INTERACTIVE SCHEMATIC

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR7095
October 2015

963D Track-Type Loader

Hydraulic System
LCS1699-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
2 Section Valve (Lift, Tilt) 331-2439
3 Section Valve (Lift, Tilt, RIP) 331-2438
1 A-1
3 Section Valve (Lift, Tilt, MP) 331-2442
4 Section Valve (Lift, Tilt, MP, RIP) 331-2440
Accumulator - Pilot 160-2669 2 B-1
Cylinder Gp - Lift 246-9101 3 B-1
Cylinder Gp - Multi-Purpose 292-9043 4 D-1
Cylinder Gp - Ripper (LH) 286-0813 5 E-1
Cylinder Gp - Ripper (RH) 286-0812 6 D-1
Cylinder Gp - Tilt w/ Position Sensor 294-0510 7 C-1
Orifice - D.E.L Control 268-1606 8 E-1
Pump Gp - Implement 252-2680 9 D-7
Screen - Pilot Shutoff 283-3462 10 B-2
Valve Gp - Check (Back Pressure) 307-4748 11 A-6
Valve Gp - Check (Accumulator) 185-4026 12 A-1
Valve Gp - Check (Lift) 270-0350 13 B-1
Valve Gp - Control (Lower Valve) 112-1817 14 E-1
Valve Gp - Control (Quick Coupler) 112-1817 15 F-2, F-1
Valve Gp - Margin Relief 339-3214 16 E-3
Valve Gp - Pilot Solenoid 313-7668 17 D-3, D-1, C-2, C-3
Valve Gp - Quick Coupler 352-2735 18 F-3
Valve Gp - Quick Coupler Control 342-0585 19 F-2
Valve Gp - Quick Coupler (Cylinder) 452-2500 20 F-1
Valve Gp - Quick Coupler Pressure Sensor 349-1178 21 F-3
Valve Gp - Reducing 305-4563 22 B-2
Valve Gp - Relief (LS) 247-8632 23 B-3
Valve Gp - Relief (MP BKT, HE-Anti Drift) 272-1046 24 D-2
Valve Gp - Relief (RIP, RE-Anti Drift) 272-1046 25 D-2
Valve Gp - Relief (Lift / Tilt) 256-2342 26 C-1
Valve Gp - Relief (Ripper / MP-BKT) 256-2343 27 E-1, B-1
Valve Gp - Relief (Tilt) 328-2862 28 C-1
Valve Gp - Solenoid (Pilot Shutoff) 241-5895 29 B-2
Hystat
Charge Filter 302-7298 30 F-6
Motor Gp - LH 243-6645 31 F-8
Motor Gp - RH 243-6645 32 C-8
Pump Gp - Charge 264-6027 33 D-5
Sensor - Pressure (G-Port) 335-5321 34 F-8
Valve Gp - Return Manifold 267-6711 35 F-5
Valve Gp - Solenoid (Lockout & Brake) 252-2237 36 E-5
Fan
Pump Gp - Fan 273-1582 37 D-7
Manifold Gp - Fan (Reversing Fan ATCH) 291-9652 38 C-8
Manifold Gp - Fan (Standard) 252-7008 39 D-7, E-8
Motor Gp - Fan 273-1583 40 D-8
Spider As. - Fan 241-8534 41 D-8
Valve Gp - Anti Cavitation 177-3868 42 D-8
Valve Gp - Auto Reversing Solenoid 241-5895 43 D-8
Valve Gp - Crossover Relief 208-0886 44 D-8
Valve Gp - Diverter Valve 252-7010 45 D-8
Valve Gp - Fan Control Solenoid 211-2092 46 D-7, D-8
Miscellaneous
Breather - Tank 183-3873 47 A-6
Oil Cooler 270-4199 48 F-4
Tank Gp 267-8806 49 A-6
Screen - Suction (Fan, Charge and Implement) 322-9703 50 A-7
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
Remote Pressure Ports
R0 FR Pump Loop (MB Port) E-5
R1 RR Pump Loop (MA Port) D-6
R2 FR Pump Charge (G Port) E-5
R3 RR Pump Charge (G Port) E-6
R4 FR Pump (R Port) D-4
R5 Park Brake (PB Port) F-4
R6 Implement Pump Outlet (B Port) E-7
R7 Implement Case Filling Port D-6
R8 Implement Pump Signal (LS Port) E-7
R9 Fan Pump Outlet (B Port) E-7
Local Pressure Ports
P14 FR Pump (MA Port) D-5
P15 FR Pump (X1 Port) D-5
P16 FR Pump (X2 Port) D-5
P18 RR Pump (MB Port) E-6
P19 RR Pump (X1 Port) D-6
P20 RR Pump (X2 Port) D-6
P21 RR Pump (Y Port) E-6
P22 Pilot Pressure (Accumulator Port) B-1
 8 7 6 5 4 3 2 1

(21) VALVE GP
QUICK COUPLER
(PRESSURE SENSOR)
FORWARD 342-0585
x
(34) SENSOR - PRESSURE
(G-PORT) (31) MOTOR GP
335-5321 LH
243-6645

F (15) VALVE GP
CONTROL (QUICK COUPLER)
F
112-1817
FROM (20) VALVE GP
(48) OIL COOLER QUICK COUPLER (CYLINDER)
T CLR 270-4199 452-2500
(19) VALVE GP
T HYSTAT BRAKE
QUICK COUPLER CONTROL
342-0585
CUTOFF RELEASE
(IS) (PBS) (18) VALVE GP
QUICK COUPLER
+ (35) VALVE GP 352-2735
RETURN MANIFOLD
U 267-6711
(15) VALVE GP
G TO R5 CONTROL (QUICK COUPLER)
112-1817
CLR
PS PB
(30) CHARGE FILTER

A B 302-7298
MC1

REVERSE
MC2

MU
P
G
H

x
(16) VALVE GP
MU MARGIN RELIEF I
339-3214
PC1 PC2
R8
(8) ORIFICE - D.E.L CONTROL
268-1606
LEFT R3 JOYSTICK
(36) VALVE GP
MOTOR P21 R2 SOLENOID ( LOCKOUT & BRAKE)
252-2237 (27) VALVE GP
E Outlet Manifold RELIEF (RIPPER / MP-BKT)
256-2343
E

x
x

x
x

x
Machine
R9 R6 Y ECM
Y R0 (14) VALVE GP
P18 CONTROL (LOWER VALVE)

1HS EES SETON LARENEG ROF

112-1817
(5) CYLINDER GP
Standard Fan Manifold PILOT
RIPPER (LH)
286-0813
(39) MANIFOLD GP
FAN (STARDARD)
252-7008

B B FE FA G FA G MB FORWARD
MB
L
A
T
D B A4 RIPPER
B HST
B E COR B4
(17) VALVE GP

RAISE

HOLD

LOWER
PILOT SOLENOID
COR 313-7668
(17) VALVE GP

LOWER

RAISE
CW PILOT SOLENOID
ACTR ACTR Ripper Control Valve 313-7668
B
C
P
F
ENGINE (25) VALVE GP (27) VALVE GP
(6) CYLINDER GP
COR CHRG RELIEF (RIP, RE-ANTI DRIFT) RELIEF (RIPPER / MP-BKT)
RIPPER (RH)
COR 272-1046 256-2343

3b
286-0812
T
(46) VALVE GP
FAN CONTROL
CHRG
(40) MOTOR GP (42) VALVE GP
(41) SPIDER AS. SOLENOID
FAN ANTI CAVITATION
211-2092 (39) MANIFOLD GP
FAN 177-3868

1HS EES SETON LARENEG ROF

273-1583 FAN (STARDARD)
241-8534
252-7008 R
D REVERSE
PILOT
(4) CYLINDER GP
MULTI-PURPOSE
D
292-9043
S S L L1 S X2 X1 MA A B T X2 X1 MA
A
T
A
D
D
(37) PUMP GP (9) PUMP GP
R4
M2 HST FAN IMPLEMENT
B E 273-1582 252-2680
MP-BKT

FORWARD

REVERSE
B3
R7 (33) PUMP GP
CHARGE
P20 P19 R1 264-6027 P16 P15 P14 A3
(24) VALVE GP

OPEN

HOLD

CLOSE
RELIEF (MP BKT, HE-ANTI DRIFT)
M1 P 272-1046
C F

OPEN
CLOSE
(44) VALVE GP (45 VALVE GP
CROSSOVER RELEIF DIVERTER VALVE
(43) VALVE GP (42) VALVE GP (46) VALVE GP MP Bucket Control Valve
AUTO REVERSING ANTI CAVITATION FAN CONTROL
208-0886 252-7010 SOLENOID 177-3868 SOLENOID
241-5895 211-2092

(28) VALVE GP
Reversing Fan Option: RELIEF (TILT)
(38) MANIFOLD GP If reversing fan option is selected, 328-2862
FAN (REVERSING FAN ATCH) standard fan manifold is replaced
291-9652 with reversing fan manifold.
REVERSE

1HS EES SETON LARENEG ROF

(9) PUMP GP PILOT
FORWARD IMPLEMENT

C C
(32) MOTOR GP B1
RH
243-6645
A1
TILT

DUMP
RACKBACK

HOLD
(17) VALVE GP
A
(17) VALVE GP
B PILOT SOLENOID PILOT SOLENOID
313-7668

RACKBACK

DUMP
313-7668
Tilt Control Valve
(7) CYLINDER GP
TILT W POSITION SENSOR
294-0510

(26) VALVE GP
RELIEF (LIFT / TILT)
256-2342

(3) CYLINDER GP
(13) VALVE GP LIFT
CHECK (LIFT) 246-9101
PILOT 307-4748

G
B2 LIFT

U A2

FLOAT
RAISE

HOLD

LOWER
+

B Lift Control Valve B

LOWER

RAISE
T
RIGHT (10) SCREEN
PILOT SHUTOOFF
MOTOR 283-3462

PILOT
P22
(29) VALVE GP (2) ACCUMULATOR
(23) VALVE GP
SOLENOID (PILOT SHUTOFF) PILOT
RELIEF (LS)
(22) VALVE GP 160-2669
247-8632 241-5896
REDUCING

x
305-4563

Inlet Manifold

x
(1) 2 SECTION VALVE (LIFT, TILT)
2 SECTION VALVE (LIFT, TILT, RIP)
(47) BREATHER - TANK 3 SECTION VALVE (LIFT, TILT, MP)
(11) VALVE GP
183-3873 4 SECTION VALVE (LIFT, TILT, MP, RIP)
CHECK (BACK
PRESSURE) 331-2439
307-4748 331-2438
331-2442
LINE PATTERNS 331-2440

Pressure Line
(49) TANK GP
267-8806 Pilot / Load Sensing Pressure
(12) VALVE GP
A Drain / Return Lines
CHECK (ACCUMULATOR)
307-4748
A
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Component Group IMPLEMENT PUMP OUTPUT CIRCUIT
PILOT PUMP CIRCUIT
Air Line DRIVE PUMP OUTPUT CIRCUIT
SUPPLY LINE
CALLOUTS DRAIN / RETURN LINE
STEERING CIRCUIT THIS SCHEMATIC IS FOR THE 963D TRACK TYPE LOADER HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) LOAD SENSE CIRCUIT
TILT CYLINDER CIRCUIT MEDIA NUMBER: UENR7095
DL DL D Connectors (By letter) MP-BUCKET CYLINDER CIRCUIT
(50) SCREEN - SUCTION
LIFT CYLINDER CIRCUIT
SCHEMATIC PART NUMBER: 265-6614, CHANGE: 05, VERSION: -
(FAN, CHARGE, AND IMPLEMENT)
Callout Number Component RIPPER CYLINDER CIRCUIT
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
322-9703
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable) BRAKE CIRCUIT
138-1234 Part Number
QUICK COUPLER CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
SECTION VALVE
VIEW ALL CALLOUTS

22

23 25

26 27

FRONT VIEW

24 29

28 13 10
27

REAR VIEW
RIGHT SIDE VIEW
VIEW ALL CALLOUTS

20

14
19
P18
33
P14
48
40 3

41 15

46

45 18
21
36
35
39
32
38 42 34
43 44 31
LEFT SIDE VIEW
VIEW ALL CALLOUTS

R0
R2
R4
R6

R8

R7

R9
R5
P22
R3
R1
2 12 6
17

47 17

11

30

16 9
49 50 37
HYSTAT PUMP - RIGHT SIDE
VIEW ALL CALLOUTS

P15 P19

P16 P20 P21