DAY 1 – 2nd March 2022 – Liquid Penetrant Testing

Liquid Penetrant Test Lecturer Guide & Syllabus

Type of Exam : Objective type.

Total no. of Question : 40 Nos.
Maximum Mark : 100.
Certificate of award : 80% and above.

Notes:
 Introduction about LPI, Application & Limitation.
o What is flaw?
o What is surface & subsurface flaw?
o What is defect?
o What is LPI?
o Application of LPI.
o Limitation of LPI.

 Basic Principle of LPI.

o Capillary Action.
o Physical properties.
o Component of LPI
o What is Penetrant?
o What is Cleaner?
o What is Developer?
o Process Description.
o Comparator Block

 Types of LPI & Its application.

o Types of LPI.
o Application & Limitation.
o Advantage and Disadvantage.
o Material Specification.
o Surface Requirements and Surface preparation.

 Procedure & Acceptance.

o True Indication & False Indication.
o Rounded Indication and linear Indication.
o ASME Sec. V Article 5 – Procedure.
o ASME Sec. V – Acceptance Criteria.
o Level – I, Level – II & Level – III duties and responsibilities.
DAY 2 – 3rd March 2022 – Magnetic Particle Testing
Magnetic Particle Test Lecturer Guide & Syllabus
Type of Exam : Objective type.
Total no. of Question : 40 Nos.
Maximum Mark : 100.
Certificate of award : 80% and above.

Notes:
 Introduction about MPI, Application & Limitation.
o What is flaw?
o What is surface & subsurface flaw?
o What is defect?
o What is Field, Flux & LOF?
o What is MPI?
o What is Magnetic, Diamagnetic & Paramagnetic materials?
o Application of MPI.
o Limitation of MPI.

 Basic Principle of MPI.

o Flux Leakage.
o Physical properties.
o Component of MPI.
o Calibration of MPI.
o Process Description.

 Methods and Application.

o Methods of MPI.
o Particle classification
o Application & Limitation.
o Surface Requirements and Surface preparation.

 Procedure & Acceptance.

o True Indication & False Indication.
o Rounded Indication and linear Indication.
o ASME Sec. V Article 6 – Procedure.
o ASME Sec. V – Acceptance Criteria.
o Level – I, Level – II & Level – III duties and responsibilities.
DAY 3 – 4th March 2022 – Eddy Current Testing
EDDY CURRENT TESTING LECTURE GUIDE & SYLLABUS
Type of exam : Objective Type
Total no. of questions : 40 no’s
Maximum mark : 100
Certificate of award : 80% and above.
NOTES:
INTRODUCTION ABOUT ET
 What is flaw?
 What is ET?
 Applications of ET
 Limitations of ET
BASIC PRINCIPLE OF ET
 Basic principle
 Electromagnetic induction
 Primary and secondary force relationships
ELECTROMAGNETIC THEORY
 Properties of ET
 Generation of ET by means of an AC field
 Lab demonstration
TYPES OF EDDY CURRENT SENSING ELEMENTS
 Probes and their arrangements
 Modes of operation
 Hall effect sensors and applications
 Factors affecting choice of sensing elements

SELECTION OF INSPECTION PARAMETERS

 Frequency
 Coil drive
 Hall element drive
 Channel gain
 Display sensitivity selections
 Standardization

READOUT MECHANISMS
 Calibrated or un calibrated meters
 Impedance plane displays
 Data recording systems
 Automation and feedback
 Lab demonstration

FACTORS THAT AFFECT COIL IMPEDANCE

 Test part
 Test system
  Signal to noise ratio
 Selection of test frequency
 Coupling

PROCEDURE AND ACCEPTANCE STANDARD

 ASME SEC V Article 8
 Acceptance criteria
 SE 243
 SE 2096
 ASTM E 376
DAY 4 – 7th March 2022 – Practical’s
Penetrant Testing
Solvent Removable Method
Pre Cleaning,
Application of Penetrant & Dwell Time,

Excess Penetrant Removal,

Interpretation,
Post Cleaning

Magnetic Particle Testing

Electromagnetic Yoke
Pie Field Indicator
Magnetization, Application of Particles and Interpretation

Recording of Results

Eddy Current Testing

Balancing of Probe,
Differential Method,
Impedence Plane,
Eddy Current Surface Crack Testing – Calibration of Equipment, Testing and Analysis

DAY 5 – 8th March 2022 – Examination