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Hydraulic Equipment

Nachi America, Inc


Product Overview
• Vane Pumps
• IPH Pumps
• Piston Pumps
• Directional Control
Valves
• Modular Valves
• Pressure and Flow
Control Valves
• Proportional
Directional and Flow
• Subplates/Conversion
Charts
Variable Volume Vane Pumps
Applications Machine Tool, Automotive
Three Different
Designs
• VDS Series
• VDR Series
• VDC Series
Plus Pump Motor
Combinations
Vane Pump/Motor
Combinations

• USV – 8.3 ccm/rev 1015 psi VDS


• UVD – 33.3 ccm/rev 1015 psi VDR
• UVD – 27.8 ccm/rev 870 psi VDR13
• UVC – 33.3 ccm/rev 1015 psi VDC
• UVN – 8.1 & 16.1 ccm/rev 1160 psi VDS VDR22

Piston Pump /Motor


Combinations
• UPN -
• UPV - 8,16,22,35, 45 ccm/rev 3045 psi PVS
Pump / Motor Combinations
UPV UPN

UVC UVN
Variable Volume Vane Pumps
Features
Lower Pressures
Quiet
Very Efficient
Variable Displacement
Variable Volume
Vane pump
Displacement Flow Pressure Double
Pump type Pump model Feature Use
3
[cm /rev] [l/m] Psi type
Vane pump VDS-0B 8 15 1015 Smallest, compact ×
High response
VDR-1B-A1*(22D) 16.7 30 2030 ○
(Bias piston)
-2A*(22D) 22 40 1015    〃 11B
Low pressure range, Low
VDR-1B-1A*(13D) 13.9 25 507 ○
Low cost pressure
Variaable
-1A3(13D) 11.1 20 870    〃 type 11B
Displacement
VDR-2B-1A*(13D) 25 45 507    〃 industrial
     -1A3(13D) 22.2 40 870    〃 machines
Sharp cut-off, (machine
VDC-1B-1A*(20D) 16.7 30 2030 tools) ◎
high pressure
     -2A*(20D) 22 40 1015    〃 11B
VDC-2B-1A*(20D) 30 54 2030    〃 12B
     -2A*(20D) 39 70 1015    〃 22B
VDC-3B-1A*(20D) 67 120 2030    〃 13B

VDS-0A/B VDR-1B(2 VDC-2A


2D)
Uni Pump
Vane Pump/Electric Motor
Variable Displacement

Electric motor (kW)


Uni pump 0.4 0.75 1.5 2.2 3.7 Pump type
USV(12/13D) ○(12D) ○(13D) ○(13D) VDS
UVD(26D) ○ ○ ○ ○ VDR
UVD-1(16D) ○ ○ ○ ○ VDR(13)
UVD-2(16D) ○ ○ ○ VDR(13)
UVC-1(26D) ○ ○ ○ ○ VDC
UVN-1A(11D) ○ ○ ○ VDN

Energy saving type


UVN Uni pump
Lightweight
Eliminates external
drain generates little
heat
UVN Unit
Variable displacement Vane Pump

Useable range
ベーンポンプの使用可能域

80
70
60
(cm3/rev)

VDC
VDS
容量(cc/rev)

50
VDR(13D)
40
VDR(22D)
Displacement

30
VDC
20 VDR (13)
10 VDR (22)
VDS
0
0 5 (725) 10 (1450) 15 (2175)
圧力(MPa)
Pressure Mpa (Psi)
VDS Series Powering NSP Series
Hydraulic Power Unit
VDS Vane Pump
VDS Series Variable Volume Vane Pump
Specifications
• SAE “A” Mount
• Volume Stop
• .18~.51in3/rev (8cc)
• 800~1800rpm Drive Speed
• Clockwise Rotation
• Foot or SAE A (2) Blt Flange Mnt
• Manual Pressure Adjustment
• Three Pressure Ranges
– 143~286PSI
– 214~500PSI
– 429~1,000PSI
VDS Series Variable Volume Vane Pump

Features Benefit

• Precision Machining • Provides Efficient


Technology, Material Operation and Low
Selection and Heat Dead Head Power Loss
Treating Techniques
• Journal Bearings and • Quiet Operation at
Special Designed Ports Higher Pressures
Structure and Operation of Vane pump (VDS)
Pressure Light weight
adjusting & compact
screw Spring
compensator type
Plate-S

Cam ring

Vanes

Shaft

Plate-H
VDS Series Adjustment Range
VDS Series Noise Levels
VDS Ordering Code
VDS-0*-1A*-*11
Design Code
Porting Designation
E=SAE Ports
Blank=Metric Ports
Pressure Adjustment Range
1=143~286psi
2=214~500psi
3=429~1,000psi
Constant Volume Delivery Type
Ring Size
Mounting Method
A=Foot Mount
B=Flange Mount
Pump Size

VDS Series Variable Volume Vane Pump


USV Pump/Motor Combo
VDS Pump
VDR Series Variable Volume Vane Pump
Specifications
• 4HNA Flange (4-Bolt)
• Volume Stop
• 2 Ring Sizes Available
• 800~1800rpm Drive Speed
• Clockwise Rotation
• Subplate or Flange Mount
• Manual Pressure Adjustment
• Four Pressure Ranges
– 214~500psi
– 429~1,000psi
– 929~1,500psi
– 1,286~2,000psi
VDR Vane Pump
4 Bolt Mount
Nachi VDR Double Vane Pump
Structure and Operation of Vane pump VDR
VDR 13
Holder
Good in the low pressure
range. Lower cost than 22
Flow rate

VDC
流 量

VDR
Pressure
圧 力
Flow Adjust
VDR 22 Piston

Available up to middle
pressure range
(2000psi).
High response against
type 13.
VDR Series Variable Volume Vane
Pump
Features Benefit
• Precision Machining • Provides Efficient
Technology, Material Operation and Low
Selection and Heat Dead Head Power
Treating Techniques Loss
• Journal Bearings and • Quiet Operation at
Special Designed Higher Pressures
Ports
VDR Series Adjustment Range
VDR Series Noise Levels
VDR Vane Pump
How To Order
VDR Ordering Code

VDR-0*-1A*-*11
Design Code
Porting Designation
E=SAE Ports
Blank=Metric Ports
Pressure Adjustment Range
2=214~500psi
3=429~1,000psi
4=929~1,500psi
5-1,286~2,000psi
Constant Volume Delivery Type
1 = 6.5gpm for 13; 1=7.8 gpm for 22
Ring Size
2 =10.4 pm
Mounting Method
A=Subplate
Pump Size B=Flange Mount
V
VDS Series Variable Volume Vane Pump
VDC Pump
VDC Single and Double Pump
VDC Series Variable Volume Vane Pump

Specifications
• SAE “A””B””C” (2-Bolt)
• Tandem Configurations
• Volume Stop
• 800~1800rpm Drive Speed
• Clockwise Rotation
• Subplate or Flange Mount
• Manual or Remote Pressure
Adjustment
• Four Pressure Ranges
– 214~500psi
– 286~1,000psi
– 714~1,500psi
– 1,000~2,000psi
VDC Vane Pump
Structure and Operation

VDC
Flow rate

Sharp Cut Off


流 量

Plate-S

VDR
Pressure
圧 力 Control
piston
Cam ring

Bias Piston Shaft


Vanes Plate-H

Pressure
Pressure adjusting
Compensator Type screw
Compensator
VDC Series Variable Volume Vane
Pump
Feature Benefit
• 3 Point Support System • Provides Stable Flow and
Pressure
– Prevents Vibration of the Ring
– Bias Piston – Controls Eccentricity to
– Regulating Piston Increase Stability
– Thrust Screw
• Expands Bearing Life and
• Journal Bearings Reduce Noise
• Reduced Pulsation and
• Improved Inlet and Outlet Vibration to Reduce Noise
Ports Generation
• Maintains Constant Side
Clearance to Reduce Leakage
• Pressure Balance Mechanism
VDC Series Variable Volume Vane Pump
Remote Compensator
VDC Series Adjustment Range
VDC Series Variable Volume Vane Pump
Ordering Code

VDC-1*-1A*-E35
Pressure Adjusting Range
2: 214~500psi
3: 286~1,000psi
4: 714~1,500psi
5: 1,000~2,000psi
Constant Volume Type
Ring Size: 1 or 2
Mounting Style
A; Foot Mounting
B: Flange Mounting
Pump Size: 1,2 or 3

VDC Series Variable Volume Vane Pump


UVC Pump/Motor
UVN Unit
UVN -1A- 1A4- 1-5-4-11
2.2 KW Nachi Uni Motor
NSP Unit
IPH Gear Pumps
Nachi
IPH Series Internal Gear Pump
• SAE Mounting
• Single, Double and Triple
Configurations
• .22in3/rev~7.68in3/rev
• 600~2,000rpm Drive Speeds
• Clockwise or Counter
Clockwise Rotation
– ( Field Convertible)
• Pressure Capacity:
– 3,571psi Continuous
– 4,286psi Intermittent
IPH series Fixed Displacement Internal Gear Pump:

Displacement Flow Pressure Double


Pump type Pump model 3 Feature Use 注
[cm /rev] [l/m] PSI type

Internal gear pump IPH-2B-3.5 3.6 6.5
      -5 5.24 9.4 ②
     -6.5 6.55 11.7
      -8 8.18 14.7
IPH-3B-10 10.2 18.3
     -13 13.3 23.9 High pressure
Fixed      -16 15.8 28.4 3625 Middle pressure
Displacement High efficiency
IPH-4B-20 20.7 37.2 type industrial All
Long life
-25 25.7 46.2 machines (injection Sizes
Low pulsation
-32 32.3 58.1 molding, press)
Low noise
IPH-5B-40 40.8 73.4
-50 50.3 90.5
-64 63.9 115
IPH-6B-80 81.3 146.3
-100 101.6 182.8
-125 125.9 226.6
Structure and Operation of IPH Pump

Radial
Pressure
Loading

Axial
pressure
loading

The IPH pump is useable up to higher pressure


ranges than most gear pumps because of our
Unique Radial & Axial Pressure Loading
Mechanism, which compensates for side loading
and wear.
Structure and Operation
IPH Pump

Pinion shaft Smooth Operation with Low


Noise and Vibration due to our
Involute Toothed Inner Gearing
Internal gear
which reduces Pulsations

Long life by warp bearing


mechanism (bearing loads
act equally)
IPH Series Internal Gear Pump

Feature Benefit

• Pinion Gear with Involute • Reduces Pulsations to


Tooth Gear Provide Quiet Operation

• Simple Construction • Easily Maintained and


Rebuilt
• High Overall Efficiencies • Maximize Horsepower
Consumption
High Efficiencies/Low Noise

IPH Series Internal Gear Pump


IPH Pump How To Order
IPH Series Internal Gear Pump Ordering
Code

IPH-4B-25-LT-20
Design Code
Auxiliary Code:
No Symbol=Clockwise Rotation
L=CCW Rotation
T=Threaded Type Flange Kit
E=Welded Type Flange Kit
Delivery: GPM @ 1,200rpm
Mounting Style: A= Foot Mount, B=Flange Mount
Pump Size: 2,3,4,5 or 6
IPH Series Pump
Nachi
Variable Volume Piston Pumps
Three Different Designs
PVS PZS PZ Series
Piston Pumps
Features of PVS and PZ* series
 Low noise & pulsation by semi-cylindrical bearing
mechanism and 11 pistons
   (11 pistons are available over 35cm3/rev type )Pressure compensator
valve
 High pressure & efficiency by spherical valve plate
   (Available over 70cm3/rev type) Valve plate

 Displacement range is
8 ~ 220cm3/rev (10 sizes)
 Many option control
(PVS and PZS series)

PVS-1B (type 11)


Variable Displacement Piston Pump: PVS series

• Usage: Hydraulic power source for General Industrial Machines and


Machine tools
• Series: Displacement 8 ~ 45cm3/rev
• Rated pressure: 3045 Psi
• Option type: 6 options includes pressure compensating type   
• Useable for many industrial machines by its many options and
displacement range.
• Flange piped NPT except
08 SAE
PVS-2B

PVS-1B
PVS Series Variable Volume Piston Pump

Specifications
• SAE “A” and “B” Mounting
• Clockwise Rotation
• Volume Stop
• .49in3/rev~2.76in3/rev
Displacement Range
• 500~2,000rpm Drive Speed
• Many Compensator Options
• Side or Rear Ported
• Four Pressure Ranges
– 286~500psi
– 286~1,000psi
– 429~2,000psi
– 429~3,000psi
PVS Series Variable Volume Piston Pump

Feature Benefit

• Spool Type Compensator • Fast Pressure Response, Simple


Construction
• Pressure Balanced Shoe • Creates a Hydraulically Balanced
Assembly, Provides Smooth
Operation which Results in High
Efficiency, Low Noise and
Extended Life
• Semi-Cylindrical Swashplate • Energy of Reciprocating Pistons
Exerted on Larger Surface,
Decreases Response Times and
Increases Efficiencies
• Special Shaped Ports with Minute • Reduces Noise Generation
Grooves on Valve Plate
PVS Series Variable Volume Piston Pump

Cross Sectional Drawing of PVS Pump


PVS Series Variable Volume Piston Pump
Response Time
PVS Series Variable Volume Piston Pump

• Standard Compensator for the PVS Series Pump


• Manual Adjustment of the System Pressure
PVS Series Variable Volume Piston Pump

• Remote Adjustment of System Pressure via


Relief Valve
PVS Series Variable Volume Piston Pump

• Utilized as a High\Low Pump


PVS Series Variable Volume Piston Pump

• Low Pressure Standby


• Piston Pump Somewhat Unloading
• Energy Saving
PVS Series Variable Volume Piston Pump

• Allows Two Pressure Compensating Settings for


Common Pump
• Dual Circuits
How to Order
PVS Series Variable Volume Piston Pump
Ordering Code

PVS-1B-16N2-*-E13
E=SAE Porting, No Code=Metric
Pressure Adjustment Range:
0=286~500psi
1=286~1,000psi
2=429~2,000psi
3=429~3,000psi
Control Type: N=Standard, P, NQ-RS-WS

Maximum Volume CC/Rev: 8,16,22,35 or 45


Mounting Style: B=Flange Mount, A=Foot Mount
Pump Size: 0,1 or 2
PVS Series Piston Pump
Useable range of pump for industrial
machines     

200 PZS
Displacement( cm3/rev)

150

100 IPH

VDC
50
PZH
VDR (13)
VDR (22) PVS
0
0 7 14 21 28 35
VDS
Rated pressure (MPa)
Variable Displacement Piston Pump: PZS series

• Use: Hydraulic power source for general industrial machines


• Series: Displacement : 70 ~ 220cm3/rev
• Max. pressure : 3625/4060Psi
• Options : 6 options includes pressure compensating type
• Energy saving of machine by its high pressure, efficiency and
many option control.

●11 pistons
●Spherical valve plate
●High response compensator
●Semi-cylindrical swash plate

PZS-3B
PZS Series Variable Volume Piston Pump

Specifications
• SAE “C”, “D” & “E” Mounting
• Clockwise Rotation
• Volume Stop
• 4.27in3/rev~10.98in3/rev
Displacement Range
• 500~1,800rpm Drive Speed
• Many Compensator Options
• Thru Shaft
• Three Pressure Ranges
– 286~1,000psi
– 286~3,000psi
– 286~4,000psi
PZS Series Variable Volume Piston Pump
Feature Benefit
• 11 Piston Design • Reduces Pulsation and Chatter
thus Reducing Noise
Generation
• Thru Shaft Design • Assemble Second Pump for
Auxiliary Circuit
• Copper Alloy Bushing on • Ensures Stable Operation and
Piston Sliding Surface of for Wider Operational Range
Cylinder Barrel
• Can be Utilized for Maximum
• Compensator Designed with
Pressure Setting along with
Manual and Remote Pilot Port
Remote Adjustment
PZS Series Variable Volume Piston
Pump
PZS Series Variable Volume Piston Pump
Cross Section of Compensator
PZS Series Variable Volume
Piston Pump Ordering Code

PZS-4B-100N*-E10
Design Code
E=SAE Port, Blank=Metric Port
Control Type:
N= Standard
NQ=Two Pressure /Two Flow
RS=Solenoid Cut-Off
WS= Two Pressure Cut-Off
Maximum Volume in CC/Rev:
70, 100, 130, 180, 220
Mounting Style: B=Flange Mount Only
Pump Size: 4,5 or 6

PZS Series Piston Pump


Specifications for PVS and PZS series
Large Displacement Range 8 ~ 220 cm3/rev

Displacement Pre ssure Rotation spe ed Mass


Pump mode l cm3 /rev Psi MIN MAX kg
PVS-0B-8 8 3625 500 2000 7.7
PVS-1B-16 16.5 3625 500 2000 10.5
PVS-1B-22 22 3625 500 2000 10.5
PVS-2B-35 35 3625 500 2000 21
PVS-2B-45 45 3625 500 2000 21
PZS-3B-70 70 4060 500 1800 37
PZS-4B-100 100 4060 500 1800 58
PZS-5B-130 130 3625 500 1800 86
PZS-6B-180 180 3625 500 1800 123
PZS-6B-220 220 3625 500 1500 126
Option control of PVS and PZS series
Simplification circuit and energy saving by its many options.
Type Symbol Explanation Characteristics
Whe n the discharge pre ssure re ache s the
pre set volume se t by the pressure
Pressure compensating
N compe nsator, the discharge volume is
(manual control) automatically re duce d to hold the pressure at

Flow rate: Q
the set pressure.
This mode demonstrates the same
characteristics as the manual mode .
Pressure compensating
P The discharge pressure can be adjusted by
(remote control) exte rnal pilot pre ssure. The discharge volume
can be adjuste d manually. Pressure: P
The discharge volume changes in two stages by

Flow rate: Q
the pump's built-in sequence valve. This
2 pressure, 2 flow rate allows conventional high/low pressure control
NQ to be performed on a single pump unit, and
control save energy in the hydraulic circuit.
Pressure: P
A solenoid valve for unload is integrated into
SOL ON

Flow rate: Q
the pressure compensation type to minimize
energy loss when pump output is not required.
Solenoid cut-off control RS Only a slight amount of heat is generated.
SOL OFF
Pressure: P
Option control of PVS and PZS series
Simplification circuit and energy saving by its many options.

Two pressure conpensation types can be


obtained by switching the solenoid valve SOL. ON

Flow rate: Q
2 pressure ON/OFF. Two types of output control are
WS possible with the actuator set to a constant
control
speed. SOL.OFF
Pressure: P
The discharge volume can be changed in
2 pressure, 2 two stages by the sequence valve and SOL. OFF

Flow rate: Q
flow rate control solenoid valve for unload mounted on the
RQS pump, and unloading is possible when SOL.ON
with solenoid cut-
pressure oil is not required.
off
Pressure: P
Two types of pressure-flow rate
characteristics can be obtained by the

Flow rate: Q
solenoid valve and cylinder mounted on the
SOL OFF
2 cut-off control CS pump.
SOL.ON

Pressure: P
PZS Series Variable Volume
Piston Pump Ordering Code

PZS-4B-100N*-E10
Design Code
E=SAE Port, Blank=Metric Port
Control Type:
N= Standard
NQ=Two Pressure /Two Flow
RS=Solenoid Cut-Off
WS= Two Pressure Cut-Off
Maximum Volume in CC/Rev:
70, 100, 130 or 180
Mounting Style: B=Flange Mount Only
Pump Size: 4,5 or 6

PZS Series Piston Pump


Tandem Pumps
Load sensing piston pump: PZ series
• Use: Injection molding machines and Press machines
• Series: Displacement: 35 ~ 220cm3/rev
• Max. pressure: 3045 Psi
• Control type: Electro proportional pressure and flow control
• Pressure and flow rate are controlled by the electrical input
signal, therefore machines can be energy saving and
electrical control type.

High response type High efficiency


electro proportional and Low noise
control valve type piston pump

Possible double pump type


Load   Sensing   Control
Energy Saving

The Pump delivers only the necessary flow to


operate the actuator load without excess flow
over relief valve due to higher pressure than
needed or high pressure compensation.   

Therefore a Load Sense Pump gives the customer


Minimum Waste Pressure & Flow, Less Heat and
Very Little Energy Loss.
Load sensing control
Fixed pump & Relief valve, Flow control valve

Load pressure:
   Hydraulic circuit
1015 Psi Efficiency=49%
Flow: Flow control valve
70L/min Setting pressure:
1450 PSI
Energy Loss

100

Q
Flow:
70
Pump   delivery:
100L/min
7 10
Waste   Pressure: P

flow: 30L/min Effective Energy


Load   sensing   control
Variable   displacement   pump
Pressure   compensating & Flow control valve  
Load pressure:
1015 Psi
Hydraulic circuit
Flow: Flow control valve Efficiency=70%
70L/min
100 Loss energy
Pressure

Flow:Q
setting: 1450 70
Psi
Pump delivery: 7 10
70L/min Pressure: P

Effective energy
Load   sensing   control (4)
Load sensing pump & Flow control valve

Load pressure: 1015 Psi Hydraulic circuit


Efficiency =87%
Flow:
70L/min Flow Control Valve Differential pressure
ΔP=145 Psi

Compensator
100 Loss energy

Flow:Q
70
Pump delivery:
70L/min

Pump pressure: 1160Psi 7 8


Pressure: P
Effective energy
Standard UPV Uni pump
• Compact unit: Unification PVS pump and electric
motor
• UPV series (Displacement: 8 ~ 45cm3/rev, Motor
output: 0.75 ~ 7.5kW)
UPV-1A-16N*-1.5-4-17
Long life by grease in the shaft
connection section (PATENT)
Low noise type UPN UNI Pump

• Low noise unit: Unification PVS pump and electric


motor, which is filled with oil on the inside.
• UPN series (8 ~ 45cm3/rev, 2.2 ~ 5.5kW)
•   UPN-1A-16N3-22-10 ・ Unnecessary the oil seal: There is
little possibility the oil leakage.
・ Low noise: Disusing fan by special
motor casing in filling lubricating oil
inside.
・ Easy wiring: Using large terminal
box with installation directions.
Another series PZH
• For Sealed machines and Press machines
• Useable up to 5075 Psi of the rated pressure
• PZH series (Displacement: 28 and 40cm3/rev)

Constant torque control: Useable the max torque of engine


PZH-2B-28L5***-10
(type: PZH-2B-**-L5***-10)
Electro proportional flow control: Controlled to the small
flow rate range
(type: PZH-2B-**EF5***-10)
There are 2 different control types.
Solenoid Valves
Solenoid valve NO.1 Performance

Nachi developed the first Japanese wet core type solenoid valves,
and since then NACHI has been a Pioneer in the development and
modification of solenoid valves.

All main parts include solenoid coils, spools, bodies


are manufactured by NACHI. This enables following advantages.
1. NO.1 performance (G01 size)
2. High quality & high durability SA-G01 SS-G01
3. Global support (G01 size)
4. Various series & optional function
5. Models optimized for each
application.

86
NACHI is only hydraulic
company in Japan making and
designing its own solenoid
coils.   We design our coils to
get the best performance out of
every valve.
Nachi Tastes Great Less Filling
SS Valve Junction Box
SS Valve Option
   Automotive Type M12-4 Pin Connector is Available
as an Option for Bus Options

Holes for M12-4 pin


connector connector

Standard (Option Symbol : GR) M12-4 Pin Connector (Option Symbol : GRV)
90
SL G01 Low Wattage
Best for Small Machines such as NC Lathe
Automotive Type M12-4 Pin Connector is Available as an Option for Bus Options

Lower Pressure and Flow


Best for Energy Saving and Safety in Applications
SE G01 Low Wattage

such as Automobile Facilities


Automotive Type M12-4 Pin Connector is Available as an Option for Bus Options
SA Valve Din Connector
New SK Deutsch Connector Valve
SAW Monitored Valve
Nachi Valves
Solenoid Valves
Features of NACHI hydraulic equipment
• High Flow Capacity
D03 to 26.4 GPM
D05 to 42.2 GPM
D08 to 158.3 GPM
DSS
• High Pressure Capacity
D03 and D05 5000 PSI
D08 to 4640 PSI
Operating Principle of Solenoid Valve
Fixed
T port A port B port
core Coil a ①
SOL-b SOL-a
body
Magnetic force

④ ③ ②
P port T port
Spring Spool Rod Moving core

< Operation of Solenoid Valve >


① Energize the solenoid a.
②The moving core is moved to the fixed core by the magnetic force.
③ The movement by the magnetic force is transferred through the rod.
④ The spool is shifted to the left against the resistance (= force by the spring
aa + friction + fluid reactive force) and flow oil. (P port to A port)

98
Operation of Spool  ( Spool Type C5)
SOL- SOL- Neutral Position
b a A B
T port T port b a
P port
P T
Hydraulic Symbol (C5)

SOL-a ON SOL-b ON
A B A port B port A B
b a b a

P T P T
SOL- SOL- SOL-
SOL-a
b b a
T port T port T port T port
P port P port

Shifting force Shifting force b a


b a b a
A port B port A port B port

99
P⇒A port, B⇒T port P⇒B port, A⇒T port
Solenoid valve Comparison with competitors

● Specification (Model code; SS/SA-G01-31)


Item NACHI A B C D
Max. pressure Ps1 5075 5075 5075 5075 4567
Max. flow 100 L/min 80 L/min 100 L/min 100 L/min 63 L/min
Permissible T port pressure 3045 3045 3045 2537 2320
Power consumption at
26 W 31.2 W 28 W 29.2 W 29 W
holding (DC24V)

● Availability for the global safety standards


Safety Standard NACHI A B C D
CE(Europe) 〇 × × 〇 〇
UL(USA) 〇 × × × ×
CSA(Canada) 〇 〇 × × 〇

You can use NACHI solenoid valves all over the world at ease !

100
Energy Saving
SS/SA-G01DC Type 13% Less Power Consumption

Unchanged Shifting Force with Reduced Energy Saving without Specification


Power Consumption Changes
30W ⇒ 26W(△1
・ Increased Cross Section of Coil
・ Optimized Wire Size and 3%)
( SS/SA-G01-31 DC Type )
Winding  
Besides, Reduced Fluid Reaction Force by the Unique Spool Shape
Gives Extra Performance to Shift the Spool.
Terminal Box
Structure of
Coil
Solenoid Valve

Spool 101
Fluid Reaction Force
Flow in IN port is slow→
IN OUT Flow in OUT port is
Small pressure drop
port port
OIL
–û fast→ Large pressure
drop
B P A
T T
‚eu Fd Direction of spool
ƒXƒv[ƒ‹؂芷‚¦•ûŒü
shift       
Fluid reaction Calculated pressure
Spool
force tries to —\‘z‚³‚ê‚鈳—Í•ª•z
balance      
close spool Fluid reaction force : If=Fu-Fd

[Fluid Reaction Force]


When fluid flows from IN port to OUT port, the pressure drop in OUT port becomes
larger than IN port due to difference of the flow speed. (Bernoulli's principle ) Due to
difference of the pressure drop, the spool get force in close side direction. This force is
called as “Fluid Reaction Force.”

102
Optimizing Spool Shape by Quality Engineering
Optimize shape of A section to By equalizing flow speed around the
reduce fluid reaction force spool, the difference of the pressure
Applied parameter designing of balance is reduced and it makes the
quality Engineering flow reaction force smaller.
    This spool shape : PAT.PEND.

A部 A部
Previous Type Spool Current Type Spool
Type C5 ( All Ports Blocked at Neutral ) Type C5 ( All Ports Blocked at Neutral ) )

Required Force to Shift


Required Force to Shift

Spool Stroke Spool Stroke

Previous Type Spool (Type C5) Current Type Spool (Type C5) 103
Condition : 35MPa , 100L/min Condition : 35MPa , 100L/min
Temperature of Coil Surface
DC24V DC26.4V
90
Reduced Heat from Coil by Rated voltage 110% of rated voltage

Coil temp. (℃)


80
Reduced Power Consumption Pr e vio u s
70

60

50 Current
Reduced Temperature of
40
Coil Surface at Power On
30

20
Am bie n t t e m p.
10
Safer Operation than the Previous
Model 0
0 50 100 150 200
Time (min.)
SS/SA-G01 Temperature of Coil Surface (DC24V Type)
104
Solenoid valve User friendly items

Extra features of terminal box


Easy wiring by extended
1. Screw holes can be used to hold cover
slope and distance between
during wiring
terminal in terminal box
2. Screw holes can be used to fix the plate
23mm(7%up
)

  4 pins type M12 plug can be installed.


Special (Option of SE type)
packing
Improved packing

and screws
to make it usable
Screw do not drop
   Low Wattage Type Solenoid Valve ( SE-G01 )
    Energy Saving, Safety, Ease to Use

SE-G01  
SE-G01 Series
Comparison with Competitors

World No.1 Performance in Low Wattage types

Max. pressure 2 320 232 0 2320 10 15 1450


Max. flow 40 L/min 30 L/min 30 L/min 30l/min 40 L/min
Permi s s i bl e T
port pres s ure
2 320 227 6 2320 10 15 1450
Power
cons umpti on
4 .8 W 5.5 W 5 W 5 .2 W 4.8 W
Availability of TÜV ( C Self
CE starndard × × × Declaration
E)
compliant
Number one in all categories
Comparison of Coil Force
No.1 in Low Wattage Types
Comparison of Coil Force
Coil Force →   Large

NACHI
A社
B社
C社
D社

0 Stroke
0 →   Large
108
   M12-4 Pin Connector Type is Available as Option

Holes for M12-4 pin


connector connector

Standard (Option Symbol : GR) M12-4 Pin Connector (Option Symbol : GRV)
109
Advantages of M12-4 Pin Type Connector
Easy Interface with Field Network
By surge-less diode
■Applicable for Various Less Wiring System Direct connect with slave is
Slave possible
Power ( Output )
Quick
Less wiring by connect
communication
Controller Communication
DC power Sequence controller cable

Power Machines, Facilities SE-G01


Various sensors
Slave
Master unit
Communication( Input )
cable
Less wiring by
Power communication

Example of Use in Device Net


Device Net is one of the field network systems and is most
widely used. It enables easy interconnection between PLC,
110
PC, sensors and actuators with less wiring.
Effect of saving energy

SE-G01 series  
SE-G01
Standard type Energy saving type
SS-G01
Comparison by electric power consumption andseries
CO 2 emissions SE-G01 series

26W 4.8W
Rated power consumption
Reduction of power
(DC24V coil type) consumption 21.2W (81%)

Power consumption per year per


113,000 kWh/y 21,000 kW/y
1000 valves (simulation)
operating date : 260 days/y
operating hours : 16.8 hours/day Reducing 92,000 kWh/y
Cost down merit)
Cost down merit 303.600 THB/y
(3.3 THB/kWh 1THB = 2.14 JPY
CO Emissions 62.8 ton/y 11.7 ton/y
2
Thermal power generation
Conversion coefficient : Reducing CO 2 Emissions 51.1 ton/y
0.555 kg/kWh
We advice you to use clean hydraulic oil when using SE series solenoid valve, so that the spool should not be locked by contaminant.
111
Various series to various applications
  NACHI manufacture max. 30 thousands solenoid valves at a month.
Type SS/SA-G01 SL-G01 SE-G01 SK-G01
External

Features Standard type Low power Low power Lead wire type
consumption consumption Same spec. with
5075 Psi type type SS/SA-G01
100 L/min Excellent water
1015 Psi 2320 Psi proof performance
Safety standard 30 L/min 40 L/min IP67
CE , UL , CSA Holding power Holding power
10W 4.8W

Application Machine tools Machine tools Machine tools Construction


Press machine machine
Industrial use Vehicle
Farm machine

112
Max. operating pressure Mpa & Psi
Specification by each series

Standard series
5075
SS-G0 DSS-G0
1 4
SA-G0 DSA-G0 DSS-G0
4060 4
1 6
SS-G03 DSA-G0

3045 SA-G03

Low power Spe cific ations of SS/ SA-DSS/ DSA serie s


3040 consumption series Valve Max. pressure Max. flow Max. bac k pr e ssu r e
size Psi L/min MPa
G0 1 5075 100 3045
SE-G0 G0 3 5075 160 2320
1015 1 G0 4 5075 300 2320 3045
G0 6 4640 600 2320 3045
SL-G0
Note. Th e valu e in ( ) sh ows spe cif ic ation
1 f or exte rn al drain type .

113
Max. flow capability (L/min)
Nachi Nameplate
Solenoid Valves Ordering Code
SS-G01-A3X-R-C115-E31
Design Code

Coil Voltage

Light
Included in SS
Optional in SA

Spool code

Size 01, 03

SA- DIN
SS-Terminal Box
SAW Monitored Valve
Flow CSAW Monitored Valvehaof Double
This is a solenoid valve which can
Solenoid Connector for
output an electric signal when the monitoring
spool is returned to the neutral signal
position
    Concept of Safety
Detecting type is used. Monitoring
switch section
SAW Hydraulic Valve with Monitoring Switch
Applicable for machineries compliant for international safety standards (ISO12100)
Equipped with function detecting valve spool movement (Monitoring Switch)
PAT.PEND.
Connector
Solenoid
for
SAW-G01 Monitoring
Switch
Monitoring
Switch

108.5
119.5 69.5
189

Monitoring Monitoring
Switch Switch
ON OFF
Spool Spool

At SOL   At SOL ON
OFF ( Shifted )
( Neutral )
Common Applications
Machinery which must be compliant with the standards of
protection for mechanical hazards (ISO 12100)

Machinery and equipment, such as hydraulic presses and


machine tools for lowering machine risk and/ or improving
equipment reliability

Sequence control that sends a signal indicating that the


hydraulic valve has operated or the spool is out of position
except for confirming safe condition
Manually Operated Directional Control
Valves
• G01(D03)- 10.6 GPM, 5000 PSI max
• G03(D05)- 19.8 GPM, 3570 PSI max
• Two and three position available
• Twelve different spools available
• Detented or spring return
• Bolt kit included
• Can sandwich modular valves
Modular Stacking Valves
Modular Stacking Valves
Overview
The modular valve is
designed & engineered to
integrate multiple hydraulic
valve operations into a
single unit which eliminates
the need for piping
between valves and enables
for a flexible and compact
design.
Flow
Pressure
Position
26.40 GPM / 3600 PSI
Modular Stacking Valves
• Excellent flow and pressure
capabilities
• Stackable and held in place with the
bolt kit
• Cost reduction with no external
components to pipe up
• System is free of resonance, noise
and excessive oil leakage point
• Valve identification tag on each
module
• Constructed of steel for durability
and ruggedness
Modular Relief OR, ORH
• Balanced Piston Design
• 1/8, 1/4, 1/2 Nominal
• Flows 13.3, 21.2, 79.4 GPM
• ISO 4401 03, 05 3571 PSI
• ISO 4401 07 5000 Psi
• ORH M35 ISO 4401 03, 05
5000 PSI
• ORH 10. 4, 20.8
• P,A,B to tank
• 4 Different Adjustment Ranges
• K Handle Option
ORO Modular Brake Valve
Cross Over Relief

• ISO 4401 03, 05


• Flows 5.3 , 7.9 GPM
• Pressure to 3571 PSI
• 1/8, 3/8, Nominal
• A-B, B-A, Cross over
• 3 Different Adjustment
Ranges
• K Handle Option
Modular Direct Relief ORD, ORH
• Balanced Piston Design
• 1/8, 3/8, 1/2 Nominal
• Flows to 5.3 , 7.93, 13.22
GPM
• ISO 4401 03, 05 3571 PSI
• ISO 4401 07 5000 Psi
• ORH M35 ISO 4401 03, 05
5000 PSI
• P,A,B to tank
• 3 Different Adjustment
Ranges
• K Handle Option
Pressure Reducing OG, OGH
• Reduces Downstream
Pressure
• Balanced Piston Design
• Flows 13.22, 21.2, 79.4 GPM
• 1/8, 3/8, 1/2 Nominal
• ISO 4401 03, 05 3571 PSI
• ISO 4401 07 5000 Psi
• OGH M35 ISO 4401 03, 05
5000 PSI
• Piloted P,A,B
• 3 Different Adjustment
Ranges
• K Handle Option
OGB Balanced Piston Type Pressure
Reducing

• Reduces At a very constant


Rate downstream Pressure
• Flow 10.6 gpm
• ISO 4401 - 03
• 1/8” Nominal
• Pressure 3571 Psi
• 3 Different Adjustment
Ranges
• K Handle Option
Modular Type Proportional
Reducing Valve (EOG)
• Available in G01 size
• Three different reducing ranges
– 43~357 PSI
– 58~1000 PSI
– 86~2000 PSI Less than 3%
hysteresis
Sequence OQ
• Allows sequential actuator
movement
• ISO 4401 – 03 and 05
• Flows 10.6, 21.2 GPM
• Pressures to 3571 PSI
• Nominal 1/8, 3/8
• 3 Different Adjustment Ranges
• Option K Knob
Counterbalance OCQ
• Maintains back pressure on
the actuator
• Used to prevent a load from
dropping
• Three Differe2t Adjustments
to 2000 PSI
• Operating Pressures 3571 and
5000 PSI
• ISO -440 -03-05-07
• Flows to 10.6, 21.16, 79.4
GPM
• 1/8, 3/8, 1/2 Nominal
Pressure Switch OW
• Available in G01 Model
• IS0 4401- 03
• Flow 13.22, 32 Gpm
• 1/8, 3/8 Nominal
• Operating Pressure is 3571
PSI
• P, A, B Ports
• 3 Different Adjustment
Ranges
• Adjustable to 3000 PSI
• 125 & 250 AC
OCY & OY Flow Control and Needle
Valve
OCY & OY Flow Control and Needle
Valve

• OCY Flow Control


• OCY-P Inlet Needle with check
• OY –T Tank Line Needle Valve
• OCY Meter In Meter out
• Flows 13.22, 26.45, 79,4 GPM
• ISO 4401 03, 05 3571 PSI
• ISO 4401 07 5000 Psi
• OYH M35 ISO 4401 03, 05 5000 PSI
• Available in various
configurations
OCY & OY Flow Control and Needle
Valve
• How to Order
• Model Number
Valve and OCF Flow Control
OCF, OFH, OF Flow Control and Needle
Pressure Compensated

• Pressure and temperature


compensated
• OF Needle Inlet
• Flows 13.22, 21..2, 79.4 Gpm
• ISO 4401 03, 05 3571 PSI
• OFH ISO 4401 07 5000 Psi
• Different Differential
Pressures
Modular Type Proportional Flow Control
Valve (EOF)
• Available in G01 size
• Available as either a meter-in or meter-out flow
control by operating on the P port or the T port
• Less than 3% hysteresis
Check OC, OCV, OVH
Checks Vacuum, Regen Circuit
• Flows 13.22, 21.16, 79.4 GPM
• ISO 4401 03, 05 3571 PSI
• OCH ISO 4401 07 5000 Psi
• OCH M35 ISO 4401 03, 05
5000 Psi
• OVH Vacuum Standard
1.43 psi Cracking Pressure
• OCV Differential Pressure
Regen Circuit
• Three Cracking Pressures
5.72, 50.5, 71
Pilot Operated Check OCP, OPH
• Flows 13.22, 21.2, 79.4 GPM
• ISO 4401 03, 05 3571 Psi
• OPH ISO 4401 07 5000 Psi
• OPH M35 ISO 4401 03, 05
5000 Psi
• A, B, A& B
• Nominal 1/8, 3/8, 1/2
• Two Cracking Pressures
28.6 & 71 Psi
OCP How to Order
OK Gauge Modular Block
• Flows 13.22 , 26.45, GPM
• ISO 4401 03, 05 3571 PSI
• 1/8 & 3/8 Nominal
• P A,B,T Port
OB Two Speeds System Block
• Flows 13.22, 26.45 GPM
• ISO 4401 03, 05 3571 PSI
• 1/8, 3/8, Nominal
• 2 Blocks together
• Used with two Flow Controls
For two speeds
MOB End Plate, Free Flow Plate, Change
Plate
• Flows 13.22, 26.45, 52.9 GPM
• ISO 4401 03, 05 3571 Psi
• ISO 4401 08 3000 Psi
• 1/8, 3/8, ¾ Ports
• Bolt kits
MSA Solenoid Valve Modular Sub Plate
• MSA- 01 Flows 5.3, 10.6, Gpm
• MSA-03 Flows 11.9, 21.16 Gpm
• MDS-04 Flows 21.16, 39.68 Gpm
• MDS-06 Flows 39.68, 79.40 Gpm
• ISO 4401 03, 05, 3571 PSI
• Outlets A B 1/4, 3/8, 1/2, 3/4, 1
Valve Installation Bolt Kit
• Valves
• Modular Valve
• Bolt Kits
• Stat Bolt Kits
01, 03 Base Blocks
• Mob-01X– 1/4 , 5.3 Gpm
• Mob-01Y – 3/8, 10.58 Gpm
• Mob-03X – 1/2, 21.16 Gpm
High Pressure M35 Series
• M35 ISO 4401 03, 05
5000 Psi
• ORH – Std Relief Valves
• OGH – P Port Reducing Valve
• OYH – Standard Flow Controls
• OCH - Checks P and T
• OPH – PO Checks All
R Relief
• Balanced Piston
• Flows to 100 gpm
• Pressure to 3000 psi
• 3/8, 3/4, 1, 1 ¼, 1 1/2
NPT
• Direct Pipe and Gasket
Mounting
• Vent for Remote
R 1 Relief Valve
• Balanced Piston
• Flows to 85 gpm
• Pressure to 5000 psi
• 3/8, 1/2, 3/4, 1 NPT
• Direct Pipe and Gasket Mounting
• Vent for Remote
Remote Control Valve
• Remote Relief Valve
of Larger Valve
• ¼ Direct Pipe or Gasket
• K Knob
RSS Solenoid Controlled Relief

• Balanced Piston
• Flows to 100 gpm
• Pressure to 3000 psi
• 3/8, 3/4, 1, 1 ¼, 1 1/2 NPT
• Direct Pipe and Gasket
Mounting
• Vent for Remote
• Soft Shift or Shockless
• Two Pressure with added
Relief
• Most all voltages
RSS – G03 – AQ 3 – F -D2 14
R I Solenoid Controlled Relief
• Balanced Piston
• Flows to 84.65
• Pressure to 5000 psi
• 3/8, 3/4, NPT
• Gasket Mounting
• Vent for Remote
• Soft Shift or Shockless
• Two Pressure with added
Relief
• Most all voltages
FT Type Flow Control and Needle

• Pressure and Temperature


Compensated
• Flows .0132 - 13.22, Gpm
• Flows .0132 - 31.7 Gpm
• Pressure 3000
• ¼, 3/8 Nominal
• Gasket Mounted
F Flow Control and Needle
CF with check
• Pressure Compensated
• Flows 2.89 - 45, Gpm
• Flows 5.3 – 98.7 Gpm
• Pressure 3000
• 3.4, 1, 1 ½ Nominal
• Gasket Mounted
TN CTN Flow Control Pressure and
Temperature Compensated
• Pressure and Temperature
Compensated
• Flow .008 2.11 gpm
• CTN Reverse Flow 9.25,
Gpm
• Pressure 1501
• ¼, Nominal
• Gasket Mounted
TS CTS Fine Control P.C.
• Pressure and Temperature
Compensated
• Control of rates from .6 cubic inches
• High Precision Control.
• Flow .0378 - .53 Gpm
• 1/8 Nominal
• Pressures 1500 Psi
• Gasket Mount
TL TLT Feed Control with Cam
• Cam Operated
• Pressure and Temperature
Compensated
• Flow .053 - 2.11 gpm
• Pressure 1000 psi
• 3/8, 1/2 Nominal
• 2 Speeds
• Gasket Mounting
CA CN Right Angle Check Valve

• Flows to 84.65 gpm


• Pressure to 3000 psi
• 3/8, 3/4, 1 1/4 NPT
• Direct Pipe and Gasket Mounting
• Three Different Cracking Pressure
Pilot Check
• Flows up to 10.58, 29.1 84.65 Gpm
• Pressure to 3000 psi
• Cracking Pressure 28, 71.5
• 3/8, 3/4, 1 1/2 Nominal
• Direct Pipe or Gasket Mount
• Decompression Check
Guage Cock
• BSPP 1/4, 3/8, 1/2
• Pressure 3000 psi and 5000PSI
• Float and Flange Mount
• Rotatable Pressure Guage
Flange Check Valve Throttle Valve
Right Angle ¾, 1 ¼, 2, 3 Nominal Pipe
Pilot Operated ¾, 1 1/2 , 2
Slot Valve ¾, 1 ¼, 2
Pressures 3575 psi
Flows 79.4, 158.7, 343 Gpm
Flange Mount
Cracking Pressures 5.72, 50, 71.5 psi
Relief Valves
• Balanced pistons
• Low hysteresis
• Use vent port for remote operation and an unloading circuit
can be performed
Size/flow Capabilities
• 3/4” Inline- 45 GPM
– 114~1000 PSI adj range
– 500~3000 PSI adj range
• 1-1/4” Inline- 100.5 GPM
– 114~1000 PSI adj range
– 500~3000 PSI adj range
Modular Type Proportional
Reducing Valve (EOG)
• Available in G01 size
• Three different reducing ranges
– 43~357 PSI
– 58~1000 PSI
– 86~2000 PSI Less than 3%
hysteresis
Proportional Flow Control Valve
Utilizes a force feedback mechanism for positioning of the
main spool and amplified operation is obtained by the pilot
spool offering superior flow repeatability and response
• Available in two different series
– ES- Two way directional type
• G02- .08~7.9 GPM metered flow range
• G03- .3~33 GPM metered flow range
• G06- .8~66 GPM metered flow range
• G10- 1.3~132 GPM metered flow range
– ESR with relief in sizes G03-G10
• Less than 3% hysteresis
• Meter-in flow control which automatically
controls the pump discharge pressure
according to the load pressure
Modular Type Proportional Flow Control Valve (EOF)
• Available in G01 size
• Available as either a meter-in or meter-out flow control by
operating on the P port or the T port
• Less than 3% hysteresis
NACHI AMERICA
Proportional Directional Control and Flow Control
Valve
• ISO-03 / 05 / 08
• 24 VDC
• Meter IN / Meter OUT
Spool

• Includes Bolt Kits


Proportional Pressure Control Valve
• Utilizes a poppet in the pressure control section which
provides very good pressure stability
• Available in three styles
– EPR- Direct type pilot relief
– ER- Balance piston type relief
– EGB- Balance piston type pressure reducing with relief function

• Less than 3% Hysteresis


Proportional Directional and Flow Control
Valve
• Electro-hydraulic valve composed of DC proportional
solenoids in addition to the conventional 4-Way solenoid
valve to provide both direction and flow control functions
• Less than 5% hysteresis
NACHI AMERICA (Amplifier Control)
Amplifiers and Controllers to drive all of our valves

• EDA-PD1 – Analog Type


• EDC-PC6 – Controller Type
Proportional Valves

Amplifier Controller Notes

EDA Series EDC Series Amplifier / Controller

EDA-PD1-NWZ-D-D2-11
 Analog Input
 24 VDC System
 +10/-10 VDC

EDC-PC6-AWZ-D2-20
 Discrete Contacts
 24 VDC System
 Toggle to Amplifier
For all open-loop
proportional
valves
EDA-PD1 – Analog Type
EDC-PC6 – Controller Type
EDA & EDC Series Power Amplifier
• Compact, high efficiency and high reliability
• Operates as an open loop type amplifier
• Available with dual output
• 24VDC power source
• Lower cost and 1/2 the size of EMA
• Utilizes PWM control
• Reduces heat generation
• All functions are concentrated on a printed
circuit board without any internal wiring
Proportional Applications
• Injection Molding
• SIC 3569 General Industries Machinery
• SIC 3599 Industrial Machinery
SF Series Two Speed Valve
• Available in the G01 size
• Provides two speed operation
on the A & B solenoid
independently of each other
• Separate acceleration and
deceleration for both coil
• Acceleration and deceleration
adjustable from .1 t O 2.0
seconds
• Smooth start and stop
• Reduces machine vibration at
start and stop
• Easy wiring
• 12 & 24VDC power source
Power Units

NSP Series
Overview 8cc/16cc/26cc

The NSP series commonly used in a Machine Tool


environment for Work Holding applications.
 3.63 to 11.96 GPM / 1160 PSI MAX

Power Meister Series


Overview Servo Drive Bi-rotational

The Power Meister series commonly used in a


Press Machine application.
 1.58 to 10.43 GPM / 4351 PSI

Power Fit Series


Overview Servo Drive
The Power Fit series commonly used in Press &
Special Machine applications.
 23.81 to 36.98 GPM / 4061 PSI
Thank you!

184

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