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Pharmaceutical Forced Degradation Studies with Regulatory Consideration

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Asian J. Res. Pharm. Sci. 2013; Vol. 3: Issue 4, Oct.-Dec. Pg 178-188 [AJPSci.]

ISSN- 2231–5640 (Print) www.asianpharmaonline.org


ISSN- 2231–5659 (Online)

REVIEW ARTICLE

Pharmaceutical Forced Degradation Studies with Regulatory Consideration


Namdeo G. Shinde1*, Bhaskar N. Bangar1, Sunil M. Deshmukh1, Suyog P. Sulake1,
Dipak P. Sherekar2
1
Department of Pharmaceutics, Satara College of Pharmacy, Degaon, Satara-415004, (MS) India.
2
Satara College of Pharmacy, Degaon, Satara-415004, (MS) India.
*Corresponding Author E-mail: pr.shindenamdeo@gmail.com

ABSTRACT:
Forced degradation is a powerful tool used routinely in pharmaceutical development in order to develop stability-
indicating methods that lead to quality stability data and to understand the degradation pathways of the drug substances
and drug products. These experiments generally expose the material to an external stress to assess the stability of the
constituents or formulation. External Stress mainly includes temperature, pH, light, moisture, and even exposure to
other materials within the product formulation, and their degradation products. Conventionally, degradation tests can
take very long periods of time, because standard test methods require the materials to be exposed to stress factors for
periods of weeks or longer, and then tested using standard analytical methods. Accelerated testing is of clear benefit, as
use of elevated temperature to increase the rate of interactions is the most powerful factor to shorten the length of time
required for these tests. Forced degradation studies ensure appropriate stability of final pharmaceutical products in
very early stages of pharmaceutical development.

KEYWORDS: Forced degradation study, Active Pharmaceutical Ingredient (API), and International Conference on
Harmonization (ICH).

INTRODUCTION:
Forced degradation is the process of subjecting drug Forced degradation studies are used for multiple purposes,
compounds to extreme chemical and environmental including demonstration of the specificity of separation
conditions to determine product breakdown levels and methods, gaining insight into degradation pathways, and
preliminary degradation kinetics, and to identify degradant discernment of degradation products in formulations that
species. The stress testing practices that companies use can are related to drug substances versus those that are related
vary significantly and can have a serious impact on the to other ingredients of a formulation. Reliable chemical
analytical methodology used throughout the industry. Stress stability testing data can show how a drug product changes
testing studies can be conducted to challenge specificity of over time with influence of environmental factors. The
stability indicating and impurity monitoring methods as part stability of a drug product or a drug substance is a critical
of validation protocol. Forced degradation or stress testing parameter, which may affect purity, potency and safety.
studies are part of the development strategy and are an Changes in drug stability can risk patient safety by
integral component of validating analytical methods that formation of a toxic degradation product(s) or deliver a
indicate stability and detect impurities. This relates to the lower dose than expected. Therefore, it is essential to know
specificity section of the validation studies. It is important the purity profile and behaviour of a drug substance under
to recognize that forced degradation studies are not various environmental conditions.
designed to establish qualitative or quantitative limits for
change in drug substance or drug product. The main purpose of forced degradation testing studies is to
evaluate the overall photosensitivity of the material for
method development purposes and/or degradation pathway
elucidation. This testing may involve the drug substance
alone and/or in simple solutions/suspensions to validate the
analytical procedures. For development and validation
Received on 30.10.2013 Accepted on 25.11.2013 purposes, it is appropriate to limit exposure and end the
© Asian Pharma Press All Right Reserved studies if extensive decomposition occurs. For photostable
Asian J. Res. Pharm. Sci. 2013; Vol. 3: Issue 4, Pg 178-188 materials, studies may be terminated after an appropriate
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exposure level has been used. The initial purpose of forced 13. Selection of storage conditions, packaging and better
degradation studies is to investigate stability-related understanding of the potential liabilities of the drug
properties of an API and to develop an understanding of the molecule chemistry. [1]
degradation products and pathways. These studies should
also be used to evaluate the susceptibility of the drug Forced degradation studies can be done on both, the solid
substance to hydrolysis across a wide range of pH values. state and aqueous solution or suspension forms of the API.
Forced degradation studies are used to provide degraded Furthermore, the use of analysis at multiple time points
samples for the development of stability-indicating allows for approximation of rates of degradation and such
analytical methods for the API. The information developed testing at early time points can provide a distinction
from a forced degradation study can be utilized in several between primary and secondary degradation products. This
other areas of development, including analytical methods approach allows for better degradation pathway
development, formulation development and storage determination.
conditions, manufacturing processing, safety toxicological,
identification of possible genotoxic degradants, Forced degradation studies should be repeated as needed
identification of potential metabolites and API throughout the drug development process. For example,
design/discovery. when there are changes in API impurity profile, API salt or
polymorph form. When carried out in late development,
Forced degradation is synonymous with stress testing and such studies are referred as confirmatory studies.
purposeful degradation. Purposeful degradation can be a Confirmatory studies are quantitative in nature. Full mass
useful tool to predict the stability of a drug substance or a accountability of the API, its impurities and degradation
drug product with effects on purity, potency, and safety. It products are generated from these late stage studies.
is imperative to know the impurity profile and behaviour of Furthermore, based upon the outcome of these studies, if
a drug substance under various stress conditions. Forced necessary, new or orthogonal methods may need to be
degradation also plays an important role in the development developed to account for all observed degradation. In
of analytical methods, setting specifications, and design of addition, confirmatory studies for API are done after
formulations under the quality-by-design (QbD) paradigm. finalization of the synthetic route and form of the API. Such
The nature of the stress testing depends on the individual studies are typically done in Phase III with one of the
drug substance and the type of drug product (e.g., solid oral registration batches of the API. For drug products,
dosage, lyophilized powders, and liquid formulations) confirmatory studies are done when final formulation(s) and
involved. Forced degradation studies are most beneficial if packaging are chosen. After the confirmatory studies are
done early in the drug development process. The reasoning completed, a report on degradation products and pathways
for this is that these studies yield predictive information on is generated and included in or used to support NDA filings.
the nature of the degradants which are valuable when
assessing the appropriate synthesis routes, API salt DEGRADATION CONDITIONS [2, 3]
selection and formulation development. These early studies The following are general conditions that should be
can help to provide information needed for the following: considered when conducting forced degradation studies:
1. As a predictive tool to understand degradation Solid State
pathways and stability-related issues. • Heat
2. To predict API stability before real-time stability data • Heat/humidity
is available. • Light
3. Development and validation of stability-indicating Solution and/or Suspension
methodology. • Hydrolysis at various pHs
4. Determination of degradation pathways of drug • Unbuffered HCl, NaOH, water
substances and drug products. • Buffer solutions (used to determine if pH adjustment
5. Discernment of degradation products in formulations needed to attain maximum stability)
that are related to drug substances versus those that are • Oxidative stress testing
related to non–drug substances (e.g., excipients).
• H2O2 (to mimic possible presence of peroxides in
6. Structure elucidation of degradation products.
excipients)
7. Determination of the intrinsic stability of drug
• Metal ions (to mimic possible exposure during
substances.
manufacture)
8. Helps to identify reactions that cause degradation of
pharmaceutical products. • Radical initiators (to mimic autoxidation)
9. To generate a degradation profile that mimics what • Light
would be observed in a formal stability study under
ICH conditions. SOURCES OF IMPURITIES AND TYPES OF
10. To generate more stable formulation. IMPURITIES:
11. To identify impurities related to drug substances and In a typical study, relevant stress conditions are light, heat,
excipients. humidity, hydrolysis (acid / base influence) and oxidation
12. To understand the drug molecular chemistry. or even a combination of described parameters. If it is
necessary to form degradation products, the strength of

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stress conditions can vary due to the chemical structure of Impurities associated with active pharmaceutical
the drug substance, the kind of drug product, and product ingredients:
specific storage requirements. An individual program has to According to the ICH guidelines, impurities associated with
be set up in order to reach a target degradation of 5 to 20%. APIs are classified into the fallowing categories
A higher level of degradation will be out of the scope of A. Organic impurities
product stability requirements and therefore unrealistic. The B. Inorganic impurities
scope of the test is to generate degradation products in order
to facilitate a method development for determination of the Organic impurities:
relevant products. Therefore, samples will be stressed in a • Starting materials
solid form and/or in solution. Typically, stress tests are • Byproducts
carried out on one batch of material. For drug products the • Intermediates
placebo should be stressed in a similar way in order to • Degradation products
exclude those impurities that are not degradation products • Residual solvents
(e.g. impurities arising from excipients). Table 1 shows • Reaction products with excipients
typical stress conditions of API and drug product. Drugs • Leachables from container closure system
that are poorly soluble in water can be conducted either in
suspension or in solution using inert organic co-solvents
Inorganic impurities
(e.g., DMSO, acetic acid or propionic acid). It is important
• Reagents, ligands, catalysts
to avoid co-solvents that may be reactive with the drug or
• Heavy metals or other residual metals
complicate analysis (e.g. by LC-MS). [7, 8]
• Inorganic salts
For drug substances, photostability testing should consist of
two parts: forced degradation testing and confirmatory Other materials
testing. The purpose of forced degradation testing studies is • Filter aids
to evaluate the overall photosensitivity of the material for • Charcoal
method development purposes and/or degradation pathway
elucidation. This testing may involve the drug substance Formulation related impurities:
alone and/or in simple solutions/suspensions to validate the During formulation, excipients added to API to render the
analytical procedures. In these studies, the samples should product elegant. In such cases, drug-excipients
be in chemically inert and transparent containers. In these incompatibility may lead to undesirable products, which
forced degradation studies, a variety of exposure conditions can affect the therapeutic efficiency of the product. In
may be used, depending on the photosensitivity of the drug addition, other solvents, which is usually present in API or
substance involved and the intensity of the light sources used in the synthesis of API or excipients, may also interact
used. For development and validation purposes it is with excipients resulting in impurities.
appropriate to limit exposure and end the studies if
extensive decomposition occurs. For photostable materials, Dosage form related impurities:
studies may be terminated after an appropriate exposure 1. Precipitation of main ingredient can occur due to
level has been used. The design of these experiments is left various factors like pH, environment, or leaching. In
to the applicant’s discretion although the exposure levels general, liquid dosage forms are very much susceptible to
used should be justified. The potential for these degradation both degradation and microbial contamination.
pathways should be assessed in both drug substance and Example- Precipitation of imipramine HCl with sodium
drug product. These mechanisms can be assessed in a bisulfate and pH alteration of lidocaine HCl in presence of
systematic way by exposure to stress conditions of heat, 5% dextrose solution.
humidity, photo stress, oxidative conditions, and aqueous 2. Pharmaceutical solids: in the presence of excipients
conditions across a broad range of pH. The ICH guidelines and moisture topochemical and nucleation reactions occur.
Q3A (R) require identification of each impurity with Example- Presence of sodium CMC during granulation of
respect to both chemistry and safety perspective. The papaverine, aminopyrine and salicylic acid tablets causes
chemistry perspective includes classification and reduced coloration.
identification of impurities, report generation, listing of 3. Microbial growth resulting from the growth of
impurities in specific guidance and a brief discussion of bacteria, fungi, and yeast in a humid and warm environment
analytical procedures while safety perspectives include may result in oral liquid products that are unusable for
specific guidance for qualifying those impurities. The human consumption.
impurities usually encountered in pharmaceuticals are
synthesis related, formulation related, and degradation Method related impurities:
related. These ICH guidelines classify the impurities into A known impurity 1-(2, 6 Dichloro phenyl) indoline-2one is
the fallowing categories. formed in the production of a parental dosage form
1. Impurities associated with active pharmaceutical diclofenac sodium ampoules. Formation of this impurity
ingredient (APIs). depends on initial pH of the preparation and the conditions
2. Impurities that are formed during formulation, formed of sterilization i.e. autoclave method (1210c) that enforces
with ageing and that are related to formulation forms.
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the intramolecular cyclic reaction of diclofenac sodium Example- Aspirin combined with water and hydrolyzed to
forming indolineone derivative and sodium hydroxide.[5] form salicylic acid and acetic acid. The hydrolytic
degradation of new drug in acidic and alkaline condition
Environmental related impurities: can be studied by refluxing the drug in 0.1N HCl or 0.1N
The environmental factors that can reduce stability are NaOH. If degradation is seen testing can be stopped at that
point. In case of no degradation under these conditions, the
i. Temperature: drug should be refluxed in acid and alkali of higher strength
There is many APIs that are liable to heat or topical and for a long duration time. Hydrolysis of most of drugs is
temperature. Ex: Vitamins as drug substances are very heat depending upon the relative concentration of hydronium
sensitive and degradation frequently leads to loss of and hydroxyl ions.
potency in vitamin products, especially in liquid Example- Anatrazole – degraded in basic pH
formulations. Degradation caused by exposure to Doxophylline – shows degradation in acidic pH
temperatures include bond breakage i.e. pyrolysis. Any
degradation mechanism that is enhanced at elevated A reaction in which water is an reactant causing
temperatures are thermolytic pathways include Hydrolysis, precipitation. Hydrolysis is a common phenomenon for
Dehydration, Isomerization, Decorboxylation, ester type of drugs. Esters, amides, lactones, lactams,
Rearrangement, Polymerization reactions, pyrolysis. In imides, and carbamates, are susceptible for acid base
general, rate of reaction increases with increase in hydrolysis.
temperature. Many APIs are sensitive to heat or topical Examples- Aspirin, Chloramphenicol, Barbiturates,
temperature such as vitamins and peptides. Effect of Chlordiazepoxide, Oxazepam, Examples includes Aspirin,
temperature on thermal degradation of a substance is Benzocaine, Cefolaxime, Cocaine, and Cefpodoxime.
studied through Arrhenius equation.
2) Oxidation:
K = Ae -Ea/RT Many drug substances undergo autoxidation i.e. oxidation
Where K = specific reaction rate under normal conditions and involving ground state
A = frequency factor elemental oxidation. Autoxidation is a free radical reaction
Ea = energy of activation that requires free radical initiator to begin the chain
reaction. Hydrogen peroxide, metal ions, traces level of
Thermal degradation study is carried out at 400C. The impurities in a drug substance act as initiator for oxidation.
mostly accepted temperature is 700C at low and high The oxidative stress testing is initially carried out in 3%
humidity for 1-2 months. The use of high-temperatures in H2O at room temperature for 6 h and it can be increased or
predictive degradation studies assumes that the drug decreased to achieve sufficient degradation. The time can
molecule will follow the same pathway of decomposition at also be increased up to 24 hr 3% or decreased up to 30 min
all temperatures.[9] with 1% of H2O The mechanism of oxidative degradation
of drug substance involves an electron transfer mechanism
ii. Light (UV light): Light is one of the means by which the to form reactive anions and cations. The mechanism of
formulation degrades because of photolytic reaction. Ex: oxidative degradation of drug substance involves an
sunlight having about 8000 foot-candles can destruct nearly electron transfer mechanism to form reactive anions and
34% of vitamin B in 24 hrs. cations. Drugs In pharmaceuticals most common form of
oxidative decomposition is oxidation through a free radical
iii. Humidity: Humidity is one of the important key factors chain process.
in case of hygroscopic compounds. Ex: Ranitidine,
Aspirin[9] Example- Amines, sulphide, and phenols are susceptible to
electron transfer oxidation. Drugs which prone to oxidation
Functional group related: are hydrocortisone, methotrexate, adinazolam,
1) Hydrolysis: catecholamine conjugated dienes, heterocyclic aromatic
Drug degradation that involves reaction with water is called rings, nitraso and nitrate derivatives.
hydrolysis. PH, buffer salts, ionic strength, solvents,
complexing agents, surfactants and excipients affect a) Rapamycin, an immunosuppressant drug reacts with
hydrolysis. Hydrolysis reactions are typically acid or base oxygen to form a complex mixture of monomeric and
catalyzed. Hydrolysis is the most common degradation oligomeric products. Formation of the majority of the
chemical reaction over wide range of pH. Water either as rapamycin degradation products could be rationalized with
solvent or as moisture in the air comes in contact with free radical-mediated autoxidation reactions involving
pharmaceutical dosage form is responsible for degradation alkenes and alcohol sites.
of most drugs. Hydrolytic study under acidic and basic
condition involves catalyzation of ionisable functional b) Auto-oxidation of ascorbic acid studies reveals that
groups present in the molecule. cupric ion known to oxidize ascorbic acid rapidly in to
dehydro ascorbic acid and potassium cyanide.

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3) Photolysis: Stress conditions


Exposure of drug molecule to light may produce photolytic Typical stress tests include four main degradation
degradation products. The rate of photo degradation mechanisms: heat, hydrolytic, oxidative, and photolytic
depends upon the intensity of incident light and quantity of degradation. Selecting suitable reagents such as the
light absorbed by drug molecule. Photolytic degradation is concentration of acid, base, or oxidizing agent and varying
carried out by exposing the drug substance to or drug the conditions (e.g., temperature) and length of exposure
product to a combination of visible and UV light. The can achieve the preferred level of degradation. Over-
photolytic degradation can occur through non-oxidative and stressing a sample may lead to the formation of secondary
oxidative photolytic reaction. degradants that would not be seen in formal shelf-life
a) The non-oxidative photolytic reaction includes stability studies and under-stressing may not serve the
isomerization, diamerization, cyclization, rearrangement, purpose of stress testing. Therefore, it is necessary to
decorboxylation and haemolytic cleavage. control the degradation to a desired level. A generic
b)
Oxidative photolytic reaction occurs through either approach for stress testing has been proposed to achieve
single oxidation or triple oxidation mechanism. Ex: purposeful degradation that is predictive of long-term and
Barnidipin.[1,10] accelerated storage conditions. The generally recommended
degradation varies between 5-20% degradation. This range
Photolytic cleavage on aging includes examples of covers the generally permissible 10% degradation for small
pharmaceutical drugs or products that are prone to molecule pharmaceutical drug products, for which the
degradation on exposure to UV-light. During manufacturing stability limit is 90%-110% of the label claim. Although
process or packing or on storage drugs like ergometrine, there are references in the literature that mention a wider
nifedipine, nitroprucide, riboflavin, are liable to photo recommended range (e.g., 10-30%), the more extreme stress
oxidation. Most of the compounds will degrade as solutions conditions often provide data that are confounded with
when exposed to high-energy UV exposure. This photo secondary degradation products.
oxidation involves generation of free-radical intermediates,
which will degrade the product. Table 1. The four climate zones (ICH Stability guidelines)
Zone I Temperate 21°C ± 2°C/ 45% RH ± 5% RH
Example- The formulation of ciprofloxacin eye drops 0.3%
Zone II Subtropical 25°C ± 2°C/ 60% RH ± 5% RH
on exposure to UV-light induces photolysis, which results
and Mediterranean
in formation of ethylene di-amine analogue of Zone III Hot and Dry 30°C ± 2°C/ 35% RH ± 5% RH
ciprofloxacin. Zone IV Hot and Humid 30°C ± 2°C/ 65% RH ± 5% RH

Selection of Stress Conditions Table 2. Type of study with Storage conditions (ICH Stability
Forced degradation is normally carried out under more guidelines)
severe conditions than those used for accelerated studies. Study Storage condition Min. time
The choice of stress conditions should be consistent with period
the products decomposition under normal manufacturing, Long term 25°C ± 2°C/ 60% RH ± 5% RH 12 months
or
storage, and use conditions, which are specific in each case.
30°C ± 2°C/ 65% RH ± 5% RH
The ICH guidance recognize that it is impossible to provide
Intermediate 30°C ± 2°C/ 65% RH ± 5% RH 6 months
strict degradation guidelines and allows certain freedom in
Accelerated 40°C ± 2°C/ 75% RH ± 5% RH 6 months
selecting stress conditions for biologics. The choice of
forced degradation conditions should be based on data from Table 3. Drug products intended for storage in refrigerator (ICH
accelerated pharmaceutical studies and sound scientific Stability guidelines)
understanding of the product’s decomposition mechanism Study Storage condition Min. time
under typical use conditions. A minimal list of stress factors period
suggested for forced degradation studies must include acid Long term 5°C ± 3°C 12 months
and base hydrolysis, thermal degradation, photolysis, Accelerated 25°C ± 2°C/ 60% RH ± 5% RH 6 months
oxidation, and may include freeze-thaw cycles and shear.
Table 4. Drug products intended for storage in freezer
Study Storage condition Min. time period
Regulatory guidance does not specify pH, temperature
Long term -20°C ± 5°C 12 months
ranges, specific oxidizing agents, or conditions to use, the
number of freeze-thaw cycles, or specific wavelengths and
Photostability
light intensities. The design of photolysis studies is left to
Photostability testing should be an integral part of stress
the applicant's discretion although Q1B recommends that
testing, especially for photo-labile compounds. Some
the light source should produce combined visible and
recommended conditions for photostability testing are
ultraviolet (UV, 320-400 nm) outputs, and that exposure
described in ICH Q1B Photostability Testing of New Drug
levels should be justified. Consult the appropriate
Substances and Products. Samples of drug substance, and
regulatory authorities on a case-by-case basis to determine
solid/liquid drug product, should be exposed to a minimum
guidance for light-induced stress.
of 1.2 million lux hours and 200-watt hours per square
meter light. The same samples should be exposed to both
white and UV light. To minimize the effect of temperature

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changes during exposure, temperature control may be such as metal ions, oxygen, and radical initiators (e.g.,
necessary. The light-exposed samples should be analyzed azobisisobutyronitrile) can also be used. Selection of an
for any changes in physical properties such as appearance, oxidizing agent, its concentration, and conditions depends
clarity, color of solution, and for assay and degradants. The on the drug substance. Solutions of drug substances and
decision tree outlined in the ICH Q1B can be used to solid/liquid drug products can be subjected to oxidative
determine the photo stability testing conditions for drug degradation. It is reported that subjecting the solutions to
products. The product labelling should reflect the 0.1%-3% hydrogen peroxide at neutral pH and room
appropriate storage conditions. It is also important to note temperature for seven days or up to a maximum 20%
that the labelling for generic drug products should be degradation could potentially generate relevant degradation
concordant with that of the Reference Listed Drug (RLD) products. Samples can be analyzed at different time
and with United States Pharmacopeia (USP) monograph intervals to determine the desired level of degradation.
recommendations, as applicable.
Analysis method: The preferred method of analysis for a
Heat: stability indicating assay is reverse-phase high-performance
Thermal stress testing (e.g., dry heat and wet heat) should liquid chromatography. Reverse-phase HPLC is preferred
be more strenuous than recommended ICH Q1A accelerated for several reasons, such as its compatibility with aqueous
testing conditions. Samples of solid-state drug substances and organic solutions, high precision, sensitivity, and ability
and drug products should be exposed to dry and wet heat, to detect polar compounds. Separation of peaks can be
whereas liquid drug products can be exposed to dry heat. It carried out by selecting appropriate column type, column
is recommended that the effect of temperature be studied in temperature, and making adjustment to mobile phase pH.
10°C increments above that for routine accelerated testing, Poorly retained, highly polar impurities should be resolved
and humidity at 75% relative humidity or greater. Studies from the solvent front. As part of method development, a
may be conducted at higher temperatures for a shorter gradient elution method with varying mobile phase
period. Testing at multiple time points could provide composition (very low organic composition to high organic
information on the rate of degradation and primary and composition) may be carried out to capture early eluting
secondary degradation products. In the event that the stress highly polar compounds and highly retained nonpolar
conditions produce little or no degradation due to the compounds. Stressed samples can also be screened with the
stability of a drug molecule, one should ensure that the gradient method to assess potential elution pattern. Sample
stress applied is in excess of the energy applied by solvent and mobile phase should be selected to afford
accelerated conditions (40°C for 6 months) before compatibility with the drug substance, potential impurities,
terminating the stress study. and degradants. Stress sample preparation should mimic the
sample preparation outlined in the analytical procedure as
Acid and base hydrolysis: closely as possible. Neutralization or dilution of samples
Acid and base hydrolytic stress testing can be carried out may be necessary for acid and base hydrolyzed samples.
for drug substances and drug products in solution at Chromatographic profiles of stressed samples should be
ambient temperature or at elevated temperatures. The compared to those of relevant blanks (containing no active)
selection of the type and concentrations of an acid or a base and unstressed samples to determine the origin of peaks.
depends on the stability of the drug substance. A strategy The blank peaks should be excluded from calculations. The
for generating relevant stressed samples for hydrolysis is amount of impurities (known and unknown) obtained under
stated as subjecting the drug substance solution to various each stress condition should be provided along with the
pH (e.g., 2, 7, 10–12) at room temperature for two weeks or chromatograms (full scale and expanded scale showing all
up to a maximum of 15% degradation. Hydrochloric acid or the peaks) of blanks, unstressed, and stressed samples.
sulphuric acid (0.1M to 1M) for acid hydrolysis and sodium Additionally, chiral drugs should be analyzed with chiral
hydroxide or potassium hydroxide (0.1M to 1M) for base methods to establish stereo-chemical purity and stability.
hydrolysis are suggested as suitable reagents for hydrolysis.
For lipophilic drugs, inert co-solvents can be used to The analytical method of choice should be sensitive enough
solubilize the drug substance. Attention should be given to to detect impurities at low levels (i.e., 0.05% of the analyte
the functional groups present in the drug molecule when of interest or lower), and the peak responses should fall
selecting a co-solvent. Prior knowledge of a compound can within the range of detector's linearity. The analytical
method should be capable of capturing all the impurities
be useful in selecting the stress conditions. For instance, if a
compound contains ester functionality and is very labile to formed during a formal stability study at or below ICH
base hydrolysis, low concentrations of a base can be used. threshold limits. Degradation product identification and
Analysis of samples at various intervals can provide characterization are to be performed based on formal
information on the progress of degradation and help to stability results in accordance with ICH requirements.
distinguish primary degradants from secondary degradants. Conventional methods (e.g., column chromatography) or
hyphenated techniques (e.g., LC–MS, LC–NMR) can be
Oxidation: used in the identification and characterization of the
Oxidative degradation can be complex. Although hydrogen degradation products. Use of these techniques can provide
peroxide is used predominantly because it mimics possible better insight into the structure of the impurities that could
presence of peroxides in excipients, other oxidizing agents add to the knowledge space of potential structural alerts for
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genotoxicity and the control of such impurities with tighter detection becomes non linear at higher absorbance values.
limits. It should be noted that structural characterization of thresholds should be set such that co-eluting peaks can be
degradation products is necessary for those impurities that detected. Optimum location of reference spectra should also
are formed during formal shelf-life stability studies and are be selected. The ability of the software to automatically
above the qualification threshold limit. Various detection correct spectra for continuously changing solvent
types can be used to analyze stressed samples such as UV background in gradient separations should be ascertained.
and mass spectroscopy. The detector should contain 3D
data capabilities such as diode array detectors or mass Termination of study:
spectrometers to be able to detect spectral non- Stress testing studies are terminated after ensuring adequate
homogeneity. Diode array detection also offers the exposure to stress conditions. Typical activation energy of
possibility of checking peak profile for multiple drug substance molecules varies from 12–24 kcal/mol. A
wavelengths. The limitation of diode array arises when the compound may not necessarily degrade under every single
UV profiles are similar for analyte peak and impurity or stress condition. In circumstances, where some stable drugs
degradant peak and the noise level of the system is high to do not show any degradation under any of the stress
mask the co-eluting impurities or degradants. Compounds conditions, specificity of an analytical method can be
of similar molecular weights and functional groups such as established by spiking the drug substance or placebo with
diastereoisomers may exhibit similar UV profiles. In such known impurities and establishing adequate separation.
cases, attempts must be made to modify the
chromatographic parameters to achieve necessary Forced degradation in QbD paradigm
separation. An optimal wavelength should be selected to A well-designed, forced degradation study is indispensable
detect and quantitate all the potential impurities and for analytical method development in a QbD paradigm. A
degradants. Use of more than one wavelength may be systematic process of manufacturing quality drug products
necessary, if there is no overlap in the UV profile of an that meet the predefined targets for the critical quality
analyte and impurity or degradant peaks. A valuable tool in attributes (CQA) necessitates the use of knowledge
method development is the overlay of separation signals at obtained in forced degradation studies. It helps to establish
different wavelengths to discover dissimilarities in peak the specificity of a stability indicating method and to predict
profiles. potential degradation products that could form during
formal stability studies. Incorporating all potential
Table 5. Stress conditions for drug substance impurities in the analytical method and establishing the
Type of study Conditions Time peak purity of the peaks of interest helps to avoid
Acid hydrolysis 0.1 N- 1.0 N HCl, RT or higher 1-7 days unnecessary method re-development and revalidation.
Base hydrolysis 0.1 N- 1.0 N NaOH, RT or higher 1-7 days
Thermal Aqueous solution, 70°C 1-7 days Knowledge of chemical behaviour of drug substances under
hydrolysis various stress conditions can also provide useful
Oxidative/ O2 + Initiator (AIBN) in CAN/ 1-7 days information regarding the selection of excipients for
solution H2O; 80/20,40°C formulation development. Excipients compatibility is an
0.3-3.0 % H2O/ Ambient in the Few hours integral part of understanding potential formulation
dark to 7 days
Thermal solid, 70°C Upto 3
interactions during product development and is a key part of
weeks product understanding. Degradation products due to drug-
Thermal/ solid, 70°C/ 75% RH Upto 3 excipient interaction or drug-drug interaction in
Humidity weeks combination products can be examined by stressing samples
Photo Solid, fluorescent and UV light >2× ICH of drug substance, drug product, and placebo separately and
degradation
comparing the impurity profiles. Information obtained
regarding drug-related peaks and non-drug-related peaks
Peak purity analysis:
can be used in the selection and development of more stable
Peak purity is used as an aid in stability indicating method
formulations. For instance, if a drug substance is labile to
development. The spectral uniqueness of a compound is
oxidation, addition of an antioxidant may be considered for
used to establish peak purity when co-eluting compounds
the formulation. For drug substances that are labile to acid
are present. Peak purity or peak homogeneity of the peaks
or undergo stereochemical conversion in acidic medium,
of interest of unstressed and stressed samples should be
delayed-release formulations may be necessary. Acid/base
established using spectral information from a diode array
hydrolysis testing can also provide useful insight in the
detector. When instrument software is used for the
formulation of drug products that are liquids or suspensions.
determination of spectral purity of a peak, relevant
Knowledge gained in forced degradation studies can
parameters should be set up in accordance with the
facilitate improvements in the manufacturing process.
manufacturer's guidance. Attention should be given to the
peak height requirement for establishing spectral purity. UV

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Table 6. Recommended labeling statements for finished pharmaceutical products (FPP)


Test conditions of FPP Recommended labeling statement
25°C/ 60 % RH (long term)40°C/ 75 % RH (accelerated) “Do not store above 25° C”
25°C/ 60 % RH (long term)30°C/ 65 % RH (intermediate, failure of accelerated) “Do not store above 25° C”
30° C/ 65 % RH (long term)40°C/ 75 % RH (accelerated) “Do not store above 30° C”
30° C/ 75 % RH ( long term)40°C/ 75 % RH (accelerated) “Do not store above 30° C”
5° C ± 3° C “Store in refrigerator” (2° C to 8° C)
-20° C ± 5° C “Store in freezer”

If a photostability study shows a drug substance to be molecule and validate the stability-indicating power of the
photolabile, caution should be taken during the analytical procedures used. The nature of the stress testing
manufacturing process of the drug product. Useful will depend on the individual drug substance and the type
information regarding process development (e.g., wet of drug product. Stress testing is likely to be carried out on
versus dry processing, temperature selection) can be a single batch of the drug substance. It should include the
obtained from thermal stress testing of drug substance and effect of temperatures (in 100C increments [e.g., 500C,
drug product. Additionally, increased scientific 600C] above that for accelerated testing), humidity (e.g.,
understanding of degradation products and mechanisms 75% RH or greater) where appropriate, oxidation, and
may help to determine the factors that could contribute to photolysis on the drug substance. Testing should evaluate
stability failures such as ambient temperature, humidity, the susceptibility of the drug substance to hydrolysis across
and light. Appropriate selection of packaging materials can a wide range of pH values when in solution or suspension.
be made to protect against such factors. Photostability testing should be an integral part of stress
testing. Examining degradation products under stress
GUIDELINES FOR FORCED DEGRADATON conditions is useful for establishing degradation pathways,
STUDY developing and validating suitable analytical procedures. It
Impurities in new drug substances (CPMP/ICH/2737/99) may not be necessary, however, to examine for specific
This document are intended to provide guidance for degradation products if previous studies have demonstrated
registration applications on the content and qualification of that these products are not formed under accelerated or
impurities in new drug substances produced by chemical long-term storage conditions.
syntheses and not previously registered in a region or
member state. It is not intended to apply to new drug Drug product:
substances used during the clinical research stage of The design of formal stability studies for a drug product
development. The following types of drug substances are should be based on the behavior and properties of the drug
not covered in this guideline: substance, the results from stability studies on the drug
• Biological/biotechnological products substance, and the experience gained from clinical
• Peptides formulation studies. The likely changes to storage
• Oligonucleotide conditions and the rationale for the selection of attributes to
• Radiopharmaceuticals be tested in the formal stability studies should be stated.
• Fermentation products Photostability testing should be conducted on at least one
• Semi-synthetic products primary batch of the drug product if appropriate.
• Herbal products, crude products of animal or plant
origin. Stability Testing: Photostability Testing of New Drug
Substances and Products (ICH Q1B)
Drug substance:
Impurities in new drug products (CPMP/ICH/2738/99)
Photostability testing should consist of two parts: forced-
This guideline addresses only those impurities in new drug
degradation testing and confirmatory testing. The purpose
products classified as degradation products of the drug
of forced-degradation testing is to evaluate the overall
substance or reaction products of the drug substance with an
photosensitivity of the material for method-development
excipients and/or immediate container closure system
purposes and/or degradation pathway elucidation. This
(referred to as "degradation products"). Generally,
testing may involve the drug substance alone and/or the
impurities present in the new drug substance need not be
substance in simple solutions and suspensions to validate
monitored or specified in the new drug product, unless they
the analytical procedures. In these studies, the samples
are also degradation products. Impurities arising from
should be in chemically inert and transparent containers.
excipients present in the new drug product, extracted, or
For forced-degradation studies, various exposure conditions
leached from the container closure system are not covered
may be used, depending on the photosensitivity of the drug
by this guideline. [5]
substance and the intensity of the light sources. For
development and validation purposes, it is appropriate to
Stability Testing of New Drug Substances and Products
limit exposure and end the studies if extensive
(ICH Q1A (R2))
decomposition occurs. For photostable materials, studies
Drug substance:
may be terminated after an appropriate exposure level has
Stress testing a drug substance can help identify the likely
been used. The design of these experiments is left to the
degradation products, which can in turn help establish the
applicant’s discretion although the exposure levels used
degradation pathways and the intrinsic stability of the
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should be justified. Under forcing conditions, procedures used. Stress testing provides data about the
decomposition products may be observed that are unlikely forced-decomposition products and decomposition
to be formed under the conditions used for confirmatory mechanisms of the drug substance. The severe conditions
studies. This information may be useful in developing and that may be encountered during distribution can be covered
validating suitable analytical methods. If in practice it has by stress testing definitive batches of the drug substance.
been demonstrated that they are not formed in the These studies should establish the inherent stability
confirmatory studies, these degradation products need not characteristics of the molecule such as the degradation
be further examined. pathways, lead to identification of degradation products,
and hence support the suitability of the proposed analytical
Validation of Analytical Procedures: Methodology (ICH procedures. The detailed nature of the studies will depend
Q2B) on the particular drug substance and type of drug product.
Drug substance/drug product: This testing is likely to be carried out on a single batch of a
If impurity or degradation product standards are drug substance. Testing should include the effects of
unavailable, specificity can be demonstrated by comparing temperatures in 100C increments above the accelerated
the test results of samples containing impurities or temperature test condition (e.g., 500C, 600C) and humidity,
degradation products with a second well-characterized where appropriate (e.g., 75% or greater). In addition,
procedure; e.g., pharmacopeial method or other validated oxidation and photolysis on the drug substance plus its
analytical procedure (independent procedure). As susceptibility to hydrolysis across a wide range of pH
appropriate, this should include samples stored under values when in solution or suspension should be evaluated.
relevant stress conditions (light, heat, humidity, acid–base Results from these studies will form an integral part of the
hydrolysis, and oxidation). information provided to regulatory authorities. Light testing
should be an integral part of stress testing. Some
Impurities in New Drug Substances (ICH Q3A(R)) degradation pathways can be complex and under forced
Drug substance: conditions, decomposition products may be observed that
The applicant should summarize the actual and potential are unlikely to be formed under accelerated or long-term
impurities most likely to arise during the synthesis, testing. This information may be useful in developing and
purification, and storage of the new drug substance. This validating suitable analytical methods, but it may no always
summary should be based on sound scientific appraisal of be necessary to examine specifically for all degradation
the chemical reactions involved in the synthesis, impurities products if, in practice, it has been demonstrated that these
associated with raw materials that could contribute to the are not formed.
impurity profile of the new drug substance, and possible
degradation products. This discussion can be limited to FDA Guidance for Industry: Analytical Procedures and
those impurities that might reasonably be expected based on Methods Validation
knowledge of the chemical reactions and conditions Drug substance/drug product:
involved. In addition, the applicant should summarize the Degradation information obtained from stress studies (e.g.,
laboratory studies conducted to detect impurities in the new products of acid and base hydrolysis, thermal degradation,
drug substance. This summary should include test results of photolysis, and oxidation) for the drug substance and for the
batches manufactured during the development process and active ingredient in the drug product should be provided to
batches from the proposed commercial processes well as demonstrate the specificity of the assay and analytical
the results of stress testing (see ICH Guideline Q1A on procedures for impurities. The stress studies should
Stability) used to identify potential impurities arising during demonstrate that impurities and degradants from the active
storage. The impurity profile of the drug substance batches ingredient and drug product excipients do not interfere with
intended for marketing should be compared with those used the quantization of the active ingredient.
in development and any differences discussed.
FDA Guidance for Industry: Submitting Documentation
Impurities in New Drug Products (ICH Q3B(R)) for the Stability of Human Drugs and Biologics
Drug product: Drug substance:
Analytical procedures should be validated to demonstrate A program for the stability assessment might include
specificity for the specified and unspecified degradation storage at ambient temperature and under stress conditions.
products. As appropriate, this validation should include Stress testing conditions ordinarily include temperature
samples stored under relevant stress conditions: light, heat, (e.g., 5, 50, and 750C), humidity, where appropriate (e.g.,
humidity, acid/base hydrolysis, and oxidation. 75% or greater) and exposure to various wavelengths of
electromagnetic radiation (e.g., 190–780 nm UV and visible
FDA Guidance for Industry: Stability Testing of Drug ranges), preferably in open containers, where applicable. It
Substances and Drug Products is also suggested that the following conditions be evaluated
Drug substance/drug product: in stability studies on solutions or suspensions of the bulk-
Stress testing helps determine the intrinsic stability drug substance: acidic and alkaline pH, high oxygen
characteristics of a molecule by establishing degradation atmosphere, and the presence of added substances under
pathways to identify the likely degradation products, and to consideration for product formulation.
validate the stability-indicating power of the analytical
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