Curriculum Vitae

Personal Data
Name Karthic Sengottaiyan, DME(Hons)., BE-Mech., MBA-Tech Mgmt.,
6σSix Sigma Black Belt –PMI Certification
Date of Birth 09.04.1989 in Salem, India
Address 5/118, Asarikadu; Veerapampalayam - Po.
Sankiri – Tk; Devanaagoundanur; Salem - 637301.
Contact Details karthicsen@gmail.com,Karthic.sengottaiyan@gmail.com; Mobile: +919688829797

Objective
To implement my knowledge, skills & experience in an innovative environment and to hone my talents for
the development of the company and self.
Profile Snapshot

Mechanical Design Profile with Exp 11+Yrs (Tool & Die Design, Hydraulic & Mechanical System &Product Design)
Core Competencies
 Engaging and expertise in all phases of mechanical, hydraulic & pneumatic systems/tools / Special Purpose
Machines (SPM) design & development, including concept design, development, analysis, detail design,
prototype, trial test, and documentation.
 Expertise in 3Dmodeling, 2D detailing &BOM creation of tools and elements using Solid Works 2019with
PDM software. Skilled in design software's Siemens NX with Team Center, Creo 8.0 & Auto CAD.
 Proficient in mechanical design standards and procedures, design calculations, tolerance stack-up analysis,
Geometrical Dimensions and Tolerances (GD&T)& Design for Manufacturing and Assembly (DFMA)
Concepts.
 Experience in machining & sheet metals operations with selection of materials based on the functional
requirements.
 Hands-on Experience in Mechanical Design calculations and Design standards ISO, ASME, ASTM & DIN.
 Experience in costing of systems, design optimization, reverse engineering, and value engineering concepts.

Professional Experience
07/2022 – Present Assistant Manager - Mech Design & Analysis, TATA Electronics Pvt Ltd, Hosur, India

 Design and Development of 3D CAD models and 2D manufacturing drawings for TEPL
Parts.
 Preparation of for stage drawing 3D&2D technological parts with the inclusion of
material selection, process, fixture, tooling & clamping method, GD&T, clamping
forces, and Inspection Methods, etc,
 Evolving assigned projects using engineering concepts and adhering to the business
standards, practices and procedure requirements.

Professional Experience
07/2022 – 07/2023 Regional Team Leader - Mech Design & Analysis, Caterpillar India Pvt Ltd, Bangluru, India

 Design and Development of 3D CAD models and 2D manufacturing drawings for

Caterpillar Engineering parts packing & material handling requirements.
 Managing a design team of 8 members to execute and evaluate the design and
development activities within the time frame.
 Evolving assigned projects using engineering concepts and adhering to the business
standards, practices and procedure requirements.
11/2020 – 06/2022 Lead Design Engineer - Mechanical, Milacron India (Mold-Masters Division), CBE, India.

03/2021 –06/2022 Product Design, ROTEX GmbH, Global Engineering Center, Coimbatore, India.
 Design and Development of 3D CAD models and 2D manufacturing drawings for ROTEX
Industrial Screeners & Separators Machinery.
 Managing a design team of 6 members to execute and evaluate the design and
development activities within the time frame.
 Evolvingassigned projects using engineering concepts and adhering to the business
standards, practices, and procedure requirements.
 Developing innovative designs to meet all the functional requirements, performance,
and reliability.

11/2020 - 03/2021 Product Design, COPERION GmbH, Global Engineering Center, Coimbatore, India.
 Design and Development of Compounding & Extrusion Machinery Pelletizing Unit.
 Creation of Standard Operating Procedures (SOP) for the Design of products.
 Works closely with global teams and communicates project requirements and updates
through virtual meetings and emails.
 Knowledge Transfer, Documentation, Preparing the training manuals and process
documents.

11/2013 – 11/2020 Senior Engineer - Mechanical Design, Lakshmi Machine Works, CBE, India.
 Managing of Young Industrial engineering design team to execute and evaluate the
design and development activities.
 Specialist in all phases of new hydraulic fixtures/tools / SPM development, including
concept design, analysis, detail design, prototype, trial test, and documentation.
 Preparation of Manufacturing Technology Sheet (MTS) for technological parts with
stage drawing 3D&2D, the inclusion of material selection, process, fixture, tooling &
clamping method, GD&T, clamping forces, and Inspection Methods,etc,
 Nonconformity analysis for failure & CTQ of the components in the aspects of design,
manufacturing, and processing parameters, etc.,
 Design of automated operating machine tools and Special Purpose Machines (SPM) for
flow line automation.
 Proficient in Design for Manufacturing and Assembly (DFMA) & Failure Modes and
Effects Analysis (FMEA) Concepts for Production parts.
 Providing solutions through structural problem-solving techniques on product design
and manufacturing-related issues.
 Preparation of 3D modern plant lay-out using Solid Works 2019 and creation of walk-
through of the plant layout for visual transformation using Solid Works Composer.

10/2012 – 11/2020 Graduate Apprentice Trainee – CAM - Programming, Lakshmi Machine Works, CBE, India.
 Proficiency in manufacturing process selection, machining operations, process
optimization, and production techniques.
 Selection of machining operation sequence, tools, processing parameters, tool paths,
etc., for the new trail components.
 Creation of tool path programi.e. CNC Programme for Fanuc, Mazaktrol&Heidenhain
controls in the machines DMG, Mazak and Chiron, etc.,
 Review the process capability within the tolerance andmeet assembly function.
 Kaizen implementation in new tools for enhancing better QCD of the products.
Educational Qualifications

06/2016 – 05/2018 Master of Business Administration in Technology Management, Bharathiyar University

(School of Distance Education), TN, India. Percentage: 60%

06/2009 – 05/2012 Bachelor of Engineering in Mechanical Engineering, PSG College of Technology, TN, India
CGPA: 8/10

05/2006 – 05/2009 Diploma in Engineering in Mechanical Engineering, KSR Polytechnic College, TN, India
Percentage: 97.79% with honors and highest distinction

05/2006 – 05/2009 10th Standard (Matriculation Syllabus), St Mary’s Matriculation School, TN, India
Percentage: 70.18%

Academic Achievements

05/2008 – 04/2009 Secured 2nd Rank with 98.16% of marks in Directorate of Technical Education organized
BE/B-Tech Direct Second Year counseling.

10/2010 – 11/2010 Organized a workshop on Pro-Engineer “Mech Simulated ’10,” sponsored by the American
Society of Mechanical Engineers (ASME).

11/2009 – 12/2010 Student Executive in the PSG Tech Alumni Association during the academic year 2009-2010,
PSG College of Technology, Coimbatore.

Teamwork / Leadership Exposures

06/2018 – 11/2020 Team Lead for the Tool Design works, for Cubical and Small Parts Cell with the Team
strength of 3 design experts.

04/2017 – 11/2020 Functional Coordinator for monitoring of the Industrial engineering department quality
standards ISO 9001:2015. Environmental, health & safety standards ISO14001:2015 & BS
OHSAS 18001:2007.

08/2018 – 11/2020 Chief Mentor for implementation of Total Quality Management (TQM) standards in
Industrial Engineering department functions.

Software Skills and Certifications

DESIGN (CAD) Solid Works 2019 with PDM,Siemens NX 12with Team Center, CATIA V5 R17, and PTC Creo
7.0 with Windchill, Autodesk inventor, and Auto CAD.

MFG (CAM) Edge CAM (Beginner), CNC Programming Control: Fanuc, Mazaktrol, &Heidenhain.

ANALYSIS (CAE) ANSYS 12.0 &Workbench, NX Nastran.

Process Improvement Tools

Project Management Six Sigma Black Belt (Project Management & Six Sigma)– PMI – Certification

Prizes and Awards

11/2011 2nd prize in Kriya ’11 international techno-management fest Sponsored innovative design
Contest, “Triathlon”

12/2011 1st prize in TechIE Fest Computer-Aided Designing event conducted by institute of engineers
(I) student chapter.
10/2010 3rd prize in Astute’10 a Glider Design event conducted by American Society of Mechanical
Engineers (ASME) – Student Chapter

Training and Technical Conferences

04/2015 Attended 13th–14th March 2015 Technical conference on Universal Design and Development
organized by DJ Academy of Design

09/2014 Participated in the training session on Design of Work holding and Fixture organized by
IMTMA Technology Centre, Bangalore.

02/2012 Advances in automobile technology known by workshop “Automobile Engineering”

conducted by Association of Mechanical Engineers (AME) at PSG College of Technology.

04/2011 8 Days of Industrial TrainingTamilnadu State Transport Corporation (TNSTC), Salem.

Undergone learning of Automobile parts engine, transmission& cooling system, etc.,

04/2009 4 Days of Industrial TrainingMegawin Switchgear Pvt Ltd, Salem. Undergone Learning of CNC
machines, manufacturing process, and operations.

Technical Papers and Project Submissions

05/2018 Presented a Business Plan Project work on the Design of Hydraulic fixtures in the Quality
Cost Delivery (QCD) Session Organized by Lakshmi Machine Works Ltd,
08/2012 2nd prize presented a solution for the Industry Defined Problem-solving contest
on“Intelligent Water Distribution in Pipelines” Indian society for technical education.
06/2009 3rd prize presented a paper titled “Recycling of Waste Materials” in a state-level technical
symposium organized by KSR Polytechnic College.
09/2011 – 05/2012 Industrial Project: Design and Development of an Automatic Arc Welding System for
Moisture Separators used in cooling towers. GEM Equipment's Limited, Coimbatore

03/2011 – 08/2011 Lean Manufacturing Concepts: Calculation of Overall Equipment Effectiveness (OEE) and
Facilities Planning.

05/2010 – 06/2010 Industrial Project: Systems and Practices to Enhance the Working Time of Boiler Tubes.
Steel Authority of India Limited (SAIL), Salem

09/2008 – 04/2009 Power Generations from Savonious Wind Turbine, Curriculum Project.

Social Engagement

07/2016 Serviced to Public as Volunteer for EYE CAMP Organized by Aravind Eye Hospital Combined
with Lakshmi Machine Works Ltd,
04/2010 – 05/2012 Outstanding Volunteer in the National Service Scheme, appreciated by PSG College of
Technology and Anna University, Coimbatore.
12/2011 Participated in the Awareness March on World AIDS dayorganized by the Indian red cross
society, Coimbatore.
Language Skills
Language Tamil (Mother Tongue),
English (Fluent), Hindi (Beginner).
Personal Strengths
Strengths Jovial and Positive attitude with Team working skills.

Interests and Hobbies

Listening to Music
Gardening of plants

Declaration:

I, S.Karthic, do hereby confirm that all information given above is true, and to the best of my knowledge.

Place : Hosur, TN

Date :04-Aug-2023 S. KARTHIC