Assembly Manual Trident

VORON
WWW.VORONDESIGN.COM
VORON TRIDENT ASSEMBLY

We build space shuttles with gardening tools
so anyone can have a space shuttle of their own.
VERSION 2022-05-14
1
INTRODUCTION WWW.VORONDESIGN.COM
Before you begin on your journey, a word of caution.
In the comfort of your own home you are about to assemble a robot. This
machine can maim, burn, and electrocute you if you are not careful. Please
do not become the first VORON fatality. There is no special Reddit flair for that.
Please, read the entire manual before you start assembly. As you begin wrenching,
please check our Discord channels for any tips and questions that may halt your progress.
Most of all, good luck!
THE VORON TEAM
2
TABLE OF CONTENTS WWW.VORONDESIGN.COM
Introduction 04 Print Bed 138
Hardware 07 Afterburner 158
Frame 12 Wiring Prep 188
A/B Drive and Idler 22 Electronics 204
Y Axis 40 Controller Prep 226
Z Axis 62 Wiring 230
X Axis 98 Skirts 264
Belts 118 Panels 286
3
PART PRINTING GUIDELINES

The Voron Team has provided the following print guidelines for you to follow in order to have the best chance at
success with your parts. There are often questions about substituting materials or changing printing standards, but
we recommend you follow these:
3D PRINTING PROCESS INFILL TYPE

Fused Deposition Modeling (FDM) Grid, Gyroid, Honeycomb, Triangle or Cubic
MATERIAL INFILL PERCENTAGE

ABS Recommended: 40%
LAYER HEIGHT WALL COUNT

Recommended: 0.2mm Recommended: 4
EXTRUSION WIDTH SOLID TOP/BOTTOM LAYERS

Recommended: Forced 0.4mm Recommended: 5
PRINT IT FORWARD (PIF)

Often times community members that have issues printing ABS will bootstrap themselves into a VORON using
our Print It Forward program. This is a service where approved members with VORON printers can make you a
functional set of parts to get your own machine up and running.
Check Discord if you have any interest in having someone help you out.
4
FILE NAMING
By this time you should have already downloaded our STL files from the Voron GitHub. You might have noticed that we have
used a unique naming convention for the files. This is how to use them.
PRIMARY COLOR ACCENT COLOR QUANTITY REQUIRED
Example z_joint_lower_x4.stl Example [a]_tensioner_left.stl Example [a]_z_belt_clip_lower_x4.stl
These files will have nothing at the We have added “[a]” to the front of any If any file ends with “_x#”, that is telling
start of the filename. STL file that is intended to be printed you the quantity of that part required to
with accent color. build the machine.
HOW TO GET HELP

If you need assistance with your build, we’re here to help. Head on over to our Discord group and post
your questions. This is our primary medium to help VORON Users and we have a great community that
can help you out if you get stuck.
https://discord.gg/voron
5
REPORTING ISSUES
Should you find an issue in the documentation or have a suggestion for an improvement please
consider opening an issue on GitHub (https://github.com/VoronDesign/Voron-Trident/issues).
When raising an issue please include the relevant page numbers and a short description; annotated
screenshots are also very welcome. We periodically update the manual based on the feedback we get.
THIS IS JUST A REFERENCE

This manual is designed to be a simple reference manual. Building a Voron can be a complex endeavour
and for that reason we recommend downloading the CAD files off our Github repository if there are
sections you need clarification on. It can sometimes be easier to follow along when you have the
whole assembly in front of you.
https://github.com/vorondesign
https://docs.vorondesign.com/
DOCS
6
HARDWARE REFERENCE WWW.VORONDESIGN.COM
BUTTON HEAD CAP BOLT (BHCS)
SOCKET HEAD CAP BOLT (SHCS)
Metric fastener with a domed shape
Metric fastener with a cylindrical head
head and hex drive. Most commonly
and hex drive. The most common
found in locations where M5 fasteners
fastener used on the Voron.
are used.
ISO 4762
ISO 7380-1
FLAT HEAD COUNTERSUNK BOLT (FHCS)

SELF TAPPING SCREW
Metric fastener with a cone shaped head and
Fastener with a pronounced thread
a flat top.
profile that is bolted directly into plastic.
ISO 10642
HEX NUT HEAT SET INSERT
Hex nuts couple with bolts to create a Heat inserts with a soldering tip so that
tight, secure joint. You’ll see these used in they melt the plastic when installed.
both M3 and M5 variants throughout this As the plastic cools, it solidifies around
guide. the knurls and ridges on the insert for

excellent resistance to both torque and
ISO 4032
pull-out.
POST INSTALL T-SLOT NUT (T-NUT) HAMMERHEAD NUT

Nut that can be inserted into the slot of Nut that can be inserted into the slot of
an aluminium profile. Used in an aluminium profile. Used
both M3 and M5 variants throughout this exclusively for panel mounting, all other
guide. Often also called “roll-in t-nut”. components use T-Slot nuts.
7
HARDWARE REFERENCE WWW.VORONDESIGN.COM
F695 BEARING 625 BEARING

A ball bearing with a flange used in A ball bearing used on the Voron Z drives.
various gantry locations.
WASHER
SHIM
Usually stamped from sheet metal this
Not to be confused with stamped
type of spacer is not as consistent in
washers. These are used in all M5 call-out
tickness as the shims are. Only used in
locations in this manual.
M3 size.
DIN 988
DIN 125
PULLEY IDLER
GT2 pulley used on the motion system GT2 idler used in the motion system of
of the Voron. the Voron.
SET SCREW
THUMB NUT Small headless fastner with an internal
Used in the print bed as a spacer. drive. Used in pulleys and other gears.
Also called a grub screw.
DIN 466-B
ISO 4026
8
BALL-END DRIVER
Some parts of this design require the use of a
ball-end hex driver for assembly. We recommend
you get a 2.0mm, 2.5mm and 3mm one.
2.5MM HEX DRIVER

The 2.5mm hex driver will see a lot of use in this
build. A quality driver is strongly recommended.
Refer to the sourcing guide for suggestions.
ADDITIONAL TOOLS
We provide additional tool recommendations in
our sourcing guide. Visit https://vorondesign.com/
sourcing_guide and switch to the “Voron Tools”
tab at the bottom of the page.
9
BLIND JOINT BASICS

Blind Joints provide a cost effective and rigid assembly method.
The head of the BHCS is slid into the channel of another

extrusion and securely fastened through a small access hole in
the extrusion.
If you’ve never assembled one before we recommend you

watch the linked guide.
https://voron.link/onjwmcd
10
WWW.VORONDESIGN.COM
This page intentionally left blank.
11
FRAME WWW.VORONDESIGN.COM
12
COMPONENT PREP WWW.VORONDESIGN.COM
SORT EXTRUSIONS
B Extrusion
Collect your extrusions and sort
them by length. We will highlight the
H Extrusion extrusions used in each step and label
them as shown on this page.
E Extrusion
A Extrusion
G Extrusion
F Extrusion
BUILDSIZE DEPENDENT
The lenght of marked extrusions
depends on the build size.
The size shown is for a 250 size
Trident. Add 50/100mm for a
300/350 sized Trident.
C Extrusion D Extrusion
13
M5x16 BHCS
H Extrusion
A Extrusion
C Extrusion
M5x16 BHCS
M5x16 BHCS
LOWER BACK EXTRUSION PREPARE A EXTRUSIONS

This extrusion will be used throughout the The extrusions are going to be used in this
manual to mark the lower back of the printer. section. Prepare them as shown above.
14
BUILD ON A FLAT SURFACE
Build the frame on a glass or granite surface
to ensure you can get it as square as possible.
B Extrusion
FIRST BLIND JOINT

This design relies on blind joints to
assemble the frame. We outlined the
basics of blind joints on page 10.
If you’ve never assembled one before

we recommend you watch the linked
guide.
Back C Extrsuion
MIND ACCESS HOLE POSITION

We do our best to call out things that may bite
you later in the assembly process but may skip
things that seem obvious to us. If in doubt
please refer to the CAD model, it might save
you some considerable time down the road.
https://voron.link/onjwmcd
A Extrusion
15
B Extrusion
H Extrusion
Back
Back
Front A Extrusion
OTHER FRAME SIZES

The distance is shown for a 250
spec frame. Add 25mm for a 300
or 50 for a 350 sized frame.
16
E Extrusion
Back
t
Fron
COVER IN TAPE
We’ll be using an extrusion as a spacer. FINDING THE RIGHT POSITION
Apply a single layer of tape to the ends to prevent scratches. If you are building a 250 size Trident use the 330mm E extrusion
as a spacer to locate the Y extrusions.
If you’re not confident in the length and squareness of your
extrusions print the included spacer instead. Alternatively you can print the spacer that is included in the
released files.
17
A Extrusion
FINDING THE RIGHT POSITION

Using the 330mm extrusion as a spacer insert the Y rail and secure it using the access holes in the upright extrusions.
Make sure that the extrusions sit at an 90° angle and are free of any rotation/twist. The outsides of the extrusions should be
flush.
18
A Extrusion
Back
Fron
t Back
Front
RINSE AND REPEAT

Remove the spacer and repeat the steps for the other Y extrusion.
19
A Extrusion Top
Back Back
Front
Front
20
Top
CHECK FOR SQUARENESS
Verify the angle of all corners and
the overall squareness by measuring
the diagonals. Refer to the second
half of the linked video for additional
information.
https://voron.link/kdtpzam
21
A/B DRIVE AND IDLER WWW.VORONDESIGN.COM
22
OVERVIEW WWW.VORONDESIGN.COM
B Drive A Drive
Top
Back
Back
Front
Front B Idler A Idler
WHY IS THIS HERE? OVERVIEW

As you likely skipped over the advice to flip through the entire Individual chapters start with an overview of
manual we added graphics like these to assist you with the the components that will be built/added to the
orientation of the part before you actually put them on the printer. printer in the chapter.
23
HEAT SET INSERTS

This design relies heavily on heat
set inserts. Make sure you have the
Heat Set Insert
proper inserts (check the hardware
reference for a close up picture and
the BOM for dimensions).
If you’ve never worked with heat set

inserts before we recommend you
https://voron.link/m5ybt4d
24
Heat Set Insert
ACCENT PART?
Look for Voron heart next to the part.
M5 Nut It indicates that this is an accent part.
25
A IDLER WWW.VORONDESIGN.COM
M5 Shim
F695 Bearing
ASSEMBLY AID
This bolt is used to align
components and will be
removed in a later step.
M5x40 SHCS
26
A IDLER WWW.VORONDESIGN.COM
M5x40 SHCS
M3 Washer
REMOVE ASSEMBLY AID

Remove the bolt and slide the
tension arm into place.
M3x40 SHCS
27
B IDLER WWW.VORONDESIGN.COM
F695 Bearing
M5 Shim
ASSEMBLY AID
This bolt is used to align
components and will be
removed in a later step.
M5x40 SHCS
28
B IDLER WWW.VORONDESIGN.COM
M5x40 SHCS
M3 Washer
REMOVE ASSEMBLY AID

M3x40 SHCS
Remove the bolt and slide the
tension arm into place.
29
FRONT IDLERS WWW.VORONDESIGN.COM
CHECK YOUR WORK

Compare your assembled parts
to the graphics shown here. Pay
attention to the features highlighted
by the circles.
30
A DRIVE WWW.VORONDESIGN.COM
M5x30 BHCS
CUTOUT
The printed parts for the A drive have
a cutout.
31
M5 Shim
F695 Bearing
UPSIDE DOWN ASSEMBLY

For ease of assembly we recommend to
assemble the A and B drives upside down.
DON’T OVER TIGHTEN

The M5 bolts are threaded directly into plastic.
32
SET SCREW
aka the root of all issues
GT2 20 Tooth Pulley
Insert both set screws and use thread
locker on all set screws.
APPLY THREAD LOCKER Use a high quality hex driver to prevent
Make sure to use thread the hex profile from stripping. Ball-end
locker on the set screws. drivers are not recommended.
Loose set screws account for the majority

of issues that our users report. Save
yourself hours of troubleshooting and
apply thread locker to all set screws
during the build.
See the product’s application notes for

NEMA17 Stepper instructions - keep away from printed
parts.
MOTOR ORIENTATION
Pay attention to the orientation of the
cable exit. The wires from the motors
https://voron.link/fx10m8e
will be pointing away from each other
once fully assembled.
33
M3x30 SHCS
CHECK YOUR WORK

Compare your assembled part to the
graphic shown here.
Pay attention to the pulley orientation
and alignment with the bearing stack
ups.
34
B DRIVE WWW.VORONDESIGN.COM
M5x30 BHCS
35
M5 Shim
F695 Bearing

For ease of assembly we recommend to
assemble the A and B drives upside down.

The M5 bolts are threaded directly into plastic.
36
GT2 20 Tooth Pulley
NEMA17 Stepper
MOTOR ORIENTATION
cable exit.
37
M3x30 SHCS
CHECK YOUR WORK

graphic shown here.
Pay attention to the pulley orientation
and alignment with the bearing
stacks.
38
WWW.VORONDESIGN.COM
The first Voron printer was released to the public on March 10 2016.
39
Y AXIS WWW.VORONDESIGN.COM
40
Top
Back
Front
41
To
p
Ba
ck
Fro
nt
M5 T-Nut M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as shown in highlight.
M5 T-Nut M3 T-Nut M5 T-Nut
42
Top
Back
Front
M5 T-Nut
M5 T-Nut
T-NUT ORIENTATION
M5 T-Nut
M5 T-Nut
43
Top
M5x10 BHCS
Back
Front
M5x10 BHCS
SLIDE INTO PLACE

Slightly loosen the M5 bolt and slide into place.
44
Top
M5x10 BHCS
Back
Front
M5x10 BHCS
SLIDE INTO PLACE
Slightly loosen the M5 bolt and slide into place.
45
M5x10 BHCS
M5x10 BHCS
SLIDE INTO PLACE
Loosen the bolts and slide into place.
46
M5x10 BHCS
SLIDE INTO PLACE

Loosen the bolts and slide into place.
47
HALL EFFECT ENDSTOP?

If you are using a Hall Effect Endstop
board remove the highlighted part
and insert a magnet in its place.
M5x16 BHCS
M3x12 SHCS
48
REAR BRACE WWW.VORONDESIGN.COM
M5 T-Nut
D Extrusion
T-NUT ORIENTATION
49
SLIDE INTO PLACE

The rear crossbar can be slid into place. You may
need to loosen the M5 bolts.
M5x10 BHCS
50
Top
Front
OFFSET EXTRUSION
The extrusion between the A and B
drives is offset inwards. The upright
extrusion extends past it towards
Back the back of the printer.
51
M5 T-Nut
M5x10 BHCS
52
Z EXTRUSION WWW.VORONDESIGN.COM
Top
ADJUST POSITIONING
Adjust the position of the rear extrusion to
match the dimensions shown on the right.
Ensure that the rear is parallel with the frame

uprights.
OTHER FRAME SIZES

The distance is shown for a 250
spec frame. Add 25mm for a 300
or 50 for a 350 sized frame.
53
Z EXTRUSION WWW.VORONDESIGN.COM
M5x10 BHCS
54
Back
Front

For ease of assembly we recommend to flip
the printer on its head for the next steps.
Top
55
LINEAR RAILS WWW.VORONDESIGN.COM
HANDLE WITH CARE

The carriage can slide off the rail if not handled properly. Dropping the carriage will likely damage it.
Any marks, dents or nicks might cause the linear rail to misbehave in operation.
LINEAR RAILS - PREPARATION AND MOUNTING

Most linear rails arrive with shipping oil. To ensure a smooth gliding motion and long service life, this oil needs to be
removed and its rail carriage greased. See the Voron sourcing guide for a recommended list of lubricants. We attached a
link to a video guide to get you started.
We opted to skip every other mounting hole in the linear rail when designing the mounting pattern for this printer. This
cuts down on mounting hardware and still meets the requirements for our use case.
When tightening the bolts tighten them from the center outward to ensure that the rail sits flush on the extrusion.
https://voron.link/agu0nes
56
Back
Front
Top
T-NUT ORIENTATION
M3 T-Nut
Every other hole in the rail will be left empty.
MIND THE CARRIAGE

MGN9 Rail
The carriages are designed to slide along the rail easily.
This unfortunately also includes sliding off the rails.
Dropping the carriage will likely damage it.
57
M3x8 SHCS
CENTRED RAIL INSTALLATION GUIDE

Use the MGN9 guides to position the rail in
the centre of the extrusion prior to fastening
the bolts.
58
Back
Front
Top
T-NUT ORIENTATION
M3 T-Nut Insert the t-nuts as shown in highlight.
MGN9 Rail
59
M3x8 SHCS CENTRED RAIL INSTALLATION GUIDE

the bolts.
60
WWW.VORONDESIGN.COM
The first design released under the name Voron was the “Voron Geared Extruder”. This was on January 28 2015.
61
Z AXIS WWW.VORONDESIGN.COM
62
Back
Top
Z Rear
Front
Top
Back Z Right
Z Left
Front
63
PART PREPARATION WWW.VORONDESIGN.COM
Heat Set Insert
GENERIC CABLE CHAIN IGUS CABLE CHAIN

The 3 hole pattern is usually IGUS chain have 2 mounting
found on generic cable chains. holes.
CABLE CHAIN MOUNTING PATTERN

There are multiple mounting patterns for cable chains on the market. Pick the part that
matches with the hole pattern on your mounting chain. The remainder of the manual
will only show the “generic” pattern.
64
Top
Back
Front
M5 T-Nut
65
M5x10 BHCS
66
Z RAILS WWW.VORONDESIGN.COM
RAIL SAFETY
Mind the rail carriage during installation.
If your rails were delivered with plastic

stoppers you can also temporarily reinstall
them to prevent carriages from falling off
their rails and spilling their bearing balls..
For illustration purposes only. Do not attempt to replicate.
67
T-NUT ORIENTATION
Insert the t-nuts as M3x8 SHCS
shown in the highlight.
M3 T-Nut MGN9 Rail
CENTRED RAIL
INSTALLATION GUIDE
Use the MGN9 guides
to position the rail
in the centre of the
extrusion prior to
fastening the bolts.
68
M3 Hammerhead Nut
M3x8 SHCS
BOTTOM GAP
Leave a small gap between the printed
part and the rail. 1-2mm is fine.
69
Top
Front
Back
M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as
70
M5x10 BHCS
71
T-NUT ORIENTATION
Insert the t-nuts as M3 T-Nut MGN9 Rail M3x8 SHCS
72
M3 Hammerhead Nut
M3x8 SHCS
BOTTOM GAP
part and the rail. 1-2mm is fine.
73
Top
Front
Back
M5 T-Nut
T-NUT ORIENTATION
74
M5x10 BHCS
75
M3 T-Nut MGN9 Rail M3x8 SHCS
T-NUT ORIENTATION
76
M3 Hammerhead Nut
M3x8 SHCS
BOTTOM GAP
part and the rail. 1-2mm are fine.
77
LEFT Z JOINT WWW.VORONDESIGN.COM
M5 Nut M3x6 BHCS
78
M3x12 SHCS
Leadbolt Nut
DON’T FULLY TIGHTEN

For best results do not
tighten fully.
M3 Lock Nut
79
RIGHT Z JOINT WWW.VORONDESIGN.COM
M3x6 BHCS
M5 Nut
80
M3x12 SHCS
Leadbolt Nut
M3 Lock Nut

For best results do not
tighten fully.
81
REAR Z JOINT WWW.VORONDESIGN.COM
M3x12 SHCS
Leadbolt Nut
M5 Nut

For best results do not M3 Lock Nut
tighten fully.
82
Back
Z Rear
Z Left Z Right
Front
83
Top
Front
Back
M3x12 SHCS
84
Top
Front
Back
M3x12 SHCS
85
REAR Z JOINT WWW.VORONDESIGN.COM
Top
Back
Front
M3x8 SHCS
86
Back
Front
FLIP UPSIDE DOWN

Turn the printer upside
down for the next
assembly steps.
Top
87
RIGHT Z MOTOR WWW.VORONDESIGN.COM
MOTOR ORIENTATION
cable exit.
APPLY LUBRICATION
Apply a thin layer of grease to the
lead-bolt to prevent rust and ensure
a smooth operation.
Refer to the sourcing guide for M3x12 SHCS
lubricant options.
88
LEFT Z MOTOR WWW.VORONDESIGN.COM
MOTOR ORIENTATION
cable exit.
M3x12 SHCS
APPLY LUBRICATION
Apply a thin layer of grease to the
a smooth operation.
89
REAR MOTOR WWW.VORONDESIGN.COM
MOTOR ORIENTATION
cable exit.
APPLY LUBRICATION
Apply a thin layer of grease to the M3x12 SHCS
a smooth operation.
90
FEET WWW.VORONDESIGN.COM
M3x6 BHCS
ASSEMBLE FOUR FEET

Repeat the instructions and assemble all four feet.
91
M3 T-Nut
M5 T-Nut
Back
M5 T-Nut M3 T-Nut
M5 T-Nut
M3 T-Nut
Front M5 T-Nut
M3 T-Nut
92
Back
Front
Top
M3x8 SHCS
M5x10 BHCS
93
M5x16 BHCS
Rubber Feet
M5 Nut
MIND THE PART ORIENTATION

The profile shown above are towards
the front and rear of the printer.
94
Back
Front
Top
M5x10 BHCS
M3x8 SHCS
95
M5x16 BHCS
Rubber Feet
Front
M5 Nut

96
Front
Back
Top
Back

97
X AXIS WWW.VORONDESIGN.COM
98
X Carriage
Left XY Joint
Right
RightXY
XYJoint
Joint
X Carriage
X Linear Rail
Left XY Joint
99
Heat Set Insert
100
GENERIC CABLE CHAINS IGUS CABLE CHAINS

The 3 hole pattern is usually IGUS chains have 2 mounting
WHICH TO CHOOSE?
Pick the style that matches the
mounting pattern of your cable
chains.
101
RIGHT XY JOINT WWW.VORONDESIGN.COM
CABLE PATH M5 Shim

The printed parts for the right XY
joint have a small channel to guide
the end stop wires..
F695 Bearing
M5x40 SHCS
102
M5 Nut
103
M5x40 SHCS
GT2 20 Tooth Idler
104
M5x40 SHCS CHECK YOUR WORK

graphic shown here.

The bolt is used to position
the idler and is bolted
directly into plastic.
The idler must spin freely.
105
LEFT XY JOINT WWW.VORONDESIGN.COM
M5 Shim
F695 Bearing
M5x40 SHCS
106
M5 Nut
107
M5x40 SHCS
GT2 20 Tooth Idler
108
M5x40 SHCS
CHECK YOUR WORK

DON’T OVER TIGHTEN graphic shown here.
The bolt is used to position
the idler and is bolted
The idler must spin freely.
109
M5 T-Nut
T-NUT ORIENTATION
M5 T-Nut
E Extrusion
M3 T-Nut
M5 T-Nut
M5 T-Nut
110
MGN 12 Rail
MIND THE CARRIAGE
Temporarily secure the carriage with a piece of sticky
tape to prevent it from sliding off the rail.
Dropping the carriage likely irreparably damages it.
CENTRED RAIL INSTALLATION GUIDE

the screws. M3x8 SHCS
111
M5x10 BHCS
LEAVE LOOSE
Lightly tighten the bolts.
M5 Shim
M5x30 BHCS
112
LEAVE LOOSE
Lightly tighten the bolts. M5 Shim
M5x30 BHCS
113
MISSING SOME BOLTS?

The other two bolts will be
installed later.
M3x16 SHCS
M3x16 SHCS
114
XY CABLE BRIDGE WWW.VORONDESIGN.COM
M5x16 BHCS
115
X AXIS SQUARING WWW.VORONDESIGN.COM
SQUARING THE GANTRY

Move the gantry all the way back until it
hits the A and B drive on both sides.
Fully tighten all screws on the X axis.
https://voron.link/cekh81l
116
WWW.VORONDESIGN.COM
The Voron Legacy is a modernized design true to the spirit of the original Voron 1.0.
117
BELTS WWW.VORONDESIGN.COM
118
THE VORON BELT PATH

Voron printers use a belt path based on the popular
CoreXY pattern.
The individual belt paths are stacked on top of

each other and the crossing often found in CoreXY
designs is omitted. Compared to many other
implementations, the motors are moved to a
less intrusive position. To learn more about the
principles behind CoreXY visit https://voron.link/
ef72dd6
Equal belt tension is important to the proper

function of a CoreXY motion system.
We recommend to run one belt to get the required

length, remove the belt from the printer and cut the
second belt to the exact same length.
As both belt paths have the same length this is an
easy way of getting a consistent tension.
119
120
121
M3x12 SHCS
122
GT2 Belt 6mm wide
M3x8 SHCS
CLAMP BELTS
Clamp both A and B belts in place by installing the left X
carriage part.
The belt teeth face away from the extrusion.
123
A BELT WWW.VORONDESIGN.COM
A BELT ROUTING
Follow the path pointed out by the arrows.
Needle nose pliers, tweezers or similar tools
can help in this step.
124
125
BELTING IDLERS
If you’re having trouble guiding the belts around
the bearing stack temporarily remove the M3x40
SHCS to get better access.
126
127
B BELT WWW.VORONDESIGN.COM
B BELT ROUTING BELTING IDLERS

Follow the path pointed out by the arrows. If you’re having trouble guiding the belts around
Needle nose pliers, tweezers or similar tools the bearing stack temporarily remove the M3x40
can help in this step. SHCS to get better access.
128
129
130
A/B BELTS WWW.VORONDESIGN.COM
X CARRIAGE
Use the second part of the X carriage to capture the belt
ends.
131
M3x40 SHCS
M3x8 SHCS
M3x30 SHCS
LEAVE LOOSE
FIX BELTS Lightly tighten the bolts.
Lightly tighten the screws.
The belt must still be able to move.
132
TIGHTEN BOLTS
PULL TIGHT Fully tighten the carriage bolts.
Grab both belt ends with a pair of pliers and pull the belt
tight.
As both belts are cut to the exact same total length and
the belt paths are equal length in this design make sure the
same length of belt protrudes from the carriage.
133
CHECK YOUR WORK

Make sure that the belt is not
riding on the plastic parts.
134
X CARRIAGE WWW.VORONDESIGN.COM
PROBE WIRES
Cut the probe wires to about
150mm.
OTHER PROBE TYPES

The picture shows the recommended Omron TL-
Q5MC probe.
Other probes with a similar form factor and

characteristics might work as well. A design for a
M3x30 SHCS PINDA probe adapter is included in the released files.
Inductive Probe
135
CHANNEL FOR PROBE CABLE

ADJUST PROBE POSITION
Guide the probe cable into the
The position can be fine-tuned
highlighted slot.
later. Set an initial position of
about 6mm below the plastic
part.
136
Magnet
OPTION: HALL EFFECT ENDSTOP

If you are using a Hall Effect Endstop
insert a 3x6 magnet into the highlighted
position.
137
PRINT BED WWW.VORONDESIGN.COM
138
Back
Back
Top
Top
Front
Front
WHICH SIDE IS WHICH?
The top of the plate has mounting holes with bores that allow
Top boltheads to sit flush/below the surface.
Bottom
The plate has additional tapped holes to secure the PE
connection and a thermal fuse, those are on the back side of
the plate.
139
Magnet Sheet
Top
Build Plate
MAGNET APPLICATION
Clean the plate with isopropyl alcohol or similar cleaner
prior to applying the magnet.
Use the edge of a plastic object or a small roller to firmly

press the magnet on the plate to get a good bond.
If you have never done this before we recommend you

https://voron.link/rm6tpld
140
Back
HEATER APPLICATION
The heater is installed in the same fashion as the magnet.
Bott
om
Centre it on the underside of the build plate and make
sure to firmly press it on the build plate.
Fro
nt
Front
Back
141
M3x8 SHCS
THERMISTOR WIRES
HEATER WIRES
THERMAL FUSE
While not required to operate the printer, a thermal fuse
attached to the build plate adds an additional layer of
protection against potentially dangerous malfunctions.
The thermal fuse is wired in-line with the heater wires.
Depending on the tapped holes in the plate you may

need to use a shorter bolt.
142
HEATED BED WWW.VORONDESIGN.COM
M3x6 BHCS
Ring Terminal
PROTECTIVE EARTH (PE)

1mm²(AWG18) or larger
143
Z ENDSTOP WWW.VORONDESIGN.COM
GT2 20 Tooth Pulley PRESS FIT

Apply the required force to fully
seat the pulley in the printed
part.
M2x10 Self Tapping
REMOVE FLANGE & SET SCREWS

Use a bottle opener or some pliers to
remove the top flange.
Microswitch
SWITCH W/OUT LEVER

This part requires a switch without lever to be
installed in the shown orientation.
https://voron.link/ict0j6x You can remove the lever from microswitches by
gently pressing on the lever’s hinge point.
144
Z ENDSTOP WWW.VORONDESIGN.COM
5mm Shaft
PREVENTING MISHAPS
You can add a notch to the Z
endstop point and capture it with
a set screw to prevent it from
falling out.
SOLDER CONNECTOR
Solder a connection from the
outer two terminals of the
microswitch
to the connector.
145
BED CONNECTION WWW.VORONDESIGN.COM
WAGO 221 412 Lever Nuts
146
BED FRAME WWW.VORONDESIGN.COM
F Extrusion
G Extrusion
M5x16 BHCS
147
M5 T-Nut
M3 T-Nut
M5 T-Nut
M3 T-Nut
M5 T-Nut
M3 T-Nut
148
M3 T-Nut
M5 T-Nut
149
GE5C Bearing
M3x6 BHCS

The bolts are used to
position the bearing and are
bolted directly into plastic.
150
WWW.VORONDESIGN.COM
BED FRAME
M5x10 BHCS
151
M3x6 BHCS
GE5C Bearing

152
M5x10 BHCS
153
M3x6 BHCS
GE5C Bearing

154
M5x10 BHCS
155
M5x16 BHCS
M5x16 BHCS
M5x16 BHCS
156
LOOSEN AND RETIGHTEN

Slightly loosen the bolts that hold the bed
frame to the printed parts and gently shake the
bed frame before retightening them.
157
M4 Thumb Bolts
M3x16 SHCS
158
Back
Front
M3x20 SHCS
ADJUST Z ENDSTOP POSITION

The shaft of the Z Endstop must not
touch the print bed.
Adjust the position if required.
159
BED WIRING WWW.VORONDESIGN.COM
M5x10 BHCS
160
BED WIRING WWW.VORONDESIGN.COM
161
AFTERBURNER WWW.VORONDESIGN.COM
162
Clockwork
Fan Assembly
X Carriage
Tool Cartridge
163
HEAT SET INSERTS WWW.VORONDESIGN.COM
OPTION: TOOLHEAD PCB

If you opt to use a toolhead PCB, add an additional
heat set insert into the alternate part.
Heat Set Insert
HEAT SET INSERTS

You will need to install heat set inserts into
various plastic parts.
If you need help on the correct procedure,

ask in Discord.
164
Heat Set Insert
165
GENERIC CABLE CHAINS IGUS CABLE CHAINS

The 3 hole pattern is usually IGUS chains have 2 mounting
Heat Set Insert
166
TOOL CARTRIDGE WWW.VORONDESIGN.COM
AVAILABLE MOUNTS
We also provide mounts for
Heat Set Insert
other hotends.
They are assembled in a similar
manner.
167
HEATER AND SENSOR E3D V6 Hot End

We do not show the heater and
temperature sensor cartridge in the
drawing. Install them prior to assembling
the toolhead.
168
DIFFERENT TOOL CARTRIDGES

The mounts for all hotends are designed
to have a piece of PTFE here. It might be
PTFE Tube
held in place by the printed parts instead.
M3x16 SHCS
169
PTFE STICKOUT
The PTFE tube should end 10mm above
the surface of the printed part.
The stick out length might vary if you use

an extruder other than the Clockwork.
M3x40 SHCS
170
WIRING PATH
Guide the wires in the
highlighted path.
CHECK ORIENTATION
The heater block must
point forwards.
171
172
INDEXING BOLTS
The bolts are used to index the tool
cartridge. Leave them slightly loose so
that the cartridge can be slid out.
173
MOTOR PLATE WWW.VORONDESIGN.COM
NEMA 17 Stepper
DRIVE PINION
Make sure the set screw in the drive
pinion is seated on the flat of the motor
shaft. Use thread locker.
MOTOR ORIENTATION
Rotate the motor in such a way that
BMG Drive Pinion
the connector/wires are on the left side
when looking at it from the back.
This side will be covered by the cable

cover later.
174
MOTOR PLATE WWW.VORONDESIGN.COM
M3x8 SHCS
ADJUSTABLE MOTOR POSITION

The motor position is adjustable to allow for
a proper meshing of the drive gears.
Start in the topmost position of the slot.
175
DRIVE GEAR WWW.VORONDESIGN.COM
BMG Drive Gear

CHECK BEARING FIT
The bearings must slip on and off the shaft
easily to allow the gear to self-centre. Do not
shim into position.
DRIVE GEAR
Pressing the bearings on the shaft will
Make sure the set screw in the filament drive
MR85 Bearing damage them.
gear is seated against the notch in the shaft.
Lightly sand the shaft if required.
Carefully tighten the set screw, the head is easy
to strip.
CHECK PLACEMENT https://voron.link/p0xac5e

Make sure the filament drive gear
is fully seated against the drive
shaft gear.
176
MAIN BODY WWW.VORONDESIGN.COM
M3x30 SHCS
CHECK FOR CLEARANCE

The drive shaft must not touch the motor
housing.
Check if the shaft has sufficient clearance

when fully seated.
Sand the face of shaft if required.
177
GEAR LASH CHECK WWW.VORONDESIGN.COM
CHECK GEAR PLAY

The gear should have a slight play and
should not be fully tight against the
pinion. Adjust the position of the motor
until you have a faint play.
178
GUIDLER WWW.VORONDESIGN.COM
LUBRICATE BEARINGS
A lubrication film is required to ensure
smooth operation and longevity.
BMG Idler Assembly
Refer to the BOM for lubricant options -
look for a “light grease”.
https://voron.link/dncvwdm
179
GUIDLER & LATCH WWW.VORONDESIGN.COM
M3x20 SHCS
M3x30 SHCS
180
CABLE COVER WWW.VORONDESIGN.COM
BMG Thumb Screw REMOVE SCREWS

Carefully remove the screws from the
left side of the motor. They will be
replaced with new bolts in the next
step.
181
CLOCKWORK WWW.VORONDESIGN.COM
M3x20 SHCS

If you opted to use a toolhead PCB, skip the wire
cover and follow the instructions on page 174.
M3x8 SHCS
182
183
M3x20 SHCS
M3x30 SHCS
184
FAN ASSEMBLY WWW.VORONDESIGN.COM
4020 Blower
4010 Fan
REMOVE TOP COVER

Split the fan open by
bending the tabs on the
side.
https://voron.link/vyvtcpa
185
WIRING PATH
Route the wires through the large opening in the back.
186
M3x16 SHCS

The bolts are threaded
187
WIRING PATH
highlighted path.
Filament
188
M3x30 SHCS
M3x12 SHCS
189
ALTERNATE CONFIGURATION - TOOLHEAD PCB WWW.VORONDESIGN.COM
Toolhead PCB
OPTION: TOOLHEAD PCB M3 Nylon Washer

If you opted to use a toolhead PCB, install it instead of
the cable cover.
While not strictly required the use of plastic (e.g.

nylon) washers is recommended.
M3x8 SHCS
190
WWW.VORONDESIGN.COM
V1 and V2 are not version numbers but the printer models/lines. We renamed the V1 to Voron Trident to address the confusion this caused.
191
WIRING PREP WWW.VORONDESIGN.COM
192
Z CHAIN ANCHOR WWW.VORONDESIGN.COM
M3x8 SHCS
M3 Hammerhead Nut
Heat Set Insert
193
Z CHAIN ANCHOR WWW.VORONDESIGN.COM
Front
Back
194
Front
M3x8 SHCS
Back
M3 Hammerhead Nut
195
Front
Back
M3x8 SHCS
M3 Hammerhead Nut
196
DECK PANEL WWW.VORONDESIGN.COM
PANEL ORIENTATION
Align the notch to the
back and in line with the Z
chain anchor.
197
Back
Front
Top
TWIST TO LOCK
Rotate the deck supports
by 90° to lock them in
place.
198
Front
Back
Top
TWIST TO LOCK
Rotate the deck supports
by 90° to lock them in
place.
199
DIN RAILS WWW.VORONDESIGN.COM
Back
Front
Top
M5 T-Nut
Back
Front
M5 T-Nut
Top
200
201
WWW.VORONDESIGN.COM
DIN RAILS
SPACING
Roughly centre the DIN
rails and space them
about 80mm apart.
SLIDE INTO POSITION

Slide the mounts all the
way to the extrusions.
202
M5x16 BHCS
M5x16 BHCS
203
M3x8 SHCS
M3x8 SHCS

The bolts are used to keep the DIN rails from sliding
and are bolted directly into plastic.
204
ZIP TIE LOOPS WWW.VORONDESIGN.COM
Top
Front
Back
TWIST TO LOCK
Rotate the zip tie loops by
90° to lock them in place.
205
ZIP TIE LOOPS WWW.VORONDESIGN.COM
Top
Front
Back
TWIST TO LOCK
Rotate the zip tie loops by
90° to lock them in place.
206
WWW.VORONDESIGN.COM
Voron Trident was released on the 16th of August 2021.
207
WWW.VORONDESIGN.COM
ELECTRONICS
208
RASPBERRY PI WWW.VORONDESIGN.COM
M2x10 Self Tapping
209
Raspberry Pi
M2x10 Self Tapping
210
5V PSU WWW.VORONDESIGN.COM
M3x6 BHCS
RS25-5 PSU
211
24V PSU WWW.VORONDESIGN.COM
M4x6 BHCS
212
CONTROLLER BOARD WWW.VORONDESIGN.COM
AVAILABLE MOUNTS
We also provide mounts for
other controller boards.
They are assembled in a similar
manner.
M2x10 Self Tapping
213
WHY DOES IT LOOK THAT WAY?

We used a dummy to keep the file size of the printers
CAD manageable. The wiring section will have a fully
featured image.
M3x6 BHCS
214
SSR WWW.VORONDESIGN.COM
M4x6 BHCS
Solid State Relay
Relay Mount WHERE CAN I FIND THE RELAY MOUNT?

The SSR mount is an off the shelf part. Look for a
metal bracket in your pile of parts.
There is no printed mount.
215
OWER INLET WWW.VORONDESIGN.COM
Filtered Inlet
Heat Set Insert
Switch
M3x10 FHCS
216
WWW.VORONDESIGN.COM
M3x8 SHCS
217
DIN RAIL MOUNTS - HOW TO WWW.VORONDESIGN.COM
HOOK FIXED SIDE

Hook the fixed side of the printed mount on
side of DIN rail.
MOVE INTO POSITION

Rotate the part into place, make SNAP INTO PLACE
sure it does not unhook from the Press to snap the free side
fixed side. into place. The part should
now sit securely on the DIN
rail.
218
MAINS DISTRIBUTION - WAGO WWW.VORONDESIGN.COM
M5 T-Nut
WAGO 221 415 Lever Nuts
N L
PE
M5x10 BHCS
219
PSU MOUNTING WWW.VORONDESIGN.COM
220
M4x6 BHCS
M5x10 BHCS
221
SSR MOUNTING WWW.VORONDESIGN.COM
AC
LO
AD AC
LO
AD
SPRING LOADED
Use a flat head bolt driver to pull
the latch open. It will lock open.
Be careful when releasing the

latch, it will snap back into place.
Mind your fingers.
222
223
RASPBERRY PI MOUNTING WWW.VORONDESIGN.COM
224
CONTROLLER BOARD MOUNTING WWW.VORONDESIGN.COM
225
XY END-STOP POD WWW.VORONDESIGN.COM
M2x10 Self Tapping
Microswitch
END-STOP SWITCHES FOR X AND Y

End-stops are wired in a “Normally Closed” configuration.
On microswitches those are the 2 outer terminals indicated by
C and NC.
Prepare the switches for X and Y by soldering 150mm of wire

to each of the outer terminals.
226
ALTERNATE X/Y ENDSTOPS WWW.VORONDESIGN.COM
OPTION: XY ENDSTOP BOARD OPTION: HALL EFFECT ENDSTOP BOARD
M3x8 SHCS M3x8 SHCS
XY Endstop Board Hall Effect Endstop Board
227
XY END-STOP POD WWW.VORONDESIGN.COM
M3x30 SHCS
228
WWW.VORONDESIGN.COM
Around 1100 images have been created for use in this manual. Slightly below 700 made it into the final document.
229
WWW.VORONDESIGN.COM
230
CONTROLLER BOARD
The assembly manual will outline the wiring for a Fysetc Spider V2.2 board. You can find
additional documentation and alternative configurations on docs.vorondesign.com
JUMPERS
Several jumpers need to be configured on the controller board. Begin by removing all the JUMPERS from the controller board (MCU).
1) Remove the jumpers in the

“driver sockets”.
2) Remove all the jumpers on the

“Fan Voltage Selection” 1
3) Remove the “USB 5V power
supply” jumper
3
4) Remove the “LED Voltage
Selection” jumper 4
4) Remove the “Probe Voltage
5
Selection” jumper
231
CONTROLLER BOARD JUMPERS
WWW.VORONDESIGN.COM
Several jumpers need to be set on the MCU.
Add the following JUMPERS to the controller board (MCU).
1) Set the jumpers in the “driver sockets”

as shown to set TMC2209 UART mode.
5
2) Ensure the Power Selection header is set 1
to the lower position (DC5V).
3) Set the Jumpers for the “Fan Voltage

Selection” header so they match your fan's
voltage. Shown here are the settings for 2
24VDC.
4) Set the jumper in “Probe Voltage

Selection” header to 24VDC. 3
5) Set the included wirejumper to the
24VDC position.
232
STEPPER DRIVERS WWW.VORONDESIGN.COM
233
WIRING WWW.VORONDESIGN.COM
234
PSU VOLTAGE CHECK WWW.VORONDESIGN.COM
INPUT VOLTAGE SWITCH

Check the input voltage switch of the power supply. It is
located in the highlighted area behind the metal mesh.
Make sure the selection matches your local mains

voltage. Refer to the Mean Well LRS-200 datasheet for
possible settings (https://voron.link/e0szdyh).
235
POWER INLET WWW.VORONDESIGN.COM
ATTACH 250MM OF WIRE

Cables should be at least 0.75mm² (AWG18) or
thicker depending on local regulations.
MAINS INLET WIRING

We show the wiring in the IEC colour scheme.
Depending on your region the colour scheme
and wiring standards will differ.
Mains Inlet
Mains wiring should only be done by qualified
Switch
personnel trained in local regulations and safety
standards. Depending on your local regulations
you may be forbidden from wiring the mains
side and/or putting the printer into operation;
seek professional assistance.
Failure to observe those could result in bodily

harm.
ISOLATED CONNECTORS ONLY

Make sure that all mains connectors are
properly isolated and meet the applicable
safety standards.
236
MAINS WIRING WWW.VORONDESIGN.COM
N L
PE ISOLATED CONNECTORS ONLY

Make sure that all mains connectors are
properly isolated and meet the applicable
safety standards.
237
Frame
MAINS WIRING CONTINUED
N L
Secure the wires with cable clips /
cable tie anchors.
The bed heater is powered by AC

voltage and receives its PE in a later PE
step.
Observe your local regulations in LRS-200-24 PSU

regards to the Protective Earth
connections for the frame/other
L
+V -V PE N L
components.
N PE -V
1 2
AC LOAD
RS-25-5 PSU
238
N L
PE
L
+V -V PE N L
N
PE
1 2
-V
AC LOAD
239
WWW.VORONDESIGN.COM
BED WIRING
Z END-STOP
2x 0.25mm²(AWG24) or larger
PROTECTIVE EARTH
1mm²(AWG18) or larger
PRINT BED
2x 1mm²(AWG18) or larger
BED THERMISTOR
240
BED CABLE ROUTING WWW.VORONDESIGN.COM
M3x6 FHCS
M3x6 FHCS
241
BED CABLE ROUTING WWW.VORONDESIGN.COM
ZIP TIE LOOPS

Secure the wire bundle to the strain relief using
small zip ties.
242
BED CABLE HOOKUP WWW.VORONDESIGN.COM
From Print Bed
N L
PE
243
DC POWER WWW.VORONDESIGN.COM
LRS-200-24 PSU
CABLE CROSS SECTION
Cables to the controller board should be 1mm²
L
(AWG18) or larger. +V -V PE N L
N PE -V
0.5mm² (AWG20) is sufficient for the connection
to the Raspberry Pi.
-V -V
TERMINAL COVER
+V +V +V
After installing all cables install the Meanwell

TBC-09 Terminal Cover included in the BOM on
the PSU.
It clips onto the the terminal block.
RS-25-5 PSU
+ - - +
24V Controller Board 5V Raspberry Pi
244
5V PSU
Controller Board
RASPBERRY PI POWER
While we suggest that you power
the Raspberry Pi via the GPIO pins
you may also power it using the
“Power-In” USB port.
Cut a suitable USB cable and wire

the + and ground lines to the 5V
DC/DC converter instead.
245
CONTROLLER BOARD
The assembly manual will outline the wiring for a Fysetc
Spider 2.2. You can find additional documentation and
alternative configurations on docs.vorondesign.com
M8 M7 M6 M5 M4 M3 M2 M1
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN

BED CONTROL
-
To SSR
+
Raspberry Pi
-
24V PSU FAN0 FAN1 FAN2
EXP1 EXP2
TB
+ TE0 TE1
Z END-STOP BED THERMISTOR

2x 0.25mm²(AWG24) or larger 2x 0.25mm²(AWG24) or larger
Build Plate
246
WWW.VORONDESIGN.COM
M8 M7 M6 M5 M4 M3 M2 M1
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
247
B MOTOR WWW.VORONDESIGN.COM
ZIP TIE LOOPS

small zip ties.
248
CONTROLLER WIRING WWW.VORONDESIGN.COM
B Motor
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN M8 M7 M6 M5 M4 M3 M2 M1
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
249
CABLE CHAINS - OVERVIEW WWW.VORONDESIGN.COM
CABLE CHAINS INSTALL

You can opt to install the chains now and fish the
wires through the chains or build the complete
harness outside of the printer and install it in one
go. Either approach does work.
If you sourced a pre-built wire harness

completing the harness outside of the printer is
recommended.
250
CABLE CHAINS - OVERVIEW WWW.VORONDESIGN.COM
Toolhead
Endstop Pod
A Motor
Toolhead
Endstop Pod
To Electronics Compartment
A Motor
251
TOOLHEAD WWW.VORONDESIGN.COM
HOTEND COOLING FAN
PART COOLING FAN

EXTRUDER MOTOR
Controller Board
HOTEND HEATER
HOTEND THERMISTOR
INDUCTIVE PROBE
WIRES, DRAG CHAINS AND CRIMPS

The wires attached to the probe, fans, heater, etc. are usually not
rated for use in drag chains.
Add crimp connectors at the toolhead and run suitable wire down
the drag chains. Refer to the sourcing guide for options.
252
ALTERNATE HOTEND WIRING - TOOLHEAD PCB WWW.VORONDESIGN.COM
HOTEND THERMISTOR
PART COOLING FAN

The layout of the toolhead pcb changed over
HOTEND COOLING FAN
the versions. For a full breakdown visit the link
below.
HOTEND HEATER
PROBE
https://voron.link/zopduze
EXTRUDER MOTOR
253
ALTERNATE HOTEND WIRING - TOOLHEAD PCB WWW.VORONDESIGN.COM
254
TOOLHEAD CABLE ROUTING WWW.VORONDESIGN.COM
M3 T-Nut
255
TOOLHEAD CABLE ROUTING WWW.VORONDESIGN.COM
M3x6 FHCS
M3x6 FHCS
256
TOOLHEAD/XY END-STOP ROUTING WWW.VORONDESIGN.COM
To Controller Board
Y END-STOP
ZIP TIE LOOPS
small zip ties.
IGUS cable chains have a build-in strain relief. We

X END-STOP
ommited the loop on the part.
OPTION: ENDSTOP BOARD/HALL EFFECT BOARD

Those boards utilize a 4 pin connector instead. Please refer to https://
voron.link/djhyygu and https://voron.link/d6qb7o6 for details.
257
M3 T-Nut
258
M3x6 FHCS
M3x6 FHCS
259
GENERIC CABLE CHAINS

The chains generally don’t include a strain relief. Undo the bolts on the A drive and add the printed strain relief.
ZIP TIE LOOP

Secure the wire bundle to the strain relief using small zip ties.
IGUS cable chains have a build-in strain relief. Don’t install the additional part.
260
M3x8 SHCS
IGUS CABLE CHAINS

IGUS chains have 2 mounting
holes.
WIRING PATH
highlighted path.
261
ZIP TIE LOOPS

small zip ties.
262
XY END-STOP WWW.VORONDESIGN.COM
M8 M7 M6 M5 M4 M3 M2 M1
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
X END-STOP Y END-STOP
End-Stop Pod
263
EXTRUDER MOTOR
M8 M7 M6 M5 M4 M3 M2 M1
HOTEND HEATER

PROBE HOOKUP
The probe input of the Fysetc
Spider supports a 24V probe.
FAN0 FAN1 FAN2
If you are using a different TE0 TE1
EXP1 EXP2
controller board you may need

to wire the probe’s signal line to
an endstop input using a BAT85
diode. HOTEND THERMISTOR INDUCTIVE PROBE
- +
Hotend
264
A Motor
A MOTOR
M8 M7 M6 M5 M4 M3 M2 M1
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
HOTEND COOLING FAN PART COOLING FAN

- +- +
Hotend
265
FAN VOLTAGE WWW.VORONDESIGN.COM
M8 M7 M6 M5 M4 M3 M2 M1
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
FAN VOLTAGE
The fans recommended in the sourcing guide are 24V fans.
Please check your hotend cooling (40x40x10 axial), part cooling

(40x40x20 blower) and exhaust/electronics (60x60x20 axial) fans for
their voltage rating and jumper the voltage selection accordingly. Refer
to the Fysetc Spider manual for possible settings.
266
Z Right Motor
MOTOR CONNECTIONS
Z Rear Motor
Z Left Z Right 4x 0.25mm²(AWG24) or larger
Z Left Motor
M8 M7 M6 M5 M4 M3 M2 M1

Z Rear
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
267
SKIRTS WWW.VORONDESIGN.COM
268
HEAT SET INSERT WWW.VORONDESIGN.COM
Heat Set Insert
269
PREPARATION WWW.VORONDESIGN.COM
Heat Set Insert
FRONT COVER
The front cover is held in place by the heat set
inserts. Hold the front face firmly in place while
inserting the heat set inserts.
BUILT-IN SUPPORT
Remove the highlighted section. It’s a built-in
support for printability.
270
PREPARATION WWW.VORONDESIGN.COM
Heat Set Insert

60x20 Fan
271
LCD WWW.VORONDESIGN.COM
M3x12 SHCS
Mini 12864 Screen
272
OPTION: LIGHT BLOCKER

Some LCDs come with a smaller encoder knob. This
extra piece prevents excess light bleed. Threads onto
the encoder before the knob is pressed on.
273
M3x40 SHCS
Filament
274
LOGO INSERTS
These will stay in place without any adhesive.
Alternatively they can be glued in place.
275
M3 T-Nut
M3 T-Nut
276
M3x8 SHCS
M3x12 SHCS
277
M3 T-Nut
M3x8 SHCS
278
M3x8 SHCS
279
M3 T-Nut
M5 T-Nut
M3 T-Nut
280
M3x8 SHCS
M3x8 SHCS
281
M3x8 SHCS
M5x10 BHCS
282
M5 T-Nut
M3 T-Nut M3 T-Nut
283
M3x8 SHCS M3x8 SHCS
284
Controller Board
ELECTRONICS COOLING FAN

M3x8 SHCS
285
M5x10 BHCS
286
M8 M7 M6 M5 M4 M3 M2 M1
WHICH IS WHICH?
The socket with 1 dot below it is
EXP1 and the socket with with
2 is EXP2.
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
WARNING: DISPLAY HOOKUP

Before connecting the display make
ELECTRONICS COOLING FAN sure to review the documentation on
2x 0.25mm²(AWG24) or larger the Voron documentation site (https://
voron.link/ypdmcb2) .
- +
Electronics Fans Mini12864 Display If you are using a “FYSETC
mini12864” please review section 3.3
of the FYSETC Spider documentation
(https://voron.link/m6wtwnl).
287
BOTTOM PANEL WWW.VORONDESIGN.COM
288
BOTTOM PANEL WWW.VORONDESIGN.COM
M3x8 SHCS
APPLY VHB TAPE
M3x8 SHCS
289
PANELS & FINISHING TOUCHES WWW.VORONDESIGN.COM
290
PANELS WWW.VORONDESIGN.COM
M5 T-Nut
291
HAMMERHEAD NUTS?
A drop of thread locker will turn the
hammerhead nuts into a 1/4 turn quick
release for the panels. Best done once the
assembly is finished.
M3x8 SHCS
Foam Tape 1mm
M3 Hammerhead Nut
APPLY FOAM TAPE

Use foam tape on the contact areas
between the panels and the frame to
mitigate noise from vibrations.
292
293
Foam Tape 3mm

Foam Tape 3mm
APPLY FOAM TAPE

Use 3mm foam tape on the contact areas between the panels
and the frame to mitigate noise from vibrations.
294
M3x12 SHCS
Foam Tape 3mm
APPLY FOAM TAPE

Use 3mm foam tape on the contact M3 Hammerhead Nut
areas between the panels and
the frame to mitigate noise from
vibrations.
295
296
M3x12 SHCS
Foam Tape 3mm
M3 Hammerhead Nut
APPLY FOAM TAPE
Use 3mm foam tape on the contact
vibrations.
297
298
Foam Tape 1mm

APPLY FOAM TAPE
Use 1mm foam tape on the contact
vibrations.
M3x8 SHCS
M3 Hammerhead Nut
299
300
M3 Hammerhead Nut
Magnets
GLUE INTO PLACE

Use a fast acting glue like super-glue.
M3x8 SHCS
Magnets
MIND THE MAGNET POLARITY

Ensure that the magnets are facing in the right
direction prior to glueing them into place.
301
302
M3 Hammerhead Nut
M3x8 SHCS
APPLY VHB TAPE

VHB Tape is a double sided
adhesive tape.
303
APPLY VHB TAPE

adhesive tape.
304
305
EXHAUST WWW.VORONDESIGN.COM
Heat Set Insert
306
BSPP ADAPTER
Some adapters have a small lip
that prevents the PTFE tube
from passing through.
Inspect the adapter and if

necessary use a drill to carefully
remove the lip.
307
M3x8 SHCS
M3x30 SHCS
308
APPLY VHB TAPE

Filter Material
adhesive tape.
309
M5 T-Nut
M3x12 SHCS
310
M5x10 BHCS
REMOVE TAPE BACKING
311
M8 M7 M6 M5 M4 M3 M2 M1

-
Exhaust Fan
+
EXHAUST FAN
FAN0 FAN1 FAN2

EXP1 EXP2
TE0 TE1
312
SPOOL HOLDER WWW.VORONDESIGN.COM
M3x8 SHCS
M3 Hammerhead Nut
313
SPOOL HOLDER WWW.VORONDESIGN.COM
PTFE Tube
M5x16 BHCS
314
NEXT STEPS WWW.VORONDESIGN.COM
ASSEMBLY COMPLETED! ... NEXT STEP: SETUP & CALIBRATION

This manual is designed to be a reference manual for the build process of a Voron2 printer. Additional
details about the build and background on advanced topics can be found on our documentation page
linked below.
The software setup and other initial setup steps with your new printer can also be found on our
documentation page. We recommend starting here.
https://docs.vorondesign.com/
DOCS
https://github.com/VoronDesign/Voron-Trident
315
WWW.VORONDESIGN.COM
HOW TO GET HELP

If you need assistance with your build, we’re here to help. Head on over to our Discord group and post your questions. This is our
primary medium to help VORON Users and we have a great community that can help you out if you get stuck. Alternativly, you
can use our subreddit.
https://discord.gg/voron
https://www.reddit.com/r/VORONDesign
REPORTING ISSUES
Should you find an issue in this document or have a suggestion for an improvement please consider opening an issue on GitHub
(https://github.com/VoronDesign/Voron-Trident/issues).
When raising an issue please include the relevant page numbers and a short description; annotated screenshots are also very
welcome.
We periodically update the manual based on the feedback we get.
316
WWW.VORONDESIGN.COM
There are some easter eggs hidding in this document. You might not spot them on a cursory glance.
317
WWW.VORONDESIGN.COM
VORON
Website Github Docs Discord

www.vorondesign.com github.com/vorondesign docs.vorondesign.com discord.gg/voron

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Assembly Manual Trident

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VORON

VORON TRIDENT ASSEMBLY

Before you begin on your journey, a word of caution.

Most of all, good luck!

THE VORON TEAM

Introduction 04 Print Bed 138

Hardware 07 Afterburner 158

Frame 12 Wiring Prep 188

A/B Drive and Idler 22 Electronics 204

Y Axis 40 Controller Prep 226

Z Axis 62 Wiring 230

X Axis 98 Skirts 264

Belts 118 Panels 286

PART PRINTING GUIDELINES

3D PRINTING PROCESS INFILL TYPE

MATERIAL INFILL PERCENTAGE

LAYER HEIGHT WALL COUNT

EXTRUSION WIDTH SOLID TOP/BOTTOM LAYERS

PRINT IT FORWARD (PIF)

PRIMARY COLOR ACCENT COLOR QUANTITY REQUIRED

Example z_joint_lower_x4.stl Example [a]_tensioner_left.stl Example [a]_z_belt_clip_lower_x4.stl

HOW TO GET HELP

THIS IS JUST A REFERENCE

FLAT HEAD COUNTERSUNK BOLT (FHCS)

HEX NUT HEAT SET INSERT

guide. the knurls and ridges on the insert for

POST INSTALL T-SLOT NUT (T-NUT) HAMMERHEAD NUT

F695 BEARING 625 BEARING

2.5MM HEX DRIVER

BLIND JOINT BASICS

The head of the BHCS is slid into the channel of another

If you’ve never assembled one before we recommend you

This page intentionally left blank.

LOWER BACK EXTRUSION PREPARE A EXTRUSIONS

FIRST BLIND JOINT

If you’ve never assembled one before

MIND ACCESS HOLE POSITION

OTHER FRAME SIZES

FINDING THE RIGHT POSITION

RINSE AND REPEAT

WHY IS THIS HERE? OVERVIEW

HEAT SET INSERTS

If you’ve never worked with heat set

Heat Set Insert

REMOVE ASSEMBLY AID

REMOVE ASSEMBLY AID

CHECK YOUR WORK

UPSIDE DOWN ASSEMBLY

DON’T OVER TIGHTEN

Loose set screws account for the majority

See the product’s application notes for

CHECK YOUR WORK

UPSIDE DOWN ASSEMBLY

DON’T OVER TIGHTEN

GT2 20 Tooth Pulley

CHECK YOUR WORK

M5 T-Nut M3 T-Nut M5 T-Nut

SLIDE INTO PLACE

SLIDE INTO PLACE

HALL EFFECT ENDSTOP?

SLIDE INTO PLACE

Ensure that the rear is parallel with the frame

OTHER FRAME SIZES

UPSIDE DOWN ASSEMBLY