 820 039 046 0 820 039 146 0 820 039 031 0 820 039 131
Open 24 DC, 1W 0 820 039 047 0 820 039 147 0 820 039 032 0 820 039 132
4 2

14 12
24 AC 0 820 039 048 0 820 039 148 0 820 039 033 0 820 039 133
51 3 110 AC 0 820 039 049 0 820 039 149 0 820 039 034 0 820 039 134
5/3 Valve 230 AC 0 820 039 070 0 820 039 170 0 820 039 060 0 820 039 160
Cylinder Ports 24 DC, 2W 0 820 039 071 0 820 039 171 0 820 039 061 0 820 039 161
Pressurized 24 DC, 1W 0 820 039 072 0 820 039 172 0 820 039 062 0 820 039 162
4 2

14 12
24 AC 0 820 039 073 0 820 039 173 0 820 039 063 0 820 039 163
51 3 110 AC 0 820 039 074 0 820 039 174 0 820 039 064 0 820 039 164
See page 13 for manifold accessories.
See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.
 Pneumatics 11

5/2 Body Ported Valve – Pneumatically Operated

Description 1/8 NPT G 1/8 Description 1/8 NPT G 1/8

4 2 4 2
Single Air Pilot 14 12
0 820 238 005 0 820 238 001 Double Air Pilot 14 12
0 820 238 006 0 820 238 002
51 3 51 3

1/8 NPT or G 1/8 Inches (millimeters)

.11
(2.8)

.62 .62
(15.7) (15.7)
1.30
(33)

4 2
4 2

1.10 14 .18
(28) 0 820 ... ... (4.5) .98
5 1 3
(25)
5 1 3

ø .13
ø (3.2)
.63
(16)
Single Operator 2.95
Double Operator (75)
3.31
(84)

1.50
(38)
.62
.08 (15.8)
(2)

.49 .71
(12.5) (18)

M5 .13
1.38 (3.2)
(35)

Pilot pressure-diagram

3.5
Pilot pressure (bar)

2.5

1.5

.5

0
0 1 2 3 4 5 6 7 8 9 10

Operating pressure (bar)

See page 13 for manifold accessories. See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.
 12 Pneumatics

5/3 Body Ported Valve – Pneumatically Operated

Description 1/8 NPT G 1/8

4 2

14 12
Closed Center 51 3
0 820 239 005 0 820 239 001
4 2

14 12
Cylinder Ports Open 51 3
0 820 239 006 0 820 239 002
4 2

14 12
Cylinder Ports Pressurized 51 3
0 820 239 007 0 820 239 003

Inches (millimeters)
1/8 NPT or G 1/8
.11
(2.8)

.62 .62
(15.7) (15.7)
2.01
(51)

4 2

4 2
12 .18
1.10 0 820 ... ... 918
14
(4.5) .98
(28) 5 1 3 (25)
5 1 3

ø .13
ø (3.2)
.63
(16)
3.66
(93)

1.50
(38)
.63
(15.8)
.08
(2)
.49 .71
(12.5) (18)

M5 .13
(3.2)
1.38
(35)

See page 13 for manifold accessories.

See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.
 Pneumatics 13

Manifold Stations for 1/8 NPT and G 1/8 – Body Ported Valves

Inches (millimeters)
A
1.26 B
(32) 50
.83 (12.5)
(21)
.43 .11
(11) (2.8)
M3 1/4 NPT or G 1/4
.22 M5
(5.5) 6 deep 5 deep
82

82 1
3

3
.79
1

(20)
1.89 .79
(48) (20) 1.50
1.24 .18 (38)
2.36 .79 (4.5)
(60) (31.4)
(20)
5

5
84

84
.75 .75
(19) (19)
.75 x (n-1)
(19 x (n-1)

Stations 1/8 NPT G 1/8 A B

2 Station 1 825 504 823 1 825 503 893 2.24 (57) 1.85 (47)
3 Station 1 825 504 824 1 825 503 894 2.99 (76) 2.60 (66)
4 Station 1 825 504 825 1 825 503 895 3.74 (95) 3.35 (85)
5 Station 1 825 504 826 1 825 503 896 4.49 (114) 4.09 (104)
6 Station 1 825 504 827 1 825 503 897 5.24 (133) 4.84 (123)
7 Station 1 825 504 828 1 825 503 898 5.98 (152) 5.59 (142)
8 Station 1 825 504 829 1 825 503 899 6.73 (171) 6.34 (161)
9 Station 1 825 504 830 1 825 503 900 7.48 (190) 7.09 (180)
10 Station 1 825 504 831 1 825 503 901 8.23 (209) 7.83 (199)
Blanking Plate 1 825 503 932

Blanking Plate 1 825 503 932 Inches (millimeters)

- Used for sealing off unused stations 2.01
(51)
.28
(7)

1.50
(38)

.49 .71
(12.5) (18)
 14 Pneumatics

(DUAL) 3/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

Inches (millimeters)

VDMA 24563 Porting Interface

2 Mounting Screws, M3 x 30
2.52
(64)

1.46 Made in France

1 827 414 111 000
(37) XXXX xxxxxx

1.02
xxxxxx
1.10
(26) 0 820 ... ...
Made in France
916 (28)

.12
(3) ø .12
Locating Pin ø (3) 2.34 .20
.67 (59.5) (5)
(17) 4.69
(119)
5.69
6.69 (144.6)
(170) 8.39
(213)
Manual Override

.71
(18)
.49
(12.5)

Description Voltage Push Override Detent Override

(DUAL) 3/2 Valve 230 AC 0 820 037 201 0 820 037 301
N.C./N.C. 24 DC, 2W 0 820 037 202 0 820 037 302
4 2 24 DC, 1W 0 820 037 203 0 820 037 303
14 12
24 AC 0 820 037 204 0 820 037 304
1 5 3 1
110 AC 0 820 037 205 0 820 037 305
(DUAL) 3/2 Valve 230 AC 0 820 037 225 0 820 037 325
N.O./N.O. 24 DC, 2W 0 820 037 226 0 820 037 326
14
4 2
12
24 DC, 1W 0 820 037 227 0 820 037 327
1 5 3 1
24 AC 0 820 037 228 0 820 037 328
110 AC 0 820 037 229 0 820 037 329
(DUAL) 3/2 Valve 230 AC 0 820 037 250 0 820 037 350
N.C./N.O. 24 DC, 2W 0 820 037 251 0 820 037 351
14
4 2 24 DC, 1W 0 820 037 252 0 820 037 352
12

1 5 3 1
24 AC 0 820 037 253 0 820 037 353
110 AC 0 820 037 254 0 820 037 354
Externally piloted valves available. Must order pilot valve assemblies
separately. See pages 22.
See pages 19, 20 & 21 for manifold accessories.
See pages 22 for coil socket connections and replacement pilot valves.
 Pneumatics 15

5/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

Inches (millimeters)

VDMA 24563 Porting Interface

2 Mounting Screws, M3 x 30
2.52
(64)

1.46 Made in France

1 827 414 111 000
(37) XXXX xxxxxx

1.02
xxxxxx
1.10
(26) 0 820 ... ...
Made in France
916 (28)

.12
(3) ø .12
Locating Pin ø (3) 1.30 .20
.67
(17) (33) (5)
Single Solenoid 3.52 (89.5)
Double Solenoid 4.45 (113)

4.53
(115) 6.46
5.35 (164)
(115)
8.15
(207)

Manual Override

.71
(18)
.49
(12.5)

Description Voltage Push Override Detent Override

5/2 Valve 230 AC 0 820 038 151 0 820 038 175
Single Solenoid 24 DC, 2W 0 820 038 152 0 820 038 176
Spring and Air
Return 24 DC, 1W 0 820 038 153 0 820 038 177
4 2
24 AC 0 820 038 154 0 820 038 178
14 12

51 3 110 AC 0 820 038 155 0 820 038 179

5/2 Valve 230 AC 0 820 038 651 0 820 038 675
Double Solenoid 24 DC, 2W 0 820 038 652 0 820 038 676
24 DC, 1W 0 820 038 653 0 820 038 677
4 2

14 12
24 AC 0 820 038 654 0 820 038 678
51 3 110 AC 0 820 038 655 0 820 038 679
Externally piloted valves available. Must order pilot valve assemblies
separately. See pages 22.
See pages 19, 20 & 21 for manifold accessories.
See pages 22 for coil socket connections and replacement pilot valves.
 16 Pneumatics

5/3 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

Inches (millimeters)

VDMA 24563 Porting Interface

2.52 2 Mounting Screws, M3 x 30

(64)

1.46 1 827 414 111 000

(37) XXXX xxxxxx

xxxxxx 1.10
1.02 0 820 ... ... 916
(28)
(26)

.12
(3) ø .12
Locating Pin ø (3) .67 2.58 .20
(17) 4.80 (65.5) (5)
5.81 (122)
(147.6) 6.81
8.50 (173)
(216)
Manual Override

.71
(18)
.49
(12.5)

Description Voltage Push Override Detent Override

5/3 Valve 230 AC 0 820 039 215 0 820 039 315
Closed Center 24 DC, 2W 0 820 039 216 0 820 039 316
4 2 24 DC, 1W 0 820 039 217 0 820 039 317
14 12

51 3
24 AC 0 820 039 218 0 820 039 318
110 AC 0 820 039 219 0 820 039 319
5/3 Valve 230 AC 0 820 039 230 0 820 039 330
Cylinder Ports 24 DC, 2W 0 820 039 231 0 820 039 331
Open 24 DC, 1W 0 820 039 232 0 820 039 332
4 2

14 12
24 AC 0 820 039 233 0 820 039 333
51 3 110 AC 0 820 039 234 0 820 039 334
5/3 Valve 230 AC 0 828 039 260 0 820 039 360
Cylinder Ports 24 DC, 2W 0 820 039 261 0 820 039 361
Pressurized 24 DC, 1W 0 820 039 262 0 820 039 362
4 2

14 12
24 AC 0 820 039 263 0 820 039 363
51 3 110 AC 0 820 039 264 0 820 039 364

Externally piloted valves available. Must order pilot valve assemblies

separately. See pages 22.
See pages 19, 20 & 21 for manifold accessories.
See pages 22 for coil socket connections and replacement pilot valves.
 Pneumatics 17

5/2 Subbase Mounted Valves – Pneumatically Operated

Description Description
4 2 4 2
Single Air Pilot 14 12
0 820 238 103 Double Air Pilot 14 12
0 820 238 104
51 3 51 3

Inches (millimeters)
Mounting Screws, M3 x 30

1.02
(26)
4 2
1.10
.20 (28)
916
14
0 820 ... ...
.12
(3)
5 1 3
(5)

ø .12
ø (3)
Locating Pin .67 1.30
(17) (33)
Single Operation 2.95
(75)
Double Operation 3.31
(84)

#14 Pilot Connection #12 Pilot Connection

.49 .71
(12.5) (18)

M5
1.38
(35)

Pilot pressure-diagram

3.5
Pilot pressure (bar)

2.5

1.5

.5

0
0 1 2 3 4 5 6 7 8 9 10

Operating pressure (bar)

See pages 19, 20 & 21 for manifold accessories.
See pages 22 for coil socket connections and replacement pilot valves.
 18 Pneumatics

5/3 Subbase Mounted Valves – Pneumatically Operated

Description
4 2

14 12
Closed Center 51 3 0 820 239 104
4 2

14 12
Cylinder Ports Open 51 3
0 820 239 105
4 2

14 12
Cylinder Ports Pressurized 51 3 0 820 239 106

Inches (millimeters)
Mounting Screws, M3 x 30

1.02
(26) 4 2 1.10
.12 0 820 ... ...
916
14 12 (28)
(3) 5 1 3 .20
(5)

ø .12
ø (3)
Locating Pin .67 2.01
(17) (51)
3.66
(93)

#14 Pilot Connection #12 Pilot Connection

.49 .71
(12.5) (18)

M5
1.38 1.73
(35) (44)

See pages 19, 20 & 21 for manifold accessories.

See pages 22 for coil socket connections and replacement pilot valves.
 Pneumatics 19

Manifold Accessories for Subbase Valves

Inches (millimeters)
Manifold Subbase
C 1.97
M5 .46 (11.6) .96 (50) 1.24 .39
1/8 NPT or G 1/8 1/8 NPT or G 1/8 (24.5) (31.5) (10)
.08
82 12/14 (2) .53 1.02 .43 .31
B A (13.5) (26) (11)
A (8)
1 1
2 2 .98
1.18
(25)
(30)
4

3 5 5 3 .39 (10)
1.42 1.54 .63 (16)
1/4 NPT or G 1/4 Max. Torque (36) (39) 1.22
33 in. lbs. .79 .77
(31)
(3.8 NM) (20) (19.5) 1.85
.49 (47)
.63 (16) (12.5)
.31 (8)

3.15
(80)
A
2.76
(70)
2.32
(59)

.22
(5.5) M3
6 deep
.45 B .22
(11.5) (5.5)

Number of Number of Dimension Description 1/8 NPT G 1/8

directional parts kits End Plate Kit (A) 1 825 503 968 1 825 503 892
control valves A B C Manifold Subbase (B) 1 825 503 949 1 825 503 891
2 1 2 3.11 (79) Blanking Plate 1 825 503 933
3 1 3 3.88 (98.5) Connection Plate Kit 1 825 503 674 1 827 009 938
4 1 4 4.65 (118) Separator Plug 1 827 003 825
n 1 n n x .77 (19.5) + 1.57 (40) Separator Gasket 1 821 015 815

Threaded Rod Assemblies for 1/8 NPT and G 1/8 – Manifold Subbases

Description Number of Threaded-rod

2 Intermediate Plates (C1) 1 823 051 991 subbases combination
3 Intermediate Plates (C2) 1 823 051 992 2 2 x C1
3 2 x C2
5 Intermediate Plates (C3) 1 823 051 993 4 2 x C1
5 2 x C3
6 2 x C2
7 2 x C3 + C1
8 2 x C3 + C2
9 2 x C3 + 2 x C1
10 2 x C3
11 2 x C3 + 2 x C2
12 2 x C3 + C1
13 2 x C3 + C2
14 2 x C3 + 2 x C1
15 3 x C3
16 2 x C3 + 2 x C2
20 Pneumatics

Manifold Accessories for Subbase Valves (continued)

Inches (millimeters)
Connection Plate
(includes gasket and O-ring)

1 827 009 938 (G 1/8) and 2.01

(51)
1 825 503 674 (1/8 NPT)

.71 .49
(18) (12.5)

.67
(17)

2 mounting screws, M3 x 25
1/8 NPT or G 1/8

.78
.12 (19.7)
(3)

ø.12
ø(3)

Separator Plug for Ports 3 and 5

1 827 003 825

Separator Gasket for Port 1

1 821 015 815

 Pneumatics 21

Manifold Accessories for Subbase Valves (continued)

Inches (millimeters)

.49
(12.5)

.67
.12 (17)
(3)
.28
(7)
ø .12
(ø 3)

.71
(18)

2.01
(51)

Blanking Plate 1 825 503 933

- Used for sealing off unused stations on
subbase manifold.

Single Subbase Inches (millimeters)

2.13 (54)
1 825 503 890 (G 1/8) and .67 .67
(17) (17)
1 825 503 957 (1/8 NPT) 5 1 3 .35 .43
.93 (9) (11)
(23.5)

.23 1/8 NPT or G 1/8

(6)

2.76 (70)
2.44 (62)

1.06 .49
(27) (12.5)

.18 M3
(4.5) 6 deep

.22 .83 .33

(5.7) (21.1) (8.5) .47 .73
(12) (18.5)
12/14

.67
(17) 82

84 4 2

M5
.87 .83
(22.2) (21)
 22 Pneumatics

Accessories and Service Items Valve Clamp for Profile Cylinders, dia 25 - 60.

Description
Electrical Connector Accessories, FORM C DIN 43 650
Clamp 0 827 020 155

Description Part Number

230 V AC/300V DC, 6A w/Rotatable Insert 1 834 484 076
230V, 6A with Rotatable Insert 1 834 484 187
3m Cable, LED & RC, 24V AC/DC (a) 1 834 484 204
3m Cable, LED & RC, 24V AC/DC 1 834 484 205
5m Cable, LED & RC, 24V AC/DC (a) 1 834 484 206
5m Cable, LED & RC, 24V AC/DC 1 834 484 207
3m Cable & LED, 230V AC (a) 1 834 484 208 Replacement Pilot Valves
3m Cable & LED, 230V AC 1 834 484 209
5m Cable & LED, 230V AC (a) 1 834 484 210
Voltage Push Override Detent Override
5m Cable & LED, 230V AC 1 834 484 211
230 AC 1 827 009 953 1 827 009 958
3m Cable, 230V (a) 1 834 484 212
24 DC, 2W 1 827 009 954 1 827 009 959
3m Cable, 230V 1 834 484 213
24 DC, 1W 1 827 009 955 1 827 009 960
5m Cable, 230V (a) 1 834 484 214
24 AC 1 827 009 956 1 827 009 961
5m Cable, 230V 1 834 484 215
110 AC 1 827 009 957 1 827 009 962
DC with LED, Connector Only 9 834 234 001
12 DC, 2W 1 827 009 973 1 827 009 972
AC with LED, Connector Only 9 834 234 002
Each Kit Includes the Following:
(a) Cables point towards center of valve. Pilot Valve, Sealing Gasket, Sealing Frame & Assembly Screws

Valve Body Only For Body Ported Valves Body Ported Valves

Description 1/8 NPT G 1/8

(DUAL) 3/2 Valve
N.C./N.C. 0 820 037 915 0 820 037 901
N.O./N.O. 0 820 037 916 0 820 037 902
N.C./N.O. 0 820 037 917 0 820 037 903
5/2 Valve
Single Solenoid 0 820 038 970 0 820 038 951
Double Solenoid 0 820 038 971 0 820 038 953
5/3 Valve
Closed Center 0 820 039 975 0 820 039 983
Cylinder Ports Open 0 820 039 976 0 820 039 984
Cylinder Ports Pressurized 0 820 039 977 0 820 039 985

Valve Body Only For Subbase Valves Subbase Ported Valve

Description Internal Pilot Supply External Pilot Supply

(DUAL) 3/2 Valve
N.C./N.C. 0 820 037 904 0 820 037 907
N.O./N.O. 0 820 037 905 0 820 037 908
N.C./N.O. 0 820 037 906 0 820 037 909
5/2 Valve
Single Solenoid 0 820 038 955 0 820 038 959
Double Solenoid 0 820 038 957 0 820 038 961
5/3 Valve
Closed Center 0 820 039 933 0 820 039 943
Cylinder Ports Open 0 820 039 934 0 820 039 944
Cylinder Ports Pressurized 0 820 039 935 0 820 039 945

Part Number Summary
Part Number Page
0 820 037 001 . . . . . . 8
0 820 037 002 . . . . . . 8
0 820 037 003 . . . . . . 8
0 820 037 004 . . . . . . 8
0 820 037 005 . . . . . . 8
0 820 037 015 . . . . . . 8
0 820 037 016 . . . . . . 8
0 820 037 017 . . . . . . 8
0 820 037 018 . . . . . . 8
0 820 037 019 . . . . . . 8
0 820 037 025 . . . . . . 8
0 820 037 026 . . . . . . 8
0 820 037 027 . . . . . . 8
0 820 037 028 . . . . . . 8
0 820 037 029 . . . . . . 8
0 820 037 040 . . . . . . 8
0 820 037 041 . . . . . . 8
0 820 037 042 . . . . . . 8
0 820 037 043 . . . . . . 8
0 820 037 044 . . . . . . 8
0 820 037 050 . . . . . . 8
0 820 037 051 . . . . . . 8
0 820 037 052 . . . . . . 8
0 820 037 053 . . . . . . 8
0 820 037 054 . . . . . . 8
0 820 037 065 . . . . . . 8
0 820 037 066 . . . . . . 8
0 820 037 067 . . . . . . 8
0 820 037 068 . . . . . . 8
0 820 037 069 . . . . . . 8
0 820 037 101 . . . . . . 8
0 820 037 102 . . . . . . 8
0 820 037 103 . . . . . . 8
0 820 037 104 . . . . . . 8
0 820 037 105 . . . . . . 8
0 820 037 115 . . . . . . 8
0 820 037 116 . . . . . . 8
0 820 037 117 . . . . . . 8
0 820 037 118 . . . . . . 8
0 820 037 119 . . . . . . 8
0 820 037 125 . . . . . . 8
0 820 037 126 . . . . . . 8
0 820 037 127 . . . . . . 8
0 820 037 128 . . . . . . 8
Part Number Page
0 820 037 129 . . . . . . 8
0 820 037 140 . . . . . . 8
0 820 037 141 . . . . . . 8
0 820 037 142 . . . . . . 8
0 820 037 143 . . . . . . 8
0 820 037 144 . . . . . . 8
0 820 037 150 . . . . . . 8
0 820 037 151 . . . . . . 8
0 820 037 152 . . . . . . 8
0 820 037 153 . . . . . . 8
0 820 037 154 . . . . . . 8
0 820 037 165 . . . . . . 8
0 820 037 166 . . . . . . 8
0 820 037 167 . . . . . . 8
0 820 037 168 . . . . . . 8
0 820 037 169 . . . . . . 8
0 820 037 201. . . . . . 14
0 820 037 202. . . . . . 14
0 820 037 203. . . . . . 14
0 820 037 204 . . . . . 14
0 820 037 205. . . . . . 14
0 820 037 225. . . . . . 14
0 820 037 226. . . . . . 14
0 820 037 227. . . . . . 14
0 820 037 228. . . . . . 14
0 820 037 229. . . . . . 14
0 820 037 250 . . . . . 14
0 820 037 251. . . . . . 14
0 820 037 252. . . . . . 14
0 820 037 253. . . . . . 14
0 820 037 254 . . . . . 14
0 820 037 301 . . . . . 14
0 820 037 302 . . . . . 14
0 820 037 303 . . . . . 14
0 820 037 304 . . . . . 14
0 820 037 305 . . . . . 14
0 820 037 325. . . . . . 14
0 820 037 326. . . . . . 14
0 820 037 327. . . . . . 14
0 820 037 328. . . . . . 14
0 820 037 329. . . . . . 14
0 820 037 350 . . . . . 14
0 820 037 351. . . . . . 14
0 820 037 352. . . . . . 14
Pneumatics 23
Part Number Page
0 820 037 353. . . . . . 14
0 820 037 354 . . . . . 14
0 820 037 901 . . . . . 22
0 820 037 902 . . . . . 22
0 820 037 903 . . . . . 22
0 820 037 904 . . . . . 22
0 820 037 905 . . . . . 22
0 820 037 906 . . . . . 22
0 820 037 907. . . . . . 22
0 820 037 908 . . . . . 22
0 820 037 909 . . . . . 22
0 820 037 915. . . . . . 22
0 820 037 916. . . . . . 22
0 820 037 917. . . . . . 22
0 820 038 101 . . . . . . 9
0 820 038 102 . . . . . . 9
0 820 038 103 . . . . . . 9
0 820 038 104 . . . . . . 9
0 820 038 105 . . . . . . 9
0 820 038 115 . . . . . . 9
0 820 038 116 . . . . . . 9
0 820 038 117 . . . . . . 9
0 820 038 118 . . . . . . 9
0 820 038 119 . . . . . . 9
0 820 038 125 . . . . . . 9
0 820 038 126 . . . . . . 9
0 820 038 127 . . . . . . 9
0 820 038 128 . . . . . . 9
0 820 038 129 . . . . . . 9
0 820 038 140 . . . . . . 9
0 820 038 141 . . . . . . 9
0 820 038 142 . . . . . . 9
0 820 038 143 . . . . . . 9
0 820 038 144 . . . . . . 9
0 820 038 151 . . . . . 15
0 820 038 152 . . . . . 15
0 820 038 153 . . . . . 15
0 820 038 154 . . . . . 15
0 820 038 155 . . . . . 15
0 820 038 175 . . . . . 15
0 820 038 176. . . . . . 15
0 820 038 177. . . . . . 15
0 820 038 178. . . . . . 15
24 Pneumatics
Part Number Summary
Part Number Page
0 820 038 179. . . . . . 15
0 820 038 601 . . . . . . 9
0 820 038 602 . . . . . . 9
0 820 038 603 . . . . . . 9
0 820 038 604 . . . . . . 9
0 820 038 605 . . . . . . 9
0 820 038 615 . . . . . . 9
0 820 038 616 . . . . . . 9
0 820 038 617 . . . . . . 9
0 820 038 618 . . . . . . 9
0 820 038 619 . . . . . . 9
0 820 038 625 . . . . . . 9
0 820 038 626 . . . . . . 9
0 820 038 627 . . . . . . 9
0 820 038 628 . . . . . . 9
0 820 038 629 . . . . . . 9
0 820 038 640 . . . . . . 9
0 820 038 641 . . . . . . 9
0 820 038 642 . . . . . . 9
0 820 038 643 . . . . . . 9
0 820 038 644 . . . . . . 9
0 820 038 651 . . . . . 15
0 820 038 652 . . . . . 15
0 820 038 653 . . . . . 15
0 820 038 654 . . . . . 15
0 820 038 655 . . . . . 15
0 820 038 675 . . . . . 15
0 820 038 676. . . . . . 15
0 820 038 677. . . . . . 15
0 820 038 678. . . . . . 15
0 820 038 679. . . . . . 15
0 820 038 951 . . . . . 22
0 820 038 953 . . . . . 22
0 820 038 955 . . . . . 22
0 820 038 957 . . . . . 22
0 820 038 959 . . . . . 22
0 820 038 961 . . . . . 22
0 820 038 970. . . . . . 22
0 820 038 971 . . . . . 22
0 820 039 015 . . . . . 10
0 820 039 016 . . . . . 10
0 820 039 017 . . . . . 10
0 820 039 018 . . . . . 10
Part Number Page
0 820 039 019 . . . . . 10
0 820 039 020 . . . . . 10
0 820 039 021 . . . . . 10
0 820 039 022 . . . . . 10
0 820 039 023 . . . . . 10
0 820 039 024 . . . . . 10
0 820 039 030 . . . . . 10
0 820 039 031 . . . . . 10
0 820 039 032 . . . . . 10
0 820 039 033 . . . . . 10
0 820 039 034 . . . . . 10
0 820 039 045 . . . . . 10
0 820 039 046 . . . . . 10
0 820 039 047 . . . . . 10
0 820 039 048 . . . . . 10
0 820 039 049 . . . . . 10
0 820 039 060 . . . . . 10
0 820 039 061 . . . . . 10
0 820 039 062 . . . . . 10
0 820 039 063 . . . . . 10
0 820 039 064 . . . . . 10
0 820 039 070. . . . . . 10
0 820 039 071 . . . . . 10
0 820 039 072. . . . . . 10
0 820 039 073. . . . . . 10
0 820 039 074. . . . . . 10
0 820 039 115 . . . . . 10
0 820 039 116 . . . . . 10
0 820 039 117 . . . . . 10
0 820 039 118 . . . . . 10
0 820 039 119 . . . . . 10
0 820 039 120 . . . . . 10
0 820 039 121 . . . . . 10
0 820 039 122 . . . . . 10
0 820 039 123 . . . . . 10
0 820 039 124 . . . . . 10
0 820 039 130 . . . . . 10
0 820 039 131 . . . . . 10
0 820 039 132 . . . . . 10
0 820 039 133 . . . . . 10
0 820 039 134 . . . . . 10
0 820 039 145 . . . . . 10
0 820 039 146 . . . . . 10
0 820 039 147 . . . . . 10
Part Number Page
0 820 039 148 . . . . . 10
0 820 039 149 . . . . . 10
0 820 039 160 . . . . . 10
0 820 039 161 . . . . . 10
0 820 039 162 . . . . . 10
0 820 039 163 . . . . . 10
0 820 039 164 . . . . . 10
0 820 039 170. . . . . . 10
0 820 039 171 . . . . . 10
0 820 039 172. . . . . . 10
0 820 039 173. . . . . . 10
0 820 039 174. . . . . . 10
0 820 039 215 . . . . . 16
0 820 039 216 . . . . . 16
0 820 039 217 . . . . . 16
0 820 039 218 . . . . . 16
0 820 039 219 . . . . . 16
0 820 039 230 . . . . . 16
0 820 039 231 . . . . . 16
0 820 039 232 . . . . . 16
0 820 039 233 . . . . . 16
0 820 039 234 . . . . . 16
0 820 039 260 . . . . . 16
0 820 039 261 . . . . . 16
0 820 039 262 . . . . . 16
0 820 039 263 . . . . . 16
0 820 039 264 . . . . . 16
0 820 039 315 . . . . . 16
0 820 039 316 . . . . . 16
0 820 039 317 . . . . . 16
0 820 039 318 . . . . . 16
0 820 039 319 . . . . . 16
0 820 039 330 . . . . . 16
0 820 039 331 . . . . . 16
0 820 039 332 . . . . . 16
0 820 039 333 . . . . . 16
0 820 039 334 . . . . . 16
0 820 039 360 . . . . . 16
0 820 039 361 . . . . . 16
0 820 039 362 . . . . . 16
0 820 039 363 . . . . . 16
0 820 039 364 . . . . . 16
0 820 039 933 . . . . . 22
0 820 039 934 . . . . . 22
 Pneumatics 25

Part Number Summary

Part Number Page Part Number Page Part Number Page

0 820 039 935 . . . . . 22 1 825 503 899 . . . . . 13 1 834 484 209 . . . . . 22
0 820 039 943 . . . . . 22 1 825 503 900 . . . . . 13 1 834 484 210 . . . . . 22
0 820 039 944 . . . . . 22 1 825 503 901 . . . . . 13 1 834 484 211 . . . . . 22
0 820 039 945 . . . . . 22 1 825 503 932 . . . . . 13 1 834 484 212 . . . . . 22
0 820 039 975 . . . . . 22 1 825 503 933 . . . . 19,21 1 834 484 213 . . . . . 22
0 820 039 976. . . . . . 22 1 825 503 949 . . . . . 19 1 834 484 214 . . . . . 22
0 820 039 977. . . . . . 22 1 825 503 957 . . . . . 21 1 834 484 215 . . . . . 22
0 820 039 983 . . . . . 22 1 825 503 968 . . . . . 19
0 820 039 984 . . . . . 22 9 834 234 001 . . . . . 22
0 820 039 985 . . . . . 22 1 825 504 823 . . . . . 20 9 834 234 002 . . . . . 22
1 825 504 824 . . . . . 20
0 820 238 001 . . . . . 11 1 825 504 825 . . . . . 20
0 820 238 002 . . . . . 11 1 825 504 826 . . . . . 20
0 820 238 005 . . . . . 11 1 825 504 827 . . . . . 13
0 820 238 006 . . . . . 11 1 825 504 828 . . . . . 13
0 820 238 103 . . . . . 17 1 825 504 829 . . . . . 13
0 820 238 104 . . . . . 17 1 825 504 830 . . . . . 13
1 825 504 831 . . . . . 13
0 820 239 001 . . . . . 12
0 820 239 002 . . . . . 12 1 827 003 825 . . . . 19,20
0 820 239 003 . . . . . 12
0 820 239 005 . . . . . 12 1 827 009 938 . . . . 19,20
0 820 239 006 . . . . . 12 1 827 009 953 . . . . . 22
0 820 239 007 . . . . . 12 1 827 009 954 . . . . . 22
0 820 239 104 . . . . . 18 1 827 009 955 . . . . . 22
0 820 239 105 . . . . . 18 1 827 009 956 . . . . . 22
0 820 239 106 . . . . . 18 1 827 009 957 . . . . . 22
1 827 009 958 . . . . . 22
1 821 015 815 . . . . 19,20 1 827 009 959 . . . . . 22
1 827 009 960 . . . . . 22
1 823 051 991 . . . . . 19 1 827 009 961 . . . . . 22
1 823 051 992 . . . . . 19 1 827 009 962 . . . . . 22
1 823 051 993 . . . . . 19 1 827 009 972. . . . . . 22
1 827 009 973. . . . . . 22
1 825 503 674 . . . . 19,20
1 825 503 890 . . . . . 21 1 827 020 155 . . . . . 22
1 825 503 891 . . . . . 19
1 825 503 892 . . . . . 19 1 834 484 076 . . . . . 22
1 825 503 893 . . . . . 13 1 834 484 187 . . . . . 22
1 825 503 894 . . . . . 13 1 834 484 204 . . . . . 22
1 825 503 895 . . . . . 13 1 834 484 205 . . . . . 22
1 825 503 896 . . . . . 13 1 834 484 206 . . . . . 22
1 825 503 897 . . . . . 13 1 834 484 207 . . . . . 22
1 825 503 898 . . . . . 13 1 834 484 208 . . . . . 22
26 Pneumatics

Notes:
 Attention: From:

BOSCH Pneumatics
Worldwide, BOSCH is Known for
Innovative Technology, Performance and Quality.
For faster, cleaner, high-tech factory automation,
discover Bosch Pneumatics! From basic clamping
operations to complex, multi-motion machinery, Bosch
Pneumatic components are just another example of
our engineered products, manufactured to respond to
even your most challenging designs.
Our broad range of pneumatic products includes:
• Cylinder configurations with diameters
5 to 500mm; strokes up to 2500mm
• 3/2, 5/2 and 5/3 valve configurations with flow
Whether you are upgrading
rates from .1 to 14,000 liters/minute
equipment, or implementing a high-speed
• Valve manifolds with field bus communications
production line, look to Bosch Pneumatics for
• Air preparation and specialty components
superior performance and reliability.
• Closed loop pneumatic regulators
• Fittings and tubing
Designed for international acceptance, Bosch
Pneumatics also comply with global standards
including DIN, VDMA, ISO and UNITOP. Infinite Solutions…Ultimate Performance

For more information, please check all applicable boxes below and fax to (414) 554-8103 or
visit us at our world wide web site: www.boschat.com

Name Actuators Air Preparation Vacuum Products

❑ Bellows ❑ Filters ❑

Title ❑ Compact ❑ Regulators Fittings & Tubing

❑ Round ❑ Lubricators ❑
❑ Oval ❑ Slow Fill Units
Company ❑ Profile ❑ Filter/Regulators
❑ Tie Rod ❑ Filter/Regulators/Lubricators
❑ Rotary ❑ Proportional Regulator
Directional Valve Accessories
Address Control Valves ❑ Flow Controls
❑ Inline ❑ Check Valves
❑ ISO Specialty Products
City State Zip
❑ Manual
❑ Valve Manifolds, Pin & Serial Bus
❑ Air Piloted
Phone Ext. ❑ Control Blocks
❑ Solenoid Actuated
❑ Oil/ Air Cylinder
❑ Two Speed Control Block
Fax ❑ Other
Bosch Automation Technology

NORTH AMERICA
Robert Bosch Corporation Robert Bosch Corporation Robert Bosch Corporation
Automation Technology Division Automation Technology Division Automation Technology Division
Fluid Power Products Factory Automation Products Industrial Electronic Products
7505 Durand Avenue 816 East Third Street 40 Darling Drive
Racine, Wisconsin 53406 Buchanan, MI 49107 Avon, CT 06001-4217
Phone (414) 554-8595 Phone (616) 695-0151 Phone (860) 409-7070
Fax (414) 554-8103 Fax (616) 695-5363 Fax (860) 409-7080
FAXline: (888) 308-3424 FAXline: (888) 308-3424 FAXline: (888) 308-3424
www.boschat.com www.boschat.com www.boschat.com

EUROPE
Robert Bosch GmbH
Geschäftsbereich
Automationstechnik
Postfach 30 02 07
D-70442 Stuttgart
Telefax (0711) 811-7712

For more information, you may contact your nearest Bosch distributor:

Infinite Solutions. Ultimate Performance.

Publication No. 9 535 233 809 2/98