Technical topic Mobil Care and maintenance of Mobil aqueous metalworking fluids Machine preparation Using e system cleaner* 4. lneoduce the emulsion system cleaner at the recommended percentage slition int the machine, cult for upto 48 hours, 2, Pump out all ued emulsion and washings Remove al aly waste ‘wrt rom the machine sump, 3: posi, pest cleaning procedure with fresh solution of system chmnerin leon water and ral for ene to two hours “4 Clean the machine completely and sh wth fresh diluted coolant. 5. Introduce new coolantint the machine athe correct concentration. ca Adds concentrate tothe vaterinstead oft other tony ao, Ensure sufcion and correct postions cool ow fnthe workpiece an tclwoxt excessive prose Monitor and record coolant condition gute Srdtocethe necestry corecwve menses in timely ranner Keep systems ckonby avoiding addon of ontaminants sues 3 food ks, gore, ee Remove Tramp olfrequent Ensure chat alleskageofye-aule ol ggaro ae other rmachnetocl nears are oendedto mediate w Acovl seek 2éice and vaiing on coolant mantenance and Conta rom your el Boon represerranes, Practice fst nfs out ventory contralto use the freshem concentrates posse Coolant maintenance and monitoring Daily and weekly actions 11 Check concentration of coolant with a refractometer athe beginning of every day/shift 2. Check pl with pH meter or pH pape tthe beginning of every day/shi. 2. Check water and coolant hardness with water hardness est stripe 4. Remove 2 nc Trp ils pose very wok aftr th oolnt har been sate for one Rov 5 Always top up with ited coolant, never with just water 6, Keep records of coolant maintanance using mentoring chats, Take timely corective action as required @ Use vrter rom potently infected sources sich as frehors, borehole, nender tank, es @ Purclean cool into ity machines. Use system cane? Sn follow the speed caning procedure cre, ® Leave machings ful of coolant standing idle orlong petoes,parialary when contaminated with Tam ol sean aqueous metaworing fuid Beyond working Mf Prapae lated productsin ity or gaborized containers. “Top up with water Aways use cuted emulion. Ext, enor smoke near machine tool eeee8 Use concentrates hat re beyond ther rated shel if.Troubleshooting Guide Having trouble with your aqueous metalworking fluids? The table below shows some of the commonly observed issues as well {as the corrective action which you should take to mitigate them, Corrosion o> OB OB Emulsion is below recommended concentration Correct concentration to recommended dition. Emulsion pH levels low (< 8.3), Increase concentration and consult your ExxonMobil representative. ‘Water hardness level i high. Ether increase concentration or change the coolant and consider water treatment, @ Smell > Ob Op Emulsion is below recommended concentration. Correct concentration te recommended dition. Emulsion pH levelislow (< 8.3), Increase concentration and consult your ExxonMobil representative Excess Tramp oil contamination Remove Tramp oil more frequently, ee Poor surface finish oD Emulsion is below recommended concentration. Correct concentration to recommended dition. Sa Skin irritation OP OB OB Emulsion is above recommended concentration. Correct concentration to recommended dilution. Emulsion pH level ishigh, deal pH is 9.0. ‘Top up with diluted emulsion to adjust pH. ‘Contamination inthe sump like Tramp oil foreign particles, grease ete Investigate potential leaks, remove Tramp oll and eliminate source of contamination. Foam mobil.co.in/business am | <)> | —=—- > OF OB eB Emulsion is above recommended concentration Correct concentration to recommended dilution. ‘Water hardness i low or cutting oll not suitable for soft water: Ether decrease concentration or change the coolant and consider water treatment. High pressure of coolant and circulation flow not optimal. ‘Consider changing nozzle direction and flow and reduce fluid pressure, ‘Contamination inthe sump like Tramp oil foreign particles, grease ete. Investigate potential leaks, remove Tramp oil and eliminate source ‘of contamination. (©2020 EaceMoi Alacer ed hesin te aera o esistared traders of Exton Mil Corporton a anefits abs,