Dioneer Pro Technical Data Sheet Backing Compound Heavy Duty Product Description Pioneer Pro Backing Compound Epoxy (Heavy Duty) is a two part high solids epoxy ‘compound, fast setting, non-shrinking with high volumetric stability, high compressive and impact strength designed for backing of wear metals in gyratory, primary and large cone crushers, grinding mills, ball mills, rod mills, pulverizers and other machineries. It is a non-metallic compound, hence, easy, economical and safe to use. It needs no melting or special equipment. It is solvent- free, non-flammable and non-hazardous to health with negligible shrinkage and there- fore eliminates formulation of gaps between backing and line support structures in man- ganese steel liners, body of cone crushers, mantle and mills. It is designed to rebuild, repair and protect interfacing metal surfaces and high wear areas of processing equip- ments. It protects metal from bimetallic corrosion. Key Features * Fast setting * Non-shrinking * High volumetric stability + High compressive and impact strength \ ~ Table 2. Mixed State Properties” Parameters Results Mixing Ratio 1 Pail Part A (17.96 kg) +1 Jerry Can of Part B (2.04 kg) (Equivalent to 100 grams part A 11:39 grams Part B * Low exothermic reaction ‘Appaarance Light Gray, Soft paste + Non-metallic compound Potife @25-32°C | 15-25 minutes * Needs no melting or special equipment Setting Time Up to 60 minutes * High solids content - Solvent free anaee + Non-flammable + Non-hazardous to health Table 3. Cured State Properties” + Easy, economical and safe to use Parameters Results Working Strength | 2 hours Product Specifications/ Typic: Full Cure 7 days Properties/ Physical Character Shrinkage Nil Table 1. Wet Properties: ASTM D 2566 Parameter Component A ] Component 8 Hardness, shore D | 80 minimum Resin Hardener ASTM D 2240 ‘Appearance | Light Gray, | Clear, Yellowish Compressive Strength | 19,110 psi arty, toAmbor, ASTM D695 | soft paste | lowy liquid Adhesive Strength | 1500 psi minimum Sords 700% 97% (pull-off) Stainless to Content stainless steel Specific 1284.49 | 1.03-1104 “pica Vale a ohaactation oly Gravity _ Viscosity /284,000.cps 1,000 cps Applications (Ideas) @25°C 1.For backing wear metals in rod, ball, pebble and autogenous mills; cone and gyratory ‘crushers, 2.It serves a backing and reinforcing layerOo between machine parts and supporting Epoxy to the specified area. cone and inner jacket in cone crushers. 2.Apply mixture at the earliest time possible '3.For filling of cavities between upper part of to prevent wastage. Any unmixed resin crusher and outer jacket. clinging o the sides or bottom of the pall 4.For gap filing between manganese steel should NOT BE poured into the crusher as i liners and body of cone crushers and may not harden, mantle. 3.Succeeding kits may be mixed and poured 5. It serves as a damper when subjected to individually a8 needed, high impact and shock bearing loads. Notes: + Mixing large quantities in confined Application Procedure containers as wel as at high atmospheric Surface Preparation (Metallic Parts) temperature could reduce pot life e.g. 1.Ptepare the backing wear metal by shorter working time. removing dust, drt, rust, fats and oils as + Working ime and cute rate are highly you would do for metallic backing. dependent on temperature and weight of “Thoroughly clean the surface with a ‘mixed epoxy. A higher temperature or mix degreaser or solvents. Grit blast surface weight hastens working/cure rate. On the area with 8-40 mesh grit or grind with a. other hand, a lower temperature or mix coarse wheel or abrasive disc pad to ‘weight prolongs working/ure time. increase surface area for better adhesion, Clean surface again with degreaser or Cleaning solvents and ensure removal of al traces of Clean all tools and equipment used by wiping cil, grease, dust or other contaminants cloth, Use solvents to clesn tools or spills, O from the grit blasting. Immediately repair surface to prevent surface contaminants. 2.|f easier removal of worn liners is desired, the surfaces may be coated with release agents such as grease or light cil 3.Seal all gaps, hook holds, bottom joints and protected threaded shaft parts, when ever necessary. Mixing 1. Pre-mix resin (Part A) approximately in one to two minutes, Re-integrate any separated liquid into the whole mixture until a homog- enous appearance (color and consistency) is achieved. 2.Stir the hardener (Part B) by thoroughly mixing its contents. '8.Pour the hardener (Part B) into the resin (Part A) and stir well at a low speed for approximately 5 minutes. Method 41. Thoroughly mix Backing Compound Epoxy and immediately pour into designated area, allowing compound to fil the cavity and push out the air from the pour, Use a dam (tin, cardboard, clay, etc.) to seal areas and direct flow of the Backing Compound VL Aanesives Inc. oem Lore enna an ae pnenee anit immediately after using, For soiled hands, wipe with cloth moistened with cleaner degreaser ‘and wash thoroughly with soap and water. Application Equipment (if applicable) Slow speed aril Packaging (available 20 Kg Kit * 17.96 KG Part A (contained in a plastic pail) #2.04 KG Part B (contained in a plastic jerry can) res) Batch Coding Interpretations Batch code location: Label Format: YYMMxxxx Interpretation: YY - Last 2 digits of the year of expiration MM - Month of expiration so0cx- Production mixing series number (internal code) Storage * Store in a cool, dry place at ambient temperature. Keep containers tightly closed, z when not in use, oO eed Z pe it rightTechnical Data Sheet Sheff Life ‘© 12 months from manufacturing date when kept ina sealed, unopened container following the required storage condition. Packaging A+B (Weight of AB) Health and Safety Precautions For Component A _| For Component B WARNING. WARNING Prevention ‘+ Wash skin thoroughly after handling ‘* Wear protective gloves/clothing/eye and face protection. ‘+ Avoid breathing fumes. * Contaminated work clothing should not be allowed out of the workplace. ‘+ Avoid release to the environment. Response If on skin or hair: ‘* Wash with plenty of soap and water. ‘Take off contaminated clothing and wash before re-use. ‘If skin iritation or rash occurs, get medical attention, tin eyes: ‘© Rinse cautiously with water for several minutes. ‘+ Remove contact lenses, if pres ‘easy to do. Continue rinsing. * If eye imitation persists, get medical advice/attention. * Collect spillage. itand, FOR INDUSTRIAL USE ONLY. KEEP OUT OF REACH OF CHILDREN. Warranty ad Disclaimers ‘Unless an atonal waranty is special stated on the applicable ruc packaging: product Kerr, Per waren tht each Pnoer profi colarms wit the applicable Paneer produt peciaon atthe fine of eipment, and when propery vod and ‘mals in czrdance with Fee's cane psd Tecnica ‘ate Sheet (DS wil serve the purpose for which is intended, The tecomendatont se stalenens fn Peneer TDS we basi an good ui race but re yay eas, an exaust of ‘at levant karaion, Fear abl a be Table fox the ‘ecommandatns in i TOS andthe poromance ofthe ert Product. Pinot hall cont b bl fo any ira, damages or eects aig fom, or ay way abt tb por workmanship, Incamect eign or éetaing use of the nee ped nunsutale ‘condi and fra majo. Ponoor MAKES NO. OTHER WAARAITES, CONDIMONS OR REPRESENTATIONS, ENPRESS OR IMPLIED, NCLUDWG, BUT NOT LUMITED. TO, AHN IMPUED WARRANTY OR CONOTION OF MERCHANTABILITY OR FTRESS FR A PAAICULAR PURPOSE OR AY IMPUED WARRENTY OR CONDTION AISHG OUT OF A COURSE OF ‘DEALING, CUSTOMER OR USAGE OF TRADE te Per pod oes ‘ot afer to this era ten the sole and exch meds Pinos opin, the replacement the inter pod cr nd fhe purchase price Limited Laity Except where prohibit by an, Poea il not be lef any oss mage wing fon the us or eppeaon ofthe Ponte prt athe det, inet spec indent or crsequeninl egress the leg theory bred, ining waranty, contrac, negligent ot totaly