Resume of

Karthic Sengottaiyan, DME(Hons)., BE-Mech., MBA-Tech Mgmt,.

Title: Senior Engineer – Mechanical Design, 8.8+Yrs Exp, Cbe - TN.

5/118,Asarikadu,
Alachampalayam(po), Sankiri(tk),
Devanakavandanur,
Salem - 637 301.
Tamilnadu, India.

Mobile: 9688829797, 9442337341. DOB : 09:04:1989

E-mail: karthicsen@gmail.com, karthicpsgmech@gmail.com

Career Objective:
To employ my innovative designing and extreme engineering skills and contribute
to the growth of the organization with best of my ability; and also, to develop new
products which will meet our society’s fast changing needs.
Professional Experience:
8.8 + Years of Experience as Senior Engineer – Mechanical Design domain in
Milacron India Pvt Ltd (Moldmasters Division) & Lakshmi Machine Works Ltd,
Coimbatore, Tamilnadu, India.

Work Experience:

Senior Engineer – Mechanical Design

Milacron India Pvt Ltd (Moldmasters Division) – Nov 2020 - Present
 Design Team Lead - Manage a team of 5 design experts to ensure design
concepts, allocation and approval detail design and development of projects,
provide technical guidance and mentoring, as necessary.
 Expert in mechanical design standards, codes, calculations and procedures,
Geometrical Dimensions & Tolerances (GD&T), system design standards etc.
 Develop 3D modelling of alternate design for the part by using Solid works 2019.
Subsequently conducting analysis and calculations to validate the design.
 Proficient in Design for Manufacturing and Assembly (DFMA) & Failure
Modes and Effects Analysis (FMEA) Concepts for Production parts.
 Design of Solid & Surface modelling, Sheet metals and Weldment Features in
Solidworks 2019

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Senior Engineer – Mechanical Design
Lakshmi Machine Works Ltd – Nov 2013 – Oct 2020
 Engaging and expertise in all phases of new hydraulic fixtures / tools / SPM
development, including concept design, analysis, detail design, prototype, trail test
and documentation.
 Nonconformity analysis for failure of the components in the aspects of design,
manufacturing, and processing parameters etc.,
 Creation of Standard Operating Procedures (SOP) and for hydraulic fixtures/
tools/Special Purpose Machines (SPM), From design concept creation to trial
establishment of manufacturing parts.
 Preparation of Manufacturing Technology Sheet (MTS) for production parts with
stage drawing 3D&2D, inclusion of material selection, process, fixture, tooling &
clamping method, GD&T, clamping forces, and Inspection Methods etc,.
 Design of tools and Special Purpose Machines (SPM) for flow line automation.
 Design and analysis of hydraulic circuits with respect to sequence of actuation
and constrained pressure range of operation.
 Design of hydraulic power clamping fixtures consideration with machining
forces, tool approach, max cutting parameters, work tolerances, operation
sequences, accuracy of dimension
 Preparation of 3D modern plant lay-out using Solid Works 2019 and creation of
walk-through of the plant lay-out for visual transformation using Solid Works
Composer.
Graduate Apprentice Trainee – CAM - Programming
Lakshmi Machine Works Ltd – September 2012 – October 2013
 Proficiency in manufacturing process selection, machining operations and
production techniques.
 Selection of machining operation sequence, tools, processing parameters
and tool paths etc., for the new modified/existing trail components.
 Creation of tool path programme i.e. CNC Programme for Fanuc, Mazaktrol &
Heidenhain controls in the machines DMG, Mazak and Chiron etc.,
 Review of the process capability within the tolerance as well as meets
assembly function.
 Carried out field study for selection of tools, processing parameters to achieving
machining operation within tolerance zone/middle tolerance.

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Skill Set:
 Expertise in selection and usage design standards, GD&Ts and develop
design calculations.
 Design and develop new tools using design software Solid Works 2019 and
systems to enhance production.
 Assist with field for manufacturing related problems and Troubleshoot
equipment to solve problems, Analyze trial test results and adjust design if
needed.
 Expertise in 3D modeling and 2D detailing of tools and elements using Solid
Works / Iron Cad software’s.
 Proficient with Finite Element Analysis (FEA). Carried out Static, structural,
Thermal, analysis using ANSYS software.
Computer Proficiency:

DESIGN (CAD) : Solid Works 2019, Autodesk Inventer 2019,

MANUFACTURING (CAM)
CNC Programming Controllers
ANALYSIS (CAE)
Solid Edge, CATIA V5 R17, UG NX 10.0,
PTC Creo 3.0, Auto CAD & IRONCAD 2019.
: Edge CAM (Beginner)
: Fanuc, Mazaktrol, & Heidenhain. (Beginner)
: ANSYS 12.0, FESTO Fluid SIM 4.2.(Beginner)

Academic Qualification:
Board/ Year of Marks %
Course Institution
University Completion / CGPA
St Mary’s Matriculation
10th Matriculation 2006 70.18
School, Idappadi.
K.S.R. Polytechnic Directorate of
D.M.E
College, Technical 2009 97.79
(Mechanical)
Thokkavadi. Education
PSG College of Anna
B.E
Technology, University 2012 7.99
(Mechanical)
Coimbatore. Coimbatore
School of Distance
MBA Bharathiar
Education, 2018 60
(Tech Mgmt) University
Coimbatore.

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Academic Achievements:
Secured 2nd Rank with 98.16% of marks in Directorate of Technical
Education organized BE/B-Tech Direct Second Year counseling.
Leadership Practices:
Team Lead for the Tool Design works, for Cubical and Small Parts Cell with
the Team Strength of 8 design experts.
Functional Coordinator for monitoring of quality standards ISO 9001:2015.
Environmental, health & safety standards ISO14001:2015 & BS OHSAS 18001:2007.
Act as Chief Mentor for implementation of Total Quality Managements(TQM)
standards in industrial engineering department functions.
Organized a workshop on Pro-Engineer “Mech Simulated ’10,” sponsored by
American Society of Mechanical Engineers.
Student Executive in the Alumni Association during the academic year 2009-
2010, PSG College of Technology, Coimbatore.

Design Contests Participation's:

Attended 13th–14th March 2015 conference on Universal Design and
Development organized by DJ Academy of Design
2nd prize in Kriya ’11 international techno-management fest Sponsored
innovative design Contest, “Triathlon”
1st prize in TechIE Fest Computer Aided Designing event conducted by
institute of engineers (I) student chapter.
Active participation:
Advances in the automobile technology exposed to known by workshop
“Automobile Engineering” conducted by Association of Mechanical Engineers(AME)
at PSG College of Technology.

Papers:
Presented a Business Plan Project work on Design of Hydraulic fixtures in the
Quality Cost Delivery (QCD) Session Organized by Lakshmi Machine Works Ltd,.
2nd prize, Presented a solution for the Industry Defined Problem solving contest
on “Intelligent Water Distribution in Pipelines” Indian society for technical education.

Training Details:
Participated in training programme on Design of Work holding and Fixturing
organized by IMTMA Technology Centre, Bangalore.

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 8 Days of Industrial Training Tamil Nadu State Transport Corporation, Salem.
Areas of Exposure: Automobile components engine, transmission system, cooling
system, suspension system, wheels and tyres etc,.

Project Work:
Title: Design and Development of an Automatic Arc Welding System for
Moisture Separator.
Industry: GEM Equipment's Limited, Coimbatore.
Title: Calculation of Overall Equipment Effectiveness and Facilities Planning
Personal Strengths:
 Jovial and Positive attitude.
 Team working skills, communication.
Extra- Curricular Activities:
Serviced to Public as Volunteer for EYE CAMP Organized by Aravind Eye
Hospital Combined with Lakshmi Machine Works Ltd,.
Outstanding Volunteer in the National Service Scheme, appreciated by PSG
College of Technology and Anna University, Coimbatore.
Declaration:
I, S.Karthic, do hereby confirm that all information given above is true, and to
best of my knowledge.

Place: Coimbatore
Date: 03-07-2021 S.KARTHIC