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®

Clinifuge
120V 60 Hz
SERVICE MANUAL P/N 12003539

Update Parts List Feb '02


TABLE OF CONTENTS

Section Title Doc.- No. Page


1 OPERATING INSTRUCTIONS
(not part of this manual)
1.1 Brochure Clinifuge_E

2 SERVICE Clinifuge_2
2.1 Servicing Schedule " -" 2-1/2
2.2 Trouble Shooting " -" 2-3/4
2.3 Test Points " -" 2-5
2.4 Cleaning of Instrument Parts " -" 2-6
2.5 Electrical Safety Check " -" 2-6

3 FUNCTIONAL DESCRIPTION Clinifuge_3


3.1 Block Functions " -" 3-1
3.2 Functions of Main Board " -" 3-1

4 DIAGRAMS Clinifuge_4
4.1 Block Diagram " -" 4-1
4.2 Wiring Diagrams " -" 4-2/3
4.3 Wiring Connection Diagrams " -" 4-4
4.4 Main Board 14 - Component Plan " -" 4-5
4.5 Main Board 14 - Wiring Diagram " -" 4-6/8
4.6 Main Board 178 - Component Plan " -" 4-9
4.7 Main Board 178 - Wiring Diagram " -" 4-10/12

5 DISASSEMBLY OF INSTRUMENT PARTS Clinifuge_5


5.1 Housing / Casing Parts " -" 5-1
5.2 Electrical Components " -" 5-2
5.3 Drive Components " -" 5-3
5.4 Mechanical Components " -" 5-3
5.5 Service Kit " -" 5-4
5.6 Dismantling and assembling the rotor " -" 5-4

6 SPARE PART FIGURES AND LISTS Clinifuge_6


6.1 Spare Part Figures " -" 6-1/2
6.2 Spare Part Lists " -"

7 TECHNICAL BULLETINS Clinifuge_7 7-1/6

8 Preventive Maintenance Checklist

Edition: 02 TABLE OF CONTENTS Clinifuge


24.01.02 AH Page: 0 - 2
CLINIFUGE®
COMPACT CENTRIFUGE
Easy to Use

The Heraeus® Clinifuge is functional and sophisticated with an ergonomic design.


It is ideal for use in medical practices, clinical and small laboratories and as a stand-by
unit in large laboratories.

Benefits
■ Easy to Use
■ Able to run wide range of
most popular medical tubes
■ Maintenance free
■ Safe

Clinifuge

Maintenance free It is easily removed for cleaning in the Functions


The Clinifuge is equipped with a brushless laboratory washing machine. An extensive The microprocessor controlled Clinifuge is
motor, so there is no need to replace range of adapters permits centrifugation equipped with bright digital displays and
carbon brushes. Beside saving time and of all standard 5, 7, 10 and 15 ml tubes, touch-pad keys for quick and easy setting
money, this also ensures clean operating including the popular “Monovette”, “Vacu- of speed and run-time. The values last
conditions. tainer” and “VenoJect” blood collection used are stored. To repeat a run, simply
tubes. press the start key.
Accessories
The Clinifuge comes complete with an Safety It is also designed with a user friendly self
adapter set and an autoclavable rotor. Samples processed in today’s laboratories diagnosis system which indicates faults
Made of impact resistant, fiber glass often harbor unknown risks. The Clinifuge directly on the display.
reinforced polyamide, this rotor offers complies with international safety stan-
high stability and outstanding run dards and is equipped with a lid lock, lid
characteristics. interlock and steel armoured guard ring.

Quality Products – Lifetime Care


TECHNICAL DATA
Clinifuge 120 V version
Description Microprocessor controlled table top centrifuge
Maximum speed (rpm) 5000
Minimum speed (rpm) 1600
Maximum RCF (x g) 2600
Minimum RCF (x g) 270
Maximum capacity (ml) 12 x 15 (glass)
Controller Microprocessor controller for time and speed
Drive Brushless induction motor, microprocessor controlled
Set the required speed… Runtime 1–99 min. and continuous operation (Hold)
Program memory Stores values last entered, unlimited
Safety Lid lock and lid interlock, steel armoured guard ring
Design Fibre glass reinforced polyamide housing with high noise and
vibration insulation properties
Dimensions (H x W x D) (mm / inch) 240 x 284 x 375 / 9.5 x 11.2 x 14.8
Weight (incl. rotor) (kg / Ibs) Approx. 10.7 / 23.5
Power consumption (W) 65

ORDER NUMBERS
…and set the required time
Model Order No.
Clinifuge 120 V; 60 Hz 75003539

Accessories for Clinifuge


Angle rotor 1) 75003760
Max. speed (rpm) 5000
Max. RCF (x g) 2600
Max. capacity (ml) 12 x 15
Max. radius (cm) 9.65
Acceleration time (sec) 40
Braking time (sec) 45
With the “start” button, repeat Accessories for angle rotor 75003760
runs can easily be recalled
Tube volume Type of tube Dimension (mm) Tubes Type of Adapter
(ml) Diam. x Length per rotor adapter Order No.
7 Glass tubes (DIN) 12 100 12 yellow 750032271)
15 Glass tubes (DIN) 16 100 12 4)

3-5 VenoJect II (Terumo) 13 75 12 cream + 750032271)
rubber pad
7 VenoJect II (Terumo) 13 100 12 yellow 750032271)
9-10 VenoJect II (Terumo) 16 100 12 sleeves 750037633)
3-5 Vacutainer (BD)2) 13 75 12 cream + 750032271)
rubber pad
7 Vacutainer (BD)2) 13 100 12 yellow 750032271)
7 Vacutainer (BD) 16 75 12 sleeves + 750037633)
rubber pad 75003266
10 Vacutainer (BD)2) 16 100 12 4)

15 Vacutainer (BD) 16 125 6 4)

4 Sarstedt Monovette 11.5 83.5 12 cream 750032271)
5 Sarstedt Monovette 13 90 12 cream 750032271)
7.5 Sarstedt Monovette 15 92 12 4)

9 Sarstedt Monovette 16.5 92 6 rubber pad 75003762
12 (Urine) Sarstedt Monovette 16.5 101.5 6 4)

Urine tubes BD, Terumo 16 100 12 sleeves 750037633)
1) 2) tube incl. Hemoguard cap 3) 4)
included with centrifuge included with rotor not necessary
The adapter set 75003227 will contain the yellow and cream adapters and rubber pads.

For Ordering or Technical Information


Asia Pacific Kendro Laboratory Products (H.K.) Limited · Hong Kong · Tel. +852 2711-3910 · Fax +852 2711-3858 · info@kendro.com
Europe, Middle East, Africa
Kendro Laboratory Products International Sales · Hanau · Germany · Tel. +49 (6181) 35-300 · Fax +49 (6181) 35 59 44 · info@kendro.de
Latin America Kendro Laboratory Products International Sales · Newtown · USA · Tel. 1 (203) 270-2080 · Fax. 1 (203) 270-2210 · info@kendro.com
USA Kendro Laboratory Products · Newtown · Tel. 1 (800) 522-7746 · Fax. 1 (203) 270-2166 · info@kendro.com
Internet http://www.kendro.com

Quality Products – Lifetime Care


Registered to ISO 9001. Kendro Laboratory Products meet or exceed stringent quality and product safety standards: CE for the European Union, and UL, cUL or
CSA standards for North America. ©2000 Kendro Laboratory Products. All Rights Reserved. S00254 Printed in Germany 5C 03/00 N 4t Künzel
Service

2.1 Servicing Schedule (yearly procedure recommended)

2.1.1 Maintenance Routine without Dismantling the Centrifuge

2.1.1.1 Electrical Installation and Safety


• Switch OFF the centrifuge and disconnect the unit from power, check voltage supply and mains
fusing (16 Amps, slow blow characteristic)
• Check condition of plug and wall socket - (let) replace defective parts
• Check cord condition and fixing / connection - replace or refit it

2.1.1.2 Location and Mechanical Installation


• Check the base (ground, table, lorry with lockable wheels etc.) For resonance-free and stable
conditions
• Check for a well ventilated place and sufficient distances to walls or adjacent equipment, without
exposure to direct sunlight
• Check the leveling of instrument (use a spirit level)

2.1.1.3 Lid Locking Mechanism and Safety


• Connect the centrifuge to power and switch ON
• Check for easy lid closing and self-acting lid opening - if in disorder, readjust lid’s swivel hinge
and/or lock assembly
• Check the central rubber gasket for lid sealing and replace it, if damaged
• For checking the safety: start the centrifuge, let it shortly run and stop it, the lid must not be
unlocked by the microprocessor until the “end” message is shown on the display - if safety circuit is
out of function, replace the main board

2.1.1.4 Cleanliness of Spin Chamber and Motor Casing


• Open the lid and remove the rotor (for loosening turn the central winged nut anti clockwise from the
motor shaft)
• Clean the spin chamber with a dry and absorbent cloth (remove all dust and moisture - see also 2.5
Cleaning)
• Check the cleanliness of the motor casing and take care of the annular slot around the motor shaft:
penetrating fluids can damage the upper motor baring, remove fluids with an injector and/or
absorbent paper

2.1.1.5 Rotor and Accessories Condition and Sealing


• Check the condition of rotors and accessory parts (especially all supporting or stressed partitions):
the rotor and/or accessory parts must not be used any longer, if there are visible traces of
mechanical damage

2.1.1.6 Rotor Fixing and Motor Shaft


• Check the trouble-free condition of the locking nut and replace it in case of malfunction
• High performance rotors made of plastic have a limited service life. Due to safety reasons they
have to be exchanged after 10,000 cycles or after being in use for five years. The expiry date can
be seen on the date clock in the rotor lower shell. The two-digit number in the middle represents
the year and the arrow points to the expiry month. The number of cycles may be checked at any
time by closing the lid and keeping both “set” keys pressed. The accumulated rotor cycles will be
displayed in the speed display.
• Check the condition of the drive motor shaft: the centrifuge must not be used any longer, if the
drive shaft is damaged (bend, thread is worn out, horizontal grooves etc.)

2.1.1.7 Temperature Level


• Check the air inlet underneath the lid and under the bottom plate for free ventilation, insufficient air
flow will lead to temperature rise of rotor, motor and electronic parts

Edition: 03 Servicing Schedule Clinifuge


17.04.02 AH Page: 2-1
Service

2.1.2 Maintenance Routine after Dismantling the Centrifuge Casing

2.1.2.1 Motor Supporting Elements


• Check the supporting and damping elements of the drive motor and replace them in case of
increased rubber abrasion or abundance of imbalance but at least every 3 years

2.1.2.2 Braking Circuit


• Check the function of the braking circuit (even brake effect)

2.1.2.3 Lead and Screwing Connection


• Check the terminal and plug connections of all leads and on all boards and electrical components,
tighten all loosen screwing connections, refit or replace defective parts
• Check the screwing connections of all boards, mechanical and electrical components and re-
tighten them if necessary (use screw locking lac for motor mounts and lid lock assembly)

2.1.2.4 Protection Earth Core and Grounding Connections


• Check the protection earth core for continuity and all grounding plug connectors
• Check isolation resistance and accessible current (see 2.5)

Edition: 03 Servicing Schedule Clinifuge


17.04.02 AH Page: 2-2
Service

2.2 Trouble Shooting

Error Possible Error


Error Cause Corrective Procedure
Indication Source
Mains fuse or circuit Check fuse or circuit breaker, replace or switch
breaker failed on again
No mains
Defective mains cord Check instrument cord, replace defective parts
voltage supply
Defective unit fuse or Replace it, if fuse blows again, disconnect
Displays fuses on main board electrical parts, otherwise replace main board
remain Faulty connection
Check connections on CPU, indicat. Board and
dark from indication to
connecting leads, replace defective parts
No low voltage power board
supply
Faulty indication or
Replace main board
power board
Motor over-
temperature Motor temperature is Let motor cool down, then check temperature
switch has higher than 120°C switch and leads with Ohmmeter
tripped
Displays Check for easy rotor movement, remove any
are Rotor didn’t Rotor is jammed
jamming objects
illuminated turn
, but drive Motor is jammed Replace motor
doesn’t Connections inter Check terminal and lead connections, replace
start drive and main board faulty parts
Motor didn’t Check resistance of motor windings, replace
Defective drive
start faulty parts
Faulty condenser Replace condenser
Faulty main board Remove main board completely and replace it
Wear out of motor
Drive Replace motor rubber mounts
Mechanics rubber mount
makes
noises-no Motor bearing Change motor completely
good Defective terminal
Check voltage on motor terminal and winding
separation connection, faulty
Electrical resistances -see test points on boards
result lead or motor winding
Defective driving Replace main board
Drive
No brake
doesn’t Faulty main board Remove main board completely and replace it
current
decelerate
Remedy see above, manual opening only at
Lid coil is not Missing mains voltage
standstill
or not
Lid cannot PTC resistor has After a waiting time of 1-2 minutes press key
sufficiently
be opened released again
supplied with
by key Faulty driving or triac
voltage Replace the complete main board
pressure circuit
at Faulty lid coil Faulty winding of coil Replace complete lid lock
standstill Lid is not Lid bolt is jamming Push lid into lock and press the key again
correctly Lid is deformed or
Readjust the lid centrically
locked disadjusted

Edition: 03 Trouble Shooting Clinifuge


17.04.02 AH Page: 2-3
Service

Trouble Shooting

Error Possible Error


Error Cause Corrective Procedure
Indication Source
Forbidden
Lid was
intervention Close lid immediately, turn power off/on, wait
opened
Emergency opening for termination of br phase until end message
manually
“LId“ can only be used at appears
during run
message standstill
appears in Protection
speed circuit (15V) Defective micro
Check leads and connectors to micro switch, in
display for lid control switch or leads or
case of a faulty micro switch, replace lid lock
was connectors to micro
device completely
interrupted switch are interrupted
during the run
“OPEn“ 15V supply Defective micro
message circuit is switch or leads or
Check leads and micro switch
in speed interrupted at connectors to micro
display standstill switch are interrupted
“br “
Rotor comes
message
to standstill Short interruption of Wait for rotor standstill (appr. 75 seconds) and
appears in
without braking mains supply re-start
speed
force
display
„E-“„ 2“
Maintenance
message Rotor has reached Replace rotor, NV-Ram and motor supports
counter
appears in 10000 cycles (Service Kit)
expired
speed field
„E-“„ 3“
message No brake
Faulty main board Remove main board completely and replace it
appears in current
speed field
Checksum
NV-RAM is not Check NV-RAM and socket, insert the correct
„E-“„12“ error of NV-
initialized or false NV-RAM
message RAM
appears in Disturbed data
speed field transfer from Faulty main board Remove main board completely and replace it
NV-RAM
All dots in
Maintenance
the display Rotor has reached Replace rotor, NV-Ram and motor supports
counter
are 10000 cycles (Service Kit)
expired
illuminated

Edition: 03 Trouble Shooting Clinifuge


17.04.02 AH Page: 2-4
Service

2.3 Test Points

Test Points Unit value Conditions


Mains terminal XA 120V AV All given voltage and current values refer either to 120V (±10%)
Lid micro switch
160V DC Voltage drop by open lid at 120V units
Plug XB
Rotor #3760 not loaded, in each case measured after reaching the
approx. selected speed
58V AC 1600rpm
Terminal XC
105V AC 4000rpm
Motor voltage
120V AC 5300rpm
80V AC at the beginning of the braking phase
75V AC at the end of the braking phase
Rotor #3760 not loaded, in each case measured after reaching the
selected speed with a soft iron or digital effective measuring
Approx. instrument
1,2A 1600rpm
Motor current IM
1,2A 4000rpm
0,8A 5300rpm
3,3A maximum during acceleration
2,0A maximum during braking phase
switch OFF unit, pull off motor plug
Motor windings 14,6Ω mains winding (black – green)
resistance 20°C 14,6Ω auxiliary winding (black – yellow)
-insulation value > 10MΩ resistance inter each phase and motor casing
Lid solenoid switch OFF unit,
terminal XD 29Ω resistance at 20°C (68°F)

Edition: 03 Test Points Clinifuge


17.04.02 AH Page: 2-5
Service

2.4 Cleaning of Instrument Parts

ATTENTION - WARNING!
The electrical and electronic components must not be cleaned with moist detergents!

For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1
(maintenance and care).

• Electronic components
Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum
cleaner
• Vent holes
Remove dirt from vent holes of front panel or bottom plate using a brush and vacuum cleaner

2.5 Electrical Safety Check

ATTENTION!
A final electrical safety check must be performed after each maintenance and/or repair!

• Resistance check of protective conductor


The measuring value of the resistance between the mains plug's grounding pin and the grounding
conductors of the motor, electronic chassis and the casing must not exceed 200 mΩ.
• Insulation resistance Check
Check also the insulation resistance between the poles of the mains plug and the grounding
conductor; the resistance value must be more than 2 MΩ.
• Accessible current measured to EN 61 010
The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection
earth wire)! In accordance with the EN61010, IEC1010 and UL3101 such a fault condition can be
reproduced by the following measuring circuit.

Steckergehäuse / plug-in casing

Spezifaktionen für Meßgerät


10kΩ
- TRMS, DC - 5kHz oder mehr
0,22µF ±5%
±5% - Eingangswiderstand > 1MΩ
- Toleranz 5% oder besser
- Crest Faktor 5 oder besser

0,022µF V
±5% AC
Specifaction for the meter
500Ω - TRMS, DC - 5kHz or more
±1% - Input resistance > 1MΩ
- Tolerance 5% or better
- Crest Factor 5 or better

L (N)
Körperstrom:
N (L) accessible current: I [mA] = U [mV] / 500:
PE Umax = 1750mV ≡ Imax = 3,5mA

Edition: 03 Cleaning, Electrical Safety Check Clinifuge


17.04.02 AH Page: 2-6
FUNCTIONAL DESCRIPTION

3 Functional Description

3.1 Block Functions


The Clinifuge is a microprocessor controlled laboratory tabletop centrifuge with induction drive motor
and integrated air cooling system.
The unit incorporates following boards and components (see block diagram 4-1):
· Main board 14 or main board 178 with microprocessor part and power electronics
· Key and indication board (programming: MEGACONTROL simple), part of the main board
· 1 phase induction motor with phase shift capacitor and integrated thermal over temperature
switch (C. O. 125°C)
· Double lid lock assembly with solenoid and integrated micro switch (mechanical bolt keeper,
magnetically dislocking), attached in front on both sides of the vessel

3.2 Main Board Functions


The main board 14 / 178 is mounted completely behind the front panel. The components on main
board are arranged in following groups (see wiring diagram page 4-2).
· Board fusing (2 x 6.25 Amps. slow blow feature)
· Noise filter
· Power pack for low voltage supply of microprocessor part and power electronics (potential
separated by transformer)
· Triac control circuit for lid solenoid ( DC supply via bridge rectifier)
· Bridge rectifier for DC intermediate circuit supplying brake path and frequency converter
· Microprocessor part with CPU
· Exchangeable NV-RAM containing specific data of the unit

3.2.1 Power Pack


The power pack (transformer, bridge rectifier and voltage regulator) generates:
U1 = 5V: supplies central processor, key and indication board reference potential: protective
conductor (GND)

3.2.2 Intermediate Circuit with Brake Path and Frequency Converter


The DC intermediate circuit serves as an energy store between the AC power input and the
transmitted motor performance. The intermediate circuit consists of a bridge rectifier (4 diodes) and
two serial connected reservoir capacitors. The intermediate circuit is over voltage protected.

Edition: 02 Block Functions, Main Board Functions Clinifuge


17.01.02 AH Page: 3-1
DIAGRAMMS

Main Board (Controller, Key and Indication Part)


lid

quick
NV-RAM speed time run

set set start


stop
µC
ClinifugeTM

XF

XF

Main Board (Power Electronics)

F1
XA

F2

S0

XA XD XC

Mains
Mains Switch

S1 Y1 C1
S2 Y2

Legend
120°C
Lid Switch Unlocking Solenoid Phase shift
capacitor M1 solder connection
Motor
plug connection
Edition: 02 Block Diagram
23.01.02 AH 4-1 Clinifuge
DIAGRAMMS

Transformer, Rectifiers and Regulators

Main Board
7805 5V (VCC)

A1=GND

Mains Switch 5

S0 1
XL F1 NTC
J
2
F2 Noise
XN Filter
3
PTC J
DC intermediate circuit
XPE

Mains
F1, F2
6,25 AT
R4

4
XC/1 XC/2 XA/1 XA/2

Y1 S1 S2

Y2

PE PE
Chassis Motor Lid solenoid Lid Switch Brake Resistor

Edition: 02 Schematic Diagram


23.01.02 AH 4-2 Clinifuge
DIAGRAMMS

H1 … H8 S1 … S7

8
A,B,C,D
E,F,G,DP

Main Board Part 2


XG XG RESET
Y1/Y2
5 µP - Part

Current Control Res.

1
idyn 10 HGTPs
14 4
CPU NV-RAM

2 idyn idyn

3 “LId”... "LId"

Key and indication part


4
XC/1 XC/2

Physical Separation
CL

125°C
CL = 12µF

Motor and run capacitor


Edition: 02 Schematic Diagram
23.01.02 AH 4-3 Clinifuge
DIAGRAMMS

Main Board

PE

Mains
PE
F1/F2
N
6.25AT
L
XC XB XD
XA
2 5
blue black
protective S0
conductor mains switch
green
C1 GRN/YEL 1 4
yel
phase shift S1/S2 Y1/Y2 grounding plug terminal WHT
capacitor lid switches lid solenoid BLK
base plate of
armored housing

M1
2x fan washer 4.3
2x nut M4

MOTOR
mains cable

Edition: 02 Wiring Diagram


23.01.02 AH 4-4 Clinifuge
DIAGRAMMS

Edition: 02 Component Plan Main Board 14 Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-5 Clinifuge
DIAGRAMMS

Power part Key and Indication part

Connection cable
14 Pol
/

Edition: 02 Wiring Diagram Main Board 14; Overview Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-6 Clinifuge
DIAGRAMMS

VCC
R41 R40
R42
47R 4k7
470R
SMD SMD
SMD GND
D20
SFH611-3
V81 N4007
VCC

R38 R8
68k C11
0R33 R45

+
V16 4u7
2W 2k2
ZMM15 16V
SMD SMD

R9 C6 V51 V27

+
82k 330u BYT13-1000 IG20N50
200V
V14 D15
V10 V12 R12 SFH611-3
P600K P600K 47k
SMD

D14
SFH611-3 R46

2
470R
SMD

GND
V9 1N4007

VCC
MOTOR
XC R10
C17
68k V17 R43

+
4u7
ZMM15 16V 2k2
C10 V50 SMD SMD
V11 V13 V25
330u BYT13-1000
P600K P600K STW15NB50
R14 200V V26

+
82k IG20N50

D13
R21 R13 V15
SFH611-3
47k 47k
SMD SMD Connecting cable

D12 1 14
R44
SFH611-3 1 14 VCC
470R 2 13
SMD GND 2 13
3 12
3 12 VCC
4 11
GND 4 11
5 10
1 2 5 10 GND
GND 6 9
GND 6 9
7 8
R29 7 8 GND
15k
C20 DIP14

+
310u
D11 35V
SFH611-3
R28
15k
Lid switches
XB R48
R47
D21 10k
4k7
SFH611-3 SMD
SMD
VCC

GND

GND

R49 330R SMD

R27 MP2
100R V28
Lid solenoid T1213
6

1
XD C12 MP1 G
R23 D16
1 2n2 R24
250V 1k 47R
S21ME3 All not marked Diodes LL4148
2 SMD SMD
4

F1 L1 GND
SI 6.25AT 5.6mH
1 3
Mains
XA C103
1 R22 V29
F2 470n
470k B80C1500
L1 SI 6.25AT X V30 VCC
2 2 4 ~
7805
N 2 3
T1 - + IN OUT
3

GND
T120V/9V
PE
C100 ~
2n2
+

+
C105 C106 C4
PE
Y 1000u C5 1 1u 100n
1 GND 25V 100n 50V SMD
SMD
2

GND GND

Edition: 02 Wiring Diagram Main Board 14; Power part Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-7 Clinifuge
DIAGRAMMS

H1 H2 H3 H4 H5
VCC HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551
D1 D5
1 8 1 8
REF VCC P6 CS VCC VCC
2 7 2 6
VCC RESIN SENSE P7 SK NC
3 6 3 7
CT RESET P8 DI NC a a a a a
4 5 4 5
GND RESET P14 DO GND f b f b f b f b f b
g g g g g

+
GND TL7705 9346 GND
C13 C14
100n 1u
SMD 50V e c e c e c e c e c
dp dp dp dp dp
GND GND d d d d d

4x4k7 SMD
VCC a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A

10

10

10

10

10
7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

3
VCC R19
10k
SMD
R60 8x4k7 SMD A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP
4k7 D19
SMD GND 74HCT540
C15 22p SMD SMD 8x220R SMD
D2
31 39 2 18 A
GND EA/VP P0.0 A1 Y1 VCC
38 3 17 B
P0.1 A2 Y2
19 37 4 16 C
GND X1 P0.2 A3 Y3
J1 36 5 15 D V19 V20 V21 V22
GND J 11.14112 P0.3 A4 Y4
35 6 14 E BC807 BC807 BC807 BC807
P0.4 A5 Y5
18 34 7 13 F
GND X2 P0.5 A6 Y6
33 8 12 G R1 V18 R2 R3 R4 R5
P0.6 A7 Y7
32 9 11 DP 1k BC807 1k 1k 1k 1k
C16 22p SMD P0.7 A8 Y8 SMD SMD SMD
9 SMD SMD
RESET
D3D 21 D0 1
P2.0 GND G1
4001 22 D1 19
P2.1 GND G2
1 SMD 12 12 23 D2
INT0 P2.2
3 11 13 24 D3
INT1 P2.3
2 13 14 25 D4 D0 D1 D2 D3 D4
P14 T0 P2.4
15 26 D5
D10A UNW T1 P2.5
27 D6
74HC00 P2.6
1 28 D7 D0 D1 D2 D5 D6 D7 D3 H6 H7
SMD P1.0 P2.7
D3C 2 HDSP-5551 HDSP-5551 H29
P1.1 LED
4001 3 17 V1 V2 V3 V4 V5 V6 V7
SMD P1.2 RD GE 3MM
4 8 4 16
P1.3 WR
6 10 5 29
P1.4 PSEN
5 9 6 30 S1 S2 S3 S4 S5 S6 S7
P6 P1.5 ALE/PALE/ a a H30
7 11
D10B P7 P1.6 TXD f b f b LED
8 10
74HC00 P8 P1.7 RXD GN 3MM
g g
SMD
87C51 PROG 0465
R7
5 7 x RAFI-TASTER e c e c H31
R203 R202 R204 4k7
4 dp dp LED
68k 10k 10k SMD d d GN 3MM
SMD SMD SMD 6

10 D3B VCC a b c d e f g dp A a b c d e f g dp A
8 4001 H32
GND GND GND

10

10
SMD LED

7
6
4
2
1
9

7
6
4
2
1
9

3
9
RT 3MM
D10C
74HC00
SMD A B C D E F G DP A B C D E F G DP A B C D
12 C202
11 100p
13 SMD
VCC
D10D
GND
74HC00
SMD V24 V33 V23
BC807 BC807 BC807

R31 R34 R6
1k 1k 1k
SMD SMD SMD

Connection cable
D5 D6 D7
Xg
1 14 R201
1 14 VCC
2 13 10k
GND 2 13 SMD
3 12 R200
3 12 VCC
4 11 1 10k
GND
5
4 11
10 3 SMD All not marked Diodes LL4148
5 10 GND
6 9 2
GND 6 9 D3A
7 8
7 8 GND 4001
C200
SMD
DIP14 220n
SMD
GND

VCC VDD
+

C1 C2 C3
1u 1u 1u C7 C8 C9
50V 50V 50V 100n 100n 100n
SMD SMD SMD

GND VSS

Edition: 02 Wiring Diagram Main Board 14; Key and Indication part Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-8 Clinifuge
DIAGRAMMS

R28

R5

Edition: 02 Component Plan Main Board 178


23.01.02 AH 4-9 Clinifuge
DIAGRAMMS

Power part Key and Indication part

Connection cable
14 Pol
/

Edition: 02 Wiring Diagram Main Board 178, Overview


23.01.02 AH 4 - 10 Clinifuge
DIAGRAMMS
D2
SFH617G-3
VCC
R7
47R R8 4k7
SMD 470R SMD
SMD
GND
R26
0R33 V2 1N4007
2W VCC
R3
68k C8
R18

+
2W V14 4u7
ZMM15 16V 2k2
SMD SMD
D3
V17 SFH617G-3
R15 C11 V13

+
IRG4BC30K
82k 330u BYT13-1000
200V
V8 V11 R56 V5
P600K P600K R10
15R
MOTOR SMD
47k
SMD
XC
D4
SFH617G-3 R19
2 1
470R
SMD

R28 GND
15R V19 V1 1N4007
SMD STW15NB50 VCC
R22
68k
C9 R20

+
R27 2W V15
ZMM15 4u7 2k2
V9 V10 47k
SMD 16V D6 SMD
P600K P600K SMD
SFH617G-3
R14 V22
C12

+
82k IRG4BC30K
330u
200V V20
BYT13-1000 R57 V4
15R R11
SMD 47k
SMD Connecting cable
XG
D6
SFH617G-3 R21 1 14
1 14 VCC
470R 2 13
SMD GND 2 13
3 12
3 12 VCC
4 11
GND 4 11
5 10
5 10 GND
D7 GND 6 9
GND
Lid switches SFH617G-3 7
6 9
8
7 8 GND
XB1
DIP14

+
C30
R5
10u
120k
50V
2W

R29
4k7
VCC SMD
R16
10k
D8 SMD
SFH611-3
GND
GND

R6 330R SMD

R2 MP2
100R V16
Lid solenoid T1213
V23
XD 4x R17 6 1
1 V24 SM4007 2R6 MP1 G
R24 R23 D1
PTC C5
2n2 1k 47R S21ME3 All not marked Diodes LL4148
2 V40
Y SMD SMD 4 2
V21
L1 GND
F1
SI 6.25AT 5.6mH
1 3
Mains
XA C6
L1 1
F2
R1
470k
470n V7
X B80C1500 V3 VCC
SI 6.25AT ~
N 2 2 4 7805
2 3
IN OUT
PE 3 T1 - +
T120V/10V
BVEI38-12/0044/003 ~ GND
C10
+

+
2n2 C1 C2 C7
1
PE1 Y 1000u C3 10u 100n
1 GND 25V 100n 50V SMD
SMD
2

GND GND

Edition: 02 Wiring Diagram Main Board 178; Power part


23.01.02 AH 4 - 11 Clinifuge
DIAGRAMMS

D10 H1 H2 H3 H4 H5
TL7705 D9
VCC VCC HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551
SMD 9346
1 8 1 8
REF VCC P6 CS VCC
2 7 2 6
VCC RESIN SENSE P7 SK NC
3 6 3 7
CT RESET P8 DI NC a a a a a
4 5 4 5
GND RESET P14 DO GND f b f b f b f b f b
g g g g g

+
GND
C15 C26 GND
100n 1u
SMD 50V e c e c e c e c e c
dp dp dp dp dp
GND GND d d d d d

VCC a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A
R47-R54

10

10

10

10

10
7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

7
6
4
2
1
9

3
VCC R65 8x4k7 SMD
10k
SMD
R46 R39-R41 A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP
4k7 D13 R59
SMD GND 74HCT540 R42-R45
C16 22p SMD SMD 8x220R SMD
D14
31 39 2 18 A
GND EA/VP P0.0 A1 Y1 VCC
38 3 17 B
P0.1 A2 Y2
J1 19 37 4 16 C
GND X1 P0.2 A3 Y3
J 11.14112 36 5 15 D V26 V27 V28 V29
GND P0.3 A4 Y4
HC49 35 6 14 E BC807 BC807 BC807 BC807
P0.4 A5 Y5
18 34 7 13 F
GND X2 P0.5 A6 Y6
33 8 12 G R38 R37 R36 R35 R34
P0.6 A7 Y7 V25
32 9 11 DP 1k BC807 1k 1k 1k 1k
C17 22p SMD P0.7 A8 Y8
D12B 9 SMD SMD SMD SMD SMD
74HC00 RESET
21 D0 1
SMD P2.0 GND G1
D11A 22 D1 19
P2.1 GND G2
4 1 12 23 D2
INT0 P2.2
6 3 13 24 D3
INT1 P2.3
5 2 14 25 D4 D0 D1 D2 D3 D4
P14 T0 P2.4
15 26 D5
4001 SMD UNW T1 P2.5
27 D6
P2.6
1 28 D7 D0 D1 D2 D5 D6 D7 D3 H6 H7 H8
P1.0 P2.7
D12C 2 HDSP-5551 HDSP-5551 LED
P1.1
74HC00 D11B 3 17 V33 V34 V35 V36 V37 V38 V39 GE 3MM
SMD P1.2 RD
5 4 16
P1.3 WR
10 4 5 29
P1.4 PSEN
8 6 6 30 S1 S2 S3 S4 S5 S6 S7 H9
P6 P1.5 ALE/PALE/ a a
9 7 11 LED
P7 P1.6 TXD f b f b
8 10 GN 3MM
4001 SMD P8 P1.7 RXD g g
87C51 PROG 0474
R30 7 x RAFI-TASTER H10
C29
1 4k7 e c e c LED
33pF
R60 R62 R61 3 SMD dp dp GN 3MM
d d
68k 10k 10k 2
SMD SMD SMD
13 D12A VCC VCC a b c d e f g dp A a b c d e f g dp A H11
11 74HC00 LED

10

10
7
6
4
2
1
9

7
6
4
2
1
9

3
GND GND GND 12 SMD RT 3MM
D12D
74HC00
SMD A B C D E F G DP A B C D E F G DP A B C D
12 C19 VCC
11 100p
13 SMD
VCC
XE
GND 4
D11
3 V30 V31 V32
D4001
SMD 2 BC807 BC807 BC807
1
R3 R32 R33
R63 11k 1k 1k
D11C 10k SMD SMD SMD
4001 R64 SMD GND
10k
Connection cable 8 SMD
SMD
VCC
Xg 10 D5 D6 D7
9 C18
1 14 220n R55
1 14 VCC
2 13 SMD 4k7
GND 2 13 SMD
3 12
3 12 VCC
4 11
GND 4 11 All not marked Diodes LL4148
5 10 GND XF
5 10 GND
6 9 1
GND 6 9 UNW
7 8
7 8 GND
2
DIP14
C28
100n
SMD

VCC VDD

GND
+

C23 C24 C25 Bauteile nicht bestueckt


10u 1u 1u C22 C21 C20 C27 Components not placed
50V 50V 50V 100n 100n 100n 100n
SMD SMD SMD SMD

GND VSS

Edition: 02 Wiring Diagram Main Board 178; Key and Indication part
23.01.02 AH 4 - 12 Clinifuge
DISASSEMBLY OF INSTRUMENT PARTS

The index numbers stated in ( ) reappear within the breakdown drawings and the spare part lists.

5.1 Dismantling the Housing

5.1.1 Front panel (102)


· Pull out the mains plug and place the instrument to the rear for the wide of the front panel
· Unscrew both screws (type Ejot 101) at the lower rim of front panel (use a small Phillips screw
driver)
· Pull the panel's lower rim a little to front (but no more than 15° to avoid the braking off of the
plastic hooks at the upper rim)
· Push the front panel in this position to the top to unlock it's casing connection and depose the
panel in front of the unit
· Reassemble the front panel analogously in reverse order and press the lower rim tight to the
casing when refitting the Ejot screws (but don't tighten the Ejot screws too much to avoid an
overscrewing of the casing's plastic thread)

5.1.2 Lid (210)


· Open the lid and pull out the mains plug
· Unscrew both threaded hinge bolts (214), remove them together with bushings (212), spring
washers (213) and rubber O-rings (215) and take off the lid
· Reassemble the lid analogously in reverse order (don't tighten the bolts too much, to avoid a
squeezing off of the O-rings)

5.1.3 Dismantling the Casing (205)


· Open the lid and pull out the mains plug
· Unscrew the rotor and remove it from the motor shaft
· Dismantle front panel and lid - see 5.1.1 and 5.1.2
· Remove both Phillips screws (204) from bottom plate in front and lateral from armored chamber
· Disconnect the mains cable from terminal XA on main board and pull of the grounding plug
· Pick up the front panel, turn it to 90° and place it in front of armored chamber
· Press the casing upwards and remove it from the bottom plate passing the front panel in vertical
position
· Reassemble the instrument analogously in reverse order

Edition: 02 Dismantling the Housing Clinifuge


24.01.02 AH Page: 5-1
DISASSEMBLY OF INSTRUMENT PARTS

5.2 Replacement of Electrical Components

5.2.1 Fuses on Main Board (113) replacement


· Dismantle the front panel (see 5.1.1)
· Check the micro fuses and if necessary replace them by equivalent and undamaged parts
· Perform a test run and search for blowing cause
· Reassemble the device analogously in reverse order

5.2.2 NV-RAM on Main Board (112)


· Dismantle the front panel (see 5.1.1)
· ATTENTION - CMOS components! Discharge your body before handling! Notice correct position
of NV-RAM (8 pins) and pull carefully out of socket
· Reinsert the new NV-RAM correctly
· Reassemble the device analogously in reverse order reconnect it to power and perform a test run

5.2.3 Main Board Replacement (110)


ATTENTION! The key and indication board is part of the main board and cannot be ordered
separately!
· Dismantle the front panel (see 5.1.1)
· Disconnect plug connections for lid switches XB, protecting earth conductor PE, and unscrew the
lines for lid solenoid XD, motor XC and mains supply XA
· Remove all screwing of the main and indication board (Ejot type 111 and 122) with fiber washers
(121) and take out both boards
· Touch a grounded receptacle to discharge your body before touching the sensitive CMOS
components! Take a new NV-RAM (112) out of box (or re-use the old but trouble-free component)
and insert it into the socket of the new main board (if necessary, remove a placed but non
programmed NV-RAM before)
· Place the parts of the new board correctly and mount it with all screws and fibre washers
· Before assembling the front panel check the trigger function of all keys and correct the board
mounting if necessary)
· Do not mix up disconnected cables during re-connection!
· Reassemble the device in reverse order and perform a test run, making sure the drive turns in the
right direction (see imprinted arrow on rim of rotor chamber)!

Edition: 02 Replacement of Electrical Components Clinifuge


24.01.02 AH Page: 5-2
DISASSEMBLY OF INSTRUMENT PARTS

5.3 Replacement of Drive Components

5.3.1 Disassembly of Drive Motor (310)


· Remove the casing (see 5.1.3)
· Disconnect the motor leads from terminal XC and pull off the plug connectors from the capacitor
(327)
· Take the leads out of the cable holder (308)
· Unscrew the 3 nuts (313) and remove them together with the lock washers (314)
· Lift the motor out of the rubber mounts and remove the motor from the bottom plate
· Reassemble the motor analogously in reverse order and tighten the 3 nuts with use of torque key
(5Nm) and secure them with locking lac
· Reassemble the device in reverse order
· Perform a test run and check the sense of rotation (see imprinted arrow direction on casing)

5.3.2 Motor supports (316)


All 3 rubber supports (316) have to be replaced at the same time and at least every three years!
By the way the 6 double-sided sandpaper discs (315) must be exchanged, too.

· Unscrew the drive motor (see 5.3.1), hold it with one hand and lay the armored chamber together
with motor onto the side
· Pull the motor from the supports and lay it carefully onto the side
· Remove the 3 screws (224) from the bottom plate and take out the rubber supports together with
sand paper discs (315)
· Install the new rubber mounts together with new sandpaper disks, put the lock washers in place,
tighten the screws evenly and secure them with screw locking lac
· Put the unit again onto it's feet, mount sandpaper disc, motor and lock washer and tighten the 3
nuts evenly by use of a torque key (5 Nm) and secure them with screw locking lac
· Reassemble the device in reverse order
· At last perform a test run

5.4 Replacement of Mechanical Components

5.4.1 Lid Lock Assemblies (300)


ATTENTION!
Both lid lock assemblies inclusive micro switches are combined to one spare part and cannot be
ordered separately!

· Dismantle the casing (see 5.1.3)


· Disconnect the leads of the lid solenoids from terminal XD and pull out the plug XB for the micro
switches
· Unscrew both upper screws (305) of the lid lock assemblies' attachment from the inside of the
armored chamber and the lower Ejot screws (304) from the outer side
· Push down the levers of micro switches, guide the micro switches through the openings of the
armored chamber and remove both lid lock assemblies completely with rubber base plates
· Reinstall the new lid lock assemblies analogously in reverse order and secure the thread of all
upper fixing screws (305) with Loctite 221!
· Reassemble the device in reverse order
· Check the lid's correct closing and self-acting opening functions after the correct installation and
replace the rubber profile (206)

Edition: 02 Replacement of Drive and Mechanical Components Clinifuge


24.01.02 AH Page: 5-3
DISASSEMBLY OF INSTRUMENT PARTS

5.5 Service Kit for Clinifuge

This service kit includes all parts which have to replaced after termination of 10000 cycles. The kit
includes different NV-Rams which are destinated for the use of the referring control program
(signification of micro controller No.) on the specific main board.
ATTENTION! When changing the NV-RAM it is absolutely necessary to insert the right one into the
main board with the right micro controller No.! Misuse can lead to main board destruction!
The specific variants can be identified as follows:

Cat.
Mains NV-RAM Controller Additional identifying information and further
No. of
connection signification signification notes
unit
main board 14 #150076
3538 120V/50Hz 1066 V02 0474 or
main board 178 #150178

5.6 Dismantling and assembling the rotor


After removing the rotor nut, the rotor can be pulled vertically from the motor shaft. The rotor has to be
disassembled in order to clean or insert the adaptor #3761 and #3762 or the rubber pads #3762.
To do this, remove the three fastening screws using a Phillips screwdriver. With your two index fingers
reach into the opposite container bores and applying slight pressure with your thumbs on the rotor hub
let the two rotor shells come apart from each other.
When putting the two rotor parts together, care is to be taken that the journals of the upper shell grip
exactly into the grooves of the lower shell. By pressing slightly, both shells audibly click together.
Following this the halves are to be screwed together again.
After the rotor fastening nut has been tightened for the first time the rotor screws are to be tightened
again.

Edition: 02 Service Kit, Rotor Clinifuge


24.01.02 AH Page: 5-4
BREAK DOWN DRAWINGS

122

121
110 111 215
211 213

210
112

214

206

113

212

102

103

208

spe
ed
set spe
Clin set d
e
ifug lid
e tim
e
tim lid
set e
set qui
run k
c qui
c
run k
sta sta
rt
sto
p sto rt
p
INS
TR
UM
EN
TS 204

205

105 104
101

Ausgabe / Edition: 02 Cabinet


23.01.02 AH 6-1 Clinifuge
BREAK DOWN DRAWINGS

331
222
330
310
1121 2
101
305
89

3 7 60
34
5 6 7
304
327

300
313 308
314
227
330

10 11 1

0 3
21
789

6 34
5

315
234
323
311
316 322
322
223 237
207 307
224 242

221
226

225 233

237
235
236 232
237
223

234
235
220
234 224

Ausgabe / Edition: 02 Armouring, Drive


23.01.02 AH 6-2 Clinifuge
Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003538 - 01 CLINIFUGE 120V/60HZ BAXTER

from Serial-No. 201649 to Serial-No. 40102340

Index Partno. Text


00101 20460133 SCREW 3X14
00102 20022598 FRONT PANEL
00103 20022900 KEY FOIL
00104 20022616 WIRE NETTING
00105 20290521 SEAL (FOAM RUBBER)
00110 20150076 MAIN BOARD
00111 20460137 SCREW 3X8
00112 70901066 NV-RAM CLINIFUGE
00113 20230189 FUSE 6,25 A SLOW
00121 20250031 WASHER
00122 20460132 SREW 3,5 X 8
00204 20460088 SCREW M5 X 8
00205 20020726 HOUSING
00206 20020717 SEAL
00207 20220561 BUSHING
00208 20290473 SEALING
00210 70020803 LID
00211 20050543 WINDOW
00212 20350211 COLLAR
00213 20480250 SPRING WASHER
00214 20037565 SCREW
00215 20290419 O - RING 4,47 X 1,78
00220 20180581 MAINS SWITCH
00221 70022871 BOTTOM PLATE
00222 70022870 ARMED BOWL
00223 20480251 SECURING WASHER
00224 20430216 SCREW M 6 X 12
00225 20022867 WIRE CLOTH
00226 20480224 WASHER A 4,3
00227 20460092 ALLEN SCREW M4 X 6
00232 20480157 WASHER
00233 20049932 FOOT
00234 20460112 SCREW M 4 X 16
00235 20480108 FAN WASHER A 4,3
00236 20220510 DOUBLE CONNECTOR MALE
00237 20420076 HEXAGONAL NUT M4
00300 70003621 LID LOCK ASSY. CPL.
00304 20460138 SCREW 4X10

Seite 1

Donnerstag, 24. Januar 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003538 - 01 CLINIFUGE 120V/60HZ BAXTER

from Serial-No. 201649 to Serial-No. 40102340

Index Partno. Text


00305 20440295 SCREW M4X16
00307 20022873 SCREW
00308 20220416 CABLE-CLIP
00310 20210275 MOTOR
00311 20020738 MOTOR COVER
00313 20420070 NUT M 6
00314 20480251 SECURING WASHER
00315 10104080 WASHER (SAND)
00316 20022874 ANTIVIBRATION MOUNT
00322 20480130 WASHER 4,3
00323 70901059 MAINS CABLE
00324 20220286 GRIP 6,5
00325 20480244 LOCK WASHER
00327 20540344 CAPACITOR
00330 70901069 SERVICE KIT CLINIFUGE/MEDIFUGE
00331 20053358 ROTOR NUT

Seite 2

Donnerstag, 24. Januar 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003538 - 02 CLINIFUGE 120V/60HZ BAXTER

from Serial-No. 40102341 to Serial-No.

Index Partno. Text


00101 20460133 SCREW 3X14
00102 20022598 FRONT PANEL
00103 20022900 KEY FOIL
00104 20022616 WIRE NETTING
00105 20290521 SEAL (FOAM RUBBER)
00110 20150178 MAINBOARD 120 V
00111 20460137 SCREW 3X8
00112 70901066 NV-RAM CLINIFUGE
00113 20230189 FUSE 6,25 A SLOW
00121 20250031 WASHER
00122 20460132 SREW 3,5 X 8
00204 20460088 SCREW M5 X 8
00205 20020726 HOUSING
00206 20020717 SEAL
00207 20220561 BUSHING
00208 20290473 SEALING
00210 70020803 LID
00211 20050543 WINDOW
00212 20350211 COLLAR
00213 20480250 SPRING WASHER
00214 20037565 SCREW
00215 20290419 O - RING 4,47 X 1,78
00220 20180581 MAINS SWITCH
00221 70022871 BOTTOM PLATE
00222 70022870 ARMED BOWL
00223 20480251 SECURING WASHER
00224 20430216 SCREW M 6 X 12
00225 20022867 WIRE CLOTH
00226 20480224 WASHER A 4,3
00227 20460092 ALLEN SCREW M4 X 6
00232 20480157 WASHER
00233 20049932 FOOT
00234 20460112 SCREW M 4 X 16
00235 20480108 FAN WASHER A 4,3
00236 20220510 DOUBLE CONNECTOR MALE
00237 20420076 HEXAGONAL NUT M4
00300 70003621 LID LOCK ASSY. CPL.
00304 20460138 SCREW 4X10

Seite 1

Donnerstag, 24. Januar 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003538 - 02 CLINIFUGE 120V/60HZ BAXTER

from Serial-No. 40102341 to Serial-No.

Index Partno. Text


00305 20440295 SCREW M4X16
00307 20022873 SCREW
00308 20220416 CABLE-CLIP
00310 20210275 MOTOR
00311 20020738 MOTOR COVER
00313 20420070 NUT M 6
00314 20480251 SECURING WASHER
00315 10104080 WASHER (SAND)
00316 20022874 ANTIVIBRATION MOUNT
00322 20480130 WASHER 4,3
00323 70901059 MAINS CABLE
00324 20220286 GRIP 6,5
00325 20480244 LOCK WASHER
00327 20540344 CAPACITOR
00330 70901069 SERVICE KIT CLINIFUGE/MEDIFUGE
00331 20053358 ROTOR NUT

Seite 2

Donnerstag, 24. Januar 2002


Clinifuge 110V 60Hz Cat. No. 75003538
Index Cat-no. Description Index Cat-no. Description
101 20460133 Screw 3x14 313 20420070 Nut M6
102 20022598 Front Panel 314 20480251 Securing washer
103 20022901 Key Foil 315 20480301 Emery paper washer
104 20022616 Wire Netting 316 20022874 Antivibration mounts
105 20290521 Seal (foam rubber) 317 20480251 Securing washer
110 20150178 Main Board 318 20430216 Screw M6x12
111 20460137 Screw M3x8 321 20460094 Screw M4x8
112 70901066 Nv-Ram 322 20480108 Fan washer A4,3
113 20230189 Fuse 6.25A Slow 323 20901059 Mains Cable
114 20230189 Fuse 6.25A Slow 324 20220286 Grip 6,5
115 20250031 Washer 325 20480244 Fan Washer
121 20250031 Washer 326 20460094 Screw M4x8
122 20460132 Screw 3.5x8 327 20540344 Capacitor
204 20460088 Allen Screw M5x8 328 20480180 Fan Washer
205 20020726 Housing 329 20480130 Washer 4,3
206 20020717 Seal 330 75003760 Rotor Complete
207 20220561 Bushing 331 20053358 Rotor Nut
208 20290473 Sealing 20490376 Drive Pin
210 70020803 Lid 70901069 Clinifuge Kit
211 20050543 Window
212 20350211 Collar
213 20480250 Spring Washer
214 70037565 Lid Screw
215 20290419 O-ring
220 20180581 Main switch
221 70022871 Bottom plate
222 70022870 Armoured bowl
223 20480251 Securing washer
224 20430216 Screw M6x12
225 20022867 Wire cloth
226 20480224 Washer A4,3
227 20460092 Allen Screw M4x6
231 20430216 Screw M6x12
232 20480157 Washer
233 20049932 Foot
234 20460112 Screw M4x16
235 20480108 Fan washer A4,3
236 20220510 Double connector male
237 20420076 Hex. Nut M4
300 20003621 Lid Latch Assy.
302 20480108 Fan washer A4,3
303 20420076 Hex. Nut M4
304 20460138 Screw M4x10
305 20460094 Screw M4x8
306 20020774 Basis Plate
307 20022873 Screw
308 20220416 Cable clip
301 20210275 Motor
311 20020738 Motor Cover
Revised 2/15/02

Bold = SPL Yes


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003539 - 01 CLINIFUGE 120V 60HZ HI

from Serial-No. 201649 to Serial-No. 40102340

Index Partno. Text


00101 20460133 SCREW 3X14
00102 20022598 FRONT PANEL
00103 20022901 OVERLAY CLINIFUGE
00104 20022616 WIRE NETTING
00105 20290521 SEAL (FOAM RUBBER)
00110 20150076 MAIN BOARD
00111 20460137 SCREW 3X8
00112 70901066 NV-RAM CLINIFUGE
00113 20230189 FUSE 6,25 A SLOW
00121 20250031 WASHER
00122 20460132 SREW 3,5 X 8
00204 20460088 SCREW M5 X 8
00205 20020726 HOUSING
00206 20020717 SEAL
00207 20220561 BUSHING
00208 20290473 SEALING
00210 70020803 LID
00211 20050543 WINDOW
00212 20350211 COLLAR
00213 20480250 SPRING WASHER
00214 20037565 SCREW
00215 20290419 O - RING 4,47 X 1,78
00220 20180581 MAINS SWITCH
00221 70022871 BOTTOM PLATE
00222 70022870 ARMED BOWL
00223 20480251 SECURING WASHER
00224 20430216 SCREW M 6 X 12
00225 20022867 WIRE CLOTH
00226 20480224 WASHER A 4,3
00227 20460092 ALLEN SCREW M4 X 6
00232 20480157 WASHER
00233 20049932 FOOT
00234 20460112 SCREW M 4 X 16
00235 20480108 FAN WASHER A 4,3
00236 20220510 DOUBLE CONNECTOR MALE
00237 20420076 HEXAGONAL NUT M4
00300 70003621 LID LOCK ASSY. CPL.
00304 20460138 SCREW 4X10

Seite 1

Mittwoch, 24. April 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003539 - 01 CLINIFUGE 120V 60HZ HI

from Serial-No. 201649 to Serial-No. 40102340

Index Partno. Text


00305 20440295 SCREW M4X16
00307 20022873 SCREW
00308 20220416 CABLE-CLIP
00310 20210275 MOTOR
00311 20020738 MOTOR COVER
00313 20420070 NUT M 6
00314 20480251 SECURING WASHER
00315 10104080 WASHER (SAND)
00316 20022874 ANTIVIBRATION MOUNT
00322 20480130 WASHER 4,3
00323 70901059 MAINS CABLE
00324 20220286 GRIP 6,5
00325 20480244 LOCK WASHER
00327 20540344 CAPACITOR
00330 70901069 SERVICE KIT CLINIFUGE/MEDIFUGE
00331 20053358 ROTOR NUT

Seite 2

Mittwoch, 24. April 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003539 - 02 CLINIFUGE 120V 60HZ HI

from Serial-No. 40102341 to Serial-No.

Index Partno. Text


00101 20460133 SCREW 3X14
00102 20022598 FRONT PANEL
00103 20022901 OVERLAY CLINIFUGE
00104 20022616 WIRE NETTING
00105 20290521 SEAL (FOAM RUBBER)
00110 20150178 MAINBOARD 120 V
00111 20460137 SCREW 3X8
00112 70901066 NV-RAM CLINIFUGE
00113 20230189 FUSE 6,25 A SLOW
00121 20250031 WASHER
00122 20460132 SREW 3,5 X 8
00204 20460088 SCREW M5 X 8
00205 20020726 HOUSING
00206 20020717 SEAL
00207 20220561 BUSHING
00208 20290473 SEALING
00210 70020803 LID
00211 20050543 WINDOW
00212 20350211 COLLAR
00213 20480250 SPRING WASHER
00214 20037565 SCREW
00215 20290419 O - RING 4,47 X 1,78
00220 20180581 MAINS SWITCH
00221 70022871 BOTTOM PLATE
00222 70022870 ARMED BOWL
00223 20480251 SECURING WASHER
00224 20430216 SCREW M 6 X 12
00225 20022867 WIRE CLOTH
00226 20480224 WASHER A 4,3
00227 20460092 ALLEN SCREW M4 X 6
00232 20480157 WASHER
00233 20049932 FOOT
00234 20460112 SCREW M 4 X 16
00235 20480108 FAN WASHER A 4,3
00236 20220510 DOUBLE CONNECTOR MALE
00237 20420076 HEXAGONAL NUT M4
00300 70003621 LID LOCK ASSY. CPL.
00304 20460138 SCREW 4X10

Seite 1

Mittwoch, 24. April 2002


Spare-Part-List Kendro Laboratory Products
Plant Osterode
75003539 - 02 CLINIFUGE 120V 60HZ HI

from Serial-No. 40102341 to Serial-No.

Index Partno. Text


00305 20440295 SCREW M4X16
00307 20022873 SCREW
00308 20220416 CABLE-CLIP
00310 20210275 MOTOR
00311 20020738 MOTOR COVER
00313 20420070 NUT M 6
00314 20480251 SECURING WASHER
00315 10104080 WASHER (SAND)
00316 20022874 ANTIVIBRATION MOUNT
00322 20480130 WASHER 4,3
00323 70901059 MAINS CABLE
00324 20220286 GRIP 6,5
00325 20480244 LOCK WASHER
00327 20540344 CAPACITOR
00330 70901069 SERVICE KIT CLINIFUGE/MEDIFUGE
00331 20053358 ROTOR NUT

Seite 2

Mittwoch, 24. April 2002


TECHNICAL BULLETINS

TECHNICAL BULLETINS

Clinifuge

Table of Contents - Section 7

TB. No. Change Date Page Edition


260/B New rotor locking nut 11/93 7-2 01
261/B Bushing attachment of motor shaft 11/93 7-3 01
303 New micro switch for lid lock (with metal lever) 06/98 7-4 01
306 Screwing On of Rotor Parts (#3760) 08/98 7-5 01

Edition: 02 Table of Contents Clinifuge


23.01.02 AH Page: 7-1
TECHNICAL BULLETINS

Technical Bulletin 260B

Clinifuge

1. Reason for change: Quality improvement of the locking nut Cat. No. 20053358

Notice: The material of the thread in the locking nut is changed from yellow brass
in fine steel. Cat. No. is the same

Notice: The change is effective beginning with serial no. 201649

2. Validity: The locking nut must be changed if the threads are worn or damaged

Edition: 01 TB 260B; New locking nut Clinifuge


11/93 RM/Rö Page: 7-2
TECHNICAL BULLETINS

Technical Bulletin 261B

Clinifuge

1. Engineering change:
A steel bushing is attached to the motor shaft underneath the cross-pin

2. Reason for change:


This improvement will prevent the cross-pin from being bent by heavy tightening of the rotor
locking nut.
Notice:
The change is effective beginning with serial no. 205836

3. Validity:
The recommended measure is to perform only by a bent or broken cross-pin

4. Procedure:
In the event of a bent or broken cross-pin, a motor exchange is necessary.
It´s not possible to change only the cross-pin in the field.
Motor Cat.-No. 20210275 is the same.

ATTENTION - important note!


The motor cover must be replaced with the motor.
Order motor cover - catalog number 20020738.

Edition: 01 TB 261; Bushing on Motor shaft Clinifuge


07/98 RM Page: 7-3
TECHNICAL BULLETINS

Technical Bulletin No. 303

1. Engeneering Change
Introduction of a new micro switch for the lid locking systems of all small centrifuges.

2. Reference to Units
Introduction ex works after using up the old stocked micro switches.

3. Reason for change


The old micro switch with plastic lever is no longer produced. The new micro switch has a metal
lever and also improved conditions (closeness) against environmental influences.

4. Validy
This change is only to perform on units before the above mentioned units, if the micro switch
should be defective (e.g. in case of an „OPEn“ or „OP“ message although the lid is closed
correctly).

5. Modification
See Service Manual of referring unit: Change of Components for lid lock assembly. Although
some Manuals are pointing out that only the complete lid locks are available as one spare part,
the new micro switch can be ordered separately, now.
Reinstall the unit accordingly to regulations!
Note!
If contrary to expectation a new micro switch should be already defective, so send it back
immediately to factory for inspection!

6. Required / Outgoing Parts


Outgoing /
Required Number Cat. No. Cat. No.
Change
micro switch per
micro switch (with
lock (with metal 1 20180557 20180557
plastic lever)
lever)

7. Stockage / Obsolete Parts


Old and perfect micro switches can be used up furtheron

Edition: 01 TB 303; Micro Switch of Lid Lock Clinifuge


07/98 RM Page: 7-4
TECHNICAL BULLETINS

Technical Bulletin No. 306

1. Engineering Change
Screwing on of upper and lower parts of rotor #3760.

2. Reference to Units
This change is only valid for the 120V units of Clinifuge and Labofuge 200 and is effective from in
table given Serial No.’s onwards:
Model Edition Cat. No. Serial No.
120V 50/60Hz 75003638 261.016
Clinifuge
120V 50/60Hz 75003639 261.419

3. Reason for change


Safety against falling apart of both rotor shells in case of misuse.
If the rotor wing nut is not tightened and the rotor is also used with the adapters #3761 (double
reducing adapters) it can happen that both rotor parts get loosen and damaged.

4. Validity
A rotor exchange is only to perform on units before the above mentioned Serial No’s, if this
incident should happen to a customer.

5. Modification
See appended page of important application instructions for rotor #3760!
Note!
Rotors of new units a generally delivered with built-in Monovette adapters #3761! Spare rotors
incorporate no adapters at all!

6. Appendix

Title Edition Section Page Original File


Important application instructions for rotor #3760 01 HS874E

7. Required / Outgoing Parts

Required Num. Cat. No. Change


Plastic rotor #3760 PP 1 75003760
consists of
· upper bowl with hold-in borings for 3 · 3 borings in upper bowl
screws
· lower bowl with 3 cast integral domes with · 3 domes in lower bowl
threaded seat
· 3 neck screws M4x20x7 · added
· 3 lock washers · added

8. Stockage / Obsolete Parts


Old rotors (#3760) without screwing on of its parts will be taken back for substitution.

Edition: 01 TB 306; Screwing On of Rotor Parts (#3760) Clinifuge


08/98 RM Page: 7-5
TECHNICAL BULLETINS

Important application instructions for Rotor 7500 3760!

Installing the rotor


When installing the rotor, care is to be taken that the follower pin on the primary shaft is fitted
accurately in the recess of the rotor provided for this purpose. In this case the upper edge of the rotor
hub lies flush with the cylindrical section of the motor shaft. (The markings on the rotor hub indicate
the direction of the recess.)
The rotor wing nut must always be securely fastened. Verify security of the nut regularly and retighten
as required.
To operate the 750003760 rotor safely, the upper and lower shells are connected with three screws
(M4 x 20).

In all cases the rotor should only be operated when screwed together!

Dismantling and assembling the rotor


After removing the rotor nut, the rotor can be pulled vertically from the motor shaft. The rotor has to be
disassembled in order to clean or insert the adaptor #3761 and #3762 or the rubber pads #3762.

To do this, remove the three fastening screws using a Phillips screwdriver.


With your two index fingers reach into the opposite container bores and
applying slight pressure with your thumbs on the rotor hub let the two rotor
shells come apart from each other.

When putting the two rotor parts together, care is to be taken that the journals of the upper shell grip
exactly into the grooves of the lower shell. By pressing slightly, both shells audibly click together.
Following this the halves are to be screwed together again.
After the rotor fastening nut has been tightened for the first time the rotor screws are to be tightened
again.

Limiting the loading capacity


When using containers longer than 100 mm or containers with a screw on lid whose diameter exceeds
18 mm (e.g. MonovettenÒ 16.5 x 92 mm) only every second bore can be used.
Service life
High performance rotors made of plastic have a limited service life.
Due to safety reasons they have to be exchanged after 10,000 cycles or after
being in use for five years.
The expiry date can be seen on the date clock in the rotor lower shell. The
two-digit number in the middle represents the year and the arrow points to the Expiry date
expiry month.

Edition: 01 HS 874 Rotor 3760 Clinifuge


08/98 Page: 7-6

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