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SERVICE MANUAL
FOR
V3.30
《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
Contents
WARNING ..................................................................................................................2
Service Information ................................................................................................2
1、General Description ..........................................................................................3
2、Technical Parameter.........................................................................................3
3、Drawings .............................................................................................................4
3.1 Mechanical Drawings ......................................................................................4
3.2 Theory Frame Chart ........................................................................................6
3.3 Main Control Board ..........................................................................................7
3.4 Sample Test Board ........................................................................................10
3.5 Power Board ...................................................................................................12
3.6 Print Control Board ........................................................................................14
3.7 LCD Interface Board ......................................................................................16
3.8 Keyboard.........................................................................................................18
4、Debugging of the Instrument ........................................................................19
4.1 The debug and related preparation .............................................................19
4.2 The calibration of the basic pulse ................................................................19
4.3 Adjustment the driving force of the testing winding ...................................19
4.4 The adjustment of zero signals ....................................................................20
4.5 The adjustment of the Input signal ..............................................................20
4.6 The adjustment of the Output signal ...........................................................22
5、System Maintaince ..........................................................................................23
5.1 Coiefficient ......................................................................................................24
5.2 Parameters .....................................................................................................25
5.3 Initialize ...........................................................................................................25
5.4 Test-Point........................................................................................................26
6、Solving Method for the Common Trouble .................................................28
6.1 The instrument can not work ........................................................................28
6.2 Date & time incorrect display........................................................................29
6.3 The magnetic ball hit the wall of the Cuvette .............................................29
6.4 The heating block not heating up.................................................................30
6.5 Display “No Value” .........................................................................................31
6.6 Bad Repeatability ...........................................................................................31
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
WARNING
This Service manual is a reference for the professional maintenance person
who has been trained by our company. Please read the Service Manual in
its entirety prior to service the HTI-TS4000. In order to ensure a high level of
Manual must be followed. Repairs to the instrument may only be carried out
specifications.
The HTI-TS4000 Coagulation Analyzer is intended for use with human plasma.
As there is unknown test that can offer complete assurance that product
derived form human blood will not transmit Hepatitis, AIDS, or other infectious,
of plasma spill on the instrument, clean with a paper towel soaked in 10%
bleach.
Service Information
Tel: +86-22-27837115
Service Tel: 800-818-6660
Web: http://www.mdpacific.com
Version Number: Ver 3.30
Adress: No. 10 Kaihua Road, Huayuan Industry Park, Tianjin China
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
1. General Description
HTI-TS4000 coagulation analyzer adapts the theory of double-tracks beads,
that is, to test the blood coagulation by inspecting the attenuation of ball. The
final test result would not be affected by the factors like hemolysis, chyle,
report benefiting from the inner-printer; convey testing data by linking through
the standard communication port with PC. Use of the Autopipette will
precision and repetitive quality makes the analyzer fit all levels of hospitals
and laboratories.
Features:
◆Emergency analysis: to test four items (PT, APTT, TT, FIB) simultaneously.
◆Timer: 4 timers counting down and reminding with buzzer hooting at the
timing end.
◆The comparative activity of testing bead will not affect for plasma viscosity.
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
2. Technical parameter
◎normal working temperature:10℃~30℃
◎normal working relative humidity:<80%
◎atmospheric pressure:70kpa~106kpa
equipment)
◎frequency:50Hz±10%
◎input power:60W
temperature of 20℃)
◎dimension:340×280×128 mm3
◎testing precision:±3%
◎consistency of channels:±3%
◎repetitive quality:±3%
◎linearity precision:R≥0.99
◎temperature control:37℃±0.3℃
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
C157,C01,C02,
C03,C08,C09,C10,
C11,C13,C14,C15,
C16
Monolithic
22 C144,C145 Capacitance 2 103J/63V
Capacitance
C146,C147, Monolithic
23 Capacitance 4 105J/63V
C148,C149 Capacitance
24 U101 IC 1 89C516RD+
25 U102,U103 IC 2 8155 NEC
IC104,IC105,
26 IC 4 LM348 DIP
IC106,IC107
27 IC108 IC 1 555 DIP
28 IC109 IC 1 74HC04 DIP
29 IC110 IC 1 TLC1543 DIP
30 IC111 IC 1 X1226 SMD
31 IC112 IC 1 24C64 DIP
32 IC113 IC 1 MAX232 DIP
Crystal
33 X101 1 122M
Oscillator
Crystal
34 X102 1 30.768K
Oscillator
D101,D102,
35 Diode 4 1N4148
D103,D104
Resistance
36 RP101,RP102 2 5.1K*5 5PIN
Pack
37 BZ101 Buzzer 1 5V/扁
38 JP101 Connector 1 DC2(2×20PIN)
39 JP102 Connector 1 DC2(2×13PIN)
40 JP103 Connector 1 DC2(2×10PIN)
41 JP104 Connector 1 DC Power Socket
42 JP105 Connector 1 Serial Port Socket
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3.8 Keyboard
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instrument, and test the voltage of the center of the potentiometer VR301 on
the Power Board by multimeter to 12.0V. As the driving power of each winding
is different, the driving power is also different, and the test will be finished by
observing the moving status of the magnetic ball in the cuvette, and adjust the
potentiometer VR301 and make the ball get to the two ends and not touch the
wall of the cuvette.
4.4 The adjustment of zero signals
HTI-TS4000 is a four-channel coagulation analyzer, each channel has its
independent signal channel, so it is necessary to adjust each channel’s
signals.
Take the cuvette out of the testing position, observe U104-⑧ by oscillograph
(oscillograph setting: 1V/DIV,100ms/DIV), rotate the potentiometer VR102
at the same time. The result of wave shape is as shown on the Figure 4-2.
This is the zero signal of channel-1. Refer to this method, Observe U105-⑧
and rotate the potentiometer VR104 to finish the channel-2’s zero signal
adjustment. Observe U106-⑧ and rotate the potentiometer VR106 to finish
the channel-3’s zero signal adjustment. Observe U107-⑧ and rotate the
potentiometer VR108 to finish the channel-4’s zero signal adjustment.
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
level of the signal will directly result in the low range or the noise interference
or self-oscillation of the output, so you should adjust the input scope of the
signal to a suitable level.
Observe U104-⑥ by oscillograph (oscillograph setting: 1V/DIV,5ms/DIV) and
rotate the potentiometer VR101 clockwise to make the signal self-oscillation
(as shown on the figure 4-3), then rotate the VR101 anticlockwise to make the
self-oscillation disappearance (as shown on the figure 4-4). This is the
natural state of the amplifier of channel-1. Refer to this method observe
U105-⑥ and rotate the VR103 to finish the channel-2’s amplifier adjustment,
observe U106-⑥ and rotate the VR105 to finish the channel-3’s amplifier
adjustment, observe U107-⑥ and rotate the VR107 to finish the channel-4’s
amplifier adjustment,.
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5. System Maintaince
The parameter of the instrument has been set before sent to the market. If it
is unnecessary, please don’t change the parameter at random.
Please Select 【3】key at the Main Menu (Figure 5-1) to go into “Setup
System” (Figure 5-2). Select 【3】key to go into “SYSTEM MAINTAINCE”.
Please input the correct password to confirm when the system asked(Figure
5-3).
The test parameter that set by the user will loose after parameter
initialization, please pay attention.
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
5.1 Coieficient
In some situation, the time of test may be increased or decreased regular as
the reason for the reagent. So user could adjust the coiefficient of the item to
adapt to the reagent. If the coiefficient is more than 1.00, the time of test
would be increased. Otherwise the time of test would be increase.
After select the item (Figure 5-5) user can adjust the coiefficient (Figure 5-5)
The range of the coiefficient :0.01~2.55.
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
5.3 Initialize
Initialize the system (Figure 5-8). All the test value, parameters of test,
test-point value and QC value would be lost. System would back to the
default status. If the selection is “YES”, system would initialize(Figure 5-9).
After initialization all the test data and QC data would be lost, and parameters
of test and instrument would change back to the default. The amount of test
would be back to “0”.
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
5.4 Test-Point
Test-Point is a tool to analyze the signal acquired from the test winding
processed by the operational amplifier. When there is no cuvette with ball in
the test position, the acquisition value is lower, so wo called this value is
“ZERO VALUE”. When cuvette with ball in the test position the peak value is
higher (near to 3V), we called this value is “MAX VALUE”. “MIDDLE VALUE”
equals (max value-zero value)/2. In the interface (Figure 5-10), each
channel has 3 groups of value, left one is zero value, middle one is the middle
value, and the right one is max value. These values reflect the status of the
test. In the bottom of the screen is “TEST-POINT”. This value is the delay
time of acquisition. The best opportunity of acquisition is on the waveform
peak (Figure 5-11). In the figure 5-11 the top wave is the acquisition time,
other wave is the signal from the test winding processed by the operational
amplifier. Using oscillograph with two channels, mode ch1+ch2, view the
waveform. Let ch1 test IC-101(14), ch2 test IC104(8), press 【←】or 【→】
key to adjust TEST-POINT, and let the waveform like the Figure 5-11. Press
【Enter】 to save this value.
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6.3 The magnetic ball hit the wall of the testing glass
Malfunction phenomenon: the magnetic ball hit the testing glass while do
test
Analysis: The instrument should be put on the horizontal tabletop, because
if the tabletop is not horizontal, it will make the ball swing abnormal;
the winding driving force is adjusted in accordance with the testing
cup and the ball when the products send to the market, the moving
track of the ball in the testing cup is integrated but not excessively
big, under the condition of the unchanged driving force, the
replacement of the testing cup and the ball will influence the track of
the ball swing, and swing excessively will make the ball hit the
testing cup.
The settlement: First, judging whether the tabletop is horizontal or not, you
can use the gradienter for observation, also do the judgment by
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《HTI-TS4000 Service Manual》 MD-Pacific Technology Corporation
observing whether the ball only hit single side during the test. You
need readjust the tabletop by gradienter if it’s the problem of the
tabletop. You need readjust the driving force of the loop if the hit is
not caused by uneven table. The adjustment method please refers
to the method in 4.3.
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