Professional Documents
Culture Documents
Clinifuge
120V 60 Hz
SERVICE MANUAL P/N 12003539
2 SERVICE Clinifuge_2
2.1 Servicing Schedule " -" 2-1/2
2.2 Trouble Shooting " -" 2-3/4
2.3 Test Points " -" 2-5
2.4 Cleaning of Instrument Parts " -" 2-6
2.5 Electrical Safety Check " -" 2-6
4 DIAGRAMS Clinifuge_4
4.1 Block Diagram " -" 4-1
4.2 Wiring Diagrams " -" 4-2/3
4.3 Wiring Connection Diagrams " -" 4-4
4.4 Main Board 14 - Component Plan " -" 4-5
4.5 Main Board 14 - Wiring Diagram " -" 4-6/8
4.6 Main Board 178 - Component Plan " -" 4-9
4.7 Main Board 178 - Wiring Diagram " -" 4-10/12
Benefits
■ Easy to Use
■ Able to run wide range of
most popular medical tubes
■ Maintenance free
■ Safe
Clinifuge
ORDER NUMBERS
…and set the required time
Model Order No.
Clinifuge 120 V; 60 Hz 75003539
Trouble Shooting
ATTENTION - WARNING!
The electrical and electronic components must not be cleaned with moist detergents!
For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1
(maintenance and care).
• Electronic components
Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum
cleaner
• Vent holes
Remove dirt from vent holes of front panel or bottom plate using a brush and vacuum cleaner
ATTENTION!
A final electrical safety check must be performed after each maintenance and/or repair!
0,022µF V
±5% AC
Specifaction for the meter
500Ω - TRMS, DC - 5kHz or more
±1% - Input resistance > 1MΩ
- Tolerance 5% or better
- Crest Factor 5 or better
L (N)
Körperstrom:
N (L) accessible current: I [mA] = U [mV] / 500:
PE Umax = 1750mV ≡ Imax = 3,5mA
3 Functional Description
quick
NV-RAM speed time run
XF
XF
F1
XA
F2
S0
XA XD XC
Mains
Mains Switch
S1 Y1 C1
S2 Y2
Legend
120°C
Lid Switch Unlocking Solenoid Phase shift
capacitor M1 solder connection
Motor
plug connection
Edition: 02 Block Diagram
23.01.02 AH 4-1 Clinifuge
DIAGRAMMS
Main Board
7805 5V (VCC)
A1=GND
Mains Switch 5
S0 1
XL F1 NTC
J
2
F2 Noise
XN Filter
3
PTC J
DC intermediate circuit
XPE
Mains
F1, F2
6,25 AT
R4
4
XC/1 XC/2 XA/1 XA/2
Y1 S1 S2
Y2
PE PE
Chassis Motor Lid solenoid Lid Switch Brake Resistor
H1 … H8 S1 … S7
8
A,B,C,D
E,F,G,DP
1
idyn 10 HGTPs
14 4
CPU NV-RAM
2 idyn idyn
3 “LId”... "LId"
Physical Separation
CL
125°C
CL = 12µF
Main Board
PE
Mains
PE
F1/F2
N
6.25AT
L
XC XB XD
XA
2 5
blue black
protective S0
conductor mains switch
green
C1 GRN/YEL 1 4
yel
phase shift S1/S2 Y1/Y2 grounding plug terminal WHT
capacitor lid switches lid solenoid BLK
base plate of
armored housing
M1
2x fan washer 4.3
2x nut M4
MOTOR
mains cable
Edition: 02 Component Plan Main Board 14 Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-5 Clinifuge
DIAGRAMMS
Connection cable
14 Pol
/
Edition: 02 Wiring Diagram Main Board 14; Overview Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-6 Clinifuge
DIAGRAMMS
VCC
R41 R40
R42
47R 4k7
470R
SMD SMD
SMD GND
D20
SFH611-3
V81 N4007
VCC
R38 R8
68k C11
0R33 R45
+
V16 4u7
2W 2k2
ZMM15 16V
SMD SMD
R9 C6 V51 V27
+
82k 330u BYT13-1000 IG20N50
200V
V14 D15
V10 V12 R12 SFH611-3
P600K P600K 47k
SMD
D14
SFH611-3 R46
2
470R
SMD
GND
V9 1N4007
VCC
MOTOR
XC R10
C17
68k V17 R43
+
4u7
ZMM15 16V 2k2
C10 V50 SMD SMD
V11 V13 V25
330u BYT13-1000
P600K P600K STW15NB50
R14 200V V26
+
82k IG20N50
D13
R21 R13 V15
SFH611-3
47k 47k
SMD SMD Connecting cable
D12 1 14
R44
SFH611-3 1 14 VCC
470R 2 13
SMD GND 2 13
3 12
3 12 VCC
4 11
GND 4 11
5 10
1 2 5 10 GND
GND 6 9
GND 6 9
7 8
R29 7 8 GND
15k
C20 DIP14
+
310u
D11 35V
SFH611-3
R28
15k
Lid switches
XB R48
R47
D21 10k
4k7
SFH611-3 SMD
SMD
VCC
GND
GND
R27 MP2
100R V28
Lid solenoid T1213
6
1
XD C12 MP1 G
R23 D16
1 2n2 R24
250V 1k 47R
S21ME3 All not marked Diodes LL4148
2 SMD SMD
4
F1 L1 GND
SI 6.25AT 5.6mH
1 3
Mains
XA C103
1 R22 V29
F2 470n
470k B80C1500
L1 SI 6.25AT X V30 VCC
2 2 4 ~
7805
N 2 3
T1 - + IN OUT
3
GND
T120V/9V
PE
C100 ~
2n2
+
+
C105 C106 C4
PE
Y 1000u C5 1 1u 100n
1 GND 25V 100n 50V SMD
SMD
2
GND GND
Edition: 02 Wiring Diagram Main Board 14; Power part Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-7 Clinifuge
DIAGRAMMS
H1 H2 H3 H4 H5
VCC HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551
D1 D5
1 8 1 8
REF VCC P6 CS VCC VCC
2 7 2 6
VCC RESIN SENSE P7 SK NC
3 6 3 7
CT RESET P8 DI NC a a a a a
4 5 4 5
GND RESET P14 DO GND f b f b f b f b f b
g g g g g
+
GND TL7705 9346 GND
C13 C14
100n 1u
SMD 50V e c e c e c e c e c
dp dp dp dp dp
GND GND d d d d d
4x4k7 SMD
VCC a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A
10
10
10
10
10
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
3
VCC R19
10k
SMD
R60 8x4k7 SMD A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP
4k7 D19
SMD GND 74HCT540
C15 22p SMD SMD 8x220R SMD
D2
31 39 2 18 A
GND EA/VP P0.0 A1 Y1 VCC
38 3 17 B
P0.1 A2 Y2
19 37 4 16 C
GND X1 P0.2 A3 Y3
J1 36 5 15 D V19 V20 V21 V22
GND J 11.14112 P0.3 A4 Y4
35 6 14 E BC807 BC807 BC807 BC807
P0.4 A5 Y5
18 34 7 13 F
GND X2 P0.5 A6 Y6
33 8 12 G R1 V18 R2 R3 R4 R5
P0.6 A7 Y7
32 9 11 DP 1k BC807 1k 1k 1k 1k
C16 22p SMD P0.7 A8 Y8 SMD SMD SMD
9 SMD SMD
RESET
D3D 21 D0 1
P2.0 GND G1
4001 22 D1 19
P2.1 GND G2
1 SMD 12 12 23 D2
INT0 P2.2
3 11 13 24 D3
INT1 P2.3
2 13 14 25 D4 D0 D1 D2 D3 D4
P14 T0 P2.4
15 26 D5
D10A UNW T1 P2.5
27 D6
74HC00 P2.6
1 28 D7 D0 D1 D2 D5 D6 D7 D3 H6 H7
SMD P1.0 P2.7
D3C 2 HDSP-5551 HDSP-5551 H29
P1.1 LED
4001 3 17 V1 V2 V3 V4 V5 V6 V7
SMD P1.2 RD GE 3MM
4 8 4 16
P1.3 WR
6 10 5 29
P1.4 PSEN
5 9 6 30 S1 S2 S3 S4 S5 S6 S7
P6 P1.5 ALE/PALE/ a a H30
7 11
D10B P7 P1.6 TXD f b f b LED
8 10
74HC00 P8 P1.7 RXD GN 3MM
g g
SMD
87C51 PROG 0465
R7
5 7 x RAFI-TASTER e c e c H31
R203 R202 R204 4k7
4 dp dp LED
68k 10k 10k SMD d d GN 3MM
SMD SMD SMD 6
10 D3B VCC a b c d e f g dp A a b c d e f g dp A
8 4001 H32
GND GND GND
10
10
SMD LED
7
6
4
2
1
9
7
6
4
2
1
9
3
9
RT 3MM
D10C
74HC00
SMD A B C D E F G DP A B C D E F G DP A B C D
12 C202
11 100p
13 SMD
VCC
D10D
GND
74HC00
SMD V24 V33 V23
BC807 BC807 BC807
R31 R34 R6
1k 1k 1k
SMD SMD SMD
Connection cable
D5 D6 D7
Xg
1 14 R201
1 14 VCC
2 13 10k
GND 2 13 SMD
3 12 R200
3 12 VCC
4 11 1 10k
GND
5
4 11
10 3 SMD All not marked Diodes LL4148
5 10 GND
6 9 2
GND 6 9 D3A
7 8
7 8 GND 4001
C200
SMD
DIP14 220n
SMD
GND
VCC VDD
+
C1 C2 C3
1u 1u 1u C7 C8 C9
50V 50V 50V 100n 100n 100n
SMD SMD SMD
GND VSS
Edition: 02 Wiring Diagram Main Board 14; Key and Indication part Main board 14 is obsolete, replaced by main board 178
23.01.02 AH 4-8 Clinifuge
DIAGRAMMS
R28
R5
Connection cable
14 Pol
/
+
2W V14 4u7
ZMM15 16V 2k2
SMD SMD
D3
V17 SFH617G-3
R15 C11 V13
+
IRG4BC30K
82k 330u BYT13-1000
200V
V8 V11 R56 V5
P600K P600K R10
15R
MOTOR SMD
47k
SMD
XC
D4
SFH617G-3 R19
2 1
470R
SMD
R28 GND
15R V19 V1 1N4007
SMD STW15NB50 VCC
R22
68k
C9 R20
+
R27 2W V15
ZMM15 4u7 2k2
V9 V10 47k
SMD 16V D6 SMD
P600K P600K SMD
SFH617G-3
R14 V22
C12
+
82k IRG4BC30K
330u
200V V20
BYT13-1000 R57 V4
15R R11
SMD 47k
SMD Connecting cable
XG
D6
SFH617G-3 R21 1 14
1 14 VCC
470R 2 13
SMD GND 2 13
3 12
3 12 VCC
4 11
GND 4 11
5 10
5 10 GND
D7 GND 6 9
GND
Lid switches SFH617G-3 7
6 9
8
7 8 GND
XB1
DIP14
+
C30
R5
10u
120k
50V
2W
R29
4k7
VCC SMD
R16
10k
D8 SMD
SFH611-3
GND
GND
R6 330R SMD
R2 MP2
100R V16
Lid solenoid T1213
V23
XD 4x R17 6 1
1 V24 SM4007 2R6 MP1 G
R24 R23 D1
PTC C5
2n2 1k 47R S21ME3 All not marked Diodes LL4148
2 V40
Y SMD SMD 4 2
V21
L1 GND
F1
SI 6.25AT 5.6mH
1 3
Mains
XA C6
L1 1
F2
R1
470k
470n V7
X B80C1500 V3 VCC
SI 6.25AT ~
N 2 2 4 7805
2 3
IN OUT
PE 3 T1 - +
T120V/10V
BVEI38-12/0044/003 ~ GND
C10
+
+
2n2 C1 C2 C7
1
PE1 Y 1000u C3 10u 100n
1 GND 25V 100n 50V SMD
SMD
2
GND GND
D10 H1 H2 H3 H4 H5
TL7705 D9
VCC VCC HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551 HDSP-5551
SMD 9346
1 8 1 8
REF VCC P6 CS VCC
2 7 2 6
VCC RESIN SENSE P7 SK NC
3 6 3 7
CT RESET P8 DI NC a a a a a
4 5 4 5
GND RESET P14 DO GND f b f b f b f b f b
g g g g g
+
GND
C15 C26 GND
100n 1u
SMD 50V e c e c e c e c e c
dp dp dp dp dp
GND GND d d d d d
VCC a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A a b c d e f g dp A
R47-R54
10
10
10
10
10
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
7
6
4
2
1
9
3
VCC R65 8x4k7 SMD
10k
SMD
R46 R39-R41 A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP A B C D E F G DP
4k7 D13 R59
SMD GND 74HCT540 R42-R45
C16 22p SMD SMD 8x220R SMD
D14
31 39 2 18 A
GND EA/VP P0.0 A1 Y1 VCC
38 3 17 B
P0.1 A2 Y2
J1 19 37 4 16 C
GND X1 P0.2 A3 Y3
J 11.14112 36 5 15 D V26 V27 V28 V29
GND P0.3 A4 Y4
HC49 35 6 14 E BC807 BC807 BC807 BC807
P0.4 A5 Y5
18 34 7 13 F
GND X2 P0.5 A6 Y6
33 8 12 G R38 R37 R36 R35 R34
P0.6 A7 Y7 V25
32 9 11 DP 1k BC807 1k 1k 1k 1k
C17 22p SMD P0.7 A8 Y8
D12B 9 SMD SMD SMD SMD SMD
74HC00 RESET
21 D0 1
SMD P2.0 GND G1
D11A 22 D1 19
P2.1 GND G2
4 1 12 23 D2
INT0 P2.2
6 3 13 24 D3
INT1 P2.3
5 2 14 25 D4 D0 D1 D2 D3 D4
P14 T0 P2.4
15 26 D5
4001 SMD UNW T1 P2.5
27 D6
P2.6
1 28 D7 D0 D1 D2 D5 D6 D7 D3 H6 H7 H8
P1.0 P2.7
D12C 2 HDSP-5551 HDSP-5551 LED
P1.1
74HC00 D11B 3 17 V33 V34 V35 V36 V37 V38 V39 GE 3MM
SMD P1.2 RD
5 4 16
P1.3 WR
10 4 5 29
P1.4 PSEN
8 6 6 30 S1 S2 S3 S4 S5 S6 S7 H9
P6 P1.5 ALE/PALE/ a a
9 7 11 LED
P7 P1.6 TXD f b f b
8 10 GN 3MM
4001 SMD P8 P1.7 RXD g g
87C51 PROG 0474
R30 7 x RAFI-TASTER H10
C29
1 4k7 e c e c LED
33pF
R60 R62 R61 3 SMD dp dp GN 3MM
d d
68k 10k 10k 2
SMD SMD SMD
13 D12A VCC VCC a b c d e f g dp A a b c d e f g dp A H11
11 74HC00 LED
10
10
7
6
4
2
1
9
7
6
4
2
1
9
3
GND GND GND 12 SMD RT 3MM
D12D
74HC00
SMD A B C D E F G DP A B C D E F G DP A B C D
12 C19 VCC
11 100p
13 SMD
VCC
XE
GND 4
D11
3 V30 V31 V32
D4001
SMD 2 BC807 BC807 BC807
1
R3 R32 R33
R63 11k 1k 1k
D11C 10k SMD SMD SMD
4001 R64 SMD GND
10k
Connection cable 8 SMD
SMD
VCC
Xg 10 D5 D6 D7
9 C18
1 14 220n R55
1 14 VCC
2 13 SMD 4k7
GND 2 13 SMD
3 12
3 12 VCC
4 11
GND 4 11 All not marked Diodes LL4148
5 10 GND XF
5 10 GND
6 9 1
GND 6 9 UNW
7 8
7 8 GND
2
DIP14
C28
100n
SMD
VCC VDD
GND
+
GND VSS
Edition: 02 Wiring Diagram Main Board 178; Key and Indication part
23.01.02 AH 4 - 12 Clinifuge
DISASSEMBLY OF INSTRUMENT PARTS
The index numbers stated in ( ) reappear within the breakdown drawings and the spare part lists.
· Unscrew the drive motor (see 5.3.1), hold it with one hand and lay the armored chamber together
with motor onto the side
· Pull the motor from the supports and lay it carefully onto the side
· Remove the 3 screws (224) from the bottom plate and take out the rubber supports together with
sand paper discs (315)
· Install the new rubber mounts together with new sandpaper disks, put the lock washers in place,
tighten the screws evenly and secure them with screw locking lac
· Put the unit again onto it's feet, mount sandpaper disc, motor and lock washer and tighten the 3
nuts evenly by use of a torque key (5 Nm) and secure them with screw locking lac
· Reassemble the device in reverse order
· At last perform a test run
This service kit includes all parts which have to replaced after termination of 10000 cycles. The kit
includes different NV-Rams which are destinated for the use of the referring control program
(signification of micro controller No.) on the specific main board.
ATTENTION! When changing the NV-RAM it is absolutely necessary to insert the right one into the
main board with the right micro controller No.! Misuse can lead to main board destruction!
The specific variants can be identified as follows:
Cat.
Mains NV-RAM Controller Additional identifying information and further
No. of
connection signification signification notes
unit
main board 14 #150076
3538 120V/50Hz 1066 V02 0474 or
main board 178 #150178
122
121
110 111 215
211 213
210
112
214
206
113
212
102
103
208
spe
ed
set spe
Clin set d
e
ifug lid
e tim
e
tim lid
set e
set qui
run k
c qui
c
run k
sta sta
rt
sto
p sto rt
p
INS
TR
UM
EN
TS 204
205
105 104
101
331
222
330
310
1121 2
101
305
89
3 7 60
34
5 6 7
304
327
300
313 308
314
227
330
10 11 1
0 3
21
789
6 34
5
315
234
323
311
316 322
322
223 237
207 307
224 242
221
226
225 233
237
235
236 232
237
223
234
235
220
234 224
Seite 1
Seite 2
Seite 1
Seite 2
Seite 1
Seite 2
Seite 1
Seite 2
TECHNICAL BULLETINS
Clinifuge
Clinifuge
1. Reason for change: Quality improvement of the locking nut Cat. No. 20053358
Notice: The material of the thread in the locking nut is changed from yellow brass
in fine steel. Cat. No. is the same
2. Validity: The locking nut must be changed if the threads are worn or damaged
Clinifuge
1. Engineering change:
A steel bushing is attached to the motor shaft underneath the cross-pin
3. Validity:
The recommended measure is to perform only by a bent or broken cross-pin
4. Procedure:
In the event of a bent or broken cross-pin, a motor exchange is necessary.
It´s not possible to change only the cross-pin in the field.
Motor Cat.-No. 20210275 is the same.
1. Engeneering Change
Introduction of a new micro switch for the lid locking systems of all small centrifuges.
2. Reference to Units
Introduction ex works after using up the old stocked micro switches.
4. Validy
This change is only to perform on units before the above mentioned units, if the micro switch
should be defective (e.g. in case of an „OPEn“ or „OP“ message although the lid is closed
correctly).
5. Modification
See Service Manual of referring unit: Change of Components for lid lock assembly. Although
some Manuals are pointing out that only the complete lid locks are available as one spare part,
the new micro switch can be ordered separately, now.
Reinstall the unit accordingly to regulations!
Note!
If contrary to expectation a new micro switch should be already defective, so send it back
immediately to factory for inspection!
1. Engineering Change
Screwing on of upper and lower parts of rotor #3760.
2. Reference to Units
This change is only valid for the 120V units of Clinifuge and Labofuge 200 and is effective from in
table given Serial No.’s onwards:
Model Edition Cat. No. Serial No.
120V 50/60Hz 75003638 261.016
Clinifuge
120V 50/60Hz 75003639 261.419
4. Validity
A rotor exchange is only to perform on units before the above mentioned Serial No’s, if this
incident should happen to a customer.
5. Modification
See appended page of important application instructions for rotor #3760!
Note!
Rotors of new units a generally delivered with built-in Monovette adapters #3761! Spare rotors
incorporate no adapters at all!
6. Appendix
In all cases the rotor should only be operated when screwed together!
When putting the two rotor parts together, care is to be taken that the journals of the upper shell grip
exactly into the grooves of the lower shell. By pressing slightly, both shells audibly click together.
Following this the halves are to be screwed together again.
After the rotor fastening nut has been tightened for the first time the rotor screws are to be tightened
again.