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Research Paper
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Cordwood structures are used by only a few independent builders and to date the only real
Article history: technical development has existed in North America. However, cordwood structures could
Received 5 July 2010 help reduce environmental impact because cordwood has very low embodied energy and is
Received in revised form able to store carbon dioxide. The goal was to test this composite material with a new
15 December 2010 approach in order to establish if the strength of cordwood walls was sufficient to be used
Accepted 22 December 2010 instead of conventional materials. Compressive tests were carried out on representative
Published online 26 January 2011 samples mainly composed of organic aggregate mortar and wood with moisture content
greater than 30%. Wet wood rather than dry wood was used to reduce the impact of wood
shrinkage which usually induces a lack of cohesion between the wood and mortar.
Different log arrangements were also tested in this paper. Results appear to indicate that
cordwood could reasonably be used for individual houses and the research on organic
aggregate mortar and new log arrangements may provide improved performance.
ª 2010 IAgrE. Published by Elsevier Ltd. All rights reserved.
* Corresponding author.
E-mail addresses: remy.mouterde@lyon.archi.fr (R. Mouterde), morel@entpe.fr (J.C. Morel), victor.martinet@developpement-durable.
gouv.fr (V. Martinet), frederic.sallet@entpe.fr (F. Sallet).
1537-5110/$ e see front matter ª 2010 IAgrE. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.biosystemseng.2010.12.006
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238 b i o s y s t e m s e n g i n e e r i n g 1 0 8 ( 2 0 1 1 ) 2 3 7 e2 4 3
Fig. 1 e Structural element of cordwood, exposed to Fig. 2 e Total consumed energy of various structures as
weather. a function of time in temperate climate.
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b i o s y s t e m s e n g i n e e r i n g 1 0 8 ( 2 0 1 1 ) 2 3 7 e2 4 3 239
structure are not really efficient at reducing energy consump- Preliminary results confirmed that the wood dries very
tion. However, wood frame structures have a lower value than slowly when contained in the masonry. A chestnut log, after 2
cordwood over a period of 5 years. years of drying, maintained an MC of 26% in a masonry block,
Therefore, cordwood clearly has low EE but its thermal whilst it decreased to 17% MC, during air seasoning.
resistance is not as high as that of wood frame structures. This This explains why measurements made on preliminary
could be improved by investigating different kinds of mortar structures showed no changes between 2005 and 2008, since
that could contribute to a better thermal performance. For the logs still had MC close to 30% and the expected shrinkage
example, substituting sand for wood chips, or sawdust, could did not occur. The sample structures were made from narrow-
improve isolation and obtain a higher R-value. Substituting section, very dry Linden logs, (lower than 30% MC) and a lime
lime for loam could reduce EE almost to zero. Thus previous and sand binder. The wood swelled, due to moisture uptake,
work has shown the importance of studying this kind of which led to swelling of the formwork and bursting of the
structure as a substitute for traditional types. upper section of the mortar between two sections.
4. Compressive behaviour
3. Hygrothermal behaviour of cordwood
The compression experiments described here were carried
It is well known that water has a great influence on wood. out in two parts:
Below approximately 30% moisture content (MC), wood
suffers from shrinkage that can trigger cracks and subse- Calibration of test specimens to establish the intrinsic
quently modify its geometry. Also, wood and mortar strengths properties of the component materials;
are influenced by MC. The higher the MC is, the weaker the Exploration of the geometrical and mechanical properties of
material becomes. the assemblies using test specimens that represent building
Dimensional variations caused by shrinkage can be very applications.
problematic during drying and can trigger important
displacements, based on the prototype structure dimensions At the test specimen scale, the behaviour of different dry or
can be reduced by as much as 5 cm m1. In these conditions, humid woods, were quantified as well as different types of
knowledge of thermal and moisture transfer is important to mineral or organic aggregate mortars. On the intermediate
understand the behaviour of the whole structure. Two solu- scale, the effects of log binding systems (log arrangement) were
tions can be envisaged to limit this effect; sourcing a new investigated on the following criteria; the binder coating rate,
formulation of mortar or the use special fittings that move drying and water uptake phenomena, and debarking effects.
with the structure (see Fig. 1: where windows are able to move The approach used did not entail studying an existing
with the structure). process described by several independent builders (self
Independent builders (Francoeur, 2010) have recommend builders), but rather developing, in a modern way, a composite
using very dry wood to avoid shrinkage but the problem still material adapted to the multi-performance criteria (mechan-
remains. Indeed, the water that is initially contained in the ical strength, thermal properties, savings, etc.) expected of
mortar is absorbed by wood during the construction phase. a contemporary building. To do so, it appeared essential to
Subsequently the wood swells then contracts, leaving small understand the individual behaviour of each of the compo-
gaps in the structure between wood logs and the mortar. This nents and to determine their intrinsic qualities, and then to
phenomenon, a lack of cohesion, weakens the whole structure. discriminate between the observations made concerning the
The use of a water-based binder, to prepare the mortar, composite material (Mouterde, Paulin, Arnaud, & Morel, 2008;
may strongly modify the degree of moisture content in the Mouterde, Paulin, Sallet, Morel, & Arnaud, 2009).
original material during construction. That is why a new The detailed behaviour of wood and mortar is not presented
approach was attempted. Initially, to avoid shrinkage prob- here although it would provide information concerning the
lems, it was decided to use wood with MC > 30%. This based behaviour of the cordwood only the main points to be taken into
on the hypothesis that when the structure dries, the mortar consideration will be highlighted. In this paper, an in-depth
may absorb the excess of water in wood, triggering shrinkage micromechanical analysis of cordwood is not presented but
of the wood and swelling of mortar, thereby reducing the lack a first approach to its macroscopic behaviour is. The material
of cohesion between the two materials. was tested at a large enough scale to be considered homoge-
Off-the-shelf wood moisture metres are unsuitable to neous (i.e. test specimen size 0.6 m x 0.4 m x 0.3 m and
measure this MC. Wood used in industrial applications tends 0.5 m x 0.4 m x 0.5 m). This choice was made because no tech-
to be <30% MC. Data obtained from moisture metres wood nical studies have yet been published on this material. So the
beyond the fibre saturation point is not reliable. Hence the MC aim, initially, was to get an order of magnitude value for cord-
of each species has to be measured with progressive oven wood to make this material available for use as soon as possible.
drying, which is a destructive test. This makes it difficult to
regularly monitor the wood MC of a log located inside 4.1. Testing on wood and mortar
a construction, and this does not allow monitoring of wood
MC evolution over time. In the test carried out here geometric 4.1.1. Wood
measurements were made in parallel with the test specimens Wood is an anisotropic material. In the piling process, it is its
to check for any size variation. transverse behaviour that is important. The mechanical
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240 b i o s y s t e m s e n g i n e e r i n g 1 0 8 ( 2 0 1 1 ) 2 3 7 e2 4 3
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242 b i o s y s t e m s e n g i n e e r i n g 1 0 8 ( 2 0 1 1 ) 2 3 7 e2 4 3
Fig. 6 e Two types of embedded wood alignment: orthogonal (a) and oblique (b and c).
measurement of the modulus. The wood logs were much times lower than for concrete. From this viewpoint, a parallel
more rigid than the mortar. The logs of each bed, being can be drawn with straw bale houses and inspiration can be
stacked perpendicularly, created friction on the mortar; this is taken from the construction techniques used for these
also called confinement. This friction on each mortar bed is buildings. Straw bale elastic moduli range from 0.4 to 1.8 MPa
the same as the friction with the press, which therefore is not (King, 1996, p. 169) which is 20 to 200 times lower than that for
a problem. The tests were stopped well before rupture because cordwood.
only the service load modulus was interesting in this experi- It is worth noting the experiments reported here were
ment. Fig. 7 shows tests done on three test specimens with the carried out with a MC for the wood around 30%. It means that
same oblique log arrangement and the same mortar (SDWC). mechanical properties can be expected to change with drying.
Since this material belongs to the elasto-plastic materials Two solutions are possible: the materials stiffen and the
category, the standard elasticity modulus cannot be measured whole structure is reinforced or the drying reduces cohesion
directly on the principal slope since it contains both elasticity and the structure becomes weaker. Further experiments need
and plasticity. The measurement was made from the slopes of to be carried out with lower values to establish the behaviour
loadeunload cycles which are closer to an elastic behaviour. of the composites with changing MC. Nevertheless the values
Six cycles were performed and therefore 6 moduli were established here are important because they correspond to
obtained for a given material. the properties of cordwood during the building phase.
Fig. 8 shows the moduli measured on 5 test specimens with What is important to observe is the maximum displace-
the same mortar and different bounding systems. In each ment that will occur during the life of the wall. With a down-
case, the modulus increased with the level of load, as previ- ward load of 0.2 MPa (corresponding to a 2 storey house), Fig. 7
ously observed by Bui, Morel and Hans (2009) using rammed gives a displacement close to 6 cm for a 3 m wall. Adding the
earth, which can be considered as a similar material. What is shrinkage displacement (15 cm), shows how significant the
interesting is that there was no difference between the two large displacements of this type of building are. To reduce this
kinds of log arrangement. Thus the framework of logs did not phenomenon, a solution could be to wait until the structure
influence the modulus, which would indicate that the mortar gets close to the MC in service before installing elements such
controlled the modulus, since it was much more deformable. windows, doors or stairs. A problem will remain due to MC
This phenomenon is the result of the orthotropic behaviour of variations between seasons: wood MC can vary from 8% in
the whole structure due to the embedded of logs which are summer to 20% of MC in winter. To prevent large seasonal
themselves close to being orthotropic materials.
The modulus ranged from 30 MPa to 70 MPa which is
roughly 10 times lower than for compacted earth and 500
b i o s y s t e m s e n g i n e e r i n g 1 0 8 ( 2 0 1 1 ) 2 3 7 e2 4 3 243
variations, special devices could be used to enable windows or Bui, Q. B., Morel, J. C., Hans, S., & Meunier, N. (2009). Compression
stairs to move with the structure. behaviour of non-industrial materials in civil engineering by
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Dick, K. J., & Chaput, L. (2005). Thermal monitoring of stackwall/
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Acknowledgement
Assessment of the mechanical performance of cordwood. In
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This work was carried out thanks to the collaboration of many conventional materials and technologies (NOCMAT2009) (p. 8).
people. Michel Paulin (ENSAL Lecturer) and Laurent Arnaud Bath, UK, 6e9 September 2009.
(ENTPE researcher) supervised the students of the “alternative NF EN 459-1 Chaux de construction - Partie 1: définitions, spécifications
construction” course of the School of Architecture, Lyon. The et critères de conformité, (Octobre 2002).
Pierquet, P., Bowyer, J. L., & Huelman, P. (1998). Thermal
students manufactured the test samples in the Grands
performance and embodied energy of cold climate wall
Ateliers de l’Isles d’Abeau (GAIA). Paul Allègre carried out his
systems. Forest Product Journal, 48(6), 53e60.
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