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23/11/2021 15:05 SIS 2.
2012/05/23 Bulldozer Lift Cylinder - Remove and Install (KENR8934-00)
SMCS - 7562 i04905296
Removal Procedure
Required Tools
Tool Part Number Part Description Qty
FT-1114 Vacuum Cap 1
5P-0306 Vacuum Transducer 1
A
6V-4142 Fitting 1
5K-5068 Fitting 1
Table 1
Start By:
A. Release the hydraulic system pressure.
Cylinders equipped with lock valves can remain pressurized for

very long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or

disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or

disassembling a cylinder.
Illustration 1 g01105562
1. Remove the hydraulic tank cap and install Tooling (A). Apply 276 kPa (40 psi) to 414 kPa (60 psi) of air pressure to Tooling (A) .
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23/11/2021 15:05 SIS 2.0
2. Remove nuts (1), the bolts, and cap (2) from the rod end of the bulldozer lift cylinder.
3. Disconnect harness assemblies (3) .
4. Remove cover (5) .
5. Disconnect hose assemblies (4) at the machine.
23/11/2021 15:05 SIS 2.0
6. Attach a suitable lifting device to bulldozer lift cylinder (6). The weight of bulldozer lift cylinder (6) is approximately 227 kg (500 lb).
7. Remove bolts (7) and cap assemblies (8). Remove bulldozer lift cylinder (6) .
8. Position bulldozer lift cylinder (6) on suitable blocking, as shown.
23/11/2021 15:05 SIS 2.0
9. Remove bolts (9) that secure harness assembly (10) .
10. Remove cable strap (11) that secures harness assembly (12) .
23/11/2021 15:05 SIS 2.0
11. Attach a suitable lifting device to guard assembly (14). Remove bolts (13). Remove guard assembly (14). The weight of guard assembly (14)
is approximately 27 kg (60 lb).
12. Remove hose assemblies (4) and tube assembly (17). Remove bolts (15) and bracket (16) .
13. Repeat Step 2 through Step 12 for the other bulldozer lift cylinder.
Installation Procedure
1. Install bulldozer lift cylinder (6) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 530 ± 70 N·m (391 ± 52 lb ft).
b. Tighten nuts (1) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
Sensor Removal Procedure

Required Tools
23/11/2021 15:05 SIS 2.0

1P-0074 Slide Hammer Puller Gp 1
B
4C-5649 Adapter 1
Table 2
1. Remove cover (1) .
2. Remove connector assembly (5) and sleeve (4). Remove plate (3) and grommet (2) .
23/11/2021 15:05 SIS 2.0
3. Remove bolts (6), sensor housing (7), and the O-ring seal.
4. Remove setscrew (8) and discard setscrew (8) .
5. Attach Tooling (B) to sensor assembly (9). Remove sensor assembly (9) from sensor housing (7) .
23/11/2021 15:05 SIS 2.0
6. Remove backup ring (10) and O-ring seal (11) from sensor assembly (9) .
7. Remove retainer (12) and magnet (13) from carrier (14). Remove carrier (14) from bolt (15) .
Sensor Installation Procedure

Required Tools
C - Loctite 271 -
D 265-4177 Installation Kit (1) 1
E - Loctite Hi-Temp Flang Sealant -
F 265-4181 Sleeve (1) 1
Table 3
( 1 )
Part of 265-4177 Installation Kit
1. Apply Tooling (C) to the threads of carrier (14) and install carrier (14) into bolt (15). Tighten carrier (18) to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
2. Install magnet (13) into carrier (14) .
3. Apply Tooling (C) to the threads of retainer (12) and install retainer (12) into carrier (14). Tighten retainer (12) to a torque of 35 ± 5 N·m (26 ±
4 lb ft).
23/11/2021 15:05 SIS 2.0
4. Lubricate backup ring (10) and O-ring seal (11) with the lubricant that is being sealed. Install backup ring (10) and O-ring seal (11) onto
sensor assembly (9) .
Note: Install backup ring (10) so that the split in backup ring (10) is in alignment with the slotted notch on the side of sensor assembly (9) .
5. Assemble Tooling (D), as shown. Refer to Tool Operating Manual, NEHS0935.
6. Install sensor assembly (9) into Tooling (D) .
7. Slide Tooling (F) over sensor assembly (9) until Tooling (F) has cleared the dimple in the side of sensor assembly (9), as shown.
Note: If Tooling (F) is installed to the point which exposes the backup ring or the O-ring seal on sensor assembly (9), continue pulling sensor
assembly (9) through Tooling (F) and repeat Steps 6 and 7. This will help prevent cutting the O-ring seal with Tooling (F) .
8. Thread the wires through the wire passage and align the slot in sensor assembly (9) with the pin in sensor housing (7) .
9. Use a suitable mallet and Tooling (D) to tap sensor assembly (9) into the counterbore until sensor (9) rests against the face of the
counterbore in sensor housing (7) .
23/11/2021 15:05 SIS 2.0
10. Apply Tooling (C) to setscrew (8) and install setscrew (8). Tighten setscrew (8) to a torque of 25 ± 3 N·m (221 ± 27 lb in).
11. Install the O-ring seal to the face of sensor housing (7). Install sensor housing (7) and bolts (6).
12. Install grommet (2) .
13. Apply Tooling (E) to the mating surface of connector plate (3) and install connector plate (3) .
14. Install sleeve (4) and connector assembly (5) .
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23/11/2021 15:05 SIS 2.0
15. Install cover (1) .
Disassembly and Assembly Information

Required Tools
G 127-4904 Hydraulic Cylinder Repair Stand Gp 1
H - Loctite 609 -
J 9U-7868 Spanner Wrench 1
K 127-8064 Adapter Plate Gp 1
Table 4
Cylinders equipped with lock valves can remain pressurized for

very long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or

disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or

disassembling a cylinder.
(1) Torque for bolt with lubricant on threads ... 2600 ± 260 N·m (1920 ± 190 lb ft)
23/11/2021 15:05 SIS 2.0
(2) Lubricate the sealing lip lightly with the lubricant that is being sealed.
(3) Lubricate the sealing lip lightly with the lubricant that is being sealed. Apply Tooling (C) to the wiper seal groove prior to assembly.
(4) Torque for head with lubricant on threads ... 600 ± 130 N·m (445 ± 95 lb ft)
FCT1-UP, FMC1-UP, MLN1-UP
PPW-80043209
2021/11/23
14:05:35+01:00
i03915309
© 2021 Caterpillar Inc.
Caterpillar:
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23/11/2021 15:05 SIS 2.

2012/05/23 Bulldozer Lift Cylinder - Remove and Install (KENR8934-00)

SMCS - 7562 i04905296

A. Release the hydraulic system pressure.

Cylinders equipped with lock valves can remain pressurized for

Failure to relieve pressure before removing a lock valve or

Ensure all pressure is relieved before removing a lock valve or

3. Disconnect harness assemblies (3) .

4. Remove cover (5) .

5. Disconnect hose assemblies (4) at the machine.

8. Position bulldozer lift cylinder (6) on suitable blocking, as shown.

9. Remove bolts (9) that secure harness assembly (10) .

a. Tighten bolts (7) to a torque of 530 ± 70 N·m (391 ± 52 lb ft).

b. Tighten nuts (1) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).

Sensor Removal Procedure

Tool Part Number Part Description Qty

1. Remove cover (1) .

4. Remove setscrew (8) and discard setscrew (8) .

Sensor Installation Procedure

2. Install magnet (13) into carrier (14) .

5. Assemble Tooling (D), as shown. Refer to Tool Operating Manual, NEHS0935.

6. Install sensor assembly (9) into Tooling (D) .

12. Install grommet (2) .

14. Install sleeve (4) and connector assembly (5) .

15. Install cover (1) .

Disassembly and Assembly Information

Cylinders equipped with lock valves can remain pressurized for

Failure to relieve pressure before removing a lock valve or

Ensure all pressure is relieved before removing a lock valve or

FCT1-UP, FMC1-UP, MLN1-UP

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