Professional Documents
Culture Documents
Installation
Industrial Ethernet Ruggedized Switch
MACH 1000 Family
USB V.24 LS DA LS DA LS DA LS DA
3 4 7 8 11 12 15 16 19 20 23 24
P RM StandBy
LS DA LS DA
R1 R2 FAULT
MACH 1020 5 6 9 10 13 14 17 18 21 22 25 26
MACH 1020
USB V.24 LS DA LS DA LS DA LS DA
3 4 7 8 11 12 15 16 19 20 23 24
P RM StandBy
LS DA LS DA
2
R1 R2 FAULT
MACH 1030 5 6 9 10 13 14 17 18 21 22 25 26
MACH 1030
USB V.24
3 4 7 8 11 12 15 16 19 20 23 24
P RM StandBy
LS DA LS DA
2
R1 R2 FAULT
MACH 1000 5 6 9 10 13 14 17 18 21 22 25 26
MACH 1032
22
USB V.24 LS DA LS DA
3 4 7 8 11 12 15 16 19 20 23 24
P RM StandBy
LS DA LS DA LS DA
2
R1 R2 FAULT
MACH 1000 5 6 9 10 13 14 17 18 21 22 25 26
P RM StandBy 1 3 5 7 9 11 13 15 17 19 21 23
MACH 1132
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the
enclosed CD/DVD applies.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Safety instructions 5
Legend 15
1 Description 16
1.1 General device description 16
1.2 Combination options 17
1.3 Description of the device variants 20
1.3.1 Front view of the MACH 1000 with 2 Gigabit ports 21
1.3.2 Front view of the MACH 1000 with 4 Gigabit ports
(SFP) 22
1.3.3 Front view of the MACH 1000 with 4 Gigabit ports
(2 x SFP and 2 x RJ45) 23
1.3.4 Front view of the MACH 1000 with PoE 24
1.3.5 Views of the MACH 1000, ports in the back 25
1.3.6 Connections for voltage-carrying lines 26
1.3.7 MACH 1000 devices with PoE 29
1.4 Ethernet ports 30
1.4.1 10/100/1000 Mbit/s twisted pair port 30
1.4.2 10/100 Mbit/s twisted pair port 30
1.4.3 10/100 Mbit/s PoE port 31
1.4.4 1000 Mbit/s F/O port 31
1.4.5 100 Mbit/s F/O port 32
1.4.6 10 Mbit/s F/O port 32
1.4.7 Pin assignments 33
1.5 Display elements 34
1.5.1 Device state 35
1.5.2 Port state 36
1.6 Management interfaces 37
1.6.1 V.24 interface (external management) 37
1.6.2 USB interface 38
1.7 Signal contact 39
2 Installation 40
2.1 Checking the package contents 40
2.2 Connecting the power unit connections
for supply voltage and signal contact 40
6 Disassembly 54
6.1 Removing the device 54
6.2 Removing an SFP transceiver (optional) 54
7 Technical data 55
A Further Support 67
WARNING
UNCONTROLLED MACHINE ACTIONS
Certified usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “Technical data” on page 55.
Connect to the product only components suitable for the requirements
of the specific application case.
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Make sure there is at least 3.94 inches (10 cm) of space in front of the
ventilation slits of the housing.
See “General technical data” on page 55.
Never insert pointed objects (narrow screwdrivers, wires, etc.) into the
device or into the connection terminals for electric conductors. Do not
touch the connection terminals.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least one free rack space (approx. 5 cm) above the device, because
heat is discharged via the housing of the device.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Warning: When the USB port is being used, the device must be
located in a housing that is locked by means of a tool.
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Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.
The following manuals are available as PDF files on the CD/DVD supplied:
Installation user manual
Basic Configuration user manual
Redundancy Configuration user manual
Reference manual for the graphical user interface
Command Line Interface reference manual
Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading
1 2 3 4 5 MACH 1000
USB V.24
P RM StandBy
R1 R2 FAULT
MACH 1000
1 2 3 4 5 MACH 1000
USB V.24
P RM StandBy
2
R1 R2 FAULT
MACH 1000
1 2 3 4 5 MACH 1000
USB V.24
P RM StandBy
2
R1 R2 FAULT
MACH 1000
USB V.24
P RM StandBy
2
R1 R2 FAULT
MACH 1000
Fast Ethernet
FE ports 5 to 24, free choice of connections
99: Module position empty
TT: 2 * twisted pair TX, RJ45, 10/100 Mbit/s
MM: 2 * Multimode FX DSC 100 Mbit/s
JJ: 2 * Multimode FX MTRJ 100 Mbit/s
NN: 2 * Multimode FX ST 100 Mbit/s
VV: 2 * Singlemode FX DSC 100 Mbit/s
UU: 2 * Singlemode FX ST 100 Mbit/s
LL: 2 * Singlemode Long Haul FX DSC 100 Mbit/s
GG: 2 * Singlemode Long Haul FX DSC 200 km 100 Mbit/s
ZZ: 2 * SFP slot 100 Mbit/s
RR: 2 * twisted pair TX, M12, 10/100 Mbit/s
FF: 2 * Multimode FL ST 10 Mbit/s
Table 3: Fast Ethernet, FE ports 5 to 24
1 2 MACH 1000
P RM StandBy 1 3 5 7 9 11 13 15 17 19 21 23
1 2 3 4 5
MACH 1000
21
22
USB V.24
23 24
2
R1 R2 FAULT
MACH 1000 25 26
For devices without PoE featuring 2 power supply units, you can connect the
supply voltage redundantly. Both inputs are uncoupled. With a non-
redundant supply of the supply voltage, the device reports the loss of a
supply voltage. You can prevent this message by applying the supply voltage
via both inputs, or by changing the configuration in the Management.
Note: To find out which power supply unit type your device has, refer to
positions 36 and 37 of the product code (see table 1).
Relay 2 Relay 1
N L N L
1 2 3 4 5 1 2 3 4 5
5
Relay 1
N L
1 2 3 4 5
4 3
23 24
2
R1 R2 FAULT
MACH 1000 25 26
Relay 2
N L
-/N +/L 1 2 3 4 5
-/N +/L
5 2
4 3
The MACH 1000 devices with PoE have 2*2 twisted pair ports TX
10/100 Mbit/s, depending on the device variant, as RJ45 or M12 sockets for
connecting network segments or PoE terminal devices (PD, Powered
Device) for all IEEE802.3af classes up to a maximum power output of 15.4
W.
The current is supplied on wire pairs transmitting the signal; the individual
ports are not electrically insulated from each other.
The following conditions are met in accordance with IEEE 802.3af:
Endpoint PSE
Alternative A
Note: On the MACH 1030 with two 1000 Mbit/s F/O ports, these ports are
combo ports (SFP/RJ45). You can use either the SFP slot or the RJ45 socket
to connect data cables. If both are used, the assigned SFP slot switches off
the related RJ45 port.
USB V.24
P RM StandBy
R1 R2 FAULT
MACH 1000
1 2
Figure 7: Display elements of MACH 1000, device variants with ports on the front
1 - Device status display elements
2 - Port status display elements
P RM StandBy 1 3 5 7 9 11 13 15 17 19 21 23
1 2 3
Figure 8: Display elements of MACH 1000, device variants with ports on the back
1 - Device status display elements
2 - Port status display elements for up to 4 Gigabit Ethernet ports and
up to 20 Fast Ethernet ports
3 - Diagnosis port with display element
The following table applies only to device variants with 2 power supply units:
LED Display Color Activity Meaning
P Supply Green Lights up Supply voltages 1 and 2 are on
voltage Yellow Lights up Supply voltage 1 or 2 is on
None The supply voltages 1 and 2 are too low.
The following table applies only to device variants with one power supply unit:
LED Display Color Activity Meaning
P Supply voltage Green Lights up Supply voltage is on
None Supply voltage is too low
If the manual setting is active on the signal contact, then the error display is
independent of the setting of the signal contact.
LS - data, link status (one green/yellow LED or one green and one yellow LED)
Not glowing No valid connection.
Glowing green Valid connection.
Flashing green (1 time a period) Port is switched to stand-by.
Flashing green (3 times a Port is switched off.
period)
Flashing yellow Data reception.
The socket housing is electrically connected to the front panel of the device.
The V.24 interface is not electrically isolated from the supply voltage.
Figure 9: Pin assignment of the V.24 interface and the DE9 connector
Note: You will find the order number for the terminal cable, which is ordered
separately, in the Technical Data section (see on page 55 “Technical data”).
You will find a description of the V.24 interface in the “User Manual Basic
Configuration” document on the CD/DVD supplied.
Note: You can use the signal contact functions when the voltage supply is
connected. If there is redundant voltage supply, but this is turned off, there is
a contact interruption at the corresponding signal contact.
WARNING
ELECTRIC SHOCK
Connect only a supply voltage that corresponds to the type plate of your
device.
Never insert sharp objects (small screwdrivers, wires, etc.) into the
connection terminals for electric conductors, and do not touch the terminals.
1 2
Relay
- +
1 2 3 4 5
- +
Figure 10: Power supply unit “C”, DC voltage 55 “General technical data”
Connection for
1 - supply voltage
2 - signal contact
1 2
Relay
-/N +/L
1 2 3 4 5
G
1 2
Relay
-/N +/L
1 2 3 4 5
- +
Figure 11: Power supply unit “G” (see on page 55 “General technical data”):
AC voltage (pictured above) or DC voltage (pictured below)
Connecting
1 - Supply voltage
2 - Signal contact
-/N +/L
1 2 3 1
Figure 12: Connecting the supply voltage via the 3-pin spring-loaded terminal
1 - Field connection terminal for supply voltage
2 - Terminal lock
Connect the wires according to the pin assignment on the device with the
clamps.
WARNING
ELECTRIC SHOCK
Connect only a supply voltage that corresponds to the type plate of your
device.
Never insert sharp objects (small screwdrivers, wires, etc.) into the
connection terminals for electric conductors, and do not touch the terminals.
The terminal blocks for devices with power unit type “M” (type “L”) are coded
to prevent them from being accidently connected to devices with power unit
type “L” (type “M”).
1 2
Relay
Figure 13: Power supply unit “L”, DC voltage (see on page 55 “General technical
data”)
Connecting
1 - Supply voltage
2 - Signal contact
Figure 14: Power supply unit “M” (see on page 55 “General technical data”):
AC voltage (pictured on right) or DC voltage (pictured on left)
Connecting
1 - Supply voltage
2 - Signal contact
Note: Use copper wire with cross-section AWG 20 to AWG 12 (0.5 mm2 to
3.0 mm2) and stripping length12 mm.
Relay
Figure 15: Connecting the switching voltage via the 2-pin spring-loaded terminal
1 - Field connection terminal for switching voltage
2 - Terminal lock
WARNING
ELECTRIC SHOCK
Install this device solely in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
M4-A
IR
MED
3 IA SLOT
1
S
M4-F
SLOT 4 AST
.POR 2 8SFP
P LED T
P1
RM
P2
RL1 1
P3 M4-8
L/D RL2
P4 TP-R
FDX FAN J45 2
RING
PORT 1000
RUN
STBY
AN LS 3
LED 1
TEST TP/FO
MAC DA
2 LS
H 4002 4
1 2
48+4 DA
G LS
3 5
DA
LS
LED 4 6
DA
SELECT
LS
5 7
DA
2
LS
6 8
DA
LS LS/DA
1
7 4
DA 2 7
LS 5
8 3 8
DA 6
6.1 P
M4-F
AST
6.2 8SFP
6.3
P
M4-F 1
AST
6.4 8TP-R
2
J45-P
oE
6.5 LS 3
1
DA
LS 4
6.6 2
LS/DA DA
6.1 LS
3 5
6.7
DA
RL1 LS
4 6
FAULT
6.8 DA
LS
5 7
RL2
DA
LS
6 8
DA
6.1 LS LS/DA
1
6.2 7 4
DA 2 7
6.3 LS 5
6.4 8 3 8
DA 6
6.5 P
6.6
6.7
6.8
R
V.24
USB
On delivery, two brackets are attached to the sides of the device (see figure
below).
USB V.24
P RM StandBy
R1 R2 FAULT
MACH 1000
MACH 1000
WARNING
FIRE HAZARD
Install the device in a fire protected shell if you are mounting it vertically.
Proceed as follows:
Remove the protection cap from the SFP transceiver.
Push the transceiver with the lock closed into the slot until it latches in.
Further information on the basic settings of the device can be found in the
“Basic Configuration” user manual on the CD/DVD.
Note: You will find information about the complaints and returns procedures
on the Internet under
http://www.beldensolutions.com/en/Service/Repairs/index.phtml .
USB V.24
P RM StandBy
R1 R2 FAULT
MACH 1000
MACH 1000
Proceed as follows:
Disconnect the data cables.
Disable the supply voltage.
Disconnect the grounding.
To detach the device from the switch cabinet or the wall, remove the
screws from the brackets on the device.
2
1
Proceed as follows:
Pull the SFP transceiver out of the slot by means of the opened lock.
Close the SFP transceiver with the protective cap.
Climatic conditions Minimum clearance around Top and bottom sides of device: 1.97 in
during operation the device (5 cm)
Left and right device side: 3.94 in (10 cm)
Ambient air temperaturea Standard +32 °F ... +140 °F
(0 °C ... +60 °C)
Extended b c d e f −40 °F ... +185 °F
(−40 °C ... +85 °C)
Humidity 5 % ... 95 % (non-condensing)
Air pressure Up to 2000 m (795 hPa), higher altitudes
on request
313,5
31,75
444 44,2
465,9
482,6
465,9 31,8
44
352,5
342
Note: The line lengths specified for the transceivers apply for the
respective fiber data (fiber attenuation and BLP/dispersion).
TP port
Length of a twisted pair segment max. 100 m (cat5e cable with 1000BASE-T)
Table 14: TP port 10BASE-T / 100BASE-TX / 1000BASE-T
MAR1030-... basic device (incl. 2 Gigabit Ethernet module 10.5 W 35.9 Btu (IT)/h
combo ports, without Fast Ethernet modules)
MAR 1x3y-4O... basic device (x = 0 or 1, y = 0 or 2) 11.5 W 39.2 Btu (IT)/h
MAR 1x3y-4T... basic device (x = 0 or 1, y = 0 or 2) 14.5 W 49.5 Btu (IT)/h
MAR 1x3y-OT... basic device (x = 0 or 1, y = 0 or 2) 13.0 W 44.4 Btu (IT)/h
Fast Ethernet modules
additionally for each Fast Ethernet FX module 2.0 W 6.9 Btu (IT)/h
additionally for each Fast Ethernet TX module 0.4 W 1.4 Btu (IT)/h
additionally for each PoE module 38.0 W 130.0 Btu (IT)/h
Examples
MAR1020- 12.3 W 42.0 Btu (IT)/h
99TTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX.X
MAR1020- 21.9 W 74.8 Btu (IT)/h
99TTTTTTTTTTTTMMMMMMMMMMMMUG9HPHHXX.X
MAR1020- 31.5 W 107.5 Btu (IT)/h
99MMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX.X
MAR1030- 15.3 W 52.2 Btu (IT)/h
CCTTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX.X
MAR1030- 24.9 W 85.0 Btu (IT)/h
CCTTTTTTTTTTTTMMMMMMMMMMMMUG9HPHHXX.X
MAR1030- 34.5 W 117.8 Btu (IT)/h
CCMMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX.
X
MAR1030- 38.5 W 131.4 Btu (IT)/h
4TMMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX.X
MAR1032-4TTTRRMMMMMMMMMM 35.3 W 120.5 Btu (IT)/h
MMMMMMMMMMUGGHPHHXX.X, non-PD (powered device)
MAR1132-4OTTRRMMMMMMMMMM 28.3 W 96.6 Btu (IT)/h
MMMMMM9999UGGHPHHXX.X, non-PD (powered device)
MAR1032-4TTTRRMMMMMMMMMMMM 111.3 W 380.5 Btu (IT)/h
MMMMMMMMUGGHPHHXX.X, 4 x Class0-PD (powered
device)
MAR1132-4OTTRRMMMMMMMMMMMM 104.3 W 356.6 Btu (IT)/h
MMMM9999UGGHPHHXX.X, 4 x Class0-PD (powered device)
Scope of delivery
Accessories
Note that products recommended as accessories may have different
characteristics to those of the device, which may limit the application
range of the overall system. For example, if you add an accessory with IP
20 to a device with IP 65, the IP of the overall system is reduced to 20.
Gigabit Ethernet SFP transceiver Order number
M-SFP-SX/LC 943 014-001
M-SFP-SX/LC EEC 943 896-001
M-SFP-MX/LC 942 035-001
M-SFP-LX/LC 943 015-001
M-SFP-LX/LC EEC 943 897-001
M-SFP-LX+/LC 942 023-001
M-SFP-LX+/ LC EEC 942 024-001
M-SFP-LH/LC 943 042-001
M-SFP-LH/LC EEC 943 898-001
M-SFP-LH+/LC 943 049-001
Name
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards –
Immunity for industrial environments
EN 55022 Information technology equipment – Radio disturbance characteristics
– Limits and methods of measurement
EN 60950-1 Information technology equipment – Safety – Part 1: General
requirements
EN 61131-2 Programmable controllers – Part 2: Equipment requirements and tests
EN 50121-4 Railway applications - EMC - emitted interference and interference
immunity for signal and telecommunication systems
EN 50155 Railway applications - Electronic equipment used on rolling stock
FCC 47 CFR Part 15 Code of Federal Regulations
Germanischer Lloyd Rules for Classification and Construction VI-7-2 – GL
UL 508 Safety for Industrial Control Equipment
EN 61850-3 Communications networks and systems in stations
IEEE 1613 Standard Environment and Testing Requirements for Communication
Networking Devices in Electric Power Substations
ANSI/ ISA 12.12.01 Nonincendive Electrical Equipment for Use in Class I and II,
Division 2, and Class III, Divisions 1 and 2 Hazardous
(Classified)Locations
Table 15: List of the technical standards