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GH481 – Kilternan
Block 3
Precast Design Report
Revision Sheet
Revision Date Description Issued By Checked By
P01 17/02/2022 Issued for Approval RGa GBe
GH481 – Kilternan
Contents
1 Introduction.............................................................................................................................................................. 4
1.1 Scope of Works............................................................................................................................................... 5
1.2 Design Assumptions ....................................................................................................................................... 5
1.2.1 Precast ....................................................................................................................................................... 5
1.2.2 Fire ............................................................................................................................................................. 5
1.2.3 Slabs ........................................................................................................................................................... 5
1.2.4 Loads .......................................................................................................................................................... 5
1.2.5 Analysis Model ........................................................................................................................................... 5
2 Structural Commentary ............................................................................................................................................ 6
2.1 Primary Superstructure .................................................................................................................................. 7
2.2 Stability ........................................................................................................................................................... 7
2.3 Crane .............................................................................................................................................................. 8
2.4 Disproportionate Collapse .............................................................................................................................. 8
3 Design Basis ............................................................................................................................................................ 10
3.1 Documentation............................................................................................................................................. 10
3.2 Materials ...................................................................................................................................................... 10
3.3 Design Working Life ...................................................................................................................................... 10
3.4 Durability Requirements .............................................................................................................................. 11
3.5 Nominal Cover for Concrete ......................................................................................................................... 11
3.6 Fire Resistance .............................................................................................................................................. 11
3.6.1 Precast Columns ...................................................................................................................................... 11
3.6.2 Precast Walls............................................................................................................................................ 12
3.6.3 Precast Beams .......................................................................................................................................... 12
3.6.4 Precast Slabs ............................................................................................................................................ 13
4 Loading ................................................................................................................................................................... 14
4.1 General Loading Info .................................................................................................................................... 14
4.1.1 Floor Loading ........................................................................................................................................... 14
4.1.2 Wall Loading ............................................................................................................................................ 16
4.1.3 Pitched Roof Loading ............................................................................................................................... 16
4.2 Wind Loading................................................................................................................................................ 16
4.3 Snow Loading ............................................................................................................................................... 17
4.4 Load Factors ................................................................................................................................................. 17
4.5 Load Cases .................................................................................................................................................... 17
4.6 Load Combinations ....................................................................................................................................... 17
5 Disproportionate Collapse Ties .............................................................................................................................. 18
5.1 Peripheral Ties .............................................................................................................................................. 18
5.2 Internal Ties (Longitudinal)........................................................................................................................... 18
5.3 Internal Ties (Transverse) ............................................................................................................................. 19
5.4 Horizontal Ties For Columns and Walls ........................................................................................................ 19
5.5 Vertical Ties .................................................................................................................................................. 20
5.5.1 Lap Length for Vertical Ties...................................................................................................................... 22
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GH481 – Kilternan
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GH481 – Kilternan
1 Introduction
Flood Precast have been appointed by Grandbird to carry out the analysis and design of the precast frame and
associated precast elements of Block 3 of this residential development at Enniskerry Road, Kilternan, Dublin.
M.T. Hamm Consulting Engineers (M.T. Hamm) are the main engineers and Burke Kennedy Doyle Architects
(BKD) are main architects. Whole project consists of 4 separated no of blocks. Report has been prepared for
Block 3 only as other blocks are of same no of storeys, design assumptions and similar layout. Therefore the
intend is to design other blocks to same principles. This report comprises Block 3, currently to be designed for a
proposed 3 storeys plus pitched roof.
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1.2.1 Precast
No shear joints can be assumed between precast panels. The horizontal ties are realised through loop boxes
(PVL connection). The lengths of individual panels are considered for stability purposes, instead of a linked wall
of multiple panels (non-linear).
1.2.2 Fire
Based on the fire safety consultant information received from Ryan & Associates Consulting, on January 2022,
all precast elements in the development (walls, slabs, beams and columns) are 60 mins fire rated exposed on
both sides for walls, slabs, three sides for beams and all sides for columns.
1.2.3 Slabs
Throughout the building, the main floor system is precast Wideslab 100mm thick with a 125mm structural
screed. With sufficient reinforcement provided continuously over supports it is assumed the floor system acts
as horizontal diaphragm. Both Wideslabs are considered as working one way, continuous over support slabs.
1.2.4 Loads
Loads have been taken as per the “19022 Kilternan Apartments Loading” dated 29/11.2021 and “19022
Apartments at Enniskerry Road Kilternan Wind Loads” dated 18/01/2022 provided by M.T. Hamm.
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GH481 – Kilternan
2 Structural Commentary
The development is a 3 storey high residential block.
Building has a following floor layouts:
• Ground Floor to 2nd Floor - repeatable as per the image below:
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GH481 – Kilternan
The Substructure up to the Ground Floor is reinforced in-situ concrete. Foundations are to consist of reinforced
concrete strip and wall foundations, which bear directly on the ground. There is no basement designed under
the Ground Floor.
Gravity dead and live floor loadings are supported by one-way spanning, pre-stressed floor slab units spanning
between precast elements (reinforced concrete walls and steel beams). The pre-stressed slabs work as
continuous over supports. The slabs are 100mm thick Wideslabs with a composite connection to a 125mm
topping.
Precast cross-walls are 200 mm thick. The wall panels act to transfer vertical loadings through the superstructure
to the in-situ foundations directly below. Precast walls are tied horizontally and vertically in order to form
structural support of the frame. However vertical joints don’t elongate wall panels in the stability calculations
and are to be analysed as individual walls, connected by horizontal diaphragm.
External walls under perpendicular loading of wind pressure/suction act as single span walls transferring out-of-
plane moments and horizontal loads to the nearest top and bottom horizontal floor diaphragms.
2.2 Stability
Primary lateral and longitudinal loadings in the permanent condition are transferred through diaphragm action
within the composite precast floor slabs and topping to the wall system. The cross-wall form of construction,
together with the lift and stair core, provides the principal lateral stability against horizontal loads.
Horizontal forces generated from notional and wind loadings are transferred in diaphragm action through the
floor plates at each floor to the cross-wall system of shear walls. The Equivalent Horizontal Force factor (EHF) is
taken as 0.5% or 0.005 of the total axial dead load.
Precast panels are tied vertically throughout the building, therefore act as vertical cantilevers to transfer
horizontal wind forces down to the foundations. The overturning (uplift) and shear forces generated by the
applied horizontal loads are typically resisted by the gravity dead load on the wall panels (mostly compressive
stresses).
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The stability shear walls are shown below, the remaining walls are taken as axial load bearing walls.
2.3 Crane
It is found that the cranes present will govern the wall panel size, rather than casting, transport or site
constraints. There is 130t Crawler Crane that will be used to lift precast elements for Blocks 1-4, limiting panels
self-weight to 11.5t. The walls will be panelised to suit these crane capacities and the analysis of the structure
will use wall lengths which comply to these limits.
For buildings in Consequence Class 2a, in addition to the recommended strategies for Consequence Class 1, the
provision of horizontal ties for framed and load-bearing wall construction, together with vertical ties in all
supporting columns and walls should be provided. Chapter 5 of this document will detail the design procedure
for the disproportionate collapse ties.
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An overview of the disproportionate collapse ties to be provided is shown in the sketch below:
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3 Design Basis
3.1 Documentation
The structure has been designed in accordance with the design codes and reference documents listed below.
3.2 Materials
The following materials will be used in the precast structural solution:
The in-situ structural screed is assumed to be grade C30/37 concrete. The mass of reinforced concrete is taken
as 2500 kg/m3.
According to IS EN 1990, buildings and other common structures should be designed for an indicative design
working life (DWL) of 50 years (Table 2.1).
In order to achieve the required DWL of the structure, each element of the structure should be protected from
the relevant environmental actions through providing adequate concrete cover to the structure. For a DWL of
50 years, the recommended Structural Class is S4, as per IS EN 1992-1-1, Cl. 4.4.1.2 (5) and this has been assumed
in the design.
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= +
The recommended minimum cover for durability from Table 4.4N is:
cmin,b = 20mm
= 20 + 5 = 25
Therefore, all precast elements for Block 3 will have a minimum of 25mm cover to the reinforcement.
See also chapter 3.6. for cover requirements due to fire resistance.
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Duration of
Precast Exposure to Form of Minimum axis Minimum
Resistance
Element Fire Resistance distance (mm) width (mm)
(min)
PC Concrete Cover to
3 sides 60 36 200
beam reinforcement
The minimum (least favourable) diameter of main reinforcement in columns is taken to be 12mm. Links are
typically 10mm bars, not considered as critical reinforcement under fire conditions. Therefore, the nominal cover
is determined by the following formula:
cnom,fire = cmin,axis – ølink – 0.5ø
As shown, cnom,fire gives less harsh cover requirements, so cnom value of 25mm can be used as final for columns.
Duration of
Precast Exposure to Form of Minimum axis Minimum
Resistance
Element Fire Resistance distance (mm) width (mm)
(min)
PC Concrete Cover to
2 sides 60 10 140
wall reinforcement
The minimum (least favourable) diameter of main reinforcement in walls is taken to be 8mm. Links are typically
8mm bars, not considered as critical reinforcement under fire conditions. Therefore, the nominal cover is
determined by the following formula:
cnom,fire = cmin,axis – ølink – 0.5ø
As shown, cnom,fire gives less harsh cover requirements, so cnom value of 25mm can be used as final for walls.
Duration of
Precast Exposure to Form of Minimum axis Minimum
Resistance
Element Fire Resistance distance (mm) width (mm)
(min)
PC Concrete Cover to
3 sides 60 30 200
beam reinforcement
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The minimum (least favourable) diameter of main reinforcement in beams is taken to be 12mm. Links are
typically 10mm bars, not considered as critical reinforcement under fire conditions. Therefore, the nominal cover
is determined by the following formula:
cnom,fire = cmin,axis – ølink – 0.5ø
As shown, cnom,fire gives less harsh cover requirements, so cnom value of 25mm can be used as final for beams.
As shown, cnom,fire gives the same cover requirements, so cnom value of 25mm shall be used as final for slabs.
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GH481 – Kilternan
4 Loading
4.1 General Loading Info
All loading information was provided by M.T. Hamm, as per the extract from the design brief document below:
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The guidelines above resulted in following load values applied to the FEA model:
Super-imposed dead load:
• Roof level (within the pitched roof): 2.25 kN/m2
• Roof level (green roof): 4.20 kN/m2
• Apartment levels: 0.45 kN/m2
• Balconies: 1.90 kN/m2
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According to the IS-EN 1991-1-4 Sections 5 and 7, following unfactored wind loads on building facades were
determined:
X direction wind pressure: 1.19 kN/m2
X direction wind suction: -0.60 kN/m2
Y direction wind pressure: 1.25 kN/m2
Y direction wind suction: -0,66 kN/m2
According to the IS-EN 1991-1-4 Sections 5 and 7, following unfactored wind loads on pitched roof faces were
determined:
Zone F: 1.19 kN/m2 (pressure)
Zone G: 1.19 kN/m2 (pressure)
Zone H: 0.83 kN/m2 (pressure)
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As per EN 1991-1-7, the internal tie should be capable of resisting a tensile force TI which is given by the following
formula:
)* + ψq- /
( =
7.5 5
Where gk + qk is the sum of the SLS loading on the floor slabs and z is the lesser of 5 times the storey height, H
(= 3.6m) or the greatest distance in metres in the direction of the tie, between the centres of the columns or
other vertical load-bearing members whether this distance is spanned by a single slab or by a system of beams
and slabs (= 9.0m in this case).
= 32
32 8.04 8.9
( = = 61.06
7.5 5
61.06 10$
, ! = = 140 '
500 0,87
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For the longitudinal tie requirement of 140 mm2, A252 mesh is to be provided in the structural screed. Around
each vertical tie, a H16 u-bar will be tied to provide a tie between the mesh and vertical ties, as shown in the
image below:
The same formula is used to calculate the transverse internal tie as the longitudinal internal tie, however, the z
value is now taken as the nominal length of wall which has been removed as outlined above, 8.10m. Therefore,
the tensile force to be resisted by the internal ties is:
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GH481 – Kilternan
Around each vertical tie in façade columns and walls, a H16 u-bar will be tied. The horizontal tie for columns and
walls will be placed at maximum 2.5m spacing.
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GH481 – Kilternan
Each column and wall should be tied continuously from the foundations to the roof level, as specified in IS EN
1991-1-7 (A.6 (1)).
For vertical ties to be effective, the clear height of the wall should not exceed 20 times its thickness. For this
project, the walls are 200mm thick, therefore the clear height should not exceed 4m. The maximum clear height
of the walls in this project is 3.375m.
Vertical ties should be grouped at 5m max. centres along a wall and will be placed no greater than 2.5m from an
unrestrained end, as per EN1991-1-7 A.6.
The tensile tie force to be resisted by the vertical ties is given by Section 9.10.2.5 of IS EN 1992-1-1 and the
associated National Annex which states:
• The tie should be capable of carrying a tensile force equal to the design load likely to be received by the
column or wall from any one storey under an accidental design situation
In this case, the worst-case loading on any one wall is on the cross walls along gridlines 3-H/3-2-3-4 which carry
slabs on both sides of 7.5m and 5.2m spans. Therefore, the load carried by this wall is:
<=>? <@>AB
; C D* + E* + F>==G HIJK LM
2
7.5 + 5.2
; C 6.08 + 2.8 + ;0.2 3.375 25 C = 73.26
2 '
The tensile capacity of a H25 bar under accidental actions is given by:
Therefore, to withstand the vertical tie force of 73.26 kN/m, H25 bars are required at a spacing of 3.36m
maximum.
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γs = 1.15
η1 = 1.0
η2 = 1.0 if ø ⩽ 32
α = 1.0
γc = 1.5
Based on the basic anchorage length (738 mm) the design lap length for the vertical ties may be determined, as
per IS EN 1992-1-1 (cl. 8.7.3) and Table 8.2:
=Z = [\ [' [$ [N [] =^, !
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Based on Table 8.2 above and lb,qrd the design lap length is calculated in the following table:
A lap length of 900mm is being provided for all H25 vertical ties which is shown to be sufficient.
This means the threaded (male) coupler bar is required to be the floor depth + 900mm long (1125mm). The
female end of the vertical tie (cast-in) may remain at 900mm length.
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GH481 – Kilternan
6 Structural Analysis
6.1 General Commentary
For the gravity load take down an AxisVM X6 model has been created. This model has been subjected
to multiple validation checks during the building of the model.
It is found that the precast panels require to have a physical gap modelled between them, mimicking an actual
joint. This ensures no lateral forces are transferred through the vertical joint between panels. The horizontal
ties are CFS-RVL loop boxes (or similar). The loops are not rigid links, meaning they require to be in tension to
transfer shear. For the loop boxes to be considered a shear joint the panels need to be placed according to a
specific installation process, where the joint between panels is to be tensioned before the grout is poured. This
is a technically complex process that has been proven to be inefficient and might leave room for error. The
second scenario for a shear transfer to occur is for the panel to deform so that the loop boxes become
engaged. For this to happen the deformation will be significant and the joints will crack. Although it is likely some
minor shear transfer will occur through the concrete, it is conservative to assume no shear will pass through the
joint. The shear redistribution is dependent on the diaphragm action of the slabs.
The model is built based on the drawings provided by BKD. The model starts at Ground Floor. After modelling
the Ground Floor a validation of the model has been executed. Once all issues were resolved and the results
were as expected, the storeys above have been put in. After finalising the complete analytical model, the loads
have been applied. For floor and roof loadings area loads have been applied according to chapter 4. The cladding
load has been applied as distributed surface load on façade walls. The splitting of the wall panels (putting in the
joints) has been done in conjunction with chapter 2.3, never exceeding the crane limits.
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The AxisVM model grants an insight into the load paths and provides with the axial loads at the transfer structure
/ in-situ level. All walls, both shear and load-bearing only, are modelled as meshed walls. The precast panels’
supports are stiff against translation in all direction X, Y, Z (fixed from translation) and have zero rotational
stiffness around all axis X, Y, Z.
This results in a line supports’ reaction charts RX (paralell to line support), RY (perpendicular to line support, in-
plane of the wall panel) and RZ (perpendicular to line support, out-of-plane of the wall panel).
The shear walls in this building resist the horizontal forces, in combination with the axial forces produced from
the gravity loads. Where tension occurs in shear walls additional reinforcement and vertical ties might be
required. It is assumed that tension in the panels is resisted in the outer 1.0 m length of a panel.
After extracting the compressive and (if present) tensile loads per element (N/mm2), an additional shear /
tension solution may be required. In our case shear walls experience only compression forces. None of the walls
experience tension. Compression has been checked for the walls and it is found that the compression capacity
of the concrete (C40/50) is adequate to resist the worst case, therefore no additional compression reinforcement
is required.
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Main shear walls ensuring lateral stability of the building were chosen based on following criteria:
• Walls (piers) having continuity from the top of the building through the Ground Floor to the
foundation
• Minor (preferably none) openings in wall panels
Although general lateral stability is ensured by main shear walls as described above, other walls were also
included in AxisVM model with their geometry and openings preserved.
Getting to the Ground Floor, precast walls are divided into piers by door and window openings. These piers are
linearly supported, and for linear supports reactions are extracted from AxisVM model. Below you’ll find a piers
reference layout for the walls.
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GH481 – Kilternan
There are 3 load combinations supposedly giving extreme reactions on supports. These are:
• Co #1: Combination of maximum gravity loads – maximum compression force values on supports
• Co #5: Combination of maximum X-direction wind load and minimum gravity loads – possibly extreme
force values on supports for X-direction shear walls (shear and tension due to bending moment)
• Co #11: Combination of maximum Y-direction wind load and minimum gravity loads – possibly extreme
force values on supports for Y-direction shear walls (shear and tension due to bending moment)
For combinations mentioned above, below you will find extract from the analysis model.
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Vertical reaction compressive forces on supports for X-direction walls are mostly in the range of -200 kN/m to
-30 kN/m for walls parallel to the span of floor slabs (side connection) and -300 kN/m to -400 kN/m for walls
perpendicular to the span (bearing). For some extremely loaded piers between window opes, vertical reaction
gets up to -800 kN/m.
Vertical reaction compressive forces on supports for Y-direction walls are mostly in the range of -150 kN/m
to -250 kN/m for walls parallel to the span of floor slabs (side connection) and -250 kN/m to -450 kN/m for walls
perpendicular to the span (bearing). For some extremely loaded piers between window opes, vertical reaction
gets up to -1100 kN/m.
Structure deformations
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Membrane forces in local y-direction (vertical component), ULS, X-direction shear walls
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In maximum X-direction wind combination, vertical support reactions are only compressive forces. Values of
compressive forces get their extreme at -450 kN/m. None of the panels experience the tension at the support.
Horizontal in-plane reactions (shear) get their extreme at 35 kN/m. As expected shear forces are high in walls
considered as shear, and low in walls considered as load-bearing only.
Looking into the membrane forces in local y-direction map, we can see that also going up through the building
there is only compression between wall panels in horizontal joints.
6.2.3 Combination Co #11 – extreme Y-direction wind load, minimum gravity loads
Structure deformations
Membrane forces in local y-direction (vertical component), ULS, Y-direction shear walls
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In maximum Y-direction wind combination, support reactions are only compressive forces. Values of
compressive forces get their extreme at -700 kN/m. None of the panels experience the tension at the support.
Horizontal in-plane reactions (shear) get their extreme at 40 kN/m. As expected shear forces are high in walls
considered as shear, and low in walls considered as load-bearing only.
Looking into membrane forces in local y-direction map, we can see that also going up through the building
there is only compression between wall panels in horizontal joints.
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GH481 – Kilternan
W2 Rx min Co #4 -8 -259 W19 Rx min Co #12 -24 -264 W31 Rx min Co #12 -12 -401
max Co #8 3 -217 max Co #11 0 -194 max Co #11 0 -266
Ry min Co #3 -4 -385 Ry min Co #12 -11 -383 Ry min Co #12 -10 -512
max Co #5 -2 -152 max Co #14 -5 -82 max Co #14 -4 -179
W3 Rx min Co #4 -12 -180 W20 Rx min Co #12 -12 -290 W32 Rx min Co #12 -54 -452
max Co #8 0 -174 max Co #11 0 -223 max Co #9 44 -374
Ry min Co #3 -7 -283 Ry min Co #12 -8 -369 Ry min Co #12 -54 -452
max Co #5 -3 -87 max Co #14 -3 -130 max Co #14 5 -75
W4 Rx min Co #5 0 -216 W21 Rx min Co #12 -63 -547 W33 Rx min Co #12 -40 -441
max Co #7 12 -208 max Co #10 43 -360 max Co #10 30 -367
Ry min Co #6 7 -309 Ry min Co #12 -63 -547 Ry min Co #12 -40 -441
max Co #8 4 -118 max Co #14 4 -62 max Co #14 -1 -105
W5 Rx min Co #3 -15 -271 W22 Rx min Co #12 -46 -402 W34 Rx min Co #6 -14 -300
max Co #8 0 -235 max Co #9 38 -323 max Co #3 39 -407
Ry min Co #3 -8 -334 Ry min Co #12 -46 -402 Ry min Co #3 39 -407
max Co #5 -4 -128 max Co #14 6 -79 max Co #5 -4 -119
W6 Rx min Co #12 -18 -341 W23 Rx min Co #12 -39 -327 W35 Rx min Co #14 -5 -148
max Co #11 -2 -166 max Co #9 31 -277 max Co #10 8 -202
Ry min Co #12 -12 -496 Ry min Co #12 -39 -327 Ry min Co #12 -2 -339
max Co #14 -4 -133 max Co #11 -7 -85 max Co #14 -1 -109
W7 Rx min Co #12 -25 -989 W24 Rx min Co #12 -24 -926 W36 Rx min Co #12 -63 -587
max Co #11 3 -538 max Co #11 3 -510 max Co #10 41 -411
Ry min Co #12 -22 -1 161 Ry min Co #12 -21 -1 094 Ry min Co #12 -63 -587
max Co #14 1 -472 max Co #14 1 -426 max Co #14 1 -118
W8 Rx min Co #6 -9 -328 W25 Rx min Co #6 -20 -209 W37 Rx min Co #12 -38 -328
max Co #5 1 -249 max Co #5 -4 -127 max Co #10 38 -306
Ry min Co #6 -6 -369 Ry min Co #6 -11 -324 Ry min Co #12 -38 -328
max Co #5 -2 -167 max Co #8 -6 -73 max Co #14 2 -40
W9 Rx min Co #8 0 -193 W26 Rx min Co #6 -9 -779 W38 Rx min Co #12 -29 -261
max Co #4 13 -189 max Co #3 5 -723 max Co #9 32 -262
Ry min Co #3 7 -294 Ry min Co #6 -9 -779 Ry min Co #9 32 -262
max Co #5 3 -97 max Co #8 1 -380 max Co #14 4 -47
W10 Rx min Co #6 -18 -234 W27 Rx min Co #8 1 -356 W39 Rx min Co #13 -7 -210
max Co #5 -3 -158 max Co #3 17 -615 max Co #10 9 -226
Ry min Co #6 -10 -336 Ry min Co #3 14 -724 Ry min Co #12 -3 -405
max Co #8 -5 -94 max Co #5 2 -311 max Co #14 -2 -101
W11 Rx min Co #6 -9 -764 W28 Rx min Co #6 -13 -195 W40 Rx min Co #13 -19 -285
max Co #3 6 -744 max Co #5 -1 -168 max Co #9 38 -420
Ry min Co #6 -9 -764 Ry min Co #6 -6 -256 Ry min Co #9 38 -420
max Co #8 1 -384 max Co #8 -4 -92 max Co #14 3 -94
W12 Rx min Co #8 1 -349 W29 Rx min Co #8 0 -254 W41 Rx min Co #14 -1 -74
max Co #3 18 -595 max Co #3 11 -368 max Co #10 11 -87
Ry min Co #3 14 -719 Ry min Co #3 8 -414 Ry min Co #12 1 -168
max Co #5 3 -289 max Co #5 2 -199 max Co #14 0 -11
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W43 Rx min Co #14 -5 -95 W55 Rx min Co #13 -12 -112 W67 Rx min Co #6 -25 -238
max Co #9 28 -277 max Co #10 14 -166 max Co #3 28 -243
Ry min Co #9 28 -277 Ry min Co #9 13 -169 Ry min Co #3 28 -243
max Co #11 8 -15 max Co #14 0 -34 max Co #8 2 -37
W44 Rx min Co #13 -23 -326 W56 Rx min Co #13 -12 -120 W68 Rx min Co #12 -31 -489
max Co #9 41 -458 max Co #10 14 -173 max Co #10 4 -176
Ry min Co #9 41 -458 Ry min Co #9 14 -176 Ry min Co #12 -31 -489
max Co #14 1 -85 max Co #14 1 -35 max Co #11 4 -126
W45 Rx min Co #6 -31 -244 W57 Rx min Co #6 -11 -143 W69 Rx min Co #6 -57 -137
max Co #3 36 -307 max Co #3 13 -144 max Co #5 3 -94
Ry min Co #3 36 -307 Ry min Co #3 13 -144 Ry min Co #6 -45 -250
max Co #5 0 -21 max Co #8 4 -49 max Co #7 -19 0
W46 Rx min Co #6 -29 -259 W58 Rx min Co #14 -6 -100 W70 Rx min Co #6 -43 -378
max Co #3 37 -306 max Co #10 31 -305 max Co #4 28 -304
Ry min Co #3 37 -306 Ry min Co #10 31 -305 Ry min Co #6 -43 -378
max Co #5 1 -42 max Co #14 0 1 max Co #8 2 -106
W47 Rx min Co #7 -15 -169 W59 Rx min Co #12 -16 -301 W71 Rx min Co #6 -30 -298
max Co #3 38 -289 max Co #9 31 -385 max Co #3 47 -357
Ry min Co #3 38 -289 Ry min Co #9 31 -385 Ry min Co #3 47 -357
max Co #5 6 -41 max Co #11 -6 -126 max Co #5 -5 -92
W48 Rx min Co #6 -41 -342 W60 Rx min Co #12 -2 -98 W72 Rx min Co #14 -1 -185
max Co #4 15 -212 max Co #10 3 -154 max Co #10 10 -156
Ry min Co #6 -41 -342 Ry min Co #9 -1 -171 Ry min Co #9 6 -231
max Co #8 -2 -91 max Co #14 -1 -27 max Co #11 3 -89
W49 Rx min Co #6 -41 -383 W61 Rx min Co #10 -4 -166 W73 Rx min Co #12 -32 -390
max Co #3 43 -395 max Co #4 0 -137 max Co #10 17 -263
Ry min Co #3 43 -395 Ry min Co #9 0 -177 Ry min Co #12 -32 -390
max Co #5 -7 -126 max Co #14 -1 -35 max Co #14 1 -61
W50 Rx min Co #6 -36 -359 W62 Rx min Co #6 -53 -444 W74 Rx min Co #6 -32 -710
max Co #3 47 -440 max Co #3 37 -372 max Co #5 -1 -345
Ry min Co #3 47 -440 Ry min Co #6 -53 -444 Ry min Co #6 -23 -902
max Co #8 10 -144 max Co #5 -12 -145 max Co #8 -2 -311
W51 Rx min Co #7 -11 -116 W63 Rx min Co #6 -24 -318 W75 Rx min Co #12 -22 -213
max Co #4 15 -123 max Co #3 44 -388 max Co #10 13 -160
Ry min Co #3 13 -157 Ry min Co #3 44 -388 Ry min Co #12 -22 -213
max Co #5 4 -57 max Co #8 11 -135 max Co #11 -5 -51
W52 Rx min Co #12 -11 -237 W64 Rx min Co #6 -33 -285 W76 Rx min Co #13 -17 -263
max Co #11 0 -177 max Co #3 21 -221 max Co #11 2 -242
Ry min Co #12 -8 -321 Ry min Co #6 -33 -285 Ry min Co #12 -9 -405
max Co #14 -4 -89 max Co #8 0 -69 max Co #14 -3 -124
W53 Rx min Co #12 -31 -493 W65 Rx min Co #6 -31 -280 W77 Rx min Co #6 -14 -147
max Co #9 5 -244 max Co #3 33 -269 max Co #4 10 -156
Ry min Co #12 -31 -493 Ry min Co #6 -31 -280 Ry min Co #12 -8 -178
max Co #11 4 -142 max Co #8 1 -49 max Co #11 -10 -59
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W79 Rx min Co #7 -26 -283 W91 Rx min Co #12 -24 -267 W103 Rx min Co #14 -11 -262
max Co #3 41 -362 max Co #9 30 -236 max Co #10 16 -280
Ry min Co #3 41 -362 Ry min Co #12 -8 -548 Ry min Co #9 6 -408
max Co #5 -2 -99 max Co #14 -6 -30 max Co #11 4 -145
W80 Rx min Co #8 -3 -91 W92 Rx min Co #7 -4 -34 W104 Rx min Co #13 -12 -343
max Co #3 55 -146 max Co #10 1 -36 max Co #10 3 -410
Ry min Co #3 44 -259 Ry min Co #3 1 -65 Ry min Co #12 -10 -501
max Co #4 17 -9 max Co #5 0 -7 max Co #14 -3 -170
W81 Rx min Co #12 -64 -563 W93 Rx min Co #14 -3 -36 W105 Rx min Co #7 -8 -276
max Co #9 58 -478 max Co #10 4 -56 max Co #5 8 -244
Ry min Co #12 -64 -563 Ry min Co #9 2 -87 Ry min Co #9 -2 -404
max Co #14 11 -130 max Co #14 -1 -20 max Co #8 -3 -180
W82 Rx min Co #12 -10 -161 W94 Rx min Co #13 -13 -348 W106 Rx min Co #6 -29 -431
max Co #10 7 -133 max Co #10 3 -401 max Co #3 35 -409
Ry min Co #3 -7 -168 Ry min Co #12 -10 -514 Ry min Co #6 -29 -431
max Co #8 1 -53 max Co #14 -3 -170 max Co #5 -7 -153
W83 Rx min Co #13 -18 -278 W95 Rx min Co #12 -22 -266 W107 Rx min Co #6 -18 -232
max Co #11 3 -87 max Co #9 37 -160 max Co #5 -2 -158
Ry min Co #13 -18 -278 Ry min Co #12 -7 -569 Ry min Co #6 -10 -344
max Co #11 1 -50 max Co #14 -3 -32 max Co #8 -5 -88
W84 Rx min Co #13 -23 -144 W96 Rx min Co #13 -2 -23 W108 Rx min Co #6 -10 -679
max Co #11 12 -121 max Co #10 2 -18 max Co #3 5 -694
Ry min Co #9 8 -185 Ry min Co #9 0 -44 Ry min Co #6 -9 -753
max Co #11 2 -60 max Co #5 0 -7 max Co #8 1 -371
W85 Rx min Co #8 -13 -151 W97 Rx min Co #13 -30 -240 W109 Rx min Co #8 0 -364
max Co #3 26 -168 max Co #10 32 -264 max Co #3 16 -592
Ry min Co #3 24 -195 Ry min Co #9 32 -265 Ry min Co #3 14 -701
max Co #5 2 -35 max Co #11 -2 -34 max Co #5 2 -308
W86 Rx min Co #12 -8 -822 W98 Rx min Co #12 -41 -379 W110 Rx min Co #14 -6 -474
max Co #9 16 -781 max Co #9 49 -389 max Co #9 18 -769
Ry min Co #9 14 -852 Ry min Co #9 49 -389 Ry min Co #9 16 -913
max Co #11 -2 -388 max Co #14 5 -65 max Co #11 0 -353
W87 Rx min Co #13 -36 -298 W99 Rx min Co #14 -3 -36 W111 Rx min Co #14 -3 -580
max Co #9 32 -276 max Co #10 4 -33 max Co #9 27 -1 072
Ry min Co #12 -35 -299 Ry min Co #13 -2 -64 Ry min Co #9 24 -1 258
max Co #11 0 -31 max Co #11 1 0 max Co #11 -1 -518
W88 Rx min Co #12 -67 -568 W100 Rx min Co #7 -4 -36 W112 Rx min Co #12 -44 -398
max Co #9 53 -440 max Co #5 3 -28 max Co #10 47 -369
Ry min Co #12 -67 -568 Ry min Co #3 1 -62 Ry min Co #12 -44 -398
max Co #14 5 -88 max Co #14 -1 -10 max Co #14 1 -31
W89 Rx min Co #13 -4 -112 W101 Rx min Co #13 -2 -40 W113 Rx min Co #14 -1 -20
max Co #9 7 -153 max Co #10 1 -49 max Co #10 4 -30
Ry min Co #3 6 -169 Ry min Co #12 -1 -61 Ry min Co #10 2 -54
max Co #8 1 -41 max Co #14 -1 -13 max Co #14 0 -1
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min. min.
Ref. C Comb. Rx [kN/m] Ry [kN/m] Ref. C Comb. Rx [kN/m] Ry [kN/m]
max. max.
W114 Rx min Co #14 -7 -259 W126 Rx min Co #8 -8 -232
max Co #10 23 -268 max Co #4 7 -262
Ry min Co #9 10 -441 Ry min Co #9 1 -387
max Co #11 5 -106 max Co #5 2 -174
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−1100
_` = = −5500 = −5.50
0.20 ' '
Concrete grade C40/50 has a design compressive strength of 26,7 N/mm2 (2/3 x fck) and therefore
no additional measures are required to resist the compression in walls.
6.3.2 Tension
The maximum occurring tensile forces in shear walls are also calculated and it is found that none of precast walls
are required to resist tensile stresses. However, conservatively for further calculations it is assumed that the
maximum tensile flexural stress is:
50
_ = = 250 = 0,25
0,20 ' '
The tension (N/mm2) is translated into the required area of steel (As,req) to resist it. The vertical ties in the precast
wall panels are H25 ties (as per chapter 5.4), with a steel area of 491 mm2 per tie. It is assumed that tension in
panels will be resisted in the outer 1.0 m of the wall panel. Required steel values to resist tension that are less
than 491 mm2 are assumed to be adequately resisted with the vertical ties already present in the panel. For this
system to work the outer vertical ties always need to be placed within the outer 1.0 m of the panels, which will
always be the case. Required steel values to resist tension that are more than 491 mm2 require additional vertical
ties. The tensile strength of the concrete (1.67 MPa for C40/50 grade) has conservatively been ignored meaning
the vertical tie reinforcement is required to resist the tensile forces alone.
The tension in the wall panels at the top level has been checked and it is found there is no tension occurring that
requires additional measures.
To ensure continuity and load transfer between vertical ties that resist tension 4 No. H16s will be placed vertically
at the outer tie at each end.
50 000 ∗ 1,0
, ! = = 114 '
< , = 491 '
435 '
It has been proven that tensile force will be resisted with the vertical ties already present in the panel.
6.3.3 Shear
As the wall panels are jointed horizontally at every level, the vertical ties are required to resist the shear resulting
from the wind forces and Equivalent Horizontal Forces (EHF) between panels. As calculated in the table below,
there is only one panel that requires the vertical ties at closer centres than the pre-determined spacing of 2000
mm (chapter 5.4).
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ef*
cd9 = ∗g∗
1,15 √3
Where:
fyk = 500 N/mm2
φ = 0.6
As = 491 mm2 for a H25 Vertical Tie
Therefore:
cd ,'N = 435 ∗ 0,6 ∗ 491 ∗ 0,577 = 74
74
cd = = 37
2,0
Every horizontal joint exceeding shear force of 37 kN/m needs H25 with reduced spacing.
In the table containing extreme reaction forces (see p. 6.2.4) we can see there are multiple piers exceeding the
shear force 37 kN/m. However, these extreme forces are extracted from peak points of the graph along the line
support. It is considered as not reasonable to design entire elements for peak force. Instead, Axis VM provides
opportunity to use average shear force values along single pier (support) and let the pier itself to transfer the
shear force internally, and these average values will be used for further calculations. Please see the image below
that represents the described phenomena:
Therefore, there are number of piers that exceed shear force 37 kN/m in peak value, but don’t in average value,
and these don’t need reduced c/c spacing of vertical H25 bars.
There are still number of piers that need reduced c/c spacing of vertical H25 couplers. Results for these are shown
in the table below, together with results of calculated and designed c/c spacing of H25 couplers:
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Walls (piers) needing reduced spacing of H25 vertical bars in horizontal joints
Shear stress in the walls has been checked as well. Walls will be reinforced with A252 mesh each face. Shear
stress in the walls has been checked for the same walls (piers) as in the table above, as others present lower
values of shear force.
Shear As Required
Shear stress
average for Shear in As Provided
Reference (ULS) Status Reference
value (ULS) Panel [mm2]
[N/mm2] 2
[kN/m] [mm ]
W69 47 0,24 313 504 pass W69
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These beams are highlighted below in screenshots taken from the model:
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Type B4 Beams – Precast beams at 1st & 2nd Floor – 200x515, 200x880
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These beams have been analysed for the worst-case, i.e.: longest span with highest loads. Therefore, we can
design the worst case and assume all other similar beams will pass with the same design. Beams are checked
with factors of 1.35Gk and 1.5Qk. Lintel beams are incorporated in the wall panels.
The deflection of all beam types has been checked for long term deflection and with cracked section properties
and are found to be well within the deflection limits. Therefore, by inspection all other noted beams will pass on
deflection criteria.
The slabs are generally 100mm solid prestressed Widseslab units with a 125mm structural screed. The Wideslabs
will need to be pre-propped until the screed has reached design strength. The analysis and design of the precast
slabs is done for a typical slab in the building. There are non-typical areas of slabs which will require further
analysis separately.
While the global analysis of the floors is carried out using the AxisVM model to verify load paths, the design of
the slabs will be carried out using in-house spreadsheets which have been independently verified.
The screenshot taken from the FEA model below shows the slab bending moments in the X and Y direction for
the permanent and variable loads. As can be seen and as expected, hogging moments occur over wall supports
with sagging moments at midspan of the slabs.
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The prestressed slab design is carried out in chapter 7.5 for the sagging moments while the hogging moments
will require continuity reinforcement in the top of the structural screed over the crosswall supports. This
continuity reinforcement is calculated using the formula:
i
=
0,87 ∗ ef* ∗ 0,95 ∗ j
With an overall composite depth of 225mm, cover to the top reinforcement of 25mm and assuming H16
diameter continuity reinforcement, the effective depth d can be taken as:
16
j = 225 − 25 − = 192
2
120 ∗ 10]
= = 1513 '
/
0,87 ∗ 500 ∗ 0,95 ∗ 192
For 120 kNm, H16@125mm c/c spacing provides a reinforcement area of 1608 mm2/m which is adequate for the
hogging moments obtained. This is to be used in following areas:
• Roof Floor along GL 3-C+/3-3 - 3-6
• Roof Floor along GL 3-G+/3-4 - 3-7
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For 85 kNm, H16@150mm c/c spacing provides a reinforcement area of 1340 mm2/m which is adequate for the
hogging moments obtained. This is to be used in following areas:
• Roof Floor along GL 3-3, 3-4, 3-5
For 55 kNm and 70 kNm, H16@200mm c/c spacing provides a reinforcement area of 1005 mm2/m which is
adequate for the hogging moments obtained. This is to be used in following areas:
• 1st to 2nd Floor along GL 3-H/3-2 - 3-4
• 1st to 2nd Floor along GL 3-3, 3-4, 3-5
For some areas, H12@200mm c/c is to be used according to hogging moment maps above. For all other areas
over supports, continuity reinforcement of A252 mesh is determined to be sufficient.
The precast stairs run from Ground Floor to 2nd Floor. All stairs are comprised of 4 precast panels, divided into
stairs and landings. The landing is 150mm Wideslab + 75mm structural screed, spanning 5.8m. The flights are
200mm precast stairs spanning 2.95m to 3.45m.
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The minimum vertical reinforcement for a 200mm thick wall is given by clause 9.6 of IS EN 1992-1-1:
k, = 0,002 ∗ `
Therefore, the minimum required vertical reinforcement is 400 mm2/m, with half of this area to be provided in
each face of the wall, resulting in 200 mm2/m per face.
l, = 0,025 ∗ k,
The use of A252 mesh in both faces of the wall exceeds the minimum requirements required by IS EN 1992-1-1.
All panels are to have H8 U-bars at 400 mm centres closing the ends ofthe panels. The mesh at each opening in
the panels is to be closed in a similar fashion.
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There are some narrow piers bearing higher values of loads per meter run, however those piers of width less or
equal to 800mm are treated as column segment incorporated in the wall and are conservatively reinforced with
longitudinal H16@200mm cc each face and transverse stirrups H10@200mm cc.
Following load values (read out from AxisVM global analysis results) and characteristics were used for
calculations:
Moment Moment
Design
about about
Wall Thickness Horizontal Vertical axial
ULS/SLS minor axis minor axis Status
reference [mm] reinforcement reinforcement load
at top at bottom
[kN/m]
[kNm/m] [kNm/m]
ULS 850 17 0
W86 200 H8@200 c/c H8@200 c/c Pass
SLS 600 12 0
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7.2.1 Wall no 86
RC WALL DESIGN (EN 1992)
In accordance with EN1992-1-1:2004 incorporating corrigendum January 2008 and the Irish national
annex
Tedds calculation version 1.1.05
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Force in tension face bars; Fs = if(d > λsb × z, Asv × σ, Asv × (σ - η × fcd)) = -109.3
kN/m
Strain in compression face bars; ε’ = εcu3 × (1 - d’ / z) = 0.00093
Stress in compression face bars; σ’ = if(ε’< 0, max(-1×fyd, Es × ε’), min(fyd, Es × ε’)) = 186.2
N/mm2
Force in compression face bars; Fs’ = if(d’ > λsb × z, Asv × σ’, Asv × (σ’ - η × fcd)) = 41.1
kN/m
Resultant concrete/steel force; F = Fc + Fs + Fs’ = 845.8 kN/m
PASS - This is within half of one percent of the applied axial load therefore say OK
Moment of resistance of tension face bars; MRds = Fs × (d - h / 2) = -6.9 kNm/m
Moment of resistance of compression face bars; MRds’ = Fs’ × (h / 2 - d’) = 2.6 kNm/m
Combined moment of resistance
Moment of resistance about minor axis; MRd = MRdc + MRds’ - MRds = 82.4 kNm/m
PASS - The moment capacity exceeds the design bending moment
Crack widths
Slenderness limit (cl. 5.8.3.1)
Min 1st order moment about minor axis; M01_SLS=min(abs(Mtop_SLS),abs(Mbtm_SLS))+ei×NEd_SLS =
5.1 kNm/m
Max 1st order moment about minor axis; M02_SLS=max(abs(Mtop_SLS),abs(Mbtm_SLS))+ei×NEd_SLS =
17.1 kNm/m
Moment ratio; rm_SLS = M01_SLS / M02_SLS = ;0.297
Factor C; CSLS = 1.7 - rm_SLS = 1.403
Relative normal force; nSLS = NEd_SLS / (Ac × fcd) = 0.132
Slenderness limit; λlim_SLS = 20 × A × B × CSLS / √(nSLS) = 56.5
λ>=λlim_SLS - Second order effects must be considered
Second order bending moment about minor axis (cl. 5.8.8.2 & 5.8.8.3)
Axial load correction factor; Kr_SLS = min(1.0 , (nu - nSLS) / (nu - nbal)) = 1.000
Effective creep ratio; φef_SLS = φ∞ × 1.0 = 2.137
Factor β; β = 0.35 + fck / 200 MPa - λ / 150 = 0.160
Creep factor; Kφ_SLS = max(1.0, 1 + β × φef_SLS) = 1.343
Modified curvature; curvemod_SLS = Kr_SLS × Kφ_SLS × curvebasic = 0.0000398
mm-1
Deflection; e2_SLS = curvemod_SLS × l02 / c = 45.3 mm
Nominal 2nd order moment; M2_SLS = NEd_SLS × e2_SLS = 27.2 kNm/m
Design bending moment about minor axis (cl. 7.3.4)
Equivalent 1st order moment; M0e_SLS = max(0.6*M02_SLS+0.4*M01_SLS,0.4*M02_SLS) =
;12.3; kNm/m
Design moment;
MEd_SLS = max(M02_SLS, M0e_SLS + M2_SLS, M01_SLS + 0.5 ×
M2_SLS)
MEd_SLS = 39.5 kNm/m
Cover to tension reinforcement; c = h - d - φv / 2 = 33.0 mm
Ratio of steel to concrete modulii; αe = Es / Ecm = 5.7
Area of reinft in concrete units; As,eff = 2 × αe × Asv = 2854 mm2/m
Combined area of steel/conc in conc units; Aeff = b × h + As,eff = 202854 mm2/m
Reinforcement ratio per face; ρ = Asv /(b × d) = 0.002
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Beam
Beam Main reinforcement Notes
Ref.
Door Head – 200x590, 200x815,
B1 Bottom – 2 No. H16s; Top – 2 No. H16s H10@150 c/c links
200x1040, 200x1265
Window Head – 200x515, 200x580,
B2 Bottom – 2 No. H16s; Top – 2 No. H16s H10@150 c/c links
200x655,$ 200x880, 200x950,
B3 Precast beam – 200x815, 200x955 Bottom – 2 No. H16s; Top – 2 No. H16s H10@150 c/c links
B4 Precast beam – 200x515, 200x880 Bottom – 2 No. H16s; Top – 2 No. H16s H10@150 c/c links
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ANALYSIS
Tedds calculation version 1.0.35
Geometry
Geometry (m) - Concrete (C40 2500 Quartzite) - R 200x510
Permanent
Imposed
Load combination
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Results
Forces
Strength combinations - Moment envelope (kNm)
;
Concrete details - Table 3.1. Strength and deformation characteristics for concrete
Concrete strength class; C40/50
Aggregate type; Quartzite
Aggregate adjustment factor - cl.3.1.3(2); AAF = 1.0
Characteristic compressive cylinder strength; fck = 40 N/mm2
Mean value of compressive cylinder strength; fcm = fck + 8 N/mm2 = 48 N/mm2
Mean value of axial tensile strength; fctm = 0.3 N/mm2 * (fck/ 1 N/mm2)2/3 = 3.5 N/mm2
Secant modulus of elasticity of concrete; Ecm = 22 kN/mm2*(fcm / 10 N/mm2)0.3 * AAF = 35220
N/mm2
Ultimate strain - Table 3.1; εcu2 = 0.0035
Shortening strain - Table 3.1; εcu3 = 0.0035
Effective compression zone height factor; λ = 0.80
Effective strength factor; η = 1.00
Coefficient k1; k1 = 0.40
Coefficient k2; k2 = 1.0 * (0.6 + 0.0014 / εcu2) = 1.00
Coefficient k3; k3 = 0.40
Coefficient k4; k4 = 1.0 * (0.6 + 0.0014 / εcu2) = 1.00
Partial factor for concrete -Table 2.1N; γC = 1.50
Compressive strength coefficient - cl.3.1.6(1); αcc = 0.85
Design compressive concrete strength - exp.3.15; fcd = αcc * fck / γC = 22.7 N/mm2
Compressive strength coefficient - cl.3.1.6(1); αccw = 1.00
Design compressive concrete strength - exp.3.15; fcwd = αccw * fck / γC = 26.7 N/mm2
Maximum aggregate size; hagg = 20 mm
Density of reinforced concrete; ρ = 2500 kg/m3
Monolithic simple support moment factor; β1 = 0.25
Reinforcement details
Characteristic yield strength of reinforcement; fyk = 500 N/mm2
Partial factor for reinforcing steel - Table 2.1N; γS = 1.15
Design yield strength of reinforcement; fyd = fyk / γS = 435 N/mm2
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Beam - Span 1
Rectangular section details
Section width; b = 200 mm
Section depth; h = 510 mm
PASS - Minimum dimensions for fire resistance met
Moment design
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Basic allowable span to depth ratio ; span_to_depthbasic = Kb * [11 + 1.5 * (fck / 1 N/mm2)0.5 *
ρm0 / ρm + 3.2 * (fck / 1 N/mm2)0.5 * (ρm0 / ρm - 1)1.5] =
142.361
Reinforcement factor - exp.7.17; Ks = min(As,prov / As,req * 500 N/mm2 / fyk, 1.5) = 1.500
Flange width factor; F1 = 1 = 1.000
Long span supporting brittle partition factor; F2 = 1 = 1.000
Allowable span to depth ratio; span_to_depthallow = min(span_to_depthbasic * Ks * F1 *
F2, 40 * Kb) = 40.000
Actual span to depth ratio; span_to_depthactual = Lm1_s1 / d = 5.139
PASS - Actual span to depth ratio is within the allowable limit
Minimum bar spacing (Section 8.2)
Top bar spacing; stop = (b - (2 * (cnom_s + φm1_s1_z2_v) + φm1_s1_z2_t_L1 *
Nm1_s1_z2_t_L1)) / (Nm1_s1_z2_t_L1 - 1) = 98.0 mm
Minimum allowable top bar spacing; stop,min = max(φm1_s1_z2_t_L1 * ks1, hagg + ks2, 20mm) = 25.0
mm
PASS - Actual bar spacing exceeds minimum allowable
Bottom bar spacing; sbot = (b - (2 * (cnom_s + φm1_s1_z2_v) + φm1_s1_z2_b_L1 *
Nm1_s1_z2_b_L1)) / (Nm1_s1_z2_b_L1 - 1) = 98.0 mm
Minimum allowable bottom bar spacing; sbot,min = max(φm1_s1_z2_b_L1 * ks1, hagg + ks2, 20mm) = 25.0
mm
PASS - Actual bar spacing exceeds minimum allowable
Shear design
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Support conditions
Support A Vertically restrained
Rotationally free
Support B Vertically restrained
Rotationally free
Applied loading
Beam loads Permanent self weight of beam * 1
Permanent full UDL 49.89 kN/m
Variable full UDL 6.74 kN/m
Load combinations
Load combination 1 - ULS Support A Permanent * 1.35
Variable * 1.50
Permanent * 1.35
Variable * 1.50
Support B Permanent * 1.35
Variable * 1.50
Load combination 2 - SLS Support A Permanent * 1.00
Variable * 1.00
Permanent * 1.00
Variable * 1.00
Support B Permanent * 1.00
Variable * 1.00
Analysis results
Maximum moment; Mmax = 164.7 kNm; Mmin = 0 kNm
Maximum moment span 1 segment 1; Ms1_seg1_max = 123.6 kNm; Ms1_seg1_min = 0 kNm
Maximum moment span 1 segment 2; Ms1_seg2_max = 164.7 kNm; Ms1_seg2_min = 0 kNm
Maximum moment span 1 segment 3; Ms1_seg3_max = 164.7 kNm; Ms1_seg3_min = 0 kNm
Maximum moment span 1 segment 4; Ms1_seg4_max = 123.6 kNm; Ms1_seg4_min = 0 kNm
Maximum shear; Vmax = 160.7 kN; Vmin = -160.7 kN
Maximum shear span 1 segment 1; Vs1_seg1_max = 160.7 kN; Vs1_seg1_min = 0 kN
Maximum shear span 1 segment 2; Vs1_seg2_max = 80.4 kN; Vs1_seg2_min = 0 kN
Maximum shear span 1 segment 3; Vs1_seg3_max = 0 kN; Vs1_seg3_min = -80.4
kN
Maximum shear span 1 segment 4; Vs1_seg4_max = 0 kN; Vs1_seg4_min = -160.7
kN
Deflection segment 5; δmax = 13.2 mm; δmin = 0 mm
Maximum reaction at support A; RA_max = 160.7 kN; RA_min = 117.5 kN
Unfactored permanent load reaction at support A; RA_Permanent = 103.7 kN
Unfactored variable load reaction at support A; RA_Variable = 13.8 kN
Maximum reaction at support B; RB_max = 160.7 kN; RB_min = 117.5 kN
Unfactored permanent load reaction at support B; RB_Permanent = 103.7 kN
Unfactored variable load reaction at support B; RB_Variable = 13.8 kN
Section details
Section type; UC 203x203x71 (BS4-1)
Steel grade; S355
From table 3.1: Nominal values of yield strength fy and ultimate tensile strength fu for hot rolled
structural steel
Nominal thickness of element; t = max(tf, tw) = 17.3 mm
Nominal yield strength; fy = 355 N/mm2
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Check bending moment at span 1 segment 2 major (y-y) axis - Section 6.2.5
Design bending moment; MEd = max(abs(Ms1_seg2_max), abs(Ms1_seg2_min)) = 164.7
kNm
Design bending resistance moment - eq 6.13; Mc,Rd = Mpl,Rd = Wpl.y * fy / γM0 = 283.6 kNm
Slenderness ratio for lateral torsional buckling
Correction factor - Table 6.6; kc = 0.969
C1 = 1 / kc2 = 1.065
Curvature factor; g = √[1 - (Iz / Iy)] = 0.817
Poissons ratio; ν = 0.3
Shear modulus; G = E / [2 × (1 + ν)] = 80769 N/mm2
Unrestrained length; L = 1.0 * Ls1_seg2 = 1025 mm
Elastic critical buckling moment; Mcr = C1 * π2 * E * Iz / (L2 * g) * √[Iw / Iz + L2 * G * It / (π2 *
E * Iz)] = 6889.5 kNm
Slenderness ratio for lateral torsional buckling; λLT = √(Wpl.y * fy / Mcr) = 0.203
Limiting slenderness ratio; λLT,0 = 0.4
λLT < λLT,0 - Lateral torsional buckling can be ignored
PASS - Design bending resistance moment exceeds design bending moment
Check vertical deflection - Section 7.2.1
Consider deflection due to permanent and variable loads
Limiting deflection;; δlim = Ls1 / 250 = 16.4 mm
Maximum deflection span 1; δ = max(abs(δmax), abs(δmin)) = 13.185
PASS - Maximum deflection does not exceed deflection limit
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The process for designing the slabs is to check the moment capacity for the slabs based on a specific prestressed
wire pattern against the maximum bending moment obtained from the analysis.
There are some limited areas where the bending moment obtained reaches 100 kNm/m (ULS) and the
prestressing for those will be the subject of separated analysis leading to unique wire pattern for those areas.
However, in the typical case, the maximum bending moment obtained from the slab analysis is 80 kNm/m (ULS),
which for a 2.4m wide Wideslab equates to a maximum bending moment of 192 kNm, which is multiplied by 1.1
as a calculation safety factor giving a resultant bending moment of 211 kNm. An equivalent uniformly distributed
area load generating (for the Wideslab spanning 7.85m) the same bending moment as obtained from the analysis
is used in the calculation in order to check the slab soffit stresses and deflections. In this case, a load of 2.40
kN/m2 dead and 0.4 kN/m2 imposed, additionally to self-weight of composite 225mm deep slab, achieves a
comparable bending moment to that obtained in the analysis.
As shown in the calculation below, the slab moment capacity is 272 kNm for 23 strands, which is adequate for
the bending moment obtained. The slab soffit stresses are checked also and shown to be within the limits set
out in IS EN 1992-1-1. In addition to this, the horizontal interface shear between the slab and structural screed is
checked and shown to be adequate. Finally, the long-term deflection is checked taking creep into account and is
shown to be 17.1 mm which is within the limit of L/350 (= 7850 / 350 = 22.4 mm).
Wideslabs has been divided into 3 strand pattern groups according to span length:
• Slabs of L < 4.5m are designed as 14 strands 9.3mm diameter
• Slabs of 4.5m <= L < 8.0m are designed as 23 strands 9.3mm diameter
• Slabs of 8.0m <= L < 9.0m are designed as 16 strands 9.3mm + 7 strands 12.5mm diameter (which is
presstressing force equivalent to 29 strands 9.3mm)
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8 Connection Design
This chapter is to be read in conjunction with chapters 6 and 7, and all results in this chapter are additional
measures to the advised main reinforcement, unless noted otherwise.
Storage and transport of wall panels is to be done vertically which limits the precast element height to 3.4 m. No
precast element exceeds this dimension.
8.2 Lifting
Lifting of all the precast elements shall be done with the use of cast-in CFS fixings or equivalent. For walls,
columns, beams and stairs either Long Wavy Tails or Eye Anchor lifters are used, for landings Flat Plate Anchors
are used and for slabs normal H16 rebar lifters are used. Where a precast element does not allow for its typical
lifter, other systems can be used (eg. Long Wavy Tail, Short Wavy Tail, Flat Plate Anchor). Diameter and spacing
of the lifting anchors are dependent on the mass of the panel. It is confirmed that no panel exceeds the crane
capacity.
For the correct use of lifting anchors, you may use the “CFS technical manual for threaded systems for lifting”.
Below you find a relevant extract, noting the lifting capacities of the lifters. A typical lift will be through an axial
pull, depending on the crane lifting system there might be an angled pull. A shear pull should be avoided, unless
noted otherwise. Wall panels may have 2 No. or 4 No. lifters, spaced evenly around the centre of gravity
of the element. Additional rebar around lifters is required as per the CFS specification.
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The proposed propping system is the use of push-pull props. This may be used under the following circumstances:
- On-site prop fixing drilled in the slab
- Slab topping to be 20 N/mm prior to placing the prop fixings
- Panel prop fixing cast-in off-site
- Push-pull props require to be placed at a 3:2 angle (60°), unless noted otherwise
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The largest panel is susceptible to the largest wind load, based on concrete area.
This largest panel currently has a length of approx. 8.0 m. The height does not exceed 3.35 m, therefore, the area
of the panel exposed to wind in the temporary phase is 27 m2.
With a wind peak velocity pressure calculated to be 1.5 kN/m2 (2.25 kN/m2 factored), the props are required to
resist a push-pull horizontal force of 61.0 kN at the centre of the panel.
The capacity of threaded socket: Euro Accessories Solid Rod Fixing Socket with Crossbar (code SSRCP), or similar
is shown in the table below:
The previous table shows the pull-out and shear capacity of an M20x75 solid rod socket with cross pin. The weight
of a 8.0m panel 3.35m high is 134.0 kN. This element is static vertically with a ground force of 134.0 kN.
1
1 3 mn ∗ ℎ
mn ∗ ℎ + mM ∗ ℎ ⇒ mM = 2
2 4 3
ℎ
4
1
61.0 ∗ ∗ 3.35
mM = 2 = 40.7
3
∗ 3.35
4
Therefore, a 3.35 m high x 8.0 m wide x 0.2 m thick panel exerts a horizontal force of 40.7 kN on the prop fixings.
Assume for a 8.0 m wide panel that 2 No. fixing points will be used, giving a 20.4 kN horizontal component per
socket. With props at a 60° angle, the load per socket is as follows.
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Therefore, the fixing sockets are required to resist a shear force of 35.3 kN and a pull-out force of 20.4 kN. The
proposed 2 No. M20x75 sockets do not comply on shear, and we require an increased number of sockets in the
panel, centred on the midpoint of the element.
40.7
msd ,\,G `* = = 8.1 m>BB
5
mkd ,\,G `* = p> 60 ∗ 8.1 = 14.0 m>BB
5 No. M20x75 solid rod sockets with cross pin are adequate to resist wind loads in the temporary phase, in the
heaviest panel with a length of 8.0 m. After calculation, it is conservatively determined that the maximum length
of a solid precast wall which can be supported by 2 No. M20x75 sockets is 3.6 m (assuming wall height is 3.35
m). Solid walls between 3.6 m and 5.4 m require a minimum of 3 No. M20x75 sockets. Solid walls between 5.4
m and 7.2 m require a minimum of 4 No. M20x75 sockets. Solid walls longer than 7.2 m require 5 No. M20x75
sockets. The following table is calculated for walls that are 3.35 m high with a factored wind load of 2.25 kN/m2.
The base fixing to be used is a US3-H 14 hnom3 HILTI screw anchor (or similar equal approved), post fixed and
resined in on-site. Installation is by a hammer drilled hole in dry conditions.
The forces on the base connection are determined by the forces previously found on the propping socket.
- Pull-out force: 8.1 kN
- Shear force: 14.0 kN
The design capacity of the specified screw anchor is noted below (as per HILTI technical data sheet):
- Tensile capacity: 17.3 kN pass
- Shear capacity: 17.3 kN pass
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A reinforcement detail in door openings during the lifting phase is also required. Door openings may
significantly weaken a panel during lifting and minor eccentricities of lifters around the centre of gravity can
create temporary tension in the panel. To ensure walls panels with door openings do not deform, a detail is
proposed with a cast-in exposed bar, spanning the door opening. This bar may be a single H20, to resist the
accidental tension occurring during lifting. Once the panel is in place, the exposed bar may be cut.
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